US3134690A - Method for deposition of a copper layer on a non-conductive material - Google Patents
Method for deposition of a copper layer on a non-conductive material Download PDFInfo
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- US3134690A US3134690A US74296A US7429660A US3134690A US 3134690 A US3134690 A US 3134690A US 74296 A US74296 A US 74296A US 7429660 A US7429660 A US 7429660A US 3134690 A US3134690 A US 3134690A
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- plastic
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- 229910052802 copper Inorganic materials 0.000 title claims description 31
- 239000010949 copper Substances 0.000 title claims description 31
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims description 30
- 238000000034 method Methods 0.000 title claims description 26
- 230000008021 deposition Effects 0.000 title description 11
- 239000012811 non-conductive material Substances 0.000 title description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 49
- 239000004033 plastic Substances 0.000 claims description 31
- 229920003023 plastic Polymers 0.000 claims description 31
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 30
- 239000007788 liquid Substances 0.000 claims description 27
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 20
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 20
- 238000001556 precipitation Methods 0.000 claims description 16
- 238000002203 pretreatment Methods 0.000 claims description 13
- LJCNRYVRMXRIQR-OLXYHTOASA-L potassium sodium L-tartrate Chemical compound [Na+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O LJCNRYVRMXRIQR-OLXYHTOASA-L 0.000 claims description 12
- 235000011006 sodium potassium tartrate Nutrition 0.000 claims description 12
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 11
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 11
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 11
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 claims description 10
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 claims description 10
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 10
- 239000001476 sodium potassium tartrate Substances 0.000 claims description 10
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 claims description 10
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 9
- 239000000243 solution Substances 0.000 description 45
- 229910052751 metal Inorganic materials 0.000 description 23
- 239000002184 metal Substances 0.000 description 23
- 239000010410 layer Substances 0.000 description 22
- 238000011282 treatment Methods 0.000 description 20
- 238000000151 deposition Methods 0.000 description 11
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 6
- 235000019270 ammonium chloride Nutrition 0.000 description 5
- 239000004020 conductor Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000002966 varnish Substances 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- RYGMFSIKBFXOCR-OUBTZVSYSA-N copper-65 Chemical compound [65Cu] RYGMFSIKBFXOCR-OUBTZVSYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 241001517310 Eria Species 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000027455 binding Effects 0.000 description 1
- 238000009388 chemical precipitation Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000002650 laminated plastic Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009149 molecular binding Effects 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 239000005297 pyrex Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/38—Coating with copper
- C23C18/40—Coating with copper using reducing agents
- C23C18/405—Formaldehyde
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/20—Pretreatment of the material to be coated of organic surfaces, e.g. resins
- C23C18/28—Sensitising or activating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/20—Pretreatment of the material to be coated of organic surfaces, e.g. resins
- C23C18/28—Sensitising or activating
- C23C18/285—Sensitising or activating with tin based compound or composition
Definitions
- the present invention is based on the last mentioned method, i.e. a chemical precipitation of a metal, in this case copper, on the plastic support and this is made in such a way that the object to be treated is moistened in a first pro-treatment liquid comprising a water solution of l552.5 grams, preferably ca. 43 grams stannic chloride,
- a second pro-treatment liquid comprising between 1 and 10 grams, preferably ca. 2 grams palladium chloride per American gallon of water and that the actual object finally is immersed into a precipitation bath containing sulphate of copper, formaline or ammonium chloride, nickel chloride, sodium hydroxide, sodium potassium tartrate (Rochelle salt, Seignette salt) and sodium carbonate, all dissolved in water.
- FIG. 1 shows a printed circuit of the actual kind
- FIG. 2 is a section on the line 11-11 in FIG. 1 on a larger scale
- FIG. 3 shows a section as in FIG. 2 of a modified embodiment.
- the printed circuit comprises a supporting plate 1 of an electrically non-conducting material, preferably a hard plastic.
- Conducting connections 2 in the form of metal coatings are arranged on the sides of this plate 1 by means of methods described in the aforegoing.
