US3859207A - Flotation of aluminosilicate, phosphate and fluoride ores - Google Patents
Flotation of aluminosilicate, phosphate and fluoride ores Download PDFInfo
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- US3859207A US3859207A US336471A US33647173A US3859207A US 3859207 A US3859207 A US 3859207A US 336471 A US336471 A US 336471A US 33647173 A US33647173 A US 33647173A US 3859207 A US3859207 A US 3859207A
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- 238000005188 flotation Methods 0.000 title claims abstract description 33
- 229910000323 aluminium silicate Inorganic materials 0.000 title claims abstract description 17
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 title claims abstract description 13
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 title claims abstract description 10
- 229910019142 PO4 Inorganic materials 0.000 title claims abstract description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title claims abstract description 10
- 239000010452 phosphate Substances 0.000 title claims abstract description 10
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 96
- 239000000194 fatty acid Substances 0.000 claims abstract description 96
- 229930195729 fatty acid Natural products 0.000 claims abstract description 96
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 95
- 238000000034 method Methods 0.000 claims abstract description 39
- 239000000203 mixture Substances 0.000 claims abstract description 34
- 150000004670 unsaturated fatty acids Chemical class 0.000 claims abstract description 17
- 235000021122 unsaturated fatty acids Nutrition 0.000 claims abstract description 17
- 235000003441 saturated fatty acids Nutrition 0.000 claims abstract description 16
- -1 C22 saturated Chemical class 0.000 claims abstract description 15
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims abstract description 15
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 14
- 239000011707 mineral Substances 0.000 claims abstract description 14
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 14
- 125000002723 alicyclic group Chemical group 0.000 claims abstract description 13
- 239000012141 concentrate Substances 0.000 claims abstract description 12
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 claims description 18
- 229910052642 spodumene Inorganic materials 0.000 claims description 18
- 150000004671 saturated fatty acids Chemical class 0.000 claims description 17
- 238000009291 froth flotation Methods 0.000 claims description 11
- 229910000502 Li-aluminosilicate Inorganic materials 0.000 claims description 9
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 9
- 230000003750 conditioning effect Effects 0.000 claims description 9
- AUHZEENZYGFFBQ-UHFFFAOYSA-N 1,3,5-trimethylbenzene Chemical compound CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 claims description 8
- DPUOLQHDNGRHBS-UHFFFAOYSA-N Brassidinsaeure Natural products CCCCCCCCC=CCCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-UHFFFAOYSA-N 0.000 claims description 8
- URXZXNYJPAJJOQ-UHFFFAOYSA-N Erucic acid Natural products CCCCCCC=CCCCCCCCCCCCC(O)=O URXZXNYJPAJJOQ-UHFFFAOYSA-N 0.000 claims description 8
- DPUOLQHDNGRHBS-KTKRTIGZSA-N erucic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-KTKRTIGZSA-N 0.000 claims description 8
- IRAQOCYXUMOFCW-CXTNEJHOSA-N cedrene Chemical compound C1[C@]23[C@H](C)CC[C@H]3C(C)(C)[C@H]1C(C)=CC2 IRAQOCYXUMOFCW-CXTNEJHOSA-N 0.000 claims description 7
- IRAQOCYXUMOFCW-UHFFFAOYSA-N di-epi-alpha-cedrene Natural products C1C23C(C)CCC3C(C)(C)C1C(C)=CC2 IRAQOCYXUMOFCW-UHFFFAOYSA-N 0.000 claims description 7
- 241000779819 Syncarpia glomulifera Species 0.000 claims description 6
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 claims description 6
- 239000001739 pinus spp. Substances 0.000 claims description 6
- 229940036248 turpentine Drugs 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 2
- 150000001342 alkaline earth metals Chemical class 0.000 claims 1
- 239000003513 alkali Substances 0.000 abstract description 6
- 230000001143 conditioned effect Effects 0.000 abstract description 5
- 239000003921 oil Substances 0.000 description 18
- 235000010755 mineral Nutrition 0.000 description 10
- 239000002002 slurry Substances 0.000 description 10
- 239000002245 particle Substances 0.000 description 6
- 238000011084 recovery Methods 0.000 description 6
- 239000003784 tall oil Substances 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 3
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 3
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 3
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 3
- 239000005642 Oleic acid Substances 0.000 description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 3
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- GRWFGVWFFZKLTI-UHFFFAOYSA-N α-pinene Chemical compound CC1=CCC2C(C)(C)C1C2 GRWFGVWFFZKLTI-UHFFFAOYSA-N 0.000 description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- WVYWICLMDOOCFB-UHFFFAOYSA-N 4-methyl-2-pentanol Chemical compound CC(C)CC(C)O WVYWICLMDOOCFB-UHFFFAOYSA-N 0.000 description 1
- 208000030507 AIDS Diseases 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 241001214257 Mene Species 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- WTARULDDTDQWMU-UHFFFAOYSA-N Pseudopinene Natural products C1C2C(C)(C)C1CCC2=C WTARULDDTDQWMU-UHFFFAOYSA-N 0.000 description 1
- 241000612118 Samolus valerandi Species 0.000 description 1
- 235000015076 Shorea robusta Nutrition 0.000 description 1
- 244000166071 Shorea robusta Species 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- MVNCAPSFBDBCGF-UHFFFAOYSA-N alpha-pinene Natural products CC1=CCC23C1CC2C3(C)C MVNCAPSFBDBCGF-UHFFFAOYSA-N 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B1/00—Conditioning for facilitating separation by altering physical properties of the matter to be treated
- B03B1/04—Conditioning for facilitating separation by altering physical properties of the matter to be treated by additives
Definitions
- ABSTRACT Mineral concentrates are obtained from aluminosilicate and alkali and alkaline earth aluminosilicate, phosphate and fluoride ores in a beneficiation process in which the ore is conditioned prior to flotation with a C to C saturated or unsaturated fatty acid or a mixture of C to C saturated or unsaturated fatty acids and C or lower fatty acids and an alicyclic or aromatic hydrocarbon oil.
