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US3700157A - Apparatus for feeding strip-like material to a processing apparatus - Google Patents

Apparatus for feeding strip-like material to a processing apparatus Download PDF

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US3700157A
US3700157A US151339A US3700157DA US3700157A US 3700157 A US3700157 A US 3700157A US 151339 A US151339 A US 151339A US 3700157D A US3700157D A US 3700157DA US 3700157 A US3700157 A US 3700157A
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Prior art keywords
strip
mill
uncoiler
coil
coils
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US151339A
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Charles Storer Shumaker
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United Engineering and Foundry Co
United Engineering Inc
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United Engineering and Foundry Co
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Assigned to PITTSBURGH NATIONAL BANK reassignment PITTSBURGH NATIONAL BANK SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: WEAN UNITED, INC., A CORP.OF OH
Assigned to PITTSBURGH NATIONAL BANK reassignment PITTSBURGH NATIONAL BANK SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: WEAN UNITED, INC., A CORP. OH.
Assigned to WEAN UNITED, INC. reassignment WEAN UNITED, INC. RELEASED BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). TO RELEASE SECURTIY DOCUMENT RECORDED AT REEL, FRAME 4792/307 RECORDED FEB. 26, 1987 Assignors: PITTSBURGH NATIONAL BANK
Assigned to UNITED ENGINEERING ROLLING MILLS, INC. reassignment UNITED ENGINEERING ROLLING MILLS, INC. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: WEAN INCORPORATED
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/24Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
    • B21C47/247Joining wire or band ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0085Joining ends of material to continuous strip, bar or sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/34Feeding or guiding devices not specially adapted to a particular type of apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C49/00Devices for temporarily accumulating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B41/00Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters

Definitions

  • a pair of retractable shelves 32 which allow the strip to be conveyed from a coil preparatory station to the shelves 15, it being understood at this time that the upper pinch roll of the pinch roll unit 21 will have been raised by the cylinder 22.
  • a transferable three-roll strip bender 33 On the entry side of the shelves 32 there is provided a transferable three-roll strip bender 33, the driving means for these rolls being shown in FIG. 2 and identified as 34.
  • a transferable three-roll bender 35 Directly across from the bender 33 there is a similar three-roll bender 35, its drive also being shown in FIG. 2 and identified as 36.
  • a first uncoiler arranged at the entry side of said mill and in line with said mill

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)
  • Metal Rolling (AREA)

Abstract

This disclosure relates in one form to a method of and apparatus for feeding coils of metallic strip to a rolling mill or similar strip processing device in a manner that the device can be either operated continuously, e.g., it need not be stopped to receive succeeding coils to be processed, or intermittently, e.g., it requires interruption of the device to receive separate coils to be processed. This combined operation is accomplished by providing two uncoilers, one of which feeds strip in a direction away from the mill to a strip accumulator. The second uncoiler is arranged to uncoil coils towards the mill when separate coils are to be rolled by the mill, but when the mill is to be operated to roll the coils continuously, the second uncoiler functions as part of a tension unit.

