US3700399A - Method of dyeing textile fibers with an anionic dyestuff in the presence of a quaternary ammonium salt - Google Patents
Method of dyeing textile fibers with an anionic dyestuff in the presence of a quaternary ammonium salt Download PDFInfo
- Publication number
- US3700399A US3700399A US28121A US3700399DA US3700399A US 3700399 A US3700399 A US 3700399A US 28121 A US28121 A US 28121A US 3700399D A US3700399D A US 3700399DA US 3700399 A US3700399 A US 3700399A
- Authority
- US
- United States
- Prior art keywords
- dye
- fiber
- dyeing
- fibers
- ammonium salt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000835 fiber Substances 0.000 title abstract description 98
- 239000000975 dye Substances 0.000 title abstract description 85
- 238000004043 dyeing Methods 0.000 title abstract description 64
- 238000000034 method Methods 0.000 title abstract description 46
- 125000000129 anionic group Chemical group 0.000 title description 19
- 239000004753 textile Substances 0.000 title description 6
- 150000003242 quaternary ammonium salts Chemical class 0.000 title 1
- 150000001875 compounds Chemical class 0.000 abstract description 27
- 229920000728 polyester Polymers 0.000 abstract description 22
- 229920000915 polyvinyl chloride Polymers 0.000 abstract description 18
- 239000004800 polyvinyl chloride Substances 0.000 abstract description 18
- 229920002301 cellulose acetate Polymers 0.000 abstract description 13
- -1 ALLYL Chemical class 0.000 abstract description 10
- 230000002209 hydrophobic effect Effects 0.000 abstract description 8
- 150000002367 halogens Chemical class 0.000 abstract description 7
- 229910052736 halogen Inorganic materials 0.000 abstract description 6
- 230000002708 enhancing effect Effects 0.000 abstract description 3
- SLRMQYXOBQWXCR-UHFFFAOYSA-N 2154-56-5 Chemical class [CH2]C1=CC=CC=C1 SLRMQYXOBQWXCR-UHFFFAOYSA-N 0.000 abstract 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical group OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 abstract 1
- CIUQDSCDWFSTQR-UHFFFAOYSA-N [C]1=CC=CC=C1 Chemical class [C]1=CC=CC=C1 CIUQDSCDWFSTQR-UHFFFAOYSA-N 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- 239000000047 product Substances 0.000 description 20
- 229920002239 polyacrylonitrile Polymers 0.000 description 13
- 239000000980 acid dye Substances 0.000 description 11
- 150000003863 ammonium salts Chemical class 0.000 description 11
- 125000004432 carbon atom Chemical group C* 0.000 description 11
- 239000000243 solution Substances 0.000 description 10
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 125000001624 naphthyl group Chemical group 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 125000000217 alkyl group Chemical group 0.000 description 8
- 238000001179 sorption measurement Methods 0.000 description 7
- 125000001424 substituent group Chemical group 0.000 description 7
- QPUYECUOLPXSFR-UHFFFAOYSA-N 1-methylnaphthalene Chemical compound C1=CC=C2C(C)=CC=CC2=C1 QPUYECUOLPXSFR-UHFFFAOYSA-N 0.000 description 6
- 239000000460 chlorine Substances 0.000 description 6
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000007598 dipping method Methods 0.000 description 5
- 239000002270 dispersing agent Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000004744 fabric Substances 0.000 description 5
- 239000002736 nonionic surfactant Substances 0.000 description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000002202 Polyethylene glycol Substances 0.000 description 4
- 125000003545 alkoxy group Chemical group 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 150000001767 cationic compounds Chemical class 0.000 description 4
- 125000002091 cationic group Chemical group 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- DJDYMAHXZBQZKH-UHFFFAOYSA-M sodium;1-amino-4-(cyclohexylamino)-9,10-dioxoanthracene-2-sulfonate Chemical compound [Na+].C1=2C(=O)C3=CC=CC=C3C(=O)C=2C(N)=C(S([O-])(=O)=O)C=C1NC1CCCCC1 DJDYMAHXZBQZKH-UHFFFAOYSA-M 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- VPWFPZBFBFHIIL-UHFFFAOYSA-L disodium 4-[(4-methyl-2-sulfophenyl)diazenyl]-3-oxidonaphthalene-2-carboxylate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)C1=CC(C)=CC=C1N=NC1=C(O)C(C([O-])=O)=CC2=CC=CC=C12 VPWFPZBFBFHIIL-UHFFFAOYSA-L 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- QLAJNZSPVITUCQ-UHFFFAOYSA-N 1,3,2-dioxathietane 2,2-dioxide Chemical compound O=S1(=O)OCO1 QLAJNZSPVITUCQ-UHFFFAOYSA-N 0.000 description 2
- MCSXGCZMEPXKIW-UHFFFAOYSA-N 3-hydroxy-4-[(4-methyl-2-nitrophenyl)diazenyl]-N-(3-nitrophenyl)naphthalene-2-carboxamide Chemical compound Cc1ccc(N=Nc2c(O)c(cc3ccccc23)C(=O)Nc2cccc(c2)[N+]([O-])=O)c(c1)[N+]([O-])=O MCSXGCZMEPXKIW-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229920006221 acetate fiber Polymers 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- WLDHEUZGFKACJH-UHFFFAOYSA-K amaranth Chemical compound [Na+].[Na+].[Na+].C12=CC=C(S([O-])(=O)=O)C=C2C=C(S([O-])(=O)=O)C(O)=C1N=NC1=CC=C(S([O-])(=O)=O)C2=CC=CC=C12 WLDHEUZGFKACJH-UHFFFAOYSA-K 0.000 description 2
- QSRFYFHZPSGRQX-UHFFFAOYSA-N benzyl(tributyl)azanium Chemical class CCCC[N+](CCCC)(CCCC)CC1=CC=CC=C1 QSRFYFHZPSGRQX-UHFFFAOYSA-N 0.000 description 2
- FFZVILRAPIUNAA-UHFFFAOYSA-N benzyl-dimethyl-phenylazanium Chemical class C=1C=CC=CC=1[N+](C)(C)CC1=CC=CC=C1 FFZVILRAPIUNAA-UHFFFAOYSA-N 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 125000001309 chloro group Chemical group Cl* 0.000 description 2
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000007859 condensation product Substances 0.000 description 2
- 150000004696 coordination complex Chemical class 0.000 description 2
- 229920006239 diacetate fiber Polymers 0.000 description 2
- AXKAZKNOUOFMLN-UHFFFAOYSA-M fast red B Chemical compound COC1=CC([N+]([O-])=O)=CC=C1[N+]#N.C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1S([O-])(=O)=O AXKAZKNOUOFMLN-UHFFFAOYSA-M 0.000 description 2
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000434 metal complex dye Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000000983 mordant dye Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- KMUONIBRACKNSN-UHFFFAOYSA-N potassium dichromate Chemical compound [K+].[K+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KMUONIBRACKNSN-UHFFFAOYSA-N 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- WYLWMAWLDZBLRN-UHFFFAOYSA-M sodium;4-[3-methyl-4-[[4-methyl-3-(phenylsulfamoyl)phenyl]diazenyl]-5-oxo-4h-pyrazol-1-yl]benzenesulfonate Chemical compound [Na+].CC1=NN(C=2C=CC(=CC=2)S([O-])(=O)=O)C(=O)C1N=NC(C=1)=CC=C(C)C=1S(=O)(=O)NC1=CC=CC=C1 WYLWMAWLDZBLRN-UHFFFAOYSA-M 0.000 description 2
- 238000000859 sublimation Methods 0.000 description 2
- 230000008022 sublimation Effects 0.000 description 2
- 229920006304 triacetate fiber Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- RELMFMZEBKVZJC-UHFFFAOYSA-N 1,2,3-trichlorobenzene Chemical compound ClC1=CC=CC(Cl)=C1Cl RELMFMZEBKVZJC-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- HIOJLDLUSOAOBA-UHFFFAOYSA-N C(CCC)[N+](CC1=C(C(=CC=C1)Cl)Cl)(CCCC)CCCC Chemical class C(CCC)[N+](CC1=C(C(=CC=C1)Cl)Cl)(CCCC)CCCC HIOJLDLUSOAOBA-UHFFFAOYSA-N 0.000 description 1