- Bores 3 are arranged in the plate and in order to obtain conducting connections through the plate in these bores the invention provides the following method.
- the surface to be coated with metal deposits i.e. the inner walls of the bores 3, are carefully cleaned mechanically, for instance by brushing, and then eventually in a chemical way by treatment with appropriate solutions.
- the whole plate is immersed into a bath of the kind set forth in the aforegoing and denoted the first pretreatment liquid. So as to avoid deposits on not desired surfaces, these surfaces are in advance coated with e.g. paint or varnish. Attention is then to be paid so as to ensure that the bores 3 remain clean.
- the pie-treatment liquids can be stored in containers of rubber, Pyrex glass or plastics or even in metal recipients coated with a suitable material, say plastic or rubber.
- the plate is left in the container for about one minute whereupon a spongy deposition of tin is obtained in the bores. This precipitation probably develops from both sides by means of ion exchange with the copper.
- the plate is immersed into the liquid referred to in the aforegoing as the second pre-treatment liquid for about ten seconds whereupon there is obtained a second coating on the material. Said last deposit is, however, very After said last treatment the plate 1 is carefully rinsed in ordinary water. Such a rinsing can be carried out in streaming water and is then carried out in about one minute.
- the plate is immersed in the precipitation bath proper having a composition stated above. There is then obtained a very smooth and continuous deposit 4 (see FIG. 2) of copper on the plastic. This copper deposit is intimately connected with the plastic and there is probably a molecular binding between the plastic and the copper.
- the thickness of the precipitated metal layer 5 is defined by the treatment time, the current force etc. in usual manner.
- a special treatment of printed circuits of this kind is related below. This modification gives an even better adherence between the basic plastic and the precipitated metal layer in comparison with the above method.
- This special treatment consists in applying a layer of a hardenable plastic after the chemical and/or mechanical cleaning of the surface to be covered with the metal layer. The said layer of plastic is prehardened whereupon the metal coating is deposited in the way described hereinbefore and the hardening of the applied plastic layer finally completed.
- the hardenable plastic may be applied by spraying or brushing a mixture of the plastic and a thinner with which orange peel efiect is produced.
- the applied layer of, say, 0.03-0.04 mm. in thickness is then partially hardened.
- the metal coatings are deposited in the manner described of FIG. 2. Finally the plastic is substantially completely hardened.
- FIG. 3 on the accompanying drawing there is shown a section through a plate with printed circuits according to last mentioned method.
- same reference letters have been used for denoting same details as in FIGS. 1 and 2.
- the method is the same as described with reference to FIGS. 1 and 2 with the modification that, as already stated, there is applied a plastic coating 6 on the basic plate before the deposit of the metal layer.
- the plastic layer 6 shall be applied only on the surface of the plastic laminate having no metal film thereon and is hardened in two steps as already described.
- the invention is of course not restricted to the described embodiment for the manufacture of printed circuits and could be used wherever it is desired to deposit a metal coating on an electrically non-conducting material.
- a method for deposition of a copper layer on an object of an electrically non-conducting plastic material comprising the steps of moistening the object to be treated with a first pre-treatment liquid, comprising a solution of 15-525 grams stannic chloride and 15-525 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pre-treatment liquid, comprising a water solution of 1-10 grams palladium chloride per gallon of Water and immersing said object in a precipitation bath comprising sulphate of copper, formaline, nickel chloride, sodium hydroxide, sodium potassium tartrate and sodium carbonate, all dissolved in water.
- a method for deposition of a copper layer on an object of an electrically non-conducting plastic material comprising the steps of moistening the object to be treated with a first pre-treatment liquid, comprising a solution of 15-525 grams stannic chloride and 15-525 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pre-treatment liquid, comprising a water solution of l-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising sulphate of copper, ammonium chloride, nickel chloride, sodium hydroxide, sodium potassium tartrate and sodium carbonate, all dissolved in water.