Description

[72] Inventor:
United States Patent Shumaker APPARATUS FOR FEEDING STRIP- LlKE MATERIAL TO A PROCESSING APPARATUS Charles Storer I Glenshaw, Pa.
Shumaker,
[73] Assignee: United Engineering and Foundry Company, Pittsburgh, Pa.
22 Filed: June9, 1971 21 Appl.No.: 151,339
[30] Foreign Application Priority Data I July 13, 1970 Great Britain...,.'.....33,842/70 [52] U.S. Cl. ..228/5, 226/109, 226/118, 228/4, 228/47, 270/52 [51] Int. Cl. ..B23k H20 [58] Field of Search .....228/ 4, 5, 6.5, 44, 47; 270/52, 270/43, 44,; 10, 11; 226/109, 1 18; 219/82; 242/58, 58.l,58.4,58.5
[56] References Cited UNITED STATES PATENTS 2,219,049 10/1940 McArthur ..228/4 3,024,157 3/1962 Beerli ..242/58.l X
[451 Oct. 24, 1972 3,057,056 10/1962 Foley et al. ..228/4 X 3,286,342 11/1966 Seeloff et a1 ..228/5 X 3,618,839 11/1971 Kawasoko ..226/118 Primary Examiner-Robert D. Baldwin Assistant Examiner-Richard Bernard Lazarus Attorney-Henry C. Westin [57] ABSTRACT This disclosure relates in one form to a method of and apparatus for feeding coils of metallic strip to a rolling mill or similar strip processing device in a manner that the device can be either operated continuously, e.g., it need not be stopped to receive succeeding coils to be processed, or intermittently, e.g., it requires interruption of the device to receive separate coils to be processed.
This combined operation is accomplished by providing two uncoilers, one of which feeds strip in a direction away from the-mill to a strip accumulator. The second uncoiler is arranged to uncoil coils towards the mill when separate coils are to be rolled by the mill, but when the mill is to be operated to roll the coils continuously, the second uncoiler functions as part of a tension unit.
7 Claims, 8 Drawing Figures 7 7/& 70 69 u ea 7/ 72 CONT/M0005 C 0/1. FEfD/NG PATENTED 24 I973 3,700,157
sum 2 OF 6 PATENTEDnm 24 I972 SHEET 5 [IF 6 W IL my ATTORNEV.
PATENTEDumzmsn snmsnre ATTORNEY.
APPARATUS FOR FEEDING STRIP-LIKE MATERIAL TO A PROCESSING APPARATUS In the operation of a rolling mill and, more particularly, a cold tandem mill for wide strip, the ultimate aim for many years from a production standpoint has been to find an acceptable procedure and arrangement that would permit strip to be fed continuously to the mill. This aim, in part, has not been realized because of the problems of perfecting a reliable strip joiner, such as a welder, to join the coils together. An equally difficult problem has been in devising a method and apparatus that would efficiently and economically handle the coils at the rate required for a high-speed cold mill and in a manner that would not require an inordinate amount of space, considering the fact that sufficient strip must be accumulated to permit the preparation and welding of each succeeding coil. This latter problem became even more difficult in view of the requirement that the equipment also accommodates the individual feeding of coils to the mill. This requirement is brought about by the fact that some mills are called upon to roll short coils of relatively thick strip which are best rolled individually.
The present invention relates to the second aforesaid problem and solves it by providing a method and apparatus for continually feeding coils of strip to a rolling mill or like device requiring a minimum amount of equipment and space and, while not so limited, in the circumstances where individual coils are to be fed to the mill, providing an arrangement where existing equipment may be used for this operation.
More particularly, the present invention provides a method of continuously feeding strip to a rolling mill comprising the steps of uncoiling a first coil in a direction away from the mill to a strip joiner-arranged in line with the mill; uncoiling all but the trailing end portion of the first coil in a strip accumulator arranged on the side of the joiner furthest from the mill and in line with said mill; uncoiling a second coil in a direction away from the mill to the strip joiner; joining the leading end of said second coil to the trailing end of the first coil; passing the remaining portion of said first coil and all but the trailing end of said second coil to said strip accumulator; storing a minimum amount of strip in said accumulator to allow a succeeding coil to be uncoiled and joined to the second coil while strip is fed to said mill in an uninterrupted manner; and, lastly, feeding the leading end of said first coil to said mill for rolling.
The invention still further provides an apparatus for continually feeding strip to a rolling mill comprising a first uncoiler arranged in front of the mill and in line therewith for uncoiling separate coils in a direction towards the mill; a second uncoiler arranged in line with said mill for uncoiling coils in a direction away from said mill; a strip accumulator arranged on the side of said second uncoiler opposite said mill and in line with said mill; a strip joiner arranged between said accumulator and said second uncoiler for receiving strip uncoiled from said second uncoiler and welding the ends together, a tension roll removably mounted on said first uncoiler when strip is being fed to said mill from said accumulator; a second tension roller arranged to cooperate with said removable tension roller to impose tension on the strip being fed to said mill from said accumulator, said accumulator including means for storing a minimum amount of strip to allow succeeding coils to be uncoiled and joined without interrupting the feeding of the strip to said mill.
The invention further provides a tension bridle uncoiler unit arranged in line with said mill between the mill and the first uncoiler; means for causing the strip to pass from a strip receiving means to said tension bridle uncoiler unit, said unit including means for rotatably supporting a first tension roller; means for rotatably supporting a second tension roller, said two tension rollers constructed and arranged to subject the strip to a back tension immediately prior to its passage to the mill; means for supporting said second tension roller including means for uncoiling a coil of strip to the mill in the direction of the mill; a coil carrying car; means for moving said car from a coil receiving station to each of said uncoilers for uncoiling thereby.
