US3287236A - Electrodeposition of copper and solutions therefor - Google Patents
Electrodeposition of copper and solutions therefor Download PDFInfo
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- US3287236A US3287236A US344838A US34483864A US3287236A US 3287236 A US3287236 A US 3287236A US 344838 A US344838 A US 344838A US 34483864 A US34483864 A US 34483864A US 3287236 A US3287236 A US 3287236A
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- copper
- tetrahydropyranyl
- electrolyte
- per liter
- acid
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims description 37
- 229910052802 copper Inorganic materials 0.000 title claims description 37
- 239000010949 copper Substances 0.000 title claims description 37
- 238000004070 electrodeposition Methods 0.000 title description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 35
- 239000003792 electrolyte Substances 0.000 claims description 31
- 238000005282 brightening Methods 0.000 claims description 24
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 13
- 150000001408 amides Chemical class 0.000 claims description 10
- 239000001257 hydrogen Substances 0.000 claims description 10
- 229910052739 hydrogen Inorganic materials 0.000 claims description 10
- 229910000365 copper sulfate Inorganic materials 0.000 claims description 9
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 9
- 150000003566 thiocarboxylic acids Chemical class 0.000 claims description 8
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 4
- -1 HYDROGEN IONS Chemical class 0.000 claims description 4
- 150000001735 carboxylic acids Chemical class 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 4
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims description 3
- 229910001431 copper ion Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000007747 plating Methods 0.000 description 24
- 150000001875 compounds Chemical class 0.000 description 20
- 239000002253 acid Substances 0.000 description 16
- 238000013019 agitation Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 239000011260 aqueous acid Substances 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- FSSPGSAQUIYDCN-UHFFFAOYSA-N 1,3-Propane sultone Chemical compound O=S1(=O)CCCO1 FSSPGSAQUIYDCN-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 239000010953 base metal Substances 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 229910001369 Brass Inorganic materials 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000010951 brass Substances 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000002659 electrodeposit Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000001879 copper Chemical class 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical class NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- BUDQDWGNQVEFAC-UHFFFAOYSA-N Dihydropyran Chemical compound C1COC=CC1 BUDQDWGNQVEFAC-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- MFTAJEZTEQICND-UHFFFAOYSA-N carbamothioylcarbamic acid Chemical compound NC(=S)NC(O)=O MFTAJEZTEQICND-UHFFFAOYSA-N 0.000 description 1
- 125000001589 carboacyl group Chemical group 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- GKRZNOGGALENQJ-UHFFFAOYSA-N n-carbamoylacetamide Chemical compound CC(=O)NC(N)=O GKRZNOGGALENQJ-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000003170 phenylsulfonyl group Chemical group C1(=CC=CC=C1)S(=O)(=O)* 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000001412 tetrahydropyranyl group Chemical group 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D309/00—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings
- C07D309/02—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having no double bonds between ring members or between ring members and non-ring members
- C07D309/08—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having no double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
- C07D309/14—Nitrogen atoms not forming part of a nitro radical
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/38—Electroplating: Baths therefor from solutions of copper
Definitions
- This invention relates to the electrodeposition of copper, and more particularly to the deposition of bright, smooth copper coatings free from pores from acid electrolytes.
- the addition agents conventionally employed usually include a surface tension reducing agent to prevent hydrogen bubbles from adhering to the plated surface and thus to avoid porosity of the coating.
- a second addition agent is used to control internal stresses in the electrodeposit.
- a third addition agent is the actual brightener.
- a secondary brightener or leveling agent is necessary as a fourth addition agent to permit bright and smooth deposits to be formed directly on relatively rough base metal without polishing prior to plating.
- the effective range of the addition agents is limited. Their concentration in the electrolyte decreases during plating operations due to chemical and electrolytic decomposition and because of drag-out losses. The concentration changes are not usually the same for each agent, and the agents must be replenished at different rates. Control of a copper plating solution'employing known auxiliary agents to produce bright, smooth, pore-free, and ductile coatings thus is difficult, and sometimes uncertain.
- the object of the invention is the provision of an acid copper plating solution producing such coatings by means of a single addition agent.
