US3815062A

US3815062A - Voltage monitoring system and process

Info

Publication number: US3815062A
Application number: US00346262A
Authority: US
Inventors: M Allen
Original assignee: Individual
Current assignee: Individual
Priority date: 1972-08-16
Filing date: 1973-03-30
Publication date: 1974-06-04
Anticipated expiration: 1991-06-04

Abstract

Voltage monitoring circuits and components including a coil and electromagnetic core and a reed sensor with the core operated at a very low degree of magnetic saturation and a very small reed switch gap. The reed switch is adjustably located in the magnetic field of the coil and core to provide a highly sensitive as well as adjustable voltage sensing and monitor circuit and action with an extremely small difference between voltage to open the closed circuit and voltage to close the opened circuit.

Description

United States Patent 1191 Allen June 4, 1974 [54] VOLTAGE MONITORING SYSTEM AND 3.2l3231 10/1965 Koltuniak et 111. 335/204 PROCESS 3,390,36l 6/l968 Bodge 335/]54 X [76] Inventor: Melvin 0. Allen, 1408 Fourth Ave.

Canyon 79015 Prlmary [:xammer-Roy N. Envall. Jr. [22] pl d M 30 1973 Attorney, Agent, or Firm-Ely Silverman 1e ar.

[21] Appl. No.: 346,262 7 ABSTRACT Related US. Application Data V H t d t l d I i 7 0 age mom ormg c1rcu1 s an componen s me u mg [63] 58 2;2 1:35 of 17mm I972 a coil and electromagnetic core and areed sensor with the core operated at a very low degree of magnetic 3 9 9 very small reed swich The reed g g gg sw1tch 1s ad ustably located in the magnetic field of [58] Fieid "3 154 the coil and core to provide a highly sensitive as well 335/204 as adjustable voltage sensing and monitor circuit and 1 action with an extremely small difference between [56] References Cited voltage to open the closed circuit and voltage to close th d t. UNITED STATES PATENTS P 3.038.975 6/1962 Humphreys 335/152 6 Claims, 17 Drawing Figures PATENTEDJUN 4mm 3.815062 sum NF 5 INVENTOR.

F /G. MELVIN 0. ALLEN BYgl / ATTORNEY als15L0s2 PATENTEBJUN 4:914

SHEET 5 OF 5 MEL V/N Q X FF EN TORNEY I-VOLTAGE MONITORING SYSTEM AND PROCESS This is a continuation, of application -Ser. No. 171,862 filed Aug. I6, 1972,- abandoned.

BACKGROUND OF THE INVENTION electrical equipment must be cut off from the'electrical 7 source in order to avoid damage in high voltage situations. Much damage has resulted to'electrical and related mechanical equipmentbecause of the inability of conventional voltage overload and underload devices to respond sufficiently rapidly to avoid such damage.

Additionally, conventional electric coil relays of iron core and armature draw in the armature towardthe coil when the magnetic flux developed by the monitored voltage or current reaches its predetermined value. The

flux applied to such armature increases as the armature distance from the core decreases so that, once the critical value of flux, and concomitant voltage or current is reached the armature is pulledin with increasing force.

If the current or voltage being monitored should decrease while the armature is moving from the core and the armature would have moved sufficiently the sensitivity of such coil, core and moving armature to small monitored voltage and current decreases across the coil and concomitant small flux decrease is negated.

If the current or voltage being monitored should in crease while the armature is moving away from the coil and the armature would have moved sufficientlyaway from the core, .the sensitivity of such coil, core and moving armature to small voltage and current increases across the coil and concomitant smallflux increase is negated. Such electric coil relays are accordingly overly sensitive to spikes and insensitive to and unable to discriminate. between such spikes and genuine changes involtag'e across the coil by their response to flux changes alleged to be a representation of the electric current passing through or voltage impressed across the coil.

- Additionally, in the conventional electro-magnetic coil relay once the armature has been brought down to the vicinity of the core, the armature is located. at a zone whereat the armature is at least sensitive to changes in voltage across the solenoid and flux changes in the core. Hence, a greater change is required to open the relay (or drop out the relay) than is required to lock in the armature on the core. The resulting difference between voltage required to open the closed circuit and to close the open circuit through such a switching means results in an inoperative voltage band of varying and large widths.

7 Temperature sensitive voltage protection circuit switches are slow in operation while electronic tube circuit voltagedetectors are involved and complicated and correspondinglyexpensive in order to correct for extreme sensitivity thereof to variations in short period levels of rectified'voltage as well as to changes in the SUMMARY or THE INVENTION This apparatus uses the discovery that, at certain small usable zones in the magnetic-field of an electromagnet, the rate of change of intensity of the magnetic field is extremely sensitive to rate of change of voltage impressed across the coil of such electromagnet. Field strength characteristic-s of the changing magnetic field at different points in such field in combination with a particular small sized probe and monitoring circuit and location and variation of location of such probe in such field is utilized to provide a motor protective system of high and adjustably variable sensitivity to change in voltage. I I I According to this invention, changes in the flux density in thesame extremely small zone or point in entire zone or volume of a magnetic field of an electromagnet monitoring .a voltage source both open and close a switch, hence, a scalar minimum difference between the monitored voltage or current and the resulting flux sensitive monitoring operation results which also provides foroperative discrimination between spikes and-genuine changes in monitored voltage levels. The instant system and process is more sturdy and requires lessv maintenance than the electron tube type monitoring circuits and, apparatuses, and is not as sensitive to spike potential changes yet is far more sensitive and rapid and more readily adjustable than the thermal type monitoring apparatuses. I

BRIEF DESCRIPTION OF THE DRAWINGS the arrow 2A of FIG. 3 partly broken away along the section 33-33 of FIG. 2.

FIG. 4 is an enlarged side view taken along the direction of the arrow 4A of FIG. 2 showing a reed sensor switch assembly 40 to scale as used in the assembly of FIGS. 2 and 8.

FIG. Sis a side scaleview of assembly 40. taken along the direction of arrow 5A of FIG.'2 and in the plane of the gap 83; it is at the same scale as FIG. 4 and-includes a scale of 0.0 to 0.5 inch shown thereon, to show size of parts.

FIGS. 6 and 7 are substantially enlarged views of zones 6A and 7A, respectively, of FIGS. 4 and 5 to scale, with a scale of 0.0 to 0.3 inch included in FIG. 7 to show size of components and of the gap 83.

