US3189400A - Polyolefin textile dyeing with solvent and dye heated thereon - Google Patents
Polyolefin textile dyeing with solvent and dye heated thereon Download PDFInfo
- Publication number
- US3189400A US3189400A US104229A US10422961A US3189400A US 3189400 A US3189400 A US 3189400A US 104229 A US104229 A US 104229A US 10422961 A US10422961 A US 10422961A US 3189400 A US3189400 A US 3189400A
- Authority
- US
- United States
- Prior art keywords
- textile material
- fabric
- dyeing
- coloring composition
- polyolefin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 229920000098 polyolefin Polymers 0.000 title claims description 29
- 239000004753 textile Substances 0.000 title claims description 27
- 238000004043 dyeing Methods 0.000 title claims description 26
- 239000002904 solvent Substances 0.000 title description 2
- 239000000463 material Substances 0.000 claims description 42
- 239000000203 mixture Substances 0.000 claims description 30
- 238000004040 coloring Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 21
- 239000003995 emulsifying agent Substances 0.000 claims description 12
- 239000006185 dispersion Substances 0.000 claims description 10
- 239000000975 dye Substances 0.000 claims description 10
- 150000001491 aromatic compounds Chemical class 0.000 claims description 8
- XSIFPSYPOVKYCO-UHFFFAOYSA-N butyl benzoate Chemical compound CCCCOC(=O)C1=CC=CC=C1 XSIFPSYPOVKYCO-UHFFFAOYSA-N 0.000 claims description 8
- 238000007654 immersion Methods 0.000 claims description 8
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 claims description 6
- 239000004305 biphenyl Substances 0.000 claims description 5
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 235000010290 biphenyl Nutrition 0.000 claims description 4
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 claims description 3
- QCDWFXQBSFUVSP-UHFFFAOYSA-N 2-phenoxyethanol Chemical compound OCCOC1=CC=CC=C1 QCDWFXQBSFUVSP-UHFFFAOYSA-N 0.000 claims description 2
- 238000009991 scouring Methods 0.000 claims description 2
- 239000004744 fabric Substances 0.000 description 36
- -1 polypropylene Polymers 0.000 description 16
- 239000000835 fiber Substances 0.000 description 12
- 238000005406 washing Methods 0.000 description 8
- 239000004698 Polyethylene Substances 0.000 description 7
- 239000004743 Polypropylene Substances 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 229920001155 polypropylene Polymers 0.000 description 7
- 239000000344 soap Substances 0.000 description 6
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- MCSXGCZMEPXKIW-UHFFFAOYSA-N 3-hydroxy-4-[(4-methyl-2-nitrophenyl)diazenyl]-N-(3-nitrophenyl)naphthalene-2-carboxamide Chemical compound Cc1ccc(N=Nc2c(O)c(cc3ccccc23)C(=O)Nc2cccc(c2)[N+]([O-])=O)c(c1)[N+]([O-])=O MCSXGCZMEPXKIW-UHFFFAOYSA-N 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 3
- 125000006267 biphenyl group Chemical group 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- KWVPFECTOKLOBL-KTKRTIGZSA-N 2-[(z)-octadec-9-enoxy]ethanol Chemical compound CCCCCCCC\C=C/CCCCCCCCOCCO KWVPFECTOKLOBL-KTKRTIGZSA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- QRYRORQUOLYVBU-VBKZILBWSA-N carnosic acid Chemical compound CC([C@@H]1CC2)(C)CCC[C@]1(C(O)=O)C1=C2C=C(C(C)C)C(O)=C1O QRYRORQUOLYVBU-VBKZILBWSA-N 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 2
- 239000000986 disperse dye Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- NRBKWAQSLYBVSG-UHFFFAOYSA-N solvent red 26 Chemical compound CC1=CC=CC=C1N=NC1=CC(C)=C(N=NC=2C3=CC=CC=C3C=CC=2O)C=C1C NRBKWAQSLYBVSG-UHFFFAOYSA-N 0.000 description 2
- 230000000707 stereoselective effect Effects 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- LFEINUNSYODISY-UHFFFAOYSA-N (ent-5alpha,6beta)-15,16-Epoxy-3,13(16),14-clerodatrien-18,6-olide Natural products CC1CC(C23C)OC(=O)C3=CCCC2C1(C)CCC=1C=COC=1 LFEINUNSYODISY-UHFFFAOYSA-N 0.000 description 1
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 1
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 1
- 244000198134 Agave sisalana Species 0.000 description 1
