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US3837684A - Subsea casing hanger pack-off apparatus and method - Google Patents

Subsea casing hanger pack-off apparatus and method Download PDF

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Publication number
US3837684A
US3837684A US00301781A US30178172A US3837684A US 3837684 A US3837684 A US 3837684A US 00301781 A US00301781 A US 00301781A US 30178172 A US30178172 A US 30178172A US 3837684 A US3837684 A US 3837684A
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Prior art keywords
packing structure
follower
inner body
setting tool
downwardly
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US00301781A
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J Hynes
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Vetco Gray LLC
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Vetco Offshore Industries Inc
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Assigned to VETCO OFFSHORE, INC. A CORP OF DE reassignment VETCO OFFSHORE, INC. A CORP OF DE ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: VETCO INC.
Assigned to VETCO OFFSHORE INDUSTRIES, INC., A DE. CORP. reassignment VETCO OFFSHORE INDUSTRIES, INC., A DE. CORP. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: VETCO OFFSHORE, INC., A CORP. OF DE.
Assigned to CITIBANK, N.A., reassignment CITIBANK, N.A., SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: VETCO GRAY INC., A DE. CORP.
Assigned to VETCO GRAY INC., reassignment VETCO GRAY INC., MERGER (SEE DOCUMENT FOR DETAILS). TEXAS, EFFECTIVE NOVEMBER 14, 1986 & DECEMBER 17, 1986. Assignors: GRAY TOOL COMPANY, A TX. CORP. (INTO), VETCO OFFSHORE INDUSTRIES, INC., A CORP. (CHANGED TO)
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/02Surface sealing or packing
    • E21B33/03Well heads; Setting-up thereof
    • E21B33/04Casing heads; Suspending casings or tubings in well heads
    • E21B33/043Casing heads; Suspending casings or tubings in well heads specially adapted for underwater well heads
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B2200/00Special features related to earth drilling for obtaining oil, gas or water
    • E21B2200/01Sealings characterised by their shape

Definitions

  • ABSTRACT A casing hanger carries a follower and a packing assembly releasably secured to the follower, the combination being lowered on a tubular running string from a drilling rig floating in water and landed in a wellhead, the running string then being removed.
  • a setting tool is then lowered from the rig on a tubular running string into engagement with the packing assembly to release it from the follower, the setting tool and running string imposing downweight on the packing assembly to release it from the follower and expand it into sealing engagement with the wellhead and easing hanger, after which the follower is shifted into locking or holding engagement with the expanded packing assembly.
  • the effectiveness of the seal can be pressure tested, the pressure imposed exerting an additional downward force on the packing to apply an additional pack-off force on the packing assembly, the follower being further movable into locking or holding engagement with the expanded packing assembly.
  • the present invention relates to underwater well bore equipment, and more particularly to casing hangers adapted to be installed in a wellhead at the floor of an ocean or other body of water.
  • a casing hanger apparatus of the type shown and described in U.S. Pat. No. 3,492,026 is lowered to and landed in an underwater wellhead, after which a packing assembly is expanded into engagement with the easing hanger and wellhead to effect a pack-off or seal therebetween by applying torque to a nut or follower member threadedly mounted on a casing hanger body.
  • This action effects a squeeze on an elastomer packing element, to shorten its length and force it laterally into sealing engagement with the casing hanger body and the subsea wellhead.
  • an improved subsea casing hanger pack-off apparatus and a method of operating the same are provided in which successful operation of the packing assembly into appropriate sealing engagement with the casing hanger body and surrounding subsea wellhead housing is assured.
  • the pack-off of the assembly against the wellhead housing and the casing hanger is secured through the direct application of downweight thereon, and without the necessity for transmitting torque through a tubular running string onto the assembly.
  • the pack-off force can be further increased merely by the direct application of fluid pressure, such as that imposed in the annulus surrounding the tubular running string and below the blowout preventers in testing the efficacy of the seal, the additional pack-off force being retained by moving a suitable follower downwardly against the packing assembly.
  • An apparatus in which the packing assembly and follower can be lowered together with the casing hanger from the drilling rig to the subsea wellhead housing, assurance being had that such assembly and follower will be in appropriate relation to the casing hanger body when the latter is landed in the wellhead.
  • the packing assembly is released from the follower merely by the downward application of weight through a tubular running-in string and the setting tool attached thereto, the setting tool bearing against the packing assembly.
  • This setting tool is also placed in appropriate relation to the follower, which may comprise a nut threaded onto the casing hanger body. The nut is rotatable through the running string and setting tool toward and into engagement with the packing assembly after the latter has been packed-off between the hanger body and the wellhead housing.
  • the follower nut can be further rotated by the running string to ensure its contact and blocking engagement with the upper portion of the pack-off assembly.
  • the running tool and setting tool can be readily removed and elevated to the derrick.
  • FIG. 1 is a diagrammatic view of a well bore underlying a body of water and associated apparatus extending from the ocean floor to a drilling vessel floating in the water thereabove;
  • FIG. 2 is a quarter longitudinal section through casing hanger apparatus embodying the invention and landed in a surrounding wellhead body or housing, the parts being illustrated in the initial condition which they occupy during lowering from the drilling rig and preparatory to pack-off of the assembly between the casing hanger and surrounding wellhead housing;
  • FIG. 3 is an enlarged view of the encircled region marked 3 in FIG. 2;
  • FIG. 4 is a view similar to FIG. 2 disclosing the packing assembly packed-off between the casing hanger body and the surrounding wellhead housing;
  • FIG. 5 is a view similar to FIG. 4 disclosing the follower nut having been rotated into holding engagement with the packing assembly therebelow, the apparatus being arranged for performing a pressure test to test the pack-off;
  • FIG. 6 is a view similar to FIG. 5 with the setting tool portion of the apparatus removed and the casing hanger pack-off operation completed, a suitable wear member having been installed in place.
  • a well bore B is being drilled, underlying an ocean or other body of water W, the well bore extending downwardly from the ocean floor F.
  • a suitable base structure C is supported on the ocean floor, being suitably connected to an outer casing D extending into the well bore.
  • An appropriate wellhead housing 10 is mounted within the base structure, which is attached through a suitable connector 1 l to a blowout preventer stack 12, which is, in turn, secured to a conduit string 13, or marine riser, extending upwardly through the water to a drilling vessel V floating in the water.
  • the wellhead or housing 10 is secured to the connector 11 by means of dogs or latches 14 of a known type, such as illustrated and described in U.S. Pat. No. 3,321,217, the connector being secured to the stack of blowout preventers 12 through a suitable and known coupling ring 15, a gasket 16 preventing leakage between the blowout preventer stack and the upper connector member 17.
  • a seal ring 18 prevents leakage between the upper coupling member 17 and the upper end of the wellhead housing 10, the wellhead housing having an inner cylindrical wall or sealing surface 19 and a split contractible lock ring 20 mounted in an internal circumferential groove 21 opening through its inner wall.
  • a lower casing hanger 22 may have been previously landed in the wellhead housing 10, supporting a string of well casing (not shown) of a particular diameter extending downwardly therefrom, this lower casing hanger resting upon a seat (not shown) in the wellhead housing 10, but illustrated in the above-identified US. Pat. No. 3,492,026.
