USRE21813E - Electroresponsive device - Google Patents
Electroresponsive device Download PDFInfo
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- USRE21813E USRE21813E US21813DE USRE21813E US RE21813 E USRE21813 E US RE21813E US 21813D E US21813D E US 21813DE US RE21813 E USRE21813 E US RE21813E
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H53/00—Relays using the dynamo-electric effect, i.e. relays in which contacts are opened or closed due to relative movement of current-carrying conductor and magnetic field caused by force of interaction between them
- H01H53/10—Induction relays, i.e. relays in which the interaction is between a magnetic field and current induced thereby in a conductor
Definitions
- My invention relates to improvements in electroresponsive devices and more particularly to protective relays and, in general, the object of my invention is to provide an electroresponsive device which. is an improvement over devices heretofore known to the art.
- the resultant disk inertia and friction load delays movement in ⁇ response to the torque actually developed.
- relays having relatively high speed and sensitivity for specific applications, their construction does not conveniently or economically lend itself to multiple unit relays or the desired diversity in relay application whereby a given construction can readily be modified to provide different kinds of protection for example, over-current, power-directiona1, distance, etc.
- it is desirable that the movable member of the relay have a practically unlimited movement or that the developed torque be independent of movement.
- the induction disk relay has the advantage of unlimited movement, but plunger and pivoted magnetic armature type relays and ring type induction dynamometer relays do not have either the unlimited movement or the torque independent of movement features.
- An object of my invention is to provide a highspeed and high sensitivity electroresponslve device whose speed and sensitivity factors are several times those of the induction disk relay and whose movable member may have an unlimited sponslve device in which the materials of construction and space, including switchboard space requirements, are utilized to the best advantage, and which may be readily modified, for example, to provide different fault responsive devices having a wide range of protective applications.
- a further object of my invention is to provide an improved electroresponslve device unit, particularly for multiple unit relays, which insures simplicity and accuracy of assembly with consequent reduction in manufacturing costs, which requires no enclosing case, and which has a high rate of heat displacement. my invention will appear in more detail hereinafter.
- Fig. 1 is a top plan view, partly broken away and partly in section, of an electroresponslve device embodying my invention
- Fig. 2 is a part sectional view on the line 22 of Fig. 1
- Fig. 3 is an exploded view illustrating in perspective parts of the de vice shown in Figs. 1 and 2
- Figs. 4 and 5 illustrate two groups of series connected form-wound energizing coils for the device shown in Figs. 1 and 2
- Fig. 6 illustrates a multiple unit relay assembly embodying electroresponslve devices of the type shown in Figs. 1 and 2
- Figs. 7 and '8 are diagrammatic outlines of the magnetic structure of the device shown in Figs.
- FIG. 9 is another diagrammatic outline of the magnetic structure of Figs. 1 and 2 illustrating another modification for a different application and also a form of torque varying means;
- Fig. 10 illustrates the magnetic structure with a modification of the torque varying means shown in Fig. 9; and
- Figs. 11 and 12 illustrate modifications of the moving part of the devices shown in Figs. 1 and 2.
- I provide a relay torque producing or motor element which comprises .a hollow magnetic stator I ll having a plurality of inwardly projecting salients comprising interspaced control and local poles II and I2, respectively, a magnetic member l3 centrally positioned relatively to and spaced from the inner ends or faces of the salients, a rotor 14 of electric current conducting material between the magnetic member i3 and the ends of the salients, and energizing windings I5 and I8 respectively.
- a relay torque producing or motor element which comprises .a hollow magnetic stator I ll having a plurality of inwardly projecting salients comprising interspaced control and local poles II and I2, respectively, a magnetic member l3 centrally positioned relatively to and spaced from the inner ends or faces of the salients, a rotor 14 of electric current conducting material between the magnetic member i3 and the ends of the salients, and energizing windings I5 and I8 respectively
- stator III of laminations in the form of a hollow square. This provides the maximum usable core window area; and hence coil volume per unit of thickness for a given space occupied by the relay.
- stator that alternate-salients, such as H, extending inwardly from the sides of the stator are integral therewith while the salients I2 also preferably laminated may be insertable in suitable recesses in the stator, as appears more clearly in Fig. 3.
- alternate salients for example, the integral salients I I, form-wound coils l5 of a generally pyramidal shape, as shown in Fig.
- each group of interconnected coils I5 and I6 is therefore distributed over the poles I5 and I6 respectively to form a distributed winding.
- the pyramidal coils may be placed on the diagonal salients and the paralleleplpedal coils on the side salients but the space economy would not be so good unless the stator is otherwise than square.
- I provide suitable end frames l9 and 20. While these may be of any suitable material, aluminum or an aluminum alloy may be used where high heat conductivity is desired. Such materials of course provide higher heat conductivity than the stator Ill and the windings l5 and I 6.
- the bottom frame IS includes suitable supporting means for the central magnetic member l3. As shown, this supporting means is a spider 2
- the hub 24 has a central hole for a shaft 25 to which therotor hub 26 is secured by suitable means, such as a set screw 2l
- suitable means such as a set screw 2l
- the lower end of the hub 24 may be threaded interiorly to receive a jewelled step bearing 28 for the shaft 25, as shown in Fig. 6.
- the corners of the end frames l8 and 20 and the stator l0 may have registering holes to receive hollow rivets 20 through which bolts 30 may be passed to fasten two or more units together, as shown in Fig. 6. Where two or more units are thus secured together, a bottom-enclosing plate 3
- the upper face of the end frame 20 is cyllndrically recessed, leaving shoulders I2. Into this recess there fit cylindrical projections 33 on the'lower faceof the end frame I9. It will be obvious that units may be thus simply assembled and yet vinsure the necessary precision in alinement and the desired interchangeability, It will be noted that the spaces between the arms of the spider 2
- a notch 34 in the end frame 20 provides an opening through which the coil leads may be led, preferably in an insulating shell 35. Threaded holes 36 may be provided in the end frames for mounting the relay.