- FOQABOMYTOFLPZ-ISLYRVAYSA-N Disperse Red 1 Chemical compound C1=CC(N(CCO)CC)=CC=C1\N=N\C1=CC=C([N+]([O-])=O)C=C1 FOQABOMYTOFLPZ-ISLYRVAYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 244000147568 Laurus nobilis Species 0.000 description 1
- 235000017858 Laurus nobilis Nutrition 0.000 description 1
- 229920000161 Locust bean gum Polymers 0.000 description 1
- 206010067482 No adverse event Diseases 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 235000005212 Terminalia tomentosa Nutrition 0.000 description 1
- 229910010282 TiON Inorganic materials 0.000 description 1
- 229940019789 acid black 52 Drugs 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 description 1
- 150000001558 benzoic acid derivatives Chemical class 0.000 description 1
- CUBCNYWQJHBXIY-UHFFFAOYSA-N benzoic acid;2-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=CC=C1.OC(=O)C1=CC=CC=C1O CUBCNYWQJHBXIY-UHFFFAOYSA-N 0.000 description 1
- YJLNDZRHVHIGDS-UHFFFAOYSA-N benzyl-diethyl-phenylazanium Chemical class C=1C=CC=CC=1[N+](CC)(CC)CC1=CC=CC=C1 YJLNDZRHVHIGDS-UHFFFAOYSA-N 0.000 description 1
- YXVFYQXJAXKLAK-UHFFFAOYSA-N biphenyl-4-ol Chemical compound C1=CC(O)=CC=C1C1=CC=CC=C1 YXVFYQXJAXKLAK-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical group BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- GDHWAXDSTKHEAZ-UHFFFAOYSA-N chembl459510 Chemical compound C1=CC=CC2=C(O)C(N=NC3=C4C=CC(=CC4=C(C=C3O)S(O)(=O)=O)[N+]([O-])=O)=CC=C21 GDHWAXDSTKHEAZ-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 1
- 150000008422 chlorobenzenes Chemical class 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000012050 conventional carrier Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 239000000982 direct dye Substances 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- TUXJTJITXCHUEL-UHFFFAOYSA-N disperse red 11 Chemical compound C1=CC=C2C(=O)C3=C(N)C(OC)=CC(N)=C3C(=O)C2=C1 TUXJTJITXCHUEL-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 1
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000011630 iodine Chemical group 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000711 locust bean gum Substances 0.000 description 1
- 235000010420 locust bean gum Nutrition 0.000 description 1
- HIPXPABRMMYVQD-UHFFFAOYSA-N n-benzylbutan-1-amine Chemical compound CCCCNCC1=CC=CC=C1 HIPXPABRMMYVQD-UHFFFAOYSA-N 0.000 description 1
- RIWRFSMVIUAEBX-UHFFFAOYSA-N n-methyl-1-phenylmethanamine Chemical compound CNCC1=CC=CC=C1 RIWRFSMVIUAEBX-UHFFFAOYSA-N 0.000 description 1
- 150000002790 naphthalenes Chemical class 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- WSDQIHATCCOMLH-UHFFFAOYSA-N phenyl n-(3,5-dichlorophenyl)carbamate Chemical group ClC1=CC(Cl)=CC(NC(=O)OC=2C=CC=CC=2)=C1 WSDQIHATCCOMLH-UHFFFAOYSA-N 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- OVARTBFNCCXQKS-UHFFFAOYSA-N propan-2-one;hydrate Chemical class O.CC(C)=O OVARTBFNCCXQKS-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/655—Compounds containing ammonium groups
- D06P1/66—Compounds containing ammonium groups containing quaternary ammonium groups
Definitions
- X halogen or lower alkyl sulfonic acid residue.
- the instant invention is directed to a method of dyeing polyvinyl chloride, polyacrylonitrile, modified polyester or cellulose acetate fibers with anionic dyestuffs.
- the instant invention is directed to a method of dye ing the above-noted fibers with anionic dyestuffs in the presence of at least one compound having the general wherein R and R are groups selected from the class consisting of lower alkyl and lower allyl substituents having from about 1 to about 4 carbon atoms, Z is selected from the class consisting of benzyl, naphthyl, substituted benzyl, substituted naphthyl substituents, A is selected from the class consisting of butyl, phenyl and substituted phenyl substituents and X is selected from the group consisting of halogen atoms and lower alkyl sulfonic acid residues.
- a primary object of the instant invention is to provide a dyeing method by which fibers may be fully dyed to a satisfactorily deep shade.
- Yet another object of the instant invention is to provide a dyeing technique by which polyvinyl chloride fibers may be satisfactorily dyed to a deep shade.
- a still further object of the instant invention is to provide a dyeing technique whereby numerous other textile materials may be satisfactorily dyed to a relatively deep shade.
- Polyacrylonitrile fiber is normally dyed with cationic dyestuffs.
- cationic dyestuffs when such cationic dyestuffs are employed and, further, when one desires to expand the colors which may be utilized, and, further, eliminate the difficulties in dyeing of mixed spun products.
- acid dye is gen'erally considered preferable. Therefore, a still further object of the instant invention is to provide a dyeing process which easily facilitates the expansion of colors which may be dyed in connection with polyacrylonitrile fiber and mixed spun products.
- a still further object of the instant invention is to provide a dyeing process which is particularly well suited for use in connection with mixed spun products in which one of the fibers is wool.
- Polyester fiber has conventionally been dyed by the use of dispersed and/or azoic dyestuffs.
- polyester fiber which has been so treated has not been found to be completely satisfactory inasmuch as the dyestuffs employed and the reaction of said dyestuff with the polyester fiber does not result in a dyed substrate having a desired degree of brightness. That is to say, that when such dispersed and/ or azoic dyestuffs were employed the brightness of the dyeings was inferior to that of an acetate fiber dyed with a dispersed dye, a nylon fiber dyed with acid dyes, and/or acrylic fiber dyed with a cationic dye.
- polyester fiber dyed with dispersed and azoic dyestuffs were also unsatisfactory in connection with its color fastness to sublimation.
- acid dyes which is made possible by the introduction of active sites for the acid dyestuffs into the fiber material.
- Such techniques have, however, been unsuccessful to date. It is, therefore, a further object of the instant invention to provide a dyeing technique by which one can dye modified polyester fibers in bright shades and, further, which technique also provides a dyeing which has improved color fastness to sublimation.
- Cellulose acetate fiber has also been dyed with dispersed dyestuffs in a manner similar to that employed with polyester fibers described above. It is noted, however, that there are numerous drawbacks associated with such dyeings such as a lack of brightness in the dyed product and the like. Therefore, a still further object of the instant invention is to provide a dyeing technique which is useful in connection with cellulosic acetate fiber which technique may be utilized to provide extremely bright shades and, further, to facilitate the dyeing of such fibers.
- R and R are groups selected from the class consisting of lower alkyl group and lower allyl group, having l-4 carbon atoms.