FIG. 8 is. a front and top oblique view of another reed sensor-switch assembly 128 according to this invention along direction of arrow 9A of FIG. 8.

FIG. 9 is a side view of a portion of assembly 128 as seen along the direction of the arrow 9A-of FIG. 8.

FIGS. 10, 11, and 12 are diagrammatic representation of the flux'line in vicinity of the core of an electromagnet such as shown as 30 and 130 in FIGS. 2, 3, 8

and 9.

FIGS. 13, 14 and are diagrammatic representations of transverse sectional views of the'flux lines as seen along the

planes

13A, 14A and 15A, respectively, of FIGS.. 10, 11 and 12 to show the changes in line of the flux distribution in the zone bounded by the width of the core 31 of the coil 30 and extending axially thereof on change in current through coil 30 and illustrative of the location of the reed switch gap 83 according to this invention.

FIG. 16 is a schematic wiring diagram of another apparatus according to this invention and FIG. 17 is a switch therefor.

DESCRIPTION OF THE PREFERRED EMBODIMENTS. I

I One apparatus 28 of this invention diagrammatically set out in the circuit diagram of FIG. 1 comprises a series of three like

sensing assemblies

25, 26 and 27 for phase of coil 20, phase of coil 20, and phase of coil sembly 127 operatively connected as shown- Sensing assembly 26 comprises a primary coil '20',"a secondary coil 21, an adjustable potentiometer 22', a rectifier 23 4, case 63'. Coil 30 is connected to the output of the rectifier 23. Such coil 30 in conventional manner circumscribes and is coaxial with a magnetic core 31. The core 31 and the coil 30 form an electromagnet and are supported in conventional manner by a bracket as 33 on a rigid frame 32. The coil is connected by prongs as 34 and 34' to electrical connections for the core while other prongs, as 29 and 29' would provide electrical conductor leads for a reed switch 40, also located in and a part of switch/assembly 127.

A rigid yet non-magnetic and electrically nonconductive case 63 comprises a top wall 68, a left wall 64, right wall 65, front wall 66, rear wall 67 and surrounds the coil 30 and assembly 40 and provides a firm support for the reed switch assembly 40 at a position positively spaced away from yet relatively close to the coil 30. The case63 is firmly attached at its bottom to the prong base 69. A non-magnetic, e.g. brass, resilient yet firm support clamp 60 for the reed assembly '40 is firmly yet adjustably supported from the top wall 68 of the casing 63. The support clamp 60 is attached to the and a resistor 24' and as'witching assembly 127' shown in FIG. 1. Assembly '27 comprises a primary coil 20",

a secondary coil 21 an adjustable potentiometer 22"* a rectifier 23", a switching assembly 127", and a resistor 24-". The elements indicated by prime and double prime l as 24 and 24" are identical in structure to the structures similarly numbered but without the V prime as 24. j

Apparatus or system 28 is generally a polyphase three sensor system providing one sensor for each phase. Each assembly as 25 may operate as an'individual unit for disconnect orconnect of a reed sensor assemblyas 40. Each reed switch assembly as 40 is normally open; but, in normal operation current is continuously passing through its associated coil30 and the reed switch assembly is thereby kept electrically closed when the voltage level is adequate and thesystem 28 is acting as an undervoltage protector to protect the motor as 94 connected thereto from being subject to an undesired undervoltage.

The monitored

coils

20, 20' and 20" connect through

leads

90, 90, 90" through a control switch 54.

The control switch 54 has

switch arms

91, 91" and 91" operatively connected respectively to the power line.

leads 90, 90', and 90 which are in turn connected to the coils as 93, 93 and 93" of a polyphase motor or motor system 94. The system 28 herein is thus operatively connected to such a motor circuit and'provides for protection thereof by actuation of the time delay cut-off switch 51 to control the continuity of electric power from the monitored source to that motor-or motor system 94 dependent uponthe adequacy of voltage sensed through the assemblies 25 26 and 27 at each of the

phases

20, 20", and 20".of that source.

In each assembly as 25,, a'solenoid coil 30 is located in the switch assembly as 127. The assembly 127 comprises a'core 31, coil 30, reed switch assembly 40 and top wall 68 by left and right adjusting screws 61 and 62.

Thereed switch assembly 40 comprises, in operative combination, a left reed arm 41, a right reed arm 81 a cylindrical rigid imperforate non-magnetic tube wall 43, a left tube seal 42 and a right tube seal 82. The tube wall 43 and the tube seals enclose the'rebetween a cylindrical tube space 80. The left reed arm 41 has a left arm free end 44 locatedin the tube space out of contact with tube wall 43. Wall 43is glass.

The left reed arm 41 comprises a rigid left terminal rod 45 which is connected to a left reed plate 46 and a left reed terminal plate 47'which ends at the left reed arm end or tip 44.'The left reed terminal plate 47 is firmly attached to and supports a left contact strip 48.

- The right reed arm 81 comprises a rigid right reed terminal rod 85, a-right reed plate 86, a right reed ter-' minal 87. and right reed contact strip supported on and firmly attached to the right reed terminal plate 87. The right reed terminal plate ends at the right reed arm end or right tip 84 in space 80 out of contact with tube wall 43. A small gap space 83 shown in FIG. 7 is located between the right contact strip 88 and the left contact strip 48 when the reed switch is open, as shown in FIG. 7. The neighboring faces of

strips

88 and 48 are flat and parallel and spaced apart in the normally open switch position of that assembly 40. The gap space 83 has a width parallel to one of said reed arms and length transverse to such width.

The left reed arm rod 45, plate 46, terminal 47 and rod 85, plate 86, terminal 87 and contact 88 are electrically conductive and firmly connected to each other in series as shown. in FIGS. 4-7 and electricaly continuous with each other. The left reed .arm terminal rod 45 is firmly attached and supported in the .left tube seal 42 and the right reed arm terminal rod is firmly attached to and held in the right tube seal 82. Wall 43 is rigid.

83 is located in a plane which plane passes through the In the apparatus 127 the reed switch assembly 40 is located with the gap 83 displaced laterally from the axis axis 49 for greatest sensitivity of the reed switch to the change of electric current through the coil 30. Thus in the assembly 127 shown in FIGS. 2 and 3, the axis 49 of the solenoid coil 30, which is coaxial with the axis of the core 31, does not pass through the gap space 83 of the reed switch 40.

