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US3724088A - Process using shock waves for the continuous treatment of threads - Google Patents

Process using shock waves for the continuous treatment of threads Download PDF

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Publication number
US3724088A
US3724088A US00107166A US3724088DA US3724088A US 3724088 A US3724088 A US 3724088A US 00107166 A US00107166 A US 00107166A US 3724088D A US3724088D A US 3724088DA US 3724088 A US3724088 A US 3724088A
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Prior art keywords
thread
nozzle
treatment
pressure
gas
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US00107166A
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M Lefebvre
J Hennion
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Omnium de Prospective Industrielle SA
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Omnium de Prospective Industrielle SA
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/001Drying and oxidising yarns, ribbons or the like
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/002Treatment of selected parts of textile materials, e.g. partial dyeing of moving yarns
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/09Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D06B3/045Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments in a tube or a groove
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/24Arrangements of devices using drying processes not involving heating
    • F26B13/28Arrangements of devices using drying processes not involving heating for applying pressure; for brushing; for wiping

Definitions

  • ABSTRACT This invention relates to a process for squeezing and/or drying a humid thread, particularly a textile thread, in the course of a treatment, such as dyeing, effected continuously on said thread during the rectilinear displacement thereof, wherein the humid thread is passed into a zone traversed by a current of air at a pressure much lower than the pressure prevailing about the thread during the operation having provoked it humidification.
  • the invention also relates to an apparatus for continuously treating a thread, for example a textile thread, applying the process as described hereinabove.
  • the present invention relates to a process and apparatus for the continuous treatment of threads.
  • Such continuous treatments generally consist in depositing a product on the thread to be treated, for example by passing this thread in a bath, then in eliminating the excess of treating fluid by scraping obtained for example by means of an air current circulating near the thread.
  • the invention firstly has for its object to remedy the above-mentioned disadvantages and relates to a process for squeezing and/or drying a humid thread, particularly a textile thread, utilizable in particular during a treatment, such as dyeing, effected continuously on said thread.
  • the humid thread is passed through a zone through which passes an air current at a pressure much lower than the pressure prevailing around the thread during the operation having provoked its humidification.
  • the low pressure zone is created in the supersonic flow of an air current at the outlet of a convergent-divergent nozzle through which the'thread passes.
  • the invention also has for its object a particular application of the above-defined process, particularly for the purpose of making dyed zones and non-dyed zones thread.
  • the thread is passed into two convergent-divergent nozzles, the second of said nozzles being permanently fed by an air current whose pressure upstream of said nozzle is higher than the critical pressure at the constriction of this nozzle, whilst the i first nozzle is fed by a current of air whose pressure upstream of said first nozzle is alternately higher then lower than the critical" pressure at the constriction of this first nozzle.
  • the invention has for its object an apparatus enabling the above-defined process and its particular application to be carried out, for the purpose of effecting on threads all types of treatments, particularly dyeing, which are continuously applied during a rectilinear displacement of the thread.
  • the present invention provides both a perfect homogeneity of the treated thread as well as high speed of the treatment.
  • thread as used herein means any supple element of very small diameter with respect to its length.
  • the apparatus comprises at least two elementary treatment chambers, each of them corresponding to a phase of the complete treatment that a thread must undergo. These elementary treatment chambers are aligned and a recovery zone is provided therebetween for the active products used in the elementary treatment chambers, at least in the first of them.
  • Each treatment chamber comprises two apertures for the inlet and outlet of the thread, these two apertures being aligned with those of the other treatment chambers in the direction of the thread and having a diameter close to this latter.
  • the shape of these apertures depends upon the nature of the treatment and will be specified later.
  • there opens out into each treatment chamber a pipe connected to a source of treatment fluid.
  • the recovery zone for the treatment fluids is shaped as a chamber which surrounds, in sealed manner, the outlet aperture of one treatment chamber as well as the inlet aperture of the following treatment chamber, whilst each treatment chamber fed with a chemically active fluid is followed by a treatment chamber fed by an inert gas, such as compressed air.
  • the recovery chamber comprises at least one pipe connected to a recovery tank for a treatment fluid.
  • FIG. 1 is a schematic view of a first apparatus according to the invention.
  • FIG. 2 is a schematic view of a convergent-divergent nozzle equipping at least certain of the treatment chambers fed by an inert gas.
  • FIG. 3 is a schematic view of a second apparatus according to the invention, applicable in particular in the case of dyeing a textile thread.
  • FIG. 4, 5 and 6 show variants of the apparatus of FIG. 3 utilizable in particular when it is desired to obtain threads having treated zones alternating with nontreated zones.
  • the embodiment described with reference to FIG. 1 corresponds to the application to a thread of a known coating treatment.
  • it enables the weight and the resistance to abrasion of a textile thread to be increased and to be made suitable for use in a sewing machine.
  • Such a treatment comprises the following active elementary phases:
  • the apparatus permitting application of this treatment comprises, aligned along the path followed by the thread A, elementary treatment chambers l, 2, 3, 4, 5 and 6.
  • the chamber 1, corresponding to the attack by the acid bath comprises a pipe la connected to a tank of acid solution, by means of a pump 11.
  • the two apertures lb and 1c of this chamber are capillary tubes whose diameter, function of that of the thread to be treated, is determined so as to avoid, or at least limit, the leaks of liquid by gravity or by drive.
  • the pump 11 maintains a constant level of liquid in the chamber 1.
  • recuperation chambers 7 and 8 On either side of the treatment chamber 1 are disposed two recuperation chambers 7 and 8. They respectively surround, in sealed manner, the apertures lb and 1c and have pipes 7a and 8a ensuring the recovery of the leakage liquid which is returned the tank 10.