- a first pre-treatment liquid comprising a solution of 15-525 grams stannic chloride and 15-525 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution
- moistening said object with a second pre-treatment liquid comprising a water solution of l-10 grams palladium chloride per
- a method for deposition of a copper layer on an object of an electrically non-conducting plastic material comprising the steps of moistening the object to be treated with a first pro-treatment liquid, comprising a solution of 43 grams stannic chloride and 43 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pretreatment liquid, comprising a water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising sulphate of copper, formaline, nickel chloride, sodium hydroxide, sodium potassium tartrate and sodium carbonate, all dissolved in Water.
- a first pro-treatment liquid comprising a solution of 43 grams stannic chloride and 43 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution
- moistening said object with a second pretreatment liquid comprising a water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation
- a method for deposition of a copper layer on an object of an electrically non-conducting plastic material comprising the steps of moistening the object to be treated with a first pre-treatment liquid, comprising a solution of 43 grams stannic chloride and 43 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pro-treatment liquid, comprising a water solution of 2 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising sulphate of copper, formaline, nickel chloride, sodium hydroxide, sodium potassium tartrate and sodium carbonate, all dissolved in Water.
- a first pre-treatment liquid comprising a solution of 43 grams stannic chloride and 43 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution
- moistening said object with a second pro-treatment liquid comprising a water solution of 2 grams palladium chloride per gallon of water and immersing said object in a precipitation
- a method for deposition of a copper layer on an object of an electrically non-conducting plastic material comprising the steps of moistening the object to be treated with a first pro-treatment liquid, comprising a solution of 15-525 grams stannic chloride and 15-525 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pro-treatment liquid, comprising a water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising essentially equal parts of the two following solutions, viz.
- a method for deposition of a copper layer of an object of an electrically non-conducting plastic material comprising the steps of moistening the object to be treated with a first pre-treatment liquid, comprising a solution of -52.5 grams stannic chloride and 15-52.5 grams hydrochloric acid in such an amount of Water that there is obtained 1000 cm. of solution, moistening said object With a second pre-treatment liquid, comprising a Water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising essentially equal parts of the two following solutions, viz.
- a method of deposition of a copper layer on an object of an electrically non-conducting plastic material comprising the steps of moistening the object to be treated with a first pro-treatment liquid, comprising a solution of 15-52.5 grams stannic chloride and 15-52.5 grams hydrochloric acid in such an amount of Water that there is obtained 1000 cm. of solution, moistening said object with a second pre-treatment liquid, comprising a Water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising essentially equal parts of the two following solutions, viz.
- a method for deposition of a copper layer on an object of an electrically non-conducting plastic material comprising the steps of moistening the object to be treated with a first pretreatment liquid, comprising a solution of 15-52.5 grams stannic chloride and 15-52.5 grams hydrochloric acid in such an amount of Water that there is obtained 1000 cm. of solution, moistening said object with a second pre-treatment liquid, comprising a Water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising essentially equal parts of the two following solutions, viz.
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- Chemical Kinetics & Catalysis (AREA)
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Description
May 26, 1964 L. E. ERIKSSON 3,134,690 METHO OR DEPOSITION OF A COPPE AYER A CONDUCTIVE ERIA ed Dec. 7, l
INVENTOR LARS ERIK ERIKSSON United States Patent 3,134,696 METHOD FGR DEPQSITION OF A COPPER LAYER @N A NQN CfiNDUCTlVE MATERTAL Lars Erik rihssen, Adaiagatan 4A, Linhoping, Sweden Filed iE-ec. '7, was, Ser. No. 74,296 Claims priority, application Sweden Feb. 9, 1960 3 'iClfillKlS. (117 -213) The present invention relates to a method of depositing a copper layer on an electrically non-conductive material, e.g. plastic.
In such electric apparatus as radio and television receivers, electronic measuring instruments and similar apparatus so called printed circuits are more and more used. These comprise metal coatings on non-conductive material, eg. plastic plates. For practical reasons one tries to make these apparatus as small as possible and consequently said plates have to be as small as possible. Therefore, the conductive metal strips have been arranged on either side of the plate. Nowadays, there are no difficulties in shaping the metal strips. Copper coated plastic plates are well known on which it is possible to obtain any pattern by means of different methods, say photo graphic methods, silk-screen methods etc., and the metal coatings thus obtained can by means of galvanic methods be strengthened to any desired extent.