- This invention relates to a beneficiation process in which minerals are concentrated by froth flotation utilizing a C to C saturated or unsaturated fatty acid or a mixture of C to C saturated or unsaturated fatty acids and C or lower fatty acids and an alicyclic or aromatic hydrocarbon oil to condition the ore prior to flotation.
- saturated and unsaturated fatty acids may be utilized in beneficiation processes to condition an ore pulp prior to flotation.
- U.S. Pat. No. 3,028,008 describes a beneficiation process in which spodumene is isolated from mineral mixtures containing spodumene and beryllium. This process includes a flotation step which utilizes multicomponent collecting aids consisting of magnesium based lignin sulfonate, sodium fluoride and a fatty acid such as oleic acid to condition the mineral mixture prior to flotation.
- multicomponent collecting aids consisting of magnesium based lignin sulfonate, sodium fluoride and a fatty acid such as oleic acid to condition the mineral mixture prior to flotation.
- 3,329,265 describes a process for the beneficiation of mica ores by flotation which utilizes a combination of a cationic and an anionic reagent as flotation collecting aids, suitable anionic reagents being described as saturated or unsaturated fatty acids containing 8 to 20 carbon atoms or salts thereof.
- U.S. Pat. No. 3,278,028 also describes a beneficiation process utilizing saturated and unsaturated fatty acids containing 8 to 20 carbon atoms or salts thereof as collecting aids for the flotation of mica ores.
- U.S. Pat. No. 2,974,884 describes a beneficiation process for recovering lithium from lithium aluminosilicate ores utilizing tall oil fatty acids and methyl isobutylcarbinol to condition the ore prior to flotation.
- U.S. Pat. No. 1,902,839 discloses a froth flotation process in which a mixture of a fatty acid, such as oleic acid and a hydrocarbonaceous thiophosphoric acid compound is utilized as a collecting aid.
- U.S. Pat. No. 3,061,097 describes a flotation process for separating carbonaceous materials such as kerogen and paraffin from oil shales which utilizes monocyclic hydrocarbons as collecting aids.
- This invention relates to a beneficiation process which utilizes a froth flotation procedure in which an ore is conditioned prior to flotation with from about 0.25 to about 4 lbs. per ton of ore of a fatty acid collecting aid, said fatty acid being selected from the group consisting of a fatty acid containing 20 to 22 carbon atoms and a mixture of fatty acids containing from about to about 75% of a fatty acid containing to 22 carbon atoms, the balance C or lower fatty acids, said percentages being by weight, based on the weight of the fatty acid mixture and from about 0.05 to about 1 lb.
- an alicyclic or aromatic hydrocarbon oil selected from the group consisting of turpentine, pinene, mesitylene, cedrene and 1,3- dicyclopentadiene to provide a mineral concentrate from an ore selected from the group consisting of aluminosilicate and alkali and alkaline earth metal aluminosilicate, phosphate and fluoride ores.
- a combination of fatty acids having 20 to 22 carbon atoms per molecule or mixtures of C to C fatty acids with C or lower fatty acids and an alicyclic or aromatic hydrocarbon oil acts as an extremely efficient collecting aid when utilized to condition aluminosilicate, and alkali and alkaline earth metal aluminosilicate, phosphate and fluoride ores prior to froth flotation.