The invention still further provides an apparatus for continually feeding strip to a rolling mill comprising a first uncoiler arranged in front of the mill and in line with the mill for uncoiling a first coil in a direction away from said mill; a strip accumulator arranged on the side of said uncoiler opposite said mill and in line with said mill; a second strip uncoiler arranged in line with said mill between said first uncoiler and said accumulator; a strip joiner arranged between said second uncoiler and said strip accumulator for receiving strip uncoiled by said first and second uncoilers; means for receiving strip from said strip accumulator and feeding the strip to said mill in a continuous uninterrupted manner, said strip accumulator including means for storing a minimum amount of strip to allow succeeding coils to be uncoiled and joined without interrupting the feeding of the strip to said mill.
These features, along with other features and advantages of the invention, will be better appreciated when the following description is read along with the accompanying drawings, of which;
FIGS. 1a and 1b are composite elevational views of the equipment for carrying out one form of the present invention; I
FIG. 2 is a plan view of a portion of the equipment illustrated in FIG. la;
FIG. 3 is an elevational view of a portion of the equipment illustrated in FIG. 1a illustrating the use of the equipment for feeding separate coils to the mill;
FIGS. 4a and 4b are composite elevational views of a second embodiment of the present invention;
FIG. 40 is a plan view of the conveyor arrangement for bringing coils to the uncoilers illustrated in FIG. 4a; and
FIG. 5 is a still further embodiment of the present invention illustrating in elevation only the uncoiling and strip preparation equipment.
In referring to the embodiment of the present invention as illustrated in FIGS. 1a, lb and 2, the invention will be described starting from the rolling mill appearing in FIGS. la and 2 proceeding from the left to the right of the drawings. Those skilled in the art will recognize that the various components making up the arrangement of equipment are generally well known in the art and, for this reason, it is deemed unnecessary to describe, in many cases, the specific designs of the equipment. As one views the equipment in the figures, there is illustrated a four-high rolling mill l0 comprising backup rolls l1 and cooperating work rolls 12. The arrow in FIG. 1a indicates the direction of travel of the material through the mill so that on the entry side there is provided in the customary manner a roller leveller 13 that straightens the leading end of the strip entering the mill.
Proceeding away from the mill, as one views FIG. In, there is arranged next a snip shear l4 along with a pair of holding shelves 15 which include a piston cylinder operated hold-down arm 16. As shown in FIG. 2, the shelves are adapted to be retracted away from the edges of the strip so that the strip falls down to the pass line where it is guided by the vertical rollers 18 that form part of the shelf unit. On the entry side of the holding shelves there is arranged a pinch roll unit 21 which has a cylinder 22 to raise and lower the upper roll of the pinch roll unit.
Below the pinch roll unit 21 there is arranged a combination uncoiler-tension bridle unit illustrated best in FIG. la where its use as a tension bridle is shown, whereas,-in FIG. 3 the unit is shown used in the conventional way as an uncoiler. The combined tension bridle and uncoiler comprise a cantilever-mounted rotatable collapsible reel 23 which is adapted to either support a coil, as shown in FIG. 3, or an exchangeable wheel 24, as shown in FIG. 1a. A coil or the wheel supported by the reel 23 is driven by a drive 25 shown in FIG. 2. It will be noted that the wheel 24 actually forms the large roller of the tension bridle unit, the smaller roller 26 being mounted on the same horizontal axis and cooperating with a still smaller roller 27. The smaller roller 26 is driven in relationship to the driven wheel 24 so as to subject the strip passing in a serpentine manner around the two rollers to a back tension which is required for both rolling and proper feeding of the continuous strip to the mill 10. Directly below the roller 27, there is provided a series of vertically arranged spaced-apart rollers 28 which receive the strip from a free-looping station 29, the station including opposed nondriven guide rolls 30.
Referring now to the equipment located above the reel 23 that makes up the first uncoiler station, there is provided a pair of retractable shelves 32 which allow the strip to be conveyed from a coil preparatory station to the shelves 15, it being understood at this time that the upper pinch roll of the pinch roll unit 21 will have been raised by the cylinder 22. On the entry side of the shelves 32 there is provided a transferable three-roll strip bender 33, the driving means for these rolls being shown in FIG. 2 and identified as 34. Directly across from the bender 33 there is a similar three-roll bender 35, its drive also being shown in FIG. 2 and identified as 36. In FIG. 2 the bender 33 is shown retracted, which is the position the bender assumes to allow a coil to be transferred to the reels, whereas the bender 35 is shown in the position the bender assumes during the preparation of the strip. As shown in FIG. 1a, a coil is adapted to be brought into the space between the benders 33 and 35 by a coil car 37 which includes a piston cylinder assembly 38 and a platform 39 including driven rolls 42 which support the coil.
Coils, as noted in comparing FIG. la with FIG. 3, are adapted to be positioned on the coil car 37 so that their convolutions are either paid off in a direction away from the mill 10 or in a direction towards the mill. The