  • the treatment chambers 2, 4 and 6 correspond to intermediate squeezing and possibly drying phases. Their ends are of course also surrounded in sealed manner by the recovery chambers 8, l4, 15, 16, 17 and 22. In this case, however, the treatment fluid is compressed air passed through a main pipe 9 and terminating at the pipes 2a, 4a, 6a belonging to each of said chambers. It should be emphasized that the inlet and outlet apertures of these chambers 2, 4 and 6 are each in the shape of a convergent-divergent nozzle, referenced 2b and 20 for the chamber 2. The convergent-divergent nozzles of chambers 2,
  • critical pressure designates the pressure prevailing at the constriction of a nozzle and from which a supersonic flow is obtained in the divergent part of the nozzle, although the flow is subsonic in the convergent part thereof.
  • the nozzles used in the apparatus according to the invention are preferably set out according to known methods, so that, when they exist, the shock waves provoked by the return of the air to a subsonic speed are located outside the divergent part and not, asv is frequently the case, inside said latter.
  • FIG. 2 shows such a nozzle which may be disposed at each end of the chambers 2, 4 and 6, or at least at one of said ends, preferably at the outlet end for the thread A.
  • 50 designates the wall of the chamber, 51 the convergent part of the nozzle and 52 the divergent part.
  • shock waves provoked by the return of the air to a subsonic speed appear at the end of the divergent part 52. They have been shown by a solid line and a broken line, the first shock waves 54 being of course decompression waves. They develop along the substantially conical surface 54 and reflect on themselves at the apex 55 of this surface 54. As is known, they then become decompression waves developing along the surface 56. When they have reached the zone where the constant pressure P prevails, they reflect on this zone at 57 in order then to develop along surface 58 up to its apex'59. It is known that, when shock waves reflect on a constant pressure zone, they change nature, so that the surface 58 is delimited by compression waves. Similar phenomena continue beyond the apex 59 but it is not necessary to describe them in order to understand the invention.
  • the treatment chamber 3 is similar to chamber 1 and is fed by a neutralizing bath coming from a tank 12 by means of a pump 13. It is the same for the chamber 5 which is fed by a washing bath coming from a tank by means of a pump 21.
  • the treatment chambers 4 and 6 are similar to chamber 2 and ensure, if necessary, an at least partial squeezing under the conditions that were explained above.
  • pairs of recovery chambers 14-15 and 16-17 have the same characteristics and operate under the same conditions as the chambers 7-8. They return the liquid recovered to tanks 18 and 19 respectively suitable for the recovery of the excess of liquid after neutralization or after washing.
  • the last treatment chamber 6 may open out into the free air; however, in certain cases, it may be advantageous, as shown in the drawing, to ensure a complete recovery of the air leaving this chamber. In fact, it may be charged with solid, liquid or gaseous particles which would be dangerous to allow to escape into the atmosphere.
  • the outlet aperture 6b is prolonged by a recovery chamber 22 whose recovery pipe 22a is inclined by about 45 on the axis of the thread.
  • a conduit 22b connected to the main pipe 9 for compressed air opens out into the chamber 22 and directs the fluid leaving through the aperture 6b directly into the pipe 220.
  • a drying by heating may be provided, either as an intermediate phase or as a final phase.
  • the thread passes through a capillary tube 23 surrounded by an isolating means in which a heating resistor 24 is embedded.
  • the above-described treatment may also take the form of a pure and simple attack of a polyamide thread by hydrochloric acid, the dissolution of a part of the polyamide being outside the thread forming the dissolution, the later treatment giving the effect of coagulation and leading to a final result of the same order as before.
  • Such a treatment no longer necessitates any addition of polyamide on the outer surface of the thread.
  • FIG. 3 an embodiment of the invention is shown which is applicable more particularly to the dyeing of threads.
  • it is essential suitably to dose the active product, in the present case the dye, and to be sure of the reproduceability of the modes of operation.
  • the invention enables these conditions to be easily fulfilled.
  • the apparatus comprises a first treatment chamber 31 provided with a feed pipe 31a connected to a dye tank 40 and equipped with a pump 41.
  • This treatment chamber comprises inlet and outlet apertures for the thread, constituted by capillary tubes 31b and 310 opening out into the recovery chambers 37 and 38, which surround, in sealed manner, the ends of said tubes.
  • Pipes 37a, 38a ensure the return of the excess .dye-to the tank 40.
  • a second treatment chamber 32 is fed with compressed air guided through a pipe 32a.
  • the inlet and outlet apertures of the thread 32b and 320 are constituted by convergentdivergent nozzles, preferably of the type such as those described hereinabove with reference to FIG. 2.
  • a heating element similar to that described with reference to FIG. I may be disposed at the outlet of the chamber 32.
  • the chamber 31 may be equipped with heating means, constituted for example by electrical resistors disposed inside the chamber or surrounding this latter. Tubes may also be used through which passes a heating fluid, such as vapor, such tubes being disposable inside or outside the chamber 31. Similarly, the chamber 31 may be disposed inside an enclosure heated by any suitable means.
  • heating means constituted for example by electrical resistors disposed inside the chamber or surrounding this latter. Tubes may also be used through which passes a heating fluid, such as vapor, such tubes being disposable inside or outside the chamber 31.
  • the chamber 31 may be disposed inside an enclosure heated by any suitable means.
  • Such heating means will be useful where the solubility of the dye products should be increased or if it is necessary for the thread to undergo treatments such as bleaching and the application of finishes or those which modify the tinctorial affinity.
  • P will designate the pressure of the air in the pipe 32a and consequently in the chamber 32, and P and P the air pressures at the outlet of the aperture 32c and in the chamber 38 respectively.
  • the thread A which brings with it a certain quantity of active agent, for example the dye liquid contained in the chamber 31, meets a flow of gas which, as a function of the ratio P /P may be subsonic, sonic or supersonic.
  • a combination of pneumatic effects ensuring a squeezing, which is mechanical and/or by evaporation which is all the more considerable-as the speed of the flow is high.
  • the excess of active agent is projected into the chamber 38 and returns to the tank 40.
  • the passage of the thread in the aperture 32b enables the dosage of the final dye to be determined, whilst its passage in the decompression zone located at the outlet of the aperture 32 enables its quantity of humidity to be considerably reduced without modifying the quantity of dye which is applied thereto.
