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US632708A - Feed-water heater for steam-boilers. - Google Patents

Feed-water heater for steam-boilers. Download PDF

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US632708A
US632708A US70108499A US1899701084A US632708A US 632708 A US632708 A US 632708A US 70108499 A US70108499 A US 70108499A US 1899701084 A US1899701084 A US 1899701084A US 632708 A US632708 A US 632708A
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water
feed
tubes
heating
steam
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US70108499A
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Matthias N Forney
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22DPREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
    • F22D1/00Feed-water heaters, i.e. economisers or like preheaters
    • F22D1/42Feed-water heaters, i.e. economisers or like preheaters specially adapted for locomotives

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  • WITNESSES INVENTOR No. 632,708. 'mme sept. l2,
  • llIy present invention relates more particularly to feed-water heaters for steam-boilers of the locomotive type; but it is also applicable to boilers of other forms. Its objects are to provide means whereby the exhauststeam after it escapes from the cylinders will impart a portion of its heat to the feed'- water before the feed-water enters the boiler and also means whereby a portion of the heat from the products of combustion which ordinarily escapes from the boiler-tubes and passes out of the chimney will be communicated to the feed-water after it enters the boiler; also, to provide means which will permit of a difference in the extension or contraction of the tubes in which the water is heated and of the inclosure in which they lare contained; also, to provide means by which the feed-water can be shut oit from the exhaust-steam heater and fed directly into the boiler in case of accident or failure of the heater.
  • my invention consists of certain novel devices and combinations comprising an annular space formed around the smoke-box of a steam-boiler by double peripheral plates, a series of heating-tubes disposed throughout said annular space and connected at each end to what may be termed headers, which form the inclosed ends of the annular space and which are divided into compartments or cells, to each of which the ends of two heating-tubes are connected, openings and suitable removable coveringplates in the headers opposite the ends of the heatingtubes and communicating with the cells and the tubes, valves Which'are attached to the headers and to which the feed-pipe is connected, a three-way cock or valve for changing the connection of the feed-pipe to and from the heater and to and from the boiler,cor rugated peripheral plates forming the sides or shell of the space containingthe heating-tubes,
  • diaphragms or plates in the front end of the boi ler which retain the feed-water when it first entersit in contact with the front ends-that is, the ends from which the smoke escapes-of the tubes and promote the circulation about them, tapered thirnbles on the tubes, by which they are secured to one or more of the diaphragme, openings in the top diaphragm communicating with the steam-space to permit of the escape of any steam generated from the feed-water, and a mud-drum in connection with the heater for collecting and depositing sediment from the heated feed-water.
  • Figure l is a longitudinal section of the front end of a locomotive-boiler,showing the smoke-box and the v'front part ofthe boiler-shell and fire-tubes and illustrating an embodiment of my invention
  • Fig. 2 a longitudinal section, on an enlarged scale, through part ofl a tube, diaphragm, and thimble
  • Fig. 2 a transverse section through the tube shown in Fig. 2
  • Fig. 3 a transverse section, the right-hand half being taken on the line a a of Fig. l and the left-hand half on the line h b of the same figure, looking forward in each case
  • Fig. 4 a section on the line c cof Fig.
  • Fig. 5 a sectional view on the semicircular center line d c f, drawn through the centers of the heating-tubes on the left side of Fig. 3, the section being then projected on a plane;
  • Fig. 6, a transverse section through the three- Way cock when in position to shut off Water from the heater;
  • Fig. 7 an end view, on van enlarged scale, of a portion of one of the headers, the covering-plate over the upper tube being removed;
  • Fig. 8 a longitudinal section through the ends of the tubes and header, two of the covering-plates being shown; and
  • the main object of my invention is, as before stated, to utilize a portion of the heat which is carried away by the exhaust-steam and also part of that contained in thevwaste gases of combustion to heat the feed-water.
  • the temperature of the exhaust-steam from a locomotive is about 240, and as the feed-water, even when fed and heated by an injector, has a much lower temperature than this a very considerable amount of heat would be communicated to the feed-water if it was in contact fora suiiicient time with one side of elicient heatingsurface exposed on the other to the exhauststeam.
  • annular space or heating-chamber l is provided on the outside of the smoke-box 2.
  • This space is formed by a cylindrical ring or plate of metal 3, placed outside of and at some distance from the ordinary cylindrical smokebox ring.
  • the ends of the annular space or heating-chamber l are each filled with what will be termed herein annular headers or hollow rings et and 4 ⁇ ", to which the two plates which form the smoke-box and which inclose the annular space 1, which will be termed the heating-chamber, are riveted.
  • the annular headers are made hollow, as shown in Figs. 1, 4, 5, S, and 9, the internal space having partitions 6 6, Figs. 4, 5, 7, and by which it is divided into separate cells or chambers 7 7.
  • the heating-tubes 5 are connected to the header-chambers in pairs, as shown in Figs. 4:, 5, and S.
  • the headers have circular openings or hand-holes 8 8, which are clearly shown in Figs. 7, 8, and 9, and are covered by suitable plates 9 9, secured by screws and clamps, as represented in these figures.
  • a feed-pipe 10, leading from the feed-pu mp or injector, isconnected to a T branch 11 11,
  • a valve 12 (shown clearly in Fig. 5,) the upper end of which is in turn connected by a valve 12 to the upper chamber 13 in the back annular header et.
  • the connection of the feed-pipe 10 with the branch 11 lla is made by a three-way cock or valve l-t, or two separate valves might be used.