  • This support being effected by suitably securing the upper end of the casing string to a casing hanger body 24 having a downwardly facing shoulder 25 adapted to come to rest upon the upper end 26of the lower casing hanger 22, as illustrated in FIGS. 2 to 6.
  • This casing hanger body 24 has a plurality of spaced circulation grooves or fluid passages 27 extending upwardly from its lower end and opening outwardly of the body, which establish communication between the annular space 28 between the inner casing string and the casing string suspended from the lower casing hanger 22 and the space 29 between the casing hanger body 24 and housing 10.
  • the body has a downwardly tapering external surface 30 adapted to engage a companion upper bevel surface or corner 31 on a lock ring to expand the lock ring substantially fully within its companion groove 21, permitting the hanger body shoulder to land upon the upper end 26 of the lower casing hanger 22, the lock ring then contracting inherently inwardly to a position immediately above an upwardly facing shoulder 32 on the hanger body 24, latching or locking the hanger body and preventing upward movement of the body and the casing 23 suspended therefrom.
  • a packing assembly 35 is initially supported by the casing hanger body 24 and is adapted to be lowered therewith from the drilling rig R on the vessel V.
  • the packing assembly includes an upper supporting ring 36 carrying an elastomer packing sleeve 37 that depends therefrom.
  • the specific configuration of the packing assembly forms no part of the present invention and is shown and described in the U.S. application of Joseph H. Hynes, et a1, Ser. No. 193,312, filed Oct. 28, 1971, now US. Pat. No. 3,797,864.
  • the upper supporting ring 36 has a downwardly opening dovetail groove 38 receiving a companion dovetail portion 39 of the elastomer packing sleeve 37 to connect the ring and packing sleeve together.
  • the lower end of the packing sleeve has a dovetail 40 fitting within a companion dovetail groove 41 in a lower abutment ring 42.
  • the packing assembly 35 is initially releasably secured to the lower portion of a follower sleeve 43 by one or more shear pins 44, an annular thrust bearing element 45, preferably of inverted V-shaped crosssection, being disposed between the upper end 46 of the upper supporting ring and an opposed downwardly directed surface 47 of the follower.
  • annular thrust bearing element 45 preferably of inverted V-shaped crosssection
  • another thrust bearing ring 48 of inverted V-shaped cross-section is also mounted upon an upwardly directed shoulder 49 on the upper supporting ring 36, this latter thrust bearing having larger external and internal diameters than the other thrust bearing ring 45.
  • the follower 43 is in the form of a nut having an internal right-hand thread 50 meshing with a companion external right-hand thread 51 on the upper portion of the casing hanger body 24, the nut initially occupying an upper position to support the packing assembly therebelow with the lower abutment ring 42 spaced above an external cylindrical sealing surface 52 on the casing hanger body, which has a diameter substantially less than the diameter of the inner wall 19 of the wellhead housing 10, so as to provide the annular space 29 therebetween into which the packing assembly can move, with the lower abutment coming into contact with an upwardly facing shoulder 53 on the casing hanger body 24 below its cylindrical sealing surface 52.
  • the follower nut 43 has an external diameter substantially less than the diameter of the inner wall 19 of the wellhead housing to provide an annular space 54 therebetween into which a portion 55 of a setting tool 56 can be inserted for engagement of its lower end 57 with the thrust bearing ring 48, as described hereinbelow.
  • the packing assembly 35 connected to the follower member or nut 43 by the shear pin 44 is mounted on the casing hanger body 24 and the follower nut threaded a short distance downwardly along the upper portion of the hanger body (FIGS. 2, 3).
  • the hanger body is threadedly secured to the upper end of the easing string 23, which has been lowered from the drilling rig to some extent into the well bore B.
  • the continued lowering of the casing string and of the hanger body 24 occurs through use of a running tool 60 secured to the hanger body 24 by left-hand threads 61, the running tool being threadedly secured to the lower end of a tubular running string 62 extending to the drilling rig (FIG. 2).
  • a suitable centering sleeve 63 may be mounted on the running string 62 for the purpose of ensuring appropriate centering of the hanger body 24, packing assembly 35, and packing nut 43 with respect to the wellhead housing 10, the centering sleeve having a plurality of circumferentially spaced openings 64 therethrough to facilitate lowering of the apparatus through the marine riser l3 and the blowout preventers 12 above the wellhead housing.
  • Suitable seal rings 65 are also preferably provided on the casing hanger running tool 60 for sealing against the inner cylindrical wall 66 of the hanger body.
  • the lowering occurs until the hanger body shoulder 25 comes to rest against the upper end of the lower casing hanger 22, with the upwardly facing lock shoulder 32 of the body 24 disposed below the lock ring 20 which, as described above,.will contract inherently inwardly across that shoulder to lock the casing hanger 24 and casing 23 suspended therefrom against upward movement.
  • circulation can be established through the running string 62 and well casing 23, followed by a required amount of cement slurry, or the like, the circulation and cementing operations being permitted by the fact that the fluid passages 27, 29 are in the open condition, as disclosed in FIG. 2, fluids being capable of flowing through the space 67 between the packing assembly 35 and hanger body 24 and through the ports 68 in the follower nut into the space 54.
  • the running tool 60 is released by rotating the running string 62 to the right to unthread the running tool from the casing hanger body 24, the running tool being elevated a short distance from the body 24, which then permits the area above the casing hanger 24 to be flushed by pumping flushing liquid down the running-in string 62. If any cement slurry has passed upwardly through the by-pass passages 27 and through the open space 67 between the packing assembly and easing hanger 24, and out through the ports 68 in the follower nut, such cement slurry will also be flushed to the drilling rig.
  • the setting tool 56 is suitably attached to the lower end of the tubular running-in string 62 and lowered toward the casing hanger 24 and wellhead housing 10.
  • the setting tool includes an upper portion 80 from which an inner sleeve 81 depends, this inner sleeve carrying one or a plurality of elastomer side seal rings 82 in its peripheral portion adapted to seal within a companion cylindrical internal sealing surface 83 in the upper portion of the casing hanger body 24.
  • a suitable weight can be threadedly, or otherwise suitably, attached to the setting tool 56, such as drill collars 84, or the like, of an appropriate length that will extend downwardly through the casing hanger body 24 and freely into the casing string 23 suspended therefrom.
  • an outer thrust sleeve 55 of appropriate internal and external diameters as to be movable downwardly through the annular space 54 between the inner wall 19 of the wellhead housing and the external diameter of the follower nut or sleeve 43 and the upper portion 36a of the upper supporting ring 36 of the packing assembly, the lower end 57 of the thrust sleeve being shaped to conform to the outer bearing ring 48.
  • This thrust sleeve also carries one or a plurality of keys 85 extending radially inwardly thereof and adapted to slide along companion longitudinal elongate grooves 86 formed in the exterior of the follower nut 43.
  • the setting tool 56 and drill collars 84 suspended therefrom are lowered on the tubular running string 62 until the thrust sleeve 55 of the setting tool shifts into the annular space 54 between the follower nut and the wellhead housing, the lower end 57 of the thrust sleeve engaging the thrust bearing ring 48 on the upper supporting ring 36 of the packing assembly 35.
