US8539005B2 - Method and system for configuring and visualizing an extruder - Google Patents
Method and system for configuring and visualizing an extruder Download PDFInfo
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- US8539005B2 US8539005B2 US13/496,857 US201013496857A US8539005B2 US 8539005 B2 US8539005 B2 US 8539005B2 US 201013496857 A US201013496857 A US 201013496857A US 8539005 B2 US8539005 B2 US 8539005B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/256—Exchangeable extruder parts
- B29C48/2561—Mounting or handling of the screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/482—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with screw parts in addition to other mixing parts, e.g. paddles, gears, discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/482—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with screw parts in addition to other mixing parts, e.g. paddles, gears, discs
- B29B7/483—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with screw parts in addition to other mixing parts, e.g. paddles, gears, discs the other mixing parts being discs perpendicular to the screw axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/488—Parts, e.g. casings, sealings; Accessories, e.g. flow controlling or throttling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/488—Parts, e.g. casings, sealings; Accessories, e.g. flow controlling or throttling devices
- B29B7/489—Screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/251—Design of extruder parts, e.g. by modelling based on mathematical theories or experiments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/507—Screws characterised by the material or their manufacturing process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/57—Screws provided with kneading disc-like elements, e.g. with oval-shaped elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/68—Barrels or cylinders
- B29C48/6801—Barrels or cylinders characterised by the material or their manufacturing process
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92295—Errors or malfunctioning, e.g. for quality control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92361—Extrusion unit
- B29C2948/9238—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/9239—Screw or gear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92361—Extrusion unit
- B29C2948/9238—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/924—Barrel or housing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92485—Start-up, shut-down or parameter setting phase; Emergency shut-down; Material change; Test or laboratory equipment or studies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2111/00—Details relating to CAD techniques
- G06F2111/20—Configuration CAD, e.g. designing by assembling or positioning modules selected from libraries of predesigned modules
Definitions
- the invention generally relates to a method and system for visualizing, designing, comparing and sharing data for the configuration of barrels and screw elements in an extruder.
- An extruder is a type of device used in the manufacture of material mixtures or compounds.
- the function of an extruder includes the process of heating, melting, pressurizing and homogenizing materials through the means of a rotating screw.
- An extruder may contain a single rotating screw, or two rotating screws. There are several types of extruders extant in the art.
- an extruder consists of a long cylinder or shaft. Extruder screw elements are mounted one after the other in a continuous chain on the shaft. The shape and design of the elements mounted on the shaft vary depending on the specific process being undertaken within the extruder.
- barrels and elements are known in the art. Enclosing the extruder shaft is a long barrel-like device that essentially joins together several smaller barrels. The shape and design of the smaller barrels vary depending on the specific process being undertaken within the extruder.
- Several types of barrels are known in the art, and range from barrels for the purpose of intake, venting, cooling, heating, side-feeding, closed, and combinations thereof.
- the disclosure relates to an extruder configuration system.
- the system includes an extruder information database including details of extruders, extruder elements and extruder barrels and a user interface configured to receive user inputs including user choices of extruders, extruder elements or extruder barrels from the extruder information database.
- the user interface is further configured to receive extruders, extruder elements or extruder barrels for addition to the extruder information database.
- the system further includes an element positioning engine including a database of incompatible elements and configured to review user choices and prevent positioning of incompatible extruder elements adjacent to each other on an extruder, a processor configured to create an extruder configuration based on user inputs and a display module configured to display the extruder configuration.
- FIG. 1 illustrates a screenshot of the user interface of the library of elements in accordance with an embodiment.
- FIG. 2 illustrates a screenshot of the user interface of the library of barrels in accordance with an embodiment.
- FIG. 3 illustrates a screenshot of the user interface of the screw configured based upon the inputs provided by the user in accordance with an embodiment.
- FIG. 4 illustrates a screenshot of the user interface comparing multiple configurations in accordance with an embodiment.
