US3164549A - Flotation separation of phosphate ores - Google Patents
Flotation separation of phosphate ores Download PDFInfo
- Publication number
- US3164549A US3164549A US127854A US12785461A US3164549A US 3164549 A US3164549 A US 3164549A US 127854 A US127854 A US 127854A US 12785461 A US12785461 A US 12785461A US 3164549 A US3164549 A US 3164549A
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- US
- United States
- Prior art keywords
- phosphate
- flotation
- fuel oil
- sulfonic acid
- froth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 229910019142 PO4 Inorganic materials 0.000 title claims description 35
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title claims description 35
- 239000010452 phosphate Substances 0.000 title claims description 35
- 238000000926 separation method Methods 0.000 title claims description 13
- 238000005188 flotation Methods 0.000 title description 26
- 238000000034 method Methods 0.000 claims description 28
- 239000000295 fuel oil Substances 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 claims description 8
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 claims description 8
- 238000009291 froth flotation Methods 0.000 claims description 8
- 238000011084 recovery Methods 0.000 claims description 6
- 230000003750 conditioning effect Effects 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 16
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000000377 silicon dioxide Substances 0.000 description 8
- -1 alkyl aryl sulfonic acid Chemical compound 0.000 description 7
- 239000003153 chemical reaction reagent Substances 0.000 description 7
- 239000012141 concentrate Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 239000007900 aqueous suspension Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- LPTWEDZIPSKWDG-UHFFFAOYSA-N benzenesulfonic acid;dodecane Chemical compound OS(=O)(=O)C1=CC=CC=C1.CCCCCCCCCCCC LPTWEDZIPSKWDG-UHFFFAOYSA-N 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- YYRMJZQKEFZXMX-UHFFFAOYSA-N calcium;phosphoric acid Chemical compound [Ca+2].OP(O)(O)=O.OP(O)(O)=O YYRMJZQKEFZXMX-UHFFFAOYSA-N 0.000 description 3
- KWKXNDCHNDYVRT-UHFFFAOYSA-N dodecylbenzene Chemical compound CCCCCCCCCCCCC1=CC=CC=C1 KWKXNDCHNDYVRT-UHFFFAOYSA-N 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 239000002426 superphosphate Substances 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- SQNZJJAZBFDUTD-UHFFFAOYSA-N durene Chemical compound CC1=CC(C)=C(C)C=C1C SQNZJJAZBFDUTD-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 239000003784 tall oil Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000005749 Anthriscus sylvestris Nutrition 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 description 1
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000002367 phosphate rock Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/012—Organic compounds containing sulfur
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/006—Hydrocarbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D2203/00—Specified materials treated by the flotation agents; Specified applications
- B03D2203/02—Ores
- B03D2203/04—Non-sulfide ores
- B03D2203/06—Phosphate ores
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S209/00—Classifying, separating, and assorting solids
- Y10S209/902—Froth flotation; phosphate
Definitions
- This invention relates to the flotation separation of phosphate ores, and more particularly to the separation of phosphate ores through frothflotation.
- the practice is to employ a two-step process in which the phosphate material is first floated away from the silica and thereafter the flotation is reversed to float the silica away from the phosphate materiahthe phosphate concentrate being recovered in the underflow.
- the first step of the process fuel oil and tall oil are employed, and to this mixture is added caustic soda.
- the phosphate is floated away from the silica by employing a cationic collector such as an amine or amines.
- phosphate separation is applicable to phosphate ores only and it is well understood that phosphate is afiected differently from other ores such as the metalic ores, so that a special art has developed in the field of phosphate separation.
- phosphate fraction can be effectively recovered in a single step process by employing with the fuel oil certain anionic, water-soluble and oilsoluble surfactants.
- the need for tall oil and caustic soda is eliminated, and the need for a second reverse flotation employing amines is made unnecessary.
- a primary object therefore, is to provide a new and simplified procedure for the recovery of the phosphate product with a consequent saving in time and expense.
- a further object is to provide a new process for the recovery of the phosphate fraction of phosphate ores by conditioning thesame in water suspension with fuel oil and certain anionic, water-soluble and oil-soluble surfactants, as set out hereinafter.