- rotors of aluminum are preferable to copper because although the conductivity of aluminum is less than copper and therefore results in a torqf e reduction, this reduction is less than the germ resulting from the decrease in weight. In order to avoid biased torques and torques that vary with rotation, the rotor should have uniform conductivity throughout.
- copper is used I have found that, since ordinary copper may contain oxide streaks of low conductivity, it is preferable to use oxygen-free high-conductivity C opper
- the relay shown in Fig. 6 is polyphase power directional device embodying three of the units shown in Figs. 1 and 2 and a contact head and cover 31, which as it forms no part of my present invention other than to provide an upper bearing for the shaft 25, is unnecessary to describe here.
- the windings I5 are current windings and the windings I6 potential windings.
- the windings l5 and I6 cooperate to produce a rotating or shifting magnetic field whose direction is dependent on the phase relation of the currents flowing in the windings.
- These windings may be connected to a polyphase circuit for power directional response in various ways, examples of which are well-known to the art. If it is desired to introduce a torque dependent upon only one of the electrical quantities involved, for example, a voltage restraint torque, as is often useful with power directional relays, flux retarding'means such as shading windings 38 may be provided in the faces of the salients which are energized by the quantity in question.
- the windings Ii and 38 produce a rotating or shifting magnetic field whose direction is dependent on the positioning of the windings 38 on the poles l2. Whether the torque due to the windings l6 and '3! opposes or assists the torque due to the windings l and I6 is dependent on the direction oi! this latter torque; that is, the direction of power flow.
- FIG. 9 illustrates a simple over-current relay with a variable pick-up feature.
- the energizing windings ll which may be connected to a current transformer 01' an alternating current circuit, produce at any instant the polarities shown.
- the relay torque will be a function of the square 01' the current.
- I provide in recesses on the central magnetic member I; short-circuited windings or rings 2 which, in the position shown, encircle the flux components in the horizontal salients II but not the flux components in the vertical salients II.
- the relative pitches of the shading ring and salient is a measure of the range of adjustment.
- the pitch is large but for a micrometer adjustment the pitch can be small, as shown in Fig. 10, in which the pitch of the ring 45 relatively to the salient is small.
- I may make it rotatable and combine with it the function of the electric current conducting rotor by applying to the exposed faces of the magnetic member I 3, as indicated in Fig. 11, a copper coating 46 either by plating or spraying.
- the member l3 may be provided with a suitablenonmagnetic hub 41, as shown.
- copper rings ll may be used and the copper coating 49 applied to the cylindrical face of the member I: electrically joining the two rings 48.
- the member l3 may be laminated. Constructions such as the modi-s fication shown in Figs.
- 11 and 12 provide higher torque than does the hollow cylindrical copper rotor because it is possible to work within practical limitations with smaller total air gaps between the, salients and the central core II, but because of the greater, inertia of the rotating parts, the speedwill not be as great asiwith the hollow cylindrical or cup rotor. While other well known rotor constructions such as the squirrel cage and hysteresis types may be used, their greater inertia reduces speed and sensitivity.
- An electroresponsive device comprising a magnetic stator in the form of a hollow square, said stator having a plurality of inwardly projecting salients, alternate salients being integral with the statorJand the other salients insertable in the stator, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting material between said central magnetic member and the inner ends of said salients and form-wound coils for said salients so shaped as substantially to fill the spaces between the salients.
- An electroresponsive device comprising a 3.
- An electroresponsive device comprising a magnetic stator in the form of a hollow square,
- form-wound coils having a generally pyramidal shape for mounting on said integral salients
- form-woimd coils having a generally parallelepipedal shape for mounting on said insertable salients.
- An electroresponsive device comprising a magnetic stator in the form of a hollow square, said stator having a plurality of inwardly pro- "jecting salients, alternate salients being integral with the stator and the other salients insertable in the stator, means insertable between the adjacent- ,comers of said salients for rigidly maintaining 'said inserta'ble salients in place, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting material rotatably mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, and form-wound coils for said salients so shaped as substantially to-flll the spaces between the salients.
- a relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, windings for energizing said salients, an end frame on each face of said stator, means for fastening together the end frames and stator of a unit, means for aligning a plurality of units including projections and openings on said end plates,'a central magnetic member supported by one of said end frames and centrally positioned relatively to and spaced from the inner ends of saidsalients, and a rotatably mounted cylindrical member of electric current conducting material movable in the gaps between said central magnetic member and the inner ends of said salients.
- a relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, coils for energizing said sali-' ents, an end frame on each face of said stator forming with the edges of said stator an enclosure for said coils, said frames being of a material of high heat conductivity, means for fastening together the end frames and the stator of a unit, a central magnetic member supported by one of said end frames and centrally positioned relatively to and spaced from the inner ends of said salients, and a rotor of electric current conducting material between said central magnetic member and the inner ends of said salients.
- a central magnetic mem--- ber supported by one of said end frames and centrally positioned relatively to and spaced from the inner ends of said salients, a shaft extending through said central magnetic member and one of said end frames, a rotor of electric current conducting material mounted on said shaft and movable in the gaps between said central magnetic member and the inner ends of said salients.
- a relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, windings for energizing said salients. an end frame on each face of said stator, means for securing said end frames and stators together for the-alinement of and the fastening together of a plurality of units, a central magnetic member, a support centrally positioning said member relatively to and spaced from the inner ends of said salients, a shaft extending through said central magnetic member and one of said end frames, a rotor of electric current conducting material mounted on said shaft and movable in the g ps between said central magnetic member and the inner ends of said salients and a bearing for said shaft mountable in said support.