coils may be brought to the coil car 37 in a number of different ways, in which connection FIG. 2 illustrates one preferred arrangement. In this regard, there is illustrated a conveyor. 43 that runs parallel to the pass line of the mill l0 and which brings coils from a position towards the right to a position towards the left as one views FIG. -2. Once they are positioned in front of the coil car 37, they are lifted from the conveyor 43 by a ram 44 driven by a motor 45 which carries the coils from the conveyor to the car 37. After this, the cylinder 38 of the car will be operated to lift the coil free from the ram 44 allowing the ram to be retracted by operating the motor 45.
Referring again to FIG. 1a, it will be noted that the coil car 37 is provided with spaced-apart wheels 46 which are received in rails 47 and which allow the car to be moved between the first uncoiler, e.g., in a direction towards the left of the drawing, and to. a second uncoiler, e.g., in a direction towards the right of the drawing. This second uncoiler 49 is mounted in the same horizontal plane with the first uncoiler 23 and consists of identical machines having a retractable collapsible payoff reel 52 which, as shown in FIG. 2, includes a drive 53. To mount the coils on the payoff reel 52, as in the case of the reel 23, the reel is allowed to retract transversely of the pass line. of the mill and, for this reason, it is supportedon a sliding base 54 and retracted over the base by piston cylinder assemblies It may be well to indicate here some of the practical parameters of the carbon steel coils that are to be fed to the mill. With reference first to the'coils that are fed continuously to the mill, the strip width may range between 28 and 80 inches having a thickness range of 0.060 to. 0.100,and the coils will have a 72 -inch OD minimum and a 24 -inch ID. The coils that are fed directly to the mill will be made up of strip having a thickness range of 0.100 to 0.250 and an OD of 30 to 1 10 inches.
Directly above the second uncoiler, there is provided a retractable holding shelf assembly 56, similar to the units 15 and 32, which consists of a pair of holding shelves 57 arranged below a vertical guide roll assembly-58 and a cylinder-operated strip hold-down unit 62. The shelves 57 are adapted to receive strip issuing from the three-roll straightener unit 35. As in the case of the shelves 15 and 32, the shelves 57 are also adapted to be retracted transversely by piston cylinder assemblies 63 so as to allow the strip to fall down into the guide unit 58 for feeding to the pinch roll unit 64 arranged at the delivery side of the shelves 56. This pinch roll unit is similar to the pinch roll unit 21 and consists of a cylinder 65 for raising the top roll. FIG. 2 alone shows the drive 66 for the pinch roll unit.
Immediately following the pinch roll unit 64, there is a leveller unit 67. Between the leveller unit 67 and an up-cut shear 68, there is a vertical guide roll assembly 69. The unit 67 and the shear 68 are employed to prepare the front end of the coils for a welder 70. It will be noted, however, that between the welder 70 and shear 68 there is provided a pinch roll unit 71 having a piston cylinder assembly 71a for raising its top roll to bring it into contact with the strip for driving the strip towards the welder 70. Between the pinch roll unit 71 there is a second vertical guide roll assembly 72 immediately adjacent the welder 70. While there are various forms of welders that can be employed, one of the preferred forms is a flash welder which would include a draw-type flash trimmer and a comer notcher, which are well known in the industry, a good illustration being found in US. Pat. No. 3,249,732 which issued to J. H. Cooper et al. on May 3, 1966.
Leaving now FIG. 1a and FIG. 2 and looking at FIG. 1b, which is a continuation of FIG. 1a, it will be noted that following the welder 70 is the aforesaid notcher 73 which, as noted in the Cooper patent, has the function of removing any sharp corners between the two welded strips that may be present after welding. The strip, upon leaving the notcher 73 is delivered to the first of two similar tension units 74 that form part of the strip accumulator 75. In FIG. lb, there is shown what is referred to in the industry as a vertical tower-type strip accumulator. It will be appreciated, however, as indicated in FIG. 4b, that other types of accumulators may be employed. US. Pat. No. 3,386,638 which issued to W. A. Turner on June 4, 1968 is another illustration of a well-known type of vertical looping strip accumulator. As shown in FIG. 1b, the accumulator essentially consists of an upper row of rollers 76 that are nondriven and which consist of a number of similar rollers mounted in the same place over which the strip to be accumulated is caused to partly encircle and cooperate with a similar set of rollers 77 that are movable in a vertical direction from the lower full line position to the phantom line position, which is the feeding position of the rollers 77. In the figure it will be seen that the rollers 77 are shown in their lowered position, which is the position they will assume in storing the maximum amount of strip.
The size of the accumulator, of course, is a function of the time necessary to prepare the succeeding coils and weld them without requiring the mill to slow down or stop. Accordingly, it may vary depending on the speed and other factors of a given mill and the technique and type and arrangement of equipment. The accumulator illustrated in FIG. 1a is adapted to store up to 3,000 feet of strip which, at a mill speed of 5,000 feet per minute and anentry speed of 1,000 feet per minute, will give approximately 3 minutes of time for joining succeeding strips and refilling the accumulator without causing interruption, but with normal acceleration and deceleration of the mill.
Returning now to FIG. 1b, after the first tension unit 74, the strip is advanced to a pair of guide rollers 79 and, from there, to the first stationary rollers 76 from which point it takes a serpentine path around the respective rollers 76 and 77 until it issues from the accumulator 75 and is received by the second tension unit 74. The rolls of the units 74 are differentially driven so as to provide a controlled tension on the strip while passing through the accumulator. Returning now to FIG. la, the strip is shown issuing from the accumulator 75 where it is received by a third tension bridle unit 82 and delivered to the first of the two guide rolls 30 of the free-looping station 29.
