US3852020A - Method for admixing combustion air in a burner - Google Patents
Method for admixing combustion air in a burner Download PDFInfo
- Publication number
- US3852020A US3852020A US00444719A US44471974A US3852020A US 3852020 A US3852020 A US 3852020A US 00444719 A US00444719 A US 00444719A US 44471974 A US44471974 A US 44471974A US 3852020 A US3852020 A US 3852020A
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- United States
- Prior art keywords
- air
- nozzle
- combustion
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- substantially equal
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 107
- 238000000034 method Methods 0.000 title claims abstract description 41
- 239000000446 fuel Substances 0.000 claims abstract description 43
- 239000012530 fluid Substances 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 230000003134 recirculating effect Effects 0.000 abstract description 8
- 239000000567 combustion gas Substances 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 6
- 238000011144 upstream manufacturing Methods 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000009472 formulation Methods 0.000 description 4
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- 238000009434 installation Methods 0.000 description 2
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- 230000003068 static effect Effects 0.000 description 2
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- 101100270435 Mus musculus Arhgef12 gene Proteins 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C7/00—Combustion apparatus characterised by arrangements for air supply
- F23C7/002—Combustion apparatus characterised by arrangements for air supply the air being submitted to a rotary or spinning motion
- F23C7/004—Combustion apparatus characterised by arrangements for air supply the air being submitted to a rotary or spinning motion using vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2202/00—Fluegas recirculation
- F23C2202/40—Inducing local whirls around flame
Definitions
- ABSTRACT This invention provides a method for admixing combustion air supplied at low pressure with fluid fuel for combustion, preferably in stoichiometric proportions, by passing the air spirally inwardly between multiple overlapping vanes into a vortex chamber, thence through a coaxially aligned frustoconical riozzle into a coaxially aligned cylindrical combustion chamber with the fuel being injected into the air passing through the nozzle, the flow of the air being constrained by its passage between the vanes, through the vortex chamber, through the nozzle and into the combustion chamber to generate therein a tangential velocity (swirl) which is sufficiently strong to establish a critical recirculating centre core of combustion gases in the combustion chamber and ensure complete combustion of the fuel.
- tangential velocity tangential velocity
- This invention relates generally to admixing of air and fuel particularly in oil burners in which combustion air isintroduced into the combustion chamber in a swirling or vortex motion in the centre of which is coaxially located the atomizer for the liquid fuel.
- An object of this invention is to provide a method for admixing air and fuel in a burner including a combustion chamber configuration in which the design of the vortex chamber is such that the burner requires a relatively low air pressure differential, while providing the advantages of a high turndown ratio and a low excess air requirement.
- FIG. 1 is an axial sectional view through an oil burner and combustion chamber
- FIG. 2 is an enlarged axial sectional view of a portion of the combination shown in FIG. 1;
- FIG. 3 is a cross-sectional view of the inlet blades utilized in the preferred embodiment.
- FIG. 1 shows a vortex chamber which is defined by a plurality of arcuate inlet vanes 11 the configuration of which is clearly seen in FIG. 3.
- the vortex chamber 10 can be considered to be defined by the inner edges 13 of the vanes 11 (see FIG. 2).
- a windbox 14 is defined between an outer wall 16 and an inner wall 17.
- a combustor 19 includes a circumferential wall 20, and an end wall 18. The walls 18 and 20 define a combustion chamber 22.
- a suitable fan is utilized to provide air pressure within the windbox l4, and this pressure causes air to move inwardly between the vanes 11 and into the vortex chamber 10, where the air spirals inwardly.
- a fuel injector 24 is supported on the end of a tube 26 which contains fuel lines, for example in accordance with US. Pat. No. 3,510,061, issued May 5, 1970 to C. F. Peczeli, et al., and entitled Two-Stage Sonic Atomizing Device.
- the right-hand or discharge end of the vortex chamber 10, as seen in FIG. 2, comprises a nozzle 27 which is defined in part by a substantially 45 conical frustum 28.
