US3006624A - Continuous mining machine having vertical cutting rotors - Google Patents
Continuous mining machine having vertical cutting rotors Download PDFInfo
- Publication number
- US3006624A US3006624A US728698A US72869858A US3006624A US 3006624 A US3006624 A US 3006624A US 728698 A US728698 A US 728698A US 72869858 A US72869858 A US 72869858A US 3006624 A US3006624 A US 3006624A
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- Prior art keywords
- cutting
- machine
- rotors
- wedge
- chain
- Prior art date
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- Expired - Lifetime
Links
- 238000005520 cutting process Methods 0.000 title description 68
- 238000005065 mining Methods 0.000 title description 28
- 210000003462 vein Anatomy 0.000 description 32
- 239000003245 coal Substances 0.000 description 28
- 239000000463 material Substances 0.000 description 16
- 229910052500 inorganic mineral Inorganic materials 0.000 description 14
- 239000011707 mineral Substances 0.000 description 14
- 235000010755 mineral Nutrition 0.000 description 14
- 238000010008 shearing Methods 0.000 description 14
- 238000010276 construction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 241001486234 Sciota Species 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000002802 bituminous coal Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000011295 pitch Substances 0.000 description 2
- 239000007779 soft material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 101100263202 Mus musculus Usp9x gene Proteins 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229940072033 potash Drugs 0.000 description 1
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 1
- 235000015320 potassium carbonate Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C27/00—Machines which completely free the mineral from the seam
- E21C27/10—Machines which completely free the mineral from the seam by both slitting and breaking-down
Definitions
- This invention relates to a machine for longwall mining.
- the applicants method involves attacking the vein to undercut it and at the same time to shear at the side of and above the undercut to the desired height of the seam to form a block which is clear of the seam underneath, at the face and two sides, and is only held at the roof and front. Part of the block is then wedged free from the top. The Wedging action causes the block to break up into pieces of a convenient size which can be readily conveyed out of the cutting area.
- This method is preferably carried out by an apparatus according to the invention which includes a combination of undercutting means, side shearings means and separately operable power-operated top-Wedging means.
- Conveyor means is arranged to act in conjunction with the attacking means for conveying the mineral attacked and disintegrated from the attacking zone.
- a driving unit is provided which contains all the essential driving mechanism for advancing the machine and at the same time for actuating the attacking and conveying mechanism.
- an undercut is made high enough to allow access for conveying away the small coal from underneath the overhanging block but not high enough for the cutting to cause an overabundance of fines.
- the undercut is sufliciently deep to provide an overhang over the forward portion of the cutting area which cannot be wedged off, but at the same time providing suflicient overhang at the rear of the forward overhang which can be wedged off without dislodging the forward portion.
- the undercut be between about 3 feet and about 4 feet.
- the height of the undercut the applicant prefers not to be greater than one-half the height of the vein, but preferably at least one foot.
- the shearing kerf is at least as deep as the undercut and preferably goes in further than the undercut.
- the height of the shearing kerf is to the height of the block to be wedged oif which should be a height which leaves the desired overhang on the roof.
- the Wedging should be to a depth sufiicient to knock off a chunk of the block which has been partly severed from the vein and to leave a remaining overhang still adhering to the vein to roof the cutting area. Wedging should be to a depth of 4 inches up to preferably about 2 feet ice or about half the depth of the undercutting.
- FIGURE 1 is a perspective view of the preferred machine.
- FIGURE 2 is a top plan view of the machine of FIG- URE 1.
- FIGURE 3 is a bottom plan view of the machine of FIGURE 1, showing particularly the driving mechanism for the rotors and chain cutters.
- FIGURE 4 is a cross-section along the line 4-4 of FIGURE 2.
- FIGURE 5 is a cross-section along the line 5-5 of FIGURE 4.
- FIGURE 6 is a vertical cross-section along the line 6-6 of FIGURE 7.
- FIGURE 7 is a side elevation of the machine of FIG- URES 1 to 6.
- FIGURE 8 is a top plan view of the attacking unit with the wedges extended.
- FIGURE 9 is a vertical cross-section along the line 99 of FIGURE 8.
- FIGURE 10 is a cross-section along the line 10-10 of FIGURE 8.
- FIGURE 11 is a cross-section along the line 11-11 of FIGURE 7.
- FIGURE 12 is a top plan view, partly in section, of the machine with certain of the superstructure mechanism removed.
- FIGURE 13 is a vertical cross-section along the line 1313 of FIGURE 12.
- FIGURE 14 is a cross-section along the line 14--14 of FIGURE 13.
- FIGURE 15 is a cross-section along the line 15-15 of FIGURE 14.
- FIGURE 16 is a schematic front elevation of the rotors and chains in relative position omitting certain details for clarity.
- FIGURE '17 is a side elevation of a chain link teeth removed.
- FIGURE 18 is a plan view of a chain link with teeth removed.
- FIGURE 19 is a front elevation of a chain link.
- FIGURE 20 is a cross-section along the line 20-20 of FIGURE 17.
- FIGURE 21 is a side elevation, partly in section, showing relationship of a sprocket to the chain.
- FIGURE 22 is a schematic diagram of the hydraulic system.
- FIGURE 23 is a side elevation of the machine at work in longwall mining.
- FIGURE 24 is a view of the cut With the machine removed.
- FIGURE 25 is a vertical cross-section as along line 25-25 of FIGURE 24.
- FIGURE 26 is a horizontal cross-section as along line with '26-26 of FIGURE 25.
- FIGURE 23 working on a vein C.
- the unit A includes a front frame 51 which is cantilevered from the main housing which is pivoted on pivots 36 and 36a extending through the wall of the housing 80 and through the Wall of the housing B one at each side of the machine.
- the housing 80 is pivotally mounted within the housing B.
- the pivots 36, 36a have respective heads 38 and 38a and securing nuts 40 and 40a.