- 240000008564 Boehmeria nivea Species 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- 229920002284 Cellulose triacetate Polymers 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000001045 blue dye Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- MRQIXHXHHPWVIL-UHFFFAOYSA-N chembl1397023 Chemical compound OC1=CC=C2C=CC=CC2=C1N=NC1=CC=CC=C1 MRQIXHXHHPWVIL-UHFFFAOYSA-N 0.000 description 1
- PXOZAFXVEWKXED-UHFFFAOYSA-N chembl1590721 Chemical compound C1=CC(NC(=O)C)=CC=C1N=NC1=CC(C)=CC=C1O PXOZAFXVEWKXED-UHFFFAOYSA-N 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- MCPLVIGCWWTHFH-UHFFFAOYSA-M disodium;4-[4-[[4-(4-sulfoanilino)phenyl]-[4-(4-sulfonatophenyl)azaniumylidenecyclohexa-2,5-dien-1-ylidene]methyl]anilino]benzenesulfonate Chemical compound [Na+].[Na+].C1=CC(S(=O)(=O)O)=CC=C1NC1=CC=C(C(=C2C=CC(C=C2)=[NH+]C=2C=CC(=CC=2)S([O-])(=O)=O)C=2C=CC(NC=3C=CC(=CC=3)S([O-])(=O)=O)=CC=2)C=C1 MCPLVIGCWWTHFH-UHFFFAOYSA-M 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- AJDUTMFFZHIJEM-UHFFFAOYSA-N n-(9,10-dioxoanthracen-1-yl)-4-[4-[[4-[4-[(9,10-dioxoanthracen-1-yl)carbamoyl]phenyl]phenyl]diazenyl]phenyl]benzamide Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C=CC=C2NC(=O)C(C=C1)=CC=C1C(C=C1)=CC=C1N=NC(C=C1)=CC=C1C(C=C1)=CC=C1C(=O)NC1=CC=CC2=C1C(=O)C1=CC=CC=C1C2=O AJDUTMFFZHIJEM-UHFFFAOYSA-N 0.000 description 1
- 150000002790 naphthalenes Chemical class 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 1
- GFFQNEGBFFGLQG-UHFFFAOYSA-N vat yellow 2 Chemical compound S1C2=C3C(=O)C4=CC=C5N=C(C=6C=CC=CC=6)SC5=C4C(=O)C3=CC=C2N=C1C1=CC=CC=C1 GFFQNEGBFFGLQG-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000001043 yellow dye Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/6515—Hydrocarbons
- D06P1/65162—Hydrocarbons without halogen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/667—Organo-phosphorus compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/79—Polyolefins
- D06P3/794—Polyolefins using dispersed dyes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S8/00—Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
- Y10S8/92—Synthetic fiber dyeing
- Y10S8/928—Polyolefin fiber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S8/00—Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
- Y10S8/934—High temperature and pressure dyeing
Definitions
- This invention relates to the coloring of polyolefin materials, particularly textile materials made of polyolefins.
- Polyolefin materials such as polypropylene or polyethylene materials are known in the art as not readily adaptable to being colored by conventional dyeing techniques.
- a polyolefin textile material e.g., a fabric comprising polyolefin fibers is impregnated with a composition comprising a dyestufi? for polyolefins and a dyeing assistant in an aqueous medium and heat is applied to said material.
- the process of this invention has been found to be effective in dyeing materials made of polyolefins comprising olefin monomers such as 4-methyl-l-pentene and 3-methyl butene and particularly polyethylene and polypropylene materials.
- the materials comprising the polyolefins may be polyolefin fibers or films comprising polyolefins. This process is particularly effective in dyeing textile materials such as woven fabrics comprising polyolefin fibers.
- the polyolefin fibers may be present alone or as blends with other fibers including cellulosic fibers such as cellulose esters including cellulose acetate and triacetate, linen, ramie, sisal and rayon; animal fibers such as wool, silk and other man-made fibers such as polyamides, polyesters, polyacrylic and nytril fibers.
- cellulosic fibers such as cellulose esters including cellulose acetate and triacetate, linen, ramie, sisal and rayon
- animal fibers such as wool, silk and other man-made fibers
- polyamides such as polyamides, polyesters, polyacrylic and nytril fibers.
- textile material as used in this specification includes, fibers both continuous and staple, tow, yarn as well as fabrics including knit and other interlaced fabrics as well as non-woven fabrics.
- the polyolefin-containing textile materials be impregnated with the aqueous coloring composition by immersing the textile materials in a bath of the aqueous coloring composition.
