US8206621B2 - Use of ethanol as plasticizer for preparing subcutaneous implants containing thermolabile active principles dispersed in a PLGA matrix - Google Patents
Use of ethanol as plasticizer for preparing subcutaneous implants containing thermolabile active principles dispersed in a PLGA matrix Download PDFInfo
- Publication number
- US8206621B2 US8206621B2 US10/562,707 US56270705A US8206621B2 US 8206621 B2 US8206621 B2 US 8206621B2 US 56270705 A US56270705 A US 56270705A US 8206621 B2 US8206621 B2 US 8206621B2
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- plga
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- ethanol
- plasticized
- temperature
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 166
- 239000007943 implant Substances 0.000 title claims abstract description 35
- 238000007920 subcutaneous administration Methods 0.000 title claims abstract description 35
- 229920001606 poly(lactic acid-co-glycolic acid) Polymers 0.000 title claims abstract 33
- 239000004014 plasticizer Substances 0.000 title description 9
- 239000011159 matrix material Substances 0.000 title description 4
- 102000004169 proteins and genes Human genes 0.000 claims description 25
- 108090000623 proteins and genes Proteins 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 18
- 235000012438 extruded product Nutrition 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 13
- 238000001125 extrusion Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 9
- 238000000227 grinding Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000002560 therapeutic procedure Methods 0.000 claims description 2
- 229960005486 vaccine Drugs 0.000 claims description 2
- 239000013598 vector Substances 0.000 claims description 2
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 229920000642 polymer Polymers 0.000 abstract description 40
- 239000003795 chemical substances by application Substances 0.000 abstract description 4
- 238000009835 boiling Methods 0.000 abstract description 2
- 239000004480 active ingredient Substances 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 description 27
- 102000002265 Human Growth Hormone Human genes 0.000 description 10
- 108010000521 Human Growth Hormone Proteins 0.000 description 10
- 239000000854 Human Growth Hormone Substances 0.000 description 10
- 229960004532 somatropin Drugs 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000005303 weighing Methods 0.000 description 7
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 6
- 238000001542 size-exclusion chromatography Methods 0.000 description 6
- 238000004811 liquid chromatography Methods 0.000 description 4
- RKDVKSZUMVYZHH-UHFFFAOYSA-N 1,4-dioxane-2,5-dione Chemical compound O=C1COC(=O)CO1 RKDVKSZUMVYZHH-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 101000746367 Homo sapiens Granulocyte colony-stimulating factor Proteins 0.000 description 3
- 108010050904 Interferons Proteins 0.000 description 3
- 102000014150 Interferons Human genes 0.000 description 3
- 229940079322 interferon Drugs 0.000 description 3
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 3
- 239000000546 pharmaceutical excipient Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- 108010078049 Interferon alpha-2 Proteins 0.000 description 2
- 241000124008 Mammalia Species 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 2
- 229910000397 disodium phosphate Inorganic materials 0.000 description 2
- 235000019800 disodium phosphate Nutrition 0.000 description 2
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 2
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 2
- HDTRYLNUVZCQOY-UHFFFAOYSA-N α-D-glucopyranosyl-α-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OC1C(O)C(O)C(O)C(CO)O1 HDTRYLNUVZCQOY-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 102000008100 Human Serum Albumin Human genes 0.000 description 1
- 108091006905 Human Serum Albumin Proteins 0.000 description 1
- 229930195725 Mannitol Natural products 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- HDTRYLNUVZCQOY-WSWWMNSNSA-N Trehalose Natural products O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-WSWWMNSNSA-N 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical class OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 1
- HDTRYLNUVZCQOY-LIZSDCNHSA-N alpha,alpha-trehalose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-LIZSDCNHSA-N 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000001087 glyceryl triacetate Substances 0.000 description 1
- 235000013773 glyceryl triacetate Nutrition 0.000 description 1
- 239000003102 growth factor Substances 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 229960003521 interferon alfa-2a Drugs 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 125000005498 phthalate group Chemical class 0.000 description 1
- 239000000244 polyoxyethylene sorbitan monooleate Substances 0.000 description 1
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 description 1
- 229920000053 polysorbate 80 Polymers 0.000 description 1
- 229940068968 polysorbate 80 Drugs 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1605—Excipients; Inactive ingredients
- A61K9/1629—Organic macromolecular compounds
- A61K9/1641—Organic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyethylene glycol, poloxamers
- A61K9/1647—Polyesters, e.g. poly(lactide-co-glycolide)
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
- A61K47/06—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
- A61K47/08—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
- A61K47/10—Alcohols; Phenols; Salts thereof, e.g. glycerol; Polyethylene glycols [PEG]; Poloxamers; PEG/POE alkyl ethers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/0012—Galenical forms characterised by the site of application
- A61K9/0019—Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
- A61K9/0024—Solid, semi-solid or solidifying implants, which are implanted or injected in body tissue
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1682—Processes
- A61K9/1694—Processes resulting in granules or microspheres of the matrix type containing more than 5% of excipient
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
- A61L31/04—Macromolecular materials
- A61L31/06—Macromolecular materials obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
- A61L31/14—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L31/141—Plasticizers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
- A61L31/14—Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
- A61L31/16—Biologically active materials, e.g. therapeutic substances
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P43/00—Drugs for specific purposes, not provided for in groups A61P1/00-A61P41/00
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
Definitions
- the present invention relates to the use of ethanol as plasticizer for preparing subcutaneous implants containing thermolabile active principles dispersed in a PLGA matrix.
