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US3620369A - Sugar cane dry-cleaning plant - Google Patents

Sugar cane dry-cleaning plant Download PDF

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US3620369A
US3620369A US791243A US3620369DA US3620369A US 3620369 A US3620369 A US 3620369A US 791243 A US791243 A US 791243A US 3620369D A US3620369D A US 3620369DA US 3620369 A US3620369 A US 3620369A
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cane
conveyor
trash
drum
intake
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US791243A
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Albert C Steen
John W Steen
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J & L Engineering Co Inc
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J & L Engineering Co Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets

Definitions

  • the plant includes a cane introducing area comprising multiple conveyors which move the field harvested cane through cutters and leveiers for segmentizing the cane and directing the cane to a cross conveyor which moves the cane into either [56] References Cited of a pair of adjacent cleaning units comprising vacuum ex- UNITED STATES PATENTS haust systems for drawing loose trash from the cane, and a pair 131,771 10/1872 Moore 209/298 X of tumbler drums for effecting a further shaking or removal of 842,439 [/1907 Wilson 209/241 trash from the cane. The drums terminate in communication 2,126,672 8/1938 Smith et al.
  • the instant invention is generally concerned with the handling of harvested sugar cane, and more particularly relates to a plant which receives the cane and subjects the cane to various segmentinng and cleaning operations so as to discharge a cleaned product ready for further processing, for example the milling of syrup,
  • the plant uses a series of conveyors for receiving the initially introduced cane and moving the cane through cutting saws and a levelling unit for segmentizing and levelling the cane in preparation for an automatic movement of the cane through the actual cleaning portion of the plant.
  • the segmentized cane is divided for movement through either of two separate cleaning units which include suction apparatus and elongated cane tumbling drums having, at the discharge ends thereof, mesh walls through which the trash loosened by the tumbling is discharged as the cane moves therethrough for reception on a transversely moving conveyor which ultimately discharges the cleaned cane.
  • FIG. 1 is a top plan view of the cleaning plant of the instant invention
  • FIG. 2 is an elevational view of the plant from the discharge side thereof with the discharge conveyor removed;
  • FIG. 3 is an enlarged elevational view taken from the left hand side ofFlG. 1;
  • FIG. 4 is a schematic perspective of the various operating units of the plant
  • FIG. 5 is an enlarged cross-sectional view taken substantially on a plane passing along line 5-5 in FIG. 2;
  • FIG. 6 is an enlarged cross-sectional view taken substantially on a plane passing along line 6--6 in FIG. 5;
  • FIG. 7 is an enlarged cross-sectional view taken substantially along a plane passing along line 77 in FIG. 5;
  • F IG. 8 is a perspective detail of one of the toothed tumbling blades within the tumblers or tumbling drums;
  • FIG. 9 is a cross-sectional detail through the levelling apparatus taken substantially on a plane passing along line 9-9 in FIG. 1;
  • FIG. 10 is an enlarged cross-sectional detail taken substantially on a plane passing along line l0--- 10 in FIG. 1 and illustrating the cane segmentizing means;
  • F i0. 11 is an enlarged perspective view illustrating a portion of the cane introducing apparatus
  • FIG. 12 is a perspective view of the discharge end of the plant.
  • FIG. 13 is an enlarged transverse cross-sectional view taken substantially on a plane passing along line 13-13 in FIG. 12.
  • reference numeral 20 is used to generally indicate the cane introducing area which initially receives the cane brought from the field in suitable truck or tractor drawn trailers 22.
  • the cane as a first step, is moved from the trailer 22 to a conveyor-type feeder table 24 by an appropriate unloading crane 26 positioned to one side of the feeder table in a location so as to easily swing between the trailer 22 and the feeder table 24.
  • the conveyor which constitutes the feeder table 24 is horizontally orientated and of a generally open network construction so as to constitute a positive support for the matted cane while allowing for a passage of loose trash, rocks and the like therethrough.
  • FIG. 11 in particular generally illustrates the structural framework supporting the two conveyors 24 and 28, such consisting primarily of uprights 30 with appropriate structural beams 32 extending therebetween so as to define an elevated platform which, in addition to providing support for the two conveyors 24 and 28, also mounts the power units 34 and 36 therefor, along with an elevated controlled platform 38 and access stairs 40 thereto.
  • a hydraulically operated grab 42 is provided on a pedestal supported boom 44 mounted on and controlled from the control platform 38.
  • the grab through appropriate hydraulic controls, is maneuverable so as to swing between the overlapped end portions of the feeder table conveyor 24 and the saw conveyor 28 so as to control the movement of the normally matted cane from the conveyor 24 to the conveyor 28.
  • the power units 34 and 36 associated with the two conveyors 24 and 28 will preferably be individually controlled so as to, through the appropriate chain drive, enable an individual adjustment of the motion of each conveyor relative to the other for, in conjunction with the grab 42, providing a positive control of the movement of the cane.
  • a saw unit 46 consisting of a plurality of toothed cane-cutting blades 48 affixed to a common shaft 50.
  • the shaft 50 is rotatably mounted on the structural framework through appropriate bearing blocks 52 and is power driven by either one or two end located motors or power plants 54 engaged with an end of the shaft 50" by means of an appropriate drive chain or belt 56.
  • the blades 48 As will possible be best appreciated from FIG. 10, the blades 48.”
  • the saw segmentized cane upon moving past the saw unit 46, drops to the lower end of an upwardly and forwardly
  • the inclined conveyor 58 moves the cut lengths of cane, such being normally 20 inches long, upwardly along the upper run of the conveyor 58, assisted by transversely upwardly pro jecting bars or lugs 64 which tend to grip the cane and prevent any slippage thereof on the inclined conveyor.
  • the conveyor 58 as well as the other conveyors associated with the cleaning plant can, if deemed necessary, have a l0ad-supporting deck in underlying relation to the upper conveyor run so as to assist in the support of the load of cane being moved therealong. Such decks will also normally be of an openwork construction so as to allow for the passage of trash therethrough.
  • the conveyor 58 will of course also be power driven by an appropriate power unit preferably engaged with the upper roller shaft.
  • a leveler unit 66 Mounted transversely across the upper discharge end portion of the inclined conveyor 58 is a leveler unit 66.
