US3580022A - Rolling mill including gauge control - Google Patents
Rolling mill including gauge control Download PDFInfo
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- US3580022A US3580022A US3580022DA US3580022A US 3580022 A US3580022 A US 3580022A US 3580022D A US3580022D A US 3580022DA US 3580022 A US3580022 A US 3580022A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000010355 oscillation Effects 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 description 12
- 230000000694 effects Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000013016 damping Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 241001379910 Ephemera danica Species 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010291 electrical method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000001969 wideband alternating-phase low-power technique for zero residual splitting Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
- B21B37/66—Roll eccentricity compensation systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T70/00—Locks
- Y10T70/30—Hasp
- Y10T70/333—Key lock
- Y10T70/342—Hasp-carried
- Y10T70/35—Keeper-encasing
Definitions
- AGC automatic gauge controls
- AGC In AGC systems, it is common to use load cells to sense the force between the work rolls of a rolling stand. The load cell generates a voltage signal which is generally indicative of this force. This signal is used to control the spacing between the face of work rolls or one or more stands.
- This signal is used to control the spacing between the face of work rolls or one or more stands.
- it is customary to reheat the slabs in a furnace having skid'rails, along which the slabs are advanced. Those slab areas in contact with the rails (skid marks) are generally of lower temperature than those areas which are not in contact. These skid marks usually produce hardness variations.
- the AGC system attempts to properly adjust the spacing between the work rolls to compensate for these and other hardness variations and provide means whereby a product of uniform gauge may be produced.
- Included in the load cell voltage signal is a component which is cyclically produced in accordance with the rotation of the mill rolls, e.g. that component due to eccentricity of the rolls or their shaft journals.
- the cyclic occurrence of such component may be more frequent than the occurrence of the hardness variations.
- Such component may also be of a value which represents a variation greater than the gauge tolerances.
- the inclusion of this component as part of the final control signal to the screwdown device can produce undesirable effects, such as "hunting or continuous cycling, where the AGC system is constantly adjusting the screwdowndevice and never reaches a steady state. This rapid and repetitive screw motion results in short screw life; poor systems performance, and rapid deterioration of the mechanical portion of the equipment.
- a further object of this invention is to provide, in combination with a rolling mill and thickness control means, an improved control signal system capable of tracking a ramp-type input signal with less error than heretofore.
- a still further object of this invention is to provide rolling mill method and apparatus including control method and system which is substantially electrical in operation, as distinguished from mechanical operation, and which requires little maintenance.
- a control system in combination with a rolling mill having adjustment means for varying the roll spacing, which means is responsive to a control signal of said control system, and a load cell, which load cell produces a signal, including a cyclic component which varies cyclically with the rotation of the mill rolls, which system embodies: means for obviating the effect of said component and for freeing said control signal from said component.
- electrical method and means are provided for filtering certain components of the load cell signal and generating a new signal which is free of said cyclic component.
- the signal control system comprises: means for generating a first signal, which first signal is indicative of the variation between a preselected value, corresponding to the desired roll separation, and the actual roll separation, said first signal including a component which varies cyclically with the rotation of the roller elements of the rolling mill; means for producing a second signal indicative of, but with inverted order polarity of said component; and means for summarizing said first and second signals to produce what may be termed a third or control signal, and whereby said control signal is free of said component.
- FIG. 1 is a diagram schematically illustrating a rolling mill stand and its controls, including a circuit filter section, in accordance with this invention
- FIG. 2 is a diagram illustrating the circuit established to determine the amplitude and phase characteristics of the filter section of the circuit
- FIG. 3 is a curve illustrating the experimental E /E; amplitude vs frequency response of the voltage tunable filter section illustrated in FIG. 2;
- FIG. 4 is a curve illustrating the phase response of the voltage tunable filter section illustrated in FIG. 2;
- FIG. 5 is a diagram schematically illustrating in more detail the filter section shown in FIG. 1;
- FIG. 6 is a curve diagram illustrating the response or output signal to the ramp input signal of a prior art delay circuit system
- FIG. 7 is a curve diagram illustrating the response or output signal to the ramp input signal of the filter section of this invention.
- FIG. 8 illustrates graphically the tracking errors as expanded from the curves shown in FIGS. 6 & 7.
- a typical rolling mill stand 10 comprises a pair of working rolls l2 & l4 and respective backup rolls l6 & 18.
- a screwdown motor control device 20 provides means for selectively adjusting the spacing between the work rolls 12 & 14.
- the upper rolls I2 & 16 are adjustable while the bottom rolls l4 & 18 are stationary.
- the strip stock 22 to be processed is fed from a first roller element 24, which may be designated as an unwind roll, threaded between the rolls 12 & 14 of one or more sets of working rolls and then onto a coiler roll 26.
- a first roller element 24 which may be designated as an unwind roll, threaded between the rolls 12 & 14 of one or more sets of working rolls and then onto a coiler roll 26.
- a load cell 30 is provided to measure the rolling force exerted between the working rolls I2 & 14 on the strip 22.
- a position indicating device 32 is also provided in cooperative arrangement with the screwdown device 20, together with a position signal transmitter 34, which may be in the form of a Selsyn motor.
- An electrical signal E, generated by the load cell 30 is transmitted to a set point circuit 40 where the signal E. is compared with a selected setting.
- the setting is selected to correspond to that force which occurs immediately after the strip has entered the mill. Any deviation from the set point will be reflected in a signal E being transmitted to the summer circuit 42.
- the summer circuit 42 also receives any signal transmitted by the transmitter 34. The circuit 42 then applies a new signal E (or modified error signal) to the motor control device 20, through amplifier 44 and generator 46, for making appropriate adjustments in the spacing between the work rolls l2 & 14.
- the signal E;, from a first set of work rolls may be employed to adjust or modify the setting between the rolls of another work roll set through which the work is to subsequently pass.