In briefly explaining the operation of the equipment discussed in FIGS. 1a and lb and FIG. 2, which is the equipment employed when feeding strip to the mill in a continuous uninterrupted manner, coils are brought from the conveyor 43 to the coil car 37 in a direction so that, upon rotation by the rolls 42 of the car 37, the strip is paid off by the rolls 42 in a direction towards the welder and opposite that of the mill. Let it be assumed at this point that a coil is in the process of being uncoiled from the second uncoiler 52 so that a second coil carried by the car 37 is fed through the straightener unit 35 and to the holding shelf 56, after which the unit 35 is retracted. As soon as the first coil has been paid off the reel 52 and stored in the accumulator 75, its trailing end is held in the welder while the leading end of the second coil carried by the car 37 is allowed to drop down into the guide unit 58, and the car is advanced in the direction of the uncoiler 52 to bring the coil into a position so that, when the reel 52 is caused to move transversely by the cylinder 55, it will engage the center of the coil, thereby allowing the coil to be lifted from the car 37 on operation of the cylinder 38 of the car. After this happens, thereel 52 is rotated to advance the strip through the pinch 7 roll 64, the straightener unit 67 and into the snip shear 68 where its front end is cropped off. The leading end of the second coil is then brought to the welder 70 and welded to the trailing end of the previous coil.
Let it also be assumed that, in view of the length of the coils, the first coil has not been fed to the mill. In this event, upon welding the second coil, the payoff reel 52 is operated at its maximum speed to feed all but the trailing end of strip to the accumulator 75. When sufficient strip is stored in the accumulator to allow the mill 10 to be operated in a continuous uninterrupted way, the strip will be fed out of the accumulator to the mill and succeeding coils will be joined to each other in the manner just described. As the strip issues from the tension bridle 82, it passes around the tension wheel 24 rotatably driven and supported by the reel 23, as previously described.
As noted previously, there is some coil stock that it is desirable to roll as individual coils, in which regard the arrangement shown in FIG. 3 is employed. As shown, the wheel 24 has been removed from the reel 23 and the strip has been brought to the coil car 37 with its convolutions, extending so that, when rotated by the rolls 42 of the coil car, it is spent off in a direction towards the mill. Assuming that the mill now has received a coil which is being unwound by the reel 23, the leading end of the second coil is passed into the straightening unit 33 and onto the shelves 32 and held there for the complete unwinding of the first coil, during which time the unit 33 is retracted. Once this happens, the shelves 32 are retracted to allow the strip to drop down into the guide unit 18 and the pinch roll 22 is brought into place to urge the strip into the mill 10. Should the next order of coils involve coils of the type that are advantageous to roll continuously, all that needs to be done is to place the wheel 24 back on the payoff reel 23, and the equipment is made ready for the continuous operation.
Referring now to the second embodiment of the present invention as illustrated in FIGS. 4a, 4b, and 4c, this embodiment differs from the previous one only in the manner in which the coil is stored, the manner in which the coils are brought to the coil car and, lastly, in that the first uncoiler is used strictly as an uncoiler and a separate tension bridle is employed to impose a back tension on the strip immediately prior to its entry into the mill. It will be noted that, aside from these differences, the equipment is similar to what was discussed with respect to the earlier embodiment. For this reason, various operations will not be given a second time.
Starting with the mill 85, there is provided a snip shear 86 followed by a pinch roll 87 which receives strip from a first uncoiler in the form of a. payoff reel 88. Above the payoff reel 88, there is provided a vertical strip guide unit 89 which is followed by two retractable three-roll benders 92 and 93 being separated by a distance to allow the positioning of a coil therebetween, as illustrated in FIG. 4a. Between the three-roll benders 92 and 93, there is arranged a coil car. 95 having a cylinder 96 which allows two driven rollers 97 to support and raise a coil vertically. The car is advanced to the left and right by a piston cylinder assembly 98 over rails 99. In this manner, the coil may be brought to the payoff reel 88 arranged closest to the mill, or to a second payoff reel 102 arranged away from the mill and adapted to uncoil strip in a direction away from the mill. Above the payoff reel 102, there is provided a vertical strip entry guide unit 103 which receives strip from a three-roll bender 93. Following the unit 103 there is a pinch roll 104 followed by a leveller unit 105 which delivers strip to a shear 106. On either side of the shear 106 there are vertical strip guiding units 107 and 108. Following the unit 108 is a welder 109 from which continuous strip is delivered to a horizontal type accumulator 111 after it passes through a guide unit 112 arranged between the accumulator 111 and the welder 109.
The accumulator 111 includes the first of two tension bridles 113 above the first of which there are arranged a number of in-line vertically disposed rolls 114 around which strip is adapted to be wound and accumulated within the accumulator 111. A second series of rolls 115 of the accumulator are carried on movable cars 116, the car being connected to cables 117 which, in turn, are connected to winches 118, the winches being provided with a control torque in the customary manner. It is noted that the cars 116 are adapted to move in a horizontal direction towards the rolls 114 and, through this movement, a minimum to maximum amount of strip is stored in the accumulator 1 11. At the exit side of the accumulator 111, there is provided the second tension unit 113, the drives of the two units 113 being controlled so as to control the tension on the strip in the accumulator. The strip is delivered to a tension unit 119 arranged adjacent the mill 85 shown in FIG. 4a, after which the strip is entered into the mill.