- the extrusion temperature of PLGA is higher than 75° C. Typically the temperature during extrusion must be 40-50° C. above the Tg of the polymer to be extruded.
- thermolabile active principle dispersed in a polylactic-glycolic acid (PLGA) matrix.
- the extrusion temperature must be lowered.
- the use of a plasticizer is widespread which allows the flexibility and the workability of the polymer to be increased following the reduction of the Tg thereof.
- the amount of plasticizer to be added to the polymer varies as a function of the desired effect.
- plasticizers are organic synthetic compounds; in most cases they are esters such as adipates and phthalates. These types of products are not biocompatible and therefore cannot be used for subcutaneous implants for application to man and to mammals in general.
- plasticizers such as triacetin, N-methyl-2-pyrrolidone, glycerol and formaldehyde, their toxicity to man and to mammals has not been fully ascertained.
- ethanol while being a volatile substance diffuses rapidly and in a homogeneous manner in ground PLGA at a temperature higher than the Tg and lower than the boiling point of ethanol and therefore subcutaneous implants using ethanol as external plasticizing agent can be prepared.
- external plasticizer means a plasticizing agent to be used in the process of preparing the subcutaneous implant by extrusion, but in a phase previous to the aforesaid preparation, or rather in the preparation phase of the “plasticized” polymer which will be subsequently used in the preparation of the subcutaneous implant.
- a further aspect of the present invention is therefore a plasticized PLGA containing ethanol as plasticizing agent.
- This plasticized polymer is therefore prepared using a process which comprises the following stages:
- a further aspect of the present invention is a subcutaneous implant comprising an active principle dispersed in a matrix based on PLGA plasticized with ethanol according to the present invention.
- the plasticized PLGA of the present invention generally contains ethanol in concentrations between 2 and 15%, preferably between 3 and 10%, and even more preferably between 5 and 10% by weight on the weight of PLGA.
- the Applicant has in fact found that by using plasticized PLGA containing ethanol at concentrations between 2% and 3% by weight, the Tg of the polymer and consequently the extrusion temperature can be reduced to temperatures lower than 70° C.; by using ethanol at concentrations higher than between 3 and 4% by weight, this temperature can be reduced to values lower than 60° C.
- the extrusion temperature can be reduced to 40° C. (i.e. a temperature compatible with most thermolabile biological active principles).
- the plasticized polymer according to the present invention therefore contains ethanol in concentrations preferably between 5 and 10%, when used for preparing compositions for subcutaneous implants containing thermolabile active principles.
- the amount of ethanol added is equal to 10 parts by weight per parts by weight of PLGA.
- stage (c) drying is conducted until obtaining a concentration of ethanol in PLGA preferably comprised between 10 and 30%, more preferably 20% by weight/PLGA weight.
- drying in step (c) is carried out under an air stream at a temperature comprised between 20 and 25° C.
- the temperature of grinding in stage (d), (e) and (g) is preferably ⁇ 10° C., while in stage (e) the weight ratio of PLGA originating from stage (d)/PLGA as such is preferably between 16:84 and 40:60.
- stage (e) By increasing in stage (e) the concentration by weight of PLGA treated with ethanol with respect to the untreated PLGA, the extrusion temperature of the subsequent subcutaneous implant preparation phase is reduced.
- the subcutaneous implants are prepared by a process comprising the following stages:
- stage (i) extruding the ground product originating from stage (i) at a temperature less than 70° C., preferably less than 60° C.
- the extrusion temperature in stage (ii) is about 40° C.
- thermolabile active principles means active principles which must be stored at low temperature and in particular proteins (hormones, growth factors, enzymes etc), vaccines, antibodies and vectors for genic therapy.
- the polymer plasticized with ethanol according to the present invention can also be used for preparing subcutaneous implants containing non-thermolabile active principles, however in any event as a precaution it is preferable not to subject them to sudden temperature changes.
- the ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
- the polymer thus obtained is mixed at ⁇ 10° C. with the same untreated type of polymer as such in a weight ratio of 40:60 and the said mixture is then extruded at 75° C.
- the extruded product is then ground at ⁇ 10° C. to obtain the plasticized PLGA with an ethanol content of 8% mass/mass.
- the powdered mixture thus obtained was extruded at 40° C.
- the extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 6.6 ⁇ 10 6 IU.
- PLGA having the same characteristics as the one described in the Example 1 is ground until a particle size of less than 250 ⁇ m is obtained.
- the ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
- the polymer thus obtained is mixed at ⁇ 10° C. with the same untreated type of polymer as such in a weight ratio of 32.5:67.5 and the said mixture is then extruded at 75° C.
- the extruded product is then ground at ⁇ 10° C. to obtain the plasticized PLGA with an ethanol content of 6.5% mass/mass.
- the active principle consisting of the protein r-Hu-G-CSF having the same characteristics that the one described in the Example 1 and the plasticized polymer (PLGA) were mixed intimately at ⁇ 10° C. in a weight ratio of 30:70 respectively.
- the powdered mixture thus obtained was extruded at 50° C.
- the extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 6.6 ⁇ 10 6 IU.