- the C to C fatty acids utilized as the fatty acid component of the collecting aid in this process include both saturated and unsaturated fatty acids such as erucic, arachidic, n-heneicosoic, behenic, gadoleic, cetoleic and brassidic acids, erucic acid being especially preferred.
- mixtures of two or more of these acids in any proportions may be utilized in the collecting aids in this invention, although, commonly a single acid will be utilized.
- Certain mixtures of the C to C fatty acids with C or lower fatty acids particularly those mixtures containing from about 15 to about of a fatty acid containing 20 to 22 carbon atoms, balance C or lower fatty acids, said percentages being by weight, based on the weight of the fatty acid mixture have also been found useful as collecting aids when combined with an alicyclic or aromatic hydrocarbon oil.
- Useful C or lower fatty acids which may be utilized in forming the collecting aids include tall oil fatty acids, oleic acid, stearic acid, palmitic acid and the like.
- the fatty acids may be combined in any conventional manner such as by mixing until a uniform product is obtained.
- the collecting aid of this invention includes an alicyclic or aromatic hydrocarbon oil.
- Useful alicyclic or aromatic hydrocarbon oils which are to be combined with the fatty acid component of the collecting aid include turpentine, pinene, mesitylene, cedrene and 1,3- dicyclopentadiene.
- the beneficiation process of this invention includes a conventional froth flotation procedure in which an ore is first ground to a reduced particle size and introduced into a flotation cell where the collecting aids of this invention are added to treat the ore prior to introduction of air into the flotation cell. While not always required, certain ores may be deslimed after the grinding procedure, the pulp recovered from the desliming operation being passed to the flotation cell for treatment with the collecting aid.
- the ground ore is introduced into the flotation cell in the form of a slurry, the slurry containing the ore particles at levels ranging from about 5 to about 40% solids.
- the collecting aid is combined with the ore slurry in the flotation cell in a proportion of from about 0.25 to about 4 lbs. per ton of ore (based on the ore in the slurry) of the fatty acid components and from about 0.05 to about 1 lb. per ton of ore (based on the ore in the slurry) of the alicyclic or aromatic hydrocarbon oil component of the collecting aid.
- the fatty acid component and the hydrocarbon oil component of the collecting aid may be added to the flotation cell simultaneously, or they may be added individually in any sequence desired so long as both components are present in the flotation cell and are allowed to condition the ore prior to introduction of air into the cell.
- the ore is conditioned with the collecting aid for a period of time ranging from a few minutes up to as long as an hour. No special conditions are required for the conditioning, however, should it'be desired, the ore and collecting aid may be heated to temperatures up to as high as 100C. during the conditioning period. Optimum quantities of the collecting aid, length of conditioning and other parameters of the conditioning process are best determined empirically and will vary considerably depending on the type and amount of ore treated as well as the type of mineral concentrate desired.
- Combination fatty acid alicyclic or aromatic hydrocarbon oil collecting aids have been found to be especially useful in a beneficiation process designed to recover ceramic grade spodumene, spodumene containing not less than 6.6% Li O and less than 0.9% F6203 from lithium aluminosilicate ores.
- the lithium aluminosilicate ore is ground, de-
- the collecting aid utilized to treat the ore slurry prior to flotation is a mixture of erucic acid and tall oil fatty acid with various alicyclic or aromatic hydrocarbon oils, the flotation collecting aid being combined with-the ore in a proportion of 0.45 lbs. of erucic acid per ton of ore, 0.33 lbs. of tall oil per ton of ore and 0.11 lbs. of oil per ton of ore, all based on the ore in the feed slurry.
- the spodumene recovered in this manner is characterized in Table I in the columns enumerating the weight recovery of spodumene, the weight of spodumene recovered in terms of Li O, the purity of the spodumene recovered expressed in terms of Li O and the weight recovery of spodumene expressed as percent recovery of available mesh spodumene. For sake of comparison, one test was run containing no oil in the collecting aid.
- FATTY ACID COMPONENT a mixture of0.45 lbs. per ton ore feed of erucic acid and 0.33 lbs. per ton ore feed of tall oil fatty acids 35% solids slurry carbon oil, followed by introduction of air into the cell which causes the particles of the desired spodumene to float to the surface of the cell in the form of a froth which is collected and further treated to recover the desired ceramic grade spodumene.
- Beneficiation process including a flotation procedure which utilizes the collecting aids described herein have been found to be particularly desirable, resulting in the recovery of a spodumene concentrate in which the predominant portion at least 75%, or more, by weight, based on the weight of the concentrate recovered, is ceramic grade spodumene containing not less than about 6.6% U 0 and less than about 0.9% Fe O
- the collecting aids of this invention have been found to promote the flotation of relatively large, 28 to 48 mesh, mineral particles, a significant factor contributing to the enhanced recovery of ceramic grade spodumene just described.