- FIG. 5 illustrates a screenshot of the user interface adding an extruder.
- FIG. 6 illustrates a screenshot of the user interface adding a barrel.
- FIG. 7 illustrates a screenshot of the user interface adding an element.
- FIG. 8 illustrates a screenshot of the user interface displaying a message when incompatible elements are positioned next to each other in the screw configuration.
- FIG. 9 illustrates a screenshot of the barrel library generated into a report.
- FIG. 10 illustrates a screenshot of the element library generated into a report.
- FIG. 11 illustrates a screenshot of the screw configuration generated into a report showing the elements and their properties.
- FIG. 12 illustrates a screenshot of the screw configuration generated into a report showing the elements and barrels by type (bill of material).
- FIG. 13 illustrates a screenshot of the screw configuration generated into a report showing the elements and barrels by sequence on the extruder shaft.
- FIG. 14 illustrates a screenshot of the barrel configuration generated into a report.
- FIG. 15 illustrates an extruder configuration system in accordance with an aspect.
- FIG. 16 illustrates a screenshot of the element library and element properties.
- modules may be implemented as a hardware circuit comprising custom very large scale integration circuits or gate arrays, off-the-shelf semiconductors such as logic, chips, transistors, or the other discrete components.
- a module may also be implemented in programmable hardware devices such as field programmable gate arrays, programmable array logic, programmable logic devices or the like. Modules may also be implemented in software for execution by various types of processors.
- An identified module of executable code may, for instance, comprise one or more physical or logical blocks of computer instructions which may, for instance, be organised as an object, procedure, or function. Nevertheless, the executables of an identified module need not be physically located together, but may comprise disparate instructions stored in different locations which, when joined together, comprise the module and achieve the stated purpose for the module.
- a module of executable code could be a single instruction, or many instructions, and may even be distributed over several different code segments, among different programs, and across several memory devices.
- operational data may be identified and illustrated herein within modules, and may be embodied in any suitable form and organised within any suitable type of data structure. The operational data maybe collected as a single data set, or may be distributed over different locations including over different member disks, and may exist, at least partially, merely as electronic signals on a system or network.
- a method and system for visualizing, designing, comparing and sharing data for the configuration of an extruder is disclosed. Specifically, an extruder configuration system is disclosed.
- the system comprises of a user interface configured for allowing a user to input specifications of a desired extruder configuration, a database of extruder elements, a database of extruder barrels, a database of element positioning rules and a processor configured for creating, validating, visualizing and comparing the extruder configuration.
- the system 10 includes an extruder information database 12 that stores details of extruders, extruder elements and extruder barrels in a extruder database 14 , a barrel database 16 and a element database 18 respectively.
- the extruder database 14 , barrel database 16 and the element database 18 may be physically located in the same database or in separate database systems.
- the system 10 further includes an user interface 22 , a processor 20 , an element positioning engine 24 and a display module 26 .
- the processor 20 is configured to execute the various modules in support of the extruder configuration system functionality and the display module is configured to display the extruder configurations on a display device.
- the data that may be required to be input by the user through the user interface 22 includes but is not limited to available length of the shaft and diameter of the shaft.
- the user may select an extruder, elements and barrels from the extruder information database.
- the user may be required to provide specifications of barrel and screw elements that may be used to configure the extruder.
- the user may add details of extruders, elements or barrels to the extruder information database.
- the addition of the new extruders, elements or barrels may also include images of such extruders, elements and barrels and the user interface 22 is configured to receive such inputs.
- the interface of the system may provide a database of all extruder elements from which the user may choose the desired element by way of the element database 18 .
- the element database may include the name of the element, its description, its length, its properties, its functionality, the element type, and the image of the element. The user may rename the element, if so desired, to ensure it conforms to local naming conventions in use at the particular organization.
- the element database 18 may also store details of element properties as illustrated in FIG. 16 .
- Such properties include clearances between elements and clearances between element and barrels.