- PLGA having the same characteristics as the one described in the Example 1 is ground until a particle size of less than 250 ⁇ m is obtained.
- the ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
- the polymer thus obtained is mixed at ⁇ 10° C. with the same untreated type of polymer as such in a weight ratio of 16:84 and the said mixture is then extruded at 75° C.
- the extruded product is then ground at ⁇ 10° C. to obtain the plasticized PLGA with an ethanol content of 3.2% mass/mass.
- the active principle consisting of the protein r-Hu-G-CSF having the same characteristics as the one described in the Example 1 and the plasticized polymer (PLGA) were mixed intimately at ⁇ 10° C. in a weight ratio of 30:70 respectively.
- the powdered mixture thus obtained was extruded at 60° C.
- the extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 6.6 ⁇ 10 6 IU.
- PLGA having the following characteristics is ground until a particle size of less than 250 ⁇ m is obtained.
- the ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
- the polymer thus obtained is mixed at ⁇ 10° C. with the same untreated type of polymer as such in a weight ratio of 40:60, and the said mixture is then extruded at 75° C.
- the extruded product is then ground at ⁇ 10° C. to obtain the plasticized PLGA with an ethanol content of 8% mass/mass.
- the powdered mixture thus obtained was extruded at 40° C.
- the extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 1.8 IU.
- PLGA having the same characteristics as the one described in the Example 4 is ground until a particle size of less than 250 ⁇ m is obtained.
- the ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
- the polymer thus obtained is mixed at ⁇ 10° C. with the same untreated type of polymer as such in a weight ratio of 32.5:67.5 and the said mixture is then extruded at 75° C.
- the extruded product is then ground at ⁇ 10° C. to obtain the plasticized PLGA with an ethanol content of 6.5% mass/mass.
- the active principle consisting of the protein r-Hu-GH having the same characteristics as the one described in the Example 4 and the plasticized polymer (PLGA) were mixed intimately at ⁇ 10° C. in a weight ratio of 30:70 respectively.
- the powdered mixture thus obtained was extruded at 50° C.
- the extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 1.8 IU.
- PLGA having the same characteristics as the one described in the Example 4 is ground until a particle size of less than 250 ⁇ m is obtained.
- the ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
- the polymer thus obtained is mixed at ⁇ 10° C. with the same untreated type of polymer as such in a weight ratio of 16:84 and the said mixture is then extruded at 75° C.
- the extruded product is then ground at ⁇ 10° C. to obtain the plasticized PLGA with an ethanol content of 3.2% mass/mass.
- the active principle consisting of the protein r-Hu-G-CSF having the same characteristics as the one described in the Example 4 and the plasticized polymer (PLGA) were mixed intimately at ⁇ 10° C. in a weight ratio of 30:70 respectively.
- the powdered mixture thus obtained was extruded at 60° C.
- the extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 1.8 IU.
- PLGA having the following characteristics is ground until a particle size of less than 250 ⁇ m is obtained.
- the ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
- the polymer thus obtained is mixed at ⁇ 10° C. with the same untreated type of polymer as such in a weight ratio of 40:60 and the said mixture is then extruded at 75° C.
- the extruded product is then ground at ⁇ 10° C. to obtain the plasticized PLGA with an ethanol content of 8% mass/mass.
- the active principle consisting of the protein Interferon alfa-2a having the following characteristics:
- the powdered mixture thus obtained was extruded at 40° C.
- the extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 40 ⁇ 10 6 IU.
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- General Health & Medical Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Epidemiology (AREA)
- Engineering & Computer Science (AREA)
- Medicinal Chemistry (AREA)
- Pharmacology & Pharmacy (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Heart & Thoracic Surgery (AREA)
- Surgery (AREA)
- Vascular Medicine (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Biomedical Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Molecular Biology (AREA)
- Dermatology (AREA)
- Oil, Petroleum & Natural Gas (AREA)
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- Organic Chemistry (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Medicines That Contain Protein Lipid Enzymes And Other Medicines (AREA)
- Materials For Medical Uses (AREA)
- Medicinal Preparation (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Thermotherapy And Cooling Therapy Devices (AREA)
- Peptides Or Proteins (AREA)
- Medicines Containing Antibodies Or Antigens For Use As Internal Diagnostic Agents (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
Abstract
A plasticized polymer of PLGA employing ethanol as the plasticizing agent prepared at a temperature higher than the Tg and lower than the boiling point of ethanol can be used in subcutaneous implants containing active ingredients therein.
Description
The present invention relates to the use of ethanol as plasticizer for preparing subcutaneous implants containing thermolabile active principles dispersed in a PLGA matrix.
In the current state of the art the extrusion temperature of PLGA is higher than 75° C. Typically the temperature during extrusion must be 40-50° C. above the Tg of the polymer to be extruded.
With this type of technique it is not possible to prepare subcutaneous implants containing a thermolabile active principle dispersed in a polylactic-glycolic acid (PLGA) matrix.
To use such a technique to prepare subcutaneous implants with active principles of this type, the extrusion temperature must be lowered. In general to lower the extrusion temperature the use of a plasticizer is widespread which allows the flexibility and the workability of the polymer to be increased following the reduction of the Tg thereof. The amount of plasticizer to be added to the polymer varies as a function of the desired effect.