  • the cock 14 When the cock 14 is turned into the position represented in Fig. 5, the feed-water can iiow through the pipe 10 and the valve 14 in the direction indicated by the darts and up through the pipe 11, and, it' the valve 12 is open, through said valve into the chamber 13, and thence forward through the upper heating-pipes 5 5 to the upper chamber 13 in the front annular header ew.
  • the water can iiow back through the second pipe into the second chamber 7 on the left, in the back header, and thence through the third pipe to the front again, and so on, as indicated by the darts in Fig. 5, until the water is delivered into the lower chamber 15, to which the valve 16 is attached and to which the T-pipe 11 and the delivery-pipe 17 are connected.
  • the delivery-pipe 17 is also connected to a check-valve 1S, attached to and communicating with the mud-drum 19 on the under side ot' the boiler. If the valve 16 is open, the water can then flow from the chamber 15 through the Valve 16, the deliverypipe 17, and the check-valve 1S into the muddrum 19, and thence, as shown by the darts in Fig. 1, into the boiler.
  • the cylin der saddle-castin gs 90 are provided with the usual exhaust-passages 2l, which, as will be seen from Figs. 1 and 3, communicate with an opening in the outer plate 3 of the annular heating-chamber 1 aroundthe smoke-box.
  • the escaping steam from the exhaust-passages 2l can thus iiow, as shown by the darts in Figs. 1, 3, and 5, up into the annular heating-chainber 1 and there comes into contact with the heating-tubes 5 5 and imparts a portion of its heat to the water inside of them.
  • the exhaust-pipe 22 is connected to the upper part of the annular heating-chamber and depends from the under side, as shown in Figs. 1 and 3. It is made in bent or J form, so that the escaping steam will hev discharged from its nozzle 23 up the chimney 24, as indicated by the dotted lines in Figs. 1 and 8.
  • the heating apparatus herein set forth is placed wholly on the outside of the smokebox proper, and the tubes are thus easily accessible from the hand-holes 8 in the headers by removing the covers, which can easily be done by simply unscrewing them from the bolts which hold them. Any tube can thus be made accessible at either end and through IOO IIO
  • a manhole and cover 26, Figs. 1 and 3 is provided to give access to the heating-chamber for cleaning and also for fastening and calking the outer plate to the cylinder-castings.
  • the temperature of exhaust-steam is about 240. If the feedwater was exposed in a heater to this temperature for anunlimited time, it would acquire t-he same degree of heat; but the conditions under which all boilers, and especially those used in locomotives, are worked prohibit the exposure of the water to the surfaces in the heater for more than a short time, not sufficient for the exhaust-steam on one side of the heating-surfaces to impart a temperature equal to its own to the water on the other side. For this reason it is only possible to heat feed-water with exhaust-steam to a temperature somewhat lower than that of the steam. The waste products of combustion, however, which escape from the tubes of locomotives often have temperatures as high as S00O or 1,0000.
  • heating of the feedwater by the waste products of combustion is effected by providing diaphragms in the boiler to keep the feed-water in contact with the port-ions of the tubes at and adjacent to their discharge ends, with which portions the gases come in contact after they have passed through the preliminary portions of the length of the tubes and have imparted as much heat to the surrounding water as they do in boilers of the ordinary construction.
  • the amount of heat transmitted by any heating-surface is proportioned to the difference of the temperatures in the two sides.
  • This diaphragm divides the front part of the water-space of the boiler from the back part.
  • Horizontal plates 29 and 30 are also placed between the tubes and another, 3l, above them, so as to divide the space in front of the diaphragm 27 into as nearly as practicable three equal divisions.
  • the lower horizontal plate 29 is attached to the front tube-sheet 28, but does not extend entirely back to the vertical plate 27, a space being left between it and the diaphragm 27.
  • the intermediate horizontal plate 30 is attached to the diaphragm 27 but does not extend entirely to the tube-plate, a space being left between them.
  • the vertical diaphragm 27 does not extend up to the waterline, but might, if desired, be made to project above it, in which case the upper plate 31 could be omitted.
  • the discharge ends of the tire-tubes may be desig- IOO nated as the front ends and tubes through which the products of combustion are conveyed as rire-tubes.
  • the portion of the boiler between the vertical diaphragm and the tube-plate is divided into three approximately equal compartments, as has been explained, and the feed-water is introduced through the check-valve 1S into the lower one, and is then in contact with the coldest part of the lower boiler-tubes.
  • the feed-water is forced in it rises and ilows into the intermediate compartment, as indicated by the darts, and thence into the upper compartment, from which it iiows into the back part of the boiler.
  • the feed-water is kept in contact with the front ends of the fire-tubes and surrounds them for a considerable period-long enough for the waste gases to transmit a part of their heat to the water. This is accomplished without adding any additional parts to the boiler excepting the plates which form the divisions in the front end; but as the pressure on each side of these plates is alike they are not subjected to any strain, and are therefore not liable to fail or get out of order.
  • a vertical division 35 is attached to the upper plate 31 and extends above the water-line, which is represented by the dotted line 36 36.
  • tubes 37 37 are provided, which are connected to the plate 31 and also extend above the water-line.
  • a single vertical plate or diaphragm 27 might be used and the horizontal plates dispensed with, and in such case it would be desirable to carry it up above the water-line, so that the feed-water could not flow from the heating-space until the water in it had risen above the water-level in the rest of the boiler.
  • Other vertical circulating-plates instead of horizontal ones might be used in combination therewith, but the construction shown in Fig. 1 is deemed the preferable one.
  • the holes in the diaphragm-plate should be made considerably larger than the tubes.
  • the boiler-tubes should be water-tight, or nearly so, where they pass through this plate, and they should also have more bearing-surface than would be provided with any ordinary thickness of plate that would be used.
