US4331828A - Apparatus for mounting a crucible within an electric furnace - Google Patents
Apparatus for mounting a crucible within an electric furnace Download PDFInfo
- Publication number
- US4331828A US4331828A US06/229,429 US22942981A US4331828A US 4331828 A US4331828 A US 4331828A US 22942981 A US22942981 A US 22942981A US 4331828 A US4331828 A US 4331828A
- Authority
- US
- United States
- Prior art keywords
- enclosure
- heating element
- rotor
- support assembly
- electricity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000498 cooling water Substances 0.000 claims abstract description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 230000005611 electricity Effects 0.000 claims abstract description 41
- 238000010438 heat treatment Methods 0.000 claims abstract description 40
- 230000006698 induction Effects 0.000 claims abstract description 29
- 229910052751 metal Inorganic materials 0.000 claims abstract description 16
- 239000002184 metal Substances 0.000 claims abstract description 16
- 238000005485 electric heating Methods 0.000 claims abstract 20
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 230000001939 inductive effect Effects 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract description 5
- 238000000429 assembly Methods 0.000 abstract description 5
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/64—Devices for uninterrupted current collection
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
Definitions
- the present invention relates generally to the field of electric furnaces. More particularly, it relates to an electric furnace having a rotatably mounted crucible inside an enclosure.
- Electric induction furnaces are used, among other purposes, for melting metals which have very high melting points, such as titanium which becomes molten at a temperature of approximately 3000° F. In casting such metals, it is very important that the temperature be accurately controlled and variations should, typically, not exceed 15° F.
- An induction furnace typically comprises an enclosure having an access door. Through one wall of the enclosure, which may be the access door, a crucible is mounted for containing the metal after it has become molten.
- the electric induction coils surround the crucible and are internally water cooled to prevent melting.
- the space within the enclosure is maintained under vacuum and means are provided to tilt the crucible in order to pour the molten metal therefrom, frequently directly into appropriately positioned molds.
- a further shortcoming of the prior art arrangements discussed above is the fact that the angle through which the crucible can be tilted is relatively limited by the ridgidity of the conductive hoses. Although it was possible to tilt the crucible through more than 90° from its vertical melting position into an inclined pouring position, tilting the crucible beyond a total of 120° to 130° was difficult, caused increasingly large forces on the induction coils and the coil-hose unions and, under extreme circumstances, could result in damage to the crucible and induction coils. This is a critical problem because the crucible is normally constructed of low strength material, such as asbestos, refractory brick and the like.
- the present invention overcomes the above-discussed shortcomings of the prior art by providing a rotatable mounting apparatus for a crucible of an electric furnace having a heating element, such as induction coils or a resistance heater, and by connecting the coils with conventional unions to relatively rigid metal tubes that carry both electricity and cooling water.
- the position of the tubes is fixed with respect to the coils so that changes in the inductance of the system due to relative changes in the position of the tubes (or the flexible hoses used in the prior art) do not take place. Accordingly, the present invention greatly facilitates the ease which which the temperature in the crucible can be maintained and controlled within very close tolerances.
- the present invention provides appropriately constructed slip ring assemblies in which the rigid tubes are mounted to the enclosure and which permit the tubes to rotate with the crucible as it is tilted.
- the tilting of the crucible does not generate any stresses or relative movement in the rigid tubes, the induction coils or the interconnecting unions.
- the unions do not have a tendency to become loose and require substantially no attention once they are tightened.
- the angle of rotation for the crucible is no longer limited and they can be rotated through as much as 360°. This is helpful during maintenance of the furnace and can further be advantageously used for tilting the crucible in opposite directions so that molten metal can be poured into two different molds, or group of molds, for example, appropriately positioned on each side of the crucible when it is in its upright position.
- the rigid tubes can be axially movably attached to the slip rings for connecting them with the induction coils.
- close tolerances in the relative position of the crucible and/or in the length of the rigid tubes are not necessary.
- the present invention enables one to simply position the tubes so that they engage the ends of the inductance coils whereupon the unions are tightened and the tubes are fixed to the slip ring assembly, typically by tightening holding clamps or the like.
- the crucible support for the present invention including the water and current connections for the induction coils, is further ideally suited for mounting to an access door for the enclosure of the crucible. By mounting it thereon, the entire crucible, including its support, can be swung into the open with the door for ready access, inspection, maintenance or replacement work.
- the present invention provides a support, including electrical and water connections for a crucible of an electric furnace, such as an induction furnace having one or more water-cooled induction coils, which has substantially rigid, electrically conductive tubes connected to the coils and extending therefrom in fixed relative positions, preferably to the exterior of an enclosure for the crucible.
- An electric slip ring assembly connects the tubes to a fixed electric power source for the furnace in such a manner that the tilting of the crucible will not change the relative position of the tubes.