- An electroresponsive device comprising a hollow magnetic stator, a plurality of salients extending inwardly from said stator, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a cylindrical rotor of electric current conducting material of uniform thicknes mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, one end of said rotor being substantially closed and the rim of the other end being materially thickened to maintain the curmagnetic stator having a plurality of inwardly projecting salients, windings for energizing said salients, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducing material rotatably mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, and flux shading means including a short-circuited winding mounted on said central magnetic member.
- A- relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, windings for energizing said salients, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting material rotatably mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, flux shading means including a short-circuited winding mounted on said central magnetic member, and means for turning said central magnetic member to vary the effect of said short-circuited winding.
- a power directional electroresponsive device comprising a, magnetic stator in the form of a hollow square, an integral salient extending inwardly from each side of said stator, an inwardly extending diagonal salient insertable in. each of the inner corners of said stator, a formwound current coil having a generally pyramidal shape for mounting on one of the groups of said salients, a form-wound potential coil having a generally parallelepipedal shape for mounting on the other group of said salients, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, and a rotor of electric current conducting material between said member and the inner ends of the salients.
- a power directional electroresponsive device comprising a magnetic stator in the form of a hollow square, an integral salient extending inwardly from each side of said stator, an inwardly extending diagonal salient inserta'ble in each of the inner corners of said stator, a
- - form-wound current coil having a generally pyramidal shape for mounting on said integral salients
- a form-wound potential coil having a generally parallelepipedal shape for mounting on said diagonal salients
- a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients
- a rotor of electric current conducting material between said member and the inner ends of said salients, and means for providing a torque on said rotor dependent only on the energization of the potential windings including short-circuitedwindings in the end faces of the diagonal salients.
- a relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, coils for energizing said salients, an end frame on each face of said stator forming with the edges of said stator an enclosure for said coils, means for fastening together the end frames and the stator of a unit, a central magnetic member supported by one of said end frames and "centrally positioned relatively to and spaced from the inner ends of said salients, and a rotor of electric current conducting material between said central magnetic member and the inner ends of, said salients.
- An electroresponsive device comprising a hollow magnetic stator, a plurality of salients extending inwardly from said stator, alternate salients being inserted in the stator, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting material mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, form-wound coils having a generally pyramidal shape mounted on alternate salients, and form-wound coils having a generally parallelepipedal shape for mounting on the other salients.
- a relay assembly comprising a plurality of relay units mounted one against the other, each of said units comprising a. magnetic stator having a plurality of inwardly projecting salients, windings on said salients, an end frame for each face of said stator, means for fastening said end frames and stator together and a rotor of electric current conducting material, means for aligning said relay units mcluding a projection on one end frame of a unit registerable with an opening on the adjacent end frame of the next unit, a shaft carrying the rotors of said units, means for supporting said shaft so as centrally to position said rotors relatively to the inner ends of said salients including a bearing in one of said end frames, and means for securin said units together.
- a relay unit comprising a magnetic stator having a plurality of inwardly projecting salients, certain of said salients being integral with the stator and the other salients being insert able in the stator, a magnetic member centrally positioned relatively to the inner ends of said salients, coils for said salients so shapedas substantially to fill the spaces between the salients, and a short-circuited electric current conducting path centrally positioned relatively to the inner ends of said salients and adapted to rotate in response to the fluxes flowing between said salients and said central magnetic member when said coils are energized.
- An electroresponslve device comprising a magnetic stator in the form of a hollow square, a salient extending inwardly from each side of said stator substantially perpendicular to said side, a Salient extending diagonally inward from each corner of said stator, alternate salients of all of said salients being integral with said stator and the other salients being insertable in the stator, a. magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a closed current conducting path rotatable in the gaps between said central magnetic member and the inner ends of said salients, and windings for energizing said salients.
- a two-element alternating current relay having a distributed local constantly energized winding and a distributed control winding variably energized by current out of phase with the current in the local winding for producing a rotating magnetic field; means retarding a portion of the flux produced by the energ-ization of the local winding so that the retarded flux reacts with the unretarded flux produced by the local winding to provide a shifting magnetic field shifting in the opposite direction I to the rotating magnetic field; and a rotor inductively actuated in either direction accordingto the predominance of either the first or the second magnetic field.
- a magnetic stator having a plurality of spaced local poles and a plurality of control poles spaced between the local poles, a flux retarding conductor surrounding a portion of each of the local poles, a winding on the local poles for, in combination with said flux retarding conductors, producing a magnetic field shifting in one direction when energized from an alternating current source, a winding on the control poles' for, in combination with the winding on said local poles, producing a magnetic field rotating in an opposite direction when energized by alternating current'out of phase with the current in the winding on the local poles, and a rotor inductively actuated by said magnetic fields.
- a stator In an alternating current relay, a stator, a stationary magnetic core within the stator, flux retarding means in the stator, a constantly energized distributed winding on the stator associated with the flux retarding means for providing a magnetic field rotating shifting in one direction, a distributed control winding on the stator, means changing the phase relationship between current in the control winding and current in the constantly energized winding to provide a magnetic field rotating in the other direction, and an eddy-current induction rotor within the stator actuated by said magnetic fields.
- an eddycurrent armature In an alternating current relay, an eddycurrent armature, electromagnetic means including a distributed first winding for operating the armature in one direction, and electromagnetic means including said first winding and a distributed second winding for operating the armature in the other direction.
- an alternating current relay 9. local pole having a local coil thereon which is constantly energized, a control pole having a control coil thereon energlzable by current out of phase with the current in the local coil and reacting with the local pole for producing a rotating field, means retarding a portion of the fiux produced by current in the local coil so that the retarded flux reacts with the unretarded fiux produced by the local coil to produce a magnetic field shifting in the opposite direction to the rotating magnetic field, and a rotor inductively actuated by either the first or the second magnetic field.