The adjustment screws 61 and 62 provide for vertical adjustment of the location and tilting of the gap space 83 in the magnetic field of coil 30. The

screws

61 and 62, on rotation, raise or lower the switch assembly 40 along the plane of those screws to adjust the sensitivity thereof to the changes in current in coil as below described.

In apparatus 28 each of the reed switches as 40, and 40 of

assemblies

25, 26 and 27 are identical in structure and are electrically connected in series with the right (in FIG. 1) terminal rod 85 connected through a lead 39 to the left (in FIG. 1) terminal rod of the reed switch 40', while the right rod 85 of the switch 40' is connected by the lead 38 to the left rod 45" of the switch 40", and the right rod 85" of the reed switch 40" is connected by lead 37 to one (right in FIG. I) end of a monitored phase, as the secondary coil 21 of the assembly 27, while the left rod 45 of the reed switch 40 is connected by lead line 35 to a first time delay switch and that time delay switch 50 is connected through the terminal line 36 to another (left in FIG. 1) end of secondary coil 21" of phase 27. Accordingly, when switches 40, 40' and 40" are all closed the time delay switch 50 is not actuated. When the terminals of one switch, as 40, open due to a fall in voltage across the monitored phase, as that of transformer coil 20, the time delay switch 50 is actuated. The time delay switch 50 is a conventional adjustable time delay, the time of action of which is adjustable from 2 /2 to 5 seconds and maintains its contacts closed for such time notwithstanding the opening of any or all of the

switches

40, 40' and 40 in the series connection as shown in FIG. I. Leads and 56 are connected from relay 50 to a second time relay 51 which, in the preferred embodiment, has a to 180 second delay. This second time delay switch 51 provides that when there has been a 2 /2 to 5 second opening through the circuit of

sensors

40, 40 and 40" to trip the time delay switch 50, the pilot control relay 52 ;is actuated and disconnects a holding coil as 54 and so disconnects a motor circuit 94 pro tected by assembly 28 for at least 60 to 180 seconds prior to reconnecting via pilot 59 to

sources

20, 20' and 20".

In operation of the system 28, electric power being monitored is connected to the primary side of each transformer, as 20. The corresponding secondary coil voltage is, in the particular embodiment shown arranged to receive I20 volts across leads 21L and 24L and a variable potentiometer 22 of 50,000 ohms maximum capacity is used in each of

assemblies

25, 26 and 27. This adjustable potentiometer serves to reduce the voltage from the 120 volt secondary side of the transformer down to approximately 30 volts (effective) alternating current for a delivery to the rectifier 23; rectifier 23 is a full wave rectifier and rectifies the input current from alternating current to direct current and is provided with 0.3 microfarad condenser (three 0.l .tfd

condensers in parallel). In the particular embodiment, the coil 30 is from a Potter and Brumfield KRP l 1 DG relay: it has a resistance of l0,000 ohms for a nominal power of 12 Watts at l 10 volts. Outer diameter of core 30 is seven-eighths inch; its height is one-half inch; the outer diameter of core 31 is five-sixteenths inch and projects three thirty-seconds inch above the bobbin about which the windings of the coil are wound. The reed switch 40 is horizontal. The gap 83 is in a plane in which the longitudinal central axis 49 of the coil 30 and coil 3] lies. The gap 83 center point is fivesixteenths inch above the top surface 166 of the core 31 in a vertical projection of the outer cylindrical surface of core 31. The

plane neighboring surfaces

88 and 48 of switch 40 are at 30 to the horizontal, normal to a line extending to the adjacent top surface of the core at 60 to the horizontal. The center of the gap space width and its location relative to the common longitudinal axis of said coil and of said core end remains unchangedin position during the open and the unclosed position-of the reed switch arms. The reed switch is a miniature, center gap switch type MR I07 of GORDOS Corporation, 250 Glenwood Avenue, Bloomfield, New Jersey. Dimensionsare shown generally in FIGS. 4 and 7. The contact materials of

strips

48 and 88 are of diffused gold or rhodium. The switch assembly 40 is normally open, but a 20 ampere turn magnetic field in the gap 83 closes (pulls in) its contact strips. The

reed plates

86 and 46 and 47 and 87 are iron.

A very small amount of voltage fed into each coil as 30 acts to close each reed switch as 40. The reed switch is located a specific distance vertically from the top surface of the coil 30 and core 31 as shown in FIG. 4; the gap space 83 of the reed switch is also located slightly displaced from the central axis 49 of the core 31. A lowering of one-half volt (on the potentiometer 22) from voltage level as 110 volts set for minimum application to motor 94 provides that the reed switch 40 opens. The reed switch is normally open but by ajustment of potentiometer 22 is kept closed in circuit or system 28 by application to coil 30 of the normal voltage (e.g. I I5 v) at coil 20 intended to be passed to the motor 94. The amount of voltage drop to be sufferred by the coil 20 (or 20 or 20") without the reed switch 40 (or 49 or 40") e.g. to 110v opening or dropping out isa matter of adjustment by the operator, and according to this invention the adjustment may be as sensitive as i /2 volt (I 10 i 0.5) However, the switch 40 is relatively insensitive to spikes of less than milli-seconds in the circuit of FIG. 1.

The resistor 24 in the particular embodiment shown is a 56,000 ohm resistor. The potentiometer 22 is a 6,500 ohm variable resistor that may be varied as needed for setting the voltage at which the reed switch is brought to its open position from its closed position on a desired voltage differential 3.g. 2 volts, for shutting off power from coil 20 to the motor 94. The above particular values of potentiometer 22 and resistor 24 provide that adjustment of the potentiometer to any limit of its range would still be within the safety range for equipment in the field as is now commonly practiced. For instance, when one adjusts potentiometer 22 at its lowest voltage setting which means that on a 480 volt system equipment as 94 would be removed from the line only when there would be a drop to 380 volts. The resistor 24 is a blocking resistor and provide that the operator may not set his equipment to operate at a value below 380 volts and so provides protection to equipment in the field by an inadvertent or unskilled setting.

The magnetic reed sensor 40 is hermetically sealed, Neither dirt nor water nor moisture can get to its contacts and cause them' to burn or arc. The reed switch in the particular embodiment shown is set to operate on a 2 ampere operation and would be connected only to a 2 to 5 watt load. The reed sensor has such a clear open and closed action that it might be described as a snap action to make and break (close or open) without any chatter, and is also substantially insensitive to ambient temperature, spikes and high voltage in the circuit being monitored. In the preferred embodiment a one-eighth inch space is provided between the top of the core 31 and the glass tube 43.