  • the imposition of sufficient downweight will shear the pins 44 and permit the packing assembly 35 to drop downwardly into the annular space 29 between the external and internal cylindrical sealing surfaces 52, 19, the lower abutment ring 42 coming to rest upon the upwardly facing body shoulder 53.
  • the follower nut remains in its initial position (FIG. 2 position), and its lower portion will then be spaced above the upper end of the packing assembly 35.
  • Sufficient downweight can be imposed on the setting tool 56 and through the drill string 62, or it can be provided by the weight of the drill collars 84, or the like, suspended from the upper portion 80 of the setting tool, this downward weight being transmitted through the thrust sleeve 55 and the hearing ring 48 upon the upper supporting ring 36, which will move toward the lower abutment ring 42, held stationary by the body shoulder 53, to shorten the elastomer packing sleeve 37 and expand it outwardly and inwardly to form a sealing engagement with the internal and external surfaces 19, 52 of the wellhead housing 10 and casing hanger body 24 (FIG. 4).
  • the upper support ring 36 and lower abutment ring 42 may have inner and outer circumferential malleable metallic sleeve portions 90, 91 encompassing the upper and lower portions of the elastomer packing sleeve, in order that the expansion of the latter, when compressed, between the upper and lower abutment rings will deflect the inner and outer sleeve portion 90, 91 inwardly and outwardly into engagement with the external and internal cylindrical walls 52, 19, thereby providing back-up metalto-metal seals against such walls.
  • the running string 62 and setting tool 56 can then be rotated to the right, which will thread the follower nut 43 in a downward direction until its lower end 47 firmly engages the thrust bearing ring 45 on the upper part of the upper supporting ring 36.
  • the follower nut can thread downwardly to substantially its full extent with very little effort required, the lower end 57 of the thrust sleeve 55 sliding rotationally around the thrust bearing 48 (FIG. 5).
  • Rotation of the follower nut 43 to substantially its final position ensures that it will hold the packing assembly 35 in its packed-off condition, in view of its threaded engagement with the hanger body 24.
  • This test pressure not only indicates the effectiveness of the seal, but it also supplies a downwardly directed hydraulic force on the packing assembly 35, tending to further squash or shorten the packing element 37 and increase its sealing force against the opposed sealing surfaces 52, 19 on the hanger body 24 and the wellhead housing 10.
  • an additional medium amount of right-hand torque can be applied to the running string 62 and setting tool 56 to effect an additional downward threading of the follower nut 43 to further tighten it against the packing assembly 35, thereby retaining such assembly in its packed-off condition.
  • the tightening action may occur after the test pressure has been applied.
  • the running string 62 can be elevated to elevate the setting tool 56 from the wellhead housing 10 for withdrawal through the blowout preventers 12 and through the marine riser 13 to the drilling rig R, the parts being in the condition illustrated in FIG. 6.
  • a suitable wear or protective member 95 can be lowered from the drilling rig and run into place, as illustrated in FIG. 6, in order that further operations can be performed without damaging the casing hanger 24 or other portions of the apparatus.
  • the wear member has an outer portion 96 movable behind the follower nut 43 and which has a key member 97 fitting within a longitudinal groove 86 in the follower nut. If later required, this wear sleeve can have torque applied to further rotate the follower nut 43 to the right, and additionally move the upper supporting ring 36 toward the lower supporting ring 42 to further axially load the elastomer packing sleeve 37.
  • an inner casing hanger body adapted to be disposed within an outer hanger body for suspending a casing within a well bore; follower means mounted on said inner body; a packing structure releasably connected to said follower means; said inner body having connector means for releasably securing said inner body to a running string for lowering said inner body and easing, with said follower means and packing structure mounted on said inner body, with respect to said well bore to seat said inner body within the outer hanger body with said packing structure disposed within the outer hanger body; a setting tool movable downwardly into engagement with said packing structure to release said packing structure from said follower means and shift said packing structure downwardly with respect to said follower means to seal the space between said inner body and the outer body; and coengaging means on said setting tool and follower means for shifting said follower means downwardly toward and against said packing structure to retain the packing structure in position sealing the space between said inner body and the outer body.
  • said connector means comprising a spline connection whereby said setting tool is movable downwardly and .without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space.
  • said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body.
  • shearable means releasably connected said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
  • said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said setting tool being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
  • said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
  • said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure, shearable means releasably connecting said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
  • means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies.
  • said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies.
  • said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies; shearable means releasably connecting said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower
  • Well bore casing apparatus comprising an inner casing hanger body adapted to be disposed within an outer hanger body for suspending a casing within the well bore; said inner body having connector means for releasably securing said inner body to a running string for lowering said inner body and casing with respect to said well bore to seat said inner body within the outer hanger body; follower means adapted to be mounted on said inner body; a packing structure below and releasably connected to said follower means; a setting tool movable downwardly into engagement with said packing structure to release said packing structure from said follower means and shift said packing structure downwardly with respect to and independently of movement of said follower means to seal the space between said inner body and outer body; and coengaging means on said setting tool and follower means for shifting said follower means downwardly toward and against said packing structure to retain the packing structure in position sealing the space between said inner body and the outer body.
  • Apparatus as defined in claim 18 means providing a threaded connection between said follower means and inner body; said setting tool being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
  • Apparatus as defined in claim 18 means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies.
  • the method of sealing the annular space between an outer well bore hanger body and an inner casing hanger body comprising providing a packing structure releasably secured to a follower adapted to be mounted on the inner casing hanger body, lowering the inner hanger body into the outer body and seating the inner body within the outer body, releasing the packing structure from the follower for downward movement away from the follower within the annular space to seal the same, then shifting the follower downwardly toward and against the packing structure to retain the packing structure in its position sealing the annular space.

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Abstract

A casing hanger carries a follower and a packing assembly releasably secured to the follower, the combination being lowered on a tubular running string from a drilling rig floating in water and landed in a wellhead, the running string then being removed. A setting tool is then lowered from the rig on a tubular running string into engagement with the packing assembly to release it from the follower, the setting tool and running string imposing downweight on the packing assembly to release it from the follower and expand it into sealing engagement with the wellhead and casing hanger, after which the follower is shifted into locking or holding engagement with the expanded packing assembly. The effectiveness of the seal can be pressure tested, the pressure imposed exerting an additional downward force on the packing to apply an additional pack-off force on the packing assembly, the follower being further movable into locking or holding engagement with the expanded packing assembly.

Description

United States Patent 1 Hynes Sept. 24, 1974 SUBSEA CASING HANGER PACK-OFF APPARATUS AND METHOD [75] lnventor: Joseph H. Hynes, Ojai, Calif.
[73] Assignee: Vetco Offshore Industries, Inc.,
Ventura, Calif.