- EXAMPLE 1 A series of lithium aluminosilicate ore samples were ground to a particle size of 28 mesh by down, deslimed Having thus described the invention, What is claimed 1.
- a beneficiation process including froth flotation of ground ore to provide a mineral concentrate from an ore selected from the group consisting of aluminosilicate and alkali and alkaline earth metal aluminosilicate, phosphate and fluoride ores, the improvement consisting essentially of conditioning the ground ore prior to flotation with from about 0.25 to about 4 lbs.
- a fatty acid collecting aid said fatty acid being selected from the group consisting of a fatty acid containing 20 to 22 carbon atoms and a mixture of fatty acids containing from about 15 to about of a fatty acid containing 20 to 22 carbon atoms, balance C or lower fatty acids, said percentage being by weight, based on the weight of the fatty acid mixture and from about 0.05 to about 1 lb. per ton of ore,'based on the ore being treated of an alicyclic or aromatic hydrocarbon oil selected from the group consisting of turpentine, pinene, mesitylene, cedrene and 1,3-dicyclopentadiene.
- said fatty acid component of the collecting aid is a fatty acid containing 20 to 22 carbon atoms said fatty acid being a member of the group consisting of saturated fatty acids, unsaturated fatty acids or mixtures of saturated and unsaturated fatty acids in any proportion.
- said fatty acid component of the collecting aid is a mixture of fatty acids containing from about'l5% to about 75% of a fatty acid containing 20 to 22 carbon atoms, balance C or lower fatty acids, said percentage being by weight based on the weight of the fatty acid mixture.
- a beneficiation process including froth flotation of ground lithium aluminosilicate ores to provide a lithium aluminosilicate mineral concentrate
- the improvement comprising conditioning the ground ore prior to flotation with from about 0.25 to about 4 lbs. per ton of ore based on the ore being treated, of a fatty acid collecting aid said fatty acid being selected from the group consisting of a fatty acid containing 20 to 22 carbon atoms and a mixture of fatty acids containing from about to about 75% of a fatty acid containing to 22 carbon atoms, balance C or lower fatty acids, said percentage being by weight based on the weight of the fatty acid mixture and from about 0.05 to about l lb.
- an alicyclic or aromatic hydrocarbon oil selected from the group consisting of turpentine, pinene, mesitylene,'cedrene and l,3-dicyclopentadiene.
- said fatty acid component of the collecting aid is a fatty acid containing 20 to 22 carbon atoms said fatty acid being a member of the group consisting of saturated fatty acids, un-
- saturated fatty acids or mixtures of saturated and unsaturated fatty acids in any proportion.
Landscapes
- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
Mineral concentrates are obtained from aluminosilicate and alkali and alkaline earth aluminosilicate, phosphate and fluoride ores in a beneficiation process in which the ore is conditioned prior to flotation with a C20 to C22 saturated or unsaturated fatty acid or a mixture of C20 to C22 saturated or unsaturated fatty acids and C18 or lower fatty acids and an alicyclic or aromatic hydrocarbon oil.
Description
United States Patent 1 Knocke et a1.
1 1 Jan.7, 1975 1 FLOTATION OF ALUMINOSILICATE,
PHOSPHATE AND FLUORIDE ORES [75] Inventors: Louis C. Knocke, Shelby, NC;
William Novis Smith, Jr., Chester, Pa.
[52] U.S. C1. 209/166 [51] Int. Cl 803d 1/02 [58] Field of Search 209/166, 167
[56] References Cited UNITED STATES PATENTS 1,912,433 6/1933 Crago 209/166 2,084,413 6/1937 Siems 209/166 2,748,938 6/1956 Bunge 209/166 3,028,008 4/1962 Browning 209/167 3,032,196 5/1962 Sollin 209/166 3,078,997 2/1963 Mavens 209/167 X 3,278,028 10/1966 Miusaps 209/166 3,295,767 l/l967 Becker 209/166 3,353,672 11/1967 SOllin .l 209/166 3,430,765 3/1969 Allen 209/166 X 3,459,299 8/1969 Mercade 209/166 X OTHER PUBLICATIONS Chem. Abst., Vol. 71, 1969, 633 30u. Chem. Abst., Vol. 73, 1971, 1l2000p.
Primary ExaminerRobert Halper Attorney, Agent, or Firm-Howson and Howson 57 ABSTRACT Mineral concentrates are obtained from aluminosilicate and alkali and alkaline earth aluminosilicate, phosphate and fluoride ores in a beneficiation process in which the ore is conditioned prior to flotation with a C to C saturated or unsaturated fatty acid or a mixture of C to C saturated or unsaturated fatty acids and C or lower fatty acids and an alicyclic or aromatic hydrocarbon oil.