When proper voltage has been supplied to phase or

coil

90, 90 and 90" and the

assemblies

40, 40' and 40" are closed, power is applied to the first time delay switch 50 through the secondary coil 21" of assembly 27. Such continued power to the relay 50 keeps open the circuit therethrough to restart relay 51. When the circuit to timer relay 50 is broken by any of the

reed assemblies

40, 40' or 40" becoming open because of a lowered voltage in the phase (as 90) monitored by the assembly (as of which that reed assembly (as 40) is a part, the timer in the timer relay 50 starts, If, at the end of the period for which the timer 50 is set, the circuit through

assembly

40, 40 or 40" is still open, the relay 50 acts through relay 51 to activate the closed normally open safety relay 52 and disconnect the motor circuit locking relay 54.and disconnect motor circuit 94 from

power sources

90, 90' and 90 and also start the timer in second or restart timer relay 51 as well as actuate alarm 57 and disconnect the recorder 58.

After 60 seconds or'other period such as 180 seconds prescribed for the operation of time delay and restart switch 51, pilot 59 resets switch 51 and closes the safety relay 52 for restarting of the equipment 94 but not before such period. More than one motor or more than one group of motors may be connected to the pilot control switches 52 and 54.

In reed switch assembly 128 according to this invention, an annular coil 130 is circumferentially located around a magnetic cylindrical core 131 and both are co-axially mounted on a frame 132. Coil 130 and core 132 are idential to coil and core 32 of assembly 127. The frame 132 is formed of non-magnetic material such as aluminum and comprises, in operative combination, an upstanding left arm 135, a horizontal arm 136 and a vertical right arm 137. One (right as shown in FIG. 9) end of an adjustable arm 134 is pivotally located on a pivot 138 on the vertical mm 137 and that same arm 134 is adjustably supported on its other (left,

as shown in FIG. 9) end by an adjustment screw 143 which attaches onto a shoulder 145 of the arm 134 to move the movable (left) end of the arm 134 upward and downward while the lower end of the screw 143 rotatably bears against a laterally extending bracket or ear 148 which is firmly attached to the vertical (left) arm 135 of the base 132. A spring 144 attached to ear 148 and arm 146 elastically limits the movement of the arm 134 upward and helps achieve a firm positioning of the arm 134 relative to the core 131.

The adjustable arm 134 is composed of a rigid horizontally extending flat arm 146 and a rigid vertically extending flat arm 147. Both

arms

146 and 147 are non-magnetic and firmly joined together and are ribbed as at 149 to provide a firm spatial relationship between

those'elements

146 and 147.

A pair of like non-magnetic clamp arms 160 and 160' are firmly attached to arm 146. The

arms

160 and 160 firmly yet slidably hold a sleeve 150 made of nonmagnetic plastic. The sleeve 150 is firmly mounted on the rigid shaft 151. Shaft 151 is made of aluminum and non-magnetic and is slidably and rotatably located in a journal 152, which journal is firmly fixed to the arm 147. The central axis 139 of the coil 130, which axis is also the axis of the cylindrical core 131, does not pass through the center of the reed switch 140, but rather, as is the case with the axis 49 of core 31 the reed switch assembly 127 shown in FlG. 2 the axis 139 of the coil 130 passes some slight distance away from the line joining the terminal rods (as 41 and 81) of the reed switch 140 and similarly such axis 139, like 49, is displaced from the gap space, as 83, center.

The same reed switch structure shown as 140 in HO. 8 is provided as is shown as 40 in FIGS. 2 through 6. A different reed switch may be used but the structure dimensions and characteristics are the same for the reed switch 140 as above described for the reed switch 40. The same spatial relationship of the gap space of the reed switch 140 and core of adjacent electromagnet is provided in assembly 128 as in 127. The gap space (as 83) of the reed switch 140 intersects a plane, which plane includes the longitudinal axis (139) of the core 131 and the coil 130, while the longitudinal axis of the reed switch 40 (as wellas 140) is also located in a plane which is perpendicular to the axis (139) of the coil (130) and core (131) with which such reed switch is associated.

1n the assembly 128 of FIGS. 8 and 9 the shaft 151 has its longitudinal axis co-linear with a line passing through the rods as 45 and and the gap space as 83 of the reed switch 'as 140 firmly attached thereto. Shaft 151 is rotated by handle 153, with its position indicated by pointer 154 against a scale on flat arm 147.

w The orientation of the contact plates as 84 and 44 adjacent the gap as 83 relative to the axis 139 of the core 131 and coil 130 may accordingly be finely adjusted. Additionally,the shaft 151 may be moved axially; that is, back and forth, to the left and to the right as shown in FIG. 8, in the magnetic field of the coil 30 and core 31.. Y

FIGS. 10, 11 and l2'diagrammatically show the operation of the reed relays as used in the

switch assemblies

128 and 27 according to this invention with the current through coil 30 largest in FIG. 10 and smallest in FIG. 12, and intermediate in FIG. 11. In these figures, the coil 30 wires are shown with the x indicating an electron flo w toward the plane of the page and the dot (G) in diga tin g flow of electrons out of the page. The axis 49 of the core 31 is co-axial with the axis of the coil 30. The same relation exists with core 131 and coil 130 as to the axis 139. In the FIGS. 10 through 15 the lines of

flux

100, 101, 104 and 103 are shown in conventional manner. At a given total magnetic field strength, the field strength is only relatively uniform coming out of the upper and lower core faces 166 and 167, respectively. In the field of the circular coil 30, the short loops, as and 101, which are close to the wires of the coil 30 provide stronger magnetic fields than do the

long loops

102, 103, and 104.

FIGS. 13, 14 and 15 are diagrammatic representations of the differing densities of the lines of flux in 9" FIGS. 10, 11 and 12 relative to the location of the gap space 83 of the reed switch-as 40. The same relations occur on the reed switch 140. As diagrammatically shown, the reed switch 40 is located with its air gap 83 at a position whereat a very small change in current through coil 30, and the monitored voltage as 20, creates a large change in flux at the point at which the air gap 83 is located. The open and close reaction of the reed switch 40 and therefore the entire circuit 28, single assembly 127, andv the single assembly 128 is accordingly sensitive to such small changes in monitored voltage.