- the properties may also include flight depth, geometry, lead, length, number of lobes, outer diameter, ratio and root diameter.
- the display module is configured to display on a display device the element properties as a pop out screen when a cursor is brought on or in the vicinity of a particular element on the display device.
- the extruder configuration system may be configured to display the element properties when a request for element properties is received.
- a properties tab may receive the request.
- the properties popup provides easy and rapid access to a detailed list of all the attributes of a particular element. In the example illustrated, it becomes readily evident from the popup displayed for the RSE 40/40 element that the Clearance between the Barrel to Screw is 0.15 and that it is a Bilobed element (Number of Lobes: 2) etc.
- the interface of the system may provide a database of all extruder barrels from which the user may choose the desired barrel by way of a barrel database 16 .
- FIG. 2 illustrates the barrel database 16 that may be used to configure the extruder by way of an example.
- the barrel database may include the barrel name, its description, the length of the barrel, the functionality of the barrel, and a visual image of the barrel. The user may rename the barrel, if so desired, to conform to local naming conventions in use at the particular organization.
- the system generates a configuration of the extruder based on the selection of barrels and elements. Once generated, the extruder configuration may be provided to the user in a visual form.
- the visual representation includes but is not limited to a pictorial representation of the extruder screw and its data specifications.
- the system processes the various selections input by the user, as illustrated in FIG. 1 and FIG. 2 , and configures a screw that comprises the various selections thus made.
- the configuration may be presented to the user in the form of a visual representation that brings together various details including but not limited to the line code, the configuration code, the revision number, the status, the name of the extruder, the outer diameter, the reference diameter, the tolerance limit, the maximum revolutions per minute, the maximum kilowatts, the element length, the offset, the plant, the author of the configuration, the location, the material to be processed, the total element length, the remaining element length and the quantity of kneading.
- the system may allow the user to implement changes in the extruder configuration thus generated through the addition, deletion or other amendment to the screw and barrel specifications.
- the system may also allow the user to zoom in on the extruder configuration providing a detailed view of the extruder.
- the system may track the changes made to an extruder configuration, and may permit the user to access and use previous versions of the configuration.
- the user configurations may be stored in the extruder database.
- the extruder database may be the extruder database 14 of the extruder information database or may be an independent database.
- the system permits a user to compare multiple extruder configurations.
- FIG. 4 illustrates a screenshot comparing multiple extruder configurations.
- the system provides a visual comparison of the configured extruder as compared to other configurations.
- the system may also permit the user to zoom into various zones of the extruder to obtain a detailed view of zonal specifications, and to understand the functioning of different configurations.
- the system may allow users to add a new extruder to a database of extruders, as illustrated in FIG. 5 .
- FIG. 6 illustrates the process of adding a new barrel, wherein the user may enter details of the customized barrel including but not limited to the barrel name, its code, its description, its length, its functionality, its short name, and its image.
- FIG. 7 illustrates the process of adding a new element, wherein the user may enter details of the element including but not limited to its name, its code, its description, its properties, its length, its type, its functionality, and its image.
- the system may also make reference to a database of element positioning rules executed by the element positioning engine 24 during the course of designing the configuration to prevent the design of an incorrect, physically unusable or non-implementable extruder configuration.
- FIG. 8 illustrates a screenshot of the system preventing the positioning and use of incompatible elements in the configuration using the database of element positioning rules.
- the element positioning engine implements a set of element positioning rules applicable for all or a set of extruder elements and extruders.
- some of the element positioning rules are:
- a forward conveying element must be followed either by a forward conveying to bilobe transition element (SVN) or a forward conveying element (SFV) or a spacer (DIST) element.
- SVN forward conveying to bilobe transition element
- SFV forward conveying element
- DIST spacer
- turbo mixing elements should be added as a pair (A, B) (i.e.) one per shaft in the twin-screw extruder.