An essential requirement for a plasticizer is non-volatility. Currently modern plasticizers are organic synthetic compounds; in most cases they are esters such as adipates and phthalates. These types of products are not biocompatible and therefore cannot be used for subcutaneous implants for application to man and to mammals in general.
For other types of plasticizers such as triacetin, N-methyl-2-pyrrolidone, glycerol and formaldehyde, their toxicity to man and to mammals has not been fully ascertained.
In preparing said type of subcutaneous implants the requirement was therefore felt for a plasticizer able to reduce the extrusion temperature of PLGA which did not present the drawbacks of the state of the art and was non-toxic.
In particular the Applicant has found that ethanol while being a volatile substance diffuses rapidly and in a homogeneous manner in ground PLGA at a temperature higher than the Tg and lower than the boiling point of ethanol and therefore subcutaneous implants using ethanol as external plasticizing agent can be prepared.
The term “external plasticizer” means a plasticizing agent to be used in the process of preparing the subcutaneous implant by extrusion, but in a phase previous to the aforesaid preparation, or rather in the preparation phase of the “plasticized” polymer which will be subsequently used in the preparation of the subcutaneous implant.
A further aspect of the present invention is therefore a plasticized PLGA containing ethanol as plasticizing agent.
This plasticized polymer is therefore prepared using a process which comprises the following stages:
- a) grinding PLGA to obtain a ground product in which the particles have dimensions less than 250 μm;
- b) adding ethanol to the ground product obtained in the preceding stage in concentrations between 5 and 20 parts by weight/weight of PLGA and then heating the mixture obtained to a temperature between 45 and 65° C., until a viscous and stable gel is obtained;
- c) drying the gel obtained in step (b)
- d) grinding the dried product coming from step (c) at a temperature between −20 and +5° C.;
- e) optionally mixing the product originating from the preceding stage with PLGA as such which has been previously ground until a ground product of dimensions less than 250 μm is obtained, in weight ratios between 10:90 and 99:1 respectively, at a temperature between −20 and +5° C.;
- f) extruding the aforesaid mixture at 75° C.;
- g) grinding the extruded product at a temperature between −20° C. and +5° C. to obtain the PLGA plasticized with ethanol according to the present invention.
A further aspect of the present invention is a subcutaneous implant comprising an active principle dispersed in a matrix based on PLGA plasticized with ethanol according to the present invention.
The plasticized PLGA of the present invention generally contains ethanol in concentrations between 2 and 15%, preferably between 3 and 10%, and even more preferably between 5 and 10% by weight on the weight of PLGA.
The Applicant has in fact found that by using plasticized PLGA containing ethanol at concentrations between 2% and 3% by weight, the Tg of the polymer and consequently the extrusion temperature can be reduced to temperatures lower than 70° C.; by using ethanol at concentrations higher than between 3 and 4% by weight, this temperature can be reduced to values lower than 60° C.
The Applicant has also found that using ethanol at concentrations between 5 and 10% on the weight of plasticized polymer, the extrusion temperature can be reduced to 40° C. (i.e. a temperature compatible with most thermolabile biological active principles).
The plasticized polymer according to the present invention therefore contains ethanol in concentrations preferably between 5 and 10%, when used for preparing compositions for subcutaneous implants containing thermolabile active principles. Preferably in stage (b) the amount of ethanol added is equal to 10 parts by weight per parts by weight of PLGA.
In stage (c) drying is conducted until obtaining a concentration of ethanol in PLGA preferably comprised between 10 and 30%, more preferably 20% by weight/PLGA weight. Preferably drying in step (c) is carried out under an air stream at a temperature comprised between 20 and 25° C.
The temperature of grinding in stage (d), (e) and (g) is preferably −10° C., while in stage (e) the weight ratio of PLGA originating from stage (d)/PLGA as such is preferably between 16:84 and 40:60.
By increasing in stage (e) the concentration by weight of PLGA treated with ethanol with respect to the untreated PLGA, the extrusion temperature of the subsequent subcutaneous implant preparation phase is reduced.
The subcutaneous implants, a further aspect of the present invention, are prepared by a process comprising the following stages:
i) mixing the active principle with the plasticized PLGA of the present invention, at a temperature between −20° C. and +5° C.
ii) extruding the ground product originating from stage (i) at a temperature less than 70° C., preferably less than 60° C.
As stated above, when the plasticized polymer used in stage (i) contains between 5 and 10% of ethanol, the extrusion temperature in stage (ii) is about 40° C.
In this case the aforesaid process is particularly suitable for preparing subcutaneous implants comprising thermolabile active principles. The term “thermolabile active principles” means active principles which must be stored at low temperature and in particular proteins (hormones, growth factors, enzymes etc), vaccines, antibodies and vectors for genic therapy.
The polymer plasticized with ethanol according to the present invention can also be used for preparing subcutaneous implants containing non-thermolabile active principles, however in any event as a precaution it is preferable not to subject them to sudden temperature changes.
Some illustrative but non-limitative examples of the preparation of plasticized polymer containing ethanol of the present invention together with the preparation of the subcutaneous implant of the present invention containing PLGA plasticized with ethanol and containing a thermolabile active principle are reported herein below.
a) Preparation of PLGA Plasticized with Ethanol
PLGA having the following characteristics:
-
- inherent viscosity 0.19 dl/g measured at 25° C. in chloroform (c=0.1 g/dl),
- Lactide/Glycolide Molar ratio: 53/47,
- Tg: 40° C.
The ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
This is followed by drying at 20° C. until a PLGA is obtained containing ethanol in a quantity equal to 20% weight/weight.
The polymer thus obtained is mixed at −10° C. with the same untreated type of polymer as such in a weight ratio of 40:60 and the said mixture is then extruded at 75° C.
The extruded product is then ground at −10° C. to obtain the plasticized PLGA with an ethanol content of 8% mass/mass.
b) Preparation of the Subcutaneous Implant
The active principle consisting of the protein r-Hu-G-CSF having the following characteristics:
-
- Protein content (Colorimetry—Bradford): 2.1 to 2.6% mass/mass,
- Biological potency (In vitro—Std WHO #88/502): 21 to 31×106 IU/mg of protein,
- Excipients:
- Mannitol/Polysorbate 80/Sodium Phosphate monobasic/Sodium Phosphate Dibasic Dodecahydrated/Human Albumin (93.4%/0.01%/1.9%/0.5%/1.9% mass/mass respectively)
and the plasticized polymer (PLGA) were mixed intimately at −10° C. in a weight ratio of 31:69 respectively.
The powdered mixture thus obtained was extruded at 40° C. The extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 6.6×106 IU.
a) Preparation of PLGA Plasticized with Ethanol
PLGA having the same characteristics as the one described in the Example 1 is ground until a particle size of less than 250 μm is obtained.
The ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
This is followed by drying at 20° C. until a PLGA is obtained containing ethanol in a quantity equal to 20% weight/weight.
The polymer thus obtained is mixed at −10° C. with the same untreated type of polymer as such in a weight ratio of 32.5:67.5 and the said mixture is then extruded at 75° C.
The extruded product is then ground at −10° C. to obtain the plasticized PLGA with an ethanol content of 6.5% mass/mass.
b) Preparation of the Subcutaneous Implant
The active principle consisting of the protein r-Hu-G-CSF having the same characteristics that the one described in the Example 1 and the plasticized polymer (PLGA) were mixed intimately at −10° C. in a weight ratio of 30:70 respectively.
The powdered mixture thus obtained was extruded at 50° C. The extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 6.6×106 IU.
a) Preparation of PLGA Plasticized with Ethanol
PLGA having the same characteristics as the one described in the Example 1 is ground until a particle size of less than 250 μm is obtained.
The ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
This is followed by drying at 20° C. until a PLGA is obtained containing ethanol in a quantity equal to 20% mass/mass.
The polymer thus obtained is mixed at −10° C. with the same untreated type of polymer as such in a weight ratio of 16:84 and the said mixture is then extruded at 75° C.
The extruded product is then ground at −10° C. to obtain the plasticized PLGA with an ethanol content of 3.2% mass/mass.
b) Preparation of the Subcutaneous Implant
The active principle consisting of the protein r-Hu-G-CSF having the same characteristics as the one described in the Example 1 and the plasticized polymer (PLGA) were mixed intimately at −10° C. in a weight ratio of 30:70 respectively.
The powdered mixture thus obtained was extruded at 60° C. The extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 6.6×106 IU.
a) Preparation of PLGA Plasticized with Ethanol
PLGA having the following characteristics is ground until a particle size of less than 250 μm is obtained.
-
- inherent viscosity 0.19 dl/g measured at 25° C. in chloroform (c=0.1 g/dl),
- Lactide/Glycolide Molar ratio: 53/47,
- Tg: 40° C.
The ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
This is followed by drying at 20° C. until a PLGA is obtained containing ethanol in a quantity equal to 20% mass/mass.
The polymer thus obtained is mixed at −10° C. with the same untreated type of polymer as such in a weight ratio of 40:60, and the said mixture is then extruded at 75° C.
The extruded product is then ground at −10° C. to obtain the plasticized PLGA with an ethanol content of 8% mass/mass.
b) Preparation of the Subcutaneous Implant
The active principle consisting of the protein r-Hu-GH having the following characteristics:
-
- Related proteins (Liquid Chromatography according to the monograph “Somatropin”—Nr 0951 of the 4th Edition of the European Pharmacopoeia): maximum 13% (peaks area),
- Dimer and related substances of higher molecular mass (Size Exclusion Chromatography according to the monograph “Somatropin”—Nr 0951 of the 4th Edition of the European Pharmacopoeia): maximum 6% (peaks area),
- Protein Content (Size Exclusion Chromatography according to the monograph “Somatropin”—Nr 0951 of the 4th Edition of the European Pharmacopoeia): 4.5 to 5.3% mass/mass,
- Biological potency (Size Exclusion Chromatography according to the monograph “Somatropin”—Nr 0951 of the 4th Edition of the European Pharmacopoeia): 2.7 to 3.2 IU/mg of protein,
- Excipients:
Glycin/Sodium Phosphate monobasic/Sodium Phosphate Dibasic Dodecahydrated
(91.4%/1.0%/2.5% mass/mass respectively)
and the plasticized polymer (PLGA) were mixed intimately at −10° C. in a weight ratio of 30:70 respectively.
The powdered mixture thus obtained was extruded at 40° C. The extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 1.8 IU.