- Another object is the provision of a new class of brighteners for acid copper plating solutions which have good leveling elfects, prevent the formation of pores due to hydrogen bubbles, and do not embrittle the copper deposit formed.
- Yet another object is the provision of brighteners which are insensitive to relatively high concentrations of impurities in the plating bath, and thus permit operation over extended periods without requiring purification of the electrolyte.
- N-tetrahydropyranyl-Z substituted amides of car-boxylic and thiocarboxylic acids are effective leveling brighteners for acid copper plating solutions when employed in amounts as low as 0.2 millimole per liter, and that the coatings produced are pore-free and ductile when the concentration of the brightening agents of the invention is raised to their limit of solubility or 0.01 moles per liter whichever is lower.
- the brighteners of the invention are of the formula 3,287,236 Patented Nov. 22, 1966 wherein X is either oxygon or sulfur, R is hydrogen or the radical of propane-w-sulfonic acid, and R may be any one of a large number of radicals to complete the structure of an N-tetrahydropyranyl-Z substituted carboxylic or thiocarboxylic acid amide, and more specifically that of an N-tetfahydropyranyl-Z- substituted urea or thiourea, as will hereinafter become apparent.
- the brighteners of the invention in which R is hydrogen are prepared in yields of 20 to 70 percent from 2,3- dihydropyrane and amides corresponding to the brightening compounds to be produced in the presence of catalytic amounts of hydrogen chloride according to a method presented to the 139th meeting of the American Chemical Society, 1961, by A. I. Speziale, K. W. Ratts, and G. I. Marco (J. Org. Chem. 26, 4311-14, 1961; CA. 56, 14218, 1962; Angew. Chem. 1961 (73), 479).
- the compounds prepared in this manner readily react with propane sultone to form the corresponding N-n-propane-w-sulfonic acids.
- the brightening agents of the invention are of four general types in each of which the nature of the substituent R is not particularly critical as long as it does not reduce the solubility of the compound below the lower limit of brightening eifectiveness.
- the compounds of the first type in which X is oxygen and R is hydrogen are preferably employed as brighteners in concentrations between 0.5 millimole per liter and their upper limit of solubility or approximately five millimoles per liter, whichever is lower. No further improvement in brightness nor other desirable changes in deposit properties are achieved by exceeding the concentration of five millimoles per liter where solubility is adequate.
- the second type of brightening compounds of the invention differs from the first type by the substitution of a radical for the hydrogen atom in position R of the compounds of the first type. All compounds of the first type enumerated above for the sake of illustration may be converted to the second type by reaction with propane sultone. The twelve compounds so obtained are readily soluble, and their brightening effects increase over a wider range of concentrations than those of the first type of brighteners.
- the second type of brighteners is preferably employed at concentrations of 0.5 millimole per liter and higher, and their favorable effects increase up to a concentration of 0.01 mole per liter.
- the third type of brighteners according to the invention differs from the first type by substitution of sulfur for the oxygen in position X.
- the thiamides of the third type are more effective than the corresponding substituted amides of the first type at equal concentrations, and are preferably employed over a range of 0.2 millimole to five millimoles per liter or to their limit of solubility whichever is lower.
- the following compounds are representative of the third type of brighteners:
- the brightening agents of the invention are highly effective in both types of acid copper plating solutions presently in commercial use, namely the sulfate type and the fiuoborate type. Their use with electroplating solutions of these types is illustrated by the following examples, but it will be understood that the invention is not limited to the examples.