  • the holes in the diaphragm-plate are made considerably larger than the tubes and bored of taper form.
  • a cover 40 is provided in the lower end of the muddrum,which can be easily removed for cleaning it, and a blowoft cock 4l enables the contents of the mud- IIO drum to be blown out whenever it is desirable to do so.
  • annular as applied to the chamber containing the heating tubes I do not desire or intend to limit my invention to a construction in which said chamber is of circular outline or extends uninterruptedly around its axial or middle line, as it will be seen that its form in transverse section may be varied or its continuity interrupted without departure from the spirit or operative principle of my invention.
  • a steam-boiler feed-water heater the combination of an annular heating-chamber, a system of heating-tubes in said chamber through which feed-water may be circulated, an exhaust-steam opening leading into said chamber, an exhaust-steam outlet leading out of said chamber, a feed-water-supply pipe connected with one end of the heating-tube system, and a feed-water-delivery pipe connected with the opposite end of the heatingtube system.
  • a steam-boiler feed-water heater the combination, of an annular heating-chamber, adapted to form theinclosure or casing of the smoke-box or uptake of a steam-boiler, asystem of heating-tubes in said heating-chamber, through which feed-water may be circulated, an exhaust-steam opening leading into said chamber, an exhaust-steam outlet leading out of said chamber, a feed-water-supply pipe connected with one end of the heatingtube system, and a feed-water-delivery pipe connected with the opposite end of the heating-tube system.
  • a steam-boiler feed-water heater the combination of an annular heating-chamber, a system of heating-tubes in said chamber through which feed-water may be circulated, an exhaust-steam opening leading into said chamber, an exhauststeam outlet leading out of said chamber, afeed-water-supply pipe connected with one end of the heating-tube system, a feed-water-delivery pipe connected with the opposite end of the heating-tube system, and a mud-drum adapted to be connected to the water-space of a steam-boiler and to the feed-water-delivery pipe.
  • a steam-boiler feed-water heater the combination of an annular heating-chamber, a system of heating-tubes through which feedwater may be circulated in said chamber, an exhaust steam opening leading into said chamber, an exhaust-steam pipe leading out of said chamber, a feed water supply pipe connected with one end of the heating-tube system, afeed-water-delivery pipe connected with the opposite end of the heating-tube system, a direct boiler-supply pipe leading out of the feed-water-supply pipe, a cock or valve controllingcommunication between the feed-water-supply pipe and the heating-tube system, and between said supply-pipe and the direct boilersupply pipe respectively, and a valve controlling the feed-water-delivery pipe.
  • a steam-boiler feed-water heater the combination of an annular heating-chamber, headers forming the ends of said chamber and divided into separate cells or compartments, heating-tubes in the heating-chamber, connected in alternate pairs to the cells of opposite headers, a feed-water-delivery pipe leading from the heating-tube system to a point of connection with a steam-boiler, a feed-water-supply pipe leading from a point of connection with a boiler-feeder to the feedwater-delivery pipe, a branch pipe .connecting the feed-water-supply pipe with the heating-tube system, a valve controlling communication between the boiler-feeder connection and the heating-tube system, and a valve controlling communication between the heating-tube system and the feed-water-delivery pipe, said valves being adapted to admit feedwater to and through the heating-tube system before its entrance into the feed-waterdelivery pipe, or to shut it o from the heating-tube system and admit it directly into the feed-water-delivery pipe.
  • a steam-boiler feed-water heater the combination of an annular heating-chamber, annular' headers closing the ends of said chamber and divided into separate cells or chambers, a system of pairs of heating-tubes connecting the opposite headers, the members of each pair of tubes communicating, at one end, with a cell of one of the headers, and, at the other end, with two cells of the opposite header, an exhaust-opening leading into the heating-chamber, an exhaust-pipe leading out of said chamber, a feed-water-supply pipe connected with one end of one of the headers, and a feed-water-delivery pipe connected with the opposite end of said header.
  • transverse diaphragm interposed between the supply-pipe and the rearward portion of the water-space, said diaphragm being perforated for, and traversed by, the boiler-tubes located within its compass and abutting against the bottom and side portions of the boiler-shell, and thimbles fitting around the tubes passing through the diaphragm, and within the tube-openings in the diaphragm.
  • the combination with a steam-boiler, of a feed-water-supply inlet, opening into the portion of the water-space adjacent to the front ends of the tubes, a transverse diaphragm interposed between the supply-inlet and the rearward portion of the water-space, said diaphragm being perforated for, and traversed by, the boiler-tubes located within its compass and abutting against the bottom and side portions of the boiler-shell, and divided or two-part thimbles fitting around the tubes passing through the diaphragm and within the tube-openings in the diaphragm.

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
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Description

Patented Sept. l2, |899.
M. vN. FDHNEY.
FEED WATER HEATER FUR STEAM BDILERS.
(Application filed Jan, 3. 1S99.i
4 Sheeis-Sheet I.
(No Model.)
ATTORN EY INVENTOR WTNESSES M Nn. 632,708. v Patented Sept. I2, |899i M. N. FRNEY.
FEED WATER HEATER FOR STEAM BUILERS.
(Application filed Jan. 3, 1899.)
(N o Model.) 4 Sheets-Sheet 2.
FIG.3.
WITNESSES: INVENTOR No. 632,708. 'mme sept. l2, |899. m. n. Funnev.
FEED WATER HEATER FOR STEAM BUILEBS.
(Application lcd Jan. 3, 1899.;
4 Sheet's--Shect 3.
(No Model.)
I-NVENTOR No. 632,708. Patented sept. l2, |899.
