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US3866595A - Heating accessory for use with fireplaces - Google Patents

Heating accessory for use with fireplaces Download PDF

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US3866595A
US3866595A US449254A US44925474A US3866595A US 3866595 A US3866595 A US 3866595A US 449254 A US449254 A US 449254A US 44925474 A US44925474 A US 44925474A US 3866595 A US3866595 A US 3866595A
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air
fireplace
heat exchanger
structures
exhaust
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US449254A
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Robert E Jones
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24BDOMESTIC STOVES OR RANGES FOR SOLID FUELS; IMPLEMENTS FOR USE IN CONNECTION WITH STOVES OR RANGES
    • F24B1/00Stoves or ranges
    • F24B1/18Stoves with open fires, e.g. fireplaces
    • F24B1/185Stoves with open fires, e.g. fireplaces with air-handling means, heat exchange means, or additional provisions for convection heating ; Controlling combustion
    • F24B1/188Stoves with open fires, e.g. fireplaces with air-handling means, heat exchange means, or additional provisions for convection heating ; Controlling combustion characterised by use of heat exchange means , e.g. using a particular heat exchange medium, e.g. oil, gas  
    • F24B1/1885Stoves with open fires, e.g. fireplaces with air-handling means, heat exchange means, or additional provisions for convection heating ; Controlling combustion characterised by use of heat exchange means , e.g. using a particular heat exchange medium, e.g. oil, gas   the heat exchange medium being air only
    • F24B1/1888Stoves with open fires, e.g. fireplaces with air-handling means, heat exchange means, or additional provisions for convection heating ; Controlling combustion characterised by use of heat exchange means , e.g. using a particular heat exchange medium, e.g. oil, gas   the heat exchange medium being air only with forced circulation