9 Claims, N0 Drawings FLOTATION OF ALUMINOSILICATE, PHOSPHATE AND FLUORIDE ORES BACKGROUND OF THE INVENTION This invention relates to a beneficiation process in which minerals are concentrated by froth flotation utilizing a C to C saturated or unsaturated fatty acid or a mixture of C to C saturated or unsaturated fatty acids and C or lower fatty acids and an alicyclic or aromatic hydrocarbon oil to condition the ore prior to flotation.
It is widely recognized that saturated and unsaturated fatty acids may be utilized in beneficiation processes to condition an ore pulp prior to flotation. For example, U.S. Pat. No. 3,028,008 describes a beneficiation process in which spodumene is isolated from mineral mixtures containing spodumene and beryllium. This process includes a flotation step which utilizes multicomponent collecting aids consisting of magnesium based lignin sulfonate, sodium fluoride and a fatty acid such as oleic acid to condition the mineral mixture prior to flotation. U.S. Pat. No. 3,329,265 describes a process for the beneficiation of mica ores by flotation which utilizes a combination of a cationic and an anionic reagent as flotation collecting aids, suitable anionic reagents being described as saturated or unsaturated fatty acids containing 8 to 20 carbon atoms or salts thereof. U.S. Pat. No. 3,278,028 also describes a beneficiation process utilizing saturated and unsaturated fatty acids containing 8 to 20 carbon atoms or salts thereof as collecting aids for the flotation of mica ores. U.S. Pat. No. 2,974,884 describes a beneficiation process for recovering lithium from lithium aluminosilicate ores utilizing tall oil fatty acids and methyl isobutylcarbinol to condition the ore prior to flotation.
U.S. Pat. No. 1,902,839 discloses a froth flotation process in which a mixture of a fatty acid, such as oleic acid and a hydrocarbonaceous thiophosphoric acid compound is utilized as a collecting aid. U.S. Pat. No. 3,061,097 describes a flotation process for separating carbonaceous materials such as kerogen and paraffin from oil shales which utilizes monocyclic hydrocarbons as collecting aids.
It is the object of this invention to provide collecting aids useful in conditioning ores prior to froth flotation in a beneficiation process which produces mineral concentrates from aluminosilicate and alkali and alkaline earth metal aluminosilicate, phosphate and fluoride ores.
DETAILED DESCRIPTION OF THE INVENTION This invention relates to a beneficiation process which utilizes a froth flotation procedure in which an ore is conditioned prior to flotation with from about 0.25 to about 4 lbs. per ton of ore of a fatty acid collecting aid, said fatty acid being selected from the group consisting of a fatty acid containing 20 to 22 carbon atoms and a mixture of fatty acids containing from about to about 75% of a fatty acid containing to 22 carbon atoms, the balance C or lower fatty acids, said percentages being by weight, based on the weight of the fatty acid mixture and from about 0.05 to about 1 lb. per ton of ore of an alicyclic or aromatic hydrocarbon oil selected from the group consisting of turpentine, pinene, mesitylene, cedrene and 1,3- dicyclopentadiene to provide a mineral concentrate from an ore selected from the group consisting of aluminosilicate and alkali and alkaline earth metal aluminosilicate, phosphate and fluoride ores.
It has now been found that a combination of fatty acids having 20 to 22 carbon atoms per molecule or mixtures of C to C fatty acids with C or lower fatty acids and an alicyclic or aromatic hydrocarbon oil acts as an extremely efficient collecting aid when utilized to condition aluminosilicate, and alkali and alkaline earth metal aluminosilicate, phosphate and fluoride ores prior to froth flotation. The C to C fatty acids utilized as the fatty acid component of the collecting aid in this process include both saturated and unsaturated fatty acids such as erucic, arachidic, n-heneicosoic, behenic, gadoleic, cetoleic and brassidic acids, erucic acid being especially preferred. As will be recognized, mixtures of two or more of these acids in any proportions may be utilized in the collecting aids in this invention, although, commonly a single acid will be utilized.
Certain mixtures of the C to C fatty acids with C or lower fatty acids, particularly those mixtures containing from about 15 to about of a fatty acid containing 20 to 22 carbon atoms, balance C or lower fatty acids, said percentages being by weight, based on the weight of the fatty acid mixture have also been found useful as collecting aids when combined with an alicyclic or aromatic hydrocarbon oil. Useful C or lower fatty acids which may be utilized in forming the collecting aids include tall oil fatty acids, oleic acid, stearic acid, palmitic acid and the like. When desirous of using a mixture of C to C fatty acids with C or lower fatty acids, the fatty acids may be combined in any conventional manner such as by mixing until a uniform product is obtained.