- the upstream extremity 32 of the conical frustum 28 is in the same plane as the right-hand edges of the vanes 11, and thus also the inner wall 17, but defines a circle of slightly less diameter than the hypothetical circle which touches the inner edges 13 of all of the vanes 11.
- the diameter of the upstream end of the conical frustum 28 is marked as D whereas the hypothetical circle touching the inner edges of the vanes l l is indicated as having diameter D,.
- the difference between D, and D represents an annular wall 35 which of course'extends further to become the inner wall 17 of the windbox 14.
- the minimum diameter of the conical frustum 28, i.e., the diameter of the downstream or rightward end of the conical frustum 28, is marked as D;, on the accompanying Figures.
- this invention resides in the disclosure of a method of admixing air and fuel in a burner utilizing the vortex principle and having particular optimum values for the different dimensions marked on the drawings.
- the invention thus consists of a method for admixing combustion air and fluid fuel in substantially stoichiometric proportions for combustion, said method comprising the steps:
- the recirculating eddy pattern is relied upon for heat transfer.
- the eddy currents take place in the upstream corner area of the combustion chamber 22, and in FIG. 2 the back-curving arrows in the corner area show the direction of eddy flow.
- a swirl mixture discharging conically into the combustion chamber creates a low pressure area in the corner zone, and this low pressure draws in hot gases from its downstream side, creating the eddy currents.
- a swirl strong enough to create an efficient recirculation in the combustion zone has a very pronounced tendency to create similar recirculating patterns at the discharge plane (the small diameter of the conical frustum 28), and possibly within the vortex chamber 10.
- a recirculation pattern inside the vortex chamber is merely a waste of energy, any recirculation across the discharge plane will carry unburnt and partially burned liquid fuel particles back into the vortex chamber. In the relatively cool interior of the vortex chamber these particles will tend to form an everincreasing burden of deposits.
- burners Since the build-up of deposits cannot be tolerated, many burners avoid deposits by the use of a weak swirl only, which assists mixing but does not generate an effective recirculation pattern. Other burners employ a complex baffle arrangement to prevent back flow.
- burner combination described herein is capable of generating a swirl sufficiently strong to assure virtually complete combustion of all common fluid, (i.e., liquid and gaseous) fuels, while using a single air supply only. At the same time, back flow and the back flow deposits are eliminated. Also, a relatively low static pressure is required.
- the flow pattern generated from D, to D has a strong tendency to create back flow, because from D, to D no velocity component parallel to the axis of the vortex chamber is created.
- most of the available energy goes into the creation of straight swirl which produces a high centrifugal force in turn producing a low pressure at the central core and inducing a back flow recirculation pattern along the centre core.
- the step from D, to D is kept as small as manufacturing considerations will allow.
- the rating is defined as the gross heat input with essentially stoichiometric mixtures and with air supplied arbitrarily under pressure of 6 inches water column (0.0l52 kg/cm) and F (27C) temperature.
- the burner is perfectly capable of loads higher or lower than the rating defined above, provided that the other conditions are appropriately changed, e.g., the air supply pressures varied both above and below 6 inches water column.
- the angle of the nozzle 27 defines the directhe corresponding value of R for any burner.
- the chamber immediately adjacent the nozzle. It has been foregoing parameters are related by formulae, for exfound that a change of 5 or more from the preferred ample in the f.p.s. system: angle of 45 in either direction will markedly increase the tendency for back flow along the centre core.
- a bu e gn Radial velocity in the same location 660 feet per minwith the formula given in this disclosure can be run at ute (f p or 3.35 meters per second (c.g.s.) and thus higher loads if the air pressure is appropriately inl ir pressure i n li ible, creased.
- any reduction of D causes the diameter of the Nominal axial velocity at D;, is 5,080 feet per minute burning mass downstream to become smaller, which inches Water Column) meters p r e ond prohibits the formation of the recirculating centre core.