Definitions

  • the instant invention relates generally to fireplaces and more specifically to structure for placement therein for supplementing the heating capability of a conventional fireplace.
  • the present invention is embodied within an independent, metal structure having components for placement into and adjacent an existing fireplace of conventional masonry construction. Accordingly, the present system is adapted for use with existing fireplace struc tures without modification thereof and importantly does not detract from the aesthetic values of the fireplace area.
  • Attractive air inlet and outlet structures placed adjacent the fireplace opening efficiently provide a continuous flow of forced air lengthwise through the plenum of a heat exchanger and thence back into the room for exhaust away from the fireplace opening.
  • Such inlet and outlet structures are interchangeable to best suit the heating requirements of the room or living area.
  • a forced air heating system for detachable placement within an existing fireplace to efficiently utilize fireplace heat which otherwise to a large extent is wasted; the provision of a forced air heating system wherein components are interchangeable to permit reversing the direction of airflow for optimum heating; the provision of a heating system for use in conjunction with a conventional fireplace wherein air intake and exhaust components are of an attractive nature for placement on the fireplace hearth, said components contributing to the attractiveness of the fireplace area; the provision of a heating system of low cost, du-
  • FIG. I is a frontal perspective view of the present heating system shown operatively in association with a conventional fireplace and hearth,
  • FIG. 2 is a plan view of the heating system of FIG. I with fireplace and hearth outlines shown in dashed lines,
  • FIG. 3 is a vertical section of the heat exchanger taken along line 3-3 of FIG. 2,
  • FIG. 4 is a perspective view of the air intake structure with the top wall removed therefrom for purposes of illustration only, and
  • FIG. 5 is a perspective view of the air exhaust structure with the top wall removed therefrom for purposes of illustration only.
  • the reference numeral 1 indicates generally a fireplace opening, said fireplace typically including a floor 2, side walls 3 and a forwardly inclined back wall 4, all being well known and of the type commonly found in the home.
  • a grate 5 or other support for a fuel burned.
  • the fireplace and grate structure may obviously vary from that illustrated without impairing use of the following described heating system embodying the present invention.
  • Indicatedat 10 is an upright wall of a metal heat exchanger of the present invention which is integral with a base plate 11 in place on the fireplace floor.
  • a plenum I2 is jointly defined by the rear surface 10A of upright wall 10 and a pan shaped sheet metal structure 13 secured at its perimeter to said rear wall surface.
  • Base 11 of the plenum structure may support grate 5 with the fuel in place thereon being located in close proximity to heat exchanger wall 10 for efficient radiant heating of the wall and particularly interior surface 10A thereof.
  • Plenum structure 13 is heated primarily by conduction to provide, along with wall surface 10A, opposing heat radiating surfaces. Either or both of said surfaces may be of an irregular nature to promote heat transfer to the passing airflow.
  • a duct 14 which extends outwardly from the plenum along a fireplace side wall terminating in communication with a flexible duct segment 15.
  • an air intake structure 16 is of rectangular box shape and houses a fan and motor assembly 17.
  • a collar 18 projects rearwardly from a back wall 19 of structure 16 for telescopic engagement with flexible duct 15.
  • An end wall 20 of the structure defines an air intake opening 20A which may be covered with porous, attractive fabric which fabric may additionally be applied to a closed front wall 21 and a remaining end wall 22 for appearance purposes.
  • Such an appearance as well as that of a companion structure may be closelyakin to that of a stereo speaker commonly found in living and recreation rooms of the house.
  • a top wall 23 and bottom wall 24 are closed and, as later elaborated upon, may serve alternately as a base.
  • Internally within said structure is an angularly disposed baffle 25 directing the output of fan and motor assembly 17 towards outlet collar 18.
  • Fan and motor assembly 17 are preferably of the type wherein the motor is in axial relationship to the fan with the fan blades disposed about the motor housing for compactness and with an air delivery capacity of approximately 1 l cfm.
  • One suitable type of fan and motor assembly is that marketed under the registered trademark BOXER.
  • an exhaust structure at 30 is desirably of the same configuration and outer appearance as the earlier described air intake structure.
  • a plenum exhaust duct 26 is in telescopic connection with a flexible duct segment 27 to serve an exhaust structure 30.
  • Cooperating baffle plates at 31-32 are disposed in a diagonal manner to channel a heated airflow therebetween.
  • a collar at 33 on the back wall 34 of the structure is in telescopic communication with flexible duct segment 27 to receive heated air which is diverted by baffles 31-32 for exhaust into the room area via an opening 36A in a front wall 36 of the exhaust structure.
  • End walls 37-38 as is the case with rear wall 34 are of closed construction.
  • top and bottom walls are indicated at 40-41.
  • Heat resistant porous fabric is applied to the front and end walls to match the appearance of the air intake unit.
  • insulative panels are applied to the internal walls of the air exhaust unit for safety reasons.
  • To regulate airflow fan and motor assembly 17 may be of the variable speed type or alternatively the wall openings A, 36A ofthe intake and exhaust structures may be provided with adjustable plates to curtail air passage.
  • a forced air heating system for placement within and forwardly adjacent a conventional fireplace opening, said fireplace having a pair of side walls, a bottom wall and a back wall, said system comprising,
  • an elongate heat exchanger for placement lengthwise along the back wall of a fireplace rearward of a heat source, said heat exchanger defining a plenum therewithin for the reception of a pressurized flow of air, a heat exchanger base plate for the reception of a superimposed fireplace grate, an upright heat exchanger wall integral with said base plate and partially defining said plenum,
  • an air intake structure disposed exteriorly adjacent the fireplace opening and including a fan and motor assembly, a collar located adjacent one end of the air intake structure,
  • an air exhaust structure also disposed exteriorly adjacent the fireplace opening oppositely from the air intake structure, a collar located adjacent one end of the air exhaust structure,
  • said air intake and exhaust structures having corresponding external wall members of identical configuration and appearance rendering the structures identical in appearance
  • air duct means extending intermediate said intake structure and heat exchanger and intermediate the latter and the air exhaust structure in detachable connection to the collars of each said structures whereby the air duct means may be detached from the air intake and air exhaust structures permitting the latter to be interchanged for one another to reverse the flow of heated air therethrough for optimum room heating without altering the appearance of the heating system.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Housings, Intake/Discharge, And Installation Of Fluid Heaters (AREA)

Abstract

A forced air heating system including a heat exchanger for placement along the back wall of a fireplace. Ait intake and air exhaust structures are in opposed placement adjacent the fireplace opening with ducting routing air to and from the heat exchanger. A fan and motor assembly are housed within said air intake structure while baffle means in the exhaust structure serve to channel air therethrough. Said intake and exhaust structures are interchangeable to reverse the direction of airflow through the system to best accomplish room heating.