- a forward conveying transition (SFE to Bilobe) element (SFN) should be added as a pair (A, B) (i.e.) one per shaft in the twin-screw extruder.
- a single flight forward conveying element must be followed by a single flight forward conveying to bilobe transition element (SSN).
- the system may generate reports detailing the barrels and screw elements present in the configuration of the extruder.
- FIG. 9 illustrates a screenshot of a barrel database report including but not limited to the name of the extruder, its tolerance limit, its diameter, its reference diameter, its offset and number of teeth, as well as a list of the various barrels used in the configuration including but not limited to the name of the barrel, the description of the barrel, its length, its functionality, its short name and its image.
- FIG. 9 illustrates a screenshot of a barrel database report including but not limited to the name of the extruder, its tolerance limit, its diameter, its reference diameter, its offset and number of teeth, as well as a list of the various barrels used in the configuration including but not limited to the name of the barrel, the description of the barrel, its length, its functionality, its short name and its image.
- FIG. 10 illustrates a screenshot of an element database report with various details including but not limited to the name of the extruder, its tolerance limit, its diameter, its reference diameter, its offset and number of teeth, as well as a list of the various elements used in the configuration including but not limited to the name of the element, the description of the element, its functionality, its length, its type, and its image.
- the system may also generate reports showing the position of barrels and elements on the extruder shaft including but not limited to a visual representation of the configuration as well as details of the plant, the line code, the configuration code, the extruder name, the author, the revision number, the element length, the maximum revolutions per minute, the maximum kilowatts, the outer diameter, and the offset.
- the system may also generate reports showing the bill of materials required to construct the extruder screw configuration.
- FIG. 12 illustrates a screenshot of the report of screw configuration by type, including but not limited to the description of the screw elements used in the configuration, the lengths of each of the elements, the number of particular element types used, the cumulative lengths of each element type, and the corresponding images.
- FIG. 13 illustrates a screenshot of the report of screw configuration by sequence, including but not limited to the description of the screw elements used in the configuration, the lengths of each of the elements, the cumulative lengths of each element type, and their corresponding images.
- the system may also generate reports showing the bill of materials required to construct the extruder barrel configuration.
- FIG. 14 illustrates a screenshot of a barrel configuration report including but not limited to the description of the various barrels used in the configuration, the length of each barrel, the number of such barrels used, the cumulative lengths, and an image of the corresponding barrels.
- the reports generated by the system may be stored in a database.
- the database may allow the reports to be accessed, used and shared in future.
- the reports thus generated may be printed.
- the extruder information database as well as the element positioning rules may be automatically updated by the system as and when the system designer makes such updates available.
- Such updates may be obtained from an online repository through which individual extruder configuration systems may obtain system updates.
- the extruder configuration system includes a browser configured to retrieve system updates including updates for the extruder information database and/or the database of incompatible elements from an online repository.
- the online repository may also be an extruder configuration system to which other extruder configuration systems are linked for updates.
- the online repository is configured to push system updates to the browser configured to automatically check for and receive system updates.
- System updates include updates for the extruder information database and/or the database of incompatible elements from an online repository into a linked extruder configuration system.
- the online repository allows multi user access and may maintain a subscriber database including list of authorized users.
- An extruder configuration system comprising an extruder information database including details of extruders, extruder elements and extruder barrels; a user interface configured to receive user inputs including user choices of extruders, extruder elements or extruder barrels from the extruder information database; the user interface further configured to receive extruders, extruder elements or extruder barrels for addition to the extruder information database; an element positioning engine including a database of incompatible elements and configured to review user choices and prevent positioning of incompatible extruder elements adjacent to each other on an extruder; a processor configured to create an extruder configuration based on user inputs and a display module configured to display the extruder configuration.
- Such extruder configuration system(s) further comprising an extruder database configured to store the extruder configurations.
- Such extruder configuration system(s) further configured to compare the extruder configurations created by the user with one or more extruder configurations stored in the extruder configuration database.