- Another object is to provide a further improved process in which waste scrub water is utilized to effect a reverse flotation separation, causing the silica to float away from thephosphate fraction.
- phosphate ore after passing through the preliminary washing and screening operations to remove the clay constituents or slime and to recovera finely-divided material desired for treatment, say, the material between 14 or 35 mesh to 150 mesh, is in water suspension conditioned with fuel oil and a water-soluble and oil-soluble alkyl aryl sulfonic acid, polyalkyl aryl sulfonic acid, or the water-soluble salts of these acids, and flotation is accomplished in the usual manner by the admission of air to form bubbles which float the phosphate fraction.
- I have conditioned a water suspension of finely-divided phosphate ore with fuel oil and dodecyl benzene sulfonic acid and then subjected the reagentized ore to flotation separation in a conventional flotation cell to recover more than 98% of the P content of the ore in a single flotation procedure.
- the fuel oil may be the usual fuel oil employed in phosphate flotation procedures, and it may be employed in the usual amounts.
- the reagent employed with the fuel oil is an alkyl aryl sulfonic acid or polyalkyl aryl sulfonic acid. These reagents are anionic in nature and are water-soluble as well as oil-soluble. I may also use the salts of these compounds, particularly the sodium salts. While the alkyl chain length may vary, I prefer that at least one alltyl radical have a chain length of from 4 to 18 carbon atoms,
- alkyl is intended to include both saturated and unsaturated radicals.
- the aryl portion of the compound may be, for example, benzene, toluene, xylene, mesitylene, durene, biphenyl, or napthalene.
- a reagent which has been shown to have great advantage in my process is dodecyl benzene sulfonic acid.
- a compound of this character is commercially prepared by the sulfonation of dodecyl benzene, the dodecyl benzene being an alkylation product of benzene.
- Such compound is made and marketed commercially by Monsanto Chemical Company under the designation DDBSA.
- the DDBSA or other alkyl aryl sulfonic acid may be employed in an amount which is of the order of 0.1 lb. to 2 lbs. per ton of feed material and having a ratio to the amount of fuel oil of from 0.01:1 to 05:1. Amounts and proportions outside these ranges may be used, but on the lower side the maximum advantage may not be obtained and on the-higher side the added expense of the extra reagent may not be justified.
- the fuel oil and the DDBSA or other alkyl aryl sulfonic acid are added to the phosphate feed material and mixed to bring the fuel oil and reagent into contact with all parts of the feed.
- the reagentized feed may be diluted with water to a concentration of 10-35% solids, and subjected to froth flotation in a standard flotation cell. It is not necessary to adjust the pH of the pulp since the natural pH is in this process entirely satisfactory.
- the natural pH of the pulp in the Florida operations is slightly below 7.0, usually about 6.5, and in substantially all situations the natural pH will be between 6 and 8.
- the process is operable, however, when the pH is lowered by addition of acid or raised by addition of caustic soda.
- the phosphate concentrate is removed in the froth and the tailing or underflow material is rejected.
- the reagent is added in the form of a salt such as the sodium salt, the same procedure may be followed, suitably in the case with adjustment of pH to the acid side by addition of an acid such as sulfuric acid.
- a salt such as the sodium salt
- Scrubber water is normally a waste product from the wet process manufacture of phosphoric acid, or from processes for manufacture of superphosphate or triple superphosphate. It contains hydrofluosilicic acid and minor amounts of other ingredients.
- the phosphate concentrate obtained by flotation separation using the DDBSA or other alkyl aryl sulfonic acid or salts thereof may be treated by washing and dewater- Then the scrubber water is added to the concentrate, and the mixture subjected to froth flotation in a cell to remove the silica in the overhead froth fraction and to recover the phosphate in the underflow.
- I may use hydrofluosilicic acid, sulfuric acid, or equivalents thereof.
- a function of this treatment is to deoil the previously reagentized mixture, and the fuel oil is recovered along with the silica in the froth. The fuel oil may then be separated from the silica fraction by gravity separation and reused in further flotation operations. An exceptionally high grade phosphate product is obtained by this procedure.
