[go: up one dir, main page]

US3652322A - Method for controlling the heating of a metal immersed in a plating solution - Google Patents

Method for controlling the heating of a metal immersed in a plating solution Download PDF

Info

Publication number
US3652322A
US3652322A US69222A US3652322DA US3652322A US 3652322 A US3652322 A US 3652322A US 69222 A US69222 A US 69222A US 3652322D A US3652322D A US 3652322DA US 3652322 A US3652322 A US 3652322A
Authority
US
United States
Prior art keywords
plating
heating
metal
plating solution
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US69222A
Inventor
William B Stovall
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ConocoPhillips Co
Original Assignee
Continental Oil Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Continental Oil Co filed Critical Continental Oil Co
Application granted granted Critical
Publication of US3652322A publication Critical patent/US3652322A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition

Definitions

  • This invention relates to an improved method for plating elongated metal members, and more particularly, but not by way of limitation, to an. improved method for plating aluminum on wire.
  • Another technique used for plating a metal substrate such as a wire involves continuously heating the wire submerged in and moving through a plating solution. Initially upon heating, the temperature of the wire will rise rapidly to the decomposition temperature of the plating solution. At this point, because of decomposition and vaporization effects, the wire is blanketed with a gas. This so-called gas envelope greatly reduces the rate of heat removal from the wire into the solution and with the heating of the wire continuing its temperature continues to rise to a point above a desired plating range, thereby causing detrimental effects to the coating being plated on the wire. In other words, good plating takes place in a temperature range with varying limits depending on the constituents employed. Above the suitable temperature range the plating is of poor quality and below the range no plating occurs. Since the temperature of the substrate being coated is a major factor in achieving a quality coating, it is desirable to keep the temperature of the substrate within the plating range.
  • Another object of this invention is to produce a coating on an elongated metal member with a single immersion of the member in a plating solution.
  • a further object of this invention is to control the heating of an elongated metal member during coating of the member to provide the desired thickness ofcoating.
  • a still further object of this invention is to control the heating of an elongated metal member while the member is submerged in the plating solution to achieve a coating of good quality.
  • the control of the heat inputs to the metal being plated consequently determines the heating and cooling cycles of the immersed metal.
  • more plating solution is allowed to contact the metal being plated than could otherwise be allowed by continuous heating of the metal.
  • a gas envelope is formed around the metal by the organics present in the solution (ethylene and hydrogen in the case ofa diethyl aluminum hydride solution) which do not permit the solution to contact the metal and therefore interfere with plating.
  • the metal By cycling the heat inputs to the metal at defined intervals, the metal is allowed to cool and lose the so-called gas envelope which consequently permits more plating solution to contact the metal to achieve more plating thereon. Further, by the above described cycling of heat inputs to the metal to be plated, conditions for the plating of a selected metal in a selected plating solution are easily manipulated to achieve optimum plating results.
  • FIG.'1 is a schematic illustration in the nature of a vertical sectional view through a suitable apparatus for practicing the method of the present invention.
  • reference character 10 designates a bath of the plating solution, such as an aluminum alkyl liquid, which will be contained in a suitable vessel (not shown).
  • the elongated metal member 12, such as a steel wire, to be coated is extended from a supply roll 14 downwardly into the bath l0 underneath an idler roller 16 and then extends along a straight path through the bath l0 underneath another idler roller 18 prior to being extended upwardly out of the bath to a takeup roll 20.
  • the supply roll '14 and takeup roll 20 may be operated by any desired mechanism to move the wire 12 through the bath 10 at the desired speed, as is well known in the art.
  • An induction heating coil 22 is immersed in the bath l0 and surrounds the path of movement of the wire through a portion of the distance between the idler rollers 16 and 18 to form what may be considered a heating zone in the bath.
  • the left hand end 24 of the coil 22, as viewed in the drawing, may be considered the entry end of the heating zone and the right hand end 26 may be considered the discharge end of the heating zone, since the wire 12 is moved from the left to the right as viewed in the drawing.
  • the induction coil 22 is connected to a suitable adjustable power supply 50 by leads 52 and 54 for controlling the current supplied to the coil and thereby inductively heat the wire 12 to the desired plating temperature.
  • An inert atmosphere, preferably nitrogen, is present above the plating solution.
  • FIG. 2 illustrates a suitable arrangement of an apparatus when the metal substrate is heated by resistance heating.
  • power supply 50 be of such a nature that it can be set to send pulses of power to the means for heating (induction coil 22 in FIG. 1) of a predetermined amplitude and be so constructed to control the frequency and duration of each pulse of power.
  • the adjustable power supply 50 for the purposes of this invention may be constructed of any conventional electrical timing and switching devices capable of performing the stated functions.
  • the amplitude of a given pulse of power and its frequency and duration will vary depending on the desired result.
  • the power might be applied every second for two-tenths of a second or every three seconds for one-half of a second.
  • suitable temperature range for achieving quality plating will also vary depending on the type of metal being plated, and the plating solution being employed. Typically, a suitable plating range would be from about 350 C. to about 500 C.
  • the method of the present invention can be employed in any plating process which heats the metal substrate being plated by resistance heating, induction or other electrical means.
  • a method for controlling the temperature of a continuously moving elongated metal substrate being plated by the decomposition of a plating solution while immersed therein with an external power source connected to a means for heating said substrate in the plating solution to provide a plating of good quality comprises:

Landscapes

  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Coating With Molten Metal (AREA)

Abstract

IN THE PLATING OF A CONTINUOUSLY MOVING METAL SUBSTRATE IMMERSED IN A PLATING SOLUTION PROVIDED WITH A MEANS FOR CONTINUOUSLY HEATING THE SUBSTRATE, THE HEAT INPUT TO THE SUBSTRATE IS CYCLED BY MEANS THEREFOR TO GIVE A SERIES OF HEAT INPUTS AND QUENCHING STEPS SO AS TO MANIPULATE THE TEMPERATURE OF THE SUBSTRATE WITHIN A TEMPERATURE RANGE SUITABLE FOR PLATING TO THEREBY ACHIEVE A QUALITY COATING OF A DESIRED THICKNESS.

Description

United States Patent Stovall Mar. 28, 1972 [54] METHOD FOR CONTROLLING THE 2,944,874 7/1960 Irvine, .Ir ..117/113 x HEATING OF A METAL IMMERSED [N 2,955,959 10/1960 Du Rose A PLATIN s UTION 3,190,771 6/1964 McLean et al..
C 0L 3,513,014 5/1970 lnove [72] Inventor: William B. Stovall, Seabrook, Tex. 3,554,782 1/1971 Nieberlein [73] Assigneez Continental 0 company, Ponca City, 3,572,286 3/1971 Forney ..117/93.2 X
Okla' Primary Examiner-Alfred L. Leavitt [22] Filed: Sept. 3, 1970 Assistant Examiner-J. R. Batten, Jr.
Attorney-Joseph C. Kotarski, Henry H. Huth, Robert B. [21] Appl' 69222 Coleman, Jr., Ronnie D. Wilson and Carroll Palmer [52] 0.5. CI ..117/93, ll7/93.2, 117/113, [57] ABSTRACT 117/115, 117/128, 117/130R {51] lnt.Cl ..C23c 3/00 I t l n the plating of a continuously movmg metal substrate 1m- [58] Field ofSearch ..117/115,93,93.2, 128,113 mersed in a platingsolution provided with a means for [56] References Cited continuously heatlng the substrate, the heat 1nput to the substrate 1s cycled by means therefor to g1ve a series of n- STATES PATENTS heat inputs and quenching steps so as to manipulate the temperature of the substrate wlthin a temperature range 1,590,608 6/1926 Taylor ..117/93 UX i bl f l ti [0 thereby achieve a quality coating of 2,523,461 9/1950 Young et a1. ..117/113 X a desired thickness 2,698,810 1/1955 Stauffer ...117/128 X 2,834,692 5/1958 Tarna ..117/115 X 5Claims,2DrawingFigures P'ATENTEnuma m2 FIG. 2
INVENTOR.
WILL/AM B. STOVALL ATTORNEY METHOD FOR CONTROLLING THE HEATING OF A METAL IMMERSED IN A PLATING SOLUTION This invention relates to an improved method for plating elongated metal members, and more particularly, but not by way of limitation, to an. improved method for plating aluminum on wire.
Many techniques for plating elongated metal members, including plating aluminum on wire, have been proposed. In the majority of the prior art techniques, the wire is alternately heated and immersed in the plating solution, such as an aluminum alkyl solution, in a cyclic fashion until the desired thickness of coating is obtained. This cyclic type of technique requires an undue length of time and if the partially coated wire is not maintained in an inert atmosphere between the immersion steps, an oxide layer tends to form on the previously deposited aluminum which is detrimental to the completed coating.
Another technique used for plating a metal substrate such as a wire, involves continuously heating the wire submerged in and moving through a plating solution. Initially upon heating, the temperature of the wire will rise rapidly to the decomposition temperature of the plating solution. At this point, because of decomposition and vaporization effects, the wire is blanketed with a gas. This so-called gas envelope greatly reduces the rate of heat removal from the wire into the solution and with the heating of the wire continuing its temperature continues to rise to a point above a desired plating range, thereby causing detrimental effects to the coating being plated on the wire. In other words, good plating takes place in a temperature range with varying limits depending on the constituents employed. Above the suitable temperature range the plating is of poor quality and below the range no plating occurs. Since the temperature of the substrate being coated is a major factor in achieving a quality coating, it is desirable to keep the temperature of the substrate within the plating range.
It is an object of this invention to provide a method for plating an elongated metal member in a continuous fashion and in a minimum oftime.
Another object of this invention is to produce a coating on an elongated metal member with a single immersion of the member in a plating solution.
A further object of this invention is to control the heating of an elongated metal member during coating of the member to provide the desired thickness ofcoating.
A still further object of this invention is to control the heating of an elongated metal member while the member is submerged in the plating solution to achieve a coating of good quality.
Other objects and advantages of the invention will be evident from the following detailed description when read in conjunction with the accompanying drawings illustrating suitable apparatus to be used in the practice ofthe invention.
It has now been discovered that by controlling the power output of means for heating a metal substrate being plated by the decomposition of a plating solution while immersed therein with an external power supply so as to transmit defined pulses of heat input at defined intervals to the metal substrate, the temperature of the metal substrate is manipulated within a suitable range for achieving quality plating thereon. The cycling of heat inputs to the metal being coated enables one to control the heating and cooling cycles of the submerged metal, thereby obtaining optimum plating conditions.