Description

United States Patent Jones [76] Inventor: Robert E. Jones, 3650 West I Amazon, Eugene, Oreg. 97405 {22] Filed: Mar. 8, 1974 121] Appl. No.: 449,254
[52] U.S. Cl. 126/121, 126/131 [51] Int. Cl. F24b 7/00 [58] Field of Search 126/121, 128, 129, 130, 126/131 [56] References Cited 1 UNITED STATES PATENTS 2,359,197 /1944 Brooks 126/121 2,362,526 11/1944 Austin I I 126/121 2,743,720 5/1944 D0llinger.... 126/121 2,828,078 3/1958 Snodgrass 126/121 X FOREIGN PATENTS OR APPLICATIONS 74,394 12/1948 Norway 126/121 V HEATING ACCESSORY FOR USE WITH FIREPLACES Primary ExaminerWilliam F. ODea Assistant Examiner-Peter D. Ferguson Attorney, Agent, or Firm-James D, Givnan, Jr.
ABSTRACT 2 Claims, 5 Drawing Figures PATENTEB FEB1 81975 HEATING ACCESSORY FOR USE WITH FIREPLACES BACKGROUND OF THE INVENTION The instant invention relates generally to fireplaces and more specifically to structure for placement therein for supplementing the heating capability of a conventional fireplace. I
It is well accepted that conventional fireplace structures are thermally inefficient. While heat from the fire is radiated into the room area a substantial portion of heated room air is drawn into the fireplace and exhausted via the fireplace flue. Fireplaces in modern homes may be said, for the most part, to be primarily aesthetic in purpose rather than functional.
Within the known prior art are disclosures of many efforts directed toward remedying the heating inefficiency of fireplaces which efforts typically call for the installation of ducting, plenums, fans, etc., during assembly of the fireplace while the home is under construction. while no doubt these arrangements serve to increase the thermal output of a fireplace they do so only at considerable additional cost. Further, such arrangements are often objectionable as they detract from room and fireplace appearance. In general, the use of supplemental heating structures for fireplaces has not found wide favor with the public with the result that present day fireplaces in modern homes are of the simplest, least efficient construction. The advent of fuel shortages and increased fuel costs emphasize the importance of increasing fireplace efficiency.
SUMMARY OF THE INVENTION The present invention is embodied within an independent, metal structure having components for placement into and adjacent an existing fireplace of conventional masonry construction. Accordingly, the present system is adapted for use with existing fireplace struc tures without modification thereof and importantly does not detract from the aesthetic values of the fireplace area. Attractive air inlet and outlet structures placed adjacent the fireplace opening efficiently provide a continuous flow of forced air lengthwise through the plenum of a heat exchanger and thence back into the room for exhaust away from the fireplace opening. Such inlet and outlet structures are interchangeable to best suit the heating requirements of the room or living area.
Among the important objectives of the invention are: the provision of a forced air heating system for detachable placement within an existing fireplace to efficiently utilize fireplace heat which otherwise to a large extent is wasted; the provision of a forced air heating system wherein components are interchangeable to permit reversing the direction of airflow for optimum heating; the provision of a heating system for use in conjunction with a conventional fireplace wherein air intake and exhaust components are of an attractive nature for placement on the fireplace hearth, said components contributing to the attractiveness of the fireplace area; the provision of a heating system of low cost, du-
' rable construction for installation without fireplace modification and removable therefrom without alteration to the fireplace structure; the provision of a heating system wherein exposed components may simulate other items found in a living area such as stereo speaker components.
BRIEF DESCRIPTION OF THE DRAWING In the accompanying drawing:
FIG. I is a frontal perspective view of the present heating system shown operatively in association with a conventional fireplace and hearth,
FIG. 2 is a plan view of the heating system of FIG. I with fireplace and hearth outlines shown in dashed lines,
FIG. 3 is a vertical section of the heat exchanger taken along line 3-3 of FIG. 2,
FIG. 4 is a perspective view of the air intake structure with the top wall removed therefrom for purposes of illustration only, and
FIG. 5 is a perspective view of the air exhaust structure with the top wall removed therefrom for purposes of illustration only.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT With continuing attention to the accompanying drawing wherein applied reference numerals indicate parts similarly identified in the following description, the reference numeral 1 indicates generally a fireplace opening, said fireplace typically including a floor 2, side walls 3 and a forwardly inclined back wall 4, all being well known and of the type commonly found in the home. Normally used within such fireplaces is a grate 5 or other support for a fuel burned. The fireplace and grate structure may obviously vary from that illustrated without impairing use of the following described heating system embodying the present invention.
Indicatedat 10 is an upright wall of a metal heat exchanger of the present invention which is integral with a base plate 11 in place on the fireplace floor. With attention to FIGS. 2 and 3, a plenum I2 is jointly defined by the rear surface 10A of upright wall 10 and a pan shaped sheet metal structure 13 secured at its perimeter to said rear wall surface. Base 11 of the plenum structure may support grate 5 with the fuel in place thereon being located in close proximity to heat exchanger wall 10 for efficient radiant heating of the wall and particularly interior surface 10A thereof. Plenum structure 13 is heated primarily by conduction to provide, along with wall surface 10A, opposing heat radiating surfaces. Either or both of said surfaces may be of an irregular nature to promote heat transfer to the passing airflow.