- a particularly suitable immersing method is by padding, which is passing the textile material through the bath and then through squeeze rollers.
- the temperature of the coloring bath is desirably at least about 100 F. and most preferably from 160 to 200 F.
- the time of immersion of the fabric is preferably from 0.5 to 50 seconds and most preferably from 2 to 10 seconds.
- Hydrogenated aromatic compounds have been found to provide excellent dyeing assistants in the practice of this invention.
- Such hydrogenated aromatics include hydrogenated mononuclear aromatic compounds such as cyclohexene and cyclohexanol and preferably hydrogenated polynuclear aromatics, particularly hydrogenated polynuclear aromatics with condensed nuclei, e.g., hydrogenated naphthalene including tetrahydronaphthalene and decahydronaphthalene.
- the dyeing assistant preferably comprises from 1 to 20% of the coloring composition and most preferably from 2 to 10% of said composition.
- the coloring composition preferably has an aqueous medium.
- the coloring composition may be advantageously in the form of a dispersion of the dyestuff such as an aqueous emulsion or it may be dissolved in the aqueous medium.
- an emulsifying agent is preferable.
- Conventional emulsifying agents such as soaps, salts of long-chain carboxylic and sulfonic acids, alkylated aromatic sulfonic acids, and salts of long-chain amines may be used.
- the emulsifying agent preferably comprises from 0.1 to 4% and most preferably from 0.25 to 2% of the coloring composition.
- the dyeing assistant must be water soluble or readily emulsifiable in the aqueous dye me dium.
- the emulsifying agent used for the dye may also act as the emulsifying agent for the dyeing assistant.
- the process of this invention is effective in dyeing hydrophobic polyolefins, e.g., olefins characterized by an absence of functional groups as well as in dyeing difficultly dyeable polyolefins characterized by an absence of dye-receiving functional groups.
- the process of this invention has its greatest utility in dyeing high density polyolefins, preferably directed polyolefins.
- directed polyolefins are polymers in which the molecules are directed and in which polymerization follows a regular pattern.
- Such polyolefin resins are produced, for example, by the low pressure polymerization aliphatic olefins and preferably, of ethylene or propylene with selected catalysts.
- Polymers produced by directed polymerization have higher densities, higher degrees of crystallinity, higher melting points, higher tensile and impact strengths than conventional polymers from the same olefinic monomers.
- Directed or linear polyethylenes also known as high density polyethylenes have melting points between and C., as contrasted to nondirected polyethylenes which melt at about 100 C.
- Directed or polypropylene or polypropylene having a regular steric pattern melts at even higher temperatures, of the order of C. to C., e.g., isotactic and syndiotatic polypropylene.
- the impregnated material is preferably heated at a temperature from about to 280 F. and most preferably from 220 to 260 F.
- the fabric is maintained at such temperatures for from 2 to 60 seconds and most preferably from 5 to 30 seconds.
- An apparatus which has been found to be particularly suitable for carrying out the heating of the wet impregnated fabric is the reactor described in German Patent 1,057,055. It operates on the basis of permitting the impregnated liquid to partially evaporate in a constricted zone. The partial evaporation increases the pressure in the zone to superatmospheric pressure, thereby permitting higher temperatures than at atmospheric temperature.
- Other suitable apparatus includes the Hunter Pressure Lola Machine, wherein the padded material passes continuously through a steam atmosphere under pressure and a pad steam range in which the impregnated fabrics are heated by applying steam to said fabrics.
- the dye comprises from 0.05 to 8% and most preferably from 0.05% to 5% of the whole aqueous coloring composition.
- Such dyes include Calco Gas Orange NC. (Cl, 2nd Ed, Part II, No. 12,055), Calco Gas Rocket Red (CI, 2nd Ed, iart II, No. 26,120).
- Example I A 46 49plain fabric woven in both warp and filling with yarns of high density stereospecific polyethylene filaments was passed through an aqueous dispersion comprising 2% ofthe composition weight of Calco Gas Rocket Red 'dye, 5% Emulphor ELA, a polyoxyethylated vegetable oil, as emulsifying agent and tetrahydro naphthalene maintained at 77 F.
- the total immersion time of the fabric was 10 seconds;
- the fabric was then passed through a reactor described in German Patent 1,057,055 in which it was maintained at 240 F. for seconds.
- the dyed fabric was then washed in an aqueous solution having one gm. per liter of soap at 140 F. for 10 minutes.