In the practice of the present invention, the control of the heat inputs to the metal being plated consequently determines the heating and cooling cycles of the immersed metal. In producing a defined cycle of heating and cooling of the metal, more plating solution is allowed to contact the metal being plated than could otherwise be allowed by continuous heating of the metal. Upon heating the metal submerged in a plating bath to the decomposition temperature of the plating solution, a gas envelope is formed around the metal by the organics present in the solution (ethylene and hydrogen in the case ofa diethyl aluminum hydride solution) which do not permit the solution to contact the metal and therefore interfere with plating. By cycling the heat inputs to the metal at defined intervals, the metal is allowed to cool and lose the so-called gas envelope which consequently permits more plating solution to contact the metal to achieve more plating thereon. Further, by the above described cycling of heat inputs to the metal to be plated, conditions for the plating of a selected metal in a selected plating solution are easily manipulated to achieve optimum plating results.
FIG.'1 is a schematic illustration in the nature of a vertical sectional view through a suitable apparatus for practicing the method of the present invention.
Referring to the drawings in detail, and particularly FIG. 1, reference character 10 designates a bath of the plating solution, such as an aluminum alkyl liquid, which will be contained in a suitable vessel (not shown). The elongated metal member 12, such as a steel wire, to be coated is extended from a supply roll 14 downwardly into the bath l0 underneath an idler roller 16 and then extends along a straight path through the bath l0 underneath another idler roller 18 prior to being extended upwardly out of the bath to a takeup roll 20. The supply roll '14 and takeup roll 20 may be operated by any desired mechanism to move the wire 12 through the bath 10 at the desired speed, as is well known in the art.
An induction heating coil 22 is immersed in the bath l0 and surrounds the path of movement of the wire through a portion of the distance between the idler rollers 16 and 18 to form what may be considered a heating zone in the bath. The left hand end 24 of the coil 22, as viewed in the drawing, may be considered the entry end of the heating zone and the right hand end 26 may be considered the discharge end of the heating zone, since the wire 12 is moved from the left to the right as viewed in the drawing. The induction coil 22 is connected to a suitable adjustable power supply 50 by leads 52 and 54 for controlling the current supplied to the coil and thereby inductively heat the wire 12 to the desired plating temperature. An inert atmosphere, preferably nitrogen, is present above the plating solution.
FIG. 2 illustrates a suitable arrangement of an apparatus when the metal substrate is heated by resistance heating.
It is imperative to achieve the stated objectives of the method of the present invention that power supply 50 be of such a nature that it can be set to send pulses of power to the means for heating (induction coil 22 in FIG. 1) of a predetermined amplitude and be so constructed to control the frequency and duration of each pulse of power.
The adjustable power supply 50 for the purposes of this invention may be constructed of any conventional electrical timing and switching devices capable of performing the stated functions.
Because of the many variables involved in a plating process, for example the type of plating solution, the type of metal being plated, etc., the amplitude of a given pulse of power and its frequency and duration will vary depending on the desired result. Just for the sake of example, the power might be applied every second for two-tenths of a second or every three seconds for one-half of a second.
Further, the suitable temperature range for achieving quality plating will also vary depending on the type of metal being plated, and the plating solution being employed. Typically, a suitable plating range would be from about 350 C. to about 500 C.
It should be noted that the method of the present invention can be employed in any plating process which heats the metal substrate being plated by resistance heating, induction or other electrical means.
The invention has thus been described, I claim:
1. A method for controlling the temperature of a continuously moving elongated metal substrate being plated by the decomposition of a plating solution while immersed therein with an external power source connected to a means for heating said substrate in the plating solution to provide a plating of good quality, the method comprises:
transmitting defined pulses of power from said power source to said means of heating at defined intervals to manipulate the heat input of said means to said metal substrate; said pulses being so cycled to alternately raise the temperature of said plating solution to a temperature above the decomposition point of said solution and to allow for cooling of said substrate in said intervals by the effect of quenching by the plating solution to thereby control the temperature of said substrate to achieve a quality plating thereon.
The method of claim 1 wherein said means of heating is an electrical heater.