- Hydraulic jacks 31 permit the adjustment of the'height of the rear end of the housing 80. These jacks are connected at the bottom end to the endless track housing B and at the top end to the rear end of the housing .80 as at 33 and 3-5. It is thus seen that the front frame 51 is cantilevered to the housing 80, while the housing 80 is hinged to the housing B.
- a wedge housing 61 Mounted on top of the rear part of the front frame 51 is a wedge housing 61.
- the rear of the wedge housing is mounted on a column and spacing pin arrangement 71 which is connected to the front frame 51 as at 72.
- the front end of the housing 61 is carried by hydraulic jacks 75 connected at the bottom end to the front frame 51 as at 76 and at the top end to the underside of the wedge housing as at 78.
- the driving unit housing 80 is rigidly connected directly to the front frame 51.
- the unit B is provided with endless tracks 85 which are driven to advance or to retract the unit.
- the housing contains an electric motor 91, hydraulic pumps 101, a hydraulic fluid tank 111, electric control equipment 122 and an operators control platform 131.
- the entire machine is advanced into the cut by the endless track mechanism B.
- the cutting unit A both undercuts the vein with the chains 225 and 225a and rotors D, D and shears it vertically with the chains 267 'and 267a of the jibs H and R to form a block K partially severed from the vein, as shown in FIGURES 24, 25 and 26.
- the small coal resulting from the cutting and shearing operation is carried rearwardly by the chains 225 and 225a and is delivered to the lower run of the chain conveyor M; Then the power wedging mechanism W comes into play and wedges free the part K of the block which has been partly divided from the vein by undercutting and shearing.- The wedging action also breaks up the block which falls down in pieces on top of the driving gear box and on to the conveyor M, joining there the small coal brought on to this conveyor as described. Then laterally on the conveyor M from the machine to means of transportation from the mine.
- the undercutting mechanism includes a pair of cutting rotors D and D each mounted side by side on a vertical shaft 121, 121a respectively.
- the rotor D is made up of a body 201 which may be a casting, of a generally cylindrical form.
- the peripheral face of the body 201 is provided with a number of spiral lands 203 and intervening flutes 205. These lands are each provided with a number of spaced-apart bits 207.
- the top of the'rotor' D isformed with special faces 202 and 204 respectively which tends to give the coal an upward and rearward throw, flinging it into the path of the conveying mechanism M as shown in FIGURES 1, 2 and 16,-the top faces 202 and 204 of the rotor D and 202a and 204a of the rotor D are inclined in the same sense as the lands relative to a plane perpendicular to the axis of the rotor D and are so adapted to fling the material in the upward and rearward direction as they rotate.
- These faces 202a and 204a continually act on successive loads of the material as they rotate beheath it.
- the rotor D is of the same construction as the rotor D. Its parts are referred to by the same numbers as those of the rotor D qualified by the subscript a.
- Each shaft 121, 121a is driven by the driving mechanism as will be described.
- a chain cutter including a track 221 on which runs an endless chain 225 provided with spaced cutting bits 226.
- the chain 225 is driven from a vertical shaft 227 having a sprocket 229 which meshes with the chain.
- the chain 225 runs from a position close to a lateral conveyor M to beneath the cutting rotor D and back again.
- the chain 225 also drives the cutting rotor D in addition to co-operating with the rotor in disintegrating the vein.
- the shaft 121 is connected to the sprocket 415 which carries the chain 225, and mounted onthe top of the shaft 121 is a sleeve 122 which runs on a bearing 124 housed in an upward cylindrical extension 126 of the front frame 51.
- the sleeve 122 has a driving connection with the drive plate 128 forming a part of the rotor D.
- the chain 225a drives the rotor D
- there is an endless chain 225a which bears the same relationship to the cutting rotor D as does the chain 225 to the rotor D. Similar numbers have been given to the chain 225a as to the chain 225 qualified with the subscript a.
- the jib H is made up of a frame 263 carrying a track 265 on which runs a chain 267 carrying spaced cutter bits 268.
- a hydraulic cylinder 262 acts between the frame 263- and the front frame 51 whereby the jib may be moved up and down.
- the parts of the shearing jib R have been identified by the same numbers as the shearing jib H but have been qualified by the subscript a.
- the construction of the wedge mechanism W is as follows:
- a pair of wedge heads 311, 311a are mounted pivotally, as at 298, 298a, on a pair of wedge guides 301, 301a for forward and backward movement on the wedge frame 61.
- On the wedge guide 301 is an hydraulic cylinder 305.
- An hydraulic piston 307 works in the cylinder and is pivotally connected at 309 to the wedge head 311.
- On the wedge head 611 is pivotally mounted through a pivot 302 the wedge 300.
- Each wedge is provided with teeth 321 and the preferred wedge is of substantially the overall shape shown on drawings.
- the wedge parts have been described in terms of the wedge head 311 at one side of'the machine. The parts of the other wedge have been identified by the same numbers qualified by the subscript a.
- a chain conveyor M which is carried by roller sprockets 401 and 403, driven as will be described.
- DRIVE 7 G is the gear box.
- 350 is the main shaft driven from to a sprocket 386, driving a chain 388.
- the chain 388 connects with a sprocket 390, which is mounted on a shaft 392'which drives the carrying chain of the conveyor M.
- the shaft 354 is provided with a clutch member 400 which co-operates with the companion clutch element 402, connected with a sprocket'404, which drives a chain 406,
- the gears 352 are arranged to change the direction of the shaft 354 as compared with the shaft 374.
- the main shaft 350 is provided with a worm 420, which engages worm gears 321 and 323, mounted on the shafts 227 and 227a respectively.
- the worm gear 321 is mounted on the shaft 227, on which, in turn, is mounted a sprocket 229 which drives a chain 225 which connects with a sprocket 415.
- the shaft 392 drives the sprocket 401 and the shaft 416 drives a sprocket 403.