  • This leveler consists of an elongated rotatably mounted shaft 68 power driven by an appropriate motor 70 at one end thereof and mounting a plurality of rigid radially outwardly extending angle bars 72. These angle bars 72 are arranged in coplanar groups of four orientated from each other about the shaft 68 with a Series of such groupings being provided at longitudinally spaced points along the shaft.
  • the rotating leveler or levelling unit 66 tends to align and level the cut cane and control the flow of the cane onto the first cross conveyor 74.
  • the cross conveyor 74 extends horizontally across the discharge end of the inclined conveyor 58 in vertically spaced relation therebelow and, at approximately the inner side of the cross conveyor 58, extends upwardly at an inclination.
  • the cross conveyor 74 is housed within cane retaining sidewalls 76 and terminates, at the upper end thereof, in an elevated position in vertically spaced relation above the loading end of a substantially horizontally orientated first open network cane intake conveyor 78.
  • a vertical chute structure 80 receives the upper discharging end of the cross conveyor 74 and depends therefrom to the loading end of the intake conveyor 78 so as to guide the falling cane thereto, this chute consisting basically of laterally spaced sidewalls, Mounted transversely across the chute 80 vertically below the discharge end of the conveyor 74 is an enlarged flat valve-type flow divider 82 having a crank-type control handle 84 projecting from one side of the chute 80 for easy manual access thereto from an appropriate crosswalk 86 spanning the structure in an elevated position over the intake conveyor 78.
  • the divider 82 is manually movable between a first position within the chute 80 whereby the cane discharging and falling from the discharge end of the conveyor 74 passes vertically thereby onto the first intake conveyor 78, and a second downwardly and forwardly inclined position which directs the falling cane onto the lower or loading end of a second inclined cross conveyor 88, also housed within appropriate cane-retaining walls 90.
  • the second cross conveyor 88 carries the cane directed thereto upwardly toward the discharge end thereof which is housed within a second vertical chute 92 which in turn directs the cane discharged thereinto vertically downward onto the loading end of a second open network intake conveyor 94 in laterally spaced parallel relation to the first intake conveyor 78.
  • the flow of cane can be divided for movement through a duplicate pair of sections commencing with the intake conveyors 78 and 94 for enabling the handling of large volumes of cane while still insuring a proper subjecting of all of the cane to the specific cleaning actions to which the cane is to be subjected.
  • the forward or discharge ends of the intake conveyors 78 and 94 discharge within the loading or receiving end of a pair of enlarged elongated tumblers or tumbler drums 96.
  • each of the trash conveyors 98 includes an upper run having a first section 100 inclining upwardly and rearwardly from a forward conveyor shaft 102 located below the intake end of the corresponding tumbler drum 96 and terminating, after passing over an idler conveyor shaft 104, in a horizontal section 106 which travels rearwardly to and about a rear conveyor shaft 108 located rearward of the load receiving end of the corresponding intake conveyor 78 or 94.
  • the lower run of each of the intake conveyors 78 and 94 is supported and tensioned by a pair of idler rollers 110.
  • each of the screen-type trash conveyors 98 passes directly over the intake end 112 of an enlarged air duct 114 which is in turn communicated, through suitable ducting 116, with an enlarged vacuum head 118.
  • This vacuum head 118 is in the nature of an enlarged sealed building having a plurality of air-exhausting units or fans 120 associated therewith for producing a suction forming flow of air through the ducts 114.
  • the lower run of each of the trash conveyors 98 is engaged about a series of idler shafts 122 so as to extend about the corresponding duct 114 and enable a positioning of this duct 114 with the open intake end 112 thereof located immediately below the inclined portion 100 of the I upper run of the trash conveyor 98.
  • the disposal conveyor 124 is of course solid so as to retain the collected trash thereon and is preferably provided with crossbars which engage and effect a positive movement of the trash therealong.
  • This disposal conveyor 124 as is the case with all of the conveyors, is of course power driven.
  • the disposal conveyor 124 can consist of a plurality of chain drawn crossbars or links movable along a solid deck for pushing the gathered trash therealong into the burner 126.
  • Each of the tumblers or tumbler drums 96 is rotatably driven about the longitudinal axis thereof so as to effect a tumbling of the cane received therein from the corresponding intake conveyor 78 or 94.
  • the inner or discharge ends of the conveyors 78 and 94 will have to be supported through suitable cantilever means from a point outside of the rotating drums. This can be effected in any suitable manner such as through the provision of parallel beams projecting into the intake end of each drum 96 for rotatably mounting the inner conveyor shaft 128 between the inner ends thereof.
  • each drum includes a pair of annular tracks 130 fixed thereabout toward the intake and discharge ends thereof, each of these tracks 130 rotatably resting upon a pair of support wheels 132 laterally spaced from each other on pedestal blocks 134 so as to in effect rotatably nest the corresponding tumbler drum 96 therebetween.
  • the driving of each of the drums 96 is effected, noting FIG. 7 in particular, through a power driven drive gear 136 which drivingly meshes with an enlarged annular or ring gear 138 surrounding and fixed to the corresponding drum 96.
  • Each of the tumbler drums 96 is provided with a plurality of thin riblike helixes 140 fixed spirally to the internal wall thereof along the full length so as to effect a combined tumbling and forward movement of the cane contemplated to effectively dislodge and separate the remaining trash from the cane.
  • angular toothed units or plates 142 are affixed to the helical ribs 140 at spaced points therealong, P16. 8 being particularly significant in showing such a toothed plate 142.
  • Each of the tumbler drums 96 at the discharge end thereof, is provided with a screened or open network portion 144 through which the trash dislodged by the tumbling action of the drum 96 can be discharged immediately prior to a discharge of the cleaned cane on the clean cane conveyor 146.
  • the screened portion 144 at the discharged end of each of the tumbler drums 96 is formed by means of an annular screen 148, for example expanded metal mesh, secured to a plurality of longitudinally extending circumferentially arranged rigid angle bars 150. These bars have the inner ends thereof rigidly secured, as by welding, to the main body of the corresponding drum 96 and the outer ends thereof welded to a rigid ring 152 which defines the discharge mouth of the drum 96.