- Example I 1 ton 16 +20 mesh 66.6 BPL phosphatic flotation feed was reagentized with 13.8 pounds of fuel oil and procedure.
- BPL phosphatic flotation feed 1 ton of 20 +35 mesh 50.2 BPL phosphatic flotation feed was reagentizedwith 12.6 pounds of fuel oil and 0.26 pound of dodecyl benzene sulfonic acid. Subsequent single flotation of the reagentized flotation feed was effected in a Denver flotation cell. 73.3 BPL phosphatic concentrate constituting 98.2% of the P content of the flotation feed was recovered by this single flotation procedure.
- Example III 1 ton of 35 +150 mesh 34.9 BPL phosphatic flotation feed was reagentized with 7 pounds of fuel oil and 0.52 pound of dodecyl benzene sulfonic acid. Subsequent single flotation of the reagentized flotation feed was effected in a Denver flotation cell. 73.2 BPL phosphatic concentrate constituting 83.7% of the P 0 content of the flotation feed was recovered by this single flotation Example IV I may repeat the procedure under substantially the same conditions as given in Examples I, II and III except that instead of using closely sized feed material, use feed material of approximately 14 +150 mesh.
- Example V I followed the same general procedure as set forth in 5 Examples I, II and III, except that instead of using dodecyl benzene sulfonic acid I used the sulfonic acid .produced by the reaction of petrol AA with oleum which is a polyalkyl napthalene sulfonic acid. Results comparable to those set forth in Examples I, II and III were obtained.
- the scrubber water came from the process for making triple superphosphate by reacting phosphate rock and wet process phosphoric acid. It contained hydrofluosilicic acid and had a pH of approximately 1.5. An oily fraction containing silica was separated in the froth portion, and a phosphate fraction was recovered as the underflow. The phosphate product tested 75.6 BPL.
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- Manufacture And Refinement Of Metals (AREA)
Description
United States Patent Ofiiice 3,164,549 Patented Jan. 5, 1965 This invention relates to the flotation separation of phosphate ores, and more particularly to the separation of phosphate ores through frothflotation.
In the present day commercial separationof phosphate ores, the practice is to employ a two-step process in which the phosphate material is first floated away from the silica and thereafter the flotation is reversed to float the silica away from the phosphate materiahthe phosphate concentrate being recovered in the underflow. In the first step of the process, fuel oil and tall oil are employed, and to this mixture is added caustic soda. In the second step, the phosphate is floated away from the silica by employing a cationic collector such as an amine or amines.
The aboige process is applicable to phosphate ores only and it is well understood that phosphate is afiected differently from other ores such as the metalic ores, so that a special art has developed in the field of phosphate separation.
I have discovered that the phosphate fraction can be effectively recovered in a single step process by employing with the fuel oil certain anionic, water-soluble and oilsoluble surfactants. The need for tall oil and caustic soda is eliminated, and the need for a second reverse flotation employing amines is made unnecessary.
A primary object, therefore, is to provide a new and simplified procedure for the recovery of the phosphate product with a consequent saving in time and expense. A further object is to provide a new process for the recovery of the phosphate fraction of phosphate ores by conditioning thesame in water suspension with fuel oil and certain anionic, water-soluble and oil-soluble surfactants, as set out hereinafter. Another object is to provide a further improved process in which waste scrub water is utilized to effect a reverse flotation separation, causing the silica to float away from thephosphate fraction. Other specific objects and advantages will appear as the specification proceeds.
In one embodiment of the invention, phosphate ore, after passing through the preliminary washing and screening operations to remove the clay constituents or slime and to recovera finely-divided material desired for treatment, say, the material between 14 or 35 mesh to 150 mesh, is in water suspension conditioned with fuel oil and a water-soluble and oil-soluble alkyl aryl sulfonic acid, polyalkyl aryl sulfonic acid, or the water-soluble salts of these acids, and flotation is accomplished in the usual manner by the admission of air to form bubbles which float the phosphate fraction. As a specific example, I have conditioned a water suspension of finely-divided phosphate ore with fuel oil and dodecyl benzene sulfonic acid and then subjected the reagentized ore to flotation separation in a conventional flotation cell to recover more than 98% of the P content of the ore in a single flotation procedure.