- a copper plating solution was prepared from:
- a copper plating electrolyte was prepared from Copper fluoborate, grams per liter 250 Fluoboric acid, grams per liter '30 N-(tetrahydropyranyl-Z) N acetylurea, moles per liter 0.0012
- Copper sulfate, cryst. grams per liter 200 Sulfuric acid, C.P., grams per liter 60 N (tetrahyd-ropyranyl-Z) N (n-propane-.w-sulfonic acid)-acetamide, moles per liter 0.003 Temperature, C. 20-28 Cathode current density, amps. per square foot Agitation (cathode movement), meters per minute 28
- a copper plating solution of the composition listed below was used under the indicated opera-ting conditions:
- Copper sulfate, cryst. grams per liter 200 Sulfuric acid, C.P., grams per liter 60 N (tetrahydropyranyl-Z)-p-thiotoluamide, moles per liter 0.0006 Temperature, C. 22-26 Cathode current density, amps. per square foot average 45 Agitation (cathode movement), meters per minute 28
- the copper plate was fully bright over an actual cathode current density range from 2.7 to 72 amps. per square 'foot. Scratches in the base metal having a depth of 40 microns were practically leveled when the average coating thickness reached 15 microns. Equimolecular amounts of the other compound-s of the third type listed above under numbers 13 to 27 gave corresponding results.
- Copper sulfate, cryst. grams per liter 200 Sulfuric acid, C.P., grams per liter 60 N (tetrahydropyranyl 2) N (n propane wsulfonic -acid)-N-acetylthiourea, moles per liter 0.0015 Temperature, C. 20-28 Cathode current density, amps. per square foot 45 Agitation (cathode movement), meters per minute 2-8
- the coatings produced were mirror bright from 1.8 to 72 amps. per square foot of actual cathode current density. They were ductile and free from visible pores. Irregularities in the base metal having a depth of 40 microns were completely leveled when the average thickness of the deposit reached microns.
- EXAMPLE 8 Very ductile copper electrodeposits having .good develing action and being mirror bright were obtained from a fluoborate bath as follows:
- the temperature of the solutions is not critical. No effort was made in the plating runs reported on in the examples to hold the temperature within specific limits.
- the brightening agents of the invention are effective at temperatures as low as 10 C. or as high as 50f C. It is not usually necessary to employ copper sulfate or copper fluoborate plating solutions outside these extreme temperatures. An operating temperature between 10 C. and 50 C. is readily maintained without heating or cooling of the electrolyte under the ambient conditions of temperature prevailing in almost any plating plant.
- Coatings having a thickness of one millimeter (0.04 inch) are still fully bright, ductile, and dense.
- N-(tetrahydropyranyl-Z) amides of the invention are chemically stable in acid copper electrolytes when obviously unstable substituents in position R of the formula are avoided. They are consumed at a low rate during current passage through the electrolyte, and this rate is readily determined for a .given plating installation so that replenishment of brightening agents may be based on measurements of ampere hours of current passed.
- Bright deposits can be obtained with the brightening agents of the invention up to cathode current densities of about amps. per square foot without agitation. Current densities much higher than 90 amps. per square foot are entirely practical with suitably rapid relative movement of electrolyte and plated object.
- the brightening agents of the invention are relatively insensitive against contaminating ions such as those of lead, zinc, nickel, divalent and trivalent iron, and even hexavalent chromium. Copper plating solutions of the invention thus produce electrodeposits of the desired properties when made up of commercial chemicals of the grades normally employed in the electroplating industry Without requiring purification by chemical treatments, electrolysis at low current density, or the like.
- An aqueous acid copper plating electrolyte comprising a source of copper ions selected from the group consisting of copper sulfate and copper fluoborate, a source of hydrogen ions selected from the group consisting of sulfuric acid and fluoboric acid, and a brightening agent of the formula wherein X is a member of the group consisting of oxygen and sulfur, R is a member of the group consisting of hydrogen and the radical CH -CH SO H, and R is a member of the group consisting of lower alkyl, phenyl and pyridyl radicals, and radicals of the formula -NHR", wherein R" is a member of the group consisting of hydrogen, lower alkenyl, lower alkanoyl, carboxy, carbo- (lower)-alkoxy, phenylsulfonyl, nitro, formyl, cyano, and phenyl radicals, said sources and said brightening agent being dissolved in said electrolyte.