Supplying a flow of air to one end of plenum 12 is a duct 14 which extends outwardly from the plenum along a fireplace side wall terminating in communication with a flexible duct segment 15.
With attention to FIG. 4, an air intake structure 16 is of rectangular box shape and houses a fan and motor assembly 17. A collar 18 projects rearwardly from a back wall 19 of structure 16 for telescopic engagement with flexible duct 15. An end wall 20 of the structure defines an air intake opening 20A which may be covered with porous, attractive fabric which fabric may additionally be applied to a closed front wall 21 and a remaining end wall 22 for appearance purposes. Such an appearance as well as that of a companion structure may be closelyakin to that of a stereo speaker commonly found in living and recreation rooms of the house. A top wall 23 and bottom wall 24 are closed and, as later elaborated upon, may serve alternately as a base. Internally within said structure is an angularly disposed baffle 25 directing the output of fan and motor assembly 17 towards outlet collar 18. Fan and motor assembly 17 are preferably of the type wherein the motor is in axial relationship to the fan with the fan blades disposed about the motor housing for compactness and with an air delivery capacity of approximately 1 l cfm. One suitable type of fan and motor assembly is that marketed under the registered trademark BOXER.
' With attention to FIGS. 2 and 5, an exhaust structure at 30 is desirably of the same configuration and outer appearance as the earlier described air intake structure. A plenum exhaust duct 26 is in telescopic connection with a flexible duct segment 27 to serve an exhaust structure 30. Cooperating baffle plates at 31-32 are disposed in a diagonal manner to channel a heated airflow therebetween. A collar at 33 on the back wall 34 of the structure is in telescopic communication with flexible duct segment 27 to receive heated air which is diverted by baffles 31-32 for exhaust into the room area via an opening 36A in a front wall 36 of the exhaust structure. End walls 37-38 as is the case with rear wall 34 are of closed construction. In a manner similar to the intake structure, top and bottom walls are indicated at 40-41. Heat resistant porous fabric is applied to the front and end walls to match the appearance of the air intake unit. Further, insulative panels (not shown) are applied to the internal walls of the air exhaust unit for safety reasons. From the foregoing it will be seen that the air intake and exhaust structures are externally identical to the extent they may be interchanged by simply transposing and inverting same. The airflow, accordingly will be reversed through the system opposite to the direction indicated by the applied arrows in H6. 2. The homeowner may accordingly set up the system to most efficiently heat the room or to avoid exhausting heated air towards a room thermostat.
To regulate airflow fan and motor assembly 17 may be of the variable speed type or alternatively the wall openings A, 36A ofthe intake and exhaust structures may be provided with adjustable plates to curtail air passage.
While 1 have shown but oneembodiment of the invention, it will be apparent to those skilled in the art that.the invention may be embodied still otherwise without departing from the spirit and scope of the invention.
Having thus described the invention, what is desired to be secured under a Letters Patent is:
l. A forced air heating system for placement within and forwardly adjacent a conventional fireplace opening, said fireplace having a pair of side walls, a bottom wall and a back wall, said system comprising,
an elongate heat exchanger for placement lengthwise along the back wall of a fireplace rearward of a heat source, said heat exchanger defining a plenum therewithin for the reception of a pressurized flow of air, a heat exchanger base plate for the reception of a superimposed fireplace grate, an upright heat exchanger wall integral with said base plate and partially defining said plenum,
an air intake structure disposed exteriorly adjacent the fireplace opening and including a fan and motor assembly, a collar located adjacent one end of the air intake structure,
an air exhaust structure also disposed exteriorly adjacent the fireplace opening oppositely from the air intake structure, a collar located adjacent one end of the air exhaust structure,
said air intake and exhaust structures having corresponding external wall members of identical configuration and appearance rendering the structures identical in appearance, and
air duct means extending intermediate said intake structure and heat exchanger and intermediate the latter and the air exhaust structure in detachable connection to the collars of each said structures whereby the air duct means may be detached from the air intake and air exhaust structures permitting the latter to be interchanged for one another to reverse the flow of heated air therethrough for optimum room heating without altering the appearance of the heating system.
2. The heating system as claimed in claim 1 wherein said air intake and exhaust structures include top and bottom walls, said structures being invertible coincident with the interchanging of same for rested support on either of said walls during system operation.