However, difiiculties have arisen in making and the maintenance of the conductive connections between the conductors on each side of the plastic plates. It has turned out to be very difficult to create acceptable connections through the plate for reasons to be related in the following. Attempts have been made to obtain connections of this kind by arranging and attaching metal plugs in bores in the plate but variations in temperature and vibrations which occur when the apparatuses in question are used in vehicles, on engines etc., such plugs are easily loosened and when taken into account that printed circuits are to be used also in aircrafts it is easily understood that such conductors cannot be used.
Attempts have also been made to obtain a sufficiently good connection between the plastic support and the metal coating by precipitation of the metal from salt solutions but until now it has not been possible to solve the problem in an acceptable way.
The present invention is based on the last mentioned method, i.e. a chemical precipitation of a metal, in this case copper, on the plastic support and this is made in such a way that the object to be treated is moistened in a first pro-treatment liquid comprising a water solution of l552.5 grams, preferably ca. 43 grams stannic chloride,
and -525 grams, preferably ca. 43 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, and then in a second pro-treatment liquid, comprising between 1 and 10 grams, preferably ca. 2 grams palladium chloride per American gallon of water and that the actual object finally is immersed into a precipitation bath containing sulphate of copper, formaline or ammonium chloride, nickel chloride, sodium hydroxide, sodium potassium tartrate (Rochelle salt, Seignette salt) and sodium carbonate, all dissolved in water.
In order to obtain a precipitation bath of a suitable composition one could use essentially equal parts of the two following solutions, viz.
7.5-'75 grams, preferably ca. 61 grams of sulphate of copper 50-80 cn1. preferably ca. 65 cm. formaline, and 0-40 grams, preferably ca. 17 grams nickel chloride 3,134,690 Patented May 26, 1964 diluted in such an amount of water that there is obtained 1000 cm. of solution,
diluted in such an amount of Water that there is obtained 1000 cm. of solution. Instead of formaline it is possible to use a solution of ammonium chloride containing 10 grams salt per litre water.
The invention will now be described with reference to the accompanying drawing. In the drawing:
FIG. 1 shows a printed circuit of the actual kind,
FIG. 2 is a section on the line 11-11 in FIG. 1 on a larger scale, and
FIG. 3 shows a section as in FIG. 2 of a modified embodiment.
Referring now to FIG. 1 the printed circuit comprises a supporting plate 1 of an electrically non-conducting material, preferably a hard plastic. Conducting connections 2 in the form of metal coatings are arranged on the sides of this plate 1 by means of methods described in the aforegoing. On the side of the plate 1 not shown there are likewise conducting connections of the same kind and shape. Bores 3 are arranged in the plate and in order to obtain conducting connections through the plate in these bores the invention provides the following method.
The surface to be coated with metal deposits, i.e. the inner walls of the bores 3, are carefully cleaned mechanically, for instance by brushing, and then eventually in a chemical way by treatment with appropriate solutions. The whole plate is immersed into a bath of the kind set forth in the aforegoing and denoted the first pretreatment liquid. So as to avoid deposits on not desired surfaces, these surfaces are in advance coated with e.g. paint or varnish. Attention is then to be paid so as to ensure that the bores 3 remain clean. The pie-treatment liquids can be stored in containers of rubber, Pyrex glass or plastics or even in metal recipients coated with a suitable material, say plastic or rubber. The plate is left in the container for about one minute whereupon a spongy deposition of tin is obtained in the bores. This precipitation probably develops from both sides by means of ion exchange with the copper. After an eventual rinsing the plate is immersed into the liquid referred to in the aforegoing as the second pre-treatment liquid for about ten seconds whereupon there is obtained a second coating on the material. Said last deposit is, however, very After said last treatment the plate 1 is carefully rinsed in ordinary water. Such a rinsing can be carried out in streaming water and is then carried out in about one minute.