- a local pole having a local coil thereon which is constantly energized
- a control pole having a control coll thereon energizable by current out of phase with the current in the local coil and reacting with the local pole for producing a rotating field
- an alternating current relay outer and inner stationary magnetic structures, an eddycurrent rotor rotatable between the outer and inner magnetic structures, electromagnetic means including a distributed first winding on the outer magnetic structure for operating the motor in one direction, and electromagnetic means including said first winding and a second distributed wind-ing on the outer magnetic structure for operating the rotor in a reverse direction.
- electromagnetic means including a distributed first winding on the magnetic structure for operating the rotor in one direction from a single phase source of alrtemating current energy, and electromagnetic means including said first winding and a distributed second Winding on the outer magnetic structure for operating the rotor in a reverse direction from said source of alternating current energy.
- a magnetic stator having a first plurality of spaced poles and a second plurality of poles spaced between the poles of said first plurality of poles, a magnetizing winding on the poles oi, said first plurality of poles and a magnetizing winding on the poles of said second plurality of poles, said magnetizing windings when respectively energized by two alternating quantities displaced in phase cooperating to produce a magnetic field rotating in one direction, a shading winding for each of the poles of said first plurality of poles, said shading windings and the magnetizing winding on the poles provided with the shading windings cooperating to produce a magnetic field shifting in the opposite direction to said rotating magnetic field, and a rotor inductively actuated by said magnetic fields.
- An alternating current relay comprising inner and outer magnetic stators, stators being provided with a plurality of salients extending toward the other stator, an electric current conducting rotorkmounted for movement between said stators, a magnetizing winding on alternate salients of said stator, a magnetizing winding on the other salients oi said stator, said magnetizing windings when respectively energized by two alternating current quantities displaced in phase cooperating to tend to turn said rotor in one direction, a shading winding for each of said alternate holes, the magnetizing winding on said alternate palm and the shading winding thereon cooperating to tend to turn said rotor in the opposite direction.
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Description
M y 1941! v. E. VERRALL 'Re. 21,813
ELECTRORES PONS IVE DEV ICE Original Filed March 24, 1936 2 Sheets-Shed l Invntor: Viccior- E. Vermal I,
Attorney- May 27, 1941.
v. E. VERRALL- ELECTRORESPONSIVE DEVICE Original Filed March 24, 1936 2 Sheets-Sheet 2 T0 CURRENT Fg/o.
/ SUPPLY a 9 L. e P m yum 5 HP m S Reissued May 27, 1941 ELECTBOBESPONSIVE DEVICE Victor E. Verrall, Upper Providence Township, Delaware County, Pa, assignor to General Electric Company, a corporation of New York Original No. 2,110,686, dated March 8, 1938, Serial No. 70,580, March 24, 1936. Application for reissue March 1, 1939, Serial No. 259,263
30 Claims.
My invention relates to improvements in electroresponsive devices and more particularly to protective relays and, in general, the object of my invention is to provide an electroresponsive device which. is an improvement over devices heretofore known to the art.
The rapid growth and the extensive interconnection of electric systems have raised protective requirements beyond the speed and sensitivity possibilities of induction disk relays. The maximum torque of such relays is usually limited to a certain phase-angle between the circuits energizing the relay. That this phase-angle or even a close approximation to it will exist during faulty conditions is uncertain. The torque 0btainable in such relays for a'given input is limited by inherent factors of design, such as high air-gap reluctance and large viiux leakage. The input under certain fault conditions to which the relay must respond may be a fraction of the rated input, or of the input under other fault conditions further limiting the available torque and reducing the speed of response. Moreover, because of the relatively large disk, only a small portion of which is in use electrically at any instant, the resultant disk inertia and friction load delays movement in {response to the torque actually developed. While there may be relays having relatively high speed and sensitivity for specific applications, their construction does not conveniently or economically lend itself to multiple unit relays or the desired diversity in relay application whereby a given construction can readily be modified to provide different kinds of protection for example, over-current, power-directiona1, distance, etc. For some applications, it is desirable that the movable member of the relay have a practically unlimited movement or that the developed torque be independent of movement. The induction disk relay has the advantage of unlimited movement, but plunger and pivoted magnetic armature type relays and ring type induction dynamometer relays do not have either the unlimited movement or the torque independent of movement features.
An object of my invention is to provide a highspeed and high sensitivity electroresponslve device whose speed and sensitivity factors are several times those of the induction disk relay and whose movable member may have an unlimited sponslve device in which the materials of construction and space, including switchboard space requirements, are utilized to the best advantage, and which may be readily modified, for example, to provide different fault responsive devices having a wide range of protective applications. A further object of my invention is to provide an improved electroresponslve device unit, particularly for multiple unit relays, which insures simplicity and accuracy of assembly with consequent reduction in manufacturing costs, which requires no enclosing case, and which has a high rate of heat displacement. my invention will appear in more detail hereinafter.
My invention will be better understood from the following description when considered in. connection with the accompanying two sheets of drawings, and its scope will be pointed out in the appended claims.