Claims (2)

1. A forced air heating system for placement within and forwardly adjacent a conventional fireplace opening, said fireplace having a pair of side walls, a bottom wall and a back wall, said system comprising, an elongate heat exchanger for placement lengthwise along the back wall of a fireplace rearward of a heat source, said heat exchanger defining a plenum therewithin for the reception of a pressurized flow of air, a heat exchanger base plate for the reception of a superimposed fireplace grate, an upright heat exchanger wall integral with said base plate and partially defining said plenum, an air intake structure disposed exteriorly adjacent the fireplace opening and including a fan and motor assembly, a collar located adjacent one end of the air intake structure, an air exhaust structure also disposed exteriorly adjacent the fireplace opening oppositely from the air intake structure, a collar located adjacent one end of the air exhaust structure, said air intake and exhaust structures having corresponding external wall members of identical configuration and appearance rendering the structures identical in appearance, and air duct means extending intermediate said intake structure and heat exchanger and intermediate the latter and the air exhaust structure in detachable connection to the collars of each said structures whereby the air duct means may be detached from the air intake and air exhaust structures permitting the latter to be interchanged for one another to reverse the flow of heated air therethrough for optimum room heating without altering the appearance of the heating system.
2. The heating system as claimed in claim 1 wherein said air intake and exhaust structures include top and bottom walls, said structures being invertible coincident with the interchanging of same for rested support on either of said walls during system operation.
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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4008707A (en) * 1974-01-09 1977-02-22 Bartlett Robert N Removable fireplace heater
US4074681A (en) * 1975-01-30 1978-02-21 W-A Red Hot, Inc. Forced air circulation heating unit for fireplaces
US4142507A (en) * 1977-01-24 1979-03-06 Stanko John J Fireplace systems
US4151827A (en) * 1977-09-12 1979-05-01 Rae William J Combined cast fireplace and heat exchanger
US4185612A (en) * 1977-12-02 1980-01-29 American Standard Inc. Heat circulating fireplace
US4188939A (en) * 1977-10-28 1980-02-19 Robert Gamso Space heater for use with fireplace
US4191161A (en) * 1977-11-21 1980-03-04 Kling William E Fireplace heater
US4217880A (en) * 1977-07-18 1980-08-19 Turner James G Jr Fireplace insert
US4228784A (en) * 1978-09-22 1980-10-21 Malafouris Dannie O Fireplace forced air heating apparatus
US4254757A (en) * 1979-07-24 1981-03-10 Charles Emmendorfer Fireplace heat generating system
US4271814A (en) * 1977-04-29 1981-06-09 Lister Paul M Heat extracting apparatus for fireplaces
US4280474A (en) * 1979-10-09 1981-07-28 Ruegg Sr Harvey L Heat hugger
EP0038000A3 (en) * 1980-04-14 1981-12-30 von Arx, Paul Heating insert for fireplace
US5139012A (en) * 1990-10-29 1992-08-18 Cardinal American Corporation Fireplace heat exchanger
US10648674B1 (en) * 2012-01-10 2020-05-12 John Edward Boyd Heat pump system, components thereof and methods of using the same