Turning now to FIG. 4c which illustrates the conveyor system for bringing the coils to the car 95, in this regard a conveyor 120 is arranged at the drive side of the mill 85 and advances the coils in the direction of the coil car 95, the coils being arranged on the conveyor so that, when received by the car, their convolutions will be in the proper relationship with respect to the direction in which they are supposed to be unwound. That is to say, if they are to be unwound as individual coils, the convolutions will run in a counterclockwise direction, and, if they are to be unwound as continuous coils, they will be unwound in a clockwise direction. The coils are removed from the conveyor 120 by a traveling horn 121 mounted on the operating side of the mill and moved over parallel tracks 122 by a piston. cylinder assembly 123. Once the horn 121 has brought a coil to a position over the coil car, the cylinder 96 of the car is operated to lift the coil, thus allowing the hom 121 to be retracted.
Corning now to the last embodiment of the present invention, which is illustrated in FIG. 5, this arrangement is designed to feed continuous coils to the mill and makes no provision for feeding the coils separately. In this regard, the rolling mill has not been shown, nor the welder or accumulator, these elements being arranged in the same positions illustrated in the previous two embodiments. As shown in FIG. 5, there is provided a conveyor 125 which brings coils on a platform 126 to the uncoiling station which consists of two retractable payoff reels 127 and 128. Each reel is serviced by an elevator 129 which includes I a piston cylinder assembly 131 by which the coils are taken from the conveyor 125 and placed in a proper axial position for reception by the payoff reels, which, as noted previously, are movable ina transverse direction. The coils, as shown in FIG. 5, are uncoiled in a direction away from the mill and for each reel 127 and 128 there is provided a pinch roll unit 132 followed by a leveller 133, after which there is a shear 134 followed by individual pinch roll units 135.
The two strips assume a common pass line and are fed through a guide 136 to the second shear 137. FIG. 5 also illustrates the tension bridle 138 similar to the bridle 119 shown in FIG. 4a. The operation of the arrangement of FIG. 5 and the various steps of its method are similar to what has been previously described with respect to the earlier embodiments as to coils being fed continuously to the mill.
In accordance with the provisions of the patent statutes, I have explained the principle and operation of my invention and have illustrated and described what I consider to represent the best embodiment thereof.
I claim:
1. In an apparatus for continuously feeding strip to a rolling mill, comprising:
a first uncoiler arranged at the entry side of said mill and in line with said mill,
a second uncoiler arranged at the entry side of said mill in line with said mill at a distance further away from said mill than said first uncoiler,
a strip accumulator arranged on the side of said second uncoiler opposite said mill and in line with said mill,
a strip joiner arranged between said second uncoiler and said strip accumulator for receiving strip from said first and second uncoilers,
said accumulator including means for storing a predetermined amount of strip before the strip is paid out to said mill sufficient to permit the mill to be operated in a continuous manner while succeeding coils are uncoiled and joined together, and
means for feeding the strip from said accumulator to said mill.
2. In an apparatus according to claim 1, including a combination tension bridle and third uncoiler arranged in line with the mill between the mill and said first uncoiler,
means for causing the strip to be directed from said strip feeding means to said combined tension bridie and third uncoiler,
said combined tension bridle and third uncoiler including means for selectively rotatably supporting a first tension roller and a coil, 7
means for driving said supporting means in which,
when used as a tension bridle, the first tension roller operates to subject the strip to a back tension and, when operated to uncoil a coil, the coil is unwound in the direction of the mill,
said first uncoiler comprising a coil carrying car, and
means for moving said car from a coil receiving position to each of said second and third uncoilers.
3. In an apparatus according to claim 2 wherein said second and third uncoilers include payoff reels and separate means for retracting said reels away from said in-line relationship with said mill,
means for moving said car to a position in front of said reels when said reels are retracted so that said reels can be caused to support coils.
4. In an apparatus according to claim 2 including conveyor means arranged on the drive side of said mill for bringing coils to said car and means for transferring coils from said conveyor means to said car.
5. In an apparatus according to claim 2 wherein said strip directing means is constructed and arranged to cause said strip to pass to said third uncoiler in a noninterfering manner with reference to said coil receiving position of said car, and
means for allowing a free loop to be formed in said strip passing from said strip directing means to said third uncoiler when employed as a tension means and wherein said loop is formed directly beneath said third uncoiler. 6. In an apparatus according to claim 2 including: separate coil preparing means, one arranged to receive strip from a coil uncoiled by said car, when in said coil receiving position, in the direction of said mill, and the other arranged'to receive strip from a coil uncoiled by said car, when in said coil receiving position, in the direction of said accumulater. 7. In an apparatus according to claim 6 including: separate means for retracting said coil preparing means to permit partially uncoiled coils to be transferred by said car to said second and third uncoilers.