In the accompanying drawings, Fig. 1 is a top plan view, partly broken away and partly in section, of an electroresponslve device embodying my invention; Fig. 2 is a part sectional view on the line 22 of Fig. 1; Fig. 3 is an exploded view illustrating in perspective parts of the de vice shown in Figs. 1 and 2; Figs. 4 and 5 illustrate two groups of series connected form-wound energizing coils for the device shown in Figs. 1 and 2; Fig. 6 illustrates a multiple unit relay assembly embodying electroresponslve devices of the type shown in Figs. 1 and 2; Figs. 7 and '8 are diagrammatic outlines of the magnetic structure of the device shown in Figs. 1 and 2 to illustrate modifications of the device for different protective applications; Fig. 9 is another diagrammatic outline of the magnetic structure of Figs. 1 and 2 illustrating another modification for a different application and also a form of torque varying means; Fig. 10 illustrates the magnetic structure with a modification of the torque varying means shown in Fig. 9; and Figs. 11 and 12 illustrate modifications of the moving part of the devices shown in Figs. 1 and 2.
In the embodiment of my invention illustrated in Figs. 1 and 2 by way of example, I provide a relay torque producing or motor element which comprises .a hollow magnetic stator I ll having a plurality of inwardly projecting salients comprising interspaced control and local poles II and I2, respectively, a magnetic member l3 centrally positioned relatively to and spaced from the inner ends or faces of the salients, a rotor 14 of electric current conducting material between the magnetic member i3 and the ends of the salients, and energizing windings I5 and I8 respectively These and other objects of disposed over the salients II and I2 so shaped as substantially to fill the spaces between the salients. While I have illustrated an eight salient device, it will be obvious from what folmaterial and maximum coil space so as to obtain a high ratio of copper to iron, which is particularly important in relays having potential windings, I preferably make the stator III of laminations in the form of a hollow square. This provides the maximum usable core window area; and hence coil volume per unit of thickness for a given space occupied by the relay. Also for economy of construction and assembly and the greater safety in coil life, resulting from the use of form-wound coils since in random-wound coils a turn may readily slip and establish an unsafe potential difference between adjacent turns, I so construct the stator that alternate-salients, such as H, extending inwardly from the sides of the stator are integral therewith while the salients I2 also preferably laminated may be insertable in suitable recesses in the stator, as appears more clearly in Fig. 3. For alternate salients, for example, the integral salients I I, form-wound coils l5 of a generally pyramidal shape, as shown in Fig. 4, may be used, while for the other salients I2, form-wound coils l5 of a generally parallelepipedal shape may be used in order substantially completely to fill the space between the salients. Thus, the coils l5 may be slipped on the salients II and the coils IS on the detached salients II, which are then set in the stator recesses and secured by any suitable means, such as pins ll driven into holes formed by opposed recesses l8 in the salients at adjacent corners thereof. Each group of interconnected coils I5 and I6 is therefore distributed over the poles I5 and I6 respectively to form a distributed winding. It will be obvious to those skilled in the art that the pyramidal coils may be placed on the diagonal salients and the paralleleplpedal coils on the side salients but the space economy would not be so good unless the stator is otherwise than square.
In order to have a self-supporting unit assembly for the parts just described without any necessity for a case or housing and with the required heat dissipating properties for such a compact iron and copper assembly, I provide suitable end frames l9 and 20. While these may be of any suitable material, aluminum or an aluminum alloy may be used where high heat conductivity is desired. Such materials of course provide higher heat conductivity than the stator Ill and the windings l5 and I 6. The bottom frame IS includes suitable supporting means for the central magnetic member l3. As shown, this supporting means is a spider 2| in a central hole 22 of which is set and secured by suitable means, such as a nut 23, a hub 24 of nonmagnetic material on which the central magnetic member I3 is mount ed. The hub 24 has a central hole for a shaft 25 to which therotor hub 26 is secured by suitable means, such as a set screw 2l The lower end of the hub 24 may be threaded interiorly to receive a jewelled step bearing 28 for the shaft 25, as shown in Fig. 6.
For assembly purposes, the corners of the end frames l8 and 20 and the stator l0 may have registering holes to receive hollow rivets 20 through which bolts 30 may be passed to fasten two or more units together, as shown in Fig. 6. Where two or more units are thus secured together, a bottom-enclosing plate 3| may be provided.
In order to secure the necessary perfection of alinement and interchangeability of units, the upper face of the end frame 20 is cyllndrically recessed, leaving shoulders I2. Into this recess there fit cylindrical projections 33 on the'lower faceof the end frame I9. It will be obvious that units may be thus simply assembled and yet vinsure the necessary precision in alinement and the desired interchangeability, It will be noted that the spaces between the arms of the spider 2| are filled by the windings ll while the windings l6 fill in the spaces over the spider arms, thereby utilizing the space to the best advantages. Inasmuch as the edges of the laminations are exposed to the air and the coil spaces are exposed to the inner surface of the end frames, the neces sary heat dissipation is secured. A notch 34 in the end frame 20 provides an opening through which the coil leads may be led, preferably in an insulating shell 35. Threaded holes 36 may be provided in the end frames for mounting the relay.
Since for mounting purposes it is desirable to make the cylindrical eddy-current rotor l4 and its closed end of one piece of metal so that it is in efl'ect a cup, it is necessary, in order to avoid end play and vibration and the highly variable torques consequent on vibration, to so construct the rotor as to maintain conductivity balance about the central flux plane of the stator l0. While this could be done by lengthening the rotor, it would involve more space, increase inertia, and slow the action of the relay. In order to avoid entirely some of these undesirable features and minimize others, I thicken the rim of the rotor H, as shown, but only to an extent that it will pass through the air gaps between the salients and the central magnetic member. I have found that for highest speed action, rotors of aluminum are preferable to copper because although the conductivity of aluminum is less than copper and therefore results in a torqf e reduction, this reduction is less than the germ resulting from the decrease in weight. In order to avoid biased torques and torques that vary with rotation, the rotor should have uniform conductivity throughout. When copper is used I have found that, since ordinary copper may contain oxide streaks of low conductivity, it is preferable to use oxygen-free high-conductivity C opper The relay shown in Fig. 6 is polyphase power directional device embodying three of the units shown in Figs. 1 and 2 and a contact head and cover 31, which as it forms no part of my present invention other than to provide an upper bearing for the shaft 25, is unnecessary to describe here.