- the shafts 374, 350 and 354 are all mounted on ball bearings.
- the front frame 51 (see FIGURE 13) is made up of two parts 51a and 51b.
- the part 51a has a post 16 which slides in a sleeve 17 of the part 51b.
- the sliding movement of the post 16 in the sleeve 17 ensures alignment, along the axis of the machine, of the parts 51a and 51b, but allows forward and backward movement between these parts.
- a pair of connecting screws 18, one on each side of the machine engages threaded openings in the part 51b.
- Each of the screws 18, 18a has a part extending forwardly through an opening in an upward extension 20 in the part 51a. Additional parts of the connecting screw 18 will be described, it being understood that corresponding parts of the screw 18a bear the same numbers qualified by the subscript a.
- a nut 19 on the end of the screw 18 bears against the forward end of the upward extension 20 and thus limits the forward movement of the part 51a relevant to the part 51b.
- An adjusting nut 23' serves to set the forward position of the part 51a, the chains 225, 225a tending to pull the part 51a towards the part 51b. So, the connecting arrangement between the parts 51a and 51b also acts as chain-tightening means.
- the conveyor member M is provided with a base 500'.
- the scrapers 501 push the coal along in contact with the base 500.
- a guide 504 forms a continuation of the base 500 so as to guide the coal up above the end of the conveyor M and deposit it on the top run of the conveyor ⁇ /I.
- the chains 267 and 267a are made up of links 270.
- Each link 270 is provided with lips 270a which slide under a guide 265 forming part of the frame 263.
- Teeth 268 are mounted in the links which are also provided with projections 2670 and 267d which have teeth-receiving openings to receive the teeth 268.
- Each link 270 is also provided with openings 2671 and 267g to receive connecting pins. It will be understood that the chains 267 and 267a are identical so that this description serves to describe the parts of these chains.
- FIGURE 22 illustrates diagrammatically the hydraulic system.
- 101 represents an electric motor which drives two pumps 102 which take the hydraulic fluid from the tank 111.
- the fluid is directed to the endless track engines separately through valves P and P1 or simultaneously through the valve box Q to jib-lifting cylinders 262 and 262a, through the valve box Q to wedging cylinders 305 and 305a, and through the valve box Q to tilting cylinders as at 33 and 35.
- a longwall face F is established and appropriate means for conveying the mineral from the site of cutting is set up.
- the machine is brought into position at the end of the face to start a new cut.
- the machine is started, to rotate the cutting rotors D and D1, to move the cutting chains 225 and 225A and the chains 267 and 267a of the shearing jibs H and R and conveying mechanism M, described above. Then the entire machine is advanced by the thrust of the drive unit B against the vein.
- the cutting rotors D and D1 and the chains 225 and 225a undercut the vein.
- one of the shearing jibs H or R shears the back of the cut.
- Coal coming from the cutting rotors D, D1, chains 225 and 225a and jibs H and R is projected rearwardly to the lateral conveyor M which delivers it to other means of transportation from the mine.
- the machine is advanced until the wedge teeth 300, 300a engage the vein. Then the power of the wedging unit W is brought into play and the wedges are forced forward to wedge between the overhanging block of coal and the roof. Sometimes the Wedges will wedge between the coal and the roof, sometimes they will wedge into the coal itself to form a new roof should soft contaminating material overlie the vein. This has the effect of dislodging part of the block which has already been partially separated from the vein by undercutting and shearing. The block is dislodged and at the same time, because of the brittleness of the coal, disintegrated. It falls to pieces on to the conveyors. The pieces then fall rearwardly on to the lateral conveyor M which removes the coal from the machine.
- the wedging action can be intermittent or continuous.
- the undercutting and shearing can be carried for a distance and the cutting mechanism stopped and the wedging takes place to remove partly severed block.
- the cutting mechanism can carry on continuously with the wedging action taking place either intermittently or continuously.
- the cutting rotors serve not only to cut the vein through the operation of the bits 207, 207a but the spiral lands 203 and 203a and flutes between them 205, 205a act on the small coal produced by cutting and throw this rearwardly between the respective rotors D and D1.
- the spiral arrangement of the lands 203 and 203a and the flutes 205 and 295a causes raising of the small coal in an upward direction and tends to fling it upward and inward (towards the center of the machine). Then the material is thrown off the peripherical surface of the rotors D, D1 into the conveying area where it comes under the control of the lateral conveyor M. This action differs from that of previous machines.
- the machine can be used to operate in either direction along the cut.
- the height of undercutting is governed by the fact that the cut must be sufiiciently deep to allow the cutting and conveying mechanism to go underneath the block.
- the maximum height of undercutting is governed by the height of the vein.
- the forward penetration of the shear kerf must be at least the maximum wedge stroke and is preferably more than this, for example, to the same depth as the undercut. This makes certain that 7 the shear is complete to the depth of the block' to be wedged and moreover, with the preferred form of jib shown, the remaining block, remains held as shown in FIGURE 24.
- the wedge stroke is preferably not more than about 18 inches. Quantitatively'the depth of the undercut is governed by not penetrating so far that the remaining block after wedging will not remain connected to the vein, and yet going far enough that the wedge portion of the block will come off. In a thick seam, multiwedges may be used rather than increasing the height of the undercut.
- the initial depth of the undercut is at least about 3 up to about 4 feet.
- the kerf at the side will preferably be about the same.
- the jibs H and R are urged upwards at the same time ast-he wedge W moves forward.
- the wedge preferably has a stroke of about one and one half feet. In other words, for-the initial undercut, the machine will advance so that the undercut mechanism undercuts about 3 feet or 4 feet. Then, the wedge will advance one and one half feet and remove a one and one half foot chunk of the 3 or 4 foot block part-1y separated by undercutting and shearing.
- the limits for the various cuts are as follows: The undercut would range up to about 4 feet and would never be less than about 3 feet. The same goes for the shearing.
