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WO1988004526A1 - Proteine de soja texturee comprimee et son procede de production - Google Patents

Proteine de soja texturee comprimee et son procede de production Download PDF

Info

Publication number
WO1988004526A1
WO1988004526A1 PCT/US1987/003265 US8703265W WO8804526A1 WO 1988004526 A1 WO1988004526 A1 WO 1988004526A1 US 8703265 W US8703265 W US 8703265W WO 8804526 A1 WO8804526 A1 WO 8804526A1
Authority
WO
WIPO (PCT)
Prior art keywords
soy protein
texturized
compressed
soy
rehydration
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US1987/003265
Other languages
English (en)
Inventor
Kenneth E. Beery
Arthur H. Konwinski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Central Soya Co Inc
Original Assignee
Central Soya Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Central Soya Co Inc filed Critical Central Soya Co Inc
Publication of WO1988004526A1 publication Critical patent/WO1988004526A1/fr
Priority to DK456888A priority Critical patent/DK456888A/da
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00—Working-up of proteins for foodstuffs
    • A23J3/22—Working-up of proteins for foodstuffs by texturising
    • A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion

Definitions

  • This invention is in the field of processing and packaging soy protein products, such as soybean meal, soy flours and soy protein concentrates for human consumption.
  • U.S. Patent 4,153,738 discloses the formation of toasted soy protein flakes, obtained from steam conditioned/flaked cracked soybeans which have been deoiled (defatted) normally with the aid of an organic solvent, i.e., hexane, by texturizing said flakes in an Anderson expeller or in a similar later model screw press model employing the combination of steam/temperature and pressure, fragmenting the texturized protein, hydrating the fragments (moisture content 12 to 25%), and rolling same into a flaked shape at a temperature that will impart sufficient toasting to the flakes.
  • an organic solvent i.e., hexane
  • British Patent 588,354 discloses compression of unspecified food products.
  • a number of patents are directed to texturizing soy protein by heat and pressure, U.S. 4,057,656 (Rock); U.S. 4,103,034 (Ronai); and U.S.
  • U.S. 3,843,816 (Towba) and U.S. 3,886,298 (Hayes) disclose texturizing protein by heating and compressing followed by expansion.
  • an approach was found to creating a fabricated sponge-like material made from defatted soy protein particulates, namely, defatted soy flours and soy protein concentrates which are capable of being compressed in molded cavities to form dense unitary structures having sufficient integrity to withstand easy fragmentation during shipping and commercial handling, yet capable of ready rehydration.
  • the generation of sponge-like character is accomplished through a texturizing process. This texturizing process provides cellular structure similar to natural cellular structures.
  • soy flour 50% protein
  • soy protein concentrate 65 to 72% protein
  • soy flours and protein concentrates had to first be texturized by extruding these products in a moistened state, accomplished by admixing water to the dry material. Only after such texturization and adjusting the water content to about 10 to 20% was it possible to compress the material, applying compression pressures of 1,500 to 3,000 lbs. per square inch in a manner that resulted in a high density product which would greatly expand on rehydration.
  • This invention encompasses compressed texturized soy protein products having a protein content greater than 45%, a moisture content of about 5 to 15%, a bulk density of about 30 to 40 lbs. per cubic feet, and an expansion capacity upon rehydration of about 50 to 150%.
  • the invention also includes a method for making such compressed texturized soy protein products which includes the steps of texturizing dry powdered soy flour or protein concentrate into structured porous particles by admixing moisture and then extruding the moistened soy protein mass under elevated temperature and pressure, and finally drying same to a moisture content of about 12 to 18%; then compressing the textured particles into a cake.
  • the resulting compressed cake expands 50 to 150% of its original volume upon rehydration.
  • failure to texturize the soy protein product to compression results in a hard product which is slow to rehydrate and difficult to break into small parts
  • Texturizing soy flour or protein concentrate prior to compression results in a product which readily expands on rehydration to provide a desired texture and consistency.
  • the invention provides an edible soy protein ingredient for human consumption, such as a soy protein extender in meats, poultry and fish. It has also some usefulness in animal feeds and pet foods.
  • FIG. 1 illustrates the method for compressing texturized soy protein and packaging the compressed cake.
  • the invention encompasses compressed texturized soy protein products having a protein content greater than 45%, preferably 50 to 72%; a moisture content of about 5 to 15%, and a bulk density of about 30 to 40 lbs. per cubic feet, preferably about 35 lbs. per cubic feet.
  • the compressed texturized soy protein of the invention are characterized as being easy to handle, store and ship. They are resistant to fragmentation or flaking and rehydrate rapidly.
  • Soy flour suitable for the use in this invention is the screened, graded product obtained from defatted flakes (after the removal of the oil by expelling or extraction) derived from selected, sound, clean, dehulled soybeans, except that full-fat soy flour is not subjected to expelling or extraction and contains all of the oil originally present in the soybean; said flour is ground finely enough to pass through a 100-mesh or smaller screen and is usually available in various sizes to meet specific requirements.
  • the protein content of soy flours as a generic class is 40 to 60% (N x 6.25), as defined by the National Soy Processors Association (NSPA). According to the tentative Common and Usual Name Regulation
  • soy protein concentrate suitable for use in this invention is the product prepared from high quality, sound, clean, dehulled soybeans by removing most of the oil and water soluble non-protein constituents and shall contain not less than 65% protein (N x 6.25) on a moisture-free basis.
  • soy protein is described in Soybeans: Chemistry and Technology, Vol. I Proteins ed. by Allan K. Smith and Sidney J. Circle, The AVI Publishing Company, Inc., 1972.
  • Texturizing is preferably accomplished by mixing 15 to 50%, preferably about 30% water with the soy flour or soy protein concentrate to provide a moistened mass, and extruding same to form a extruded texturized porous composition having ample void cellular spaces capable of soaking up liquid upon rehydration.
  • This texturized composition is then preferably broken into smaller structured particles by cutting the extrudate as it emerges from the extruder and milling the cut segments through a sizing screen.
  • the moisture content of the structured particles is adjusted from 12 to 18%, preferably about 14 to 16%.
  • the structured particles are then compressed with conventional equipment at 1,500 to 3,000 lbs. per square inch.
  • FIG. 1 illustrates the method by which the texturized soy particles are compressed and packaged.
  • a rigid container (1) is placed in a depression (2) of a forming platform (3).
  • a metal insert (4) which conform to the inner walls of the container (1) is inserted into the depression.
  • the metal insert is then filled with texturized soy protein (5).
  • the texturized protein is compressed with a compression piston (6).
  • the metal insert is removed and the rigid container containing the compressed texturized soy protein cake is removed from the forming platform and sealed.
  • the texturized compressed soy protein can be advantageously compressed and packaged in boxes.
  • the package may contain 0.1 to 50 lbs. size blocks or other shapes specified by the user.
  • a Fitzmill equipped with a sizing screen having five-sixteenth inch times five-sixteenth inch holes.
  • the sized pieces were irregularly shaped, having dimensions of about one-fourth inch times three-eighth inch times one-sixteenth inch, a bulk density of about 12 lbs. per cubic feet, and a moisture content of about 24%. This material was then dried to a moisture content of about 16%, and the bulk density was about 13.5 lbs. per cubic feet. About 45 g of the material was placed into the mold cavity of a Dension Press and compressed for about three seconds at about 2,150 lbs. per square inch.
  • the resultant cake After removing from the mold, the resultant cake retained its pressed form, and did not become crumbly and break apart.
  • the density of the cake was 0.63 g/cc (39.31 lbs. per cubic feet).
  • the cake's rate of water absorption was as rapid as that of the material which was not pressed. As the cake hydrated, it expanded very quickly until its volume was about equal to the volume of an equal weight of uncompressed, hydrated material.
  • Example 2 A composition according to Example 1, except that soy flour, having a protein content of 53%, was used as the starting material. After texturizing, the product was dried to a moisture content to about 16% prior to its compression under conditions described in Example 1. The cake thus obtained retained its pressed form and showed density and rehydration characteristics similar to those observed for the cake made with soy protein concentrate.