Claims (4)

  1. 2. The method of claim 1 wherein said means of heating is an electrical heater.
  2. 3. The method of claim 2 wherein said metal substrate is a wire.
  3. 4. The method of claim 2 wherein said defined pulses of power are of a pre-set amplitude lasting for a pre-set period of time and said defined interval is a pre-set period of time between the transmittance of said pulses of power.
  4. 5. The method of claim 2 wherein said external power source is capable of being adjusted to supply various amplitudes of power lasting for varying periods of time at varying time intervals.
US69222A 1970-09-03 1970-09-03 Method for controlling the heating of a metal immersed in a plating solution Expired - Lifetime US3652322A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US6922270A 1970-09-03 1970-09-03

Publications (1)

Publication Number Publication Date
US3652322A true US3652322A (en) 1972-03-28

Family

ID=22087527

Family Applications (1)

Application Number Title Priority Date Filing Date
US69222A Expired - Lifetime US3652322A (en) 1970-09-03 1970-09-03 Method for controlling the heating of a metal immersed in a plating solution

Country Status (1)

Country Link
US (1) US3652322A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993002224A1 (en) * 1991-07-19 1993-02-04 The University Of Hull Coating substrates
WO2019088963A1 (en) * 2017-10-30 2019-05-09 Florida Turbine Technologies, Inc. Apparatus and process for removing a support structure from a 3d printed part
WO2020122826A1 (en) * 2018-12-13 2020-06-18 Inventram Fikri Mulkiyet Haklari Yonetim Ticaret Ve Yatirim Anonim Sirketi A zeolite coating preparation assembly and method for operating the same