- the output signal of the load cell 30 includes a component which varies cyclically with the rotation of the roller elements 12, I4, l6, l8, e.g. the component due to the eccentricity of the backup rolls.
- a component which varies cyclically with the rotation of the roller elements 12, I4, l6, l8, e.g. the component due to the eccentricity of the backup rolls e.g. the component due to the eccentricity of the backup rolls.
- Others in the art have recognized the problem of eccentricity of backup rolls and have attempted to reduce the effect by adding a delayed signal.
- the present invention obviates the effect of any fundamental harmonic component (e.g. eccentricity variation) which varies cyclically with the rotation of the roller elements by the provision of a control input signal which is free of such component.
- Means for producing a signal E indicative of the rotation cycle of the mill rolls, which means is illustrated in the form of a tachometer 50 operative with the mill drive motor 52.
- This signal E is received by a tunable filter circuit 60, which forms an important feature of this invention.
- the tachometer signal E may be suitably employed to adjust the selection frequency of the filter circuit 60 to be equal to the fundamental cyclic component frequency.
- the filter circuit 60 also receives the signal E, from the load cell 30 and forms means for selecting and inverting the fundamental portion of the signal cyclic component and in turn transmits only the cyclic component E to summer circuit 62. In essence, the filter circuit 60 removes all portions from the signal E, but the cyclic component.
- the summer circuit 62 adds the load cell output signal E, and cyclic component signal from filter circuit 60, which component signal is inverted, and produces an output signal E, which is free of the fundamental of cyclic component E of original load cell signal E,.
- FIG. 5 A preferred embodiment of the tunable filter circuit 60 is illustrated in FIG. 5.
- the filter circuit 60 in conjunction with the summer 62, was designed to attenuate the regular cyclic component (roll eccentricity) of the load cell signal E, with a minimal effect of the remaining force signal.
- the load cell output signal E was assumed to be a linear combination of the cyclic component (roll eccentricity) signal and the desired control signal.
- the filter was designed to select and invert, as a function of mill speed or roll frequency of rotation, that component of the load cell output signal which has a fundamental frequency corresponding to the roll frequency of rotation.
- the roll frequency was related directly to that of backup roll 18.
- the selected roll frequency is also related to the rotational frequency of the other rolls.
- the transfer function F(S) of the filter circuit 60 was selected as follows:
- the transfer function of the first section 64 may be expressed as:
- the potentiometer 70 provides means for selectively adjusting the natural frequency (W,,) while potentiometer 68 provides means for selecting the desired damping coefficient A of the transfer function in accordance with the equation shown above.
- the amplifier 74 serves as an inverter while amplifiers 72 and 76 serve as integrators.
- Multipliers 78 and 80 provide means of electrically varying the natural frequency W, with the external tachometer signal E
- the operation of filter section 66 is substantially the same as that of section 64.
- an additional potentiometer 82 is provided to serve as means for adjusting the level of the filter circuit output E to external summer 62.
- an initial input condition phase as represented by contact switch 28, may be imposed on the filter circuit 60 to minimize oscillation, due to step changes in E,.
- the switch 28 is normally closed but opens immediately after the work stock 22 passes between the rolls 12 and 14.
- the circuit was scaled such that a 6.28 volt input, as IE corresponds directly to 6.28 radians/sec., as W,,(6.28 radians 1 revolution).
- the scaling was accomplished experimentally by setting up the circuit as illustrated in FIG. 2.
- a separate but controlled voltage source of 6.28 V. was employed to simulate the desired voltage signal E then potentiometer 70 was adjusted until the phase shift between E, and E was 180 with a 1 cycle per second signal applied as E,.
- the damping coefficient A is preferably selected so that the response of the filter circuit 60 to a step input contains only one cycle of damped oscillation. This may be done by applying a low frequency square wave to the input of the filter circuit 60 and adjusting the potentiometer 68 until the desired output E is observed.
- the normalized frequency response E IE, of the filter circuit 60 and summer 62 is illustrated in FIG. 3.
- the almost infinite extent to which the nominal selected frequency of 1 cycle/sec. (c.p.s.) is attenuated may also be observed. It will also be observed that the amplitudes of the nonselected frequencies are not substantially affected.
- phase characteristics in degrees, versus the filter circuit frequency, c.p.s., may be observed.
- a frequency of 0.5 times the nominal selected frequency of l c.p.s. less than a 12 phase lag occurs.
- the low phase lag characteristic is of particular advantage in a control system as shown in FIG. 1.
- One of the significant advantages of the rolling mill control system of this invention is its ability to track a ramp type input signal.
- the typical load cell signals produced while rolling can be closely approximated by a series of ramp signals.
- a control circuit is unable to accurately track a ramp input, it cannot accurately track mill roll load changes from the load cell.
- FIG. 6 graphically illustrates the ability of the modifying error section, which corresponds to the delay circuit, of the commutator-type control device disclosed in U.S. Pat. No. 3,194,035 to track a ramp or input signal of unity.
- Curve D represents the input;
- curve F comprised of sections F-l and F-2, represents the output with only an odd harmonic correction;
- curve G comprised of sections G1, G-2, G-3, and G-4, represents the output with both even and odd harmonic corrections.
- the slopes of the curve sections are as follows:
- Section Slope F-l l to 2 F-2 1 to l G-l l to 4 G2 l to 2 G-3 3 to 4 6-4 1 to I In contrast to the decaying error of less than 0.025 units in the modifying circuit of the device of this invention, the delay circuit of U.S. Pat. No. 3,l94,035 appears to have a constant error of0.375 units after 0.75T.
- FIG. 7 graphically illustrates the ability of the modifying section of the control circuit of the present invention to respond to a ramp or input signal of unity.
- Curve B represents the input and curve C represents the output..
- FIG. 8 the tracking errors of the devices of this invention and that of a prior art device are shown as expanded from FIG. 6 & 7.