Finally, the plate is immersed in the precipitation bath proper having a composition stated above. There is then obtained a very smooth and continuous deposit 4 (see FIG. 2) of copper on the plastic. This copper deposit is intimately connected with the plastic and there is probably a molecular binding between the plastic and the copper.
Upon the deposit of the copper it is possible to precipitate any desired metal on the same by means of galvanic methods and the thickness of the precipitated metal layer 5 is defined by the treatment time, the current force etc. in usual manner.
Prior to the galvanic treatment, varnish and paint are removed from both sides of the plate by means of so called thinner or solvents, whereupon the remaining parts of the original copper coating is exposed. By means of the galvanic treatment there is obtained an even and continuous metal deposit on the sides of the plastic plate 1 as well as in its bores 3. It is also possible to first deposit the copper and then by means of mentioned methods develop the desired pattern on the plate 1. It is then not necessary to cover the sides of the plate 1 with any paint layer.
A special treatment of printed circuits of this kind is related below. This modification gives an even better adherence between the basic plastic and the precipitated metal layer in comparison with the above method. This special treatment consists in applying a layer of a hardenable plastic after the chemical and/or mechanical cleaning of the surface to be covered with the metal layer. The said layer of plastic is prehardened whereupon the metal coating is deposited in the way described hereinbefore and the hardening of the applied plastic layer finally completed.
The hardenable plastic may be applied by spraying or brushing a mixture of the plastic and a thinner with which orange peel efiect is produced. The applied layer of, say, 0.03-0.04 mm. in thickness is then partially hardened. On this partially hardened surface layer the metal coatings are deposited in the manner described of FIG. 2. Finally the plastic is substantially completely hardened.
In FIG. 3 on the accompanying drawing there is shown a section through a plate with printed circuits according to last mentioned method. In this figure same reference letters have been used for denoting same details as in FIGS. 1 and 2. The method is the same as described with reference to FIGS. 1 and 2 with the modification that, as already stated, there is applied a plastic coating 6 on the basic plate before the deposit of the metal layer. The plastic layer 6 shall be applied only on the surface of the plastic laminate having no metal film thereon and is hardened in two steps as already described.
The appearance of printed circuits according to the modification now described does not differ from the one of the first embodiment.
It is of course possible before as well as between the special treatments of the plate to perform other special treatments, such as cleaning the remaining copper portions on both sides of the plate 1, as said portions might have been oxidized by the coating of the plate with the paints and varnishes whereby the binding between the different metal layers could be impaired. Further, it is possible to obtain improved results by special rinsings and by drying and heating the plate. In some cases it might be suitable to perform etchings.
These last mentioned special treatments are independent of the invention and the essential characteristics are to be seen in the composition of the special pre-treatment liquids and of the precipitation bath. The treatment methods proper by these liquids are independent of the invention and could be carried out in many different ways. Besides the above mentioned immersing it is possible to brush or spray etc. the plates with the treatment liquids.
The invention is of course not restricted to the described embodiment for the manufacture of printed circuits and could be used wherever it is desired to deposit a metal coating on an electrically non-conducting material.
Tests have shown when printed circuits manufactured according to previous methods have been tested that after five tests there have been found 14 errors at 518 bores. At corresponding tests with printed circuits manufactured according to present invention it has been possible to carry out 70 tests without any error at the same number of bores. The adhesion between the copper layer and the plastic has proved to have a value which is more than the double of earlier obtained values. So as to further ensure a good resistance and durability of the conduits with regard to vibrations and temperature variations, it is preferable to choose a tenacious metal for the galvanic precipitation.
What I claim is:
1. A method for deposition of a copper layer on an object of an electrically non-conducting plastic material, comprising the steps of moistening the object to be treated with a first pre-treatment liquid, comprising a solution of 15-525 grams stannic chloride and 15-525 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pre-treatment liquid, comprising a water solution of 1-10 grams palladium chloride per gallon of Water and immersing said object in a precipitation bath comprising sulphate of copper, formaline, nickel chloride, sodium hydroxide, sodium potassium tartrate and sodium carbonate, all dissolved in water.