- a method of producing a bright, smooth, pore-free, and ductile copper coating on a conductive object which comprises making said object a cathode in an electrolyte containing a source of copper ions selected from the group consisting of copper sulfate and copper fiuoborate, a source of hydrogen ions selected from the group consisting of sulfuric acid and hydrofluoric acid, and a brightening agent, said sources and said agent being dissolved in said solution, said agent being selected from the group consisting of N-(tetrahydropyranyl-Z) amides of carboxylic and thiocarboxylic acids, and N-(tetrahydropyranyl-2)- N-(propane-w-sulfonic acid) amides of carboxylic and thiocarboxylic acids, the concentration of said brightening agent in said electrolyte being between 0.2 and ten millimoles per liter, and the temperature of said electrolyte being between 10 C. and 50 C.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Description
United States Patent 3,287,236 ELECTRODEPOSITION OF COPPER AND SOLUTIONS THEREFOR Robert Brugger, Bernhausen, near Stuttgart, andGunter Voss, Heepen, Germany, assiguors to Langbem-Pfanhausen Werke A.G., Neuss (Rhine), Germany N0 Drawing. Filed 'Feb. 14, 1964, Ser. No. 344,838
6 Claims. (Cl. 20452) This invention relates to the electrodeposition of copper, and more particularly to the deposition of bright, smooth copper coatings free from pores from acid electrolytes.
It is known to produce such coatings from acid electrolytes by the use of organic or inorganic addition agents. When exacting requirements for brightness, leveling, absence of pores, and ductility of the deposit have to be met, it was necessary heretofore to employ at least two, and usually three or more different addition agents in the aqueous electrolyte consisting otherwise of an ionized copper salt and a suflicient amount of a strong acid to make the solution acid.
The addition agents conventionally employed usually include a surface tension reducing agent to prevent hydrogen bubbles from adhering to the plated surface and thus to avoid porosity of the coating. A second addition agent is used to control internal stresses in the electrodeposit. A third addition agent is the actual brightener. Frequently, a secondary brightener or leveling agent is necessary as a fourth addition agent to permit bright and smooth deposits to be formed directly on relatively rough base metal without polishing prior to plating.
The effective range of the addition agents is limited. Their concentration in the electrolyte decreases during plating operations due to chemical and electrolytic decomposition and because of drag-out losses. The concentration changes are not usually the same for each agent, and the agents must be replenished at different rates. Control of a copper plating solution'employing known auxiliary agents to produce bright, smooth, pore-free, and ductile coatings thus is difficult, and sometimes uncertain.
The object of the invention is the provision of an acid copper plating solution producing such coatings by means of a single addition agent.
Another object is the provision of a new class of brighteners for acid copper plating solutions which have good leveling elfects, prevent the formation of pores due to hydrogen bubbles, and do not embrittle the copper deposit formed.
Yet another object is the provision of brighteners which are insensitive to relatively high concentrations of impurities in the plating bath, and thus permit operation over extended periods without requiring purification of the electrolyte.
We have found that a wide variety of N-tetrahydropyranyl-Z substituted amides of car-boxylic and thiocarboxylic acids are effective leveling brighteners for acid copper plating solutions when employed in amounts as low as 0.2 millimole per liter, and that the coatings produced are pore-free and ductile when the concentration of the brightening agents of the invention is raised to their limit of solubility or 0.01 moles per liter whichever is lower.
The brighteners of the invention are of the formula 3,287,236 Patented Nov. 22, 1966 wherein X is either oxygon or sulfur, R is hydrogen or the radical of propane-w-sulfonic acid, and R may be any one of a large number of radicals to complete the structure of an N-tetrahydropyranyl-Z substituted carboxylic or thiocarboxylic acid amide, and more specifically that of an N-tetfahydropyranyl-Z- substituted urea or thiourea, as will hereinafter become apparent.
The brighteners of the invention in which R is hydrogen are prepared in yields of 20 to 70 percent from 2,3- dihydropyrane and amides corresponding to the brightening compounds to be produced in the presence of catalytic amounts of hydrogen chloride according to a method presented to the 139th meeting of the American Chemical Society, 1961, by A. I. Speziale, K. W. Ratts, and G. I. Marco (J. Org. Chem. 26, 4311-14, 1961; CA. 56, 14218, 1962; Angew. Chem. 1961 (73), 479). The compounds prepared in this manner readily react with propane sultone to form the corresponding N-n-propane-w-sulfonic acids.