The apparatus 127 of FIG. 2 provides that the adjustment screws 61 and 62 may raise and lower the reed switch 40 from its position of its maximum sensitivity to change in voltage across coil 30 (and hence coil 21 and to a position whereat it is less sensitive to the change in impressed voltage across the coil The orientation of the contacting surfaces of

contact plates

48 and 88 of the reed switch which contact when open is arranged (as shown in FIG. 4 as viewed along the direction of the arrow 4A of FIG. 2) with the parallel planes of those flat contact surfaces of those

plates

48 and 88 normal to the direction of lines of flux passing through the gap space 83.

The reed sensor assembly 128 provides that the reed switch 140 is located withthe gap space thereof 83 between the ends of the arms of the reed switch at a fixed distance (by adjustment screw 143) from the top face of the core as 131 as well as at a fixed location spaced away from the axis 139 of the core 131 and the coil 130. This arrangement of assembly 128 provides that the contacting plates as 88 and 48 on the reed arms as 81 and 41, respectively, may be rotated about the axis of the shaft 151. The axis of the shaft 151 is perpendicular to the longitudinal axis 139 of the core 131 of the coil 130. Accordingly,-the sensitivity of the reed switch 140 to changes in voltage through the coil 130 may be reduced by bringing the planes of the surfaces of contact elements as 88and 48 towards parallelism to the line of flux passing through the gap space as 83 therebetween in the open position of such contacts; the handle 153 is principally used to rotate the contact plates as 88 and 48 so that the plane of such plates is normal to or parallel to the lines of flux'passing through the gap space, and also to positions intermediate between such transverse or parallel orientation of the plane of the gap space for the desired sensitivity of the reed switch, as well as move the reed switch axially.

Because of the very small volume of the'gap space, it acts as a particularly sensitive magnetic field proble and, because of the lack of uniformity of the field strength and the movement of the strongest portions of the field relative to the reed coil, on small change of voltage across the coil 30, the reed coil is either on or off and this system of

assembly

127, 128 as well as 25, 26, and 27 is sensitive to changes in the voltage v to be monitored to close or open relay 50.

FIGS. l3, l4 and 15 diagrammatically shown the position change of lines of flux on change in current to the coil 30 relative to the location of the gap 83 to show that the fixed location of the small volume gap 83 at a position of particularly sharp change in vector quantity of the magnetic field provides a particularly sensitive system for reliably protecting motor circuit from small voltage differentials that may be very delicately set and, also, provides that the voltage to the motor system as 94 is promptly brought back to operative connection without a large differential in the'voltage required to make or close the theretofore broken contact through the theretofore open switch.

In the.

assemblies

127 and 128, either of which may be used in circuit 28, the core and coil combination is operated at a voltage value-about 27 volts to 30 volts-far below its intended capacity volts AC.) The core 31 is intended for use with direct current and has a sufficiently low magnetic hysteresis and remanence to provide a total magnetic flux which changes directlywith and extremely sensitive to change in direct current through the coil 30; also, the resulting distribution of flux in core 31, because of the lack of magnetic saturation of the core 31 accentuates the theoretical difference in intensity of flux from the central longitudinal axis of the'cylindrical core 31 to the cylindrical periphery thereof provided by the surrounding coil 30, along a radius of the core face, as 166. I

This coil and core combination, in the circuit 28 and

assemblies

127 and 128 shown, whereat the coil and low remanence core are operated far below their rated capacities, the movement of the flux lines, as 101, 102, .103 and 104, (each indicating a magnetic field of given intensity) centrally of the core faces and 166 as well as increasing in number, as diagrammatically shown in FIGS. '10-15, on increase in current through the coil 30 provides a magnetic effect in the relatively as well as absolutely small zone of the gap as 83 of the reed switch as 40 this effect is reliable as well as sensitive to changes of current through the coil 30 when gap 83 is located, as shown, at a point displaced from the central longitudinal axis of the cylindrical core 31, and axially displaced from the end as 165 or 166 of such core, yet within the extension of'the cylindrical periph eral cylindrical outline of the core. The size of the reed switch components adjacent gap 83 are shown to scale in FIGS. 4, 5, 6, 7, 8 and 9 with scale graduated in tenths of an inch (0.0 to 0.5 inch) in FIG. 5, and 0.0 to 0.3 inch) in FIG. 7 to illustrate that the size of the gap 83 is about 0.05 inch 0.Q 5 inch X .004 inch while the pole faces are five-sixteenths inch diameter. Ac-

cordingly, the gap 83 of the reed switch is readily lo- I cated in a zone beyond the outline of the core as 3] or 131, yet between an extension of the central longitudinal axis of that core and an extension of the peripheral outline thereof (or slightly lateral of such outline) within which zone the magnetic field intensity changes with and is sensitive tosmall changes in current through the coil 30 actuating such core. The reed switch-chosen, as 40, is one which opens and closes in a field of the (ampere turns) intensity provided by the changing magnetic field provided by such current in response to the changes in magnetic field concomitant on the desired monitoring sensitivity of the assembly as 127 or 128 in a circuit as 28 to monitor phases, as 20, 20' and 20" for application to a motor or motor circuit as 94.

The width of the gap space 83 as measured along the length of the reed arm, as 41 from the arm end 44 to the arm end 84 is only 0.05 inch maximum; the length over the gap is only 0.004 inch. The diameter of the core as 31 is five-sixteenths inch (0.3125 inch). As the core 31 is cylindrical, the radius along which the magnetic field flux density or magnetic field intensity increases and decreases as above described with change in current through coil 30 is at least three times the gap space width and the gap space width is accordingly less than one-third of the radius of the core end so that the free arm ends, as 44 and 84, of the reed switch assembly, as 127 and/or 28, may be adequately sensitive to the changes in the adequately small zone or volume of the magnetic field developed by the core 31 which changes accurately and closely reflects the change in current through coil used to monitor the voltage across the phases as 20, 20' and 20" applied to the motor circuit 94 through the

leads

90, 90' and 90" (and 220, 220 and'220).

Another apparatus 228 of this invention diagrammatically set out in the circuit diagram of FIG. 16 comprises a series of three like sensing

assemblies

225, 226 and 227 for phase of coil 220, phase of coil 220', and phase of coil 220" of the monitored circuit, respectively, and a first time delay circuit 250, a second time delay relay 251, as 51 in apparatus 28; an electric relay activated swtich 252, as 52 in apparatus 28; a motor control relay 254, like 54 in apparatus 28; and an alarm 257, and a recorder 258 in operative connection as in apparatus 28.