  • the thread may then be subjected to dye-fixing, drying or other treatments.
  • Such an apparatus may on the other hand be slightly modified, according to a first variant embodiment (FIG. 4), in order that the treatment of a thread, for example its dyeing according to a determined color, be limited to certain zones of the thread.
  • a thread for example its dyeing according to a determined color
  • the pipe 32a is provided with an auxiliary conduit 33 capable of being placed in communication with a source of compressed air, the pressure P of which is notably higher than that of the air conveyed by the pipe 32a.
  • the Figure simply shows the conduit 34 carrying this compressed air at high pressure.
  • ,Means which have generally been designated by reference 35 enable the conduits 34 and 33 to be connected or on the contrary the air carried through conduit 34 to be directed towards the atmosphere through conduit 36, whilst isolating conduit 33.
  • Various types of valves may be used, but it seems judicious to provide a fluid controlled binary trigger circuit shown schematically in FIG. 3 and comprising two control pipes 37, 37a. It is known that by means of a current of gas guided through pipe 37 or through pipe 37a, the main flow, which must then be supersonic, may be directed either towards the conduit 33 or towards the conduit 36 from conduit 34.
  • the pressure-P in the pipe 32a is firstly regulated so that it is higher than the critical pressure in the nozzle 32c but lower than the critical pressure in nozzle 32b.
  • This latter characteristic may be obtained by suitably adjusting, in known manner, the pressure P prevailing in the chamber 38, moreover taking into account the shape of the nozzle 32b.
  • the pressure P is regulated so that it is higher than the critical pressure in the nozzle 32b this pressure P,, is then necessarily higher than the critical pressure in the nozzle 32c.
  • non-treated portions may then receive a different treatment, for example another dyeing, in a consecutive apparatus similar to that which has just been described. To this end, it will be judicious to ensure a coupling between the controls of the two fluid-controlled binary trigger circuits in order to obtain the regularity of the two successive treatments.
  • the conduit 33 may be equipped with a generator 39 of sonic or supersonic vibrations.
  • the operation is similar to that described with reference to FIG. 4 on condition that the conditions are such that the ratio P /P is close to the critical ratio permitting the appearance of the shock waves near the aperture 32b, whilst being lower than this critical ratio.
  • a plurality of consecutive apparatus may be provided for effecting different treatments on consecutive portions of the thread, thanks to a suitable coupling of the vibration generators.
  • the conditions of flow near the nozzle 32b may be modified by modifying only the pressure P in the chamber 38 whilst maintaining the pressure P in the chamber 32 constant.
  • a vibrating reed whistle 39a has been disposed on the wall of the chamber 38. When the vibrating reed obturates the evacuation aperture of the whistle, the pressure P in creases so that the ratio P /P reduces and becomes lower than the critical value.
  • the vibration frequency of the whistle will be regulated as a function of the speed of the thread in order to obtain suitable lengths of treated thread and non-treated thread.
  • the invention is not limited to the embodiments that have just been described, but covers on the contrary all the variants thereto.
  • the number, succession and dimensions of the various treatment and recovery chambers will have to be adapted to the characteristics of the elementary phases of a complex treatment, as well as to the nature of the thread to be treated.
  • the succession without interruption of treatment chambers by active fluids may be envisaged, these latter being either liquid or gaseous or even constituted by suspensions of solid particles in liquids or gases.
  • Process according to claim 1 which includes the further steps of passing said thread through an additional plurality of serially connected treatment zones, recovery zones and convergent-divergent nozzles.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

This invention relates to a process for squeezing and/or drying a humid thread, particularly a textile thread, in the course of a treatment, such as dyeing, effected continuously on said thread during the rectilinear displacement thereof, wherein the humid thread is passed into a zone traversed by a current of air at a pressure much lower than the pressure prevailing about the thread during the operation having provoked it humidification. The invention also relates to an apparatus for continuously treating a thread, for example a textile thread, applying the process as described hereinabove.

Description

Letebvre et al. 1 1 Apr. 3, 1973 541 PROtIESS USHNG SHOCK WAVES F0 2,194,565 3/1940 Moss ..34/16 x THE CGNTINUOUS TREATMENT OF 2,622,961 12/1952 Finlayson et al ..68/D1G, 1 3,346,932 10/1967 Cheape, Jr ..34/155 x THREADS Inventors: Michel S. M. Lefebvre, Saint- Quentin; Jean-Claude M. L. Hennion, Arly, both of France Assignee: Omnium De Prospective lndustrielle,
Saint-Quentin, France Filed: Jan. 111, 1971 Appl. No.: 107,166
Foreign Application Priority Data Jan. 21, 1970 France ..7002183 U.S. Cl. ..34/16, 34/23, 34/61 Int. Cl ..F26b 5/04 Field of Search ..34/l6, 23, 61, 155, DIG. 14;
68/355, 20, DIG. 1; 28/61, 75; 117/102 L References Cited uNrrEn STATE PATENTS 4/1971 Heisler .....3 4/16x" Primary Examiner-William F. ODea Assistant Examiner-William C. Anderson Attorney-Ward, McElhannons, Brooks & Fitzpatrick [57] ABSTRACT This invention relates to a process for squeezing and/or drying a humid thread, particularly a textile thread, in the course of a treatment, such as dyeing, effected continuously on said thread during the rectilinear displacement thereof, wherein the humid thread is passed into a zone traversed by a current of air at a pressure much lower than the pressure prevailing about the thread during the operation having provoked it humidification. The invention also relates to an apparatus for continuously treating a thread, for example a textile thread, applying the process as described hereinabove.
" acnrns'xm'amn rigna' .PATENTEDAPN I975 SHEET 1 [IF 4 PATENTEDAPRQ I975 7 3.724088 SHEET 2 UF 4 PATENTEDAPRB I973 3.724.088
SHEET 3 BF 4 FIG. 3
PATENTEDAPRB 1915 3, 724, 088 SHEET u UF 4 )Q-SEC 33 FIG. 4
a F IG. 5
' appear successively in the course of dyeing a PROCESS USING SHOCK WAVES FOR THE CONTINUOUS TREATMENT OF THREADS The present invention relates to a process and apparatus for the continuous treatment of threads.