Claims (7)

1. In an apparatus for continuously feeding strip to a rolling mill, comprising: a first uncoiler arranged at the entry side of said mill and in line with said mill, a second uncoiler arranged at the entry side of said mill in line with said mill at a distance further away from said mill than said first uncoiler, a strip accumulator arranged on the side of said second uncoiler opposite said mill and in line with said mill, a strip joiner arranged between said second uncoiler and said strip accumulator for receiving strip from said first and second uncoilers, said accumulator including means for storing a predetermined amount of strip before the strip is paid out to said mill sufficient to permit the mill to be operated in a continuous manner while succeeding coils are uncoiled and joined together, and means for feeding the strip from said accumulator to said mill.
2. In an apparatus according to claim 1, including a combination tension bridle and third uncoiler arranged in line with the mill between the mill and said first uncoiler, means for causing the strip to be directed from said strip feeding means to said combined tension bridle and third uncoiler, said combined tension bridle and third uncoiler including means for selectively rotatably supporting a first tension roller and a coil, means for driving said supporting means in which, when used as a tension bridle, the first tension roller operates to subject the strip to a back tension and, when operated to uncoil a coil, the coil is unwound in the direction of the mill, said first uncoiler comprising a coil carrying car, and means for moving said car from a coil receiving position to each of said second and third uncoilers.
3. In an apparatus according to claim 2 wherein said second and third uncoilers include payoff reels and separate means for retracting said reels away from said in-line relationship with said mill, means for moving said car to a position in front of said reels when said reels are retracted so that said reels can be caused to support coils.
4. In an apparatus according to claim 2 including conveyor means arranged on the drive side of said mill for bringing coils to said car and means for transferring coils from said conveyor means to said car.
5. In an apparatus according to claim 2 wherein said strip directing means is constructed and arranged to cause said strip to pass to said third uncoiler in a noninterfering manner with reference to said coil receiving position of said car, and means for allowing a free loop to be formed in said strip passing from said strip directing means to said third uncoiler when employed as a tension means and wherein said loop is formed directly beneath said third uncoiler.
6. In an apparatus according to claim 2 including: separate coil preparing means, one arranged to receive strip from a coil uncoiled by said car, when in said coil receiving position, in the direction of said mill, and the other arranged to receive strip from a coil uncoiled by said car, when in said coil receiving position, in the direction of said accumulator.
7. In an apparatus according to claim 6 including: separate means for retracting said coil preparing means to permit partially uncoiled coils to be transferred by said car to said second and third uncoilers.
US151339A 1970-07-13 1971-06-09 Apparatus for feeding strip-like material to a processing apparatus Expired - Lifetime US3700157A (en)