- the preferred burner performed well even at the highest load (96 X Btu/hr or 24 X 10 kilogramcalorie/hr) permitted by the supporting equipment (windbox air pressure of inches water column), while the inferior configuration showed a noticeable deterioration at loads above the rated load. lt will be noted in the table that the burner with the preferred configuration requires less windbox air pressure than does the burner with the inferior construction at the same load.
- the performance of the vanes does not depend upon the number of the vanes. It can be said, however, that if the number is less than eight, then the individual layers of the air entering will be too thick (h will be too large), which leads to unnecessary turbulence. Furthermore, a minimum ratio of vane overlap to radial vane spacing at the inner edges is required to prevent short-circuiting of the air. This ratio is around 3:1.
- the outside diameter of the set of vanes can be reduced by increasing the number of vanes, without decreasing D but manufacturing economy will set a limit here.
- the vanes are gently curved as shown in FIG. 3, and ideally the direction of the air as it enters the vortex chamber should correspond to the tangential/radial ratio defined above.
- a method of burning oil at a predetermined rate which comprises performing the steps set out in claim 1, and igniting the mixture of atomized oil and swirling air in said combustion chamber.
- a method for admixing combustion air and fluid fuel in substantially stoichiometric proportions to permit stable combustion comprising the steps:
- a method as claimed in claim 3 in which there is a plurality of at least eight vanes and the ratio of the overlapping to the minimum distance between adjacent vanes is at least about 3:1.
- a method of burning oil which comprises the steps of:
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Abstract
Description
Claims (8)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US00444719A US3852020A (en) | 1972-06-20 | 1974-02-22 | Method for admixing combustion air in a burner |
| US520491A US3922137A (en) | 1974-02-22 | 1974-11-04 | Apparatus for admixing fuel and combustion air |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US26463572A | 1972-06-20 | 1972-06-20 | |
| US00444719A US3852020A (en) | 1972-06-20 | 1974-02-22 | Method for admixing combustion air in a burner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3852020A true US3852020A (en) | 1974-12-03 |
Family
ID=26950674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00444719A Expired - Lifetime US3852020A (en) | 1972-06-20 | 1974-02-22 | Method for admixing combustion air in a burner |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3852020A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4160640A (en) * | 1977-08-30 | 1979-07-10 | Maev Vladimir A | Method of fuel burning in combustion chambers and annular combustion chamber for carrying same into effect |
| US4373325A (en) * | 1980-03-07 | 1983-02-15 | International Harvester Company | Combustors |
| US4374637A (en) * | 1978-10-31 | 1983-02-22 | Zwick Energy Research Organization, Inc. | Burner construction |
| US4470262A (en) * | 1980-03-07 | 1984-09-11 | Solar Turbines, Incorporated | Combustors |
| US4600377A (en) * | 1985-05-29 | 1986-07-15 | Cedarapids, Inc. | Refractoriless liquid fuel burner |
| US4983118A (en) * | 1988-03-16 | 1991-01-08 | Bloom Engineering Company, Inc. | Low NOx regenerative burner |
| US5368472A (en) * | 1988-03-16 | 1994-11-29 | Bloom Engineering Company, Inc. | Low NOx burner |
| US5655903A (en) * | 1994-11-23 | 1997-08-12 | Asea Brown Boveri Ag | Combustion chamber with premixing burners |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1602180A (en) * | 1923-11-14 | 1926-10-05 | Babcock & Wilcox Co | Burner for finely-divided fuel |