In addition to the fatty acid component, the collecting aid of this invention includes an alicyclic or aromatic hydrocarbon oil. Useful alicyclic or aromatic hydrocarbon oils which are to be combined with the fatty acid component of the collecting aid include turpentine, pinene, mesitylene, cedrene and 1,3- dicyclopentadiene.
In general, the beneficiation process of this invention includes a conventional froth flotation procedure in which an ore is first ground to a reduced particle size and introduced into a flotation cell where the collecting aids of this invention are added to treat the ore prior to introduction of air into the flotation cell. While not always required, certain ores may be deslimed after the grinding procedure, the pulp recovered from the desliming operation being passed to the flotation cell for treatment with the collecting aid.
The ground ore is introduced into the flotation cell in the form of a slurry, the slurry containing the ore particles at levels ranging from about 5 to about 40% solids. The collecting aid is combined with the ore slurry in the flotation cell in a proportion of from about 0.25 to about 4 lbs. per ton of ore (based on the ore in the slurry) of the fatty acid components and from about 0.05 to about 1 lb. per ton of ore (based on the ore in the slurry) of the alicyclic or aromatic hydrocarbon oil component of the collecting aid. The fatty acid component and the hydrocarbon oil component of the collecting aid may be added to the flotation cell simultaneously, or they may be added individually in any sequence desired so long as both components are present in the flotation cell and are allowed to condition the ore prior to introduction of air into the cell.
The ore is conditioned with the collecting aid for a period of time ranging from a few minutes up to as long as an hour. No special conditions are required for the conditioning, however, should it'be desired, the ore and collecting aid may be heated to temperatures up to as high as 100C. during the conditioning period. Optimum quantities of the collecting aid, length of conditioning and other parameters of the conditioning process are best determined empirically and will vary considerably depending on the type and amount of ore treated as well as the type of mineral concentrate desired. Combination fatty acid alicyclic or aromatic hydrocarbon oil collecting aids have been found to be especially useful in a beneficiation process designed to recover ceramic grade spodumene, spodumene containing not less than 6.6% Li O and less than 0.9% F6203 from lithium aluminosilicate ores. In this process, the lithium aluminosilicate ore is ground, de-
slimed and transferred in a slurry containing from 5 to in a hydrocyclone, conditioned with a collection aid for minutes and fed in the form ofa slurry of about solids into a flotation cell where the desired components of the ore were isolated and recovered in the froth formed with the introduction of air into the flotation cell. In Table I which follows below, the ore samples subjected to froth flotation are characterized by the particle size and the U 0 content of the ore, this characterization being found in the columns headed Feed in Table I. The collecting aid utilized to treat the ore slurry prior to flotation, is a mixture of erucic acid and tall oil fatty acid with various alicyclic or aromatic hydrocarbon oils, the flotation collecting aid being combined with-the ore in a proportion of 0.45 lbs. of erucic acid per ton of ore, 0.33 lbs. of tall oil per ton of ore and 0.11 lbs. of oil per ton of ore, all based on the ore in the feed slurry. The spodumene recovered in this manner is characterized in Table I in the columns enumerating the weight recovery of spodumene, the weight of spodumene recovered in terms of Li O, the purity of the spodumene recovered expressed in terms of Li O and the weight recovery of spodumene expressed as percent recovery of available mesh spodumene. For sake of comparison, one test was run containing no oil in the collecting aid.
TABLE I VARIOUS OILS AS FLOTATION COLLECTION AIDS WITH HIGH CHAIN FATTY ACIDS Collecting Aid Feed Recovery Sample Oil Fatty Wt. %Li O Spodumene of Available No. Compon- Acid Li O +50 Recov-' Re- Concentrate +50 Mesh ent* Component Mesh cred covered Lao Spodumene I None 3.11 10 18.9 73.2 6.34 62.1 2 Pinene 3.11 10 22.2 80.7 6.06 88.3 3 Mesitylene 3.11 10 17.4 74.5 6.78 52.8 4 Dicyclopentadiene 3.11 10 22.6 83.7 6.01 84.9 5 Cedrene 3.11 10 29.3 88.3 5.03 81.6
0.11 lbs. per ton ore feed "FATTY ACID COMPONENT: a mixture of0.45 lbs. per ton ore feed of erucic acid and 0.33 lbs. per ton ore feed of tall oil fatty acids 35% solids slurry carbon oil, followed by introduction of air into the cell which causes the particles of the desired spodumene to float to the surface of the cell in the form of a froth which is collected and further treated to recover the desired ceramic grade spodumene.