22 Filed: Oct. 30, 1972 21 Appl. No.: 301,731
[52] US. Cl 285/3, 285/18, 285/142, 166/87 [51] Int. Cl. F16] 35/00 [58] Field of Search 285/3, 143, 140, 144, 142, 285/18, 24, 27; 166/88, 87, 124, 181, 182, 196
3,561,527 2/1971 Nelson 285/142 X Primary Examiner pave W. Arola Attorney, t, or FirmBernard Kriegel [5 7] ABSTRACT A casing hanger carries a follower and a packing assembly releasably secured to the follower, the combination being lowered on a tubular running string from a drilling rig floating in water and landed in a wellhead, the running string then being removed. A setting tool is then lowered from the rig on a tubular running string into engagement with the packing assembly to release it from the follower, the setting tool and running string imposing downweight on the packing assembly to release it from the follower and expand it into sealing engagement with the wellhead and easing hanger, after which the follower is shifted into locking or holding engagement with the expanded packing assembly. The effectiveness of the seal can be pressure tested, the pressure imposed exerting an additional downward force on the packing to apply an additional pack-off force on the packing assembly, the follower being further movable into locking or holding engagement with the expanded packing assembly.
26 Claims, 6 Drawing Figures PATENTED SEPZ 41974 SHEEI 2 BF 3' SUBSEA CASING HANGER PACK-OFF APPARATUS AND METHOD The present invention relates to underwater well bore equipment, and more particularly to casing hangers adapted to be installed in a wellhead at the floor of an ocean or other body of water.
A casing hanger apparatus of the type shown and described in U.S. Pat. No. 3,492,026 is lowered to and landed in an underwater wellhead, after which a packing assembly is expanded into engagement with the easing hanger and wellhead to effect a pack-off or seal therebetween by applying torque to a nut or follower member threadedly mounted on a casing hanger body. This action effects a squeeze on an elastomer packing element, to shorten its length and force it laterally into sealing engagement with the casing hanger body and the subsea wellhead.
Although the apparatus illustrated in the above patent has proved successful, such success might become less assured as the size of the packing assembly increases, the working pressure increases, and the water depths increase in which drilling operations are occurring.
By virtue of the present invention, an improved subsea casing hanger pack-off apparatus and a method of operating the same are provided in which successful operation of the packing assembly into appropriate sealing engagement with the casing hanger body and surrounding subsea wellhead housing is assured. The pack-off of the assembly against the wellhead housing and the casing hanger is secured through the direct application of downweight thereon, and without the necessity for transmitting torque through a tubular running string onto the assembly. The pack-off force can be further increased merely by the direct application of fluid pressure, such as that imposed in the annulus surrounding the tubular running string and below the blowout preventers in testing the efficacy of the seal, the additional pack-off force being retained by moving a suitable follower downwardly against the packing assembly.
An apparatus is provided in which the packing assembly and follower can be lowered together with the casing hanger from the drilling rig to the subsea wellhead housing, assurance being had that such assembly and follower will be in appropriate relation to the casing hanger body when the latter is landed in the wellhead. The packing assembly is released from the follower merely by the downward application of weight through a tubular running-in string and the setting tool attached thereto, the setting tool bearing against the packing assembly. This setting tool is also placed in appropriate relation to the follower, which may comprise a nut threaded onto the casing hanger body. The nut is rotatable through the running string and setting tool toward and into engagement with the packing assembly after the latter has been packed-off between the hanger body and the wellhead housing. In the event an additional pack-off has been secured when the blowout preventers are closed around the running string, and fluid pressure is imposed on the assembly in the annulus surrounding the running string, the follower nut can be further rotated by the running string to ensure its contact and blocking engagement with the upper portion of the pack-off assembly. When assurance is had that the desired pack-off has been achieved, the running tool and setting tool can be readily removed and elevated to the derrick.
This invention possesses many other advantages and has other purposes which may be made more clearly apparent from a consideration of a form and method embodying the invention. This form and method are shown and described in the present specification and in the drawings accompanying and constituting a part thereof. They will now be described in detail, for the purpose of illustrating the general principles of the invention; but it is to be understood that such detailed description is not to be taken in a limiting sense.
Referring to the drawings:
FIG. 1 is a diagrammatic view of a well bore underlying a body of water and associated apparatus extending from the ocean floor to a drilling vessel floating in the water thereabove;
FIG. 2 is a quarter longitudinal section through casing hanger apparatus embodying the invention and landed in a surrounding wellhead body or housing, the parts being illustrated in the initial condition which they occupy during lowering from the drilling rig and preparatory to pack-off of the assembly between the casing hanger and surrounding wellhead housing;
FIG. 3 is an enlarged view of the encircled region marked 3 in FIG. 2;
FIG. 4 is a view similar to FIG. 2 disclosing the packing assembly packed-off between the casing hanger body and the surrounding wellhead housing;
FIG. 5 is a view similar to FIG. 4 disclosing the follower nut having been rotated into holding engagement with the packing assembly therebelow, the apparatus being arranged for performing a pressure test to test the pack-off; and
FIG. 6 is a view similar to FIG. 5 with the setting tool portion of the apparatus removed and the casing hanger pack-off operation completed, a suitable wear member having been installed in place.
As illustrated in the drawings, a well bore B is being drilled, underlying an ocean or other body of water W, the well bore extending downwardly from the ocean floor F. A suitable base structure C is supported on the ocean floor, being suitably connected to an outer casing D extending into the well bore. An appropriate wellhead housing 10 is mounted within the base structure, which is attached through a suitable connector 1 l to a blowout preventer stack 12, which is, in turn, secured to a conduit string 13, or marine riser, extending upwardly through the water to a drilling vessel V floating in the water. As disclosed in FIGS. 2, 4, 5 and 6, the wellhead or housing 10 is secured to the connector 11 by means of dogs or latches 14 of a known type, such as illustrated and described in U.S. Pat. No. 3,321,217, the connector being secured to the stack of blowout preventers 12 through a suitable and known coupling ring 15, a gasket 16 preventing leakage between the blowout preventer stack and the upper connector member 17.
A seal ring 18 prevents leakage between the upper coupling member 17 and the upper end of the wellhead housing 10, the wellhead housing having an inner cylindrical wall or sealing surface 19 and a split contractible lock ring 20 mounted in an internal circumferential groove 21 opening through its inner wall. A lower casing hanger 22 may have been previously landed in the wellhead housing 10, supporting a string of well casing (not shown) of a particular diameter extending downwardly therefrom, this lower casing hanger resting upon a seat (not shown) in the wellhead housing 10, but illustrated in the above-identified US. Pat. No. 3,492,026.
It is desired to lower and support another string of well casing 23 within the previously installed casing string or strings (not shown), this support being effected by suitably securing the upper end of the casing string to a casing hanger body 24 having a downwardly facing shoulder 25 adapted to come to rest upon the upper end 26of the lower casing hanger 22, as illustrated in FIGS. 2 to 6. This casing hanger body 24 has a plurality of spaced circulation grooves or fluid passages 27 extending upwardly from its lower end and opening outwardly of the body, which establish communication between the annular space 28 between the inner casing string and the casing string suspended from the lower casing hanger 22 and the space 29 between the casing hanger body 24 and housing 10. The body has a downwardly tapering external surface 30 adapted to engage a companion upper bevel surface or corner 31 on a lock ring to expand the lock ring substantially fully within its companion groove 21, permitting the hanger body shoulder to land upon the upper end 26 of the lower casing hanger 22, the lock ring then contracting inherently inwardly to a position immediately above an upwardly facing shoulder 32 on the hanger body 24, latching or locking the hanger body and preventing upward movement of the body and the casing 23 suspended therefrom.