According to the dual substituents R and X, the brightening agents of the invention are of four general types in each of which the nature of the substituent R is not particularly critical as long as it does not reduce the solubility of the compound below the lower limit of brightening eifectiveness.
The compounds of the first type in which X is oxygen and R is hydrogen are preferably employed as brighteners in concentrations between 0.5 millimole per liter and their upper limit of solubility or approximately five millimoles per liter, whichever is lower. No further improvement in brightness nor other desirable changes in deposit properties are achieved by exceeding the concentration of five millimoles per liter where solubility is adequate.
The following compounds are representative of the first type of brighteners of the invention:
The second type of brightening compounds of the invention differs from the first type by the substitution of a radical for the hydrogen atom in position R of the compounds of the first type. All compounds of the first type enumerated above for the sake of illustration may be converted to the second type by reaction with propane sultone. The twelve compounds so obtained are readily soluble, and their brightening effects increase over a wider range of concentrations than those of the first type of brighteners. The second type of brighteners is preferably employed at concentrations of 0.5 millimole per liter and higher, and their favorable effects increase up to a concentration of 0.01 mole per liter.
The third type of brighteners according to the invention differs from the first type by substitution of sulfur for the oxygen in position X. The thiamides of the third type are more effective than the corresponding substituted amides of the first type at equal concentrations, and are preferably employed over a range of 0.2 millimole to five millimoles per liter or to their limit of solubility whichever is lower. The following compounds are representative of the third type of brighteners:
( 13 N- tetrahydropyranyl-2 -thioacetamide 14) N-(tetrahydropyranyl-2)-thiopropionamide 15) N-(tetrahydropyranyl-2 -thiobutyramide 16) N-( tetrahydropyranyl-Z -thiobenzamide 17) N-(tetrahydropyranyl-2 -p-thiotoluamide 18) N-(tetrahydropyranyl-Z -thiourea 19) N- tetrahydropyranyl-Z -N'-acetylthiourea (20) N- (tetrahydropyranyl-2 -N'-carbethoxythiourea (21 N- (tetrahydropyranyl-2 -N-formylthiourea (22) N-(tetrahydropyranyl-2)-N-cyanothiourea (23) N- (tetrahydropyranyl-Z -N-carboxythiourea (24) N- (tetrahydropyranyl-2 -N'-phenylsulfonylthiourea 25) N- (tetrahydropyranyl-2 -N-nitrothiourea (26) N- (tetrahydropyranyl-2 -N-allylthiourea (27) N- tetrahydropyrany1-2 -N-phenylthiourea The fourth type of brightening agent of the invention differs from the second type by the, presence of sulfur in position X of the formula, and representative compounds of the fourth type are obtained by reaction of propane sultone wtih each of the compounds (13) to (27) enumerated hereinabove. The compounds of the fourth type are employed over the same range of concentrations as those of the second type.
The brightening agents of the invention are highly effective in both types of acid copper plating solutions presently in commercial use, namely the sulfate type and the fiuoborate type. Their use with electroplating solutions of these types is illustrated by the following examples, but it will be understood that the invention is not limited to the examples.
EXAMPLE 1 A copper plating solution was prepared from:
Copper sulfate, cryst., grams per liter 200 Sulfuric acid, C.P., grams per liter 50 N-(tetrahydropyranyl-2)-nicotinamide, moles per liter 0.0009
Copper was deposited from the solution under the following conditions:
Temperature, C. 22-26 Cathode current density, amps. per square foot (average) 45 Agitation (cathode movement), meters per minute 28 Fully bright deposits were formed on all surfaces on which the actual current density was between 4.5 and 72 amps. per square foot. Depressions in the base metal (brass) of 40 microns depth were practically completely obliterated when the average thickness of the deposit reached 20 microns.
These results are typical of the brightening compounds of the first type, and were substantially duplicated with each of the compounds enumerated above sub 1 to 12 in equimolecular amounts.