- the fabric was dyed a deep red shade which had good fastness to light and washing.
- Example 11 Example I was repeated using the same ingredients, proportions and conditions except that the yarns comprise instead of polyethylene filaments, filaments of stereospecific polypropylene, the dye used was a gasoline soluble yellow dye and the immersion time of the fabric was 10 seconds. The resulting fabric had a deep yellow shade with good fastness to light and washing.
- Example 111 A fabric of the type described in Example I was passed through an aqueous'dispersion comprising 3% of a red disperse dye, 5% Emulphor ELA, and 5% tetrahydronaphthalene maintained at 77 F. The total immersion The fabric was then passed through a reactor described in German Patent 1,057,055 in which it was maintained at 240 F. for 15 seconds. The dyed fabric was then washed in an aqueous solution having 1 gm. per liter of soap at 140 F. for 10 minutes. Thefabric was dyed a deep red shade which had good fastness to light and washing.
- Example I A fabric of the type described in Example I was immersed in an aqueous dispersion having the same composition as that of Example I maintained at 98 F. for 1 hour. The dyed fabric was then washed in an aqueous solution having one gram per liter of soap. The fabric was dyed a deep red shade which had good fastness to light and washing. The fastness to light and washing was not as good as that of Example I.
- Example V 'A fabric of the type described in Example Ti was passed through an aqueous dispersion having the same composition as that of Example I, maintained at 77 F. The time of immersion of the fabric in the dispersion was 15 seconds. After impregnation as aforesaid, the impregnated fabric was steamed at 212 F. for a period of 60 seconds. The fabric was then passed through two boxes of boiling Water and then through two additional boxes containing water at 208 F. and containing chip soap. The fabric was then rinsed in hot water and dried.
- the resulting dyed product had a red shade and was fast to light and washing.
- a plain woven fabric made of yarns of spun polypropylene was passed through an aqueous dyebath comprising O.2% of a gasoline soluble blue dye, 10% tetrahydronaphthalene and 5% of Emkalar Base E55 (an emulsifier blend of anionic surface active agents) maintained at 77 F.
- the total immersion time of the fabric was 10 seconds.
- the fabric was then passed through a Monforts Reactor in which it was maintained at 240 F; for 15 seconds.
- the dyed fabric was then washed in an aqueous solution having one gm. per liter of soap at F. for 10 minutes.
- the fabric was dyed a blue shade which had good fastness to light and washing.
- Example VII was repeated using the same compositions, proportions and conditions except that instead of tetrahydronaphthalene, the following dyeing assistants were used in the same proportions:
- Example VII-butyl benzoate Example VlII-cyclohexanol.
- Example XI-cyclohexane Example XlI--phenyl Cellosolve.
- Example XIII Example VI was repeated using the same compositions, proportions and conditions except that no dyeing assistant or emulsifier was used.
- Example XIV Example VI was repeated using the same conditions, proportions and compositions except that triethyl phosphate wa used instead of tcrahydronaphthalene and no emulsifier. The results were the same as those obtained in Example VI.
- a process for dyeing a high density polyolefin textile material which comprises the steps of t (a) providing a coloring composition comprising a dispersion of 0.05 to 8% of a dyestuif for said polyolefin, l to 20% of a dyeing assistant selected from the group consisting of hydrogenated aromatic compounds, triethyl phosphate, butyl benzoate, butyl Cellosolve, phenyl Ceilosolve, and diphenyl; and 0.1 to 4% of an emulsifying agent;
- a process for dyeing a high density polyolefin textile material which comprises the steps of:
- a coloring composition comprising a dispersion of 0.5 to 5% of a dyestufif for said polyolefin, 2 to 10% of a dyeing assistant selected from the group consisting of hydrogenated aromatic compounds, triethyl phosphate, butyl benzoate, butyl Cellosolve, phenyl Cellosolve, and diphenyl; and 0.25 to 2% or" an emulsifying agent;
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Coloring (AREA)
Description
all of Charlotte, N.C., assignors to Celanese Corporation of America, New York, N.Y., a corporation of Delaware No Drawing. Filed Apr. 20, M61, Ser. No. 104,229 12 Claims. (Cl. fi-SS) This invention relates to the coloring of polyolefin materials, particularly textile materials made of polyolefins.
Considerable difliculties have been encountered by the art in the dyeing of polyolefin materials. Polyolefin materials such as polypropylene or polyethylene materials are known in the art as not readily adaptable to being colored by conventional dyeing techniques.