It is known that, after spinning, textile threads may undergo various treatments, for example dyeing or coating. At present, these treatments are effected on thread bobbins, and sometimes on skeins,but their efficacity does not always present the desired homogeneity.
However, different processes are known for subjecting threads to certain treatments during the continuous advance movement thereof. Such continuous treatments generally consist in depositing a product on the thread to be treated, for example by passing this thread in a bath, then in eliminating the excess of treating fluid by scraping obtained for example by means of an air current circulating near the thread.
The continuous treatments of threads known up to the present day did not permit a precise dosing of the quantity of the product deposited nor a suitable penetration of this product in the thread. This was due in particular to the fact that the squeezing and possibly the drying of the thread by the air current were insufficient.
The invention firstly has for its object to remedy the above-mentioned disadvantages and relates to a process for squeezing and/or drying a humid thread, particularly a textile thread, utilizable in particular during a treatment, such as dyeing, effected continuously on said thread. According to the invention, the humid thread is passed through a zone through which passes an air current at a pressure much lower than the pressure prevailing around the thread during the operation having provoked its humidification.
According to an advantageous embodiment of the invention, the low pressure zone is created in the supersonic flow of an air current at the outlet of a convergent-divergent nozzle through which the'thread passes.
Various other characteristics of this process and its execution will appear hereinafter in the course of the detailed description.
The invention also has for its object a particular application of the above-defined process, particularly for the purpose of making dyed zones and non-dyed zones thread.
According to this latter application, after coming from a dyeing bath, the thread is passed into two convergent-divergent nozzles, the second of said nozzles being permanently fed by an air current whose pressure upstream of said nozzle is higher than the critical pressure at the constriction of this nozzle, whilst the i first nozzle is fed by a current of air whose pressure upstream of said first nozzle is alternately higher then lower than the critical" pressure at the constriction of this first nozzle.
Secondary characteristics of this particular application as well as its advantages will appear hereinafter, in the course of the detailed description.
Finally, the invention has for its object an apparatus enabling the above-defined process and its particular application to be carried out, for the purpose of effecting on threads all types of treatments, particularly dyeing, which are continuously applied during a rectilinear displacement of the thread. The present invention provides both a perfect homogeneity of the treated thread as well as high speed of the treatment.
However, it should be noted that the invention may be applied to all types of natural or synthetic, textile or metallic threads. The word thread as used herein means any supple element of very small diameter with respect to its length.
The apparatus comprises at least two elementary treatment chambers, each of them corresponding to a phase of the complete treatment that a thread must undergo. These elementary treatment chambers are aligned and a recovery zone is provided therebetween for the active products used in the elementary treatment chambers, at least in the first of them.
Each treatment chamber comprises two apertures for the inlet and outlet of the thread, these two apertures being aligned with those of the other treatment chambers in the direction of the thread and having a diameter close to this latter. The shape of these apertures depends upon the nature of the treatment and will be specified later. On the other hand, there opens out into each treatment chamber a pipe connected to a source of treatment fluid.
According to the invention, the recovery zone for the treatment fluids is shaped as a chamber which surrounds, in sealed manner, the outlet aperture of one treatment chamber as well as the inlet aperture of the following treatment chamber, whilst each treatment chamber fed with a chemically active fluid is followed by a treatment chamber fed by an inert gas, such as compressed air. Of course, the recovery chamber comprises at least one pipe connected to a recovery tank for a treatment fluid.
In fact, in practice, it is frequently advisable, particularly in the case of textile threads, to repeatedly dose the thread by an active agent. This is why, as has just been indicated, at least certain of the treatment chambers ensure only squeezing and/or drying operations and are consequently fed by an inert gas and disposed after each treatment chamber fed by an active fluid:
. dye, acid, etc.
The invention will moreover be more readily understood and its advantages as well as various secondary characteristics will appear in the course of the following description of a few embodiments given solely by way of example. To this end, reference will be made to the accompanying drawings, in which:
FIG. 1 is a schematic view of a first apparatus according to the invention.
FIG. 2 is a schematic view of a convergent-divergent nozzle equipping at least certain of the treatment chambers fed by an inert gas.
FIG. 3 is a schematic view of a second apparatus according to the invention, applicable in particular in the case of dyeing a textile thread.
FIG. 4, 5 and 6 show variants of the apparatus of FIG. 3 utilizable in particular when it is desired to obtain threads having treated zones alternating with nontreated zones.
The embodiment described with reference to FIG. 1 corresponds to the application to a thread of a known coating treatment. In particular, it enables the weight and the resistance to abrasion of a textile thread to be increased and to be made suitable for use in a sewing machine.
Such a treatment comprises the following active elementary phases:
a. attack of the thread by an acid bath containing the coating to be deposited on the thread;
b. neutralization of the deposit in order to obtain the precipitation of the coating molecules;
c. washing;
d. squeezing and drying.
Referring now to the drawings, it is seen that the apparatus permitting application of this treatment comprises, aligned along the path followed by the thread A, elementary treatment chambers l, 2, 3, 4, 5 and 6.
The chamber 1, corresponding to the attack by the acid bath comprises a pipe la connected to a tank of acid solution, by means of a pump 11. The two apertures lb and 1c of this chamber are capillary tubes whose diameter, function of that of the thread to be treated, is determined so as to avoid, or at least limit, the leaks of liquid by gravity or by drive. The pump 11 maintains a constant level of liquid in the chamber 1.
On either side of the treatment chamber 1 are disposed two recuperation chambers 7 and 8. They respectively surround, in sealed manner, the apertures lb and 1c and have pipes 7a and 8a ensuring the recovery of the leakage liquid which is returned the tank 10.