- Z is a group selected from the class consisting of benzyl group and naphthyl group, Z may have a substituent, A is a group selected from the class consisting of butyl group and phenyl group, said phenyl 3 group may have a substituent, and
- X is selected from the group consisting of halogen atom and lower alkyl sulfonic acid residue.
- One such method comprises making a substantially water insoluble complex by conjoint use of a cationic surfactant with an anionic dyestutf such as acid dyes or direct dyestuffs so as to effect the dye adsorption.
- a cationic surfactant such as acid dyes or direct dyestuffs
- Such techniques have not been suitable to produce satisfactory dyeings especially when applied to polyvinyl chloride, polyacrylonitrile, modified polyester and cellulose acetate fibers, i.e., the fibers subject to the process of the instant invention, even though said fibers are similarly hydrophobic. It has, therefore, quite unexpectedly been found that the abovenoted fibers may be dyed by the process of the instant invention wherein an anionic dyestuff is employed in combination with the above-noted compounds so as to effect the dyeing of said fibers.
- the process of the instant invention comprises the conjoint use of the compound represented by Formula I in combination with an anionic dyestuff. It has been found that by use of such compounds it is possible to dye fibers which have hitherto been undyeable and/ or which have been scarcely dyeable by anionic dyestuffs.
- the water-soluble or water-dispersible dye forms a complex with the aforesaid compound to become less insoluble in water and at the same time before compatible with and have afiinity for the hydrophobic fiber, with the consequence that this compound diffuses into the interior of the fiber owing to the elevated temperature and, at times, the action of the carrier to effect the adsorption of the dye.
- the balance between the size of the complex of the dye and the compound and its compatibility and afiinity relative of the hydrophobic fiber becomes an important factor in determining the amount of dye adsorption.
- the intended results cannot be obtained only by making dyes water insoluble.
- the intended results can be only obtained when the specific compounds as prescribed by this invention are used.
- Exemplary of the compounds represented by Formula I are the following:
- said compounds may also contain a substituted phenyl, benzyl or naphthyl group wherein said grouping is substituted by an alkyl such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, and the like, an alkoxy substituent such as methoxy, ethoxy, propoxy, butoxyx and the like, a halogen substituent such as chlorine, bromine, iodine and the like or numerous other substituents.
- an alkyl such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, and the like
- an alkoxy substituent such as methoxy, ethoxy, propoxy, butoxyx and the like
- a halogen substituent such as chlorine, bromine, iodine and the like or numerous other substituents.
- a butyldialkylbenzyl ammonium salt or a trinaphthyl ammonium salt When dyeing polyvinyl chloride fiber it is noted that prefarbly one employs a butyldialkylbenzyl ammonium salt or a trinaphthyl ammonium salt. More specifically, the preferred salts for use in connection with polyvinyl chloride are the tri-n-butylbenzyl ammonium salt or the tributyl-2,3-dichlorobenzyl ammonium salt which have been found to provide superior results.
- tributylbenzyl ammonium salt tributylnaphthyl ammonium salt, or a halo-substituted and, in particular, chlorine substituted benzyl or naphthyl derivative thereof.
- polyvinyl chloride fibers suitable for use in connection with the instant invention may be homopolymers, copolymers or polyvinyl chloride fibers which have after chlorinated. That is to say, that any polyvinyl chloride is suitable for use in connection herewith.
- the subject process may be applied either to the fiber individually and/or to mixed knitted or woven fabrics comprising polyvinyl chloride either alone or in combination with other fabrics. It is noted that when the subject process is applied to a mixed spun product comprising polyvinyl chloride fiber in combination with another fiber which other fiber is preferably wool that one can advantageously dye both fibers simultaneously in one bath with the same acid dye.
- the modified polyester fibers employed in connection with the instant invention are those so-called readily dyeable polyester fibers. That is to say, that said modified polyester fibers are those whose dyeability by means of dispersed dyes have been improved by heat treatment at elevated temperatures and/or by the introduction of a secondary component.
- readily dyeable polyester fibers as employed herein is defined to mean those in which the percentage exhaustion of the dye bath as determined in accordance with JIS L 1060-1960 is above 70%. Satisfactory dyeings cannot be obtained even by the method of the instant invention in those situations wherein the percentage exhaustion of the dye bath is below the above-noted level.
- the specimen is washed in a -fold amount of distilled water (70 C.) for 30 minutes with stirring, followed by air drying and thorough opening of the fiber.
- distilled water 70 C.
- the cellulose acetate fibers which may be employed in connection with the instant invention include diacetate or triacetate fibers. Furthermore, the instant invention is also applicable to so-called fiber-acetylated staples. As noted above, the process of the instant invention is also suitable for use in connection with mixed knit and/or woven knit or woven fabrics of the subject fibers in combination with other fibers. It is noted that the process of the instant invention is espesially effective in the case of mixed fibers wherein a cellulose acetate fiber is mixed with a polyamide fiber in view of the fact that both the polyamide and the cellulose acetate are dyeable with acid dyes.
- the anionic dyestuffs suitable for use in connection with the instant invention are all dyestulfs which have an anionic group.
- Exemplary of such dyestuffs are the acid dyes, direct dyes, metal complex dyes, mordant dyes, water-soluble reactive dyes, metal complex dyes of the dispersed type, and the like.
- the use of an acid dye brings about a maximum effect and it is preferred that such a dye have a small number of water soluble groups in its dye molecule. Normally, a. dye having one to two water soluble groups gives an excellent effect.
- the instant invention may be employed by any of the conventional techniques such as dipping, padding or printing wherein the dyestulf is contacted with a textile in any form such as a staple yarn, fabric form, and the like.
- the conditions for dyeing are varied depending upon the class of textiles employed therefor, and, further the dyeing technique utilized.
- modified polyester fiber In the event modified polyester fiber is to be dyed, about 1l00% O.W.F. of the aforesaid compound is added to the dye bath and the dyeing is generally carried out at a temperature above approximately 100 C. and preferably, at a temperature of from about 110 to about 130 C. until the intended depth of color phase is obtained.
- the dyeing is generally carried out at a temperature above approximately 100 C. and preferably, at a temperature of from about 110 to about 130 C. until the intended depth of color phase is obtained.
- from about 1l00% O.W.F. of the above-noted compound is added to the dye bath and dyeing is carried out at a temperature of from about 80 to about 120 C. It is noted, that preferably the temperature is as high as possible so long as no adverse effects incurred thereby.
- the process of the instant invention may be further enhanced by employing conventional carriers as dyeing acceleratingagents.
- suitable carriers are phenolic compounds such as oand p-phenylphenol, the chlorobenzene compounds such as monochlorobenzene, o-dichlorobenzene, and trichlorobenzene, the benzoic acid compounds such as benzoic acid and salicylic acid, naphthalene compounds such as methyl naphthalene, and the like.
- those which are water-soluble may be added to the dye bath as an aqueous solution whereas those which are water-insoluble are added in the form of a dispersion or an emulsion.
- a non-ionic surfactant is also preferably employed in connection with the process of the instant invention in an amount suitable therefor.
- the nonionic dyestuff is generally employed as a leveling agent so as to thoroughly disperse the dye and prevent said dye from turning tarry, thus, enhancing the ultimate dyeing.
- Such surfactants are those which are commonly employed as dispersing agents and include for example, polyethylene glycol type surfactants such as polyethylene glycol alkylamine, polyethylene glycol alkyl ethers and polyethylene glycol aliphatic acid esters, and the ether or ester type surfactants having polyhydric alcohols as their hydrophilic group, such as sorbitan aliphatic acid esters and aliphatic acid monoglycerides.