A packing assembly 35 is initially supported by the casing hanger body 24 and is adapted to be lowered therewith from the drilling rig R on the vessel V. As shown, the packing assembly includes an upper supporting ring 36 carrying an elastomer packing sleeve 37 that depends therefrom. The specific configuration of the packing assembly forms no part of the present invention and is shown and described in the U.S. application of Joseph H. Hynes, et a1, Ser. No. 193,312, filed Oct. 28, 1971, now US. Pat. No. 3,797,864. The upper supporting ring 36 has a downwardly opening dovetail groove 38 receiving a companion dovetail portion 39 of the elastomer packing sleeve 37 to connect the ring and packing sleeve together. The lower end of the packing sleeve has a dovetail 40 fitting within a companion dovetail groove 41 in a lower abutment ring 42.
The packing assembly 35 is initially releasably secured to the lower portion of a follower sleeve 43 by one or more shear pins 44, an annular thrust bearing element 45, preferably of inverted V-shaped crosssection, being disposed between the upper end 46 of the upper supporting ring and an opposed downwardly directed surface 47 of the follower. It is to be noted that another thrust bearing ring 48 of inverted V-shaped cross-section is also mounted upon an upwardly directed shoulder 49 on the upper supporting ring 36, this latter thrust bearing having larger external and internal diameters than the other thrust bearing ring 45. The follower 43 is in the form of a nut having an internal right-hand thread 50 meshing with a companion external right-hand thread 51 on the upper portion of the casing hanger body 24, the nut initially occupying an upper position to support the packing assembly therebelow with the lower abutment ring 42 spaced above an external cylindrical sealing surface 52 on the casing hanger body, which has a diameter substantially less than the diameter of the inner wall 19 of the wellhead housing 10, so as to provide the annular space 29 therebetween into which the packing assembly can move, with the lower abutment coming into contact with an upwardly facing shoulder 53 on the casing hanger body 24 below its cylindrical sealing surface 52. It is further to be noted that the follower nut 43 has an external diameter substantially less than the diameter of the inner wall 19 of the wellhead housing to provide an annular space 54 therebetween into which a portion 55 of a setting tool 56 can be inserted for engagement of its lower end 57 with the thrust bearing ring 48, as described hereinbelow.
The packing assembly 35 connected to the follower member or nut 43 by the shear pin 44 is mounted on the casing hanger body 24 and the follower nut threaded a short distance downwardly along the upper portion of the hanger body (FIGS. 2, 3). The hanger body is threadedly secured to the upper end of the easing string 23, which has been lowered from the drilling rig to some extent into the well bore B. The continued lowering of the casing string and of the hanger body 24 occurs through use of a running tool 60 secured to the hanger body 24 by left-hand threads 61, the running tool being threadedly secured to the lower end of a tubular running string 62 extending to the drilling rig (FIG. 2). If desired, a suitable centering sleeve 63 may be mounted on the running string 62 for the purpose of ensuring appropriate centering of the hanger body 24, packing assembly 35, and packing nut 43 with respect to the wellhead housing 10, the centering sleeve having a plurality of circumferentially spaced openings 64 therethrough to facilitate lowering of the apparatus through the marine riser l3 and the blowout preventers 12 above the wellhead housing. Suitable seal rings 65 are also preferably provided on the casing hanger running tool 60 for sealing against the inner cylindrical wall 66 of the hanger body. The lowering occurs until the hanger body shoulder 25 comes to rest against the upper end of the lower casing hanger 22, with the upwardly facing lock shoulder 32 of the body 24 disposed below the lock ring 20 which, as described above,.will contract inherently inwardly across that shoulder to lock the casing hanger 24 and casing 23 suspended therefrom against upward movement.
Following landing of the casing hanger body 24 in the wellhead housing 10, and upon the lower casing hanger 22, circulation can be established through the running string 62 and well casing 23, followed by a required amount of cement slurry, or the like, the circulation and cementing operations being permitted by the fact that the fluid passages 27, 29 are in the open condition, as disclosed in FIG. 2, fluids being capable of flowing through the space 67 between the packing assembly 35 and hanger body 24 and through the ports 68 in the follower nut into the space 54. After the cementing operation has been completed, the running tool 60 is released by rotating the running string 62 to the right to unthread the running tool from the casing hanger body 24, the running tool being elevated a short distance from the body 24, which then permits the area above the casing hanger 24 to be flushed by pumping flushing liquid down the running-in string 62. If any cement slurry has passed upwardly through the by-pass passages 27 and through the open space 67 between the packing assembly and easing hanger 24, and out through the ports 68 in the follower nut, such cement slurry will also be flushed to the drilling rig.
After the running string 62 and running tool 60 have been removed to the drilling rig, the setting tool 56 is suitably attached to the lower end of the tubular running-in string 62 and lowered toward the casing hanger 24 and wellhead housing 10. As disclosed in FIGS. 4 and 5, the setting tool includes an upper portion 80 from which an inner sleeve 81 depends, this inner sleeve carrying one or a plurality of elastomer side seal rings 82 in its peripheral portion adapted to seal within a companion cylindrical internal sealing surface 83 in the upper portion of the casing hanger body 24. A suitable weight can be threadedly, or otherwise suitably, attached to the setting tool 56, such as drill collars 84, or the like, of an appropriate length that will extend downwardly through the casing hanger body 24 and freely into the casing string 23 suspended therefrom. Also secured to the upper portion of the packing setting tool is an outer thrust sleeve 55 of appropriate internal and external diameters as to be movable downwardly through the annular space 54 between the inner wall 19 of the wellhead housing and the external diameter of the follower nut or sleeve 43 and the upper portion 36a of the upper supporting ring 36 of the packing assembly, the lower end 57 of the thrust sleeve being shaped to conform to the outer bearing ring 48. This thrust sleeve also carries one or a plurality of keys 85 extending radially inwardly thereof and adapted to slide along companion longitudinal elongate grooves 86 formed in the exterior of the follower nut 43.
The setting tool 56 and drill collars 84 suspended therefrom are lowered on the tubular running string 62 until the thrust sleeve 55 of the setting tool shifts into the annular space 54 between the follower nut and the wellhead housing, the lower end 57 of the thrust sleeve engaging the thrust bearing ring 48 on the upper supporting ring 36 of the packing assembly 35. The imposition of sufficient downweight will shear the pins 44 and permit the packing assembly 35 to drop downwardly into the annular space 29 between the external and internal cylindrical sealing surfaces 52, 19, the lower abutment ring 42 coming to rest upon the upwardly facing body shoulder 53. The follower nut remains in its initial position (FIG. 2 position), and its lower portion will then be spaced above the upper end of the packing assembly 35. Sufficient downweight can be imposed on the setting tool 56 and through the drill string 62, or it can be provided by the weight of the drill collars 84, or the like, suspended from the upper portion 80 of the setting tool, this downward weight being transmitted through the thrust sleeve 55 and the hearing ring 48 upon the upper supporting ring 36, which will move toward the lower abutment ring 42, held stationary by the body shoulder 53, to shorten the elastomer packing sleeve 37 and expand it outwardly and inwardly to form a sealing engagement with the internal and external surfaces 19, 52 of the wellhead housing 10 and casing hanger body 24 (FIG. 4). Although forming no part of the present invention, the upper support ring 36 and lower abutment ring 42 may have inner and outer circumferential malleable metallic sleeve portions 90, 91 encompassing the upper and lower portions of the elastomer packing sleeve, in order that the expansion of the latter, when compressed, between the upper and lower abutment rings will deflect the inner and outer sleeve portion 90, 91 inwardly and outwardly into engagement with the external and internal cylindrical walls 52, 19, thereby providing back-up metalto-metal seals against such walls.
