WO1985001099A1

WO1985001099A1 - Thermal conditioner

Info

Publication number: WO1985001099A1
Application number: PCT/US1983/001314
Authority: WO
Inventors: Bruce O'connor
Original assignee: SYM-TEK SYSTEMS Inc; Sym Tek Systems Inc
Current assignee: SYM-TEK SYSTEMS Inc; Sym Tek Systems Inc
Priority date: 1983-08-25
Filing date: 1983-08-25
Publication date: 1985-03-14
Anticipated expiration: 1986-02-25

Abstract

An involuted track in the form of a "U" shaped channel defined by a spiralled wall (2) normal to a planar surface (12). The planar surface (12) is vibratingly rotated coaxial with the wall while the wall (2) remains stationary with respect to the surface (12). Objects (14) are loaded into the track through entrance (14), conducted along the track by means of the vibrating and rotating planar surface (12), and leave the track via an exit (16). En route, the heat level of the objects are altered to bring them to a desired temperature by the time they reach the exit. The objects (14) are preferably heated or cooled by a forced fluid of suitable temperature.

Description

THERMAL CONDITIONER

BACKGROUND OF THE INVENTION

This invention relates generally to apparatuses for thermally conditioning and storing objects in preparation for other activities with or upon the objects.

This specification will discuss in detail the appli¬ cation of this invention to the thermal conditioning of electronic parts such as integrated circuits, transistors, diodes, hybrid circuits, and the like. However, it should be noted that this invention can be used to advantage in any application where objects are being conducted assemble- line fashion and it is desirable to either raise or lower their temperature to a desired temperature en route. As used in this specification, the terms "electronic devices" and "devices" shall include electronic parts listed above and others. Devices are a subset of the term "objects".

This invention presents an apparatus which provides thermal conditioning of objects in assemble-line fashion. By "assemble-line fashion" it is meant that the parts are moved sequentially and serially from the entrance of the conditioner to the exit. In this invention, the first object into the conditioner is the first object out. Typically, objects exiting a thermal conditioner have one or more additional activities performed with or upon them. Many thermal conditioners heretofore presented have re¬ quired that the objects be conditioned in parallel. A first batch is placed in a conventional conditioner and is thermal conditioned. The objects from the first batch are then withdrawn as required until the first batch is exhausted. Afterward, a second batch is then loaded en mass as was the first. Such batch processing results in dead time and dead space for the conditioner and it necessitates inefficient conditioner configuration because objects from ttie first batch must be stored in the con¬ ditioner until they are needed and objects from the second batch cannot be conditioned until the first batch, is exhausted.

Along with the assemble-line fashion of conditioning, this invention presents a unique configuration for the track along which the devices are conducted. As used in this specification, the term "track" is defined as being any means of physically guiding an object along a pre¬ determined path, including, but not limited to, rails, channels and the like. The unique combination of assemble- line fashion conditioning and track configuration permit this invention to occupy a very low profile package and permit this invention to have a very large storage capacity. They also foster more efficient use of the conditioner.

Other advantages and attributes of this invention will be readily discernible upon a reading of the test herein¬ after.

SUMMARY OF THE INVENTION This invention presents an apparatus for bringing an object to and storing it at a desired temperature. It is comprised of a track involuted about an axis or an imaginary circle, the track defining an entrance at one end whereby objects enter the track and an exit at the other end where¬ by the objects exit the track. The track is preferably comprised of a channel defined by a spiraled wall means and a planar surface, the walls being normal to the surface. The apparatus also comprises a means for conducting the object along the track from the entrance to the exit and a means for altering the heat level of the conducted object at a rate sufficient to bring the object to the desire tem¬ perature before the object reaches the exit of the track. The preferable means of conducting the object along the track is to rotate the surface generally coaxially with the axis of the track while holding the wall stationary in relation to the rotating surface. The objects being in frictional contact with the surface are thereby moved along

the track in the general direction of rotation. Pre¬ ferably, the heat levels of the objects are altered by means of an ambient fluid, either heated or cooled, circulating in and about the track which is disposed in a suitably insulated chamber. The fluid is preferably air circulated by a fan means.

It is an object of this invention to provide a means for thermally conditioning objects in assemble-line fashion.

It is a further object of this invention to condition objects on a first-in first-out basis.

It is a further object of this invention ,to provide a thermal conditioner and storage having an involuted track means.

Other objects of this invention will be seen upon a reading of the text hereinafter.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an exploded pictorial of the major com¬ ponents of this invention and associated items.

FIG. 2 is a cut away pictorial of portions of two adjacent tracks with the devices therein.

FIG. 3 is a plan view of the enveluded track.

FIG. 4 is a side view of the enveluded track.

DESCRIPTION OF THE PREFERRED EMBODIMENT Refereing to FIGs 1 through 4, an involuted track is shown comprising a wall means 2 spiralled about an imaginary circle such that it forms a disc-like structure defining an orifice 4 coincident with the imaginary circle. A star shaoed cantilever frame 6 is affixed to the top of the wall and is anchored into a chamber wall 8 by means of tabs 10. The frame maintains the spiralled form of the wall and holds the wall in a vertical position. The chamber wall 8 is part of a suitably insulated enclosure generally designated 9 which defines a chamber in which this invention resides.

The wall 2 is disposed upon or in close proximity to a planar surface 12, the wall being normal to the surface. Together they define an involuted track having an entrance

SUB T SHEET 15 whereby an object enters the track and an exit 16 whereby an object exits the track.