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Biochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

Produits de protéines de soja texturées comprimées ayant une teneur en protéines supérieure à 45 %, une teneur en humidité comprise entre 5 et 15 % environ, une masse volumique non tassée de 30 à 40 livres par pied cubique environ et une capacité d'expansion de 50 à 150 % environ en volume lors de la réhydratation. L'invention permet d'obtenir un produit alimentaire de rehydratation et d'expansion rapide de densité élevée qui résiste à la fragmentation dans des conditions normales de commercialisation et de transport et offre des avantages économiques lorsqu'il est stocké et transporté sur des produits existants sur le marché. L'invention concerne également un procédé de production d'un tel produit de protéine de soja texturées et comprimées, qui consiste d'abord à texturer les ingrédients de protéine de soja conventionnelle ayant une matrice cellulaire fibreuse, telles que des farines de soja et des concentrés de protéines de soja, puis à ajuster la teneur en humidité des particules structurées de ces ingrédients de protéines de soja jusqu'à un pourcentage compris entre 10% et 20 % environ, et finalement à comprimer ces particules pour obtenir un gâteau pouvant se dilater lors d'une réhydratation de 50 à 150 % de son volume d'origine.
PCT/US1987/003265 1986-12-15 1987-12-10 Proteine de soja texturee comprimee et son procede de production Ceased WO1988004526A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DK456888A DK456888A (da) 1986-12-15 1988-08-15 Komprimeret tekstureret sojaprotein og fremgangsmaade til dets fremstilling