- the fibers which have been dyed according to the invention method are, after dyeing, subjected to thorough soaping and, if necessary, to reduction clearing, and the dyeing is fully colorfast after these post treatments.
- the water-soluble or water-dispersible dye forms a complex with the aforesaid compound to become less insoluble in water and at thesame time becomes compatible with and have affinity for the hydrophobic fiber, with the consequence that this compound diffuses into the interior of the fiber owing to the elevated temperature and, at times, the action of the carrier to elfect the adsorption of the dye.
- the balance between the size of the complex of the dye and the compound and its compatibility and afiinity relative of the hydrophobic fiber becomes an important factor in determining the amount of dye adsorption.
- the intended results cannot be obtained only by making dyes water insoluble. The intended results can be only obtained when the specific compounds prescribed by this invention are used.
- the dye product obtained was subjected to washing thoroughly with water and soaping with a solution containing 1 gram of soap at 60 C. for 20 minutes.
- the dye product obtained exhibited a bright red shade and the adsorption ratio of dye was 85 EXAMPLE 2
- Example 1 When Example 1 was repeated except that a compound of the formula was used instead of the cationic compound, used in said example, a product dyed a deep bright red shade was obtained.
- EXAMPLE 3 A 1:1 type metal complex dyestufi Neolan Black WA (0.11. Acid Black 52, 0.1. No. 15711) having the formula: Chromium complex derived from 10 grams of a modified polyethylene terephthalate fiber (dye uptake about 85% as determined by the aforesaid J IS method) were dipped in a dye bath of the fore going composition prepared by adding 6 grams of the above-noted dyestutf and 10 grams of polyoxyethylene laurel ether which served as a dye-dispersing agent to 10 liters of water and grams of a-methyl naphthalene as a carrier.
- EXAMPLE 4 A dye bath comprising the following was prepared: Suminol Fast Red B of Example 5 (CI. Actd Red 6)-4% O.W.F. n-Tributylbenzyl ammonium chloride-4% O.W.F. Nonionic surfactant of Example 11 g./liter Goods to liquor ratio1 :50
- the dyeing was conducted at 130 C. for 90 minutes subsequent to which the temperature was gradually lowered and the dye product removed therefrom. Subsequent to removal the dye product was washed thoroughly with water and accordingly to the customary technique and subjected to soaping with a solution containing 1 g./liter of soap at 80 C. for minutes. After drying the dye product it was found to have a bright deep red shade.
- Example 8 The procedure of Example 3 was repeated utilizing in lieu of the dyestuff therein a 1:2 type metal complex dyestufi Neolan Red B (C.I. Acid Red 201, CI. No. 18761) having the structure:
- EXAMPLE 6 Instead of the dye used in Example 3, 0.6 g. (6%) of a mordant dye (C.I. No. 14645, C.I. Mordant Black 11) med a: 4?
- a dye dispersing agent serving as a dye dispersing agent.
- 1 g. (10%) of a cation compound of n-tributylbenzyl ammonium chloride and a carrier of emulsified a methyl naphthalene were further added in this solution whereby a dye liquor was made.
- This dye liquor was charged in the dye bath of a high pressure dyeing apparatus and water was added to adjust a goods-to-liquor ratio 1:50. The total amount of the dye liquor was kept to 500 cc.
- Example 8 The procedure of Example 7 was repeated with the exception that a triacetate fiber was used in lieu of a diacetate fiber. The dyeing was carried out at a temperature of 120 C. and the product dyed a deep blue shade was obtained.
- EXAMPLE 10 A polyacrylonitrile staple fiber was dyed for 60 minutes at 110 C. with the use of a dye bath of the composition indicated below, and a deep red dyeing was obtained.
- EXAMPLE 11 A polyacrylonitrile staple fiber was dyed for 60 minutes at 100 C. with the use of a dye bath of the composition indicated below, and a deep yellow dyeing was obtained.
- EXAMPLE 12 A crepe de Chine diacetate fabric was dipped in a bath having the following composition:
- Nonionic surfactant of the formula:
- EXAMPLE 13 A crepe de Chine diacetate fabric was printed using a paste having the following composition:
- Z is a group selected from benzyl, naphthyl; substituted beuzyl, wherein the substituent is selected from alkyl of 1 to 4 carbon atoms, alkoxy of 1 to 4 carbon atoms, and halogen, and substituted naphthyl, wherein the substituent is selected from alkyl of 1 to 4 carbon atoms, alkoxy of 1 to 4 carbon atoms, and halogen; and X is selected from the group consisting of halogen atom and lower alkyl sulfonic acid residue.
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Abstract
IN THE DYEING OF HYDROPHOBIC FIBERS SUCH AS POLYVINYL CHLORIDE FIBER, POLYACYLONITRILE FIBER, MODIFIED POLYESTER FIBER AND CELLULOSE ACETATE FIBER WITH AN ANIONIC DYESTUFF, A METHOD OF FURTHER ENHANCING THE DYEABILITY OF THOSE OF THE SAID FIBERS WHICH HAVE IN THEMSELVES A DYEING SITE FOR AN ANIONIC DYESTUFF AND OF MAKING DYEABLE THOSE OF THE SAID FIBERS WHICH HAVE HITHERTO HAD NO DEYING SITE FOR AN ANIONIC DYESTUFF BY THE CONJOINT USE OF A COMPOUND OF THE FOLLOWING FORMULA:
R1,R2: LOWER ALKYL OR LOWER ALLYL, Z: BENZYL OR NAPHTHYL (MAY BE SUBSTITUTED), A: BUTYL, OR PHENYL (MAY SUBSTITUTED), X: HALOGEN OR LOWER ALKYL SULFONIC ACID RESIDUE.
A-N(+)(-R1)(-R2)-Z X(-)
R1,R2: LOWER ALKYL OR LOWER ALLYL, Z: BENZYL OR NAPHTHYL (MAY BE SUBSTITUTED), A: BUTYL, OR PHENYL (MAY SUBSTITUTED), X: HALOGEN OR LOWER ALKYL SULFONIC ACID RESIDUE.
A-N(+)(-R1)(-R2)-Z X(-)
Description
United States Patent ABSTRACT OF THE DISCLOSURE In the dyeing of hydrophobic fibers such as polyvinyl chloride fiber, polyacrylonitrile fiber, modified polyester fiber and cellulose acetate fiber with an anionic dyestuff, a method of further enhancing the dyeability of those of the said fibers which have in themselves a dyeing site for an anionic dyestuif and of making dyeable those of the said fibers which have hitherto had no dyeing site for an anionic dyestuif by the conjoint use of a compound of the following formula:
1 G3 [A-N-z ]X R R lower alkyl or lower allyl,
Z: benzyl or naphthyl (may be substituted),
A: butyl, or phenyl (may be substituted),
X: halogen or lower alkyl sulfonic acid residue.
This application is a continuation-in-part of application Ser. No. 609,309, filed Jan. 16, 1967, now abandoned.
The instant invention is directed to a method of dyeing polyvinyl chloride, polyacrylonitrile, modified polyester or cellulose acetate fibers with anionic dyestuffs. In particular, the instant invention is directed to a method of dye ing the above-noted fibers with anionic dyestuffs in the presence of at least one compound having the general wherein R and R are groups selected from the class consisting of lower alkyl and lower allyl substituents having from about 1 to about 4 carbon atoms, Z is selected from the class consisting of benzyl, naphthyl, substituted benzyl, substituted naphthyl substituents, A is selected from the class consisting of butyl, phenyl and substituted phenyl substituents and X is selected from the group consisting of halogen atoms and lower alkyl sulfonic acid residues.