- Curve K in FIG. 8 corresponds to the'tracking error of the device of this invention as exemplified by curve C in FIG. 7, and
- Curve I-l corresponds to the tracking error exemplified by curve G of a prior art device.
- the maximum error which occurs at approximately 0.5T secs. is in the order of 0.08 units. This error decays to less than 0.025 units after 0.75T secs. and continues to rapidly decay to a zero value.
- a further advantage of the modifying unit of the rolling mill control system of this invention is that it requires no mechanical parts such as commutators, brushes, contacts, etc., and hence may be constructed of static and solid state devices. This feature is particularly beneficial in steel mill applications where dirt is likely to cause contamination problems.
- a rolling mill including a pair of roller elements operative with a moving product for reducing the thickness of said product
- control means operative with at least'one of said roller elements, in response to a control signal, for controlling the spacing between said roller elements;
- a system for producing a first signal which is generally indicative of the variation between a preselected value corresponding to the desired spacing between said roller elements and the actual spacing therebetween, and which includes a fundamental component which varies cyclically with the rotation of said elements, said system including tunable electrical means for acting on said first signal and producing a component signal corresponding to said fundamental component, and means for combining said first signal and said component signal and for producing an output signal free of said component for said control means.
- a strip rolling mill including a pair of roller elements operative with a moving strip for reducing the thickness of said strip;
- control means operative with at least one of said roller elements for controlling the spacing between said roller elements in response to a control signal
- a screwdown motor for selectively adjusting the spacing between the faces'of a pair of work rolls of the mill
- a tachometer device for producing a tachometer electrical signal indicative of the rotation frequency of said work rolls
- a load cell device for sensing the load force between said work rolls and providing a load force electrical signal indicative of said force
- a filter circuit for receiving said tachometer electrical signal and said load force electrical signal, and for selecting and inverting, as a-function of said tachometer electrical signal, the component of said load force electrical signal which has a fundamental frequency corresponding to said rotation frequency and thereby provide an inverted component signal;
- first summarizing means for receiving and summarizing a load force electrical signal from said load cell device and said inverted component signal, and for providing a summarized signal, which may be designated as a first summarized signal;
- set point circuit means for receiving said first summarized signal, comparing it with a selected value, and providing a differential signal which is indicative of the difference between said selected value and the value of said first summarized signal;
- second summarizing means for receiving and summarizing said differential signal and said screwdown position signal, and providing a control signal for said screwdown motor in accordance with the roll spacing necessary to provide the desired thickness of the product being processed.
- Electrical control means adapted for use in controlling the spacing between the work rolls of rolling mill apparatus, which includes a screwdown motor comprising:
- a filter circuit for receiving a first signal, indicative of the rotation frequency of the work rolls of a rolling mill, and a second signal, indicative of the spacing between said work rolls, said filter circuit including means for selecting and inverting a component of said second signal, which component has a fundamental frequency corresponding to the frequency of said first signal;
- a method of controlling the operation of the screwdown device of a rolling mill comprising:
- said load force signal is a ramp-type signal and is tracked with an output signal in an electrical filter circuit.
- said ramp-type signal is tracked with an error of less than 0.025 units after 0.75 T seconds, where T equals the period of said fundamental frequency.
- Control means adapted for use in controlling the operation of the work rolls of rolling mill apparatus, comprising:
- a tunable electric filter circuit for receiving a first signal, indicative of the rotation frequency of said work rolls, and a second signal, indicative of the load force between said rolls, said filter circuit including means for selecting a component of said signal, which component has a fundamental frequency corresponding to the frequency of said first signal and providing a third signal corresponding to said component;
- summarizing means for receiving a signal corresponding to said second signal and for receiving said third signal, and providing a summarized signal, free of said fundamental component for controlling said operation.
- Control means adapted for use in controlling the spacing between the work rolls of rolling mill apparatus, comprising:
- load force means for sensing the load force between said rolls and providing a load force signal indicative of said force, which load force signal includes a component which has a fundamental frequency corresponding to the rotation frequency of said rolls;
- tunable electrical filter signal means for receiving said load force signal and providing a tuned filtered signal corresponding to said component
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Abstract
In combination with a rolling mill and control means for controlling the spacing between a set of work rolls thereof, the method and means for producing an electrical control signal for said control means which is free of a component which varies cyclically with the rotation of the rolls, e.g., the eccentricity of the rolls.
Description
United States Patent Marion D. Waltz;
Lewis A. Drake, Youngstown, Ohio 774,775
Nov. 12, 1968 May 25, 1971 The Youngstown Sheet and Tube Company Mahoning County, Ohio lnventors Appl. No. Filed Patented Assignee ROLLING MILL INCLUDING GAUGE CONTROL 10 Claims, 8 Drawing Figs.
US. Cl 72/8, 72/21 Int. Cl B2lb 37/08 Field of Search 72/8, 10, l l, 16, 21
[56] References Cited UNITED STATES PATENTS 3,266,279 8/ 1966 Wright 72/8 3,448,600 6/1969 Coleman et al. 72/8 3,460,365 8/1969 Howard 72/21 3,194,035 7/1965 Smith 72/8 3,331,229 7/ 1967 Neumann et al 72/8 Primary Examiner-Milton S. Mehr Attorney-John Stelmah ABSTRACT: In combination with a rolling mill and control means for controlling the spacing between a set of work rolls thereof, the method and means for producing an electrical control signal for said control means which is free of a component which varies cyclically with the rotation of the rolls, e.g., the eccentricity of the rolls,
TO OTHER i Ill-L STAND Patented May 25, 1971 3,580,022
2 Sheets-Sheet l TO OTHER MILL STAND l l: UH mvau'ros w "I .l .2 .5 2 s uo MARION D. WALTZ FREQUENCY 0.P.8. trims DRAKE x mv QLLLKJ T R ATTORNEY ROLLING MILL INCLUDING GAUGE CONTROL BACKGROUND OF THE INVENTION This invention relates generally to rolling mills, such as strip mills, and particularly to the control of the spacing between the work rolls through the use of a screwdown device operated by a signal generated by a variation from a preselected value corresponding to roll separation necessary to produce the desired gauge.