It is an object of this invention to provide a novel dyeing process for polyolefin materials.
It is a further object of this invention to provide a dyeing process for textile materials comprising polyolefin fibers.
Other objects of this invention will become apparent from the description and claims which follow wherein all proportions are by weight unless otherwise indicated.
In accordance with one aspect of this invention, a polyolefin textile material, e.g., a fabric comprising polyolefin fibers is impregnated with a composition comprising a dyestufi? for polyolefins and a dyeing assistant in an aqueous medium and heat is applied to said material.
The process of this invention has been found to be effective in dyeing materials made of polyolefins comprising olefin monomers such as 4-methyl-l-pentene and 3-methyl butene and particularly polyethylene and polypropylene materials. The materials comprising the polyolefins may be polyolefin fibers or films comprising polyolefins. This process is particularly effective in dyeing textile materials such as woven fabrics comprising polyolefin fibers. In these fabrics, the polyolefin fibers may be present alone or as blends with other fibers including cellulosic fibers such as cellulose esters including cellulose acetate and triacetate, linen, ramie, sisal and rayon; animal fibers such as wool, silk and other man-made fibers such as polyamides, polyesters, polyacrylic and nytril fibers. In such blends it is preferable that the polyolefin fibers comprises at least of the blend.
The term textile material as used in this specification includes, fibers both continuous and staple, tow, yarn as well as fabrics including knit and other interlaced fabrics as well as non-woven fabrics.
It is preferable that the polyolefin-containing textile materials be impregnated with the aqueous coloring composition by immersing the textile materials in a bath of the aqueous coloring composition. A particularly suitable immersing method is by padding, which is passing the textile material through the bath and then through squeeze rollers. The temperature of the coloring bath is desirably at least about 100 F. and most preferably from 160 to 200 F. The time of immersion of the fabric is preferably from 0.5 to 50 seconds and most preferably from 2 to 10 seconds.
Hydrogenated aromatic compounds have been found to provide excellent dyeing assistants in the practice of this invention. Such hydrogenated aromatics include hydrogenated mononuclear aromatic compounds such as cyclohexene and cyclohexanol and preferably hydrogenated polynuclear aromatics, particularly hydrogenated polynuclear aromatics with condensed nuclei, e.g., hydrogenated naphthalene including tetrahydronaphthalene and decahydronaphthalene.
In addition to hydrogenated aromatics, the following provide valuable dyeing assistants: polynuclear aromatics diphcnyl; phenyl and butyl Cellosolves; butyl benzoate as well as triethyl phosphate.
The dyeing assistant preferably comprises from 1 to 20% of the coloring composition and most preferably from 2 to 10% of said composition.
The coloring composition preferably has an aqueous medium. The coloring composition may be advantageously in the form of a dispersion of the dyestuff such as an aqueous emulsion or it may be dissolved in the aqueous medium. Where the coloring composition is inthe form of a dispersion, an emulsifying agent is preferable. Conventional emulsifying agents such as soaps, salts of long-chain carboxylic and sulfonic acids, alkylated aromatic sulfonic acids, and salts of long-chain amines may be used. The emulsifying agent preferably comprises from 0.1 to 4% and most preferably from 0.25 to 2% of the coloring composition.
For best results the dyeing assistant must be water soluble or readily emulsifiable in the aqueous dye me dium. The emulsifying agent used for the dye may also act as the emulsifying agent for the dyeing assistant.
The process of this invention is effective in dyeing hydrophobic polyolefins, e.g., olefins characterized by an absence of functional groups as well as in dyeing difficultly dyeable polyolefins characterized by an absence of dye-receiving functional groups.
The process of this invention has its greatest utility in dyeing high density polyolefins, preferably directed polyolefins. Such directed polyolefins are polymers in which the molecules are directed and in which polymerization follows a regular pattern. Such polyolefin resins are produced, for example, by the low pressure polymerization aliphatic olefins and preferably, of ethylene or propylene with selected catalysts. Polymers produced by directed polymerization have higher densities, higher degrees of crystallinity, higher melting points, higher tensile and impact strengths than conventional polymers from the same olefinic monomers. Directed or linear polyethylenes also known as high density polyethylenes have melting points between and C., as contrasted to nondirected polyethylenes which melt at about 100 C. Directed or polypropylene or polypropylene having a regular steric pattern melts at even higher temperatures, of the order of C. to C., e.g., isotactic and syndiotatic polypropylene.