M. N. FURNEY.
FEED WATER HEATER FR STEAM BILERS.
A (Application med JanA 3, 1899.' l(N0 MOBL) Y 4 Sheets-Sheet 4,
/ 76T y f C mvENToR ATTORNEY UNITED STATES PATENT rricln.
MAT'IIAS N. FORNEY, OF NET YORK, N. Y.
FEED-WATER VHEATER FOR STEAM-BOILERS.
SPECIFICATION forming part of Letters Patent No. 632,708, dated September 12, 1899'. Application led il'anuary 3, l899- ASerial. No. 70l084- N0 mOdeL) To (/.ZZ whom. it may concern:
Be itknown that I, MATTHIAS N. FORNEY, of the borough of Manhattan, city and State of New York, have invented a certain new and useful Improvement in Feed-Water Heaters for Steam-Boilers, of which improvement the following is a specification.
llIy present invention relates more particularly to feed-water heaters for steam-boilers of the locomotive type; but it is also applicable to boilers of other forms. Its objects are to provide means whereby the exhauststeam after it escapes from the cylinders will impart a portion of its heat to the feed'- water before the feed-water enters the boiler and also means whereby a portion of the heat from the products of combustion which ordinarily escapes from the boiler-tubes and passes out of the chimney will be communicated to the feed-water after it enters the boiler; also, to provide means which will permit of a difference in the extension or contraction of the tubes in which the water is heated and of the inclosure in which they lare contained; also, to provide means by which the feed-water can be shut oit from the exhaust-steam heater and fed directly into the boiler in case of accident or failure of the heater.
To these ends my invention consists of certain novel devices and combinations comprising an annular space formed around the smoke-box of a steam-boiler by double peripheral plates, a series of heating-tubes disposed throughout said annular space and connected at each end to what may be termed headers, which form the inclosed ends of the annular space and which are divided into compartments or cells, to each of which the ends of two heating-tubes are connected, openings and suitable removable coveringplates in the headers opposite the ends of the heatingtubes and communicating with the cells and the tubes, valves Which'are attached to the headers and to which the feed-pipe is connected, a three-way cock or valve for changing the connection of the feed-pipe to and from the heater and to and from the boiler,cor rugated peripheral plates forming the sides or shell of the space containingthe heating-tubes,
diaphragms or plates in the front end of the boi ler,which retain the feed-water when it first entersit in contact with the front ends-that is, the ends from which the smoke escapes-of the tubes and promote the circulation about them, tapered thirnbles on the tubes, by which they are secured to one or more of the diaphragme, openings in the top diaphragm communicating with the steam-space to permit of the escape of any steam generated from the feed-water, and a mud-drum in connection with the heater for collecting and depositing sediment from the heated feed-water.
The improvement claimed is hereinafter fully set forth.
In the accompanying drawings, Figure l is a longitudinal section of the front end of a locomotive-boiler,showing the smoke-box and the v'front part ofthe boiler-shell and fire-tubes and illustrating an embodiment of my invention; Fig. 2, a longitudinal section, on an enlarged scale, through part ofl a tube, diaphragm, and thimble; Fig. 2, a transverse section through the tube shown in Fig. 2; Fig. 3, a transverse section, the right-hand half being taken on the line a a of Fig. l and the left-hand half on the line h b of the same figure, looking forward in each case; Fig. 4, a section on the line c cof Fig. 1 through the back header, showing a portion of one side; Fig. 5, a sectional view on the semicircular center line d c f, drawn through the centers of the heating-tubes on the left side of Fig. 3, the section being then projected on a plane; Fig. 6, a transverse section through the three- Way cock when in position to shut off Water from the heater; Fig. 7, an end view, on van enlarged scale, of a portion of one of the headers, the covering-plate over the upper tube being removed; Fig. 8, a longitudinal section through the ends of the tubes and header, two of the covering-plates being shown; and Fig. 9, a sectional plan showing one tubeand its covering-plate and a portion of the sides of the smoke-box.
The main object of my invention is, as before stated, to utilize a portion of the heat which is carried away by the exhaust-steam and also part of that contained in thevwaste gases of combustion to heat the feed-water. Although the saving of fuel whichcan be et'- fected by such utilization of waste heat can easily be proven theoretically and has often been shown practically, yet the use of feed- IOO water heaters whenever they have been tried on locomotive-engines has usually been abandoned after a comparatively short trial. Several reasons may be assigned for this, one being that the devices essayed were liable to get out of order, and thus lessen the amount of service performed by the engine in a given time. Another is that they were liable to fail at critical times while the engine is in use, and thus delay and interrupt traffic. A third reason is that their first cost and expense of maintenance was greater than the amount of saving of fueleected by their use; a fourth, that their maintenance was troublesome. In most feed-water heaters which have heretofore been used, so far as I am aware, the source of heat which has been utilized in heating the water has been either the exhauststeam or the escaping gases of combustion. In my improvement both or either of these sources of heat may be utilized. It may be stated, roughly, that the temperature of the exhaust-steam from a locomotive is about 240, and as the feed-water, even when fed and heated by an injector, has a much lower temperature than this a very considerable amount of heat would be communicated to the feed-water if it was in contact fora suiiicient time with one side of elicient heatingsurface exposed on the other to the exhauststeam.