For power directional action, the windings I5 are current windings and the windings I6 potential windings. As will be apparent to those skilled in the art, the windings l5 and I6 cooperate to produce a rotating or shifting magnetic field whose direction is dependent on the phase relation of the currents flowing in the windings. These windings may be connected to a polyphase circuit for power directional response in various ways, examples of which are well-known to the art. If it is desired to introduce a torque dependent upon only one of the electrical quantities involved, for example, a voltage restraint torque, as is often useful with power directional relays, flux retarding'means such as shading windings 38 may be provided in the faces of the salients which are energized by the quantity in question. As will be apparent to those skilled in the art, the windings Ii and 38 produce a rotating or shifting magnetic field whose direction is dependent on the positioning of the windings 38 on the poles l2. Whether the torque due to the windings l6 and '3! opposes or assists the torque due to the windings l and I6 is dependent on the direction oi! this latter torque; that is, the direction of power flow.
Referring now to Fig. 'l and assuming that the salients II and I! of the stator III are provided with energizing windings producing at any instant fluxes of the polarity indicated and connected to be energized with the current I and two voltages E1 and E: or an alternating current circuit, then the torque T1 on the rotor, not shown, will be T1=E1I sin A-EiE: sin B I1 it be assumed that the salients II and I2 are provided with energizing windings producing at any instant fluxes of the polarities indicated and connected to be energized in accordance with two currents I1 and I: derived from an alternating current circuit and that the diagonal salients I! are provided with short-circuited windings or lag rings 40,- then the torque T: on the rotor (not shown) will be 0 being the phase angle lead of I1 relatively to I: and the phase angle which the flux in salients l2 lags the current I2 in the windings on these salients by reason of the lag rings 0. This arrangement provides a single phase directional ground relay.
The modification of my invention shown in Fig. 9 illustrates a simple over-current relay with a variable pick-up feature. In this case, it will be assumed that the energizing windings ll, which may be connected to a current transformer 01' an alternating current circuit, produce at any instant the polarities shown. Then the relay torque will be a function of the square 01' the current. In order to secure this torque and provide for varying the pick-up, I provide in recesses on the central magnetic member I; short-circuited windings or rings 2 which, in the position shown, encircle the flux components in the horizontal salients II but not the flux components in the vertical salients II. The. central magnetic member I! is secured to a movable arm 43 whereby the position of the member I! can be changed so that the rings 42 encircle less and less of the flux in the horizontal salients and more and more in the vertical salients. In this way, the torque on the rotor, not shown, can be varied gradually to zero and its direction reversed if desired. Thus, if the arm 43 moves over a suitably graduated-scale 4, this can be used to control the pick-up torque of the relay. The relative pitches of the shading ring and salient is a measure of the range of adjustment. Thus, in Fig. 9, the pitch is large but for a micrometer adjustment the pitch can be small, as shown in Fig. 10, in which the pitch of the ring 45 relatively to the salient is small.
Instead of having the central magnetic member l3 stationary, I may make it rotatable and combine with it the function of the electric current conducting rotor by applying to the exposed faces of the magnetic member I 3, as indicated in Fig. 11, a copper coating 46 either by plating or spraying. For rotatable movement, the member l3 may be provided with a suitablenonmagnetic hub 41, as shown. Instead of plating the top and bottom faces, copper rings ll may be used and the copper coating 49 applied to the cylindrical face of the member I: electrically joining the two rings 48. The member l3 may be laminated. Constructions such as the modi-s fication shown in Figs. 11 and 12 provide higher torque than does the hollow cylindrical copper rotor because it is possible to work within practical limitations with smaller total air gaps between the, salients and the central core II, but because of the greater, inertia of the rotating parts, the speedwill not be as great asiwith the hollow cylindrical or cup rotor. While other well known rotor constructions such as the squirrel cage and hysteresis types may be used, their greater inertia reduces speed and sensitivity.
While I have shown and described my invention in considerable detail, I do not desire to be limited to the exact arrangements shown, but
seek to cover in the appended claims all those modifications that fall within the true spirit and scope of my invention.
What I claim as new and desire to secure by Letters Patent of the United States is:
1. An electroresponsive device comprising a magnetic stator in the form of a hollow square, said stator having a plurality of inwardly projecting salients, alternate salients being integral with the statorJand the other salients insertable in the stator, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting material between said central magnetic member and the inner ends of said salients and form-wound coils for said salients so shaped as substantially to fill the spaces between the salients.
2. An electroresponsive devicecomprising a 3. An electroresponsive device comprising a magnetic stator in the form of a hollow square,
an integral salient extending inwardly from each side or said stator, an. inwardly extending di-- agonal salient insertable in each of the inner corners of said stator, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting. material mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, form-wound'coils having a generally pyramidal shape for mounting on one of the groups of saidthe inner corners of said stator, a magnetic member centrally positioned relatively-to and spaced from the inner ends of said salients, a
rotor of electric current conducting material rotatably mounted for movement in the gaps between said central magnetic member and the,
inner ends of the salients, form-wound coils having a generally pyramidal shape for mounting on said integral salients, and form-woimd coils having a generally parallelepipedal shape for mounting on said insertable salients.
5. An electroresponsive device comprising a magnetic stator in the form of a hollow square, said stator having a plurality of inwardly pro- "jecting salients, alternate salients being integral with the stator and the other salients insertable in the stator, means insertable between the adjacent- ,comers of said salients for rigidly maintaining 'said inserta'ble salients in place, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting material rotatably mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, and form-wound coils for said salients so shaped as substantially to-flll the spaces between the salients.