  • the clean cane conveyor 146 which receives the discharging cane from the tumbler drums 96, includes continuous sidewalls 154 which confine the cane as it is transported laterally away from the tumbler drums 96, up an incline, and
  • the outer sidewall 154 associated with the conveyor 146 includes, opposed from the discharge end of each of the tumbler drums 96, an upstanding bulkhead or blocking wall portion 158 which insures a proper positioning of the discharging cane onto the conveyor 146.
  • suitable cane-guiding wall portions 160 are provided on the inner one of the sidewalls 154 about the lower portion of the discharge mouth of each of the tumbler drums 96.
  • bundled full stalk cane with trash is brought to the plant in trailers 22 from the field.
  • the cane is then unloaded from the trailer by the unloading crane 26 and positioned on the conveyor-type feeding table 24.
  • the feed control grab 42 controls and meters the movement of the cane flow from the feeder table to the saw conveyor 28, and also operates so as to position the cane per pendicular to the saws of the saw unit 46.
  • the saw conveyor then moves the cane toward and through the saws which cut the full stalk cane into lengths of approximately inches.
  • the cane is then discharged onto the inclined conveyor 58 which conveys the cane toward the levelling unit 66 positioned across the discharge end of the inclined conveyor, this leveler controlling the flow of cane into the first cross conveyor 74.
  • the first cross conveyor 74 elevates the cane for discharge through a first vertical chute 80 within which a manually controlled divider is located so as to selectively allow the cane to fall directly through the chute 80 on a first intake conveyor 78 or laterally direct the falling cane onto an inclined cross conveyor 88 which moves such deflected care upwardly for discharge through a second vertical chute 92 onto a second intake conveyor 94.
  • the two intake conveyors convey the cane into a pair of elongated tumbler drums 96 passing over a pair of trash conveyors 98 which receive the loose trash from the overlying intake runs and against which the trash is maintained by underlying suction producing units 114.
  • the trash is moved rearwardly, by the trash conveyors, relative to the direction of movement of the intake conveyors, with the trash being discharged onto a transversely extending disposal conveyor which in turn directs the trash to a suitable disposal means such as the tepee burner 126.
  • the suction cleaned cane is then moved through the tumbler drums 96 by the action of the internal helical ribs with the cane being constantly tumbled through the rotational movement of the drums and the engagement of the ribs with the cane.
  • each of the tumbler drums 96 the loosened trash, dirt, stones and the like are discharged through screened sections 144 just prior to a discharge of the cleaned cane itself on another conveyor which directs the cleaned cane laterally away from the tumbler drums to a transport vehicle, thus completing the cycle.
  • a cane cleaning plant including at least one generally horizontal elongated tumbler drum.
  • mounting means mount ing said drum for rotation about its longitudinal axis, means for rotating said drum, said drum including inlet and outlet ends, internal rib means in said drum orientated for the tumbling of received cane upon rotation of said drum and a moving of the cane longitudinally through said drum from the inlet end thereof to the outlet end thereof, means for separating of trash shaken loose from the cane by the tumbling action of the drum, the means for separating of the trash comprising an annular screened portion adjacent the outlet end of said drum providing an apertured body through which trash will fall while the cane will be retained for discharge through the outlet end of said drum, intake means for introducing cane into the inlet end of said drum, and suction trash removal means communicating with said intake means for assisting in the extraction of trash from the cane being introduced by the intake means, said suction trash removal means comprising a screentype conveyor moving below the intake means, and suction producing means located immediately below said screen-type conveyor and producing
  • said intake means comprises a conveyor, and a disposal conveyor located toward one end of the screen-type conveyor for a reception of trash therefrom, said disposal conveyor moving received trash outwardly to a disposal area.
  • a cane cleaning plant including at least one generally horizontal elongated tumbler drum, mounting means mounting said drum for rotation about its longitudinal axis, means for rotating said drum, said drum including inlet and outlet ends, internal rib means in said drum orientated for the tumbling of received cane upon rotation of said drum and a moving of the cane longitudinally through said drum from the inlet end thereof to the outlet end thereof, means for separating of trash shaken loose from the cane by the tumbling action of the drum, intake means for introducing cane into the inlet end of said drum, and suction trash removal means communicating with said intake means for assisting in the extraction of trash from the cane being introduced by the intake means, said suction trash removal means comprising a screen-type conveyor moving below the intake means, and suction producing means located immediately below said screen-type conveyor and producing a
  • the plant of claim 4 including a second tumbler drum spaced from the first drum having both intake means and suction trash removal means associated therewith, an elongated conveyor extending outward from a first end overlying the intake means associated with the two tumbler drums for the carrying of cane thereto, and divider means positioned above the intake means and below the conveyor for selectively directing the cane to one or the other of the intake means.
  • said divider means includes a vertical chute having an enlarged divider panel therein, said divider panel being selectively movable between a first vertical position allowing a free fall of the cane thereby and a second inclined position effecting a lateral discharge of the cane for introduction on a second one of said intake means located outwardly from said chute.
  • said intake means comprises an endless open network conveyor having upper and lower runs, the lower run of said intake means conveyor moving in the same direction as said screen-type conveyor positioned therebelow with at least a portion of said lower run cooperating with the underlying screen-type conveyor so as to confine received trash thereon for a portion of the movement thereof.
  • a cable cleaning plant including an elongated tumbler drum, mounting means mounting said drum for rotation about its longitudinal axis, means for rotating said drum, said drum including inlet and outlet ends, an elongated intake conveyor projecting partially into the inlet end of said drum for the introduction of cane thereto, said intake conveyor projecting outward of the inlet end of said drum, said intake conveyor including an upper run moving into said drum and an underlying lower run moving in a reverse direction outward thereof, and suction trash removal means underlying said intake conveyor, said suction trash removal means comprising a screen-type 9.
  • the plant of claim 8 including a disposal conveyor located toward and below the outer end of the screen-type conveyor for a reception of trash therefrom, said disposal conveyor moving received trash outward to a disposal area, the lower run of the intake conveyor and the upper run of the screen-type conveyor converging generally outward toward each other whereby trash received on the upper run of the screen-type conveyor is partially confined and held thereon during the movement thereof.