Some of the features of this invention are particularly adapted for use as automatic gauge controls (AGC) for controlling the gauge of strip produced on a continuous strip line. However, these features may also be employed in conjunction with and as part of reversing mills.
In AGC systems, it is common to use load cells to sense the force between the work rolls of a rolling stand. The load cell generates a voltage signal which is generally indicative of this force. This signal is used to control the spacing between the face of work rolls or one or more stands. in the processing of steel slabs into strip, it is customary to reheat the slabs in a furnace having skid'rails, along which the slabs are advanced. Those slab areas in contact with the rails (skid marks) are generally of lower temperature than those areas which are not in contact. These skid marks usually produce hardness variations. The AGC system attempts to properly adjust the spacing between the work rolls to compensate for these and other hardness variations and provide means whereby a product of uniform gauge may be produced.
Included in the load cell voltage signal is a component which is cyclically produced in accordance with the rotation of the mill rolls, e.g. that component due to eccentricity of the rolls or their shaft journals. The cyclic occurrence of such component may be more frequent than the occurrence of the hardness variations. Such component may also be of a value which represents a variation greater than the gauge tolerances. The inclusion of this component as part of the final control signal to the screwdown device can produce undesirable effects, such as "hunting or continuous cycling, where the AGC system is constantly adjusting the screwdowndevice and never reaches a steady state. This rapid and repetitive screw motion results in short screw life; poor systems performance, and rapid deterioration of the mechanical portion of the equipment.
Others in the art have recognized that eccentricity variations in rolling mills produce erratic operation and increase stability problems, as exemplified by the disclosure in US. Pat. No. 3,194,035 to J. P. Smith. They have concluded that, under certain circumstances, it is impossible to increase the gain of the control system in order to increase overall perforrnance and have attempted to reduce the effects of the problem by providing a circuit which partly removes the variations in gauge error signal resulting from roll eccentricity. The gauge error signal is applied to a delay circuit, which delays the signal by a fraction of a period and then the gauge error signal and the delayed signal are added. Such delay circuits usually include mechanical switching devices with commutators and a great number of brushes.
OBJECTS AND SUMMARY OF THE INVENTION It is an object of this invention to provide method and apparatus for improving automatic gauge control in a rolling mill.
It is another object of this invention to provide an improved rolling mill and method of controlling the operation which obviates the undesirable effects of cyclic variations.
A further object of this invention is to provide, in combination with a rolling mill and thickness control means, an improved control signal system capable of tracking a ramp-type input signal with less error than heretofore.
A still further object of this invention is to provide rolling mill method and apparatus including control method and system which is substantially electrical in operation, as distinguished from mechanical operation, and which requires little maintenance.
Briefly, the objects are attained by providing a control system in combination with a rolling mill having adjustment means for varying the roll spacing, which means is responsive to a control signal of said control system, and a load cell, which load cell produces a signal, including a cyclic component which varies cyclically with the rotation of the mill rolls, which system embodies: means for obviating the effect of said component and for freeing said control signal from said component. Preferably, electrical method and means are provided for filtering certain components of the load cell signal and generating a new signal which is free of said cyclic component. In a more preferred embodiment, the signal control system comprises: means for generating a first signal, which first signal is indicative of the variation between a preselected value, corresponding to the desired roll separation, and the actual roll separation, said first signal including a component which varies cyclically with the rotation of the roller elements of the rolling mill; means for producing a second signal indicative of, but with inverted order polarity of said component; and means for summarizing said first and second signals to produce what may be termed a third or control signal, and whereby said control signal is free of said component.
DESCRIPTION OF THE DRAWING The invention will be more fully understood and further objects and advantages thereof will become apparent when reference is made to the following detailed description and to the accompanying drawing, in which:
FIG. 1 is a diagram schematically illustrating a rolling mill stand and its controls, including a circuit filter section, in accordance with this invention;
FIG. 2 is a diagram illustrating the circuit established to determine the amplitude and phase characteristics of the filter section of the circuit;
FIG. 3 is a curve illustrating the experimental E /E; amplitude vs frequency response of the voltage tunable filter section illustrated in FIG. 2;
FIG. 4 is a curve illustrating the phase response of the voltage tunable filter section illustrated in FIG. 2;
FIG. 5 is a diagram schematically illustrating in more detail the filter section shown in FIG. 1;
FIG. 6 is a curve diagram illustrating the response or output signal to the ramp input signal of a prior art delay circuit system;
FIG. 7 is a curve diagram illustrating the response or output signal to the ramp input signal of the filter section of this invention; and
FIG. 8 illustrates graphically the tracking errors as expanded from the curves shown in FIGS. 6 & 7.
In a representative embodiment of this invention as schematically illustrated in FIG. 1, a typical rolling mill stand 10 comprises a pair of working rolls l2 & l4 and respective backup rolls l6 & 18. A screwdown motor control device 20 provides means for selectively adjusting the spacing between the work rolls 12 & 14. Usually, the upper rolls I2 & 16 are adjustable while the bottom rolls l4 & 18 are stationary.
The strip stock 22 to be processed is fed from a first roller element 24, which may be designated as an unwind roll, threaded between the rolls 12 & 14 of one or more sets of working rolls and then onto a coiler roll 26.
A load cell 30 is provided to measure the rolling force exerted between the working rolls I2 & 14 on the strip 22. A position indicating device 32 is also provided in cooperative arrangement with the screwdown device 20, together with a position signal transmitter 34, which may be in the form of a Selsyn motor.