6. A relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, windings for energizing said salients, an end frame on each face of said stator, means for fastening together the end frames and stator of a unit, means for aligning a plurality of units including projections and openings on said end plates,'a central magnetic member supported by one of said end frames and centrally positioned relatively to and spaced from the inner ends of saidsalients, and a rotatably mounted cylindrical member of electric current conducting material movable in the gaps between said central magnetic member and the inner ends of said salients.
7. A relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, coils for energizing said sali-' ents, an end frame on each face of said stator forming with the edges of said stator an enclosure for said coils, said frames being of a material of high heat conductivity, means for fastening together the end frames and the stator of a unit, a central magnetic member supported by one of said end frames and centrally positioned relatively to and spaced from the inner ends of said salients, anda rotor of electric current conducting material between said central magnetic member and the inner ends of said salients.
together for the alinement and the fastening of a plurality of unit, a central magnetic mem--- ber supported by one of said end frames and centrally positioned relatively to and spaced from the inner ends of said salients, a shaft extending through said central magnetic member and one of said end frames, a rotor of electric current conducting material mounted on said shaft and movable in the gaps between said central magnetic member and the inner ends of said salients..
9. A relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, windings for energizing said salients. an end frame on each face of said stator, means for securing said end frames and stators together for the-alinement of and the fastening together of a plurality of units, a central magnetic member, a support centrally positioning said member relatively to and spaced from the inner ends of said salients, a shaft extending through said central magnetic member and one of said end frames, a rotor of electric current conducting material mounted on said shaft and movable in the g ps between said central magnetic member and the inner ends of said salients and a bearing for said shaft mountable in said support.
10. An electroresponsive device comprising a hollow magnetic stator, a plurality of salients extending inwardly from said stator, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a cylindrical rotor of electric current conducting material of uniform thicknes mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, one end of said rotor being substantially closed and the rim of the other end being materially thickened to maintain the curmagnetic stator having a plurality of inwardly projecting salients, windings for energizing said salients, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducing material rotatably mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, and flux shading means including a short-circuited winding mounted on said central magnetic member.
12. A- relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, windings for energizing said salients, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting material rotatably mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, flux shading means including a short-circuited winding mounted on said central magnetic member, and means for turning said central magnetic member to vary the effect of said short-circuited winding.
13. A power directional electroresponsive device comprising a, magnetic stator in the form of a hollow square, an integral salient extending inwardly from each side of said stator, an inwardly extending diagonal salient insertable in. each of the inner corners of said stator, a formwound current coil having a generally pyramidal shape for mounting on one of the groups of said salients, a form-wound potential coil having a generally parallelepipedal shape for mounting on the other group of said salients, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, and a rotor of electric current conducting material between said member and the inner ends of the salients.
14. A power directional electroresponsive device comprising a magnetic stator in the form of a hollow square, an integral salient extending inwardly from each side of said stator, an inwardly extending diagonal salient inserta'ble in each of the inner corners of said stator, a
- form-wound current coil having a generally pyramidal shape for mounting on said integral salients, a form-wound potential coil having a generally parallelepipedal shape for mounting on said diagonal salients, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting material between said member and the inner ends of said salients, and means for providing a torque on said rotor dependent only on the energization of the potential windings including short-circuitedwindings in the end faces of the diagonal salients.
15. A relay motor unit comprising a hollow magnetic stator having a plurality of inwardly projecting salients, coils for energizing said salients, an end frame on each face of said stator forming with the edges of said stator an enclosure for said coils, means for fastening together the end frames and the stator of a unit, a central magnetic member supported by one of said end frames and "centrally positioned relatively to and spaced from the inner ends of said salients, and a rotor of electric current conducting material between said central magnetic member and the inner ends of, said salients.
16. An electroresponsive device comprising a hollow magnetic stator, a plurality of salients extending inwardly from said stator, alternate salients being inserted in the stator, a magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a rotor of electric current conducting material mounted for movement in the gaps between said central magnetic member and the inner ends of the salients, form-wound coils having a generally pyramidal shape mounted on alternate salients, and form-wound coils having a generally parallelepipedal shape for mounting on the other salients.
17. A relay assembly comprising a plurality of relay units mounted one against the other, each of said units comprising a. magnetic stator having a plurality of inwardly projecting salients, windings on said salients, an end frame for each face of said stator, means for fastening said end frames and stator together and a rotor of electric current conducting material, means for aligning said relay units mcluding a projection on one end frame of a unit registerable with an opening on the adjacent end frame of the next unit, a shaft carrying the rotors of said units, means for supporting said shaft so as centrally to position said rotors relatively to the inner ends of said salients including a bearing in one of said end frames, and means for securin said units together.
18. A relay unit comprising a magnetic stator having a plurality of inwardly projecting salients, certain of said salients being integral with the stator and the other salients being insert able in the stator, a magnetic member centrally positioned relatively to the inner ends of said salients, coils for said salients so shapedas substantially to fill the spaces between the salients, and a short-circuited electric current conducting path centrally positioned relatively to the inner ends of said salients and adapted to rotate in response to the fluxes flowing between said salients and said central magnetic member when said coils are energized.
19. An electroresponslve device comprising a magnetic stator in the form of a hollow square, a salient extending inwardly from each side of said stator substantially perpendicular to said side, a Salient extending diagonally inward from each corner of said stator, alternate salients of all of said salients being integral with said stator and the other salients being insertable in the stator, a. magnetic member centrally positioned relatively to and spaced from the inner ends of said salients, a closed current conducting path rotatable in the gaps between said central magnetic member and the inner ends of said salients, and windings for energizing said salients.