Numerous techniques of dyeing polyvinyl chloride fiber are well known in the art. Exemplary of such techniques are dyeing methods which comprise preparing an insoluble complex with an acid dye and a cationic surface active agent and subsequently, dyeing with said complex. It is noted, however, that the previously known techniques have been unsatisfactory in providing dyeings of relatively deep shades. Therefore, a primary object of the instant invention is to provide a dyeing method by which fibers may be fully dyed to a satisfactorily deep shade.
Yet another object of the instant invention is to provide a dyeing technique by which polyvinyl chloride fibers may be satisfactorily dyed to a deep shade.
A still further object of the instant invention is to provide a dyeing technique whereby numerous other textile materials may be satisfactorily dyed to a relatively deep shade.
Polyacrylonitrile fiber is normally dyed with cationic dyestuffs. However, when such cationic dyestuffs are employed and, further, when one desires to expand the colors which may be utilized, and, further, eliminate the difficulties in dyeing of mixed spun products. The use of an acid dye is gen'erally considered preferable. Therefore, a still further object of the instant invention is to provide a dyeing process which easily facilitates the expansion of colors which may be dyed in connection with polyacrylonitrile fiber and mixed spun products.
A still further object of the instant invention is to provide a dyeing process which is particularly well suited for use in connection with mixed spun products in which one of the fibers is wool.
Polyester fiber has conventionally been dyed by the use of dispersed and/or azoic dyestuffs. However, such polyester fiber which has been so treated has not been found to be completely satisfactory inasmuch as the dyestuffs employed and the reaction of said dyestuff with the polyester fiber does not result in a dyed substrate having a desired degree of brightness. That is to say, that when such dispersed and/ or azoic dyestuffs were employed the brightness of the dyeings was inferior to that of an acetate fiber dyed with a dispersed dye, a nylon fiber dyed with acid dyes, and/or acrylic fiber dyed with a cationic dye.
Furthermore, such polyester fiber dyed with dispersed and azoic dyestuffs were also unsatisfactory in connection with its color fastness to sublimation. It is also known in the art to treat modified polyester fibers with acid dyes which is made possible by the introduction of active sites for the acid dyestuffs into the fiber material. Such techniques have, however, been unsuccessful to date. It is, therefore, a further object of the instant invention to provide a dyeing technique by which one can dye modified polyester fibers in bright shades and, further, which technique also provides a dyeing which has improved color fastness to sublimation.
Cellulose acetate fiber has also been dyed with dispersed dyestuffs in a manner similar to that employed with polyester fibers described above. It is noted, however, that there are numerous drawbacks associated with such dyeings such as a lack of brightness in the dyed product and the like. Therefore, a still further object of the instant invention is to provide a dyeing technique which is useful in connection with cellulosic acetate fiber which technique may be utilized to provide extremely bright shades and, further, to facilitate the dyeing of such fibers.
These and other objects of the instant invention will become more evident from the following more detailed description thereof.
It has been found that the foregoing objects of the instant invention may be achieved by dyeing polyvinyl chloride, polyacrylonitrile, modified polyester and cellulose acetate fibers with an anionic dyestuff in the presence of at least one compound having the general formula:
wherein R and R are groups selected from the class consisting of lower alkyl group and lower allyl group, having l-4 carbon atoms. Z is a group selected from the class consisting of benzyl group and naphthyl group, Z may have a substituent, A is a group selected from the class consisting of butyl group and phenyl group, said phenyl 3 group may have a substituent, and X is selected from the group consisting of halogen atom and lower alkyl sulfonic acid residue.
Techniques for depositing anionic dyestuffs on hydrophobic fibers possessing substantially no sites for said dyestuffs have been known heretofore. One such method comprises making a substantially water insoluble complex by conjoint use of a cationic surfactant with an anionic dyestutf such as acid dyes or direct dyestuffs so as to effect the dye adsorption. Such techniques, however, have not been suitable to produce satisfactory dyeings especially when applied to polyvinyl chloride, polyacrylonitrile, modified polyester and cellulose acetate fibers, i.e., the fibers subject to the process of the instant invention, even though said fibers are similarly hydrophobic. It has, therefore, quite unexpectedly been found that the abovenoted fibers may be dyed by the process of the instant invention wherein an anionic dyestuff is employed in combination with the above-noted compounds so as to effect the dyeing of said fibers.
The process of the instant invention, as noted above, comprises the conjoint use of the compound represented by Formula I in combination with an anionic dyestuff. It has been found that by use of such compounds it is possible to dye fibers which have hitherto been undyeable and/ or which have been scarcely dyeable by anionic dyestuffs.
Although the details of the theory of the method of the present invention are not clear, it is believed that the water-soluble or water-dispersible dye forms a complex with the aforesaid compound to become less insoluble in water and at the same time before compatible with and have afiinity for the hydrophobic fiber, with the consequence that this compound diffuses into the interior of the fiber owing to the elevated temperature and, at times, the action of the carrier to effect the adsorption of the dye. Hence, the balance between the size of the complex of the dye and the compound and its compatibility and afiinity relative of the hydrophobic fiber becomes an important factor in determining the amount of dye adsorption. Thus, the intended results cannot be obtained only by making dyes water insoluble. The intended results can be only obtained when the specific compounds as prescribed by this invention are used. Exemplary of the compounds represented by Formula I are the following:
butyldialkylbenzyl ammonium salt butyldialkylnaphthyl ammonium salt butyldiallylbenzyl ammonium salt butyldiallylnaphthyl ammonium salt tributylbenzyl ammonium salt tributylnaphthyl ammonium salt phenyldimethylbenzyl ammonium salt phenyldialkylbenzyl ammonium salt phenyldialkylnaphthyl ammonium salt tolydialkylbenzyl ammonium salt tolyldialkylnaphthyl ammonium salt It is to be noted, that the above compounds are merely representative of those encompassed by Formula I set forth above. In this connection, it is noted that said compounds may also contain a substituted phenyl, benzyl or naphthyl group wherein said grouping is substituted by an alkyl such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, and the like, an alkoxy substituent such as methoxy, ethoxy, propoxy, butoxyx and the like, a halogen substituent such as chlorine, bromine, iodine and the like or numerous other substituents.
When dyeing polyvinyl chloride fiber it is noted that prefarbly one employs a butyldialkylbenzyl ammonium salt or a trinaphthyl ammonium salt. More specifically, the preferred salts for use in connection with polyvinyl chloride are the tri-n-butylbenzyl ammonium salt or the tributyl-2,3-dichlorobenzyl ammonium salt which have been found to provide superior results. When dyeing poly- 4 acrylonitrile fiber, preferably one employs tributylbenzyl ammonium salt, tributylnaphthyl ammonium salt, or a halo-substituted and, in particular, chlorine substituted benzyl or naphthyl derivative thereof.
In connection with modified polyester fibers, it is noted that superior dyeings are obtained especialy when one employs the preferred N-tributyl benzyl ammonium salt and/ or the tributyl naphthyl ammonium salt. When cellulose acetate fibers are the subject of the dyeings, the use of tri-N-butylbenzyl ammonium salt, the phenyl dimethylbenzyl ammonium salts, the phenyl diethyl benzyl ammonium salt, or the tolyldimethylbenzyl ammonium salt is preferred. It is noted, that one may employ mixtures of the compounds represented by Formula I and further mixtures of the preferred compounds noted above in connection with each specific fiber.