2. A method for deposition of a copper layer on an object of an electrically non-conducting plastic material, comprising the steps of moistening the object to be treated with a first pre-treatment liquid, comprising a solution of 15-525 grams stannic chloride and 15-525 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pre-treatment liquid, comprising a water solution of l-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising sulphate of copper, ammonium chloride, nickel chloride, sodium hydroxide, sodium potassium tartrate and sodium carbonate, all dissolved in water.
3. A method for deposition of a copper layer on an object of an electrically non-conducting plastic material, comprising the steps of moistening the object to be treated with a first pro-treatment liquid, comprising a solution of 43 grams stannic chloride and 43 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pretreatment liquid, comprising a water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising sulphate of copper, formaline, nickel chloride, sodium hydroxide, sodium potassium tartrate and sodium carbonate, all dissolved in Water.
4. A method for deposition of a copper layer on an object of an electrically non-conducting plastic material, comprising the steps of moistening the object to be treated with a first pre-treatment liquid, comprising a solution of 43 grams stannic chloride and 43 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pro-treatment liquid, comprising a water solution of 2 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising sulphate of copper, formaline, nickel chloride, sodium hydroxide, sodium potassium tartrate and sodium carbonate, all dissolved in Water.
5. A method for deposition of a copper layer on an object of an electrically non-conducting plastic material, comprising the steps of moistening the object to be treated with a first pro-treatment liquid, comprising a solution of 15-525 grams stannic chloride and 15-525 grams hydrochloric acid in such an amount of water that there is obtained 1000 cm. of solution, moistening said object with a second pro-treatment liquid, comprising a water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising essentially equal parts of the two following solutions, viz.
75-75 grams sulphate of copper 50-80 cm. formaline, and 0-40 grams nickel chloride diluted in such an amount of water that there is obtained 1000 cm. of solution,
15-525 grams sodium hydroxide,
120-240 grams sodium potassium tartrate, and 7.5-37.5 grams sodium carbonate diluted in such an amount of water that there is obtained 1000 cm. of solution.
6. A method for deposition of a copper layer of an object of an electrically non-conducting plastic material, comprising the steps of moistening the object to be treated with a first pre-treatment liquid, comprising a solution of -52.5 grams stannic chloride and 15-52.5 grams hydrochloric acid in such an amount of Water that there is obtained 1000 cm. of solution, moistening said object With a second pre-treatment liquid, comprising a Water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising essentially equal parts of the two following solutions, viz.
61 grams sulphate of copper 65 cm. formaline and 17 grams nickel chloride diluted in such an amount of water that there is obtained 1000 cm. of solution,
40 grams sodium hydroxide, 185 grams sodium potassium tartrate, and 17 grams sodium carbonate diluted in such an amount of Water that there is obtained 1000 cm. of solution.
7. A method of deposition of a copper layer on an object of an electrically non-conducting plastic material, comprising the steps of moistening the object to be treated with a first pro-treatment liquid, comprising a solution of 15-52.5 grams stannic chloride and 15-52.5 grams hydrochloric acid in such an amount of Water that there is obtained 1000 cm. of solution, moistening said object with a second pre-treatment liquid, comprising a Water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising essentially equal parts of the two following solutions, viz.
75-75 grams sulphate of copper '5 -80 cm. of an ammonium chloride solution with a concentration of 10 grams per litre, and 0-40 grams nickel chloride diluted in such an amount of Water that there is obtained 1000 cm. of solution,
15-52.5 grams sodium hydroxide, -240 grams sodium potassium tartrate, and 7.5-37.5 grams sodium carbonate diluted in such an amount of water that there is obtained 1000 cm. of solution.
3. A method for deposition of a copper layer on an object of an electrically non-conducting plastic material, comprising the steps of moistening the object to be treated with a first pretreatment liquid, comprising a solution of 15-52.5 grams stannic chloride and 15-52.5 grams hydrochloric acid in such an amount of Water that there is obtained 1000 cm. of solution, moistening said object with a second pre-treatment liquid, comprising a Water solution of 1-10 grams palladium chloride per gallon of water and immersing said object in a precipitation bath comprising essentially equal parts of the two following solutions, viz.