The treatment chambers 2, 4 and 6 correspond to intermediate squeezing and possibly drying phases. Their ends are of course also surrounded in sealed manner by the recovery chambers 8, l4, 15, 16, 17 and 22. In this case, however, the treatment fluid is compressed air passed through a main pipe 9 and terminating at the pipes 2a, 4a, 6a belonging to each of said chambers. It should be emphasized that the inlet and outlet apertures of these chambers 2, 4 and 6 are each in the shape of a convergent-divergent nozzle, referenced 2b and 20 for the chamber 2. The convergent-divergent nozzles of chambers 2,
and 6 are fed upstream by a pressure higher than or at least equal to the critical pressure at the constriction of the nozzle. It will be recalled on this subject that critical pressure designates the pressure prevailing at the constriction of a nozzle and from which a supersonic flow is obtained in the divergent part of the nozzle, although the flow is subsonic in the convergent part thereof.
The nozzles used in the apparatus according to the invention are preferably set out according to known methods, so that, when they exist, the shock waves provoked by the return of the air to a subsonic speed are located outside the divergent part and not, asv is frequently the case, inside said latter.
FIG. 2 shows such a nozzle which may be disposed at each end of the chambers 2, 4 and 6, or at least at one of said ends, preferably at the outlet end for the thread A. In this Figure, 50 designates the wall of the chamber, 51 the convergent part of the nozzle and 52 the divergent part.
As mentioned above, the shock waves provoked by the return of the air to a subsonic speed appear at the end of the divergent part 52. They have been shown by a solid line and a broken line, the first shock waves 54 being of course decompression waves. They develop along the substantially conical surface 54 and reflect on themselves at the apex 55 of this surface 54. As is known, they then become decompression waves developing along the surface 56. When they have reached the zone where the constant pressure P prevails, they reflect on this zone at 57 in order then to develop along surface 58 up to its apex'59. It is known that, when shock waves reflect on a constant pressure zone, they change nature, so that the surface 58 is delimited by compression waves. Similar phenomena continue beyond the apex 59 but it is not necessary to describe them in order to understand the invention.
It may be said that there is, outside the divergent part 52, 'a zone 60 delimited by a network of shock waves. It is known that the pressure p prevailing inside this zone 60 is much lower than the ambient pressure P, outside the nozzle.
When the humid thread A penetrates into zone 60, part of the liquid that-it carries is instantaneously evaporated. This evaporation is due to the fact that the pressure in the zone 60 is much lower than that which existed around the thread during the preceding treatment which provoked its humidification.
An effect of squeezing and/or drying of the thread is thus obtained, the efficacity of which depends upon the output of air (quantity of air per unit time) passing through the zone 60. In fact, the quantity of residual humidity of the thread at the outlet of the zone 60 depends solely upon the partial pressure of saturation of the liquid carried by the thread in this zone. Consequently, the output of air must be regulated as a function of the desired quantity of residual humidity. In other words, the output of air must be sufficient for evacuating the humidity released in the zone 60 and thus to maintain a partial saturation pressure therein which is sufficiently low for the evaporation to continue suitably.
It should be emphasized here that the squeezing and/or drying process which has just been described is carried out in the zone 60 whatever the direction of displacement of the thread may be. Thus, in the embodiment shown in the Figure, this process may be carried out either at the inlet, or at the outlet of the chamber 2, 4 or 6, or at the two places simultaneously. This will be of particular interest in the case of certain embodiments described later.
However, in the case where the thread penetrates into an inlet aperture such as 2b, there is added to the evaporation effect described hereinbefore, a purely mechanical squeezing of the thread near the constriction of the convergent-divergent nozzle. Thus, during the passage of the thread in the inlet aperture 2b, the combination may be obtained of pneumatic effects which ensure both the complete penetration of the thread by the acid solution brought during the passage into the chamber 1 and the'regulation of the amount of the thread in acid solution, as well as the elimination by projection of the excess of acid solution, which is then taken up by the recovery pipe 8a.
The treatment chamber 3 is similar to chamber 1 and is fed by a neutralizing bath coming from a tank 12 by means of a pump 13. It is the same for the chamber 5 which is fed by a washing bath coming from a tank by means of a pump 21.
On the other hand, the treatment chambers 4 and 6 are similar to chamber 2 and ensure, if necessary, an at least partial squeezing under the conditions that were explained above.
Finally, the pairs of recovery chambers 14-15 and 16-17 have the same characteristics and operate under the same conditions as the chambers 7-8. They return the liquid recovered to tanks 18 and 19 respectively suitable for the recovery of the excess of liquid after neutralization or after washing.
The last treatment chamber 6 may open out into the free air; however, in certain cases, it may be advantageous, as shown in the drawing, to ensure a complete recovery of the air leaving this chamber. In fact, it may be charged with solid, liquid or gaseous particles which would be dangerous to allow to escape into the atmosphere.
To this end, the outlet aperture 6b is prolonged by a recovery chamber 22 whose recovery pipe 22a is inclined by about 45 on the axis of the thread. A conduit 22b connected to the main pipe 9 for compressed air opens out into the chamber 22 and directs the fluid leaving through the aperture 6b directly into the pipe 220.
It is obvious that, for certain treatments, an arrangement, similar to that of chambers 6-22 may be provided for other pairs of treatment and recovery chambers.
Finally, if it is considered necessary, a drying by heating may be provided, either as an intermediate phase or as a final phase. As shown in the drawing, the thread passes through a capillary tube 23 surrounded by an isolating means in which a heating resistor 24 is embedded.
The above-described treatment may also take the form of a pure and simple attack of a polyamide thread by hydrochloric acid, the dissolution of a part of the polyamide being outside the thread forming the dissolution, the later treatment giving the effect of coagulation and leading to a final result of the same order as before. Such a treatment no longer necessitates any addition of polyamide on the outer surface of the thread.
Referring now to FIG. 3, an embodiment of the invention is shown which is applicable more particularly to the dyeing of threads. In this case, as has already been indicated above, it is essential suitably to dose the active product, in the present case the dye, and to be sure of the reproduceability of the modes of operation. The invention enables these conditions to be easily fulfilled.