20. In combination with a two-element alternating current relay having a distributed local constantly energized winding and a distributed control winding variably energized by current out of phase with the current in the local winding for producing a rotating magnetic field; means retarding a portion of the flux produced by the energ-ization of the local winding so that the retarded flux reacts with the unretarded flux produced by the local winding to provide a shifting magnetic field shifting in the opposite direction I to the rotating magnetic field; and a rotor inductively actuated in either direction accordingto the predominance of either the first or the second magnetic field.
21. In a relay, a magnetic stator having a plurality of spaced local poles and a plurality of control poles spaced between the local poles, a flux retarding conductor surrounding a portion of each of the local poles, a winding on the local poles for, in combination with said flux retarding conductors, producing a magnetic field shifting in one direction when energized from an alternating current source, a winding on the control poles' for, in combination with the winding on said local poles, producing a magnetic field rotating in an opposite direction when energized by alternating current'out of phase with the current in the winding on the local poles, and a rotor inductively actuated by said magnetic fields.
22. In an alternating current relay, a stator, a stationary magnetic core within the stator, flux retarding means in the stator, a constantly energized distributed winding on the stator associated with the flux retarding means for providing a magnetic field rotating shifting in one direction, a distributed control winding on the stator, means changing the phase relationship between current in the control winding and current in the constantly energized winding to provide a magnetic field rotating in the other direction, and an eddy-current induction rotor within the stator actuated by said magnetic fields.
23. In an alternating current relay, an eddycurrent armature, electromagnetic means including a distributed first winding for operating the armature in one direction, and electromagnetic means including said first winding and a distributed second winding for operating the armature in the other direction.
24. In an alternating current relay, 9. local pole having a local coil thereon which is constantly energized, a control pole having a control coil thereon energlzable by current out of phase with the current in the local coil and reacting with the local pole for producing a rotating field, means retarding a portion of the fiux produced by current in the local coil so that the retarded flux reacts with the unretarded fiux produced by the local coil to produce a magnetic field shifting in the opposite direction to the rotating magnetic field, and a rotor inductively actuated by either the first or the second magnetic field.
25. In an alternating current relay, a local pole having a local coil thereon which is constantly energized, a control pole having a control coll thereon energizable by current out of phase with the current in the local coil and reacting with the local pole for producing a rotating field, means retarding a portion of the fiux produced by current in the local coil so that the retarded fiux reacts with the unretarded flux produced by the local coil to produce a magnetic field shifting in the opposite direction to the rotating magnetic, field, and a rotor inductively actuated in either direction according to the predominance 01' either the first or the second magnetic field.
26. In an alternating current relay, outer and inner stationary magnetic structures, an eddycurrent rotor rotatable between the outer and inner magnetic structures, electromagnetic means including a distributed first winding on the outer magnetic structure for operating the motor in one direction, and electromagnetic means including said first winding and a second distributed wind-ing on the outer magnetic structure for operating the rotor in a reverse direction.
27. In an alternating current relay, outer and inner stationary magnetic structures and eddycurrent rotorrotatable between the outer and inner magnetic structures, electromagnetic means including a distributed first winding on the magnetic structure for operating the rotor in one direction from a single phase source of alrtemating current energy, and electromagnetic means including said first winding and a distributed second Winding on the outer magnetic structure for operating the rotor in a reverse direction from said source of alternating current energy.
28. In a relay, a magnetic stator having a first plurality of spaced poles and a second plurality of poles spaced between the poles of said first plurality of poles, a magnetizing winding on the poles oi, said first plurality of poles and a magnetizing winding on the poles of said second plurality of poles, said magnetizing windings when respectively energized by two alternating quantities displaced in phase cooperating to produce a magnetic field rotating in one direction, a shading winding for each of the poles of said first plurality of poles, said shading windings and the magnetizing winding on the poles provided with the shading windings cooperating to produce a magnetic field shifting in the opposite direction to said rotating magnetic field, and a rotor inductively actuated by said magnetic fields.
29. An alternating current relay comprising inner and outer magnetic stators, stators being provided with a plurality of salients extending toward the other stator, an electric current conducting rotorkmounted for movement between said stators, a magnetizing winding on alternate salients of said stator, a magnetizing winding on the other salients oi said stator, said magnetizing windings when respectively energized by two alternating current quantities displaced in phase cooperating to tend to turn said rotor in one direction, a shading winding for each of said alternate holes, the magnetizing winding on said alternate palm and the shading winding thereon cooperating to tend to turn said rotor in the opposite direction.
30. In combination with a two-element alternating current relay having a first plurality of poles energized by a first winding and a second plurality oi poles energized by a second winding energizable by current out o1' phase with the current in the first winding for producing a rotatlng magnetic field; means retard-ing a portion of the flux produced by the energizaxtion of the first winding so that the retarded flux reacts with the unretarded fiux produced by the first winding to provide a magnetic field shifting in the opposite direction to the rotating magnetic field, and a rotor inductively actuated by said magnetic elds.
VICTOR E. VERRALL.
one of said-
Publications (1)
| Publication Number | Publication Date |
|---|---|
| USRE21813E true USRE21813E (en) | 1941-05-27 |
Family
ID=2087863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US21813D Expired USRE21813E (en) | Electroresponsive device |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | USRE21813E (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2575925A (en) * | 1950-06-09 | 1951-11-20 | Gen Electric | Dual potential unbalance responsive device |
| US2846620A (en) * | 1956-08-03 | 1958-08-05 | Gen Electric | Electromagnetic distance relay with an offset mho operating characteristic |
-
0
- US US21813D patent/USRE21813E/en not_active Expired
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2575925A (en) * | 1950-06-09 | 1951-11-20 | Gen Electric | Dual potential unbalance responsive device |
| US2846620A (en) * | 1956-08-03 | 1958-08-05 | Gen Electric | Electromagnetic distance relay with an offset mho operating characteristic |
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