- the wedge stroke may be continuous or intermittent and may vary from about 4 inches to not more than one and one half feet.
- the rotors must always be kept covered by part of a block which has not been severed from the roof. Therefore, the stroke of the wedge must be of such length as to leave an unsevered block overhanging the rotors.
- the machine can operate on seams having a varying pitch, for example, up to steep pitches of about 30%. On the steeper gradients it is usual to cut downhill and on the slighter gradients either up or downhill. Horizontal seams are cut both ways.
- auxiliary driving mechanism for example, rope or cable haulage can be prow'ded, for instance where the machine operates on a pavement of relatively soft material.
- the housing 80 may be forwardly movable by hydraulic means, with respect to the housing B so that the cutting mechanism may be advanced to attack the seam, while the housing B is locked in a stationary position.
- the size of the elements of the machine are important to a point. It is preferable to undercut as little as possible yet to make room for the machine. The applicant prefers not to go over 18 inches in undercutting. This means that the undercut will be the sum of height of the chain and rotors. Generally, the chain is about 6 inches in height and rotors are about 9 inches. The diameter of a rotor will be approximately 2 feet.
- the width of the kerf in the shear is approximately 6 inches so that the rotors and shear jibs combine to give a total undercut width of about feet.
- the cutting parts are tungsten carbide-tipped and the other cutting and wearing parts are made from high grade steel or other suitable metals.
- the wedges 300 and 301a are preferably of high strength heat-treated steel.
- the machine including the driving of the attacking and conveying mechanism is all powered by a 150 HP. electric motor.
- the wedging mechanism is powered preferably by a hydraulic unit capable of delivering a pressure of 1500 pounds per square inch.
- the present invention is particularly applicable to mining coal, especially bituminous coal, which occurs in relatively narrow veins, but it can also be applied to mining other friable materials, for example salt or potash.
- Driving unit A 2 feet high.
- Width of cutting unit outside of jib H to the outside of jib R was 5 feet.
- the remainder of the apparatus is substantially proportionate as shown on the drawings.
- the example is based on bituminous coal of a type found in the area of Sydney (Nova Scotia, Canada). It has 14 inches of soft contaminating material, mainly clay and shale, over the top of the vein and a pavement on which the machine is operated of fire clay, a relatively soft material.
- the machine is operated as described in this specification to attack the vein. It advances at the rate of approximately 3 feet per minute for a distance of 500 feet to make one complete cut along the face.
- the wedging action is performed in such a manner as to leave 6 inches of roof coal underneath the soft contaminating shale. Props are placed under the roof immediately after the machine has passed under it.
- the machine attacks the vein and disintegrates the coal and delivers a completely uncontaminated (contained no foreign matter) product from the conveyor and to auxiliary conveying means which takes it out of the mine.
- the yield from the 4 foot seam of mined coal is approximately 60 percent round and approximately 40 percent small.
- the round is plus 1% inches and the small below this figure.
- the total amount of coal mined in the cut is about 320 short tons.
- the round and small coal is brought out longitudinally of the machine by the conveyor system.
- ADVANTAGES Among the advantages of the invention are the following. It is particularly adaptable to mining with high efficiency in a thin seam. It provides a very high yield of rough product from the vein, in contrast to some prior methods which provide an over-abundance of fine material.
- the spiral action of the cutting rotors elevates the fine material cut from the seam and throws it clear of the site of cutting so that the tendency to clog is removed and the operation can be continued at a higher rate. It is capable of providing a false roof under which to work which is particularly advantageous if there is friable contaminating material immediately above the vein.
- the present method leaves a clean straight wall at the back of the cut.
- the wedging mechanism can be adjusted to any desired height to compensate for variation in seam thickness and the pivotal construction of the wedges takes care of roof stress relief.
- a device for longwall mining of mineral including an attacking unit, said attacking unit having a body including a gear box having a relatively fiat top surface and a pair of arcuate front faces forming a housing, a pair of cutting rotors mounted on said body with vertical axes concentric with and adjacent to said arcuate front faces, said rotors extending substantially to the height of the body and having a bottom surface spaced from the bottom of the body, the rotors being provided with spiral lands and intervening channels, said lands being provided with cutting elements, a pair of cutting chains being mounted beneath said rotors to operate one in the orbit of each rotor and extending rearwardly to within the body, means for driving said cutting chains and the rotors in opposite directions with the front surfaces of said rotors rotating inwardly of the machine, at least one kerf cutting mechanism mounted on the side of the body and including a frame and running on the frame a cutting chain oriented for operating in a vertical plane and means for driving said kerf cutting mechanism, the
- a longwall mining machine comprising in combination a vein attacking mechanism and a driving mechanism, said attacking mechanism being provided with a body having a base adapted to slide along the pavement; said driving mechanism including a chassis mounting propelling elements, said driving mechanism body being pivotally mounted within said chassis for relative up and down movement, said driving mechanism body being rigidly connected to said attacking mechanism body whereby the attacking mechanism may be inclined in an upward or downward direction by the upward or downward inclination of the driving mechanism body, means acting between the driving mechanism body and the chassis for inclining the driving mechanism body up or down in relation to the chassis; said attacking mechanism having mounted thereon means for undercutting including a pair of spaced apart rotors and including cutter elements to undercut the vein of mineral being attacked and a cutting chain beneath each rotor to operate in the orbit thereof, means to drive said chains and said rotors, at least one kerf cutting mechanism mounted on said attacking mechanism body and adapted to co-operate with said rotors and horizontal cutting chains to cut a substantially vertical kerf simultaneously with the undercutting operation
- a cutting apparatus of the type described having an attacking unit, said attacking unit including a pair of cutting rotors mounted with vertical axes in laterally spaced apart relationship, said cutting rotors having a peripheral face provided with spiral lands intervened by spiral grooves, means for driving said rotors in opposite directions whereby their forward surfaces are moving inwards, the lands being arranged to rise in the outwards direction thereby to fling the cut material in an upward and inward direction, the rotors being provided with top faces inclined in the same sense as said lands to a plane parallel to the said axes thereby being adapted to fling the material in the upward and rearward direction, and picks on the lands to cut the mineral being attacked.