Beneficiation process including a flotation procedure which utilizes the collecting aids described herein have been found to be particularly desirable, resulting in the recovery of a spodumene concentrate in which the predominant portion at least 75%, or more, by weight, based on the weight of the concentrate recovered, is ceramic grade spodumene containing not less than about 6.6% U 0 and less than about 0.9% Fe O The collecting aids of this invention have been found to promote the flotation of relatively large, 28 to 48 mesh, mineral particles, a significant factor contributing to the enhanced recovery of ceramic grade spodumene just described.
The invention will be illustrated by the following example.
EXAMPLE 1 A series of lithium aluminosilicate ore samples were ground to a particle size of 28 mesh by down, deslimed Having thus described the invention, What is claimed 1. In a beneficiation process including froth flotation of ground ore to provide a mineral concentrate from an ore selected from the group consisting of aluminosilicate and alkali and alkaline earth metal aluminosilicate, phosphate and fluoride ores, the improvement consisting essentially of conditioning the ground ore prior to flotation with from about 0.25 to about 4 lbs. per ton of ore based on the ore being treated, of a fatty acid collecting aid said fatty acid being selected from the group consisting of a fatty acid containing 20 to 22 carbon atoms and a mixture of fatty acids containing from about 15 to about of a fatty acid containing 20 to 22 carbon atoms, balance C or lower fatty acids, said percentage being by weight, based on the weight of the fatty acid mixture and from about 0.05 to about 1 lb. per ton of ore,'based on the ore being treated of an alicyclic or aromatic hydrocarbon oil selected from the group consisting of turpentine, pinene, mesitylene, cedrene and 1,3-dicyclopentadiene.
2. The process of claim 1 wherein said fatty acid component of the collecting aid is a fatty acid containing 20 to 22 carbon atoms said fatty acid being a member of the group consisting of saturated fatty acids, unsaturated fatty acids or mixtures of saturated and unsaturated fatty acids in any proportion.
3. The process of claim 2 wherein said fatty acid is erucic acid.
4. The process of claim 1 wherein said fatty acid component of the collecting aid is a mixture of fatty acids containing from about'l5% to about 75% of a fatty acid containing 20 to 22 carbon atoms, balance C or lower fatty acids, said percentage being by weight based on the weight of the fatty acid mixture.
5. In a beneficiation process including froth flotation of ground lithium aluminosilicate ores to provide a lithium aluminosilicate mineral concentrate, the improvement comprising conditioning the ground ore prior to flotation with from about 0.25 to about 4 lbs. per ton of ore based on the ore being treated, of a fatty acid collecting aid said fatty acid being selected from the group consisting of a fatty acid containing 20 to 22 carbon atoms and a mixture of fatty acids containing from about to about 75% of a fatty acid containing to 22 carbon atoms, balance C or lower fatty acids, said percentage being by weight based on the weight of the fatty acid mixture and from about 0.05 to about l lb.
per ton of ore, based on the ore being treated, of an alicyclic or aromatic hydrocarbon oil selected from the group consisting of turpentine, pinene, mesitylene,'cedrene and l,3-dicyclopentadiene.
6. The process of claim 5 wherein said fatty acid component of the collecting aid is a fatty acid containing 20 to 22 carbon atoms said fatty acid being a member of the group consisting of saturated fatty acids, un-
saturated fatty acids or mixtures of saturated and unsaturated fatty acids in any proportion.
7. The process of claim 5 wherein said fatty acid is erucic acid.
mene.
Claims (9)
1. IN A BENEFICIATION PROCESS INCLUDING FROTH FLOTATION OF GROUND ORE TO PROVIDE A MINERAL CONCENTRATE FROM AN ORE SELECTED FROM THE GROUP CONSISTING OF ALUMINOSILICATE AND ALKALI AND ALKALINE EARTH METAL ALUMINOSILICATE, PHOSPHATE AND FLUORIDE ORES, THE IMPROVEMENT CONSISTING ESSENTIALLY OF CONDITIONING THE GROUND ORE PRIOR TO FLOTATION WITH FROM ABOUT 0.25 TO ABOUT 4 LBS. PER TON OF ORE BASED ON THE ORE BEING TREATED, OF A FATTY ACID COLLECTING AID SAID FATTY ACID BEING SELECTED FROM THE GROUP CONSISTING OF A FATTY ACID CONTAINING 20 TO 22 CARBON ATOMS AND A MIXTURE OF FATTY ACIDS CONTAINING FROM ABOUT 15 TO ABOUT 75% OF A FATTY ACID CONTAINING 20 TO 22 CARBON ATOMS, BALANCE C18, OR LOWER FATTY ACIDS, SAID PERCENTAGE BEING BY WEIGHT, BASED ON THE WEIGHT OF THE FATTY ACID MIXTURE AND FROM ABOUT 0.05 TO ABOUT 1 LB. PER TON OF ORE, BASED ON THE ORE BEING TREATED OF AN ALICYCLIC OR AROMATIC HYDROCARBON OIL SELECTED FROM THE GROUP CONSISTING OF TURPENTINE, PINENE, MESITYLENE, CEDRENE AND 1,3-DICYCLOPENTADIENE.