The integrity of the protein within the depots was examined through the following analytical package:
-
- Related proteins by Liquid Chromatography according to the monograph “Somatropin” (Nr 0951) of the 4th Edition of the European Pharmacopoeia,
- Dimer and related substances of higher molecular mass by Size Exclusion Chromatography according to the monograph “Somatropin” (Nr 0951) of the 4th Edition of the European Pharmacopoeia,
- Assay by Size Exclusion Chromatography according to the monograph “Somatropin” (Nr 0951) of the 4th Edition of the European Pharmacopoeia.
a) Preparation of PLGA Plasticized with Ethanol
PLGA having the same characteristics as the one described in the Example 4 is ground until a particle size of less than 250 μm is obtained.
The ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
This is followed by drying at 20° C. until a PLGA is obtained containing ethanol in a quantity equal to 20% mass/mass.
The polymer thus obtained is mixed at −10° C. with the same untreated type of polymer as such in a weight ratio of 32.5:67.5 and the said mixture is then extruded at 75° C.
The extruded product is then ground at −10° C. to obtain the plasticized PLGA with an ethanol content of 6.5% mass/mass.
b) Preparation of the Subcutaneous Implant
The active principle consisting of the protein r-Hu-GH having the same characteristics as the one described in the Example 4 and the plasticized polymer (PLGA) were mixed intimately at −10° C. in a weight ratio of 30:70 respectively.
The powdered mixture thus obtained was extruded at 50° C. The extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 1.8 IU.
The integrity of the protein within the depots was examined through the same analytical package that the one described for Example 4.
a) Preparation of PLGA Plasticized with Ethanol
PLGA having the same characteristics as the one described in the Example 4 is ground until a particle size of less than 250 μm is obtained.
The ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
This is followed by drying at 20° C. until a PLGA is obtained containing ethanol in a quantity equal to 20% mass/mass.
The polymer thus obtained is mixed at −10° C. with the same untreated type of polymer as such in a weight ratio of 16:84 and the said mixture is then extruded at 75° C.
The extruded product is then ground at −10° C. to obtain the plasticized PLGA with an ethanol content of 3.2% mass/mass.
b) Preparation of the Subcutaneous Implant
The active principle consisting of the protein r-Hu-G-CSF having the same characteristics as the one described in the Example 4 and the plasticized polymer (PLGA) were mixed intimately at −10° C. in a weight ratio of 30:70 respectively.
The powdered mixture thus obtained was extruded at 60° C. The extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 1.8 IU.
a) Preparation of PLGA Plasticized with Ethanol
PLGA having the following characteristics is ground until a particle size of less than 250 μm is obtained.
-
- inherent viscosity 0.19 dl/g measured at 25° C. in chloroform (c=0.1 g/dl),
- Lactide/Glycolide Molar ratio: 53/47,
- Tg: 40° C.
The ground product is added to an excess of ethanol until a concentration of PLGA in ethanol equal to 0.12 g/ml is obtained and is placed in a bath of water heated to 45° C. and stirred for 1 minute. The ethanol diffuses into the polymer and forms a viscous gel. This gel is maintained in ethanol for 3 minutes.
This is followed by drying at 20° C. until a PLGA is obtained containing ethanol in a quantity equal to 20% mass/mass.
The polymer thus obtained is mixed at −10° C. with the same untreated type of polymer as such in a weight ratio of 40:60 and the said mixture is then extruded at 75° C.
The extruded product is then ground at −10° C. to obtain the plasticized PLGA with an ethanol content of 8% mass/mass.
b) Preparation of the Subcutaneous Implant
The active principle consisting of the protein Interferon alfa-2a having the following characteristics:
-
- Related proteins (Liquid Chromatography according to the monograph “Interferon alfa-2 Concentrated solution”—Nr 1110 of the 4th Edition of the European Pharmacopoeia): maximum 5% (peaks area),
- Protein Content: 1.8% mass/mass,
- Biological potency (Size Exclusion Chromatography according to the monograph “Interferon alfa-2 Concentrated solution”—Nr 1110 of the 4th Edition of the European Pharmacopoeia): 2.3×108 IU/mg of protein,
- Excipients:
- Sodium Acetate/Sodium Chloride/Trehalose (5.9%/8.4%/83.9% mass/mass respectively)
and the plasticized polymer (PLGA) were mixed intimately at −10° C. in a weight ratio of 25:75 respectively.
The powdered mixture thus obtained was extruded at 40° C. The extruded product thus obtained (1.5 mm in diameter) was then cut to a length of 18 mm to form cylindrical deposits each weighing 40 mg and each containing the protein in a quantity equal to 40×106 IU.
The integrity of the protein within the depots was examined through the following analytical package:
-
- Related proteins by Liquid Chromatography according to the monograph “Interferon alfa-2 Concentrated solution” (Nr 1110) of the 4th Edition of the European Pharmacopoeia.