Assembly 225 comprises a primary coil 220, a secondary transformer coil 22], an adjustable potentiometer 222, a rectifier 223 and a resistor 224,,a condenser 212 v and a compound sensor assembly 327, operatively connected as shown in FIGS. 16 and 17. Assembly 226 comprises a primary coil 220, a secondary coil 221', an adjustable potentiometer 222, .a rectifier 223' and a resistor 224' a condenser 212 and a switching assembly 327'. Assembly 227 comprises a primary coil 220", a secondary coil 221", an adjustable potentiometer 222", a rectifier 223", a condenser 212", a switching assembly 327" and a resistor 224".

The elements indicated by prime and double prime as 224' and 224" are identical in structure to the structures similarly numbered but without prime as 224.

Apparatus or system 228 is generally a polyphase three sensor system providing one sensor for each phase. Each assembly as 225 may operate as an individual unit for disconnect or connect of a reed sensor assembly as 240. Each switch assembly as 240 and 212 are normally open; but, in normal operation, current is continuously passing through its associated coil 230 and the reed switch assembly is thereby kept electrically closed when the voltage level is adequate and the system 228 is acting as an undervoltage protector to protect the motor as 94 connected thereto from being subject to an undesired undervoltage.

The monitored

primary coil

220, 220' and 220 connect to power leads 290, 290' and 290" through a control switch 254. The control switch 254 has switch

arms

91, 91' and 91" operatively connected respectively to the power line leads 290, 290' and 290" and to electrical leads as 92, 92' and 92" which are in turn connected to the coils as 93, 93 and 93" of a polyphase motor or motor system 94. The system 228 herein is thus operatively connected to such a motor circuit and provides for protection thereof by actuation of the time delay cut-off switch 251 to control the continuity of electric power from the monitored source to that motor or motor system 94 dependent upon the adequacy of voltage sensed through the

assemblies

225, 226 and 227 at each of the

phases

220, 220 and 220" of that source.

The operation of

relays

250, 251, 252, 254 and 259 for connection and disconnection of the motor circuit 94 and of alarm 257 and recorder 258 are as above described for

relays

50, 51, 52, 54 and 59 respectively in assembly 28, with

switch assemblies

240, 240 and 240" substituted for

assemblies

40, 40 and 40" in assembly 28;

Assembly 327, shown in FIG. 17, comprises the coil 230 and core 231, respectively identical to 30 and 31 of assembly 127 and core 263 like 63, but with two like reed sensor assemblies instead of one;i.e.

reed switches

240 and 210, each identical to 40, and corresponding adjustment means, 260, 261 and 262 as 60, 61 and 62 of assembly 127 and also 270, 271 and 272 like 260, 261 and 262. The gap of reed switch 260 is located in electrical series with condenser 212 and in parallel with resistor 224, both resistor and condenser in series with coil 230 as in FIG. 16. The gap of reed switch 240 is located relative to the coil and core axis, as 49, of the adjacent core, as 231 as above described for switch assembly 40 relative to core 31 and coil 30. The gap of reed switch assembly 210 is located substantially mirror image symmetrically wiith assembly 240 on oppo site side of the axis 49, as shown in FIG. 17, but'with a slightly greater sensitivity (adjusted as above described for assembly 127) to voltage change than reed switch 240 in circuit with the relay 250.

The coil 30, core 31 and

reed switch assemblies

240 and 210 invassembly 327 are located and cooperate as in assembly 127; however, in circuit 228 a second switch 210, like 40 is located in the case 63 of assembly 127 and it is disconnected and connected in response to change in coltage across thecoil 230, as in assembly 28 (but with a slightly more sensitivity to voltage change than 240.

In the particular embodiment shown in FIG. 16 the capacitators and resistances are thus arranged to particularly drive the transformer coil to prevent its closing and make it less sensitive to a temporary spike, whether a negative or positive increment, over what is required for normal operating of the motor 94.

On brief or momentary fall of voltage in the monitored voltage that might lead to opening of the previously closed reed switch as 240 (or 240' or 240") and, concurrently 210 (and 210' and 210", respectively) the correspondinglypreviously charged condenser as 212 (or 212' and 212", respectively) opens the more sensitive reed switch 210 (or 210' or 210") and drives current through the resistor 224 (or 224' and 224", re-' spectively) in the same direction current had previously passed through the coil 230 and prevents spikes or temporary very brief voltage changes from opening the circuit to the relay 251. The change in this sensor assembly 327 sensitivity from a minus 30 below 0 F. to 200 F. is less than one-twentieth of one volt measured on a oscilloscope and vacuum tube volt meter.

It is within the scope of this invention that the magnet and reed sensor assemblies, 127, 128 and 327 may be sold separately as overload relay switch for protecting equipment, especially in locked rotor conditions for use, e.g. over a Wide range of different frequency alternating currents and in assemblies as 28 and 228. The

reed switch assemblies

127, 128, and 327 may be used in gaseous atmospheres or other areas that require an explosion proof contact as well as for operations requiring submersion in oil.

includes the said common longitudinal axis of said core and coil and saidfirst plane and said second plane of one of said switches intersect along a line perpendicular to said axis of said core.

I claim: l. A voltage sensing assembly comprising 1. a solenoid coil, said solenoid coil connected to the voltage source being monitored,