In the practice of my invention and to accomplish the end above stated an annular space or heating-chamber l is provided on the outside of the smoke-box 2. This space is formed by a cylindrical ring or plate of metal 3, placed outside of and at some distance from the ordinary cylindrical smokebox ring. The ends of the annular space or heating-chamber l are each filled with what will be termed herein annular headers or hollow rings et and 4^", to which the two plates which form the smoke-box and which inclose the annular space 1, which will be termed the heating-chamber, are riveted. Two sets or series of horizontal tubes 5 5, which will be termed heatingtubes,7 (shown by full and by dotted. linesin Fig. 1,) are disposed longitudinally throughout the heatingchamber, their ends being fixed in the headers, one series being on the right side of the vertical center line elf of Fig. 3 and the other on the left side thereof. The annular headers are made hollow, as shown in Figs. 1, 4, 5, S, and 9, the internal space having partitions 6 6, Figs. 4, 5, 7, and by which it is divided into separate cells or chambers 7 7. The heating-tubes 5 are connected to the header-chambers in pairs, as shown in Figs. 4:, 5, and S. Opposite to the ends of each tube the headers have circular openings or hand-holes 8 8, which are clearly shown in Figs. 7, 8, and 9, and are covered by suitable plates 9 9, secured by screws and clamps, as represented in these figures.
A feed-pipe 10, leading from the feed-pu mp or injector, isconnected to a T branch 11 11,
(shown clearly in Fig. 5,) the upper end of which is in turn connected by a valve 12 to the upper chamber 13 in the back annular header et. The connection of the feed-pipe 10 with the branch 11 lla is made by a three-way cock or valve l-t, or two separate valves might be used. When the cock 14 is turned into the position represented in Fig. 5, the feed-water can iiow through the pipe 10 and the valve 14 in the direction indicated by the darts and up through the pipe 11, and, it' the valve 12 is open, through said valve into the chamber 13, and thence forward through the upper heating-pipes 5 5 to the upper chamber 13 in the front annular header ew. From this chamber the water can iiow back through the second pipe into the second chamber 7 on the left, in the back header, and thence through the third pipe to the front again, and so on, as indicated by the darts in Fig. 5, until the water is delivered into the lower chamber 15, to which the valve 16 is attached and to which the T-pipe 11 and the delivery-pipe 17 are connected. The delivery-pipe 17 is also connected to a check-valve 1S, attached to and communicating with the mud-drum 19 on the under side ot' the boiler. If the valve 16 is open, the water can then flow from the chamber 15 through the Valve 16, the deliverypipe 17, and the check-valve 1S into the muddrum 19, and thence, as shown by the darts in Fig. 1, into the boiler.
The cylin der saddle-castin gs 90 are provided with the usual exhaust-passages 2l, which, as will be seen from Figs. 1 and 3, communicate with an opening in the outer plate 3 of the annular heating-chamber 1 aroundthe smoke-box. The escaping steam from the exhaust-passages 2l can thus iiow, as shown by the darts in Figs. 1, 3, and 5, up into the annular heating-chainber 1 and there comes into contact with the heating-tubes 5 5 and imparts a portion of its heat to the water inside of them. The exhaust-pipe 22 is connected to the upper part of the annular heating-chamber and depends from the under side, as shown in Figs. 1 and 3. It is made in bent or J form, so that the escaping steam will hev discharged from its nozzle 23 up the chimney 24, as indicated by the dotted lines in Figs. 1 and 8.
One of the great difficulties with feed-water heaters on locomotive and other engines is that the tribes and heating-spaces containing the water soon become obstructed with mud, sediment, or solid incrustations and deposits of various kinds. To obviate this difculty, or rather to facilitate the removal of any obstructions and the repair or renewal of the tubes, the heating apparatus herein set forth is placed wholly on the outside of the smokebox proper, and the tubes are thus easily accessible from the hand-holes 8 in the headers by removing the covers, which can easily be done by simply unscrewing them from the bolts which hold them. Any tube can thus be made accessible at either end and through IOO IIO
eea,
its entire length without disturbing any of the others, and the exposed tube and the spaces in the headers can thus be rapidly cleaned or the tube be calked, if it should leak, or be removed and renewed in case of failure from any cause.
In case the heater should fail in any way, such as by the bursting of a tube, provision is made so that the feed-water can easily be shut off from the heater and fed directly into the boiler. This may be done by closing the lower valve 16, Fig. 5, and turningthe threeway cock lst into the position shown in Fig. 6. The feed-water would then iiow from the pipe 10 downward from the cockl-,L through the pipe 11, as indicated by the dart in Fig. 6, and if the valve 16 is closed the water could not enter the heater, but would pass direct through the delivery-pipe 17 into the checkvalve 18, and thence into the boiler. This change can be made in a few seconds While the engine is either running or standing` still.
Another ditliculty common to nearly all feed-water heaters is that the sides of the inclosing vessel and the tubes are expanded and contracted in different degrees by the differences in temperature to which they are exposed. To provide for such action, the inner and the outer shells of the annular heatingchamber are corrugated for a portion of their length, as shown at 25 25 in Figs. 1 and 9. The corrugations permit of a small amount of elongation or extension of these plates in case the tubes are expanded or contracted by heat or cold.
A manhole and cover 26, Figs. 1 and 3, is provided to give access to the heating-chamber for cleaning and also for fastening and calking the outer plate to the cylinder-castings.