EXAMPLE 2 A copper plating electrolyte was prepared from Copper fluoborate, grams per liter 250 Fluoboric acid, grams per liter '30 N-(tetrahydropyranyl-Z) N acetylurea, moles per liter 0.0012
The following operating conditions were maintained during plating:
Temperature, C. 2.2-28
Cathode current density, amps. per square foot average 54 Agitation (cathode movement), meters per minute 28 The deposits formed were fully bright over an actual cathode current density range of 6.3 to 81 amps. per square foot as determined on a bent brass sheet electrode, and had a good leveling effect.
Closely similar effects were achieved with the other compounds of the first type enumerated above sub 1 to 12.
EXAMPLE 3 The composition and operating conditions of a copper plating solution were as follows:
Copper sulfate, cryst., grams per liter 200 Sulfuric acid, C.P., grams per liter 60 N (tetrahyd-ropyranyl-Z) N (n-propane-.w-sulfonic acid)-acetamide, moles per liter 0.003 Temperature, C. 20-28 Cathode current density, amps. per square foot Agitation (cathode movement), meters per minute 28 A copper plating solution of the composition listed below was used under the indicated opera-ting conditions:
Copper fluoborate, grams per liter 300 Fluoboric acid, grams per liter 40 'N (tetrahydropyranyl-Z) N (n-propane-w-sulfonic acid)-N'-ca-r-bethoxyurea, moles per liter 0.004
Temperature, C. 20-28 Cathode current density, amps. per square foot 63 Agitation (cathode movement), meters per minute 218 The copper coatings produced were fully bright over an actual cathode current density range of 5.4 to 90 amps. per square foot as determined with a bent brass sheet cathode, and had a very good leveling effect. Closely similar results were obtained with the other brightening compounds referred to in Example 3.
EXAMPLE 5 Mirror bright copper deposits tree from pores and of very good ductility were produced from an electrolyte 1 of the following composition under the operating conditions listed:
Copper sulfate, cryst., grams per liter 200 Sulfuric acid, C.P., grams per liter 60 N (tetrahydropyranyl-Z)-p-thiotoluamide, moles per liter 0.0006 Temperature, C. 22-26 Cathode current density, amps. per square foot average 45 Agitation (cathode movement), meters per minute 28 The copper plate was fully bright over an actual cathode current density range from 2.7 to 72 amps. per square 'foot. Scratches in the base metal having a depth of 40 microns were practically leveled when the average coating thickness reached 15 microns. Equimolecular amounts of the other compound-s of the third type listed above under numbers 13 to 27 gave corresponding results.
EXAMPLE 6 Mirror bright copper deposits were obtained from a fluo'borate electrolyte having the following composition, and operated under the listed conditions:
Copper fluoborate, grams per liter 250 Fluoboric acid, grams per liter 40 N (tetrahydropyranyl-Z) N carboxythiourea,
moles per liter 0.001 Temperature, C. 20-26 Cathode current density, amps. per square foot average 54 Agitation (cathode movement), meters per minute 2-8 The deposits were formed on objects of complex con- A sulfate type copper plating bath was prepared and operated as follows:
Copper sulfate, cryst., grams per liter 200 Sulfuric acid, C.P., grams per liter 60 N (tetrahydropyranyl 2) N (n propane wsulfonic -acid)-N-acetylthiourea, moles per liter 0.0015 Temperature, C. 20-28 Cathode current density, amps. per square foot 45 Agitation (cathode movement), meters per minute 2-8 The coatings produced were mirror bright from 1.8 to 72 amps. per square foot of actual cathode current density. They were ductile and free from visible pores. Irregularities in the base metal having a depth of 40 microns were completely leveled when the average thickness of the deposit reached microns.
Similarly favorable results were obtained with the other reaction products of propane sultone with the compounds of the third type listed sub 13 to 27. Peak performance was obtained from the several compounds at concentrations varying between 0.001 and 0.003 moles per liter.
EXAMPLE 8 Very ductile copper electrodeposits having .good develing action and being mirror bright were obtained from a fluoborate bath as follows:
Full brightness was achieved over an actual cathode current density range from 3.6 to 81 amps. per square foot.
The other compounds of the fourth type gave similar brilliantly bright copper deposits when employed as brighteners in the fluoborate electrolyte under the indicated operating conditions.