| US2480547A (en) * | 1947-09-19 | 1949-08-30 | Comb Eng Superheater Inc | Burner with adjustable air distribution |
| US2904417A (en) * | 1959-09-15 | Process for the production of synthesis | ||
| GB850907A (en) * | 1959-03-05 | 1960-10-12 | Tulifa Verken Ab | An improved burner tube for oil burner units |
| US3485566A (en) * | 1966-04-15 | 1969-12-23 | Fritz Schoppe | Burner for firing a combustion chamber |
| US3510061A (en) * | 1969-06-02 | 1970-05-05 | Gulf Oil Canada Ltd | Two-stage sonic atomizing device |
| US3576384A (en) * | 1968-11-29 | 1971-04-27 | British American Oil Co | Multinozzle system for vortex burners |
| US3749548A (en) * | 1971-06-28 | 1973-07-31 | Zink Co John | High intensity burner |
-
1974
- 1974-02-22 US US00444719A patent/US3852020A/en not_active Expired - Lifetime
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2904417A (en) * | 1959-09-15 | Process for the production of synthesis | ||
| US1602180A (en) * | 1923-11-14 | 1926-10-05 | Babcock & Wilcox Co | Burner for finely-divided fuel |
| US2480547A (en) * | 1947-09-19 | 1949-08-30 | Comb Eng Superheater Inc | Burner with adjustable air distribution |
| GB850907A (en) * | 1959-03-05 | 1960-10-12 | Tulifa Verken Ab | An improved burner tube for oil burner units |
| US3485566A (en) * | 1966-04-15 | 1969-12-23 | Fritz Schoppe | Burner for firing a combustion chamber |
| US3576384A (en) * | 1968-11-29 | 1971-04-27 | British American Oil Co | Multinozzle system for vortex burners |
| US3510061A (en) * | 1969-06-02 | 1970-05-05 | Gulf Oil Canada Ltd | Two-stage sonic atomizing device |
| US3749548A (en) * | 1971-06-28 | 1973-07-31 | Zink Co John | High intensity burner |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4160640A (en) * | 1977-08-30 | 1979-07-10 | Maev Vladimir A | Method of fuel burning in combustion chambers and annular combustion chamber for carrying same into effect |
| US4374637A (en) * | 1978-10-31 | 1983-02-22 | Zwick Energy Research Organization, Inc. | Burner construction |
| US4373325A (en) * | 1980-03-07 | 1983-02-15 | International Harvester Company | Combustors |
| US4470262A (en) * | 1980-03-07 | 1984-09-11 | Solar Turbines, Incorporated | Combustors |
| US4600377A (en) * | 1985-05-29 | 1986-07-15 | Cedarapids, Inc. | Refractoriless liquid fuel burner |
| US4983118A (en) * | 1988-03-16 | 1991-01-08 | Bloom Engineering Company, Inc. | Low NOx regenerative burner |
| US5368472A (en) * | 1988-03-16 | 1994-11-29 | Bloom Engineering Company, Inc. | Low NOx burner |
| US5655903A (en) * | 1994-11-23 | 1997-08-12 | Asea Brown Boveri Ag | Combustion chamber with premixing burners |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: GULF CANADA CORPORATION/CORPORATION GULF CANADA, P Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:GULF CANADA LIMITED;REEL/FRAME:004555/0478 Effective date: 19860224 Owner name: GULF CANADA CORPORATION/CORPORATION GULF CANADA,CA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GULF CANADA LIMITED;REEL/FRAME:004555/0478 Effective date: 19860224 |
|
| AS | Assignment |
Owner name: GULF CANADA CORPORATION/ CORPORATION GULF CANADA, Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:GULF CANADA LIMITED/ GULF CANADA LIMITEE;REEL/FRAME:004645/0530 Effective date: 19861014 Owner name: GULF CANADA CORPORATION/ CORPORATION GULF CANADA, Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GULF CANADA LIMITED/ GULF CANADA LIMITEE;REEL/FRAME:004645/0530 Effective date: 19861014 |
|
| AS | Assignment |
Owner name: PETROCANADA INC., 150-6TH AVENUE S.W., CALGARY ALB Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:GULF CANADA CORPORATION;REEL/FRAME:004779/0997 Effective date: 19870630 Owner name: PETROCANADA INC., A CORP. OF CANADA,CANADA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GULF CANADA CORPORATION;REEL/FRAME:004779/0997 Effective date: 19870630 |