An electrical signal E, generated by the load cell 30 is transmitted to a set point circuit 40 where the signal E. is compared with a selected setting. The setting is selected to correspond to that force which occurs immediately after the strip has entered the mill. Any deviation from the set point will be reflected in a signal E being transmitted to the summer circuit 42. The summer circuit 42 also receives any signal transmitted by the transmitter 34. The circuit 42 then applies a new signal E (or modified error signal) to the motor control device 20, through amplifier 44 and generator 46, for making appropriate adjustments in the spacing between the work rolls l2 & 14.
In the case of multiple stand rolling mills, the signal E;, from a first set of work rolls may be employed to adjust or modify the setting between the rolls of another work roll set through which the work is to subsequently pass.
The output signal of the load cell 30 includes a component which varies cyclically with the rotation of the roller elements 12, I4, l6, l8, e.g. the component due to the eccentricity of the backup rolls. Others in the art have recognized the problem of eccentricity of backup rolls and have attempted to reduce the effect by adding a delayed signal. The present invention obviates the effect of any fundamental harmonic component (e.g. eccentricity variation) which varies cyclically with the rotation of the roller elements by the provision of a control input signal which is free of such component.
Means is provided for producing a signal E indicative of the rotation cycle of the mill rolls, which means is illustrated in the form of a tachometer 50 operative with the mill drive motor 52. This signal E is received by a tunable filter circuit 60, which forms an important feature of this invention. The tachometer signal E may be suitably employed to adjust the selection frequency of the filter circuit 60 to be equal to the fundamental cyclic component frequency. The filter circuit 60 also receives the signal E, from the load cell 30 and forms means for selecting and inverting the fundamental portion of the signal cyclic component and in turn transmits only the cyclic component E to summer circuit 62. In essence, the filter circuit 60 removes all portions from the signal E, but the cyclic component. The summer circuit 62 adds the load cell output signal E, and cyclic component signal from filter circuit 60, which component signal is inverted, and produces an output signal E, which is free of the fundamental of cyclic component E of original load cell signal E,.
A preferred embodiment of the tunable filter circuit 60 is illustrated in FIG. 5. The filter circuit 60, in conjunction with the summer 62, was designed to attenuate the regular cyclic component (roll eccentricity) of the load cell signal E, with a minimal effect of the remaining force signal. The load cell output signal E was assumed to be a linear combination of the cyclic component (roll eccentricity) signal and the desired control signal. Thus, the filter was designed to select and invert, as a function of mill speed or roll frequency of rotation, that component of the load cell output signal which has a fundamental frequency corresponding to the roll frequency of rotation. In this case, the roll frequency was related directly to that of backup roll 18. However, since the rotational frequency of the rolls are interrelated by means of common drive motor 52, the selected roll frequency is also related to the rotational frequency of the other rolls.
The transfer function F(S) of the filter circuit 60 was selected as follows:
wherein:
E, input voltage E, output voltage S Laplace transform operator A damping coefficient 02 and 1,
W, natural frequency of filter circuit The application of analog simulation techniques resulted in the electrical circuit schematically illustrated in FIG. 5, which is comprised of two second order circuit sections, and with the output signal of the first section 64 being employed as the feed signal to the second section 66. The elements of second section 66 corresponding to elements of first section 64 are designated by corresponding numerals, however the numerals of the second section include the letter A" suffix. The purpose of providing multiple similar sections is to sharpen the attenuation of the component of the load cell output signal which has a fundamental frequency corresponding to the mill roll frequency. Consequently, it will be understood that additional or fewer sections may be provided. If additional sections are used, the output signal of the second section would be used as an input signal to the third section, etc.
The transfer function of the first section 64 may be expressed as:
E; A W S E, S +AW S+ W where E is the output voltage of potentiometer 68.
The potentiometer 70 provides means for selectively adjusting the natural frequency (W,,) while potentiometer 68 provides means for selecting the desired damping coefficient A of the transfer function in accordance with the equation shown above. The amplifier 74 serves as an inverter while amplifiers 72 and 76 serve as integrators. Multipliers 78 and 80 provide means of electrically varying the natural frequency W, with the external tachometer signal E The operation of filter section 66 is substantially the same as that of section 64. However, an additional potentiometer 82 is provided to serve as means for adjusting the level of the filter circuit output E to external summer 62.
Optionally, an initial input condition phase, as represented by contact switch 28, may be imposed on the filter circuit 60 to minimize oscillation, due to step changes in E,. The switch 28 is normally closed but opens immediately after the work stock 22 passes between the rolls 12 and 14.
For the sake of convenience, the circuit was scaled such that a 6.28 volt input, as IE corresponds directly to 6.28 radians/sec., as W,,(6.28 radians 1 revolution). The scaling was accomplished experimentally by setting up the circuit as illustrated in FIG. 2. A separate but controlled voltage source of 6.28 V. was employed to simulate the desired voltage signal E then potentiometer 70 was adjusted until the phase shift between E, and E was 180 with a 1 cycle per second signal applied as E,. The damping coefficient A is preferably selected so that the response of the filter circuit 60 to a step input contains only one cycle of damped oscillation. This may be done by applying a low frequency square wave to the input of the filter circuit 60 and adjusting the potentiometer 68 until the desired output E is observed.
The normalized frequency response E IE, of the filter circuit 60 and summer 62 is illustrated in FIG. 3. The almost infinite extent to which the nominal selected frequency of 1 cycle/sec. (c.p.s.) is attenuated may also be observed. It will also be observed that the amplitudes of the nonselected frequencies are not substantially affected.
In FIG. 4 the phase characteristics, in degrees, versus the filter circuit frequency, c.p.s., may be observed. At a frequency of 0.5 times the nominal selected frequency of l c.p.s., less than a 12 phase lag occurs. The low phase lag characteristic is of particular advantage in a control system as shown in FIG. 1.