2. a magnetic core within said coil, said core having 3, A v lta sensing assembly comprising an outer core Side Surface extending Paraii-ei the l. a solenoid coil, said solenoid coil connected to the length of said core and near to said coreand two voltage Soul-Ce being monitored, core end surfaces extending transverse to the core 2 a magnetic core within Said Co, said Core having lehgth whereby eiecmc curleht passing through an outer core side surface extending parallel to the Said h deveioPs a h field thhough said length of said core and near to said core and two Core sald.soleinold 9 and said core having a core end surfaces extending transverse to the core mon lPng'tudlnal.aXlS' length whereby electric current passing through two reed Switches lqcated on.elther.slde said coil develops a magnetic field through said of said cpmmon longitudinal i and m a h core, said solenoid coil and said core having a comsymmetrical array, each reed switch comprising a mon longitudinal axis, rigid reed arm support and reed arms, one end of 3 d it h d t each reed arm supported on said support and its a S SW c compnzmgfa arm Suppor other end being a free end, the free ends of said an h arms one 0 each reed f Supported arms being juxtaposeda and a gap Space between on said support and its other end being a free end, said free ends of said reed arms, said gap having a the free ends of Said farms being iumPosedr and a width parallel to one of Said arms an d length gap space between said free ends of said reed arms, transverse thereto a I said gap having a width parallel to one of said arms 4. means holding each said reed switch with said gap and a length trahverse thefetoi space spaced away from said core in a zone extemeans hoidihg Said F Switch with Said p p rior to and beyond one end of said core measured Spaced y from Said f in Zone exterior to along said common longitudinal axis and spaced and beyond one end of Said masuied along away from the projection of said axis in a direction d Common longitudinal axis and spaced y transverse [0 aid axis, said gap pace having a from the projection Of said axis in a directiontranswidth measured along the length of one of the reed e s K0 ai aXiS, a g p space having a width arms, the maximum distance along said width being 30 measured along the length of one of the reed arms, substantially smaller than the width of said core the maximum distance along said width being subend, said core end width being measured transverse stantially smaller than the width of said core end, to, said common longitudinal axis, the distance said core end width being measured transverse to across said gap space length between the free n said common longitudinal axis, the distance across of the reed arms being, when pera, small tr, t a said gap space length between the free ends of the the distance from Said p Space tot c heigh oring reed arms being, when open, smaller than the disend of Said Core, tance from said a s ace to the nei hborin end 5. the lengths of said reed switch arms lying in a first f Said Core, g p p g g flat Piane which passes ihrough i p P Q and 5. the lengths of said reed switch arms lying in a first said length in the direction of the width of sa d gap flat plane which passes through said gap Space and Space Said gap Space h a length extending said length in the direction of the width of said gap ZJS SZZZ lllZi FiLZfiJEei $3251? 1?; g gfgfifi i i 535,222,? li iild ifii iifni" n gh f 2: gggl gi ig g gggz 132338; said reed arm switch free ends being movable by magnetic flux through said gap space along the the qemer of the gap Space i and length of said gap space equal distances, whereby relative to h common longitudinal axis f said the center of the gap space width and its location 3. and f Said core end remains z hi relative to the common longitudinal axis of said sition during. the open and h c position-o coil and of said core end remains unchanged in posaid reed switch, said reed switch being responsive sition during the open and the closed position of to small changes in said current passing through d h d h b said coil, and wherein said gap space is located Sal fee c h Swnc responsive within a zone bounded laterally by a surface which 9 changes m f Passmg through is a projection of the outer surface of said core and i P and wherein Said p Space is iocaied which zone extends beyond the end of said core ,whhm h bounded iaterahy by a Surface which measured along Said common longitudinal axis, is apro ection of the outer surface of said core and and wherein, on passage of electric current through which Zone extends beyond the ehciof h said coil, magnetic flux emanates from at least one measured hiong Said common iongitudmai axis end of said core and said gap space intersects lines i wherein, Passage Ofeiecmc Current through of magnetic flux emanating from said core, and in- Said Q L flux emahates Q at ieasi 9' cluding means to rotate said reed switch along the of core and i p spaceihiersecis iihes line of intersection of said first and second planes of magnetic flux emanating from Said Core, and while the spatial relation of said line of intersection i g means to tate Sa eed Switc alOflg the to the longitudinal axis of said core is unchanged. line of intersection of said first and second planes 2. Apparatus as in claim 1 wherein said gap space in each said reed switch is located in a plane which plane while the spatial relation of said line of intersection to the longitudinal axis of said core is unchanged.

- 3,815,062 15 16 4. Apparatus as in claim 3 including also means to separately move each said reed switch parallel to the direction of the axis of said coil.

5. A voltage sensing assembly comprising end of said core,

5. the lengths of said reed switch arms lying in a first flat plane which passes through said gap space and said length in the direction of the width of said gap across said gap space length between the free ends of the reed arms being, when open, smaller than I the distance from said gap space to the neighboring l. a solenoid coil, said solenoid coil connected to the 5 space, said gap space having a length extending in voltage source being monitored, a second plane perpendicular to said first plane, 2. a magnetic core within said coil, said core having said reed arm switch free ends being movable by an outer core side surface extending parallel to the magnetic flux through said gap space along the length of said core and near to said core and two length of said gap space equal distances, whereby core end surfaces extending transverse to the core 1 the center of the gap space width and its location length whereby electric current passing through relative to the common longitudinal axis of said said coil develops a magnetic field through said coil and of said core end remains unchanged in pocore, said solenoid coil and said core havingacomsition during the open and the closed position of men longitudinal axis, said reed switch, said reed switch being responsive 3. two like reed switches located one on either side to small changes in said current passing through of said common longitudinal axis and in a mirror said coil, and wherein said gap space is located symmetrical array, each reed switch comprising a within a zone bounded laterally by a surface which rigid reed arm support and reed arms, one end of is a projection of the outer surface of said core and each reed arm supported on said support and its which zone extends beyond the end of said core other end being a free end, the free ends'of said measured along said common longitudinal axis, arms being juxtaposed, and a gap space between and wherein, on passage of electric current through said free ends of said reed arms, said gap having a said coil, magnetic flux emanates from at least one width parallel to one of said arms and a length end of said core and said gap space intersects lines transverse thereto, of magnetic flux emanating from said core, and 4. means holding each said reed switch with said gap V wherein the gap space width measured along the space spaced away from said core in a zone extelength of one of the reed arms is less than one-third rior to and beyond one end of said core measured of the width of said core end and said core is magalong said common longitudinal axis and spaced netically unsaturated during the entire period said away from the projection of said axis in adirection electric current passes through said coil, and intransverse to said axis, said gap space having a cluding means to rotate said reed switch along the width measured along the length of one of the reed line of intersection of said first and second planes arms, the maximum distance along said width being while the spatial relation of said line of intersection substantially smaller than the width of said core to the longitudinal axis of said core is unchanged. end, said core end width being measured transverse to said common longitudinal axis, the distance 6. Apparatus as in claim 5 including also means to separately move each said reed switch parallel to the direction of the axis of said coil.