Claims (17)
1. PLGA plasticized with ethanol, obtained by a process comprising the following steps:
a) grinding PLGA to obtain a ground product in which the particles have dimensions less than 250 μm;
b) adding ethanol to the ground product obtained in the preceding step in concentrations between 5 and 20 parts by weight/weight of PLGA and heating the mixture obtained to a temperature between 45 and 65° C., until a viscous and stable gel is obtained;
c) drying the product coming from step (b),
d) grinding the dried product obtained at a temperature ranging from −20 and +5° C.;
f) extruding the aforesaid product at 75° C., and
g) grinding the extruded product at a temperature between −20° C. and +5° C.,
said process optionally comprising a step e), to be performed before step f), of mixing the product coming from step d) with untreated PLGA, which has been previously ground until a ground product of particle size less than 250 μm is obtained, in a weight ratio of product coming from step d)/untreated PLGA between 10:90 and 99:1, at a temperature between −20 and +5° C.
2. Plasticized PLGA as claimed in claim 1 containing ethanol in concentrations between 2 and 15% by weight on the weight of PLGA.
3. Plasticized PLGA as claimed in claim 2 wherein said ethanol concentrations are between 3 and 10% by weight on the weight of PLGA.
4. Plasticized PLGA as claimed in claim 2 wherein said concentrations are between 5 and 10% by weight on the weight of PLGA.
5. Plasticised PLGA according to claim 1 , wherein in step (b) the ethanol is added in a quantity of 10 parts by weight/weight of PLGA.
6. Plasticised PLGA according to claim 1 , wherein in step (d) the drying is conducted until obtaining an ethanol concentration in PLGA between 10 and 30%/by weight/PLGA weight.
7. Plasticised PLGA according to claim 6 wherein said ethanol concentration is 20% by weight/PLGA weight.
8. Plasticised PLGA according to claim 6 , wherein said drying is carried out at a temperature between 20 and 25° C. under an air stream.
9. Plasticised PLGA as claimed in claim 1 , wherein the grinding temperature in step (d), (e) and (g) is −10° C.
10. Plasticised PLGA as claimed in claim 1 wherein in step (e) the weight ratio of PLGA coming from step (d)/untreated PLGA is between 16:84 and 40:60.
11. Subcutaneous implants obtained by extrusion, containing an active principle dispersed in PLGA plasticized with ethanol as claimed in claim 1 .
12. Subcutaneous implants as claimed in claim 11 containing thermolabile active principles.
13. Subcutaneous implants as claimed in claim 12 , wherein said thermolabile active principles are selected from the group consisting of proteins, vaccines, antibodies and vectors for genic therapy.
14. A process for preparing a subcutaneous implant obtained by extrusion containing an active principle dispersed in PLGA plasticized with ethanol according to claim 1 , comprising the following steps:
i) mixing the active principle with the plasticized PLGA as claimed in claim 1 , at a temperature between −20° C. and +5° C.,
ii) extruding the ground product originating from step (i) at a temperature less than 70° C.
15. The process as claimed in claim 14 , wherein the temperature of step (i) is −10° C.
16. The process as claimed in claim 14 wherein the temperature of step (ii) is less than 60° C. when plasticized PLGA containing when plasticized PLGA containing ethanol at concentrations between 3 and 4% by weight on the weight of PLGA is used in step (i).
17. The process as claimed in claim 15 , wherein the temperature of step (ii) is equal to 40° C., when plasticized PLGA containing ethanol at concentrations between 5 and 10% by weight/weight of PLGA is used.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMI2003A1302 | 2003-06-26 | ||
| ITMI2003A001302 | 2003-06-26 | ||
| IT001302A ITMI20031302A1 (en) | 2003-06-26 | 2003-06-26 | USE OF ETHANOL AS A PLASTICIZER TO PREPARE SUBCUTANEOUS IMPLANTS CONTAINING THERMALABLE ACTIVE PRINCIPLES DISPERSED IN A PLGA MATRIX. |
| PCT/EP2004/051226 WO2005000277A1 (en) | 2003-06-26 | 2004-06-24 | Use of ethanol as plasticizer for preparing subcutaneous implants containing thermolabile active principles dispersed in a plga matrix |
Publications (2)
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|---|---|
| US20060171987A1 US20060171987A1 (en) | 2006-08-03 |
| US8206621B2 true US8206621B2 (en) | 2012-06-26 |
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| US (1) | US8206621B2 (en) |
| EP (1) | EP1638534B1 (en) |
| JP (1) | JP2009513165A (en) |
| KR (1) | KR101143771B1 (en) |
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| PL (1) | PL1638534T3 (en) |
| PT (1) | PT1638534E (en) |
| WO (1) | WO2005000277A1 (en) |
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| US7666445B2 (en) | 2000-10-20 | 2010-02-23 | The Trustees Of The University Of Pennsylvania | Polymer-based surgically implantable haloperidol delivery systems and methods for their production and use |