- the interiors of the tubes are connected to a fixed water source on the exterior of the enclosure so that the tilting of the crucible will not affect the relative position of the tubes.
- FIG. 1 is a perspective view of the major subassemblies of the present invention shown in Section.
- FIG. 2 is a front elevational view of the furnace enclosure of the present invention.
- FIG. 3 is an enlarged side elevational view of the subassemblies of the present invention.
- FIG. 4A is a front elevational view of the stator of the present invention.
- FIG. 4B is a side elevational view of the stator of the present invention taken along line 4B--4B of FIG. 5A.
- FIG. 5A is a front elevational view of the rotor of the present invention.
- FIG. 5B is a top sectional view of the rotor of the present invention taken along line 5B--5B of FIG. 5A.
- FIG. 1 illustrates the major subassemblies of the mounting apparatus of the present invention including a crucible 10 and, an access cylinder 12, a slip ring assembly 14, a hose reel 16, a heater element in the form of an induction coil (or a resistance heater) 18, and a driver 20 for rotating the access cylinder.
- the subassemblies are mounted on a door panel 22 of a furnace enclosure 24 (FIG. 2).
- the access cylinder 12 is disposed within a hollow tubular flange 26 which projects forwardly, that is to the left as viewed in FIGS. 1 and 3, from door 22.
- An outside end 30 of the cylinder is approximately aligned with an exterior end 32 of the tubular flange, and an inside end 31 of the cylinder extends past an inside surface 34 of the door and lies inside the furnace enclosure 24.
- Bearings 36 are disposed between an outer bearing race 38 mounted within the exterior end 32 of the tubular flange 26 and inner bearing race 40 which is mounted around the outside end 30 of the access cylinder 12.
- a bearing retainer 42 is fixed to the outside end 30 of the access cylinder and holds the inner bearing race in place.
- an outer bearing retainer 44 is fixed to the exterior end of the tubular flange 26 and seals the bearings from contamination.
- Insulation 48 is placed between the wall of the cylinder 12 and the tubular flange 26 and provides both thermal and electrical insulation.
- a seal disk 50 having four holes 52 (only one being visible in FIG. 3) therethrough is mounted within the outside end 30 of the tubular flange 26 and secured thereto.
- the holes 52 are provided to allow passage of up to four power leads 54 (two such power leads 54a, 54b being visible in FIG. 3) into the interior of the furnace enclosure 24. With the exception of the power leads, during operation the interior of the furnace is completely sealed from the outside.
- a gear 56 is secured to the cylinder 12 and lies flush against the front surfaces of both the seal disk 50 and the bearing retainer 42 in a manner discussed fully hereinafter.
- the gear has four holes 57 therethrough which are capitad with the holes 52 in the seal disk.
- the gear has a peripheral surface 58 which is engaged by a drive belt 64 of driver 20 to rotate the access cylinder 12 together with the components mounted theron.
- the driver 20 also includes an electric motor 60 which drives a sprocket 62 that is engaged by the drive belt.
- a motor controller 66 is provided to initiate and terminate the rotation of the sprocket 62 to thereby control the tilting of the crucible 10 as desired is required for melting, pouring, maintenance and the like.
- Such motor controllers are well known in the prior art and will not be described further herein.
- the slip ring assembly 14 includes a positive slip ring 70 and a negative slip ring 72.
- Each slip ring comprises a stator 74, illustrated in detail in FIGS. 4A and 4B, and a rotor 76, illustrated in detail in FIGS. 5A and 5B.
- the positive stator and rotator will be designated 74a and 76a, respectively, while the negative stator and rotor will be designated 74b and 76b, respectively.
- the stator 74 (FIGS. 4A and 4B) is a metal ring 78 having four brushes 80 mounted thereabout.
- the rotor 76 is mounted inside the ring 78 and engages the four brushes 80.
- Spring mounting plates 82 are provided to adjust the positions of the lower brushes 80a, 80b, to insure that a good electrical connection is maintained between the brushes and the rotor at all times.
- the rotor 76 comprises an outer ring 84 having a plurality, say 12 circular holes 86 circumferentially spaced about the radial surface thereof.
- a flange 88 projects radially inward from the outer ring.
- a pair of blocks 90 are bolted to the flange 88 and each block has a semi-circular depression 92.
- a clamp 94 having a corresponding semi-circular depression 96 is bolted to each block 90 so that the depressions 92 and 96 together form a circular hole for receiving a power lead 54.
- two power leads may be received by each rotor and the mounting apparatus of the preferred embodiment can supply power and water for up to two induction coils. Only one such coil is illustrated for clarity, however.
- the outer ring 84, the clamp block 90 and the clamps 94 are all made of metal so that the rotor 76 is able to conduct electricity from the brushes 80 of the stator 74 to the power leads 54.