One of the significant advantages of the rolling mill control system of this invention is its ability to track a ramp type input signal. The typical load cell signals produced while rolling can be closely approximated by a series of ramp signals. However, if a control circuit is unable to accurately track a ramp input, it cannot accurately track mill roll load changes from the load cell.
FIG. 6 graphically illustrates the ability of the modifying error section, which corresponds to the delay circuit, of the commutator-type control device disclosed in U.S. Pat. No. 3,194,035 to track a ramp or input signal of unity. Curve D represents the input; curve F, comprised of sections F-l and F-2, represents the output with only an odd harmonic correction; and, curve G, comprised of sections G1, G-2, G-3, and G-4, represents the output with both even and odd harmonic corrections. The slopes of the curve sections are as follows:
Section Slope F-l l to 2 F-2 1 to l G-l l to 4 G2 l to 2 G-3 3 to 4 6-4 1 to I In contrast to the decaying error of less than 0.025 units in the modifying circuit of the device of this invention, the delay circuit of U.S. Pat. No. 3,l94,035 appears to have a constant error of0.375 units after 0.75T.
FIG. 7 graphically illustrates the ability of the modifying section of the control circuit of the present invention to respond to a ramp or input signal of unity. Curve B represents the input and curve C represents the output..
In FIG. 8, the tracking errors of the devices of this invention and that of a prior art device are shown as expanded from FIG. 6 & 7. Curve K in FIG. 8 corresponds to the'tracking error of the device of this invention as exemplified by curve C in FIG. 7, and Curve I-l corresponds to the tracking error exemplified by curve G of a prior art device. As may be seen in FIG. 8, the maximum error which occurs at approximately 0.5T secs. (I period of the fundamental cyclical components of the error signal), is in the order of 0.08 units. This error decays to less than 0.025 units after 0.75T secs. and continues to rapidly decay to a zero value.
A further advantage of the modifying unit of the rolling mill control system of this invention is that it requires no mechanical parts such as commutators, brushes, contacts, etc., and hence may be constructed of static and solid state devices. This feature is particularly beneficial in steel mill applications where dirt is likely to cause contamination problems.
Although the rolling mill and controls of this invention have been described in detail as to the component parts of preferred embodiments, it will be apparent that various changes and modifications may suggest themselves to one skilled in the art, which fall within the scope of the invention as defined by the subjoined claims.
What We claim is:
l. The combination of: l
a. a rolling mill, including a pair of roller elements operative with a moving product for reducing the thickness of said product;
. control means operative with at least'one of said roller elements, in response to a control signal, for controlling the spacing between said roller elements; and
c. a system for producing a first signal, which is generally indicative of the variation between a preselected value corresponding to the desired spacing between said roller elements and the actual spacing therebetween, and which includes a fundamental component which varies cyclically with the rotation of said elements, said system including tunable electrical means for acting on said first signal and producing a component signal corresponding to said fundamental component, and means for combining said first signal and said component signal and for producing an output signal free of said component for said control means.
In the combination of:
a strip rolling mill, including a pair of roller elements operative with a moving strip for reducing the thickness of said strip;
. control means operative with at least one of said roller elements for controlling the spacing between said roller elements in response to a control signal; and
c. a system for producing a control signal generally indicative of the variation between a preselected value, corresponding to the desired spacing between said roller elements and the actual spacing therebetween; the improvement wherein said system comprises:
l. means for producing a first signal, indicative of said variation, said first signal including the fundamental component which varies cyclically with the rotation of said elements;
2. means for producing a second signal, indicative of but in inverted polarity of said component; and
3. means for summarizing said first and second signals to produce a control signal free of said component.
. In rolling mill apparatus, the combination comprising:
a. a screwdown motor for selectively adjusting the spacing between the faces'of a pair of work rolls of the mill;
a drive motor for driving said work rolls; 7
c. a tachometer device for producing a tachometer electrical signal indicative of the rotation frequency of said work rolls;
a load cell device for sensing the load force between said work rolls and providing a load force electrical signal indicative of said force;
e. a filter circuit for receiving said tachometer electrical signal and said load force electrical signal, and for selecting and inverting, as a-function of said tachometer electrical signal, the component of said load force electrical signal which has a fundamental frequency corresponding to said rotation frequency and thereby provide an inverted component signal;
f. first summarizing means, for receiving and summarizing a load force electrical signal from said load cell device and said inverted component signal, and for providing a summarized signal, which may be designated as a first summarized signal; i
. set point circuit means for receiving said first summarized signal, comparing it with a selected value, and providing a differential signal which is indicative of the difference between said selected value and the value of said first summarized signal;
. means for providing a screwdown position signal indicative of the relative spacing between said faces of said work rolls; and
. second summarizing means, for receiving and summarizing said differential signal and said screwdown position signal, and providing a control signal for said screwdown motor in accordance with the roll spacing necessary to provide the desired thickness of the product being processed.
4. Electrical control means, adapted for use in controlling the spacing between the work rolls of rolling mill apparatus, which includes a screwdown motor comprising:
a. a filter circuit for receiving a first signal, indicative of the rotation frequency of the work rolls of a rolling mill, and a second signal, indicative of the spacing between said work rolls, said filter circuit including means for selecting and inverting a component of said second signal, which component has a fundamental frequency corresponding to the frequency of said first signal; and
b. means for summarizing said second signal and said inverted component and providing a summarized signal free of said component for controlling the operation of said screwdown motor.
5. A method of controlling the operation of the screwdown device of a rolling mill, comprising:
a. applying a load force to the work product passing a work roll of said mill;
b. sensing said applied load force and generating a load force signal indicative of the discrepancy between a predetermined load force and said applied load force;
c. selecting from said load force signal that component which has a fundamental frequency corresponding to the roll frequency of rotation, and producing a corresponding component signal; and
d. combining said load force signal and said component signal and transmitting a summarized control signal to said screwdown device, which control signal is free of said component.