With the appropriate weight imposed on the packing assembly 35, the running string 62 and setting tool 56 can then be rotated to the right, which will thread the follower nut 43 in a downward direction until its lower end 47 firmly engages the thrust bearing ring 45 on the upper part of the upper supporting ring 36. The follower nut can thread downwardly to substantially its full extent with very little effort required, the lower end 57 of the thrust sleeve 55 sliding rotationally around the thrust bearing 48 (FIG. 5).
Rotation of the follower nut 43 to substantially its final position ensures that it will hold the packing assembly 35 in its packed-off condition, in view of its threaded engagement with the hanger body 24.
With the packing assembly 35 in its packed-off condition, it will be noted that the seals 82 on the inner sleeve 81 will be in engagement with the inner cylindrical wall 83 of the hanger body. Accordingly, the lower portion of the annular space above the packing assembly is closed against downward flow of fluid. The rams 12 can then be closed, in a known manner, but illustrated diagrammatically in FIG. 5, and the desired test pressure imposed on the fluid in the annular space through a choke/kill line 93 attached to the apparatus below the closed rams 12, for the purpose of proving the efficacy of the pack-off or seal 35. This test pressure not only indicates the effectiveness of the seal, but it also supplies a downwardly directed hydraulic force on the packing assembly 35, tending to further squash or shorten the packing element 37 and increase its sealing force against the opposed sealing surfaces 52, 19 on the hanger body 24 and the wellhead housing 10. Assuming that the pack-off is proper, an additional medium amount of right-hand torque can be applied to the running string 62 and setting tool 56 to effect an additional downward threading of the follower nut 43 to further tighten it against the packing assembly 35, thereby retaining such assembly in its packed-off condition. The tightening action may occur after the test pressure has been applied.
With the rams l2 opened, the running string 62 can be elevated to elevate the setting tool 56 from the wellhead housing 10 for withdrawal through the blowout preventers 12 and through the marine riser 13 to the drilling rig R, the parts being in the condition illustrated in FIG. 6.
Following the completion of the pack-off operation, a suitable wear or protective member 95 can be lowered from the drilling rig and run into place, as illustrated in FIG. 6, in order that further operations can be performed without damaging the casing hanger 24 or other portions of the apparatus. As shown, the wear member has an outer portion 96 movable behind the follower nut 43 and which has a key member 97 fitting within a longitudinal groove 86 in the follower nut. If later required, this wear sleeve can have torque applied to further rotate the follower nut 43 to the right, and additionally move the upper supporting ring 36 toward the lower supporting ring 42 to further axially load the elastomer packing sleeve 37.
It is, accordingly, apparent that an apparatus and method have been provided, in which a seal is effected merely by the direct application of weight to the packing assembly 35, and without the necessity for applying any torque thereto. The seal assembly is maintained in its packed-off configuration merely by spinning the follower nut 43 downwardly along the casing hanger body 24 to lock the seal assembly 35 in its packed-off condition. The efficacy of the pack-off can be tested without retrieving the setting tool, the test pressure being utilized to further load the seal and assure its effectiveness.
I claim:
1. In well bore casing apparatus: an inner casing hanger body adapted to be disposed within an outer hanger body for suspending a casing within a well bore; follower means mounted on said inner body; a packing structure releasably connected to said follower means; said inner body having connector means for releasably securing said inner body to a running string for lowering said inner body and easing, with said follower means and packing structure mounted on said inner body, with respect to said well bore to seat said inner body within the outer hanger body with said packing structure disposed within the outer hanger body; a setting tool movable downwardly into engagement with said packing structure to release said packing structure from said follower means and shift said packing structure downwardly with respect to said follower means to seal the space between said inner body and the outer body; and coengaging means on said setting tool and follower means for shifting said follower means downwardly toward and against said packing structure to retain the packing structure in position sealing the space between said inner body and the outer body.
2. In apparatus as defined in claim 1; means provid ing a threaded connection between said follower means and inner body; said setting tool being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
3. In apparatus as defined in claim 1; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
4. In apparatus as defined in claim 1; said connector means comprising a spline connection whereby said setting tool is movable downwardly and .without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space.
5. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body.
6. In apparatus as defined in claim 1; shearable means releasably connected said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
7. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said setting tool being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
8. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
9. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure, shearable means releasably connecting said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
10. In apparatus as defined in claim 1; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies.
11. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies.
12. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies; shearable means releasably connecting said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
13. The method of sealing the annular space between an outer well bore hanger body and an inner casing hanger body, comprising releasably securing a packing structure to a follower mounted on the inner hanger body, lowering the inner hanger body with the follower and packing structure supported thereby into the outer body and seating the inner body within the outer body, releasing the packing structure from the follower for downward movement from the follower within the annular space to seal the same, then shifting the follower downwardly toward and against the packing structure to retain the packing structure in its position sealing the annular space.
14. The method as defined in claim 13; releasably attaching a running string to the inner body for jointly lowering the inner body, follower and packing structure into the outer body to seat the inner body within the outer body, removing the running string, then lowering a setting tool on a running string into engagement with the packing structure to effect said release of the packing structure from the follower and sealing of said annular space by said packing structure, then manipulating the setting tool to effect downward shifting of the follower toward and against the packing structure.
15. The method as defined in claim 13; releasably attaching a running string to the inner body for jointly lowering the inner body, follower and packing structure into the outer body to seat the inner body within the outer body, removing the running string, then lowering a setting tool on a running string into engagement with the packing structure to effect said release of the packing structure from the follower and sealing of said annular space by said packing structure, then manipulating the setting tool to effect downward shifting of the follower toward and against the packing structure; applying pressure to fluid in the annular space above the packing structure to test the effectiveness of the packing structure in sealing the annular space, and removing the setting tool and running string.
16. The method as defined in claim 13; the follower being mounted on the inner body by a threaded connection, releasably attaching a running tool to the inner body for jointly lowering the inner body, follower and packing structure into the outer body to seat the inner body within the outer body, removing the running string, then lowering a setting tool on a running string into engagement with the packing structure to effect said release of the packing structure from the follower and sealing of said annular space by the packing structure, then rotating the running string and setting tool to thread the follower downwardly of the inner body toward and against the packing structure.
17. The method as defined in claim 13; the follower being mounted on the inner body by a threaded connection, releasably attaching a running tool to the inner body for jointly lowering the inner body, follower and packing structure into the outer body to seat the inner body within the outer body, removing the running string, then lowering a setting tool on a running string into engagement with the packing structure to effect said release of the packing structure from the follower and sealing of said annular space by the packing structure, then rotating the running string and setting tool to thread the follower downwardly of the inner body toward and against the packing structure, applying pressure to fluid in the annular space above the packing structure to test the effectiveness of the packing structure in sealing the annular space, and removing the setting tool and running string.