61 grams sulphate of copper 65 cm. of an ammonium chloride solution with a concentration of 10 grams per litre, and
17 grams nickel chloride diluted in such an amount of water that there is obtained 1000 cm. of solution,
40 grams sodium hydroxide, grams sodium potassium tartrate, and 17 grams sodium carbonate diluted in such an amount of Water that there is obtained 1000 cm. of solution.
References Cited in the file of this patent UNITED STATES PATENTS 2,454,610 Narcus Nov. 23, 1948 2,616,994 Luhn Nov. 4, 1952 2,702,253 Bergstrom Feb. 15, 1955 2,897,409 Gitto July 28, 1959
Claims (1)
1. A METHOD FOR DISPOSITION OF A COPPER LAYER ON AN OBJECT OF AN ELECTRICALLY NON-CONDUCTING PLASTIC MATERIAL, COMPRISING THE STEPS OF MOISTENING THE OBJECT TO BE TREATED WITH A FIRST PRE-TREATMENT LIQUID, COMPRISING A SOLUTION OF 15-52.5 GRAMS STANNIC CHLORIDE AND 15-52.5 GRAMS HYDROCHLORIC ACID IN SUCH AN AMOUNT OF WATER THAT THERE IS OBTAINED 1000 CM.3 OF SOLUTION, MOISTENING SAID OBJECT WITH A SECOND PRE-TREATMENT LIQUID, COMPRISING A WATER SOLUTION OF 1-10 GRAMS PALLADIUM CHLORIDE PER GALLON OF WATER AND IMMERSING SAID OBJECT IN A PRECIPITATION BATH COMPRISING SULPHATE OF COPPER, FORMALINE, NICKEL CHLORIDE, SODIUM HYDROXIDE, SODIUM POTASSIUM TARTRATE AND SODIUM CARBONATE, ALL DISSOLVED IN WATER.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE3134690X | 1960-02-09 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3134690A true US3134690A (en) | 1964-05-26 |
Family
ID=20428670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US74296A Expired - Lifetime US3134690A (en) | 1960-02-09 | 1960-12-07 | Method for deposition of a copper layer on a non-conductive material |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3134690A (en) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3259559A (en) * | 1962-08-22 | 1966-07-05 | Day Company | Method for electroless copper plating |
| US3269861A (en) * | 1963-06-21 | 1966-08-30 | Day Company | Method for electroless copper plating |
| US3288639A (en) * | 1962-05-31 | 1966-11-29 | Xerox Corp | Method for making a plural layered printed circuit board |
| US3380817A (en) * | 1964-09-11 | 1968-04-30 | Bendix Corp | Method of making a vitreous off-axis light filter |
| US3399268A (en) * | 1966-06-07 | 1968-08-27 | Photocircuits Corp | Chemical metallization and products produced thereby |
| US3436233A (en) * | 1964-05-27 | 1969-04-01 | Ibm | Method and composition for autocatalytically depositing copper |
| US3460952A (en) * | 1966-01-04 | 1969-08-12 | Enthone | Electroless copper plating |
| US3615733A (en) * | 1968-08-13 | 1971-10-26 | Shipley Co | Electroless copper plating |
| US3615732A (en) * | 1968-08-13 | 1971-10-26 | Shipley Co | Electroless copper plating |
| US3615735A (en) * | 1968-08-13 | 1971-10-26 | Shipley Co | Electroless copper plating |
| US3765936A (en) * | 1968-08-13 | 1973-10-16 | Shipley Co | Electroless copper plate |
| US3930896A (en) * | 1973-05-18 | 1976-01-06 | Tatsuta Densen Kabushiki Kaisha | Method for producing metal film resistor by electroless plating |
| US3996416A (en) * | 1975-03-18 | 1976-12-07 | Amp Incorporated | Interconnection system and method of assembly |
| US4477484A (en) * | 1982-12-10 | 1984-10-16 | International Business Machines Corporation | Electroless plating monitor |