Claims

1. A voltage sensing assembly comprising 1. a solenoid coil, said solenoid coil connected to the voltage source being monitored, 2. a magnetic core within said coil, said core having an outer core side surface extending parallel to the length of said core and near to said core and two core end surfaces extending transverse to the core length whereby electric current passing through said coil develops a magnetic field through said core, said solenoid coil and said core having a common longitudinal axis, 3. two like reed switches located one on either side of said common longitudinal axis and in a mirror symmetrical array, each reed switch comprising a rigid reed arm support and reed arms, one end of each reed arm supported on said support and its other end being a free end, the frEe ends of said arms being juxtaposed, and a gap space between said free ends of said reed arms, said gap having a width parallel to one of said arms and a length transverse thereto, 4. means holding each said reed switch with said gap space spaced away from said core in a zone exterior to and beyond one end of said core measured along said common longitudinal axis and spaced away from the projection of said axis in a direction transverse to said axis, said gap space having a width measured along the length of one of the reed arms, the maximum distance along said width being substantially smaller than the width of said core end, said core end width being measured transverse to said common longitudinal axis, the distance across said gap space length between the free ends of the reed arms being, when open, smaller than the distance from said gap space to the neighboring end of said core, 5. the lengths of said reed switch arms lying in a first flat plane which passes through said gap space and said length in the direction of the width of said gap space, said gap space having a length extending in a second plane perpendicular to said first plane, said reed arm switch free ends being movable by magnetic flux through said gap space along the length of said gap space equal distances, whereby the center of the gap space width and its location relative to the common longitudinal axis of said coil and of said core end remains unchanged in position during the open and the closed position of said reed switch, said reed switch being responsive to small changes in said current passing through said coil, and wherein said gap space is located within a zone bounded laterally by a surface which is a projection of the outer surface of said core and which zone extends beyond the end of said core measured along said common longitudinal axis, and wherein, on passage of electric current through said coil, magnetic flux emanates from at least one end of said core and said gap space intersects lines of magnetic flux emanating from said core, and including means to rotate said reed switch along the line of intersection of said first and second planes while the spatial relation of said line of intersection to the longitudinal axis of said core is unchanged.

2. a magnetic core within said coil, said core having an outer core side surface extending parallel to the length of said core and near to said core and two core end surfaces extending transverse to the core length whereby electric current passing through said coil develops a magnetic field through said core, said solenoid coil and said core having a common longitudinal axis,

2. Apparatus as in claim 1 wherein said gap space in each said reed switch is located in a plane which plane includes the said common longitudinal axis of said core and coil and said first plane and said second plane of one of said switches intersect along a line perpendicular to said axis of said core.

3. two like reed switches located one on either side of said common longitudinal axis and in a mirror symmetrical array, each reed switch comprising a rigid reed arm support and reed arms, one end of each reed arm supported on said support and its other end being a free end, the free ends of said arms being juxtaposed, and a gap space between said free ends of said reed arms, said gap having a width parallel to one of said arms and a length transverse thereto,

3. a reed switch comprising a rigid reed arm support and reed arms, one end of each reed arm supported on said support and its other end being a free end, the free ends of said arms being juxtaposed, and a gap space between said free ends of said reed arms, said gap having a width parallel to one of said arms and a length transverse thereto,

3. A voltage sensing assembly comprising

4. means holding each said reed switch with said gap space spaced away from said core in a zone exterior to and beyond one end of said core measured along said common longitudinal axis and spaced away from the projection of said axis in a direction transverse to said axis, said gap space having a width measured along the length of one of the reed arms, the maximum distance along said width being substantially smaller than the width of said core end, said core end width being measured transverse to said common longitudinal axis, the distance across said gap space length between the free ends of the reed arms being, when open, smaller than the distance from said gap space to the neighboring end of said core,

4. means holding said reed switch with said gap space spaced away from said core in a zone exterior to and beyond one end of said core measured along said common longitudinal axis and spaced away from the projection of said axis in a direction transverse to said axis, said gap space having a width measured along the length of one of the reed arms, the maximum distance along said width being substantially smaller than the width of said core end, said core end width being measured transverse to said common longitudinal axis, the distance across said gap space length between the free ends of the reed arms being, when open, smaller than the distance from said gap space to the neighboring end of said core,

4. Apparatus as in claim 3 including also means to separately move each said reed switch parallel to the direction of the axis of said coil.

5. A voltage sensing assembly comprising

5. the lengths of said reed switch arms lying in a first flat plane which passes through said gap space and said length in the direction of the width of said gap space, said gap space having a length extending in a second plane perpendicular to said first plane, said reed arm switch free ends being movable by magnetic flux through said gap space along the length of said gap space equal distances, whereby the center of the gap space width and its location relative to the common longitudinal axis of said coil and of said core end remains unchanged in position during the open and the closed position of said reed switch, said reed switch being responsive to small changes in said current passing through said coil, and wherein said gap space is located within a zone bounded laterally by a surface which is a projection of the outer surface of said core and which zone extends beyond the end of said core measured along said common longitudinal axis, and wherein, on passage of electric current through said coil, magnetic flux emanates from at least one end of said core and said gap space intersects lines of magnetic flux emanating from said core, and including means to rotate said reed switch along the line of intersection of said first and second planes while the spatial relation of said line of intersection to the longitudinal axis of said core is unchanged.

5. the lengths of said reed switch arms lying in a first flat plane which passes through said gap space and said length in the direction of the width of said gap space, said gap space having a length extending in a second plane perpendicular to said first plane, said reed arm switch free ends being movable by magnetic flux through said gap space along the length of said gap space equal distances, whereby the center of the gap space width and its location relative to the common longitudinal axis of said coil and of said core end remains unchanged in position during the open and the closed position of said reed switch, said reed switch being responsive to small changes in said current passing through said coil, and wherein said gap space is located within a zone bounded laterally by a surface which is a projection of the outer surface of said core and which zone extends beyond the end of said core measured along said common longitudinal axis, and wherein, on passage of electric current through said coil, magnetic flux emanates from at least one end of said core and said gap space intersects lines of magnetic flux emanating from said core, and wherein the gap space width measured along the length of one of the reed arms is less than one-third of the width of said core end and said core is magnetically unsaturated during the entire period said electric current passes through said coil, and including means to rotate said reed switch along the line of intersection of said first and second planes while the spatial relation of said line of intersection to the longitudinal axis of said core is unchanged.

6. Apparatus as in claim 5 including also means to separately move each said reed switch parallel to the direction of the axis of said coil.