It will be appreciated that the acid copper sulfate and copper fluoborate electrolytes described in Examples 1 to 8 are entirely conventional in composition except for the brightening agents of the invention, and that the operating conditions employed are not unusual. The effects of the constituents in these solutions are well known, and those skilled in the art will find that variations in the concentrations of copper salts and free acids in these electrolytes afiect the bright deposits of the invention in a manner analogous to the effects produced in the absence of the brightening agents.
The temperature of the solutions is not critical. No effort was made in the plating runs reported on in the examples to hold the temperature within specific limits. The brightening agents of the invention are effective at temperatures as low as 10 C. or as high as 50f C. It is not usually necessary to employ copper sulfate or copper fluoborate plating solutions outside these extreme temperatures. An operating temperature between 10 C. and 50 C. is readily maintained without heating or cooling of the electrolyte under the ambient conditions of temperature prevailing in almost any plating plant.
The coatings produced do not lose their brightness or smoothness as their thickness increases. Coatings having a thickness of one millimeter (0.04 inch) are still fully bright, ductile, and dense.
The N-(tetrahydropyranyl-Z) amides of the invention are chemically stable in acid copper electrolytes when obviously unstable substituents in position R of the formula are avoided. They are consumed at a low rate during current passage through the electrolyte, and this rate is readily determined for a .given plating installation so that replenishment of brightening agents may be based on measurements of ampere hours of current passed.
Bright deposits can be obtained with the brightening agents of the invention up to cathode current densities of about amps. per square foot without agitation. Current densities much higher than 90 amps. per square foot are entirely practical with suitably rapid relative movement of electrolyte and plated object.
The brightening agents of the invention are relatively insensitive against contaminating ions such as those of lead, zinc, nickel, divalent and trivalent iron, and even hexavalent chromium. Copper plating solutions of the invention thus produce electrodeposits of the desired properties when made up of commercial chemicals of the grades normally employed in the electroplating industry Without requiring purification by chemical treatments, electrolysis at low current density, or the like.
While the invention has been described with particular reference to specific embodiments, it is to be understood that it is not limited thereto, but is to be construed broadly and restricted solely by the scope of the appended claims.
What is claimed is:
1. An aqueous acid copper plating electrolyte containing as a brightenin-g agent an N-(tetrahydropyranyl-Z) amide of a carboxylic acid dissolved in said electrolyte.
2. An aqueous acid copper plating electrolyte containing as a brightening agent an N-(tetrahydropyranyl-2) amide of a thiocarboxylic acid dissolved in said electrolyte.
3. An aqueous acid copper plating electrolyte containing as a brightening agent an N-(tetrahydropyranyl-2)- N-(propane-w-sulfonic acid) amide of a carboxylic acid dissolved in said electrolyte.
4. An aqueous acid copper plating electrolyte containing as a brightening agent an N-(tetrahydropyranyl-2)- N-propane-w-sulfonic acid amide of a thiocarboxylic acid dissolved in said electrolyte.
5. An aqueous acid copper plating electrolyte comprising a source of copper ions selected from the group consisting of copper sulfate and copper fluoborate, a source of hydrogen ions selected from the group consisting of sulfuric acid and fluoboric acid, and a brightening agent of the formula wherein X is a member of the group consisting of oxygen and sulfur, R is a member of the group consisting of hydrogen and the radical CH -CH SO H, and R is a member of the group consisting of lower alkyl, phenyl and pyridyl radicals, and radicals of the formula -NHR", wherein R" is a member of the group consisting of hydrogen, lower alkenyl, lower alkanoyl, carboxy, carbo- (lower)-alkoxy, phenylsulfonyl, nitro, formyl, cyano, and phenyl radicals, said sources and said brightening agent being dissolved in said electrolyte.