While heat may be applied to the textile material during impregnation, it is preferably also applied after the impregnation or padding step. The impregnated material is preferably heated at a temperature from about to 280 F. and most preferably from 220 to 260 F. The fabric is maintained at such temperatures for from 2 to 60 seconds and most preferably from 5 to 30 seconds.
An apparatus which has been found to be particularly suitable for carrying out the heating of the wet impregnated fabric is the reactor described in German Patent 1,057,055. It operates on the basis of permitting the impregnated liquid to partially evaporate in a constricted zone. The partial evaporation increases the pressure in the zone to superatmospheric pressure, thereby permitting higher temperatures than at atmospheric temperature. Other suitable apparatus includes the Hunter Pressure Lola Machine, wherein the padded material passes continuously through a steam atmosphere under pressure and a pad steam range in which the impregnated fabrics are heated by applying steam to said fabrics.
It is preferable that the dye comprises from 0.05 to 8% and most preferably from 0.05% to 5% of the whole aqueous coloring composition.
Some of the disperse dyes listed in Colour Index, 2nd Edition, pages 1659-1741, may be used. Further, one
sltilied in the art may find solvent dyestuffs among those Patented June 15, 1965;
times of the fabric was seconds.
listed on pages 2817-2905 which would give satisfactory colorations.
The following dyes give desirable results: Ponsol Flavone GCD (CI, 2nd Ed, Part -Il, No. 67,300). and
V AmacelYellow G (CI, 2nd Ed, Part II, No. 11,855).
In addition, it has been found that particularly good results are obtained with gasoline soluble dyes. Such dyes include Calco Gas Orange NC. (Cl, 2nd Ed, Part II, No. 12,055), Calco Gas Rocket Red (CI, 2nd Ed, iart II, No. 26,120).
. The following examples will serve to better illustrate the practice of this invention:
Example I A 46 49plain fabric woven in both warp and filling with yarns of high density stereospecific polyethylene filaments was passed through an aqueous dispersion comprising 2% ofthe composition weight of Calco Gas Rocket Red 'dye, 5% Emulphor ELA, a polyoxyethylated vegetable oil, as emulsifying agent and tetrahydro naphthalene maintained at 77 F. The total immersion time of the fabric was 10 seconds; The fabric was then passed through a reactor described in German Patent 1,057,055 in which it was maintained at 240 F. for seconds. The dyed fabric was then washed in an aqueous solution having one gm. per liter of soap at 140 F. for 10 minutes. The fabric was dyed a deep red shade which had good fastness to light and washing.
Example 11 Example I was repeated using the same ingredients, proportions and conditions except that the yarns comprise instead of polyethylene filaments, filaments of stereospecific polypropylene, the dye used was a gasoline soluble yellow dye and the immersion time of the fabric was 10 seconds. The resulting fabric had a deep yellow shade with good fastness to light and washing.
Example 111 A fabric of the type described in Example I was passed through an aqueous'dispersion comprising 3% of a red disperse dye, 5% Emulphor ELA, and 5% tetrahydronaphthalene maintained at 77 F. The total immersion The fabric was then passed through a reactor described in German Patent 1,057,055 in which it was maintained at 240 F. for 15 seconds. The dyed fabric was then washed in an aqueous solution having 1 gm. per liter of soap at 140 F. for 10 minutes. Thefabric was dyed a deep red shade which had good fastness to light and washing.
Example I A fabric of the type described in Example I was immersed in an aqueous dispersion having the same composition as that of Example I maintained at 98 F. for 1 hour. The dyed fabric was then washed in an aqueous solution having one gram per liter of soap. The fabric was dyed a deep red shade which had good fastness to light and washing. The fastness to light and washing was not as good as that of Example I.
Example V 'A fabric of the type described in Example Ti was passed through an aqueous dispersion having the same composition as that of Example I, maintained at 77 F. The time of immersion of the fabric in the dispersion was 15 seconds. After impregnation as aforesaid, the impregnated fabric was steamed at 212 F. for a period of 60 seconds. The fabric was then passed through two boxes of boiling Water and then through two additional boxes containing water at 208 F. and containing chip soap. The fabric was then rinsed in hot water and dried.
The resulting dyed product had a red shade and was fast to light and washing.