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JP (1) JPS518633B1 (en)
CA (1) CA944193A (en)
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Cited By (8)

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Publication number Priority date Publication date Assignee Title
US4552299A (en) * 1982-09-22 1985-11-12 Tadeusz Sendzimir Intermediate accumulating system in processing strip material
US4842178A (en) * 1986-10-28 1989-06-27 Blug Bergwerk und Walzwerk GmbH Band storage system for moving bands
US5219113A (en) * 1991-07-26 1993-06-15 Bwg Berwerk-Und Walzwerk-Maschinenbau Gmbh Method and arrangement for stretch bending of metal strip
US6491209B1 (en) * 1997-12-13 2002-12-10 Harrison Saw And Tool Limited Continuous band manufacture
US6612477B2 (en) * 2001-07-23 2003-09-02 Mitsubishi Denki Kabushiki Kaisha Strip joining apparatus
US20070246596A1 (en) * 2006-04-25 2007-10-25 Hwb, Inc. Uncoiler apparatus and method for uncoiling wound sheet metal webs
US20080149688A1 (en) * 2006-12-21 2008-06-26 Goenka B K System and method for forming a continuous strip/plate from a plurality of strips/plates and for forming a pipe from the continuous strip/plate
CN112588837A (en) * 2020-11-27 2021-04-02 日照宝华新材料有限公司 System and method for automatically identifying pressing-down of roll box of scale breaking withdrawal and straightening machine

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JPS5687509U (en) * 1979-12-05 1981-07-13
JPS6028887B2 (en) * 1980-04-11 1985-07-08 新日本製鐵株式会社 Continuous cold rolling annealing equipment
JPS5855112A (en) * 1981-09-29 1983-04-01 Mitsubishi Electric Corp Controller for driving of plural loopers
SE462146B (en) * 1984-06-28 1990-05-14 Brach Reiner Import Export PROCEDURE AND DEVICE FOR DIRECTION OF HOT BAND RINGS, SPECIFIC COILBOX RINGS

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US2219049A (en) * 1939-06-07 1940-10-22 Wean Engineering Co Inc Apparatus for joining successive strip lengths
US3057056A (en) * 1957-12-24 1962-10-09 Armco Steel Corp Method of aligning and welding coil ends
US3024157A (en) * 1958-08-22 1962-03-06 Congoleum Nairn Inc Web splicer
US3286342A (en) * 1963-02-21 1966-11-22 Taylor Winfield Corp Method and apparatus for joining strip
US3618839A (en) * 1969-01-08 1971-11-09 Nippon Kokan Kk Continuous steel strip cold-rolling mill apparatus

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4552299A (en) * 1982-09-22 1985-11-12 Tadeusz Sendzimir Intermediate accumulating system in processing strip material
US4842178A (en) * 1986-10-28 1989-06-27 Blug Bergwerk und Walzwerk GmbH Band storage system for moving bands
US5219113A (en) * 1991-07-26 1993-06-15 Bwg Berwerk-Und Walzwerk-Maschinenbau Gmbh Method and arrangement for stretch bending of metal strip
US6491209B1 (en) * 1997-12-13 2002-12-10 Harrison Saw And Tool Limited Continuous band manufacture
US6612477B2 (en) * 2001-07-23 2003-09-02 Mitsubishi Denki Kabushiki Kaisha Strip joining apparatus
US20070246596A1 (en) * 2006-04-25 2007-10-25 Hwb, Inc. Uncoiler apparatus and method for uncoiling wound sheet metal webs
US20080149688A1 (en) * 2006-12-21 2008-06-26 Goenka B K System and method for forming a continuous strip/plate from a plurality of strips/plates and for forming a pipe from the continuous strip/plate
US7757928B2 (en) * 2006-12-21 2010-07-20 Welspun Gujarat Stahl Rohren, Ltd. System and method for forming a continuous strip/plate from a plurality of strips/plates and for forming a pipe from the continuous strip/plate
CN112588837A (en) * 2020-11-27 2021-04-02 日照宝华新材料有限公司 System and method for automatically identifying pressing-down of roll box of scale breaking withdrawal and straightening machine

Also Published As

Publication number Publication date
FR2098371B1 (en) 1974-10-31
ES393228A1 (en) 1974-09-16
GB1348377A (en) 1974-03-13
CA944193A (en) 1974-03-26
FR2098371A1 (en) 1972-03-10
DE2133420A1 (en) 1972-01-27
JPS518633B1 (en) 1976-03-18

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