- a cutting rotor for mining machinery comprising a cylindrical body provided with spirally arranged lands intervened by flutes, said lands being provided with spaced-apart cutting-bits, said rotor having a vertical axis and a top face inclined in the same sense as said lands with respect to a plane perpendicular to said vertical axis thereby being adapted to fling material in an upward and rearward direction with the rotation of the rotor about said axis.
- a cutting apparatus including a pair of cutting rotors, as defined in claim 5, said rotors being mounted on vertical parallel axial shafts to rotate in spaced-apart relationship in opposite directions, the rotors being adapted to pass the material cut between them and to throw it upward and rearwardly.
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Description
CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Filed April 15, 1958 F. DOXEY Oct. 31, 1961 ll Sheets-Sheet 1 In verzzfl F. DOXEY 3,006,624
CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Oct. 31, 1961 ll Sheets-Sheet 2 Filed April 15, 1958 Inventor F/mA Kfloxey QQMI QQ N19 Gm QR S Hm w m aw Oct. 31, 1961 F. DOXEY 3,006,624
CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Filed April 15,.1958 l1 Sheets-Sheet 3 WI I 1/ 111/ 1 III/ ll Oct. 31, 1961 F. DOXEY 3,006,624
CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Filed April 15, 1958 11 Sheets-Sheet 4 r swam,
Oct. 31, 1961 F. DOXEY 3,006,624
CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Filed April 15, 19521 11 Sheets-Sheet 5 F. DOXEY Oct. 31, 1961 CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS 11 Sheets-Sheet 6 Filed April 15. 1958 we M mwm gm I! I \lllllhillllllllilllllllllllllllill F. DOXEY 3,006,624
CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Oct. 31, 1961 ll Sheets-Sheet '7 Filed April 15, 1958 Z527} eizi'on FR/INK Jo x: Y
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CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Oct. 31, 1961 11 Sheets-Sheet 8 Filed April 15, 1958 Oct. 31, 1961 F. DOXEY 3,006,624
CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS 11 Sheets-Sheet 9 7 4/ ifi a 270m Filed April 15, 1958 .270 \l I j? 268 267/ I 1 270 I'- I 27g Infienfor fAfl/VKJOXE) Oct. 31, 1961 F. DOXEY 3,006,624
CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Filed April 15, 1958 ll Sheets-Sheet 1O H HR \1 & s a; I fill W a a L E v v O fifiH/l 0 5km] a E L H,
G H N 1729671227 fk/nwrflaxsy F. DOXEY 3,006,624
CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Oct. 31, 1961 11 Sheets-Sheet 11 Filed April 15, 1958 Fill-5 Jizvenlor FRINKJOXEY United States Patent CONTINUOUS MINING MACHINE HAVING VERTICAL CUTTING ROTORS Frank Doxey, Sydney, Nova Scotia, Canada, assignor to Dominion Coal Company, Limited, Sydney, Nova Scotia, Canada Filed Apr. 15, 1958, Ser. No. 728,698
Claims priority, application Canada Feb. 25, 1958 6 Claims. (Cl. 262-9) This invention relates to a machine for longwall mining.
It is particularly adaptable to mechanical longwall mining of minerals, for example coal, occurring in thin ve1ns.
Mechanical longwall mining of minerals in narrow veins is fraught with problems. In the first place, the machine employed must be relatively small in size but yet must contain all the elements necessary to attack the vein and to remove the mineral extracted. The roof supports must be kept close to the working face and the operator must be under newly supported ground. The mined product should not contain too much fine material nor on the other hand, big blocks which are difficult to handle. The machine must also be capable of providing a false roof under which to work should soft contaminating material overlie the vein, and must be capable of negotiating relatively small undulations in the seam.
The applicants method involves attacking the vein to undercut it and at the same time to shear at the side of and above the undercut to the desired height of the seam to form a block which is clear of the seam underneath, at the face and two sides, and is only held at the roof and front. Part of the block is then wedged free from the top. The Wedging action causes the block to break up into pieces of a convenient size which can be readily conveyed out of the cutting area.
This method is preferably carried out by an apparatus according to the invention which includes a combination of undercutting means, side shearings means and separately operable power-operated top-Wedging means. Conveyor means is arranged to act in conjunction with the attacking means for conveying the mineral attacked and disintegrated from the attacking zone. A driving unit is provided which contains all the essential driving mechanism for advancing the machine and at the same time for actuating the attacking and conveying mechanism.
In accordance with the invention an undercut is made high enough to allow access for conveying away the small coal from underneath the overhanging block but not high enough for the cutting to cause an overabundance of fines. At the same time the undercut is sufliciently deep to provide an overhang over the forward portion of the cutting area which cannot be wedged off, but at the same time providing suflicient overhang at the rear of the forward overhang which can be wedged off without dislodging the forward portion. In practice the applicant prefers that the undercut be between about 3 feet and about 4 feet. The height of the undercut, the applicant prefers not to be greater than one-half the height of the vein, but preferably at least one foot. The shearing kerf is at least as deep as the undercut and preferably goes in further than the undercut. Preferably the height of the shearing kerf is to the height of the block to be wedged oif which should be a height which leaves the desired overhang on the roof. The Wedging should be to a depth sufiicient to knock off a chunk of the block which has been partly severed from the vein and to leave a remaining overhang still adhering to the vein to roof the cutting area. Wedging should be to a depth of 4 inches up to preferably about 2 feet ice or about half the depth of the undercutting. The figures given are relatively critical to achieve the desired results in terms of production and of end product quality.