6. A method of producing a bright, smooth, pore-free, and ductile copper coating on a conductive object which comprises making said object a cathode in an electrolyte containing a source of copper ions selected from the group consisting of copper sulfate and copper fiuoborate, a source of hydrogen ions selected from the group consisting of sulfuric acid and hydrofluoric acid, and a brightening agent, said sources and said agent being dissolved in said solution, said agent being selected from the group consisting of N-(tetrahydropyranyl-Z) amides of carboxylic and thiocarboxylic acids, and N-(tetrahydropyranyl-2)- N-(propane-w-sulfonic acid) amides of carboxylic and thiocarboxylic acids, the concentration of said brightening agent in said electrolyte being between 0.2 and ten millimoles per liter, and the temperature of said electrolyte being between 10 C. and 50 C.
References Cited by the Examiner FOREIGN PATENTS 84,939 1/ 1958 Denmark.
JOHN H. MACK, Primary Examiner.
G. KAPLAN, Assistant Examiner.
Claims (1)
- 6. A METHOD OF PRODUCING A BRIGHT, SMOOTH, PORE-FREE, AND DUCTILE COPPER COATING ON A CONDUCTIVE OBJECT WHICH COMPRISES MAKING SAID OBJECT A CATHODE IN AN ELECTROLYTE CONTAINING A SOURCE OF COPPER IONS SELECTED FROM THE GROUP CONSISTING OF COPPER SULFATE AND COPPER FLUOBORATE, A SOURCE OF HYDROGEN IONS SELECTED FROM THE GROUP CONSISTING OF SULFURIC ACID AND HYDROFLUORIC ACID, AND A RIGHTENING AGENT, SAID SOURCES AND SAID AGENT BEING DISSOLVED IN SAID SOLUTION, SAID AGENT BEING SELECTED FROM THE GROUP CONSISTING OF N-(TETRAHYDROPYRANYL-2) A,IDES OF CARBOXYLIC AND THIOCARBOXYLIC ACIDS, AND N-(TETRAHYDROPYRANYL-2)N-(PROPANE-W-SULFONIC ACID) AMIDES OF CARBIOXYLIC AND THIOCARBOXYLIC ACIDS, THE CONCENTRATION OF SAID BRIGHTENING AGENT IN SAID ELECTROLYTE BEING BETWEEN 0.2 AND TEN MILLIMOLES PER LITER, AND THE TEMPRATURE OF SAID ELECTROLYTE BEING BETWEEN 10*C. AND 50*C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US344838A US3287236A (en) | 1964-02-14 | 1964-02-14 | Electrodeposition of copper and solutions therefor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB625264A GB999230A (en) | 1964-02-14 | 1964-02-14 | Improvements in bright acid copper electroplating solutions |
| US344838A US3287236A (en) | 1964-02-14 | 1964-02-14 | Electrodeposition of copper and solutions therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3287236A true US3287236A (en) | 1966-11-22 |
Family
ID=26240552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US344838A Expired - Lifetime US3287236A (en) | 1964-02-14 | 1964-02-14 | Electrodeposition of copper and solutions therefor |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3287236A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4181582A (en) * | 1977-10-17 | 1980-01-01 | Schering Aktiengesellschaft | Galvanic acid copper bath and method |
| US4786746A (en) * | 1987-09-18 | 1988-11-22 | Pennsylvania Research Corporation | Copper electroplating solutions and methods of making and using them |
| US4948474A (en) * | 1987-09-18 | 1990-08-14 | Pennsylvania Research Corporation | Copper electroplating solutions and methods |
| US5181770A (en) * | 1989-04-19 | 1993-01-26 | Olin Corporation | Surface topography optimization through control of chloride concentration in electroformed copper foil |
-
1964
- 1964-02-14 US US344838A patent/US3287236A/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4181582A (en) * | 1977-10-17 | 1980-01-01 | Schering Aktiengesellschaft | Galvanic acid copper bath and method |
| US4786746A (en) * | 1987-09-18 | 1988-11-22 | Pennsylvania Research Corporation | Copper electroplating solutions and methods of making and using them |
| US4948474A (en) * | 1987-09-18 | 1990-08-14 | Pennsylvania Research Corporation | Copper electroplating solutions and methods |
| US5181770A (en) * | 1989-04-19 | 1993-01-26 | Olin Corporation | Surface topography optimization through control of chloride concentration in electroformed copper foil |
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