The fuel oil may be the usual fuel oil employed in phosphate flotation procedures, and it may be employed in the usual amounts.
The reagent employed with the fuel oil is an alkyl aryl sulfonic acid or polyalkyl aryl sulfonic acid. These reagents are anionic in nature and are water-soluble as well as oil-soluble. I may also use the salts of these compounds, particularly the sodium salts. While the alkyl chain length may vary, I prefer that at least one alltyl radical have a chain length of from 4 to 18 carbon atoms,
,ing as in the usual practice.
and recommend that the aliphatic hydrocarbon have from 6 to 13 carbon atoms. For the purpose of this description, the term alkyl is intended to include both saturated and unsaturated radicals. The aryl portion of the compound may be, for example, benzene, toluene, xylene, mesitylene, durene, biphenyl, or napthalene.
A reagent which has been shown to have great advantage in my process, is dodecyl benzene sulfonic acid. A compound of this character is commercially prepared by the sulfonation of dodecyl benzene, the dodecyl benzene being an alkylation product of benzene. Such compound is made and marketed commercially by Monsanto Chemical Company under the designation DDBSA.
In general, the DDBSA or other alkyl aryl sulfonic acid may be employed in an amount which is of the order of 0.1 lb. to 2 lbs. per ton of feed material and having a ratio to the amount of fuel oil of from 0.01:1 to 05:1. Amounts and proportions outside these ranges may be used, but on the lower side the maximum advantage may not be obtained and on the-higher side the added expense of the extra reagent may not be justified.
In this improved process, the fuel oil and the DDBSA or other alkyl aryl sulfonic acid are added to the phosphate feed material and mixed to bring the fuel oil and reagent into contact with all parts of the feed. The reagentized feed may be diluted with water to a concentration of 10-35% solids, and subjected to froth flotation in a standard flotation cell. It is not necessary to adjust the pH of the pulp since the natural pH is in this process entirely satisfactory. The natural pH of the pulp in the Florida operations is slightly below 7.0, usually about 6.5, and in substantially all situations the natural pH will be between 6 and 8. The process is operable, however, when the pH is lowered by addition of acid or raised by addition of caustic soda.
The phosphate concentrate is removed in the froth and the tailing or underflow material is rejected.
When the reagent is added in the form of a salt such as the sodium salt, the same procedure may be followed, suitably in the case with adjustment of pH to the acid side by addition of an acid such as sulfuric acid.
While it is possible to obtain a high yield of phosphate in the single step operation using the reagents just described, I have found that a still higher grade product may be prepared by combining with this operation a treatment of the concentrate with scrubber water. Scrubber water is normally a waste product from the wet process manufacture of phosphoric acid, or from processes for manufacture of superphosphate or triple superphosphate. It contains hydrofluosilicic acid and minor amounts of other ingredients.
The phosphate concentrate obtained by flotation separation using the DDBSA or other alkyl aryl sulfonic acid or salts thereof, may be treated by washing and dewater- Then the scrubber water is added to the concentrate, and the mixture subjected to froth flotation in a cell to remove the silica in the overhead froth fraction and to recover the phosphate in the underflow.
Instead of using the scrubber water as above explained, I may use hydrofluosilicic acid, sulfuric acid, or equivalents thereof. A function of this treatment is to deoil the previously reagentized mixture, and the fuel oil is recovered along with the silica in the froth. The fuel oil may then be separated from the silica fraction by gravity separation and reused in further flotation operations. An exceptionally high grade phosphate product is obtained by this procedure.
Example I 1 ton 16 +20 mesh 66.6 BPL phosphatic flotation feed was reagentized with 13.8 pounds of fuel oil and procedure.