| WO2007011955A2 (en) * | 2005-07-18 | 2007-01-25 | The Trustees Of The University Of Pennsylvania | Drug-containing implants and methods of use thereof |
| US8329203B2 (en) | 2004-01-12 | 2012-12-11 | The Trustees Of The University Of Pennsylvania | Drug-containing implants and methods of use thereof |
| US8221778B2 (en) | 2005-01-12 | 2012-07-17 | The Trustees Of The University Of Pennsylvania | Drug-containing implants and methods of use thereof |
| ES2432556T3 (en) | 2004-08-04 | 2013-12-04 | Evonik Corporation | Methods for manufacturing supply devices and their devices |
| ITMI20061539A1 (en) * | 2006-08-02 | 2008-02-03 | Mediolanum Pharmaceuticals Ltd | SUBCUTANEOUS PLANTS ABLE TO RELEASE THE ACTIVE PRINCIPLE FOR A PROLONGED PERIOD OF TIME |
| DE602007008125D1 (en) | 2006-10-31 | 2010-09-09 | Surmodics Pharmaceuticals Inc | BALL-SHAPED POLYMER PARTICLES |
| JP5502751B2 (en) | 2007-12-20 | 2014-05-28 | エボニック コーポレイション | Process for preparing microparticles with low residual solvent concentration |
| US9498431B2 (en) * | 2008-12-10 | 2016-11-22 | Jianjian Xu | Controlled releasing composition |
| WO2012003210A1 (en) * | 2010-06-30 | 2012-01-05 | Surmodics Pharmaceuticals, Inc. | Implant processing methods for thermally labile and other bioactive agents and implants prepared from same |
| GB201314312D0 (en) * | 2013-08-09 | 2013-09-25 | Regentec Ltd | Composition and delivery system |
| CN103623415B (en) * | 2013-12-04 | 2015-03-25 | 北京诺康达医药科技有限公司 | PLGA and ethyl alcohol compound used for biological polypeptide preparation |
| US20170231916A1 (en) * | 2014-08-04 | 2017-08-17 | Janssen Sciences Ireland Uc | Compacted solid dosage form |
| GB201702475D0 (en) * | 2017-02-15 | 2017-03-29 | Locate Therapeutics Ltd | Tissue scaffold and scaffold composition |
| EP3459527B1 (en) * | 2017-09-20 | 2022-11-23 | Tillotts Pharma Ag | Method for preparing a solid dosage form comprising antibodies by wet granulation, extrusion and spheronization |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5520923A (en) | 1994-09-19 | 1996-05-28 | Genetics Institute, Inc. | Formulations for delivery of osteogenic proteins |
| WO2000033809A1 (en) | 1998-12-10 | 2000-06-15 | Mediolanum Farmaceutici S.P.A. | Compositions containing a peptide and polylactic-glycolic acid suitable for preparing subcutaneous implants with an extended release period |
| WO2003041685A1 (en) | 2001-11-14 | 2003-05-22 | Alza Corporation | Injectable depot composition |
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| JPH0549629A (en) * | 1991-08-23 | 1993-03-02 | Konica Corp | Medical radiation image shadow reading device |
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- 2004-06-24 AT AT04741884T patent/ATE398447T1/en active
- 2004-06-24 US US10/562,707 patent/US8206621B2/en not_active Expired - Fee Related
- 2004-06-24 ES ES04741884T patent/ES2308195T3/en not_active Expired - Lifetime
- 2004-06-24 WO PCT/EP2004/051226 patent/WO2005000277A1/en not_active Ceased
- 2004-06-24 EP EP04741884A patent/EP1638534B1/en not_active Expired - Lifetime
-
2008
- 2008-09-17 CY CY20081101000T patent/CY1108346T1/en unknown
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5520923A (en) | 1994-09-19 | 1996-05-28 | Genetics Institute, Inc. | Formulations for delivery of osteogenic proteins |
| WO2000033809A1 (en) | 1998-12-10 | 2000-06-15 | Mediolanum Farmaceutici S.P.A. | Compositions containing a peptide and polylactic-glycolic acid suitable for preparing subcutaneous implants with an extended release period |
| WO2003041685A1 (en) | 2001-11-14 | 2003-05-22 | Alza Corporation | Injectable depot composition |
Also Published As
| Publication number | Publication date |
|---|---|
| PL1638534T3 (en) | 2009-02-27 |
| PT1638534E (en) | 2008-09-29 |
| KR20060079146A (en) | 2006-07-05 |
| AU2004251456B2 (en) | 2009-12-03 |
| HK1089954A1 (en) | 2006-12-15 |
| ES2308195T3 (en) | 2008-12-01 |
| DE602004014496D1 (en) | 2008-07-31 |
| CY1108346T1 (en) | 2014-02-12 |
| ITMI20031302A1 (en) | 2004-12-27 |
| KR101143771B1 (en) | 2012-05-11 |
| EP1638534A1 (en) | 2006-03-29 |
| AU2004251456A1 (en) | 2005-01-06 |
| EP1638534B1 (en) | 2008-06-18 |
| CA2530117C (en) | 2012-01-10 |
| BRPI0411759A (en) | 2006-08-08 |
| CA2530117A1 (en) | 2005-01-06 |
| WO2005000277A1 (en) | 2005-01-06 |
| ITMI20031302A0 (en) | 2003-06-26 |
| MXPA05013697A (en) | 2006-05-17 |
| ATE398447T1 (en) | 2008-07-15 |
| US20060171987A1 (en) | 2006-08-03 |
| CN100509060C (en) | 2009-07-08 |
| JP2009513165A (en) | 2009-04-02 |
| CN1812770A (en) | 2006-08-02 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: MEDIOLANUM PHARMACEUTICALS LTD., IRELAND Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MAURIAC, PATRICE;MARION, PIERRE;REEL/FRAME:028280/0870 Effective date: 20041008 |
|
| REMI | Maintenance fee reminder mailed | ||
| LAPS | Lapse for failure to pay maintenance fees | ||
| STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
| FP | Lapsed due to failure to pay maintenance fee |
Effective date: 20160626 |