6. A method as described in claim 5, which comprises the step of:
imparting an initial condition signal, indicative of the force between the work rolls immediately after the work product is initially threaded therebetween, for minimizing oscillation of said second signal, which oscillation is due to step changes in said first signal.
7. The method as described in claim 5, wherein:
said load force signal is a ramp-type signal and is tracked with an output signal in an electrical filter circuit.
8. The method as described in claim 7, wherein:
said ramp-type signal is tracked with an error of less than 0.025 units after 0.75 T seconds, where T equals the period of said fundamental frequency.
9. Control means, adapted for use in controlling the operation of the work rolls of rolling mill apparatus, comprising:
a. a tunable electric filter circuit for receiving a first signal, indicative of the rotation frequency of said work rolls, and a second signal, indicative of the load force between said rolls, said filter circuit including means for selecting a component of said signal, which component has a fundamental frequency corresponding to the frequency of said first signal and providing a third signal corresponding to said component; and
b. summarizing means for receiving a signal corresponding to said second signal and for receiving said third signal, and providing a summarized signal, free of said fundamental component for controlling said operation.
10. Control means, adapted for use in controlling the spacing between the work rolls of rolling mill apparatus, comprising:
a. load force means for sensing the load force between said rolls and providing a load force signal indicative of said force, which load force signal includes a component which has a fundamental frequency corresponding to the rotation frequency of said rolls;
b. tunable electrical filter signal means for receiving said load force signal and providing a tuned filtered signal corresponding to said component; and
c. means for simultaneously receiving said load force signal and said filter signal and for providing a summarized signal free of said component.
Claims (12)
1. The combination of: a. a rolling mill, including a pair of roller elements operative with a moving product for reducing the thickness of said product; b. control means operative with at least one of said roller elements, in response to a control signal, for controlling the spacing between said roller elements; and c. a system for producing a first signal, which is generally indicative of the variation between a preselected value corresponding to the desired spacing between said roller elements and the actual spacing therebetween, and which includes a fundamental component which varies cyclically with the rotation of said elements, said system including tunable electrical means for acting on said first signal and producing a component signal corresponding to said fundamental component, and means for combining said first signal and said component signal and for producing an output signal free of said component for said control means.
2. means for producing a second signal, indicative of but in inverted polarity of said component; and
2. In the combination of: a. a strip rolling mill, including a pair of roller elements operative with a moving strip for reducing the thickness of said strip; b. control means operative with at least one of said roller elements for controlling the spacing between said roller elements in response to a control signal; and c. a system for producing a control signal generally indicative of the variation between a preselected value, corresponding to the desired spacing between said roller elements and the actual spacing therebetween; the improvement wherein said system comprises:
3. means for summarizing said first and second signals to produce a control signal free of said component.
3. In rolling mill apparatus, the combination comprising: a. a screwdown motor for selectively adjusting the spacing between the faces of a pair of work rolls of the mill; b. a drive motor for driving said work rolls; c. a tachometer device for producing a tachometer electrical signal indicative of the rotation frequency of said work rolls; d. a load cell device for sensing the load force between said work rolls and providing a load force electrical signal indicative of said force; e. a filter circuit for receiving said tachometer electrical signal and said load force electrical signal, and for selecting and inverting, as a function of said tachometer electrical signal, the component of said load force electrical signal which has a fundamental frequency corresponding to said rotation frequency and thereby provide an inverted component signal; f. first summarizing means, for receiving and summarizing a load force electrical signal from said load cell device and said inverted component signal, and for providing a summarized signal, which may be designated as a first summarized signal; g. set point circuit means for receiving said first summarized signal, comparing it with a selected value, and providing a differential signal which is indicative of the difference between said selected value and the value of said first summarized signal; h. means for providing a screwdown position signal indicative of the relative spacing between said faces of said work rolls; and i. second summarizing means, for receiving and summarizing said differential signal and said screwdown position signal, and providing a control signal for said screwdown motor in accordance with the roll spacing necessary to provide the desired thickness of the product being processed.
4. Electrical control means, adapted for use in controlling the spacing between the work rolls of rolling mill apparatus, which includes a screwdown motor comprising: a. a filter circuit for receiving a first signal, indicative of the rotation frequency of the work rolls of a rolling mill, and a second signal, indicative of the spacing between said work rolls, said filter circuit including means for selecting and inverting a compoNent of said second signal, which component has a fundamental frequency corresponding to the frequency of said first signal; and b. means for summarizing said second signal and said inverted component and providing a summarized signal free of said component for controlling the operation of said screwdown motor.
5. A method of controlling the operation of the screwdown device of a rolling mill, comprising: a. applying a load force to the work product passing a work roll of said mill; b. sensing said applied load force and generating a load force signal indicative of the discrepancy between a predetermined load force and said applied load force; c. selecting from said load force signal that component which has a fundamental frequency corresponding to the roll frequency of rotation, and producing a corresponding component signal; and d. combining said load force signal and said component signal and transmitting a summarized control signal to said screwdown device, which control signal is free of said component.
6. A method as described in claim 5, which comprises the step of: imparting an initial condition signal, indicative of the force between the work rolls immediately after the work product is initially threaded therebetween, for minimizing oscillation of said second signal, which oscillation is due to step changes in said first signal.
7. The method as described in claim 5, wherein: said load force signal is a ramp-type signal and is tracked with an output signal in an electrical filter circuit.
8. The method as described in claim 7, wherein: said ramp-type signal is tracked with an error of less than 0.025 units after 0.75 T seconds, where T equals the period of said fundamental frequency.