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Abstract

A plant for receiving cane stalks, segmentizing the stalks and cleaning the stalks by a dry process with the trash being positively extracted from the cane and disposed of. The plant includes a cane introducing area comprising multiple conveyors which move the field harvested cane through cutters and levelers for segmentizing the cane and directing the cane to a cross conveyor which moves the cane into either of a pair of adjacent cleaning units comprising vacuum exhaust systems for drawing loose trash from the cane, and a pair of tumbler drums for effecting a further shaking or removal of trash from the cane. The drums terminate in communication with a discharge conveyor for removal of the cleaned segmetized cane. The trash removed by the vacuum system is conveyed to a burner for disposal thereof.

Description

United States Patent Albert C. Steen; John W. Steen, both of Abbeville, La. [21] Appl. No. 791,243
[72] inventors {22] Filed Jan. 15, 1969 [45] Patented Nov. 16, 1971 [73] Assignee J & L Engineering Company, Inc.
[54] SUGAR CANE DRY-CLEANING PLANT 9 Claims, 13 Drawing Figs.
Primary ExaminerF rank W. Lutter Assistant Examiner- Ralph J. Hill Au0rneysClarence A. OBrien and Harvey B. Jacobson ABSTRACT: A plant for receiving cane stalks, segmentizing the stalks and cleaning the stalks by a dry process with the trash being positively extracted from the cane and disposed of. The plant includes a cane introducing area comprising multiple conveyors which move the field harvested cane through cutters and leveiers for segmentizing the cane and directing the cane to a cross conveyor which moves the cane into either [56] References Cited of a pair of adjacent cleaning units comprising vacuum ex- UNITED STATES PATENTS haust systems for drawing loose trash from the cane, and a pair 131,771 10/1872 Moore 209/298 X of tumbler drums for effecting a further shaking or removal of 842,439 [/1907 Wilson 209/241 trash from the cane. The drums terminate in communication 2,126,672 8/1938 Smith et al. 209/21 X with a discharge conveyor for removal of the cleaned seg- 2,246,352 6/1941 Falkiner.... 209/284 X metized cane. The trash removed by the vacuum system is 2,293,228 8/1942 Tucker 209/257 X conveyed to a burner for disposal thereof.
/54 H6 a t u g I PATENTEUnnv 16 nan 3.620. 369
sum 1 OF 7 Fig./
Albert C. Sleen John W. Sfeen INVIiN'I'OKs BY Mam wawhm PATENTEDNBV 1 B 3. 620.369
sum 2 OF 7 Albert 6. Stem John W. .Sfeen Y WW 15% PATENTEuuov 1s I97l SHEET 3 BF 7 Albert C. Sieen John M. Sfeen By M M PATENTEUNUV 16 Ian SHEET 5 BF 7 Albert 6. Steam John W Sfeen INVIL'N'I'ORS PATENTEDNEW 1 3, 620. 369
sum 5 UF 7 Fig.
Alberf 6. Sfeen John W. Sfeen PAIENTEDuuv 16 ml 3 620 369 SHEET 7 UF 7 Fig. /2
Albert C. Sleen John W. Sfeen SUGAR CANE DRY-CLEANING PLANT The instant invention is generally concerned with the handling of harvested sugar cane, and more particularly relates to a plant which receives the cane and subjects the cane to various segmentinng and cleaning operations so as to discharge a cleaned product ready for further processing, for example the milling of syrup,
It is an intention of the instant invention to provide a sugar cleaning plant which handles the cane in a substantially automatic manner, moving the cane from the vehicles bringing the cane from the field through a series of operations which segmentize and clean the cane, discharging and removing the trash therefrom through both a suction action and a tumbling action, and ultimately discharging the cane into, as an example, a transport vehicle. The plant uses a series of conveyors for receiving the initially introduced cane and moving the cane through cutting saws and a levelling unit for segmentizing and levelling the cane in preparation for an automatic movement of the cane through the actual cleaning portion of the plant. The segmentized cane is divided for movement through either of two separate cleaning units which include suction apparatus and elongated cane tumbling drums having, at the discharge ends thereof, mesh walls through which the trash loosened by the tumbling is discharged as the cane moves therethrough for reception on a transversely moving conveyor which ultimately discharges the cleaned cane.
These together with other objects and advantages which will become subsequently apparent reside in the details of construction and operation as more fully hereinafter described and claimed, reference being had to the accompanying drawings forming a part hereof, wherein like numerals refer to like parts throughout, and in which:
FIG. 1 is a top plan view of the cleaning plant of the instant invention;
FIG. 2 is an elevational view of the plant from the discharge side thereof with the discharge conveyor removed;
FIG. 3 is an enlarged elevational view taken from the left hand side ofFlG. 1;
FIG. 4 is a schematic perspective of the various operating units of the plant;
FIG. 5 is an enlarged cross-sectional view taken substantially on a plane passing along line 5-5 in FIG. 2;
FIG. 6 is an enlarged cross-sectional view taken substantially on a plane passing along line 6--6 in FIG. 5;
FIG. 7 is an enlarged cross-sectional view taken substantially along a plane passing along line 77 in FIG. 5;
F IG. 8 is a perspective detail of one of the toothed tumbling blades within the tumblers or tumbling drums;
FIG. 9 is a cross-sectional detail through the levelling apparatus taken substantially on a plane passing along line 9-9 in FIG. 1;
FIG. 10 is an enlarged cross-sectional detail taken substantially on a plane passing along line l0--- 10 in FIG. 1 and illustrating the cane segmentizing means;
F i0. 11 is an enlarged perspective view illustrating a portion of the cane introducing apparatus;
FIG. 12 is a perspective view of the discharge end of the plant; and
FIG. 13 is an enlarged transverse cross-sectional view taken substantially on a plane passing along line 13-13 in FIG. 12.