It is noted that the polyvinyl chloride fibers suitable for use in connection with the instant invention may be homopolymers, copolymers or polyvinyl chloride fibers which have after chlorinated. That is to say, that any polyvinyl chloride is suitable for use in connection herewith.
It is also noted that the subject process may be applied either to the fiber individually and/or to mixed knitted or woven fabrics comprising polyvinyl chloride either alone or in combination with other fabrics. It is noted that when the subject process is applied to a mixed spun product comprising polyvinyl chloride fiber in combination with another fiber which other fiber is preferably wool that one can advantageously dye both fibers simultaneously in one bath with the same acid dye.
In connection with the polyacrylonitrile fibers usable in the process of the instant invention, it is noted that a polyacrylonitrile which does not have a dyed site for an anionic dye is employed, which fibers are of course, well known in the art. It is also noted that the process of the instant invention may be employed in connection with mixed knitted or woven fabrics comprising the abovenoted fibers in combination with other fibers.
The modified polyester fibers employed in connection with the instant invention are those so-called readily dyeable polyester fibers. That is to say, that said modified polyester fibers are those whose dyeability by means of dispersed dyes have been improved by heat treatment at elevated temperatures and/or by the introduction of a secondary component. The terminology readily dyeable polyester fibers as employed herein is defined to mean those in which the percentage exhaustion of the dye bath as determined in accordance with JIS L 1060-1960 is above 70%. Satisfactory dyeings cannot be obtained even by the method of the instant invention in those situations wherein the percentage exhaustion of the dye bath is below the above-noted level.
The measurement of dye absorption in connection with JIS L 1060-1960 is as follows:
The specimen is washed in a -fold amount of distilled water (70 C.) for 30 minutes with stirring, followed by air drying and thorough opening of the fiber. One gram of the so standardized specimen is weighed and dyed under the following conditions:
dyestulf; Dispersol Fast Scarlet B pf (C.I. Disperse Red I)--4% O.W.F.
dispersing agent; Marseille soap-0.5 g./l.
goods to liquor ratio1 100 temperature-boiling temperature time90 minutes stirringonce per 20 seconds After completion of the dyeing and cooling to room temperature, a suitable amount of the remaining dye liquor is taken and combined with an equal amount of GP. acetone (reagent); then this acetone-water (1:1) mixture is diluted 25 times and the optical density is measured using a spectrophotometer. Next, the dye liquor before dyeing is diluted in a similar manner and is measured for its optical density. The rate of dye absorption is then obtained by the following equation, the average of three measurements rounded to whole numbers being used:
Dye absorption (percent) (1-g) X 100 where d =optical density of the dye liquor before dyeing and d=optical density of the remaining liquor after dyeing.
The cellulose acetate fibers which may be employed in connection with the instant invention include diacetate or triacetate fibers. Furthermore, the instant invention is also applicable to so-called fiber-acetylated staples. As noted above, the process of the instant invention is also suitable for use in connection with mixed knit and/or woven knit or woven fabrics of the subject fibers in combination with other fibers. It is noted that the process of the instant invention is espesially effective in the case of mixed fibers wherein a cellulose acetate fiber is mixed with a polyamide fiber in view of the fact that both the polyamide and the cellulose acetate are dyeable with acid dyes.
The anionic dyestuffs suitable for use in connection with the instant invention are all dyestulfs which have an anionic group. Exemplary of such dyestuffs are the acid dyes, direct dyes, metal complex dyes, mordant dyes, water-soluble reactive dyes, metal complex dyes of the dispersed type, and the like. Generally, the use of an acid dye brings about a maximum effect and it is preferred that such a dye have a small number of water soluble groups in its dye molecule. Normally, a. dye having one to two water soluble groups gives an excellent effect.
In practice the instant invention may be employed by any of the conventional techniques such as dipping, padding or printing wherein the dyestulf is contacted with a textile in any form such as a staple yarn, fabric form, and the like. The conditions for dyeing are varied depending upon the class of textiles employed therefor, and, further the dyeing technique utilized. For example, one may employ the dyeing conditions utilized in connection with the most popular dipping method as follows: In the case of polyvinyl chloride fiber, a compound having Formula I was added to the dye bath in an amount of from about l-l00% O.W.F. (percentage by weight based upon the material to be dyed) and the dyeing is carried out at a temperature of from about 60 to about 100 C. -In the event polyacrylonitrile fiber is to be dyed, about 1100% O.W.F. of the compound having Formula I is added to the dye bath and the dyeing is carried out at a temperature of from about 80 to 130 C.
In the event modified polyester fiber is to be dyed, about 1l00% O.W.F. of the aforesaid compound is added to the dye bath and the dyeing is generally carried out at a temperature above approximately 100 C. and preferably, at a temperature of from about 110 to about 130 C. until the intended depth of color phase is obtained. When cellulose acetate fiber is employed, from about 1l00% O.W.F. of the above-noted compound is added to the dye bath and dyeing is carried out at a temperature of from about 80 to about 120 C. It is noted, that preferably the temperature is as high as possible so long as no adverse effects incurred thereby.
It is noted that the process of the instant invention may be further enhanced by employing conventional carriers as dyeing acceleratingagents. Exemplary of such carriers are phenolic compounds such as oand p-phenylphenol, the chlorobenzene compounds such as monochlorobenzene, o-dichlorobenzene, and trichlorobenzene, the benzoic acid compounds such as benzoic acid and salicylic acid, naphthalene compounds such as methyl naphthalene, and the like.
Of the above carriers, it is noted that those which are water-soluble may be added to the dye bath as an aqueous solution whereas those which are water-insoluble are added in the form of a dispersion or an emulsion.
A non-ionic surfactant is also preferably employed in connection with the process of the instant invention in an amount suitable therefor. The nonionic dyestuff is generally employed as a leveling agent so as to thoroughly disperse the dye and prevent said dye from turning tarry, thus, enhancing the ultimate dyeing. Such surfactants are those which are commonly employed as dispersing agents and include for example, polyethylene glycol type surfactants such as polyethylene glycol alkylamine, polyethylene glycol alkyl ethers and polyethylene glycol aliphatic acid esters, and the ether or ester type surfactants having polyhydric alcohols as their hydrophilic group, such as sorbitan aliphatic acid esters and aliphatic acid monoglycerides.
The fibers which have been dyed according to the invention method are, after dyeing, subjected to thorough soaping and, if necessary, to reduction clearing, and the dyeing is fully colorfast after these post treatments.
It is noted that one of the advantages of the subject dyeing process is that the conjoint use of an anionic dyestulf and the cationic compound specified by Formula I above, it has been found possible to dye the aforementioned fibers which have hitherto been undyeable or unsatisfactorily dyeable.
Although the details of the theory of the invention method are not clear, it is believed that the water-soluble or water-dispersible dye forms a complex with the aforesaid compound to become less insoluble in water and at thesame time becomes compatible with and have affinity for the hydrophobic fiber, with the consequence that this compound diffuses into the interior of the fiber owing to the elevated temperature and, at times, the action of the carrier to elfect the adsorption of the dye. Hence, the balance between the size of the complex of the dye and the compound and its compatibility and afiinity relative of the hydrophobic fiber becomes an important factor in determining the amount of dye adsorption. Thus, the intended results cannot be obtained only by making dyes water insoluble. The intended results can be only obtained when the specific compounds prescribed by this invention are used.
The instant invention will now be illustrated by the following more detailed examples thereof. It is to be noted, however, that the instant invention is not deemed as being limited thereto.
EXAMPLE 1 Suminol Fast Red B (C.I. Acid Red 6, C.I. No. 14680) 2% O.W.F.