As hereinbefore stated, the temperature of exhaust-steam is about 240. If the feedwater was exposed in a heater to this temperature for anunlimited time, it would acquire t-he same degree of heat; but the conditions under which all boilers, and especially those used in locomotives, are worked prohibit the exposure of the water to the surfaces in the heater for more than a short time, not sufficient for the exhaust-steam on one side of the heating-surfaces to impart a temperature equal to its own to the water on the other side. For this reason it is only possible to heat feed-water with exhaust-steam to a temperature somewhat lower than that of the steam. The waste products of combustion, however, which escape from the tubes of locomotives often have temperatures as high as S00O or 1,0000. Consequently if the feedwater after being heated by exhaust-steam to a temperature somewhat below 240o (that of the steam) was then brought in contact with surfaces heated by the waste gases of combustion another increment of heat would be absorbed by the water. Many efforts have been made prior to my invention to heat feedwater by the waste products of combustion from locomotive-boilers, but they have always been abandoned for the reason that in order to provide therequisite heating-surface for the transfer of the heat from the waste gases to the feed-water more or less bulky and complicated structures had to be added to the boilers. The first cost and expense of maintenance of these was considerable, and their maintenance was often troublesome and annoying. They were all based upon the principle of bringing the waste gases in contact with :feed-water-heating surfaces after they had escaped from the tubes in the boiler. Under my invention the. heating of the feedwater by the waste products of combustion is effected by providing diaphragms in the boiler to keep the feed-water in contact with the port-ions of the tubes at and adjacent to their discharge ends, with which portions the gases come in contact after they have passed through the preliminary portions of the length of the tubes and have imparted as much heat to the surrounding water as they do in boilers of the ordinary construction. The amount of heat transmitted by any heating-surface is proportioned to the difference of the temperatures in the two sides. If then the coldest water is kept in contact with that portion of the tubes through which the gases pass last and after their temperature has been reduced, more of their heat will be transmitted to the cold water than would be if that surrounding this portion of the tubes was hotter. In other words, the difference in temperature inside and outside of the portions of the tubes adjacent to their discharge ends will be greater if the cold water is kept in contact with them than it would be if the hotter Water in the boiler could circulate freely around them, and consequently the transmission of heat to the cold water will also be greater. To accomplish this end, I provide a vertical plate or diaphragm 27, Fig. 1, some distance, preferably in practice about four or five feet, back of the front tube-plate 28. This diaphragm divides the front part of the water-space of the boiler from the back part. Horizontal plates 29 and 30 are also placed between the tubes and another, 3l, above them, so as to divide the space in front of the diaphragm 27 into as nearly as practicable three equal divisions. The lower horizontal plate 29 is attached to the front tube-sheet 28, but does not extend entirely back to the vertical plate 27, a space being left between it and the diaphragm 27. The intermediate horizontal plate 30 is attached to the diaphragm 27 but does not extend entirely to the tube-plate, a space being left between them. The vertical diaphragm 27 does not extend up to the waterline, but might, if desired, be made to project above it, in which case the upper plate 31 could be omitted.
For convenience of description the discharge ends of the tire-tubes may be desig- IOO nated as the front ends and tubes through which the products of combustion are conveyed as rire-tubes.
By the means above described the portion of the boiler between the vertical diaphragm and the tube-plate is divided into three approximately equal compartments, as has been explained, and the feed-water is introduced through the check-valve 1S into the lower one, and is then in contact with the coldest part of the lower boiler-tubes. As the feed-water is forced in it rises and ilows into the intermediate compartment, as indicated by the darts, and thence into the upper compartment, from which it iiows into the back part of the boiler. By this means the feed-water is kept in contact with the front ends of the fire-tubes and surrounds them for a considerable period-long enough for the waste gases to transmit a part of their heat to the water. This is accomplished without adding any additional parts to the boiler excepting the plates which form the divisions in the front end; but as the pressure on each side of these plates is alike they are not subjected to any strain, and are therefore not liable to fail or get out of order.
As the temperature of the waste gases is at times Very high, more or less steam may be generated in front of the diaphragm 27. To permit such steam to escape from the under side of the top plate 31, an open space 34 is left between it and the tube-plate 2S. In order that the steam may escape into the space above the surface of the water and the water below the plate be retained in contact with the front ends of the boiler-tubes, a vertical division 35 is attached to the upper plate 31 and extends above the water-line, which is represented by the dotted line 36 36. With the same object in view tubes 37 37 are provided, which are connected to the plate 31 and also extend above the water-line. The waterof course will not rise in the tubes above the water-line 36 36 outside of them and therefore cannot flow upward through them, but is confined below the plate until it is displaced by fresh feed-water entering below. The movement of the water in the heatingspace in front of the diaphragm 27 is indicated by darts in Fig. 1.
A single vertical plate or diaphragm 27 might be used and the horizontal plates dispensed with, and in such case it would be desirable to carry it up above the water-line, so that the feed-water could not flow from the heating-space until the water in it had risen above the water-level in the rest of the boiler. Other vertical circulating-plates instead of horizontal ones might be used in combination therewith, but the construction shown in Fig. 1 is deemed the preferable one.
In removing locomotive-boiler tubes it is customary to cut oft their front ends and take them out of the boiler through the opening (not shown in the drawings) for the steampipe in the front tube-plate 28. As it would be impossible to do this with tubes which pass through the vertical diaphragm-plate 27, they would have to be taken out through their own openings in the front tube-plate. If these tubes were made to ,fit accurately in the holes in the diaphragm-plate 27 and should then become incrusted with ahard deposit of lime or other substances, it would be very diihcult to draw them through the holes in the diaphragm-plate. Further, if the tubes came into direct contact with the edge of the diaphragm-plate without itting in the holes tight the jar of the locomotive would wear the tubes at this point. In order to make it possible to remove them after they become incrusted, the holes in the diaphragm-plate should be made considerably larger than the tubes. At the same time it is desirable that the boiler-tubes should be water-tight, or nearly so, where they pass through this plate, and they should also have more bearing-surface than would be provided with any ordinary thickness of plate that would be used. To meet these requirements, the holes in the diaphragm-plate are made considerably larger than the tubes and bored of taper form. A thimble 38, Figs. 1 and 2, of conical form is provided for each tube and is driven into the diaphragmplate so as to iill the opening around the tube. If these thimbles were made in one piece or soiid, it would be essential to slide them o the whole length of the tube back of the diaphragm-plate. As this would be very difcult to do if the tubes were covered with any considerable amount of incrustation, the thimbles are made in two halves, as indicated in Figs. 2 and 2a. When made in this way, they may be removed from the tubes as soon as the thimbles are driven out of the holes in the diaphragm-plate, and the tubes can then be withdrawn through the holes in the front tube-plate, which are made larger than the tube itself.