Referring now more specifically to the drawings, reference numeral 20 is used to generally indicate the cane introducing area which initially receives the cane brought from the field in suitable truck or tractor drawn trailers 22. The cane, as a first step, is moved from the trailer 22 to a conveyor-type feeder table 24 by an appropriate unloading crane 26 positioned to one side of the feeder table in a location so as to easily swing between the trailer 22 and the feeder table 24. The conveyor which constitutes the feeder table 24 is horizontally orientated and of a generally open network construction so as to constitute a positive support for the matted cane while allowing for a passage of loose trash, rocks and the like therethrough. The horizontal upper run of the feeder table 24 travels forwardly, moving the cane therewith for discharge onto a second saw conveyor 28 horizontally orientated below and forward of the feeder table 24. This conveyor 28 is also of a generally open network construction so as to allow for the continued passage of loose trash therethrough. Fig. 11 in particular generally illustrates the structural framework supporting the two conveyors 24 and 28, such consisting primarily of uprights 30 with appropriate structural beams 32 extending therebetween so as to define an elevated platform which, in addition to providing support for the two conveyors 24 and 28, also mounts the power units 34 and 36 therefor, along with an elevated controlled platform 38 and access stairs 40 thereto.
A hydraulically operated grab 42 is provided on a pedestal supported boom 44 mounted on and controlled from the control platform 38. The grab, through appropriate hydraulic controls, is maneuverable so as to swing between the overlapped end portions of the feeder table conveyor 24 and the saw conveyor 28 so as to control the movement of the normally matted cane from the conveyor 24 to the conveyor 28. lncidently, the power units 34 and 36 associated with the two conveyors 24 and 28 will preferably be individually controlled so as to, through the appropriate chain drive, enable an individual adjustment of the motion of each conveyor relative to the other for, in conjunction with the grab 42, providing a positive control of the movement of the cane.
Located transversely across and immediately. above the forward or discharge end of the saw conveyor 28 is a saw unit 46 consisting of a plurality of toothed cane-cutting blades 48 affixed to a common shaft 50. The shaft 50 is rotatably mounted on the structural framework through appropriate bearing blocks 52 and is power driven by either one or two end located motors or power plants 54 engaged with an end of the shaft 50" by means of an appropriate drive chain or belt 56. As will possible be best appreciated from FIG. 10, the blades 48."
while of course clearing the saw conveyor 28, pass sufficiently close thereto so as to insure a proper cutting or segmentizing of the cane immediately prior to and as the cane is being discharged from the conveyor 28.
The saw segmentized cane, upon moving past the saw unit 46, drops to the lower end of an upwardly and forwardly The inclined conveyor 58 moves the cut lengths of cane, such being normally 20 inches long, upwardly along the upper run of the conveyor 58, assisted by transversely upwardly pro jecting bars or lugs 64 which tend to grip the cane and prevent any slippage thereof on the inclined conveyor. Incidently, the conveyor 58, as well as the other conveyors associated with the cleaning plant can, if deemed necessary, have a l0ad-supporting deck in underlying relation to the upper conveyor run so as to assist in the support of the load of cane being moved therealong. Such decks will also normally be of an openwork construction so as to allow for the passage of trash therethrough. The conveyor 58 will of course also be power driven by an appropriate power unit preferably engaged with the upper roller shaft.
Mounted transversely across the upper discharge end portion of the inclined conveyor 58 is a leveler unit 66. This leveler consists of an elongated rotatably mounted shaft 68 power driven by an appropriate motor 70 at one end thereof and mounting a plurality of rigid radially outwardly extending angle bars 72. These angle bars 72 are arranged in coplanar groups of four orientated from each other about the shaft 68 with a Series of such groupings being provided at longitudinally spaced points along the shaft. Thus, as the cane approaches the upper end of the inclined conveyor 58 the rotating leveler or levelling unit 66 tends to align and level the cut cane and control the flow of the cane onto the first cross conveyor 74.
The cross conveyor 74 extends horizontally across the discharge end of the inclined conveyor 58 in vertically spaced relation therebelow and, at approximately the inner side of the cross conveyor 58, extends upwardly at an inclination. The cross conveyor 74 is housed within cane retaining sidewalls 76 and terminates, at the upper end thereof, in an elevated position in vertically spaced relation above the loading end of a substantially horizontally orientated first open network cane intake conveyor 78. A vertical chute structure 80 receives the upper discharging end of the cross conveyor 74 and depends therefrom to the loading end of the intake conveyor 78 so as to guide the falling cane thereto, this chute consisting basically of laterally spaced sidewalls, Mounted transversely across the chute 80 vertically below the discharge end of the conveyor 74 is an enlarged flat valve-type flow divider 82 having a crank-type control handle 84 projecting from one side of the chute 80 for easy manual access thereto from an appropriate crosswalk 86 spanning the structure in an elevated position over the intake conveyor 78. The divider 82 is manually movable between a first position within the chute 80 whereby the cane discharging and falling from the discharge end of the conveyor 74 passes vertically thereby onto the first intake conveyor 78, and a second downwardly and forwardly inclined position which directs the falling cane onto the lower or loading end of a second inclined cross conveyor 88, also housed within appropriate cane-retaining walls 90. The second cross conveyor 88 carries the cane directed thereto upwardly toward the discharge end thereof which is housed within a second vertical chute 92 which in turn directs the cane discharged thereinto vertically downward onto the loading end of a second open network intake conveyor 94 in laterally spaced parallel relation to the first intake conveyor 78. Thus, the flow of cane can be divided for movement through a duplicate pair of sections commencing with the intake conveyors 78 and 94 for enabling the handling of large volumes of cane while still insuring a proper subjecting of all of the cane to the specific cleaning actions to which the cane is to be subjected.