0.04 gram of the above-noted acid dye and 0.2 gram of the condensation product of nonylphenol and ethylene oxide were dissolved in cc. of Water and 0.4 gram of a carrier of emulsified methylnaphthylene added thereto. Subsequent to said addition, 0.1 gram of the above-noted cationic compound was added to the solution and the solution charged into a 500 cc. beaker and controlled to have 200 cc. of total liquid amounts so as to provide a goods to liquor ratio of 1:100. 2 grams of spun fiber of polyvinyl chloride fiber were dipped in the dye liquor at 40 C. and the temperature Was gradually elevated for 30 minutes. The dyeing was conducted for 60 minutes at 100 C. The dye product obtained was subjected to washing thoroughly with water and soaping with a solution containing 1 gram of soap at 60 C. for 20 minutes. The dye product obtained exhibited a bright red shade and the adsorption ratio of dye was 85 EXAMPLE 2 When Example 1 was repeated except that a compound of the formula was used instead of the cationic compound, used in said example, a product dyed a deep bright red shade was obtained.
EXAMPLE 3 A 1:1 type metal complex dyestufi Neolan Black WA (0.11. Acid Black 52, 0.1. No. 15711) having the formula: Chromium complex derived from 10 grams of a modified polyethylene terephthalate fiber (dye uptake about 85% as determined by the aforesaid J IS method) were dipped in a dye bath of the fore going composition prepared by adding 6 grams of the above-noted dyestutf and 10 grams of polyoxyethylene laurel ether which served as a dye-dispersing agent to 10 liters of water and grams of a-methyl naphthalene as a carrier. To this solution, 5 grams of ni-tributyl benzyl ammonium chloride were added and the solution was charged into a dye bath at normal atmospheric pressure, followed by the addition of water to the dye bath so as to adjust the goods to liquor ratio to 1:50. A polyvinyl staple fiber was dipped in the liquor and dyed for 90 minutes at 120 C. to obtain a product dyed a bright deep blue shade.
EXAMPLE 4 A dye bath comprising the following was prepared: Suminol Fast Red B of Example 5 (CI. Actd Red 6)-4% O.W.F. n-Tributylbenzyl ammonium chloride-4% O.W.F. Nonionic surfactant of Example 11 g./liter Goods to liquor ratio1 :50
0.4 gram of the above-noted acid dye and 0.5 gram of the non-ionic surfactant which served as a dye dispersing agent were dissolved in 200 cc. of water and 0.4 gram of the above-noted cationic compound added thereto to make up a dye liquor. The dye liquor was then charged into the bath with a high atmospheric pressure dyeing apparatus followed by the addition of Water to the bath so as to adjust the liquor ratio to 1:50. The total amount of dye liquor was kept to 500 cc. Subsequent to dipping 10 grams of modified polyester fiber having 87% of the dye adsorption ratio which was measured according to the JIS noted above the bath of the high atmospheric dyeing apparatus was tightly closed and the temperature was gradually elevated to 130 C. for 40 minutes. The dyeing was conducted at 130 C. for 90 minutes subsequent to which the temperature was gradually lowered and the dye product removed therefrom. Subsequent to removal the dye product was washed thoroughly with water and accordingly to the customary technique and subjected to soaping with a solution containing 1 g./liter of soap at 80 C. for minutes. After drying the dye product it was found to have a bright deep red shade.
8 EXAMPLE 5 The procedure of Example 3 was repeated utilizing in lieu of the dyestuff therein a 1:2 type metal complex dyestufi Neolan Red B (C.I. Acid Red 201, CI. No. 18761) having the structure:
was employed. The resultant product was found to have been dyed a red shade.
EXAMPLE 6 Instead of the dye used in Example 3, 0.6 g. (6%) of a mordant dye (C.I. No. 14645, C.I. Mordant Black 11) med a: 4?
was dissolved in 200 cc. of water together with 0.5 g. of a non-ionic surfactant (chief constituent;
serving as a dye dispersing agent. 1 g. (10%) of a cation compound of n-tributylbenzyl ammonium chloride and a carrier of emulsified a methyl naphthalene were further added in this solution whereby a dye liquor was made. This dye liquor was charged in the dye bath of a high pressure dyeing apparatus and water was added to adjust a goods-to-liquor ratio 1:50. The total amount of the dye liquor was kept to 500 cc.
After dipping 10 g. of modified polyester fibers having of the dye absorption ratio measured in accordance with the 115 in the dye liquor of above-described composition, the dye bath of the high pressure dipping apparatus was tightly closed and the temperature was gradually elevated at 130 C. for 40 minutes. The dyeing was conducted at 130 C. for minutes and thereafter, the temperature was gradually lowered. The dyed product was then taken out and subjected to washing with Water.
2.5 g. of a methyl naphthalene carrier and 0.5 g. of a potassium dichromate were dissolved in 500 cc. of water and a solution of chromic acid which was adjusted to maintain the pH 3 with sulfuric acid, was charged in the said dye bath of the dyeing apparatus. The said dyed product washed with water was dipped in this solution of chromic acid. The temperature was elevated to C. and thereafter the chrome treatment was conducted for 40 minutes. After the completion of the chrome treatment, the temperature was gradually lowered and the dyed product (black) was taken out. In a solution of 1 g. each of a hydrosulfite (CHZCH:O)10H 1sHa1N (CHzCH OhoH and 21 NaOH this black dyed product was dipped and subjected to reduction clearing at 80 C. for 30 minutes whereby the dye product was dyed a deep black shade.
EXAMPLE 7 Kayscyl Sky Blue R (0.1. Acid Blue 62, C.I.No. 62045) having the formula:
ll 0 1 1E011 11TH 3% O.W.F.
S OINa CH CH CH! CH;-- CE,
n-Tributylbenzyl ammonium chloride O.W.F.
2.5 O.W.F. CnHwo cmcmomn Goods to liquor ratio EXAMPLE 8 The procedure of Example 7 was repeated with the exception that a triacetate fiber was used in lieu of a diacetate fiber. The dyeing was carried out at a temperature of 120 C. and the product dyed a deep blue shade was obtained.
EXAMPLE 9 Suminol Fast Red of Example 1 (Cl. Acid Red 6, Cl.
No. 14680)--3% O.W.F.
Phenyldimethylbenzylammonium chloride9% O.W.F.
Goods to liquor ratio--1:50
EXAMPLE 10 A polyacrylonitrile staple fiber was dyed for 60 minutes at 110 C. with the use of a dye bath of the composition indicated below, and a deep red dyeing was obtained.
Suminol Fast Red of Example 1 (Cl. Acid Red 6, Cl.
No. 14680)-2% O.W.F.
Condensation product of 1 mol of laurylalcohol and 20 mols of ethylene oxide3% O.W.F.
n-Tributylbenzyl ammonium chloride10% O.W.F.
Goods to liquor ratio-1:100
EXAMPLE 11 A polyacrylonitrile staple fiber was dyed for 60 minutes at 100 C. with the use of a dye bath of the composition indicated below, and a deep yellow dyeing was obtained.
EXAMPLE 12 A crepe de Chine diacetate fabric was dipped in a bath having the following composition:
KayacylSky Blue R of Example 20 (0.1. Acid Blue 62, 3% O.W.F.
0.1. No. 62045). Di-butyl, methyl benzyl ammonium metho sulphate 04H; 5 %O.W.F. C4Hr-IG-CHF CH3 S 04" Nonionic surfactant of the formula:
CoHn-O (C2H4O) 20H 3% O 'WFl Liquor ratio 1:30.