The apparatus comprises a first treatment chamber 31 provided with a feed pipe 31a connected to a dye tank 40 and equipped with a pump 41. This treatment chamber comprises inlet and outlet apertures for the thread, constituted by capillary tubes 31b and 310 opening out into the recovery chambers 37 and 38, which surround, in sealed manner, the ends of said tubes. Pipes 37a, 38a ensure the return of the excess .dye-to the tank 40. Moreover, it is judicious to provide in the treatment chamber itself a pipe 31d also connected to the tank 40 to maintain a substantially constant level of the dyeing liquid to be maintained in the chamber 31.
A second treatment chamber 32 is fed with compressed air guided through a pipe 32a. Of course, as has already been indicated, the inlet and outlet apertures of the thread 32b and 320 are constituted by convergentdivergent nozzles, preferably of the type such as those described hereinabove with reference to FIG. 2. In practice, it does not seem necessary to provide a recovery chamber at the outlet of the chamber 32 but such a recovery chamber may prove useful in certain particular cases.
Similarly, a heating element similar to that described with reference to FIG. I may be disposed at the outlet of the chamber 32.
It should also be emphasized that the chamber 31 may be equipped with heating means, constituted for example by electrical resistors disposed inside the chamber or surrounding this latter. Tubes may also be used through which passes a heating fluid, such as vapor, such tubes being disposable inside or outside the chamber 31. Similarly, the chamber 31 may be disposed inside an enclosure heated by any suitable means.
Such heating means will be useful where the solubility of the dye products should be increased or if it is necessary for the thread to undergo treatments such as bleaching and the application of finishes or those which modify the tinctorial affinity.
The functioning of such an apparatus is similar to that which was described above, but it seems useful to emphasize a few particular points.
In the same way as before, P will designate the pressure of the air in the pipe 32a and consequently in the chamber 32, and P and P the air pressures at the outlet of the aperture 32c and in the chamber 38 respectively.
As soon as it enters in the aperture 32b, the thread A which brings with it a certain quantity of active agent, for example the dye liquid contained in the chamber 31, meets a flow of gas which, as a function of the ratio P /P may be subsonic, sonic or supersonic. As explained hereinabove, there may also be, near the aperture b, a combination of pneumatic effects ensuring a squeezing, which is mechanical and/or by evaporation which is all the more considerable-as the speed of the flow is high. The excess of active agent is projected into the chamber 38 and returns to the tank 40.
When the thread A has penetrated into the chamber 32, there remains thereon a quantity of active agent, which is perfectly determined as a function of the con.- ditions of the treatment, particularly of the speed of the thread and the P /P, ratio. Such conditions may easily be reproduced.
When the thread A arrives near the aperture 32c, it is subjected outside the divergent part to a decompression provoking the evaporation of the liquid which it is carrying. This is due, as has been seen, to the formation of a network of stationary shock waves, on condition that the ratio P /P is suitable and higher than the critical value which is easily calculated as a function of the dimensions of the convergent-divergent nozzle 32c. After the instantaneous evaporation of the liquid, only the dye remains on the thread.
In other words, the passage of the thread in the aperture 32b enables the dosage of the final dye to be determined, whilst its passage in the decompression zone located at the outlet of the aperture 32 enables its quantity of humidity to be considerably reduced without modifying the quantity of dye which is applied thereto.
The thread may then be subjected to dye-fixing, drying or other treatments.
It is obvious that as a function of the more or less dark shades which it is desired to obtain, a plurality of apparatus such as that one which has just been described may be disposed one after the other.
Such an apparatus may on the other hand be slightly modified, according to a first variant embodiment (FIG. 4), in order that the treatment of a thread, for example its dyeing according to a determined color, be limited to certain zones of the thread.
To this end, the pipe 32a is provided with an auxiliary conduit 33 capable of being placed in communication with a source of compressed air, the pressure P of which is notably higher than that of the air conveyed by the pipe 32a. The Figure simply shows the conduit 34 carrying this compressed air at high pressure.
,Means which have generally been designated by reference 35 enable the conduits 34 and 33 to be connected or on the contrary the air carried through conduit 34 to be directed towards the atmosphere through conduit 36, whilst isolating conduit 33. Various types of valves may be used, but it seems judicious to provide a fluid controlled binary trigger circuit shown schematically in FIG. 3 and comprising two control pipes 37, 37a. It is known that by means of a current of gas guided through pipe 37 or through pipe 37a, the main flow, which must then be supersonic, may be directed either towards the conduit 33 or towards the conduit 36 from conduit 34.
The operation is then as follows:
The pressure-P in the pipe 32a is firstly regulated so that it is higher than the critical pressure in the nozzle 32c but lower than the critical pressure in nozzle 32b. This latter characteristic may be obtained by suitably adjusting, in known manner, the pressure P prevailing in the chamber 38, moreover taking into account the shape of the nozzle 32b.
Similarly, the pressure P is regulated so that it is higher than the critical pressure in the nozzle 32b this pressure P,, is then necessarily higher than the critical pressure in the nozzle 32c.
When the compressed air at high pressure P carried by the conduit 34 is directed towards the chamber 32 throughconduit 33, the operation is identical to that which was described hereinabove with reference to FIG. 3 the thread brings inside the chamber 32 a dosed quantity of active liquid and is squeezed at the outlet of the aperture 32c.
If the air coming from conduit 34 is directed towards the atmosphere, the pressure reduces sharply in the chamber 32 and becomes lower than the critical pressure in the nozzle 32b. The flow through this nozzle therefrom becomes of the turbulent type. There is therefore no longer any evaporation before the nozzle 32b but solely a mechanical squeezing similar to atomization. v
However, it is ascertained that this squeezing becomes very violent for a certain duration of time when the communication is re-established between the conduit 34 and the chamber 32. During this transitory period, during which the pressure in the chamber 32 tends to become again higher than the critical pressure at 32b, all the liquid carried by the thread is expelled therefrom, including the dye, before the thread penetrates into the chamber 32. It seems that this phenomenon may be explained by the fact that, as the speed of the air is always sonic at the constriction of the nozzle 32c, the waves of turbulence which move in the chamber 32 at sonic speed reflect on the barrier constituted at the constriction of 320 by the front of the supersonic flow in this nozzle 320. The waves reflected at 32c move towards 32b and the energy that they convey is added to the energy normally dissipated in the nozzle 32b. Whatever the exact explanation of the phenomenon, it is ascertained that before entering into the chamber 32, the thread is in a practically identical state to that which it had when it entered in chamber 31 (FIG. 3).