The forward or discharge ends of the intake conveyors 78 and 94 discharge within the loading or receiving end of a pair of enlarged elongated tumblers or tumbler drums 96. Each of the intake conveyors 78 and 94, between the load receiving end thereof and the entrance into. the associated tumbler drum 96, overlies a screenlike trash conveyor 98 which travels in a reverse direction from that of the overlying intake conveyor. With reference to FIG. in particular, it should be appreciated that each of the trash conveyors 98 includes an upper run having a first section 100 inclining upwardly and rearwardly from a forward conveyor shaft 102 located below the intake end of the corresponding tumbler drum 96 and terminating, after passing over an idler conveyor shaft 104, in a horizontal section 106 which travels rearwardly to and about a rear conveyor shaft 108 located rearward of the load receiving end of the corresponding intake conveyor 78 or 94. The lower run of each of the intake conveyors 78 and 94 is supported and tensioned by a pair of idler rollers 110. The inclined portion 100 of each of the screen-type trash conveyors 98 passes directly over the intake end 112 of an enlarged air duct 114 which is in turn communicated, through suitable ducting 116, with an enlarged vacuum head 118. This vacuum head 118 is in the nature of an enlarged sealed building having a plurality of air-exhausting units or fans 120 associated therewith for producing a suction forming flow of air through the ducts 114. As will be appreciated, the lower run of each of the trash conveyors 98 is engaged about a series of idler shafts 122 so as to extend about the corresponding duct 114 and enable a positioning of this duct 114 with the open intake end 112 thereof located immediately below the inclined portion 100 of the I upper run of the trash conveyor 98. Thus, as the cane moves along the open network intake conveyors 78 and 94 the trash associated therewith both falls and is sucked therethrough onto the underlying screened trash conveyor 98 with the trash so drawn to the screen conveyor 98 being held against the upward and rearward travelling inclined portion 100'by suction. As the conveyor borne trash moves upwardly out of the area of influence of he associated vacuum duct 114, the trash is in effect sandwiched between the rearwardly moving upper run of the trash conveyor 98 and the rearwardly moving lower run of the closely adjacent overlying intake conveyor, either 78 or 94. The relationship between these runs immediately above the intake opening 112 of the duct 114 will be best appreciated from FIG. 5. Finally, as the upwardly and rearwardly moving trash passes onto the horizontal portion 106 of the trash conveyor 98, the trash holding action initially produced by the suction and subsequently by the overlying lower run of the upper conveyor is no longer needed to retain the trash which continues rearwardly along the horizontal portion 106 of the corresponding cross conveyor 98 for discharge on an elongated transversely extending wall confined disposal con veyor 124. This disposal conveyor 124, noting F168. 1 and 4, travels horizontally past and beyond both trash conveyors that terminates in an upwardly and outwardly inclined portion dumping the collected trash in a laterally located tepee burner 126 or the like within which the collected trash is burned. The disposal conveyor 124 is of course solid so as to retain the collected trash thereon and is preferably provided with crossbars which engage and effect a positive movement of the trash therealong. This disposal conveyor 124, as is the case with all of the conveyors, is of course power driven. lncidently, as an alternative to providing an actual moving conveyor belt, the disposal conveyor 124 can consist of a plurality of chain drawn crossbars or links movable along a solid deck for pushing the gathered trash therealong into the burner 126.
Each of the tumblers or tumbler drums 96 is rotatably driven about the longitudinal axis thereof so as to effect a tumbling of the cane received therein from the corresponding intake conveyor 78 or 94. It will of course be appreciated that the inner or discharge ends of the conveyors 78 and 94 will have to be supported through suitable cantilever means from a point outside of the rotating drums. This can be effected in any suitable manner such as through the provision of parallel beams projecting into the intake end of each drum 96 for rotatably mounting the inner conveyor shaft 128 between the inner ends thereof. With reference to FIGS. 5 and 6, each drum includes a pair of annular tracks 130 fixed thereabout toward the intake and discharge ends thereof, each of these tracks 130 rotatably resting upon a pair of support wheels 132 laterally spaced from each other on pedestal blocks 134 so as to in effect rotatably nest the corresponding tumbler drum 96 therebetween. The driving of each of the drums 96 is effected, noting FIG. 7 in particular, through a power driven drive gear 136 which drivingly meshes with an enlarged annular or ring gear 138 surrounding and fixed to the corresponding drum 96.
Each of the tumbler drums 96 is provided with a plurality of thin riblike helixes 140 fixed spirally to the internal wall thereof along the full length so as to effect a combined tumbling and forward movement of the cane contemplated to effectively dislodge and separate the remaining trash from the cane. In order to increase the tumbling action of the cane, angular toothed units or plates 142 are affixed to the helical ribs 140 at spaced points therealong, P16. 8 being particularly significant in showing such a toothed plate 142. Each of the tumbler drums 96, at the discharge end thereof, is provided with a screened or open network portion 144 through which the trash dislodged by the tumbling action of the drum 96 can be discharged immediately prior to a discharge of the cleaned cane on the clean cane conveyor 146. The screened portion 144 at the discharged end of each of the tumbler drums 96 is formed by means of an annular screen 148, for example expanded metal mesh, secured to a plurality of longitudinally extending circumferentially arranged rigid angle bars 150. These bars have the inner ends thereof rigidly secured, as by welding, to the main body of the corresponding drum 96 and the outer ends thereof welded to a rigid ring 152 which defines the discharge mouth of the drum 96.
The clean cane conveyor 146, which receives the discharging cane from the tumbler drums 96, includes continuous sidewalls 154 which confine the cane as it is transported laterally away from the tumbler drums 96, up an incline, and
into a transport vehicle 156 for removal to, as an example, a syrup mill. The outer sidewall 154 associated with the conveyor 146 includes, opposed from the discharge end of each of the tumbler drums 96, an upstanding bulkhead or blocking wall portion 158 which insures a proper positioning of the discharging cane onto the conveyor 146. In addition, suitable cane-guiding wall portions 160 are provided on the inner one of the sidewalls 154 about the lower portion of the discharge mouth of each of the tumbler drums 96.