2. The process of claim 1 wherein said fatty acid component of the collecting aid is a fatty acid containing 20 to 22 carbon atoms said fatty acid being a member of the group consisting of saturated fatty acids, unsaturated fatty acids or mixtures of saturated and unsaturated fatty acids in any proportion.
3. The process of claim 2 wherein said fatty acid is erucic acid.
4. The process of claim 1 wherein said fatty acid component of the collecting aid is a mixture of fatty acids containing from about 15% to about 75% of a fatty acid containing 20 to 22 carbon atoms, balance C18 or lower fatty acids, said percentage being by weight based on the weight of the fatty acid mixture.
5. In a beneficiation process including froth flotation of ground lithium aluminosilicate ores to provide a lithium aluminosilicate mineral concentrate, the improvement comprising conditioning the ground ore prior to flotation with from about 0.25 to about 4 lbs. per ton of ore based on the ore being treated, of a fatty acid collecting aid said fatty acid being selected from the group consisting of a fatty acid containing 20 to 22 carbon atoms and a mixture of fatty acids containing from about 15 to about 75% of a fatty acid containing 20 to 22 carbon atoms, balance C18 or lower fatty acids, said percentage being by weight based on the weight of the fatty acid mixture and from about 0.05 to about 1 lb. per ton of ore, based on the ore being treated, of an alicyclic or aromatic hydrocarbon oil selected from the group consisting of turpentine, pinene, mesitylene, cedrene and 1,3-dicyclopentadiene.
6. The process of claim 5 wherein said fatty acid component of the collecting aid is a fatty acid containing 20 to 22 carbon atoms said fatty acid being a member of the group consisting of saturated fatty acids, unsaturated fatty acids or mixtures of saturated and unsaturated fatty acids in any proportion.
7. The process of claim 5 wherein said fatty acid is erucic acid.
8. The process of claim 5 wherein said fatty acid component of the collecting aid is a mixture of fatty acids containing from about 15% to about 75% of a fatty acid containing 20 to 22 carbon atoms, balance C18 or lower fatty acids, said percentages being by weight based on the weight of the fatty acid mixture.
9. The process of claim 5 wherein the lithium aluminosilicate mineral recovered is ceramic grade spodumene.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US336471A US3859207A (en) | 1973-02-28 | 1973-02-28 | Flotation of aluminosilicate, phosphate and fluoride ores |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US336471A US3859207A (en) | 1973-02-28 | 1973-02-28 | Flotation of aluminosilicate, phosphate and fluoride ores |
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| Publication Number | Publication Date |
|---|---|
| US3859207A true US3859207A (en) | 1975-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US336471A Expired - Lifetime US3859207A (en) | 1973-02-28 | 1973-02-28 | Flotation of aluminosilicate, phosphate and fluoride ores |
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| US (1) | US3859207A (en) |
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| US3862916A (en) * | 1973-02-05 | 1975-01-28 | World Patent Dev Corp | Solutions of polyvinyl acetals with phenolic antioxidant in preparation for restoring and/or preserving papers |
| US4113466A (en) * | 1976-10-28 | 1978-09-12 | Reynolds Metals Company | Concentration of hydrated aluminum oxide minerals by flotation |
| US4133750A (en) * | 1975-10-30 | 1979-01-09 | Mobil Oil Corporation | Phosphate flotation process |
| US4193791A (en) * | 1976-10-28 | 1980-03-18 | Reynolds Metals Company | Concentration of hydrated aluminum oxide minerals by flotation |
| US4233150A (en) * | 1979-01-19 | 1980-11-11 | American Cyanamid Company | Process for beneficiation of non-sulfide iron-free ores |
| US9539587B1 (en) | 2016-04-05 | 2017-01-10 | Chevron Phillips Chemical Company Lp | Mercaptanized dicyclopentadiene compositions and use thereof as a mining chemical collector |
| CN108580024A (en) * | 2018-04-18 | 2018-09-28 | 烟台金元矿业机械有限公司 | A kind of dense medium separation of spodumene mine and the united ore-dressing technique of floatation |
| CN109701735A (en) * | 2018-10-11 | 2019-05-03 | 广东光华科技股份有限公司 | Composite collector, low Fe-spodumene concentrate and preparation method thereof |
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| CN109701735A (en) * | 2018-10-11 | 2019-05-03 | 广东光华科技股份有限公司 | Composite collector, low Fe-spodumene concentrate and preparation method thereof |
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