It is a well-known fact that water when heated will precipitate certain solid substances, such as lime, which will be held in solution when the water is cold. With the apparatus herein described the feed-Water would be heated by the exhaust-steam to a temperature somewhat below 240, and therefore if some substances are held in solution they would then be precipitated. As this process would be promoted if the water could bein a state of partial quiescence before it enters Y the boiler and as itis very desirable to exclude from it all substances which form incrustations, I provide a mud-drum 19 below the feed-water-heating space, into which the water which has been heated by the exhauststeam is admitted. In this drum the water can remain partially quiescent after it enters, which permits the solid material to be precipitated in the mud-drum, from which it can readily be removed. A cover 40 is provided in the lower end of the muddrum,which can be easily removed for cleaning it, and a blowoft cock 4l enables the contents of the mud- IIO drum to be blown out whenever it is desirable to do so.
In the use of the descriptive term annular as applied to the chamber containing the heating tubes I do not desire or intend to limit my invention to a construction in which said chamber is of circular outline or extends uninterruptedly around its axial or middle line, as it will be seen that its form in transverse section may be varied or its continuity interrupted without departure from the spirit or operative principle of my invention.
lVhile the construction for heating the feed water by exhaust-steam and that for heating by the waste products of combustion are here described as operatin g in connection one with the other and while such a combination is considered advantageous, it is not essential that they should be combined, but either could be worked separately, and thus secure its own measure of economy.
I claim as my invention and desire to secure by Letters Patentl. In a steam-boiler feed-water heater, the combination of an annular heating-chamber, a system of heating-tubes in said chamber through which feed-water may be circulated, an exhaust-steam opening leading into said chamber, an exhaust-steam outlet leading out of said chamber, a feed-water-supply pipe connected with one end of the heating-tube system, and a feed-water-delivery pipe connected with the opposite end of the heatingtube system.
2. In a steam-boiler feed-water heater, the combination, of an annular heating-chamber, adapted to form theinclosure or casing of the smoke-box or uptake of a steam-boiler, asystem of heating-tubes in said heating-chamber, through which feed-water may be circulated, an exhaust-steam opening leading into said chamber, an exhaust-steam outlet leading out of said chamber, a feed-water-supply pipe connected with one end of the heatingtube system, and a feed-water-delivery pipe connected with the opposite end of the heating-tube system.
3. In a steam-boiler feed-water heater, the combination of an annular heating-chamber, a system of heating-tubes in said chamber through which feed-water may be circulated, an exhaust-steam opening leading into said chamber, an exhauststeam outlet leading out of said chamber, afeed-water-supply pipe connected with one end of the heating-tube system, a feed-water-delivery pipe connected with the opposite end of the heating-tube system, and a mud-drum adapted to be connected to the water-space of a steam-boiler and to the feed-water-delivery pipe.
4. In a steam-boiler feed-water heater, the combination of an annular heating-chamber, a system of heating-tubes through which feedwater may be circulated in said chamber, an exhaust steam opening leading into said chamber, an exhaust-steam pipe leading out of said chamber, a feed water supply pipe connected with one end of the heating-tube system, afeed-water-delivery pipe connected with the opposite end of the heating-tube system, a direct boiler-supply pipe leading out of the feed-water-supply pipe, a cock or valve controllingcommunication between the feed-water-supply pipe and the heating-tube system, and between said supply-pipe and the direct boilersupply pipe respectively, and a valve controlling the feed-water-delivery pipe.
5. In a steam-boiler feed-water heater, the combination of an annular heating-chamber, headers forming the ends of said chamber and divided into separate cells or compartments, heating-tubes in the heating-chamber, connected in alternate pairs to the cells of opposite headers, a feed-water-delivery pipe leading from the heating-tube system to a point of connection with a steam-boiler, a feed-water-supply pipe leading from a point of connection with a boiler-feeder to the feedwater-delivery pipe, a branch pipe .connecting the feed-water-supply pipe with the heating-tube system, a valve controlling communication between the boiler-feeder connection and the heating-tube system, and a valve controlling communication between the heating-tube system and the feed-water-delivery pipe, said valves being adapted to admit feedwater to and through the heating-tube system before its entrance into the feed-waterdelivery pipe, or to shut it o from the heating-tube system and admit it directly into the feed-water-delivery pipe.
6. In a steam-boiler feed-water heater, the combination of an annular heating-chamber, annular' headers closing the ends of said chamber and divided into separate cells or chambers, a system of pairs of heating-tubes connecting the opposite headers, the members of each pair of tubes communicating, at one end, with a cell of one of the headers, and, at the other end, with two cells of the opposite header, an exhaust-opening leading into the heating-chamber, an exhaust-pipe leading out of said chamber, a feed-water-supply pipe connected with one end of one of the headers, and a feed-water-delivery pipe connected with the opposite end of said header.