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2359197A (en) * 1943-05-11 1944-09-26 Wilbur R Brooks Fireplace heater
US2362526A (en) * 1940-10-21 1944-11-14 Albert B Austin Sectional fireplace heater
US2743720A (en) * 1951-05-19 1956-05-01 Lewis L Dollinger Space heater for use with a fireplace
US2828078A (en) * 1956-07-17 1958-03-25 Harold C Snodgrass Hearth heater

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2362526A (en) * 1940-10-21 1944-11-14 Albert B Austin Sectional fireplace heater
US2359197A (en) * 1943-05-11 1944-09-26 Wilbur R Brooks Fireplace heater
US2743720A (en) * 1951-05-19 1956-05-01 Lewis L Dollinger Space heater for use with a fireplace
US2828078A (en) * 1956-07-17 1958-03-25 Harold C Snodgrass Hearth heater

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4008707A (en) * 1974-01-09 1977-02-22 Bartlett Robert N Removable fireplace heater
US4074681A (en) * 1975-01-30 1978-02-21 W-A Red Hot, Inc. Forced air circulation heating unit for fireplaces
US4077388A (en) * 1975-01-30 1978-03-07 Whiteley Isaac C Forced air circulation heating unit
US4142507A (en) * 1977-01-24 1979-03-06 Stanko John J Fireplace systems
US4271814A (en) * 1977-04-29 1981-06-09 Lister Paul M Heat extracting apparatus for fireplaces
US4217880A (en) * 1977-07-18 1980-08-19 Turner James G Jr Fireplace insert
US4151827A (en) * 1977-09-12 1979-05-01 Rae William J Combined cast fireplace and heat exchanger
US4188939A (en) * 1977-10-28 1980-02-19 Robert Gamso Space heater for use with fireplace
US4191161A (en) * 1977-11-21 1980-03-04 Kling William E Fireplace heater
US4185612A (en) * 1977-12-02 1980-01-29 American Standard Inc. Heat circulating fireplace
US4228784A (en) * 1978-09-22 1980-10-21 Malafouris Dannie O Fireplace forced air heating apparatus
US4254757A (en) * 1979-07-24 1981-03-10 Charles Emmendorfer Fireplace heat generating system
US4280474A (en) * 1979-10-09 1981-07-28 Ruegg Sr Harvey L Heat hugger
EP0038000A3 (en) * 1980-04-14 1981-12-30 von Arx, Paul Heating insert for fireplace
US5139012A (en) * 1990-10-29 1992-08-18 Cardinal American Corporation Fireplace heat exchanger
US10648674B1 (en) * 2012-01-10 2020-05-12 John Edward Boyd Heat pump system, components thereof and methods of using the same
US12276425B2 (en) 2012-01-10 2025-04-15 John Edward Boyd Heat transfer systems and methods of using the same

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