9. Control means, adapted for use in controlling the operation of the work rolls of rolling mill apparatus, comprising: a. a tunable electric filter circuit for receiving a first signal, indicative of the rotation frequency of said work rolls, and a second signal, indicative of the load force between said rolls, said filter circuit including means for selecting a component of said signal, which component has a fundamental frequency corresponding to the frequency of said first signal and providing a third signal corresponding to said component; and b. summarizing means for receiving a signal corresponding to said second signal and for receiving said third signal, and providing a summarized signal, free of said fundamental component for controlling said operation.
10. Control means, adapted for use in controlling the spacing between the work rolls of rolling mill apparatus, comprising: a. load force means for sensing the load force between said rolls and providing a load force signal indicative of said force, which load force signal includes a component which has a fundamental frequency corresponding to the rotation frequency of said rolls; b. tunable electrical filter signal means for receiving said load force signal and providing a tuned filtered signal corresponding to said component; and c. means for simultaneously receiving said load force signal and said filter signal and for providing a summarized signal free of said component.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US77477568A | 1968-11-12 | 1968-11-12 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3580022A true US3580022A (en) | 1971-05-25 |
Family
ID=25102259
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US3580022D Expired - Lifetime US3580022A (en) | 1968-11-12 | 1968-11-12 | Rolling mill including gauge control |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3580022A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3709009A (en) * | 1970-03-20 | 1973-01-09 | Ishikawajima Harima Heavy Ind | Method for detecting eccentricity and phase angle of working or backing roll in rolling mill |
| US3889504A (en) * | 1973-08-22 | 1975-06-17 | Hitachi Ltd | Thickness control device for rolling mill |
| US3920968A (en) * | 1973-06-27 | 1975-11-18 | Ishikawajima Harima Heavy Ind | System for controlling eccentricity of rolling mill |
| US3926024A (en) * | 1969-10-31 | 1975-12-16 | Forges De La Loire St Chamond | Method and device for regulating the thickness of rolled products |
| US3928994A (en) * | 1973-10-17 | 1975-12-30 | Hitachi Ltd | Thickness control system for a rolling mill |
| US4036041A (en) * | 1975-02-12 | 1977-07-19 | Hitachi, Ltd. | Gage control system for rolling mill |
| US4521859A (en) * | 1982-10-27 | 1985-06-04 | General Electric Company | Method of improved gage control in metal rolling mills |
| US20090031776A1 (en) * | 2005-06-23 | 2009-02-05 | Michel Abi Karam | Method and Device for Controlling a Rolled Product Thickness at a Tandem Rolling Mill Exit |
| US20100288862A1 (en) * | 2009-05-14 | 2010-11-18 | Wark Rickey E | Pressure monitor for pulverizer |
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| US3194035A (en) * | 1961-05-08 | 1965-07-13 | Davy And United Instr Ltd | System for eliminating cyclic variations in rolling mill gauge errors |
| US3266279A (en) * | 1963-10-30 | 1966-08-16 | Gen Electric Canada | Automatic gauge control system for rolling mills |
| US3331229A (en) * | 1962-08-29 | 1967-07-18 | Process and apparatus for eliminating the excentricity effect of rollers in hot and cold rolling mills for metal sheets | |
| US3448600A (en) * | 1967-02-01 | 1969-06-10 | Gen Dynamics Corp | Thickness reduction control system |
| US3460365A (en) * | 1966-02-21 | 1969-08-12 | Davy & United Eng Co Ltd | Rolling mills |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3194035A (en) * | 1961-05-08 | 1965-07-13 | Davy And United Instr Ltd | System for eliminating cyclic variations in rolling mill gauge errors |
| US3331229A (en) * | 1962-08-29 | 1967-07-18 | Process and apparatus for eliminating the excentricity effect of rollers in hot and cold rolling mills for metal sheets | |
| US3266279A (en) * | 1963-10-30 | 1966-08-16 | Gen Electric Canada | Automatic gauge control system for rolling mills |
| US3460365A (en) * | 1966-02-21 | 1969-08-12 | Davy & United Eng Co Ltd | Rolling mills |
| US3448600A (en) * | 1967-02-01 | 1969-06-10 | Gen Dynamics Corp | Thickness reduction control system |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3926024A (en) * | 1969-10-31 | 1975-12-16 | Forges De La Loire St Chamond | Method and device for regulating the thickness of rolled products |
| US3709009A (en) * | 1970-03-20 | 1973-01-09 | Ishikawajima Harima Heavy Ind | Method for detecting eccentricity and phase angle of working or backing roll in rolling mill |
| US3920968A (en) * | 1973-06-27 | 1975-11-18 | Ishikawajima Harima Heavy Ind | System for controlling eccentricity of rolling mill |
| US3889504A (en) * | 1973-08-22 | 1975-06-17 | Hitachi Ltd | Thickness control device for rolling mill |
| US3928994A (en) * | 1973-10-17 | 1975-12-30 | Hitachi Ltd | Thickness control system for a rolling mill |
| US4036041A (en) * | 1975-02-12 | 1977-07-19 | Hitachi, Ltd. | Gage control system for rolling mill |
| US4521859A (en) * | 1982-10-27 | 1985-06-04 | General Electric Company | Method of improved gage control in metal rolling mills |
| US20090031776A1 (en) * | 2005-06-23 | 2009-02-05 | Michel Abi Karam | Method and Device for Controlling a Rolled Product Thickness at a Tandem Rolling Mill Exit |
| US8020417B2 (en) * | 2005-06-23 | 2011-09-20 | Siemens Vai Metals Technologies Sas | Method and device for controlling a rolled product thickness at a tandem rolling mill exit |
| US20100288862A1 (en) * | 2009-05-14 | 2010-11-18 | Wark Rickey E | Pressure monitor for pulverizer |
| US8070081B2 (en) * | 2009-05-14 | 2011-12-06 | Wark Rickey E | Pressure monitor for pulverizer |
| US8511594B2 (en) | 2009-05-14 | 2013-08-20 | Rickey E. Wark | Pressure monitor for pulverizer |
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