The nature of the invention has generally been described and will now be referred to in more detail by referring to a machine according to the invention, of preferred construction, and particularly adapted to mining coal which is illustrated in the accompanying drawings and in which:
FIGURE 1 is a perspective view of the preferred machine.
FIGURE 2 is a top plan view of the machine of FIG- URE 1.
FIGURE 3 is a bottom plan view of the machine of FIGURE 1, showing particularly the driving mechanism for the rotors and chain cutters.
FIGURE 4 is a cross-section along the line 4-4 of FIGURE 2.
FIGURE 5 is a cross-section along the line 5-5 of FIGURE 4.
FIGURE 6 is a vertical cross-section along the line 6-6 of FIGURE 7.
FIGURE 7 is a side elevation of the machine of FIG- URES 1 to 6.
FIGURE 8 is a top plan view of the attacking unit with the wedges extended.
FIGURE 9 is a vertical cross-section along the line 99 of FIGURE 8.
FIGURE 10 is a cross-section along the line 10-10 of FIGURE 8.
FIGURE 11 is a cross-section along the line 11-11 of FIGURE 7.
FIGURE 12 is a top plan view, partly in section, of the machine with certain of the superstructure mechanism removed.
FIGURE 13 is a vertical cross-section along the line 1313 of FIGURE 12.
FIGURE 14 is a cross-section along the line 14--14 of FIGURE 13.
FIGURE 15 is a cross-section along the line 15-15 of FIGURE 14.
FIGURE 16 is a schematic front elevation of the rotors and chains in relative position omitting certain details for clarity.
FIGURE '17 is a side elevation of a chain link teeth removed.
FIGURE 18 is a plan view of a chain link with teeth removed.
FIGURE 19 is a front elevation of a chain link.
FIGURE 20 is a cross-section along the line 20-20 of FIGURE 17.
FIGURE 21 is a side elevation, partly in section, showing relationship of a sprocket to the chain.
FIGURE 22 is a schematic diagram of the hydraulic system.
FIGURE 23 is a side elevation of the machine at work in longwall mining.
FIGURE 24 is a view of the cut With the machine removed.
FIGURE 25 is a vertical cross-section as along line 25-25 of FIGURE 24.
FIGURE 26 is a horizontal cross-section as along line with '26-26 of FIGURE 25.
GENERAL ARRANGEMENT More specific reference will now be made to the drawings. A preferred form of machine illustrated is made up generally of a cutting and conveying unit A and a driving unit B. The machine is shown in FIGURE 23 working on a vein C.
The unit A includes a front frame 51 which is cantilevered from the main housing which is pivoted on pivots 36 and 36a extending through the wall of the housing 80 and through the Wall of the housing B one at each side of the machine. Thus, the housing 80 is pivotally mounted within the housing B. The pivots 36, 36a have respective heads 38 and 38a and securing nuts 40 and 40a. Hydraulic jacks 31 permit the adjustment of the'height of the rear end of the housing 80. These jacks are connected at the bottom end to the endless track housing B and at the top end to the rear end of the housing .80 as at 33 and 3-5. It is thus seen that the front frame 51 is cantilevered to the housing 80, while the housing 80 is hinged to the housing B. V
Mounted on top of the rear part of the front frame 51 is a wedge housing 61. The rear of the wedge housing is mounted on a column and spacing pin arrangement 71 which is connected to the front frame 51 as at 72. The front end of the housing 61 is carried by hydraulic jacks 75 connected at the bottom end to the front frame 51 as at 76 and at the top end to the underside of the wedge housing as at 78.
The driving unit housing 80 is rigidly connected directly to the front frame 51. The unit B is provided with endless tracks 85 which are driven to advance or to retract the unit.
The housing contains an electric motor 91, hydraulic pumps 101, a hydraulic fluid tank 111, electric control equipment 122 and an operators control platform 131.
GENERAL OPERATION The overall operation of the device is as follows:
The entire machine is advanced into the cut by the endless track mechanism B. The cutting unit A both undercuts the vein with the chains 225 and 225a and rotors D, D and shears it vertically with the chains 267 'and 267a of the jibs H and R to form a block K partially severed from the vein, as shown in FIGURES 24, 25 and 26. The small coal resulting from the cutting and shearing operation is carried rearwardly by the chains 225 and 225a and is delivered to the lower run of the chain conveyor M; Then the power wedging mechanism W comes into play and wedges free the part K of the block which has been partly divided from the vein by undercutting and shearing.- The wedging action also breaks up the block which falls down in pieces on top of the driving gear box and on to the conveyor M, joining there the small coal brought on to this conveyor as described. Then laterally on the conveyor M from the machine to means of transportation from the mine.
SPECIFIC FEATURES The undercutting mechanism includes a pair of cutting rotors D and D each mounted side by side on a vertical shaft 121, 121a respectively.
The rotor D is made up of a body 201 which may be a casting, of a generally cylindrical form. The peripheral face of the body 201 is provided with a number of spiral lands 203 and intervening flutes 205. These lands are each provided with a number of spaced-apart bits 207. The top of the'rotor' D isformed with special faces 202 and 204 respectively which tends to give the coal an upward and rearward throw, flinging it into the path of the conveying mechanism M as shown in FIGURES 1, 2 and 16,-the top faces 202 and 204 of the rotor D and 202a and 204a of the rotor D are inclined in the same sense as the lands relative to a plane perpendicular to the axis of the rotor D and are so adapted to fling the material in the upward and rearward direction as they rotate. These faces 202a and 204a continually act on successive loads of the material as they rotate beheath it. A
The rotor D is of the same construction as the rotor D. Its parts are referred to by the same numbers as those of the rotor D qualified by the subscript a. The
.spiral lands and intervening grooves spiral in the opposite direction to those of the rotor D.
Each shaft 121, 121a is driven by the driving mechanism as will be described.