18. Well bore casing apparatus: comprising an inner casing hanger body adapted to be disposed within an outer hanger body for suspending a casing within the well bore; said inner body having connector means for releasably securing said inner body to a running string for lowering said inner body and casing with respect to said well bore to seat said inner body within the outer hanger body; follower means adapted to be mounted on said inner body; a packing structure below and releasably connected to said follower means; a setting tool movable downwardly into engagement with said packing structure to release said packing structure from said follower means and shift said packing structure downwardly with respect to and independently of movement of said follower means to seal the space between said inner body and outer body; and coengaging means on said setting tool and follower means for shifting said follower means downwardly toward and against said packing structure to retain the packing structure in position sealing the space between said inner body and the outer body.
19. Apparatus as defined in claim 18; means providing a threaded connection between said follower means and inner body; said setting tool being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
20. Apparatus as defined in claim 18; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
21. Apparatus as defined in claim 18; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space.
22. Apparatus as defined in claim 18; shearable means releasably connecting said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
23. Apparatus as defined in claim 18; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies.
24. The method of sealing the annular space between an outer well bore hanger body and an inner casing hanger body, comprising providing a packing structure releasably secured to a follower adapted to be mounted on the inner casing hanger body, lowering the inner hanger body into the outer body and seating the inner body within the outer body, releasing the packing structure from the follower for downward movement away from the follower within the annular space to seal the same, then shifting the follower downwardly toward and against the packing structure to retain the packing structure in its position sealing the annular space.
25. The method as defined in claim 24; effecting a threaded connection between the follower and inner body, lowering a setting tool on a running string into engagement with the packing structure to effect said release from the packing structure and sealing of said annular space by the packing structure, then rotating the running string and setting tool, whereby said threaded connections thread the follower downwardly of the inner body toward and against the packing structure.
26. The method as defined in claim 24; effecting a threaded connection between the follower and inner body, lowering a setting tool on a running string into engagement with the packing structure to effect said release from the packing structure and sealing of said annular space by the packing structure, then rotating the running string and setting tool, whereby said threaded connection threads the follower downwardly of the inner body toward and against the packing structure, applying pressure to fluid in the annular space above the packing structure to test the effectiveness of the packing structure in sealing the annular space, and
removing the setting tool and running string.

Claims (26)

1. In well bore casing apparatus: an inner casing hanger body adapted to be disposed within an outer hanger body for suspending a casing within a well bore; follower means mounted on said inner body; a packing structure releasably connected to said follower means; said inner body having connector means for releasably securing said inner body to a running string for lowering said inner body and casing, with said follower means and packing structure mounted on said inner body, with respect to said well bore to seat said inner body within the outer hanger body with said packing structure disposed within the outer hanger body; a setting tool movable downwardly into engagement with said packing structure to release said packing structure from said follower means and shift said packing structure downwardly with respect to said follower means to seal the space between said inner body and the outer body; and coengaging means on said setting tool and follower means for shifting said follower means downwardly toward and against said packing structure to retain the packing structure in position sealing the space between said inner body and the outer body.
2. In apparatus as defined in claim 1; means providing a threaded connection between said follower means and inner body; said setting tool being rotatable to rotate said follower means on said inner body and feed said follower meanS downwardly of said inner body and into engagement with said packing structure.
3. In apparatus as defined in claim 1; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
4. In apparatus as defined in claim 1; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space.
5. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body.
6. In apparatus as defined in claim 1; shearable means releasably connected said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
7. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said setting tool being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
8. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
9. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure, shearable means releasably connecting said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
10. In apparatus as defined in claim 1; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body aNd the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies.
11. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies.
12. In apparatus as defined in claim 1; said inner body having a shoulder engaged by said packing structure upon downward shifting of said packing structure by said setting tool to shorten and expand said packing structure into sealing engagement with said inner body and the outer hanger body; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies; shearable means releasably connecting said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
13. The method of sealing the annular space between an outer well bore hanger body and an inner casing hanger body, comprising releasably securing a packing structure to a follower mounted on the inner hanger body, lowering the inner hanger body with the follower and packing structure supported thereby into the outer body and seating the inner body within the outer body, releasing the packing structure from the follower for downward movement from the follower within the annular space to seal the same, then shifting the follower downwardly toward and against the packing structure to retain the packing structure in its position sealing the annular space.
14. The method as defined in claim 13; releasably attaching a running string to the inner body for jointly lowering the inner body, follower and packing structure into the outer body to seat the inner body within the outer body, removing the running string, then lowering a setting tool on a running string into engagement with the packing structure to effect said release of the packing structure from the follower and sealing of said annular space by said packing structure, then manipulating the setting tool to effect downward shifting of the follower toward and against the packing structure.
15. The method as defined in claim 13; releasably attaching a running string to the inner body for jointly lowering the inner body, follower and packing structure into the outer body to seat the innEr body within the outer body, removing the running string, then lowering a setting tool on a running string into engagement with the packing structure to effect said release of the packing structure from the follower and sealing of said annular space by said packing structure, then manipulating the setting tool to effect downward shifting of the follower toward and against the packing structure; applying pressure to fluid in the annular space above the packing structure to test the effectiveness of the packing structure in sealing the annular space, and removing the setting tool and running string.
16. The method as defined in claim 13; the follower being mounted on the inner body by a threaded connection, releasably attaching a running tool to the inner body for jointly lowering the inner body, follower and packing structure into the outer body to seat the inner body within the outer body, removing the running string, then lowering a setting tool on a running string into engagement with the packing structure to effect said release of the packing structure from the follower and sealing of said annular space by the packing structure, then rotating the running string and setting tool to thread the follower downwardly of the inner body toward and against the packing structure.
17. The method as defined in claim 13; the follower being mounted on the inner body by a threaded connection, releasably attaching a running tool to the inner body for jointly lowering the inner body, follower and packing structure into the outer body to seat the inner body within the outer body, removing the running string, then lowering a setting tool on a running string into engagement with the packing structure to effect said release of the packing structure from the follower and sealing of said annular space by the packing structure, then rotating the running string and setting tool to thread the follower downwardly of the inner body toward and against the packing structure, applying pressure to fluid in the annular space above the packing structure to test the effectiveness of the packing structure in sealing the annular space, and removing the setting tool and running string.
18. Well bore casing apparatus: comprising an inner casing hanger body adapted to be disposed within an outer hanger body for suspending a casing within the well bore; said inner body having connector means for releasably securing said inner body to a running string for lowering said inner body and casing with respect to said well bore to seat said inner body within the outer hanger body; follower means adapted to be mounted on said inner body; a packing structure below and releasably connected to said follower means; a setting tool movable downwardly into engagement with said packing structure to release said packing structure from said follower means and shift said packing structure downwardly with respect to and independently of movement of said follower means to seal the space between said inner body and outer body; and coengaging means on said setting tool and follower means for shifting said follower means downwardly toward and against said packing structure to retain the packing structure in position sealing the space between said inner body and the outer body.