- a positive terminal block 101 and a negative terminal block 103 are mounted on tabs 105 (FIGS. 4A and 4B) at the bottom of the positive stator 74a and the negative stator 74b, respectively.
- the terminal blocks 101, 103 form junctions between the furnace and both a remote electricity supply and a remote cooling water supply (not shown).
- a flexible, power cable 107 supplies cooling water and electricity to one end of a passageway 109 (see FIG. 2) through the positive terminal block 101.
- a similar flexible, metalized hose 111 is connected to one end of a passageway 113 (FIG. 3) through the negative terminal block 103, carries away the heated cooling water and completes the connection to the electric power source for the furnace.
- the hose reel 16 is a cylinder having two annular channels 122, 124 about its periphery.
- a flexible, non-conducting, e.g., plastic hose 126 connects the outlet of the passageway 109 through the positive terminal block 101 with a supply inlet 128 in the first annular channel 122 on the hose reel.
- the supply inlet is internally connected with a pair of supply outlets 130, one of which is illustrate in FIG. 3, for supplying cooling water to the furnace.
- the supply outlets are located on the rear of the hose reel.
- a pair of return inlets 132 one of which is shown in FIG. 3, for receiving heated cooling water from the furnace are also located on the rear of the hose reel.
- the return inlets are internally connected with a return outlet 134 located in the second annular channel 124 and connected to a second flexible non-conducting hose 136.
- the second hose carries the heated cooling water from the furnace to the negative terminal block 103, from which it is carried away in the metalized hose 111.
- FIG. 3 four bolts 140 (only two of which may be seen in FIG. 3) are used to secure the hose reel 16, the slip rings 70, 72, and the gear disk 56 to the access cylinder 12.
- Brackets 142 (only two of which may be seen in FIG. 3) attach the hose reel to the bolts.
- the position of the brackets on the bolts is adjustable so that the distance between the hose reel and the furnace may be varied.
- the bolts pass through four of the holes 86 in the rotors 76 of the slip rings 70, 72 and are received in the outside end 30 of the access cylinder 12.
- the hose reel, the rotors, the gear disk, and the access cylinder are firmly held together so that they will rotate as a unit when the driver 20 is activated.
- the crucible 10 is secured to the inside end 31 of the access cylinder by a bracket 144, as shown in phatom in FIG. 3.
- the crucible is tilted when the driver is activated.
- the positive power lead 54a for the induction coil of the crucible is mounted at its forward end in the rotor 76a of the positive slip ring 70, as shown in FIGS. 1 and 3, with block 90 and the clamp 94, as described hereinbefore.
- the rotor 76b of the negative slip ring 72 is oriented 90° out of alignment with the positive rotor 76a, as best seen in FIG. 1.
- the power lead bypasses the negative slip ring 72 before passing through the holes 52, 57 in the seal disk 50 and the gear disk 56, respectively.
- the power lead is isolated from both the seal disk and the gear disk by a sleeve made of insulating material (not shown).
- the negative power lead 54b is clamped in the rotor 76b of the negative slip ring 72 and bypasses the positive slip ring 70.
- the power leads 54 are hollow metal tubes (see positive power lead 54a, shown in cross-section in FIG. 3) which supply both water and electricity to the induction coil 18.
- a sleeve 148 (a portion of which is shown in FIG. 3) connects the cooling water supply outlet 130 at the rear of the hose reel 16 to an opening 150 in the forward end of the positive power leads 54a.
- a union 152 located at the opposite end of the positive power lead 54a secures one end of the induction coil to the positive power lead, supplying both a hydraulic and electrical interface.
- the opposite end of the induction coil is similarly connected to the negative power lead 54b, as best seen in FIG. 1.
- a sleeve 154 connects the negative power lead to the return inlet 132 on the hose reel, thus completing the rotatable portion of the cooling water circuit to and from the hose reel.
- the rotatable portion of the cooling water circuit is connected to the stationary terminal blocks 101, 103 by flexible hoses 126, 136. Slack in the hoses allows the hose reel to rotate, and excess hose length is "reeled" in channels 122, 124 as the hose reel is rotated in the counter-clockwise direction and let out as the reel is rotated clockwise.
- the remaining portion of the cooling water circuit i.e., the water cooled power cables 107, 111, remains stationary during operation of the furnace.
- the positions of the power leads 54 may be axially adjusted relative to the position of the crucible 10 and the induction coils 18. This is accomplished first by adjusting the position of the hose reel 16 along the mounting bolts 140 inward or outward, as desired. The position of each power lead may then be adjusted by loosening the associated clamp 94 and pushing that power lead in the desired direction. The clamp is tightened when the power lead has been properly located. The associated sleeve (48 or 54) is then inserted to bridge the gap left between the hose reel and the power lead. If necessary, the hose reel may be removed from the bolts 140 to facilitate placing the sleeves on the power leads.