Around the side of the frame and co-operating with the cutting rotor D is a chain cutter including a track 221 on which runs an endless chain 225 provided with spaced cutting bits 226. The chain 225 is driven from a vertical shaft 227 having a sprocket 229 which meshes with the chain. The chain 225 runs from a position close to a lateral conveyor M to beneath the cutting rotor D and back again. The chain 225 also drives the cutting rotor D in addition to co-operating with the rotor in disintegrating the vein. To this end the shaft 121 is connected to the sprocket 415 which carries the chain 225, and mounted onthe top of the shaft 121 is a sleeve 122 which runs on a bearing 124 housed in an upward cylindrical extension 126 of the front frame 51. The sleeve 122 has a driving connection with the drive plate 128 forming a part of the rotor D. Thus the drive imparted to the shaft 121 by the chain 225 is transmitted to the rotor D. Through a similar mechanism the chain 225a drives the rotor D Likewise, there is an endless chain 225a which bears the same relationship to the cutting rotor D as does the chain 225 to the rotor D. Similar numbers have been given to the chain 225a as to the chain 225 qualified with the subscript a.
Mounted on shafts 261 and 261a are shearing jibs H and R respectively. The jib H is made up of a frame 263 carrying a track 265 on which runs a chain 267 carrying spaced cutter bits 268. A hydraulic cylinder 262 acts between the frame 263- and the front frame 51 whereby the jib may be moved up and down. The parts of the shearing jib R have been identified by the same numbers as the shearing jib H but have been qualified by the subscript a.
The construction of the wedge mechanism W is as follows:
A pair of wedge heads 311, 311a are mounted pivotally, as at 298, 298a, on a pair of wedge guides 301, 301a for forward and backward movement on the wedge frame 61. On the wedge guide 301 is an hydraulic cylinder 305. An hydraulic piston 307 works in the cylinder and is pivotally connected at 309 to the wedge head 311. On the wedge head 611 is pivotally mounted through a pivot 302 the wedge 300. Each wedge is provided with teeth 321 and the preferred wedge is of substantially the overall shape shown on drawings. The wedge parts have been described in terms of the wedge head 311 at one side of'the machine. The parts of the other wedge have been identified by the same numbers qualified by the subscript a.
Mounted on the carriage 51 is a chain conveyor M which is carried by roller sprockets 401 and 403, driven as will be described.
DRIVE 7 G is the gear box. 350 is the main shaft driven from to a sprocket 386, driving a chain 388. The chain 388 connects with a sprocket 390, which is mounted on a shaft 392'which drives the carrying chain of the conveyor M. The shaft 354 is provided with a clutch member 400 which co-operates with the companion clutch element 402, connected with a sprocket'404, which drives a chain 406,
which in turn drives a sprocket 408 mounted on the shaft 410, which drives the carrying chain of the conveyor M in the opposite direction to the drive imparted by the sprocket 390. The gears 352 are arranged to change the direction of the shaft 354 as compared with the shaft 374.
The main shaft 350 is provided with a worm 420, which engages worm gears 321 and 323, mounted on the shafts 227 and 227a respectively. The worm gear 321 is mounted on the shaft 227, on which, in turn, is mounted a sprocket 229 which drives a chain 225 which connects with a sprocket 415.
The shaft 392 drives the sprocket 401 and the shaft 416 drives a sprocket 403. The shafts 374, 350 and 354 are all mounted on ball bearings.
The front frame 51 (see FIGURE 13) is made up of two parts 51a and 51b. The part 51a has a post 16 which slides in a sleeve 17 of the part 51b. The sliding movement of the post 16 in the sleeve 17 ensures alignment, along the axis of the machine, of the parts 51a and 51b, but allows forward and backward movement between these parts. A pair of connecting screws 18, one on each side of the machine engages threaded openings in the part 51b. Each of the screws 18, 18a has a part extending forwardly through an opening in an upward extension 20 in the part 51a. Additional parts of the connecting screw 18 will be described, it being understood that corresponding parts of the screw 18a bear the same numbers qualified by the subscript a. A nut 19 on the end of the screw 18 bears against the forward end of the upward extension 20 and thus limits the forward movement of the part 51a relevant to the part 51b. An adjusting nut 23' serves to set the forward position of the part 51a, the chains 225, 225a tending to pull the part 51a towards the part 51b. So, the connecting arrangement between the parts 51a and 51b also acts as chain-tightening means.
The conveyor member M is provided with a base 500'. The scrapers 501 push the coal along in contact with the base 500. A guide 504 forms a continuation of the base 500 so as to guide the coal up above the end of the conveyor M and deposit it on the top run of the conveyor \/I.
The chains 267 and 267a are made up of links 270. Each link 270 is provided with lips 270a which slide under a guide 265 forming part of the frame 263. Teeth 268 are mounted in the links which are also provided with projections 2670 and 267d which have teeth-receiving openings to receive the teeth 268. Each link 270 is also provided with openings 2671 and 267g to receive connecting pins. It will be understood that the chains 267 and 267a are identical so that this description serves to describe the parts of these chains.
HYDRAULIC SYSTEM FIGURE 22 illustrates diagrammatically the hydraulic system. 101 represents an electric motor which drives two pumps 102 which take the hydraulic fluid from the tank 111. By manipulation of valves, the fluid is directed to the endless track engines separately through valves P and P1 or simultaneously through the valve box Q to jib-lifting cylinders 262 and 262a, through the valve box Q to wedging cylinders 305 and 305a, and through the valve box Q to tilting cylinders as at 33 and 35.
The operation of the machine is as follows:
In accordance with normal practice, a longwall face F is established and appropriate means for conveying the mineral from the site of cutting is set up. The machine is brought into position at the end of the face to start a new cut.
The machine is started, to rotate the cutting rotors D and D1, to move the cutting chains 225 and 225A and the chains 267 and 267a of the shearing jibs H and R and conveying mechanism M, described above. Then the entire machine is advanced by the thrust of the drive unit B against the vein.