19. Apparatus as defined in claim 18; means providing a threaded connection between said follower means and inner body; said setting tool being rotatable to rotate said follower means on said inner body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
20. Apparatus as defined in claim 18; means providing a threaded connection between said follower means and inner body; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space, said setting tool then being rotatable to rotate said follower means on said inNer body and feed said follower means downwardly of said inner body and into engagement with said packing structure.
21. Apparatus as defined in claim 18; said connector means comprising a spline connection whereby said setting tool is movable downwardly and without rotation to release said packing structure from said follower means and to shift said packing structure downwardly to seal said space.
22. Apparatus as defined in claim 18; shearable means releasably connecting said packing structure to said follower means to be sheared by said setting tool to release said packing structure from said follower means.
23. Apparatus as defined in claim 18; means providing a seal between said setting tool and inner hanger body to enable pressure to be imposed on fluid in the annular space between said inner body and the outer body above the packing structure to test the packing structure for leakage when sealing the space between said inner and outer bodies.
24. The method of sealing the annular space between an outer well bore hanger body and an inner casing hanger body, comprising providing a packing structure releasably secured to a follower adapted to be mounted on the inner casing hanger body, lowering the inner hanger body into the outer body and seating the inner body within the outer body, releasing the packing structure from the follower for downward movement away from the follower within the annular space to seal the same, then shifting the follower downwardly toward and against the packing structure to retain the packing structure in its position sealing the annular space.
25. The method as defined in claim 24; effecting a threaded connection between the follower and inner body, lowering a setting tool on a running string into engagement with the packing structure to effect said release from the packing structure and sealing of said annular space by the packing structure, then rotating the running string and setting tool, whereby said threaded connections thread the follower downwardly of the inner body toward and against the packing structure.
26. The method as defined in claim 24; effecting a threaded connection between the follower and inner body, lowering a setting tool on a running string into engagement with the packing structure to effect said release from the packing structure and sealing of said annular space by the packing structure, then rotating the running string and setting tool, whereby said threaded connection threads the follower downwardly of the inner body toward and against the packing structure, applying pressure to fluid in the annular space above the packing structure to test the effectiveness of the packing structure in sealing the annular space, and removing the setting tool and running string.
US00301781A 1972-10-30 1972-10-30 Subsea casing hanger pack-off apparatus and method Expired - Lifetime US3837684A (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3920071A (en) * 1974-06-19 1975-11-18 Cameron Iron Works Inc Well apparatus
US3972546A (en) * 1974-03-11 1976-08-03 Norman A. Nelson Locking assembly and a seal assembly for a well
US4422507A (en) * 1981-09-08 1983-12-27 Dril-Quip, Inc. Wellhead apparatus
DE3329925A1 (en) * 1982-08-23 1984-02-23 Cameron Iron Works, Inc., 77251 Houston, Tex. HOLE HOLE GASKET
US4548273A (en) * 1983-11-22 1985-10-22 Smith International, Inc. Torque multiplier subsea tool
US4564068A (en) * 1983-11-22 1986-01-14 Smith International, Inc. Emergency release for subsea tool
US4597448A (en) * 1982-02-16 1986-07-01 Smith International, Inc. Subsea wellhead system
US4634152A (en) * 1985-04-26 1987-01-06 Vetco Offshore Industries, Inc. Casing hanger running tool
US4653778A (en) * 1985-06-17 1987-03-31 Vetco Gray Inc Lockdown connector for mudline wellhead tieback adaptor
US4712621A (en) * 1986-12-17 1987-12-15 Hughes Tool Company Casing hanger running tool
US4815770A (en) * 1987-09-04 1989-03-28 Cameron Iron Works Usa, Inc. Subsea casing hanger packoff assembly
US5105888A (en) * 1991-04-10 1992-04-21 Pollock J Roark Well casing hanger and packoff running and retrieval tool
US20140034328A1 (en) * 2011-01-11 2014-02-06 Aker Subsea As Bore protector
US9745816B2 (en) * 2014-07-25 2017-08-29 Helix Energy Solutions Group, Inc. Method of subsea containment and system
WO2019139166A1 (en) * 2018-01-15 2019-07-18 国立研究開発法人海洋研究開発機構 Continuous drilling system

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US3404736A (en) * 1967-02-17 1968-10-08 Cameron Iron Works Inc Apparatus for use in suspending casing from a wellhead
US3468558A (en) * 1965-10-23 1969-09-23 Ventura Tool Co Casing hanger apparatus
US3561527A (en) * 1968-11-01 1971-02-09 Vetco Offshore Ind Inc Hydraulically set casing hanger apparatus and packing sleeve

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US3468558A (en) * 1965-10-23 1969-09-23 Ventura Tool Co Casing hanger apparatus
US3404736A (en) * 1967-02-17 1968-10-08 Cameron Iron Works Inc Apparatus for use in suspending casing from a wellhead
US3561527A (en) * 1968-11-01 1971-02-09 Vetco Offshore Ind Inc Hydraulically set casing hanger apparatus and packing sleeve

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3972546A (en) * 1974-03-11 1976-08-03 Norman A. Nelson Locking assembly and a seal assembly for a well
US3920071A (en) * 1974-06-19 1975-11-18 Cameron Iron Works Inc Well apparatus
US4422507A (en) * 1981-09-08 1983-12-27 Dril-Quip, Inc. Wellhead apparatus
US4597448A (en) * 1982-02-16 1986-07-01 Smith International, Inc. Subsea wellhead system
US4615544A (en) * 1982-02-16 1986-10-07 Smith International, Inc. Subsea wellhead system
DE3329925A1 (en) * 1982-08-23 1984-02-23 Cameron Iron Works, Inc., 77251 Houston, Tex. HOLE HOLE GASKET
US4548273A (en) * 1983-11-22 1985-10-22 Smith International, Inc. Torque multiplier subsea tool
US4564068A (en) * 1983-11-22 1986-01-14 Smith International, Inc. Emergency release for subsea tool
US4634152A (en) * 1985-04-26 1987-01-06 Vetco Offshore Industries, Inc. Casing hanger running tool
US4653778A (en) * 1985-06-17 1987-03-31 Vetco Gray Inc Lockdown connector for mudline wellhead tieback adaptor
US4712621A (en) * 1986-12-17 1987-12-15 Hughes Tool Company Casing hanger running tool
US4815770A (en) * 1987-09-04 1989-03-28 Cameron Iron Works Usa, Inc. Subsea casing hanger packoff assembly
US5105888A (en) * 1991-04-10 1992-04-21 Pollock J Roark Well casing hanger and packoff running and retrieval tool
US20140034328A1 (en) * 2011-01-11 2014-02-06 Aker Subsea As Bore protector
US9206663B2 (en) * 2011-01-11 2015-12-08 Aker Subsea As Bore protector
US9745816B2 (en) * 2014-07-25 2017-08-29 Helix Energy Solutions Group, Inc. Method of subsea containment and system
WO2019139166A1 (en) * 2018-01-15 2019-07-18 国立研究開発法人海洋研究開発機構 Continuous drilling system
US11454075B2 (en) 2018-01-15 2022-09-27 Japan Agency For Marine-Earth Science And Technology Continuous drilling system

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