- the stators 74, 75 are mounted at their lower ends on an insulating bracket 158 which is attached to the door 22, as shown in FIG. 2.
- the stators and the associated terminal blocks 101, 103 thus remain stationary relative to the door at all times.
- the mounting apparatus for the crucible just described allows rotation of the crucible limited only by the length of the water hoses 126, 136 attached to the hose reel 16. By providing hoses of sufficient length, the crucible can be rotated through as much as 360° or more.
- the components of the mounting apparatus are machined to close tolerances 10 or sealed with O-rings or other appropriate seals to ensure that the interior of the furnace enclosure 24 is sealed to the outside.
- the access cylinder is provided with an annular cavity 160 (FIG. 3) which receives cooling water through a tube 162 which is connected by a flexible branch conduit 164 (a portion of which is shown in FIG. 3) to the cooling water supply outlet 130 on the hose reel.
- a similar but shorter tube 166 is provided for the return flow of cooling water and is connected to the return inlet 132 by a second flexible branch conduit 168.
- the door 22 also has a hollow interior 170 through which cooling water flows via connectors 172, shown in FIG. 2.
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- General Induction Heating (AREA)
Abstract
Description
Claims (27)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US06/229,429 US4331828A (en) | 1981-01-29 | 1981-01-29 | Apparatus for mounting a crucible within an electric furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US06/229,429 US4331828A (en) | 1981-01-29 | 1981-01-29 | Apparatus for mounting a crucible within an electric furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US4331828A true US4331828A (en) | 1982-05-25 |
Family
ID=22861217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US06/229,429 Expired - Lifetime US4331828A (en) | 1981-01-29 | 1981-01-29 | Apparatus for mounting a crucible within an electric furnace |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US4331828A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0292073A1 (en) * | 1987-05-22 | 1988-11-23 | Koninklijke Philips Electronics N.V. | X-ray image intensifier tube comprising an improved entrance window |
| FR2672117A1 (en) * | 1991-01-30 | 1992-07-31 | Consarc Corp | VACUUM INDUCTION FUSION DEVICE COMPRISING COOLING AND POWER SUPPLY CONNECTIONS MANUFACTURED SIMULTANEOUSLY. |
| DE4208061A1 (en) * | 1992-03-13 | 1993-09-16 | Leybold Durferrit Gmbh | INDUCTION OVENS FOR MELTING AND Pouring SUBSTANCES IN NON-REACTIVE ATMOSPHERES |
| US9457398B2 (en) | 2011-06-10 | 2016-10-04 | Jean-Paul Ciardullo | Spherical centrifuge |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2675414A (en) * | 1951-12-20 | 1954-04-13 | Emil R Capita | Induction furnace |
| US2890258A (en) * | 1956-03-09 | 1959-06-09 | Degussa | Concentric power connection for induction furnaces |
-
1981
- 1981-01-29 US US06/229,429 patent/US4331828A/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2675414A (en) * | 1951-12-20 | 1954-04-13 | Emil R Capita | Induction furnace |
| US2890258A (en) * | 1956-03-09 | 1959-06-09 | Degussa | Concentric power connection for induction furnaces |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0292073A1 (en) * | 1987-05-22 | 1988-11-23 | Koninklijke Philips Electronics N.V. | X-ray image intensifier tube comprising an improved entrance window |
| FR2672117A1 (en) * | 1991-01-30 | 1992-07-31 | Consarc Corp | VACUUM INDUCTION FUSION DEVICE COMPRISING COOLING AND POWER SUPPLY CONNECTIONS MANUFACTURED SIMULTANEOUSLY. |
| DE4208061A1 (en) * | 1992-03-13 | 1993-09-16 | Leybold Durferrit Gmbh | INDUCTION OVENS FOR MELTING AND Pouring SUBSTANCES IN NON-REACTIVE ATMOSPHERES |
| FR2688580A1 (en) * | 1992-03-13 | 1993-09-17 | Leybold Durferrit Gmbh | INDUCTION OVEN FOR MELTING AND CASTING OF MATERIALS IN A NON - REACTIVE ATMOSPHERE. |
| US5271033A (en) * | 1992-03-13 | 1993-12-14 | Leybold Durferrit Gmbh | Induction furnace for melting and casting substances in a nonreactive atmosphere |
| US9457398B2 (en) | 2011-06-10 | 2016-10-04 | Jean-Paul Ciardullo | Spherical centrifuge |
| US10507519B2 (en) | 2011-06-10 | 2019-12-17 | Jean-Paul Ciardullo | Method of casting hollow vacuum spheres |
| US10814380B2 (en) | 2011-06-10 | 2020-10-27 | Jean-Paul Ciardullo | Method of casting gradient density spheres |
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