A plain woven fabric made of yarns of spun polypropylene was passed through an aqueous dyebath comprising O.2% of a gasoline soluble blue dye, 10% tetrahydronaphthalene and 5% of Emkalar Base E55 (an emulsifier blend of anionic surface active agents) maintained at 77 F. The total immersion time of the fabric was 10 seconds. The fabric was then passed through a Monforts Reactor in which it was maintained at 240 F; for 15 seconds. The dyed fabric was then washed in an aqueous solution having one gm. per liter of soap at F. for 10 minutes. The fabric was dyed a blue shade which had good fastness to light and washing.
Examples VII through XII Example VI was repeated using the same compositions, proportions and conditions except that instead of tetrahydronaphthalene, the following dyeing assistants were used in the same proportions:
Example VII-butyl benzoate. Example VlII-cyclohexanol. Example lX-butyl Cellosolvc. Example X-diphenyl.
Example XI-cyclohexane. Example XlI--phenyl Cellosolve.
The fabrics in all of these examples weredyed a blue shade of good fasteness to light and washing.
Example XIII Example VI was repeated using the same compositions, proportions and conditions except that no dyeing assistant or emulsifier was used.
All of the fabrics of Examples VI through XII displayed a heavier color than did the fabric of Example Xill.
Example XIV Example VI was repeated using the same conditions, proportions and compositions except that triethyl phosphate wa used instead of tcrahydronaphthalene and no emulsifier. The results were the same as those obtained in Example VI.
It is to be understood that the foregoing detailed description is given merely by way of illustration and that many variations may be made therein without departing from the spirit of our invention.
Having described our invention what we desire to secure by Letters Patent is: i
1. A process for dyeing a high density polyolefin textile material which comprises the steps of t (a) providing a coloring composition comprising a dispersion of 0.05 to 8% of a dyestuif for said polyolefin, l to 20% of a dyeing assistant selected from the group consisting of hydrogenated aromatic compounds, triethyl phosphate, butyl benzoate, butyl Cellosolve, phenyl Ceilosolve, and diphenyl; and 0.1 to 4% of an emulsifying agent;
(b) immersing said textile material in said coloring composition for a period of from 0.5 to 50 seconds with said bath at a temperature of at least about 100 F. to impregnate said textile material with said coloring composition;
(0) removing the wet, impregnated textile material from immersion in said coloring composition;
(d) heating said wet, impregnated textile material for from 2 to 60 seconds at a temperature in the range of about to 280 F., the material being maintained in constant contact with said dyeing assistant during said heating, and
(e) scouring said textile material to remove excess coloring material. a 2. The process set forth in claim 1 wherein said wet, polyoieiin textile material is a fabric. i 3. The process set forth in claim 2 wherein said im 5 pregnated material is heated to a temperature of from 210 F. to 240 F.
4. The process set forth in claim 2, wherein said assistant is a hydrogenated aromatic compound.
5. The process set forth in claim 4 wherein said assistant is a hydrogenated polynuclear aromatic compound.
6. The process set forth in claim 5 wherein said assistant is tetrahydronaphthalene.
'7. The process set forth in claim 1 wherein said assistant is a polynuclear aromatic compound.
8. The process set forth in claim 7 wherein said assistant is diphenyl.
9. The process set forth in claim 1, wherein said assistant is triethyl phosphate.
10. The process set forth in claim 1, wherein said textile materials comprise polyproylene.
11. The process set forth in claim ll wherein said textile materials comprise polyethylene.
12. A process for dyeing a high density polyolefin textile material which comprises the steps of:
(a) providing a coloring composition comprising a dispersion of 0.5 to 5% of a dyestufif for said polyolefin, 2 to 10% of a dyeing assistant selected from the group consisting of hydrogenated aromatic compounds, triethyl phosphate, butyl benzoate, butyl Cellosolve, phenyl Cellosolve, and diphenyl; and 0.25 to 2% or" an emulsifying agent;
(0) immersing said textile material in said coloring composition for a period of from 2 to 10 seconds with said bath at a temperature in the range of about References Cited by the Examiner UNITED STATES PATENTS 12/42 Heymann. 4/ 53 Thummel. 7/53 Ward et a1. 12/53 Gibson.
3/59 Fortess et a1. 8-59 X L 5/61 Salvin et a1 8-59 9/61 Dayvault 8-94 X 11/61 Lenz 8--94 X 9/ 62 Simpson.
FOREIGN PATENTS 2/ 59 Great Britain.
NORMAN G. TORCHIN, Primary Examiner.
3O FRANK CACCIAPAGLIA, 111., MORRIS O. WOLK,
ABRAHAM H. WINKLESTEIN, Examiners.