Subsequently, the temperature was gradually elevated, and a bright deep blue shade was obtained by carrying out the dyeing for minutes at 90 C .The color fastnesses, especially fastness to wetting, of the dyed product obtained were very excellent to a degree that they could not be effected by disperse dyes.
EXAMPLE 13 A crepe de Chine diacetate fabric was printed using a paste having the following composition:
Percent Kayaeyl Sky Blue R (0.1. Acid Blue 62, 0.1. No. 62045) 3 Methyl, allyl, butyl benzyl ammonium metho sulfate LEE; 6 C4Hp-IiI-CHQ on, s o,- CHrCH=CHz Thiodiethylene glycol 2 Tackifler containing 12% locust bean gum 70 Water 19 The printed fabric was dried, steamed for 40 minutes at C., and then washed with water. A dyeing of a deep shade was obtained.
What is claimed is:
1. A method of dyeing a textile fiber selected from the group consisting of polyvinyl chloride fiber, polyacrylonitrile fiber lacking a dye site for an anionic dye, modified, readily dyeable polyester fiber in which the percentage exhaustion of the dye as determined by 118 L 1060-1960 is above 70% and cellulose acetate fiber which comprises dyeing said fiber with an anionic dyestuff in the presence of at least one compound of the general formula wherein R and R are selected from the group consisting of lower alkyl substituents and lower allyl substituents having from 1 to 4 carbon atoms, Z is selected from the group consisting of benzyl, naphthyl, substituted benzyl, wherein the substituent is selected from alkyl of 1 to 4 Supramine Yellow R (0.1. Acid Yellow 25, 0.1. No. 18835) having the formula:
3% O.W.F.
O.W.F. 3% O.W.F. 1:50.
carbon atoms, alkoxy of 1 to 4 carbon atoms, and halogen, and substituted naphthyl, wherein the substituent is selected from alkyl of 1 to 4 carbon atoms, alkoxy of 1 to 4 carbon atoms, and halogen, and X is selected from the group consisting of halogen atom and lower alkyl sulfonic acid residue.
2. A method of dyeing a textile fiber selected from the group consisting of polyvinyl chloride fiber, polyacrylonitrile fiber, modified, readily dyeable polyester fiber in which the percentage exhaustion of the dye as determined by JIS L 1060-1960 is above 70% and cellulose acetate fiber, which comprises dyeing said fiber with an anionic dyestuff in the presence of at least one compound of the general formula:
wherein Z is a group selected from benzyl, naphthyl; substituted beuzyl, wherein the substituent is selected from alkyl of 1 to 4 carbon atoms, alkoxy of 1 to 4 carbon atoms, and halogen, and substituted naphthyl, wherein the substituent is selected from alkyl of 1 to 4 carbon atoms, alkoxy of 1 to 4 carbon atoms, and halogen; and X is selected from the group consisting of halogen atom and lower alkyl sulfonic acid residue.
References Cited UNITED STATES PATENTS 2,492,394 12/ 1949 Olpin et al 856 2,094,082 9/1937 Rendell et a1. 85 2,828,180 3/1958 Sertorio 862 2,676,987 4/1954 Lewis et al. 260567.6 3,660,008 5/1972 Kissa 821 A OTHER REFERENCES I IS L 1060, 1960 (Method of Dye Absorption Measurement), pp. 1, 2, 3, 15.
GEORGE F. LESMES, Primary Examiner 20 P. C. IVES, Assistant Examiner US. Cl. X.R.
821 B, 172, 162 B, 177 AB, 84; 260567.6 M
UNITEL') STATES P 'rrN'r OFFICE CERTiFI-CATE OF (IQRRE TiON Patent NO, 3,700,399 v Dated October 24, 1972 Inventor-( Itis certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
D elete the formula in Claim 2 and insert therefor:
w I 4 9 T a C4H9 N z X 6 Signed and sealed this 10th day of April 1973 QSEAL) Attest:
EDWARD M.PLETCHER,JR. ROBERT GOTTSCHALK Atte sting Officer 7 Commissioner of Patents
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP41003552A JPS5021595B1 (en) | 1966-01-22 | 1966-01-22 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3700399A true US3700399A (en) | 1972-10-24 |
Family
ID=11560570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US28121A Expired - Lifetime US3700399A (en) | 1966-01-22 | 1970-04-13 | Method of dyeing textile fibers with an anionic dyestuff in the presence of a quaternary ammonium salt |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US3700399A (en) |
| JP (1) | JPS5021595B1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3879170A (en) * | 1971-12-23 | 1975-04-22 | Rhone Poulenc Textile | Method of acid dyeing polyester fibers |
| US3987097A (en) * | 1971-03-15 | 1976-10-19 | Sandoz Ltd. | Quaternary ammonium halides |
| US4025300A (en) * | 1974-01-17 | 1977-05-24 | Rhone-Poulenc-Textile | Process of dyeing articles made from polyesteramines |
| US4098821A (en) * | 1976-10-18 | 1978-07-04 | The Dow Chemical Company | Quaternary ammonium phenates containing a (3-chloro-2-propenyl) group |
| US4369041A (en) * | 1980-05-12 | 1983-01-18 | Vyzkumny Ustav Zuslechtovaci | Technique for dyeing and printing of textiles with quaternary ammonium compound |
| WO2002009543A1 (en) * | 2000-07-31 | 2002-02-07 | Kaneka Corporation | Method of dyeing artificial hair |
| RU2429321C1 (en) * | 2010-03-09 | 2011-09-20 | Государственное образовательное учреждение высшего профессионального образования "Санкт-Петербургский государственный университет технологии и дизайна" | Composition to dye textile materials from polyester fibres |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7140070B2 (en) * | 2019-07-24 | 2022-09-21 | 日東紡績株式会社 | Mixed dyed fabric and its manufacturing method |
-
1966
- 1966-01-22 JP JP41003552A patent/JPS5021595B1/ja active Pending
-
1970
- 1970-04-13 US US28121A patent/US3700399A/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3987097A (en) * | 1971-03-15 | 1976-10-19 | Sandoz Ltd. | Quaternary ammonium halides |
| US3879170A (en) * | 1971-12-23 | 1975-04-22 | Rhone Poulenc Textile | Method of acid dyeing polyester fibers |
| US4025300A (en) * | 1974-01-17 | 1977-05-24 | Rhone-Poulenc-Textile | Process of dyeing articles made from polyesteramines |
| US4098821A (en) * | 1976-10-18 | 1978-07-04 | The Dow Chemical Company | Quaternary ammonium phenates containing a (3-chloro-2-propenyl) group |
| US4369041A (en) * | 1980-05-12 | 1983-01-18 | Vyzkumny Ustav Zuslechtovaci | Technique for dyeing and printing of textiles with quaternary ammonium compound |
| WO2002009543A1 (en) * | 2000-07-31 | 2002-02-07 | Kaneka Corporation | Method of dyeing artificial hair |
| US20030154564A1 (en) * | 2000-07-31 | 2003-08-21 | Hiroyuki Nakashima | Method of dyeing artificial hair |
| US7018421B2 (en) * | 2000-07-31 | 2006-03-28 | Kaneka Corporation | Process for dyeing synthetic hair |
| KR100758682B1 (en) * | 2000-07-31 | 2007-09-13 | 가부시키가이샤 가네카 | How to dye artificial hair |
| RU2429321C1 (en) * | 2010-03-09 | 2011-09-20 | Государственное образовательное учреждение высшего профессионального образования "Санкт-Петербургский государственный университет технологии и дизайна" | Composition to dye textile materials from polyester fibres |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5021595B1 (en) | 1975-07-24 |
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