From the foregoing, the complete cleaning process of the plant will be readily apparent. In summary, bundled full stalk cane with trash is brought to the plant in trailers 22 from the field. The cane is then unloaded from the trailer by the unloading crane 26 and positioned on the conveyor-type feeding table 24. The feed control grab 42 controls and meters the movement of the cane flow from the feeder table to the saw conveyor 28, and also operates so as to position the cane per pendicular to the saws of the saw unit 46. The saw conveyor then moves the cane toward and through the saws which cut the full stalk cane into lengths of approximately inches. The cane is then discharged onto the inclined conveyor 58 which conveys the cane toward the levelling unit 66 positioned across the discharge end of the inclined conveyor, this leveler controlling the flow of cane into the first cross conveyor 74. The first cross conveyor 74 elevates the cane for discharge through a first vertical chute 80 within which a manually controlled divider is located so as to selectively allow the cane to fall directly through the chute 80 on a first intake conveyor 78 or laterally direct the falling cane onto an inclined cross conveyor 88 which moves such deflected care upwardly for discharge through a second vertical chute 92 onto a second intake conveyor 94. The two intake conveyors convey the cane into a pair of elongated tumbler drums 96 passing over a pair of trash conveyors 98 which receive the loose trash from the overlying intake runs and against which the trash is maintained by underlying suction producing units 114. The trash is moved rearwardly, by the trash conveyors, relative to the direction of movement of the intake conveyors, with the trash being discharged onto a transversely extending disposal conveyor which in turn directs the trash to a suitable disposal means such as the tepee burner 126. The suction cleaned cane is then moved through the tumbler drums 96 by the action of the internal helical ribs with the cane being constantly tumbled through the rotational movement of the drums and the engagement of the ribs with the cane. This tumbling action is encouraged by the provision of toothed plates fixed to the ribs at selected points thereon. At the discharge end of each of the tumbler drums 96, the loosened trash, dirt, stones and the like are discharged through screened sections 144 just prior to a discharge of the cleaned cane itself on another conveyor which directs the cleaned cane laterally away from the tumbler drums to a transport vehicle, thus completing the cycle.
The foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly all suitable modifications and equivalents may be resorted to, falling within the scope of the invention as claimed.
What is claimed as new is as follows:
1. A cane cleaning plant including at least one generally horizontal elongated tumbler drum. mounting means mount ing said drum for rotation about its longitudinal axis, means for rotating said drum, said drum including inlet and outlet ends, internal rib means in said drum orientated for the tumbling of received cane upon rotation of said drum and a moving of the cane longitudinally through said drum from the inlet end thereof to the outlet end thereof, means for separating of trash shaken loose from the cane by the tumbling action of the drum, the means for separating of the trash comprising an annular screened portion adjacent the outlet end of said drum providing an apertured body through which trash will fall while the cane will be retained for discharge through the outlet end of said drum, intake means for introducing cane into the inlet end of said drum, and suction trash removal means communicating with said intake means for assisting in the extraction of trash from the cane being introduced by the intake means, said suction trash removal means comprising a screentype conveyor moving below the intake means, and suction producing means located immediately below said screen-type conveyor and producing a suction forming flow of air therethrough to draw trash to and retain trash against the screen-type conveyor for subsequent discharge therefrom.
2. The plant of claim 1 wherein said intake means comprises a conveyor, and a disposal conveyor located toward one end of the screen-type conveyor for a reception of trash therefrom, said disposal conveyor moving received trash outwardly to a disposal area.
3. The plant of claim 2 wherein the return run of the intake conveyor and the trash receiving run of the screen-type conveyor move in the same direction and act so as to partially confine received t'rash therebetween for discharge on the disposal conveyor 4. A cane cleaning plant including at least one generally horizontal elongated tumbler drum, mounting means mounting said drum for rotation about its longitudinal axis, means for rotating said drum, said drum including inlet and outlet ends, internal rib means in said drum orientated for the tumbling of received cane upon rotation of said drum and a moving of the cane longitudinally through said drum from the inlet end thereof to the outlet end thereof, means for separating of trash shaken loose from the cane by the tumbling action of the drum, intake means for introducing cane into the inlet end of said drum, and suction trash removal means communicating with said intake means for assisting in the extraction of trash from the cane being introduced by the intake means, said suction trash removal means comprising a screen-type conveyor moving below the intake means, and suction producing means located immediately below said screen-type conveyor and producing a suction forming flow of air therethrough to draw trash to and retain trash against the screen-type conveyor for subsequent discharge therefrom.
5. The plant of claim 4 including a second tumbler drum spaced from the first drum having both intake means and suction trash removal means associated therewith, an elongated conveyor extending outward from a first end overlying the intake means associated with the two tumbler drums for the carrying of cane thereto, and divider means positioned above the intake means and below the conveyor for selectively directing the cane to one or the other of the intake means.
6. The plant of claim 5 wherein said divider means includes a vertical chute having an enlarged divider panel therein, said divider panel being selectively movable between a first vertical position allowing a free fall of the cane thereby and a second inclined position effecting a lateral discharge of the cane for introduction on a second one of said intake means located outwardly from said chute.
7. The plant of claim 4 wherein said intake means comprises an endless open network conveyor having upper and lower runs, the lower run of said intake means conveyor moving in the same direction as said screen-type conveyor positioned therebelow with at least a portion of said lower run cooperating with the underlying screen-type conveyor so as to confine received trash thereon for a portion of the movement thereof.
8. A cable cleaning plant including an elongated tumbler drum, mounting means mounting said drum for rotation about its longitudinal axis, means for rotating said drum, said drum including inlet and outlet ends, an elongated intake conveyor projecting partially into the inlet end of said drum for the introduction of cane thereto, said intake conveyor projecting outward of the inlet end of said drum, said intake conveyor including an upper run moving into said drum and an underlying lower run moving in a reverse direction outward thereof, and suction trash removal means underlying said intake conveyor, said suction trash removal means comprising a screen-type 9. The plant of claim 8 including a disposal conveyor located toward and below the outer end of the screen-type conveyor for a reception of trash therefrom, said disposal conveyor moving received trash outward to a disposal area, the lower run of the intake conveyor and the upper run of the screen-type conveyor converging generally outward toward each other whereby trash received on the upper run of the screen-type conveyor is partially confined and held thereon during the movement thereof.
t i II t t

Claims (9)

1. A cane cleaning plant including at least one generally horizontal elongated tumbler drum, mounting means mounting said drum for rotation about its longitudinal axis, means for rotating said drum, said drum including inlet and outlet ends, internal rib means in said drum orientated for the tumbling of received cane upon rotation of said drum and a moving of the cane longitudinally through said drum from the inlet end thereof to the outlet end thereof, means for separating of trash shaken loose from the cane by the tumbling action of the drum, the means for separating of the trash comprising an annular screened portion adjacent the outlet end of said drum providing an apertured body through which trash will fall while the cane will be retained for discharge through the outlet end of said drum, intake means for introducing cane into the inlet end of said drum, and suction trash removal means communicating with said intake means for assisting in the extraction of trash from the cane being introduced by the intake means, said suction trash removal means comprising a screen-type conveyor moving below the intake means, and suction producing means located immediately below said screen-type conveyor and producing a suction forming flow of air therethrough to draw trash to and retain trash against the screen-type conveyor for subsequent discharge therefrom.