The duration of this phenomenon is however limited it depends of course on the respective values of P and P as well as on the volume constituted by the chamber 32 and the conduit 33. This phenomenon disappears however as soon as the equilibrium is reached and the pressure P prevails in the chamber 32 and an operation similar to that of FIG. 3 is had again.
It is easily understood that a judicious succession of the two phases of operation enables portions of treated thread to be obtained which alternate with portions of nontreated thread.
These non-treated portions may then receive a different treatment, for example another dyeing, in a consecutive apparatus similar to that which has just been described. To this end, it will be judicious to ensure a coupling between the controls of the two fluid-controlled binary trigger circuits in order to obtain the regularity of the two successive treatments.
According to a second variant embodiment which may be seen in FIG. 5, the conduit 33 may be equipped with a generator 39 of sonic or supersonic vibrations. The operation is similar to that described with reference to FIG. 4 on condition that the conditions are such that the ratio P /P is close to the critical ratio permitting the appearance of the shock waves near the aperture 32b, whilst being lower than this critical ratio.
When the generator 39 is started, a concentration of energy is ascertained, as in the preceding case, near the aperture 32b, ensuring the complete squeezing of the thread before it enters in the chamber 32.
Of course, there again, a plurality of consecutive apparatus may be provided for effecting different treatments on consecutive portions of the thread, thanks to a suitable coupling of the vibration generators.
According to a third variant embodiment shown in FIG. 6, the conditions of flow near the nozzle 32b may be modified by modifying only the pressure P in the chamber 38 whilst maintaining the pressure P in the chamber 32 constant. As may be seen, a vibrating reed whistle 39a has been disposed on the wall of the chamber 38. When the vibrating reed obturates the evacuation aperture of the whistle, the pressure P in creases so that the ratio P /P reduces and becomes lower than the critical value. On the contrary, when the vibrating reed uncovers said evacuation aperture of the whistle, the conditions of flow in the nozzle 32b tend towards the critical conditions provoking, in a manner similar to that explained hereinabove, a concentration of energy near 32b and a complete squeezing of the thread before it enters in chamber 32.
It should be noted that in this case, the vibration frequency of the whistle will be regulated as a function of the speed of the thread in order to obtain suitable lengths of treated thread and non-treated thread.
Of course, the invention is not limited to the embodiments that have just been described, but covers on the contrary all the variants thereto. In fact, it is an easy matter to conceive that the number, succession and dimensions of the various treatment and recovery chambers will have to be adapted to the characteristics of the elementary phases of a complex treatment, as well as to the nature of the thread to be treated. In particular, the succession without interruption of treatment chambers by active fluids may be envisaged, these latter being either liquid or gaseous or even constituted by suspensions of solid particles in liquids or gases.
What we claim is:
1. Process for the continuous treatment of a thread during the rectilinear displacement thereof which comprises:
passing said thread through a first treatment zone to subject said thread to a treatment liquid;
passing said thread through a recovery zone to recover excess treatment liquid; and
passing said thread through at least one convergentdivergent fluid nozzle while supplying gas to said nozzle at a pressure at least as great as the critical pressure of said nozzle thereby subjecting said thread to subsonic gaseous flow in the convergent part of said nozzle, supersonic gaseous flow in the divergent part of said nozzle and a network of shock waves located outside of the divergent part of said nozzle whereby said treatment liquid is evaporated from said thread.
2. Process according to claim 1 which includes the further steps of passing said thread through an additional plurality of serially connected treatment zones, recovery zones and convergent-divergent nozzles.
3. Process according to claim 1 wherein said step of supplying gas to said nozzle is regulated as a function of the desired quantity of residual humidity in the zone following said convergent-divergent nozzle.
4. Process for the continuous treatment of a thread during the rectilinear displacement thereof to produce treated and non-treated zones which comprises:
passing said thread through a treatment zone to subject said thread to a treatment liquid;
passing said thread through a recovery zone to recover excess treatment liquid;
passing said thread through first and second convergent-divergent fluid nozzles;
supplying gas to said second nozzle at a pressure at least as great as the critical pressure of said nozzle; and
supplying gas to said first nozzle at pressures alternately higher and lower than the critical pressure thereof whereby said second nozzle continuously dries said thread and said first nozzle dr ie s said thread when supplied with gas above its critical pressure but expells said treatment liquid when supplied with gas below its critical pressure.
5. Process according to claim 4 wherein said step of supplying gas to said first nozzle at pressures alternately higher and lower than the critical pressure thereof is accomplished by supplying said gas at a constant pressure and intermittently generating sonic or supersonic vibrations in said gas.
6. Process according to claim 4 wherein said step of supplying gas to said first nozzle at pressures alternately higher and lower than the critical pressure thereof is accomplished by supplying said gas at constant pressure and alternately modifying the ambient pressure outside of said nozzle.

Claims (5)

  1. 2. Process according to claim 1 which includes the further steps of passing said thread through an additional plurality of serially connected treatment zones, recovery zones and convergent-divergent nozzles.
  2. 3. Process according to claim 1 wherein said step of supplying gas to said nozzle is regulated as a function of the desired quantity of residual humidity in the zone following said convergent-divergent nozzle.