- extruder configuration system(s) further comprising a browser configured to retrieve system updates including updates for the extruder information database and/or the database of incompatible elements from an online repository.
- Such extruder configuration system(s) wherein the online repository is configured to push system updates including updates for the extruder information database and/or the database of incompatible elements into a linked extruder configuration system.
- Such extruder configuration system(s) further comprising a subscriber information database including subscriber details.
- extruder configuration system(s) wherein details of elements in the extruder information database includes element properties.
- Such extruder configuration system(s) wherein the display module is configured to display the element properties wherein the display module is configured to display the element properties.
- the system and method as disclosed allows for designing optimum extruder configurations by using the inputs from the user and by comparing multiple configurations.
- the extensive in-built libraries of barrels and elements and the database of rules for usage and positioning of elements in the configuration make the design, creation and configuration of an extruder barrel and screw configuration easy and effective.
- the system as disclosed provides for automatic updates of the built-in libraries of barrels and screw elements allowing up-to-date information to be available to the user. Moreover it allows for the addition of proprietary barrel and screw element types that may not be available in the in-built libraries, thereby allowing the user to customize the extruder configuration to a significant extent.
- the embodiment of visualization which provides the user with a pictorial representation of the elements on the shaft, consists of realistic images of the actual images. It allows for simple manipulation of realistic images that enhances the ability to design multiple configurations of the elements on the shaft with ease and efficiency.
- the visual representation including representation of element properties, also allows the user to clearly see the position of the elements and barrels on the shaft, and where they lie in relation to other parts of the extruder.
- the visualization feature helps clearly conceptualize the eventual functioning of the extruder.
- the system further simplifies the design of the screw configuration by allowing the user to compare element locations with respect to the barrel. It also helps maintain the shaft length requirement, and allows the implementation of changes through the process of addition or deletion.
- the system makes it easy to compare extruder lines through the provision of a zoom feature that gives the user a detailed view of each zone. It also includes an option to compare different configurations at the same time.
- the system allows the sharing of data through a “save as picture” facility which helps in saving images in the desired directory.
- the system also allows the sharing of configuration information via the Extensible Markup Language (XML) format which is a general purpose and Open specification for encoding documents electronically. It also includes a print facility which prints images along with relevant data.
- XML Extensible Markup Language
- the system allows a user to export configuration data, which is useful in comparing and sharing data with another user of the same system.
- the system provides customized reports based on the data that has been input. Additionally, the system may be completely customized to the needs and sector specifications of different users.
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Abstract
Description
Claims (18)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IN2261CH2009 | 2009-09-18 | ||
| IN2261/CHE/2009 | 2009-09-18 | ||
| PCT/IN2010/000107 WO2011033522A1 (en) | 2009-09-18 | 2010-02-24 | A method and system for configuring and visualizing an extruder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20120179649A1 US20120179649A1 (en) | 2012-07-12 |
| US8539005B2 true US8539005B2 (en) | 2013-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/496,857 Active US8539005B2 (en) | 2009-09-18 | 2010-02-24 | Method and system for configuring and visualizing an extruder |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US8539005B2 (en) |
| WO (1) | WO2011033522A1 (en) |
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| IN2013CH02295A (en) | 2013-05-27 | 2015-10-02 | Steer Engineering Private Ltd | |
| JP6047136B2 (en) | 2014-11-11 | 2016-12-21 | 株式会社日本製鋼所 | Simulation device, simulation method thereof, and simulation program |
| PT3445558T (en) * | 2016-04-22 | 2022-01-25 | Steerlife India Private Ltd | A fractional lobe processor |
| US11247378B2 (en) * | 2016-04-22 | 2022-02-15 | Steerlife India Private Limited | Processor and a process for granulation of powders |
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2010
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| Publication number | Publication date |
|---|---|
| US20120179649A1 (en) | 2012-07-12 |
| WO2011033522A1 (en) | 2011-03-24 |
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