2. The plant of claim 1 wherein said intake means comprises a conveyor, and a disposal conveyor located toward one end of the screen-type conveyor for a reception of trash therefrom, said disposal conveyor moving received trash outwardly to a disposal area.
3. The plant of claim 2 wherein the return run of the intake conveyor and the trash receiving run of the screen-type conveyor move in the same directiOn and act so as to partially confine received trash therebetween for discharge on the disposal conveyor
4. A cane cleaning plant including at least one generally horizontal elongated tumbler drum, mounting means mounting said drum for rotation about its longitudinal axis, means for rotating said drum, said drum including inlet and outlet ends, internal rib means in said drum orientated for the tumbling of received cane upon rotation of said drum and a moving of the cane longitudinally through said drum from the inlet end thereof to the outlet end thereof, means for separating of trash shaken loose from the cane by the tumbling action of the drum, intake means for introducing cane into the inlet end of said drum, and suction trash removal means communicating with said intake means for assisting in the extraction of trash from the cane being introduced by the intake means, said suction trash removal means comprising a screen-type conveyor moving below the intake means, and suction producing means located immediately below said screen-type conveyor and producing a suction forming flow of air therethrough to draw trash to and retain trash against the screen-type conveyor for subsequent discharge therefrom.
5. The plant of claim 4 including a second tumbler drum spaced from the first drum having both intake means and suction trash removal means associated therewith, an elongated conveyor extending outward from a first end overlying the intake means associated with the two tumbler drums for the carrying of cane thereto, and divider means positioned above the intake means and below the conveyor for selectively directing the cane to one or the other of the intake means.
6. The plant of claim 5 wherein said divider means includes a vertical chute having an enlarged divider panel therein, said divider panel being selectively movable between a first vertical position allowing a free fall of the cane thereby and a second inclined position effecting a lateral discharge of the cane for introduction on a second one of said intake means located outwardly from said chute.
7. The plant of claim 4 wherein said intake means comprises an endless open network conveyor having upper and lower runs, the lower run of said intake means conveyor moving in the same direction as said screen-type conveyor positioned therebelow with at least a portion of said lower run cooperating with the underlying screen-type conveyor so as to confine received trash thereon for a portion of the movement thereof.
8. A cane cleaning plant including an elongated tumbler drum, mounting means mounting said drum for rotation about its longitudinal axis, means for rotating said drum, said drum including inlet and outlet ends, an elongated intake conveyor projecting partially into the inlet end of said drum for the introduction of cane thereto, said intake conveyor projecting outward of the inlet end of said drum, said intake conveyor including an upper run moving into said drum and an underlying lower run moving in a reverse direction outward thereof, and suction trash removal means underlying said intake conveyor, said suction trash removal means comprising a screen-type conveyor positioned below said intake conveyor and including an upper run movable in the same direction as the lower run of the intake conveyor, the upper run of the screen-type conveyor extending from generally adjacent the inlet end of the drum outward beneath the intake conveyor to at least the outer extremity thereof, and suction producing means located below the upper run of the screen-type conveyor and producing a suction forming flow of air therethrough to draw trash to and retain trash against this upper run for subsequent discharge therefrom.
9. The plant of claim 8 including a disposal conveyor located toward and below the outer end of the screen-type conveyor for a reception of trash therefrom, said disposal conveyor moving received trash outward to a disposal area, the lower run of the intake conveyor and the upper run of the screen-type conveyor converging generally outward toward each other whereby trash received on the upper run of the screen-type conveyor is partially confined and held thereon during the movement thereof.
US791243A 1969-01-15 1969-01-15 Sugar cane dry-cleaning plant Expired - Lifetime US3620369A (en)

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Publication number Priority date Publication date Assignee Title
US3834530A (en) * 1972-11-07 1974-09-10 V Bell Permanent wave hair roller washer
US3854585A (en) * 1973-02-28 1974-12-17 J Herkes Cleaning apparatus for machine harvested sugar cane
US4210527A (en) * 1979-04-12 1980-07-01 Raytheon Company Twin air classifier system
US4254874A (en) * 1979-04-13 1981-03-10 Kockums Industri Ab Device for collecting and processing tree stumps
US4971594A (en) * 1989-09-22 1990-11-20 Anton Gallenberg Apparatus for harvesting ginseng roots
US5019248A (en) * 1986-11-14 1991-05-28 Ankal Pty Limited Apparatus for grading fibrous material

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US2294086A (en) * 1938-07-08 1942-08-25 Mcconnel Hinds Ltd Pneumatic separating apparatus
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Publication number Priority date Publication date Assignee Title
US131771A (en) * 1872-10-01 Improvement in rotary grainrseparators
GB189707111A (en) * 1897-03-18 1898-02-05 William Frederic Butler Improvements in Apparatus for Screening, Sorting, and Picking Coal.
US842439A (en) * 1905-06-23 1907-01-29 William Ritson Wilson Coal-mine tipple and screen plant.
US2126672A (en) * 1935-08-24 1938-08-09 Wingfoot Corp Process for separating fiber from rubber
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US2293228A (en) * 1940-01-17 1942-08-18 Tucker Frank Placer mining machine
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3834530A (en) * 1972-11-07 1974-09-10 V Bell Permanent wave hair roller washer
US3854585A (en) * 1973-02-28 1974-12-17 J Herkes Cleaning apparatus for machine harvested sugar cane
US4210527A (en) * 1979-04-12 1980-07-01 Raytheon Company Twin air classifier system
US4254874A (en) * 1979-04-13 1981-03-10 Kockums Industri Ab Device for collecting and processing tree stumps
US5019248A (en) * 1986-11-14 1991-05-28 Ankal Pty Limited Apparatus for grading fibrous material
US4971594A (en) * 1989-09-22 1990-11-20 Anton Gallenberg Apparatus for harvesting ginseng roots

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