  3. 4. Process for the continuous treatment of a thread during the rectilinear displacement thereof to produce treated and non-treated zones which comprises: passing said thread through a treatment zone to subject said thread to a treatment liquid; passing said thread through a recovery zone to recover excess treatment liquid; passing said thread through first and second convergent-divergent fluid nozzles; supplying gas to said second nozzle at a pressure at least as great as the critical pressure of said nozzle; and supplying gas to said first nozzle at pressures alternately higher and lower than the critical pressure thereof whereby said second nozzle continuously dries said thread and said first nozzle dries said thread when supplied with gas above its critical pressure but expells said treatment liquid when supplied with gas below its critical pressure.
  4. 5. Process according to claim 4 wherein said step of supplying gas to said first nozzle at pressures alternately higher and lower than the critical pressure thereof is accomplished by supplying said gas at a constant pressure and intermittently generating sonic or supersonic vibrations in said gas.
  5. 6. Process according to claim 4 wherein said step of supplying gas to said first nozzle at pressures alternately higher and lower than the critical pressure thereof is accomplished by supplying said gas at constanT pressure and alternately modifying the ambient pressure outside of said nozzle.
US00107166A 1970-01-21 1971-01-18 Process using shock waves for the continuous treatment of threads Expired - Lifetime US3724088A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
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US3892018A (en) * 1973-07-24 1975-07-01 Opi Textile Device for the pneumatic squeezing of a continuously moving thread
US3905327A (en) * 1973-01-15 1975-09-16 Opi Textile Apparatus for the impregnation with a treating liquid and for the squeezing of a textile product running continuously
US3983722A (en) * 1970-01-21 1976-10-05 Omnium De Prospective Industrielle Apparatus for the continuous treatment of threads
US4053990A (en) * 1976-03-03 1977-10-18 Sav-Sol Drying Systems, Inc. Differential pressure drying and solvent recovery unit
US6513315B1 (en) 1996-10-09 2003-02-04 Verhaeghe Industries Method, device and installation for the continuous displacement processing of threads
US20050081335A1 (en) * 2003-10-17 2005-04-21 Saurer Gmbh & Co. Kg Device and method for treatment of a traveling yarn with a steam-creating treatment medium
US20070141245A1 (en) * 2005-12-20 2007-06-21 Steve Tsai System and method for coating filaments
US20090050055A1 (en) * 2007-08-23 2009-02-26 Tyco Healthcare Group Lp Swirl Coating Applicator
EP2405047A1 (en) * 2010-07-09 2012-01-11 Siemens Aktiengesellschaft Arrangement and method for wetting fibers with a fluid

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FR2098482A5 (en) * 1970-01-21 1972-03-10 Omnium De Prospective Ind Sa
EP0025968A1 (en) * 1979-09-20 1981-04-01 Honeywell Gmbh Apparatus for the thermal treatment of synthetic threads and yarns
DE3323381A1 (en) * 1983-06-29 1985-01-03 Hoechst Ag, 6230 Frankfurt METHOD AND DEVICE FOR CONTINUOUSLY TREATING STRAND-SHAPED TEXTILE MATERIAL

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FR1370347A (en) * 1963-09-27 1964-08-21 Cilander Ag Method and device for wet and continuous treatment of articles in elongated form
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US2194565A (en) * 1938-03-05 1940-03-26 Kennecott Wire And Cable Compa Device and method for cleaning or drying wire and other strand material
US2622961A (en) * 1947-04-28 1952-12-23 Celanese Corp Gaseous treatment of filamentary textile material at supersonic and subsonic gas velocities and apparatus therefor
US3346932A (en) * 1965-09-07 1967-10-17 Monsanto Co Methods for relaxing synthetic fiber filaments
US3574948A (en) * 1969-09-09 1971-04-13 Raymond A Heisler Apparatus and method for drying tubing

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Publication number Priority date Publication date Assignee Title
US3983722A (en) * 1970-01-21 1976-10-05 Omnium De Prospective Industrielle Apparatus for the continuous treatment of threads
US3905327A (en) * 1973-01-15 1975-09-16 Opi Textile Apparatus for the impregnation with a treating liquid and for the squeezing of a textile product running continuously
US3892018A (en) * 1973-07-24 1975-07-01 Opi Textile Device for the pneumatic squeezing of a continuously moving thread
US4053990A (en) * 1976-03-03 1977-10-18 Sav-Sol Drying Systems, Inc. Differential pressure drying and solvent recovery unit
US6513315B1 (en) 1996-10-09 2003-02-04 Verhaeghe Industries Method, device and installation for the continuous displacement processing of threads
US20050081335A1 (en) * 2003-10-17 2005-04-21 Saurer Gmbh & Co. Kg Device and method for treatment of a traveling yarn with a steam-creating treatment medium
US7356984B2 (en) * 2003-10-17 2008-04-15 Saurer Gmbh & Co. Kg Device and method for treatment of a traveling yarn with a steam-creating treatment medium
US20070141245A1 (en) * 2005-12-20 2007-06-21 Steve Tsai System and method for coating filaments
US20090050055A1 (en) * 2007-08-23 2009-02-26 Tyco Healthcare Group Lp Swirl Coating Applicator
EP2405047A1 (en) * 2010-07-09 2012-01-11 Siemens Aktiengesellschaft Arrangement and method for wetting fibers with a fluid

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NL168019C (en) 1982-02-16
SE385921B (en) 1976-07-26
FR2098482A5 (en) 1972-03-10
IL36021A (en) 1974-07-31
DE2102406C2 (en) 1982-12-23
NL7100766A (en) 1971-07-23
CH555709A (en) 1974-11-15
CA951054A (en) 1974-07-16
BR7100416D0 (en) 1973-04-26
IE34901L (en) 1971-07-21
DE2102406A1 (en) 1971-07-29
LU62449A1 (en) 1971-08-26
JPS5641748B1 (en) 1981-09-30
BE761737A (en) 1971-07-01
ZA71320B (en) 1971-10-27
CH555709B (en)
IE34901B1 (en) 1975-09-17
ES387503A1 (en) 1973-05-01
GB1330944A (en) 1973-09-19
OA03678A (en) 1971-12-24
CH76471A4 (en) 1974-04-11
IL36021A0 (en) 1971-03-24
AT316471B (en) 1974-07-10

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