1 ton of 20 +35 mesh 50.2 BPL phosphatic flotation feed was reagentizedwith 12.6 pounds of fuel oil and 0.26 pound of dodecyl benzene sulfonic acid. Subsequent single flotation of the reagentized flotation feed was effected in a Denver flotation cell. 73.3 BPL phosphatic concentrate constituting 98.2% of the P content of the flotation feed was recovered by this single flotation procedure.
Example III 1 ton of 35 +150 mesh 34.9 BPL phosphatic flotation feed was reagentized with 7 pounds of fuel oil and 0.52 pound of dodecyl benzene sulfonic acid. Subsequent single flotation of the reagentized flotation feed was effected in a Denver flotation cell. 73.2 BPL phosphatic concentrate constituting 83.7% of the P 0 content of the flotation feed was recovered by this single flotation Example IV I may repeat the procedure under substantially the same conditions as given in Examples I, II and III except that instead of using closely sized feed material, use feed material of approximately 14 +150 mesh.
Example V I followed the same general procedure as set forth in 5 Examples I, II and III, except that instead of using dodecyl benzene sulfonic acid I used the sulfonic acid .produced by the reaction of petrol AA with oleum which is a polyalkyl napthalene sulfonic acid. Results comparable to those set forth in Examples I, II and III were obtained.
Example.VI
67 BPL phosture to froth flotation separation. The scrubber water came from the process for making triple superphosphate by reacting phosphate rock and wet process phosphoric acid. It contained hydrofluosilicic acid and had a pH of approximately 1.5. An oily fraction containing silica was separated in the froth portion, and a phosphate fraction was recovered as the underflow. The phosphate product tested 75.6 BPL. I A
While in the foregoing specification I have set forth specific process steps in'considerable detail for the purpose of illustrating embodiments of my invention, it will be understood that such details may be varied widely by those skilled in the art without departing from the spirit and scope of my invention.
I claim:
1. In a process for the separation of phosphatic ores by froth flotation and for the recovery of phosphate values from the froth, the step of conditioning a water suspenpension of finely-divided phosphate ore with fuel oil and dodecyl benzene sulfonic acid.
2. In a process for the separation of phosphatic ores by froth flotation and the recovery of phosphate values from the froth, the step of conditioning a water suspension of finely-divided phosphate ore with fuel oil and a water-soluble salt of dodecyl benzene sulfonie acid.
3. In a process for the separation of phosphatic ores by froth flotation and the recovery of phosphate values from the froth, the step of conditioning a water suspension of finely-divided phosphate ore with fuel oil and a sodium salt of dodecyl benzene sulfonic acid.
References Cited in the file of this patent UNITED STATES PATENTS 1,765,308 Lutz June 17, 1930 2,230,565 Gaylor Feb. 4, 1941 2,373,688 Keck Apr. 17, 1945 2,433,258 Booth Dec. 23, 1947 2,442,455 Booth June 1, 1948 2,446,207 Bishop Aug. 3, 1948 2,547,148 Bates Apr. 3, 1951 2,698,088 Pryor Dec. 28, 1954 2,748,939 Hodges June 5, 1956 2,834,463 Vincent May 13, 1958 2,838,564 Norwood et a1 June 10, 1958 FOREIGN PATENTS 584,206 Australia Jan. 9, 1947 OTHER REFERENCES Industrial and Engineering Chemistry, Sperling, volume 40, number 5, May 1948, pages 890-897.