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1590608A (en) * 1920-03-11 1926-06-29 Taylor Lab Inc Insulated electrical conductor and the like
US2523461A (en) * 1946-03-15 1950-09-26 John T Young Plating with metal carbonyl
US2698810A (en) * 1950-08-25 1955-01-04 Nat Res Corp Coating process
US2834692A (en) * 1957-03-28 1958-05-13 Ajax Engineering Corp Article metal coating
US2944874A (en) * 1956-12-14 1960-07-12 Raytheon Co Preparation of silicon
US2955959A (en) * 1958-09-22 1960-10-11 Rose Arthur H Du Chemical nickel plating
US3190771A (en) * 1962-01-11 1965-06-22 Electra Mfg Company Filament for vacuum deposition apparatus and method of making it
US3513014A (en) * 1966-03-07 1970-05-19 Inoue K Method of and apparatus for making pyrolytic graphite
US3554782A (en) * 1967-08-23 1971-01-12 Us Army Method for depositing carbide compound
US3572286A (en) * 1967-10-09 1971-03-23 Texaco Inc Controlled heating of filaments

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1590608A (en) * 1920-03-11 1926-06-29 Taylor Lab Inc Insulated electrical conductor and the like
US2523461A (en) * 1946-03-15 1950-09-26 John T Young Plating with metal carbonyl
US2698810A (en) * 1950-08-25 1955-01-04 Nat Res Corp Coating process
US2944874A (en) * 1956-12-14 1960-07-12 Raytheon Co Preparation of silicon
US2834692A (en) * 1957-03-28 1958-05-13 Ajax Engineering Corp Article metal coating
US2955959A (en) * 1958-09-22 1960-10-11 Rose Arthur H Du Chemical nickel plating
US3190771A (en) * 1962-01-11 1965-06-22 Electra Mfg Company Filament for vacuum deposition apparatus and method of making it
US3513014A (en) * 1966-03-07 1970-05-19 Inoue K Method of and apparatus for making pyrolytic graphite
US3554782A (en) * 1967-08-23 1971-01-12 Us Army Method for depositing carbide compound
US3572286A (en) * 1967-10-09 1971-03-23 Texaco Inc Controlled heating of filaments

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993002224A1 (en) * 1991-07-19 1993-02-04 The University Of Hull Coating substrates
WO2019088963A1 (en) * 2017-10-30 2019-05-09 Florida Turbine Technologies, Inc. Apparatus and process for removing a support structure from a 3d printed part
WO2020122826A1 (en) * 2018-12-13 2020-06-18 Inventram Fikri Mulkiyet Haklari Yonetim Ticaret Ve Yatirim Anonim Sirketi A zeolite coating preparation assembly and method for operating the same

Similar Documents

Publication Publication Date Title
DE3279106D1 (en) Process for the thermochemical treatments of metals by ion bombardment
US3652322A (en) Method for controlling the heating of a metal immersed in a plating solution
JPWO2015046593A1 (en) Method of nitriding steel member
US2026086A (en) Blue coated ceramic article and method and means for producing it
US2717845A (en) Metal descaling methods
US2618578A (en) Blackening stainless steel
US3468695A (en) Method of coating a steel base with aluminum
US5705228A (en) Method for the continuous coating of a filiform steel substrate by immersion of the substrate in a bath of molten coating metal
ES252284A1 (en) Improvements in or relating to a process and apparatus for coating articles
US1953647A (en) Process of treating metal
GB1151329A (en) Process for Producing on a Copper or Copper Alloy Wire a Uniform Layer of Tin or a Tin Alloy
US1726652A (en) Process of making protected metal
US3758333A (en) Method for galvanizing
DE2960456D1 (en) Apparatus for the continuous heat treatment of metal products
US3119713A (en) Vapor plating copper
US3331708A (en) Electrolytic case hardening
CN1061806A (en) The method of plating steel
US4001476A (en) Manufacture of float glass
US3476579A (en) Method and apparatus for coating metallic core with a metallic coating
JPH0665703A (en) Hot-dip metal coating method and device therefor
JPS6431310A (en) Manufacture of superconducting wire
JP2008519154A (en) Method for producing high-strength iron article and article produced thereby
WO2006086407A2 (en) In situ plating and etching of materials covered with a surface film
JPS5638470A (en) Modification of impulse plated coating
GB1478213A (en) Method of and apparatus for heat treating coils of wire