Claims (1)
1. A PROCESS FOR DYEING A HIGH DENSITY POLYOLEFIN TEXTILE MATERIAL WHICH COMPRISES THE STEPS OF: (A) PROVIDING A COLORING COMPOSITION COMPRISING A DISPERSION OF 0.05 TO 8% OF A DYESTUFF FOR SAID POLYOLEFIN, 1 TO 20% OF A DYEING ASSISTANT SELECTED FROM THE GROUP CONSISTING OF HYDROENATED AROMATIC COMPOUND, TRIETHYL PHOSPHATE, BUTYL BENZOATE, BUTYL CELLOSOLVE, PHENYL CELLOSOLVE, AND DIPHENYL; AND 0.1 TO 4% OF AN EMULSIFYING AGENT; (B) IMMERSING SAID TEXTILE MATERIAL IN SAID COLORING COMPOSITION FOR A PERIOD OF FROM 0.5 TO 50 SECONDS WITH SAID BATH AT A TEMPERATURE OF AT LEAST ABOUT 100* F. TO IMPREGNATE SAID TEXTILE MATERIAL WITH SAID COLORING COMPOSITION; (C) REMOVING THE WET, IMPREGNATED TEXTILE MATERIAL FROM IMMERSION IN SAID COLORING COMPOSITION; (D) HEATING SAID WET, IMPREGNATED TEXTILE MATERIAL FOR FROM 2 TO 60 SECONDS AT A TEMPERATURE IN THE RANGE OF ABOUT 190 TO 280*F., THE MATERIAL BEING MAINTAINED IN CONSTANT CONTACT WITHSAID DYEING ASSISTANT DURING SAID HEATING, AND (E) SCOURING SAID TEXTILE MATERIAL TO REMOVE EXCESS COLORING MATERIAL.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US104229A US3189400A (en) | 1961-04-20 | 1961-04-20 | Polyolefin textile dyeing with solvent and dye heated thereon |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US104229A US3189400A (en) | 1961-04-20 | 1961-04-20 | Polyolefin textile dyeing with solvent and dye heated thereon |
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| Publication Number | Publication Date |
|---|---|
| US3189400A true US3189400A (en) | 1965-06-15 |
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ID=22299335
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US104229A Expired - Lifetime US3189400A (en) | 1961-04-20 | 1961-04-20 | Polyolefin textile dyeing with solvent and dye heated thereon |
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| Country | Link |
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| US (1) | US3189400A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US3787181A (en) * | 1971-06-29 | 1974-01-22 | Ciba Geigy Corp | Dyeing synthetic hydrophobic fibers with lower alkyl biphenyl carriers |
| WO2025109556A1 (en) | 2023-11-22 | 2025-05-30 | Anika Therapeutics, Inc. | Rotator cuff system |
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| US2635942A (en) * | 1949-04-27 | 1953-04-21 | Sandoz Ag | Dyeing materials made of polyvinyl derivatives |
| US2646339A (en) * | 1950-12-27 | 1953-07-21 | Celanese Corp | Dyeing of cellulose derivative textile materials |
| US2663612A (en) * | 1950-05-10 | 1953-12-22 | Du Pont | Process for coloring hydrophobic fiber |
| GB809495A (en) * | 1956-07-31 | 1959-02-25 | Glanzstoff Ag | A process for dyeing polyolefine textile materials |
| US2880050A (en) * | 1956-01-27 | 1959-03-31 | Celanese Corp | Butyl benzoate as a dyeing assistant |
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| US2999002A (en) * | 1958-09-22 | 1961-09-05 | Celanese Corp | Hot vapor treatment in dyeing cellulose triacetate |
| US3009760A (en) * | 1961-11-21 | Process for coloring shaped struc- | ||
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3009760A (en) * | 1961-11-21 | Process for coloring shaped struc- | ||
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| US2306880A (en) * | 1940-03-07 | 1942-12-29 | American Viscose Corp | Dyeing vinyl polymers |
| US2635942A (en) * | 1949-04-27 | 1953-04-21 | Sandoz Ag | Dyeing materials made of polyvinyl derivatives |
| US2663612A (en) * | 1950-05-10 | 1953-12-22 | Du Pont | Process for coloring hydrophobic fiber |
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| US3787181A (en) * | 1971-06-29 | 1974-01-22 | Ciba Geigy Corp | Dyeing synthetic hydrophobic fibers with lower alkyl biphenyl carriers |
| WO2025109556A1 (en) | 2023-11-22 | 2025-05-30 | Anika Therapeutics, Inc. | Rotator cuff system |
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