Typically, electronic devices 14 are fed into the track, one at a time, from a device feeder which is in the form of a movable carriage carrying a plurality of de¬ vices slidably disposed in a plurality of carrier tubes 18. The track is wide enough to accommodate only one device, thus, the devices are conducted along the track sequentially and serially.

A means for conducting an object along the track from entrance to exit is required. This is preferably accom- lished by providing a means for rotating the surface generally coaxially with the axis of the track, a means for holding the wall stationary in relation to the rotating surface, and a means for frictionally contacting the object with the surface. The cantilever frame 6 holds the wall 2 in place. A stepping motor 20 which drives friction roll¬ ers (not shown) in contact with the surface are means by which the surface is rotated. A stepping motor is used for several reasons. No clutch mechanism nor braking mechanism outside of the motor itself is required. After a step a series of steps the surface does not coast. The RPM of the motor and therefore, the surface is programmable up to the maximum RPM of the motor.

It has been found that having the axis of rotation of the disc slightly spaced apart from the axis of the track causes smoother loading and device- flow along the track. It is believed that the explanation for such cause is that the spaced apart axes cause the device to traverse the track uncentered with respect to the track.

The objects are in frictionallycontact with the sur¬ face by means of gravity.

In operation, an object is fed into the track through the entrance and, while the object is being conducted along the track toward the exit, the heat level of the object is altered to bring the object to a desired temperature before the object reaches the exit of the track. Preferably, a means for altering the heat level of the conducted object

SUΓ T is comprised of an ambient fluid 22 of suitable temperature circulated within the enclosure 9 by means of a fan means 24. Preferably, the fluid is air which comes into the enclosure by means of an inlet (not shown! . The incoming air is then suitably heated or cooled as required. The incoming air can be heated by heat coils (not shown) . The incoming air can be cooled by means of exposing liquid nitrogen (not shown) to the air as it enters the enclosure. Once heated or cooled, the air is circulated by the fan 24.

To facilitate the circulation of the fluid in and through the track, an orifice 26 is defined by the surface 12. The surface orifice 26 and the track orifice 4 provide a channel through which fluid can be forced from below. Thus, the heating or cooling means for the fluid and the fluid inlet can be located below the surface of the track.

Devices with protruding leads, such as dual-in-line packaged integrated circuits, traverse the track dead bug stype, that is, with the leads pointing upward. To prevent such a device from overturning onto its side the wall at its base has a horizontally extending shoulder such that the wall has a cross-section similar to the letter "L", with the shoulder being the base of the "L". The space between walls and the height and width of the shoulder are set such that the shoulder side leads.

Preferably the wall 2 is milled from an aluminum disc and the surface is also an aluminum disc, both nickel plated, highly polished, and of high strength. It is also preferable that the aluminum be weldable.

It should be noted that although this embodiment shows a track involuted about an imaginary circle, the track may also be involuted about an axis line, in which case, the surface would not define orifice 26.

The foregoing description was given for illustrative purposes only and no unnecessary limitations in the follow¬ ing claims should be derived therefrom.

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Claims

CLAT-IS r Claim:

1. An apparatus for bringing an object to and storing it at a desired temperature comprising:

(a) a track involuted about an axis, the track de¬ fining an entrance at one end whereby the object enters the track and an exit at the other end whereby the object exits the track;

(b) a means for conducting the object along the track from entrance to exit; and

(c) a means for altering the heat level of the con¬ ducted object at a rate sufficient to bring the object to the desired temperature before the object exits the track.

2. The apparatus of Claim 1 wherein the track com¬ prises a channel defined by a spiralled wall means and a planar surface, the walls being normal to the surface and disposed thereon or in close proximity thereto.

3. The apparatus of Claim 2 wherein the object con¬ ducting means comprises:

(a) a means for rotating the surface generally coaxially with the axis of the track;

(b) a means for holding the wall stationary in relation to the rotating surface; and

(c) a means for frictionally contacting the object with the surface.

4. The apparatus of Claim 3 wherein the frictional contacting means is gravity.

5. The apparatus of Claim 4 wherein the axis of rotation of the surface is parallel to but suitably spaced apart to prevent the object from traversing centered along the channel.

6. The apparatus of Claim 2 or 3 further comprising a suitably insulated chamber in which is disposed the track, and wherein the means for altering the heat level of the object comprises:

(a) an ambient fluid of suitable temperature cir¬ culated within the chamber;

SUBSTI7U" (b) a means for bringing the fluid to a suitable temperature; and

(c) a means for circulating the fluid.

7. The apparatus of Claim 6 wherein the track is involuted about an imaginary circle such that the track defines an orifice, and further comprising a centered orifice defined by the surface, the orifices being for more advantageous circulation of the fluid.

8. The apparatus of Claim 7 wherein the fluid is air and further comprising:

(a) an air inlet to the chamber;

(b) a means for suitably heating the air as it enters the chamber; and

(c) a fan means.

9. The apparatus of Claim 7 wherein the fluid is air and further comprising:

(a) an air inlet to the chamber;

(b) a means for suitably cooling the air as it enters the chamber; and

(c) a fan means.

10. The apparatus of Claim 8 wherein the heating means comprises heating coils through which the air must pass as it enters the chamber.

11. The apparatus of Claim 9 wherein the cooling means comprises a means for exposing liquid nitrogen to the air as it enters the chamber.

12. The apparatus of Claims 3 or 4 wherein the means for rotating the surface comprises a stepper motor means.

13. The apparatus of Claims 2 or 3 wherein the wall has a shoulder means extending therefrom adapted to prevent axially rotation of the object.

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