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US94199386A 1986-12-15 1986-12-15
US941,993 1986-12-15

Publications (1)

Publication Number Publication Date
WO1988004526A1 true WO1988004526A1 (fr) 1988-06-30

Family

ID=25477421

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1987/003265 Ceased WO1988004526A1 (fr) 1986-12-15 1987-12-10 Proteine de soja texturee comprimee et son procede de production

Country Status (7)

Country Link
EP (1) EP0293449A1 (fr)
JP (1) JPH01502636A (fr)
CA (1) CA1317507C (fr)
DK (1) DK456888A (fr)
ES (1) ES2005476A6 (fr)
IL (1) IL84805A (fr)
WO (1) WO1988004526A1 (fr)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0910958A1 (fr) * 1997-10-17 1999-04-28 von Lempke, Frederick Ernst Procédé pour la préparation et l'emballage des produits alimentaires à base de soja
WO2003103411A3 (fr) * 2002-06-11 2004-10-14 Nestec Ltd Aliment pour animaux forme sous pression et procede pour le produire
RU2279809C1 (ru) * 2005-06-22 2006-07-20 Роман Николаевич Дон Способ производства полуобезжиренной соевой муки, способ производства текстурированного соевого белка, полуобезжиренная соевая мука и текстурированный соевый белок
RU2355185C1 (ru) * 2007-11-19 2009-05-20 Каспиан Консалтинг Корп. Способ изготовления продукта на основе растительного белка и продукт, полученный этим способом
WO2022015165A3 (fr) * 2020-07-15 2022-02-24 Wageningen Universiteit Matière protéinée oléagineuse texturée
US20220322704A1 (en) * 2019-03-19 2022-10-13 Purina Animal Nutrition Llc Milk replacers that include textured soy protein and methods of feeding the same
CN115715150A (zh) * 2020-06-12 2023-02-24 维利奥有限公司 一种用于改善组织化植物蛋白产品的蛋白质纤维结构的方法，控制组织化蛋白的口感的方法，以及组织化植物蛋白产品

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2889417B1 (fr) * 2005-08-05 2008-02-08 Roquette Freres Proteines de pois texturee

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3463641A (en) * 1965-10-13 1969-08-26 Us Agriculture Process for producing compressed dry food and product
DE2355141A1 (de) * 1972-11-06 1974-05-16 Unilever Nv Verfahren zur herstellung von proteinhaltigen lebensmittelprodukten

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3463641A (en) * 1965-10-13 1969-08-26 Us Agriculture Process for producing compressed dry food and product
DE2355141A1 (de) * 1972-11-06 1974-05-16 Unilever Nv Verfahren zur herstellung von proteinhaltigen lebensmittelprodukten

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0910958A1 (fr) * 1997-10-17 1999-04-28 von Lempke, Frederick Ernst Procédé pour la préparation et l'emballage des produits alimentaires à base de soja
WO2003103411A3 (fr) * 2002-06-11 2004-10-14 Nestec Ltd Aliment pour animaux forme sous pression et procede pour le produire
CN1315398C (zh) * 2002-06-11 2007-05-16 雀巢技术公司 压力成形宠物食品及其制造方法
AU2003237923B2 (en) * 2002-06-11 2007-10-04 Nestec Ltd. Pressure formed pet food and method of manufacture
RU2279809C1 (ru) * 2005-06-22 2006-07-20 Роман Николаевич Дон Способ производства полуобезжиренной соевой муки, способ производства текстурированного соевого белка, полуобезжиренная соевая мука и текстурированный соевый белок
RU2355185C1 (ru) * 2007-11-19 2009-05-20 Каспиан Консалтинг Корп. Способ изготовления продукта на основе растительного белка и продукт, полученный этим способом
US20220322704A1 (en) * 2019-03-19 2022-10-13 Purina Animal Nutrition Llc Milk replacers that include textured soy protein and methods of feeding the same
CN115715150A (zh) * 2020-06-12 2023-02-24 维利奥有限公司 一种用于改善组织化植物蛋白产品的蛋白质纤维结构的方法，控制组织化蛋白的口感的方法，以及组织化植物蛋白产品
WO2022015165A3 (fr) * 2020-07-15 2022-02-24 Wageningen Universiteit Matière protéinée oléagineuse texturée

Also Published As

Publication number Publication date
JPH01502636A (ja) 1989-09-14
CA1317507C (fr) 1993-05-11
IL84805A (en) 1991-07-18
DK456888D0 (da) 1988-08-15
EP0293449A1 (fr) 1988-12-07
DK456888A (da) 1988-08-15
ES2005476A6 (es) 1989-03-01
IL84805A0 (en) 1988-06-30

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