Claims (1)
1. IN A PROCESS FOR THE SEPARATION OF PHOSPHATIC ORES BY FROTH FLOTATION AND FOR THE RECOVERY OF PHOSPHATE VALUES FROM THE FROTH, THE STEP OF CONDITIONING A WATER SUSPENPENSION OF FINELY-DIVIDED PHOSPHATE ORE WITH FUEL OIL AND DODECYL BENZENE SULFONIC ACID.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US127854A US3164549A (en) | 1961-07-31 | 1961-07-31 | Flotation separation of phosphate ores |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US127854A US3164549A (en) | 1961-07-31 | 1961-07-31 | Flotation separation of phosphate ores |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3164549A true US3164549A (en) | 1965-01-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US127854A Expired - Lifetime US3164549A (en) | 1961-07-31 | 1961-07-31 | Flotation separation of phosphate ores |
Country Status (1)
| Country | Link |
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| US (1) | US3164549A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3292787A (en) * | 1964-01-09 | 1966-12-20 | Grace W R & Co | Phosphate flotation process |
| US3405802A (en) * | 1964-07-20 | 1968-10-15 | Phosphate Dev Corp Ltd | Flotation of apatite |
| US3450257A (en) * | 1964-03-02 | 1969-06-17 | English Clays Lovering Pochin | Processing of clay |
| US3456791A (en) * | 1967-04-17 | 1969-07-22 | Jose L Ramirez | Separation of schoenite by flotation |
| US4133750A (en) * | 1975-10-30 | 1979-01-09 | Mobil Oil Corporation | Phosphate flotation process |
| US4172029A (en) * | 1978-05-11 | 1979-10-23 | The Dow Chemical Company | Phosphate flotation process |
| WO1992011091A1 (en) * | 1990-12-17 | 1992-07-09 | The Dow Chemical Company | Aryl monosulfonate collectors useful in the flotation of minerals |
| US5173176A (en) * | 1990-02-23 | 1992-12-22 | The Dow Chemical Company | Dialkylated aryl monosulfonate collectors useful in the flotation of minerals |
| US5314073A (en) * | 1993-05-03 | 1994-05-24 | Eastman Kodak Company | Phosphate flotation using sulfo-polyesters |
| WO2018039575A2 (en) | 2016-08-26 | 2018-03-01 | Ecolab USA, Inc. | Sulfonated modifiers for froth flotation |
| US10737281B2 (en) | 2017-05-30 | 2020-08-11 | Ecolab Usa Inc. | Compositions and methods for reverse froth flotation of phosphate ores |
Citations (12)
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| US1765308A (en) * | 1928-01-30 | 1930-06-17 | Grasselli Chemical Co | Flotation process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3292787A (en) * | 1964-01-09 | 1966-12-20 | Grace W R & Co | Phosphate flotation process |
| US3450257A (en) * | 1964-03-02 | 1969-06-17 | English Clays Lovering Pochin | Processing of clay |
| US3405802A (en) * | 1964-07-20 | 1968-10-15 | Phosphate Dev Corp Ltd | Flotation of apatite |
| US3456791A (en) * | 1967-04-17 | 1969-07-22 | Jose L Ramirez | Separation of schoenite by flotation |
| US4133750A (en) * | 1975-10-30 | 1979-01-09 | Mobil Oil Corporation | Phosphate flotation process |
| US4172029A (en) * | 1978-05-11 | 1979-10-23 | The Dow Chemical Company | Phosphate flotation process |
| US5173176A (en) * | 1990-02-23 | 1992-12-22 | The Dow Chemical Company | Dialkylated aryl monosulfonate collectors useful in the flotation of minerals |
| WO1992011091A1 (en) * | 1990-12-17 | 1992-07-09 | The Dow Chemical Company | Aryl monosulfonate collectors useful in the flotation of minerals |
| US5314073A (en) * | 1993-05-03 | 1994-05-24 | Eastman Kodak Company | Phosphate flotation using sulfo-polyesters |
| WO2018039575A2 (en) | 2016-08-26 | 2018-03-01 | Ecolab USA, Inc. | Sulfonated modifiers for froth flotation |
| WO2018039570A1 (en) | 2016-08-26 | 2018-03-01 | Ecolab USA, Inc. | Sulfonated modifiers for froth flotation |
| US10927248B2 (en) | 2016-08-26 | 2021-02-23 | Ecolab Usa Inc. | Sulfonated modifiers for froth flotation |
| US10961382B2 (en) | 2016-08-26 | 2021-03-30 | Ecolab Usa Inc. | Sulfonated modifiers for froth flotation |
| US10737281B2 (en) | 2017-05-30 | 2020-08-11 | Ecolab Usa Inc. | Compositions and methods for reverse froth flotation of phosphate ores |
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