| US4585528A (en) * | 1983-03-30 | 1986-04-29 | Nippon Mektron Ltd. | Method of providing through hole plating between circuit elements |
| US4964947A (en) * | 1989-01-20 | 1990-10-23 | Casio Computer Co., Ltd. | Method of manufacturing double-sided wiring substrate |
| US5013402A (en) * | 1989-01-20 | 1991-05-07 | Casio Computer Co., Ltd. | Method of manufacturing double-sided wiring substrate |
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| US2454610A (en) * | 1946-08-13 | 1948-11-23 | Narcus Harold | Method for metalization on nonconductors |
| US2616994A (en) * | 1948-05-06 | 1952-11-04 | Ibm | Rotary switch |
| US2702253A (en) * | 1950-11-01 | 1955-02-15 | Gasaccumulator Svenska Ab | Surface metallizing method |
| US2897409A (en) * | 1954-10-06 | 1959-07-28 | Sprague Electric Co | Plating process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2454610A (en) * | 1946-08-13 | 1948-11-23 | Narcus Harold | Method for metalization on nonconductors |
| US2616994A (en) * | 1948-05-06 | 1952-11-04 | Ibm | Rotary switch |
| US2702253A (en) * | 1950-11-01 | 1955-02-15 | Gasaccumulator Svenska Ab | Surface metallizing method |
| US2897409A (en) * | 1954-10-06 | 1959-07-28 | Sprague Electric Co | Plating process |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3288639A (en) * | 1962-05-31 | 1966-11-29 | Xerox Corp | Method for making a plural layered printed circuit board |
| US3259559A (en) * | 1962-08-22 | 1966-07-05 | Day Company | Method for electroless copper plating |
| US3269861A (en) * | 1963-06-21 | 1966-08-30 | Day Company | Method for electroless copper plating |
| US3436233A (en) * | 1964-05-27 | 1969-04-01 | Ibm | Method and composition for autocatalytically depositing copper |
| US3380817A (en) * | 1964-09-11 | 1968-04-30 | Bendix Corp | Method of making a vitreous off-axis light filter |
| US3460952A (en) * | 1966-01-04 | 1969-08-12 | Enthone | Electroless copper plating |
| US3399268A (en) * | 1966-06-07 | 1968-08-27 | Photocircuits Corp | Chemical metallization and products produced thereby |
| US3615732A (en) * | 1968-08-13 | 1971-10-26 | Shipley Co | Electroless copper plating |
| US3615733A (en) * | 1968-08-13 | 1971-10-26 | Shipley Co | Electroless copper plating |
| US3615735A (en) * | 1968-08-13 | 1971-10-26 | Shipley Co | Electroless copper plating |
| US3765936A (en) * | 1968-08-13 | 1973-10-16 | Shipley Co | Electroless copper plate |
| US3930896A (en) * | 1973-05-18 | 1976-01-06 | Tatsuta Densen Kabushiki Kaisha | Method for producing metal film resistor by electroless plating |
| US3996416A (en) * | 1975-03-18 | 1976-12-07 | Amp Incorporated | Interconnection system and method of assembly |
| US4477484A (en) * | 1982-12-10 | 1984-10-16 | International Business Machines Corporation | Electroless plating monitor |
| US4585528A (en) * | 1983-03-30 | 1986-04-29 | Nippon Mektron Ltd. | Method of providing through hole plating between circuit elements |
| US4964947A (en) * | 1989-01-20 | 1990-10-23 | Casio Computer Co., Ltd. | Method of manufacturing double-sided wiring substrate |
| US5013402A (en) * | 1989-01-20 | 1991-05-07 | Casio Computer Co., Ltd. | Method of manufacturing double-sided wiring substrate |
| US5092958A (en) * | 1989-01-20 | 1992-03-03 | Casio Computer Co., Ltd. | Method of manufacturing double-sided wiring substrate |
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