7. In a steam-boiler feed-water heater, the combination of an annular heating-chamber, annular headers closing the ends 0f said chamber and divided into separate cells or chambers, a system of pairs of heating-tubes connecting the opposite headers the members of each pair of tubes communicating, at one end,
with a cell of one of the headers,`and, at the.
other end, with two cells of the opposite header, removable plates or caps closing hand-holes in the header-cells through which the tubes may be cleaned, removed, and inserted, an exhaust-opening leading into the heating-chamber, an exhaustpipe leading out of said chamber, a feed-water-supply IOO pipe connected with one end of one of the headers, and a feed-water-delivery pipe connected with the opposite end of said header.
S. The combination, with a steam-boiler, of a smoke-box or uptake having an inner and an outer shell, between which is located an annular heating-chamber, a system of heating-tubes traversing said chamber, and surrounded, in operation, by exhaust-steam, connections from said heating-tube system to the boiler and to a water-feeder, and an inlet and an outlet for the admission and escape of exhaust-steam to and from the heating-chamber.
9. The combination with a steam-boiler, of a smoke-box or uptake having a second or outside shell, between which and the inner shell an annular heating-chamber is located, a system of heating tubes traversing said chamber and accessible and removable from the outside of the smoke-box and boiler, connections from said heating-tube system to the boiler and to' a water-feeder, and an inlet and an outlet for the admission and escape of exhaust-steam to and from the heatingchamber.
10. The combination, with a steam-boiler, of an annular heating-chamber surrounding a smoke-box and having an opening for connection' with a discharge flue or stack, a system of heating-tubes in said chamber, an exhaust-inlet opening leading into said chamber, an exhaust-outlet pipe leadingfrom said chamber on the side of its axis opposite the exhaust-opening, a feed-water-supply pipe connected with one end of the heating-tube system, and a feed-water-delivery pipe connected with the opposite end of the heatingtube system. l
11. The combination, with a steam-boiler, of an annular heating-chamber surrounding a smoke-box, a system of heating-tubes through which feed-water may be circulated in said chamber, an exhaust-opening leading into said chamber, an exhaust-pipe leading out of said chamber, on the side of its axis opposite the eXhaustopening, a feed-water-supply pipe connected with one end of the heatingtube system, a feed-water-delivery pipe connected to the opposite end of the heating-tube system, and a mud-drum attached to the water-space of the boiler, and to the feedwater-delivery pipe.
12. The combination, with a steam-boiler, of a smoke-box having a shell which is corrugated for a portion of its length, an exterior casing which is also corrugated for a portion of its length, annular members interposed between the smoke-box shell and exterior casing at the ends thereof and forming therewith the boundaries of an annular heatingchamber, a system of heating-tubes through which feed-water may be circulated in said chamber, an exhaust-inlet openin g and an eX- tube system, and a delivery-pipe leading from the opposite end of the heating-tube system to the boiler.
13. The combination, with a steam-boiler, of a feed-water-supply inlet, opening into the forward portion of the water-space, or that adjacent to the front ends of the boiler-tubes, and a transverse diaphragm interposed between the su pply-pipe and the rearward portion of the water-space, said diaphragm being perforated for, and traversed by, the boilertubes located within its compass, and abutting against the bottom and side portions of the boiler-shell.
1i. The combination, with a steam-boiler, of a feed-water-supply inlet, opening into the forward portion of the water-space, or that adjacent to the front ends of the boiler-tubes,
a transverse diaphragm interposed between the supply-pipe and the rearward portion of the water-space, said diaphragm being perforated for, and traversed by, the boiler-tubes located within its compass and abutting against the bottom and side portions of the boiler-shell, and thimbles fitting around the tubes passing through the diaphragm, and within the tube-openings in the diaphragm. 15. The combination, with a steam-boiler, of a feed-water-supply inlet, opening into the portion of the water-space adjacent to the front ends of the tubes, a transverse diaphragm interposed between the supply-inlet and the rearward portion of the water-space, said diaphragm being perforated for, and traversed by, the boiler-tubes located within its compass and abutting against the bottom and side portions of the boiler-shell, and divided or two-part thimbles fitting around the tubes passing through the diaphragm and within the tube-openings in the diaphragm.
16. The combination, with a steam-boiler, of a feedwater-supply inlet, opening into the portion of the water-space adjacent to the front ends of the tubes, a transverse diaphragm interposed between the supply-inlet and the rearward portion of the water-space, and circulating-plates dividing the waterspace in front of the diaphragm into compartments for the traverse of feed-Water in alternately opposite directions. Y
17. The combination, with a steam-boiler, of a feed-water-supply inlet, opening into the portion of the water-space adjacent to the front ends of the tubes, a transverse diaphragm interposed between the supply-inlet and the rearward portion of the water-space, a horizontal circulating-plate extending forwardly from the diaphragm, and a horizontal circulating-plate extending rearwardly from the front flue-sheet.
1S. The combination, with a steam-boiler, of a feed-water-supply inlet, opening into the portion of the water-space adjacent to the front ends of the tubes, a transverse diaphragm interposed between the supply-inlet and the rearward portion of the water-space, and perforated for and traversed by the boiler- IIO tubes, a lower horizontal circulating-plate extending forwardly from the diaphragm, an intermediate circulating-plate extending rearwardly from the front flue-sheet, an upper horizontal circulating-plate located adjacent to normal water-level of the boiler, and passages for the escape of steam from theunder side of the upper circulating-plate to the steam-space above the water-line.
' MATTHIAS N. FORNEY. lVitnesses:
J. SNOWDEN BELL, C. A. WILLIAMS.
US70108499A 1899-01-03 1899-01-03 Feed-water heater for steam-boilers. Expired - Lifetime US632708A (en)

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