The cutting rotors D and D1 and the chains 225 and 225a undercut the vein. At the same time one of the shearing jibs H or R shears the back of the cut. Coal coming from the cutting rotors D, D1, chains 225 and 225a and jibs H and R is projected rearwardly to the lateral conveyor M which delivers it to other means of transportation from the mine.
The machine is advanced until the wedge teeth 300, 300a engage the vein. Then the power of the wedging unit W is brought into play and the wedges are forced forward to wedge between the overhanging block of coal and the roof. Sometimes the Wedges will wedge between the coal and the roof, sometimes they will wedge into the coal itself to form a new roof should soft contaminating material overlie the vein. This has the effect of dislodging part of the block which has already been partially separated from the vein by undercutting and shearing. The block is dislodged and at the same time, because of the brittleness of the coal, disintegrated. It falls to pieces on to the conveyors. The pieces then fall rearwardly on to the lateral conveyor M which removes the coal from the machine.
The wedging action can be intermittent or continuous. In other words, the undercutting and shearing can be carried for a distance and the cutting mechanism stopped and the wedging takes place to remove partly severed block. Alternatively, the cutting mechanism can carry on continuously with the wedging action taking place either intermittently or continuously.
The cutting rotors serve not only to cut the vein through the operation of the bits 207, 207a but the spiral lands 203 and 203a and flutes between them 205, 205a act on the small coal produced by cutting and throw this rearwardly between the respective rotors D and D1. The spiral arrangement of the lands 203 and 203a and the flutes 205 and 295a causes raising of the small coal in an upward direction and tends to fling it upward and inward (towards the center of the machine). Then the material is thrown off the peripherical surface of the rotors D, D1 into the conveying area where it comes under the control of the lateral conveyor M. This action differs from that of previous machines. Generally, these machines operating with horizontal cutting elements merely churn the small coal about and drag it to the outside of the machine, so causing clogging of the machine or necessitating other equipment to remove the small coal from the pavement. The present apparatus, on the other hand, collects the small coal towards the center and deposits it on the conveyor M.
The machine can be used to operate in either direction along the cut.
One of the main problems that the present machine overcomes is that of roof stress relief. Attempts have been made to use a horizontal jib in cutting a horizontal kerf to release the block from the roof. However, when the block is released from the roof, stresses are immediately set up which cause the roof to settle imperceptibly. This has the effect of jamming the roof against the jib and bending the jib and causing it later to go out of line. This causes the jib to cut too low and leaves a downwardly sloping roof with consequent difliculties for starting the next cut. The applicants machine eliminates this problem. The wedge being pivotally mounted will be depressed where the roof settles but when the wedge comes into contact with the solid vein ahead will rise to its normal position before it starts to push into the block to be disintegrated.
The height of undercutting is governed by the fact that the cut must be sufiiciently deep to allow the cutting and conveying mechanism to go underneath the block. The maximum height of undercutting is governed by the height of the vein. The applicant prefers that the undercut should not exceed about 18 inches in height but is preferably at least 15 inches. The forward penetration of the shear kerf must be at least the maximum wedge stroke and is preferably more than this, for example, to the same depth as the undercut. This makes certain that 7 the shear is complete to the depth of the block' to be wedged and moreover, with the preferred form of jib shown, the remaining block, remains held as shown in FIGURE 24.
The wedge stroke is preferably not more than about 18 inches. Quantitatively'the depth of the undercut is governed by not penetrating so far that the remaining block after wedging will not remain connected to the vein, and yet going far enough that the wedge portion of the block will come off. In a thick seam, multiwedges may be used rather than increasing the height of the undercut.
Preferably, the initial depth of the undercut is at least about 3 up to about 4 feet. The kerf at the side will preferably be about the same. The jibs H and R are urged upwards at the same time ast-he wedge W moves forward. The wedge, preferably has a stroke of about one and one half feet. In other words, for-the initial undercut, the machine will advance so that the undercut mechanism undercuts about 3 feet or 4 feet. Then, the wedge will advance one and one half feet and remove a one and one half foot chunk of the 3 or 4 foot block part-1y separated by undercutting and shearing.
The limits for the various cuts are as follows: The undercut would range up to about 4 feet and would never be less than about 3 feet. The same goes for the shearing. The wedge stroke may be continuous or intermittent and may vary from about 4 inches to not more than one and one half feet.
The rotors must always be kept covered by part of a block which has not been severed from the roof. Therefore, the stroke of the wedge must be of such length as to leave an unsevered block overhanging the rotors.
The machine can operate on seams having a varying pitch, for example, up to steep pitches of about 30%. On the steeper gradients it is usual to cut downhill and on the slighter gradients either up or downhill. Horizontal seams are cut both ways.
An auxiliary driving mechanism, for example, rope or cable haulage can be prow'ded, for instance where the machine operates on a pavement of relatively soft material. Alternatively, the housing 80 may be forwardly movable by hydraulic means, with respect to the housing B so that the cutting mechanism may be advanced to attack the seam, while the housing B is locked in a stationary position.
The size of the elements of the machine are important to a point. It is preferable to undercut as little as possible yet to make room for the machine. The applicant prefers not to go over 18 inches in undercutting. This means that the undercut will be the sum of height of the chain and rotors. Generally, the chain is about 6 inches in height and rotors are about 9 inches. The diameter of a rotor will be approximately 2 feet.
The width of the kerf in the shear is approximately 6 inches so that the rotors and shear jibs combine to give a total undercut width of about feet.
The material from which various parts will be made will be evident to anyone familiar in the art, the following being preferred for important parts.
The cutting parts are tungsten carbide-tipped and the other cutting and wearing parts are made from high grade steel or other suitable metals. The wedges 300 and 301a are preferably of high strength heat-treated steel.
The machine including the driving of the attacking and conveying mechanism is all powered by a 150 HP. electric motor. The wedging mechanism is powered preferably by a hydraulic unit capable of delivering a pressure of 1500 pounds per square inch.
The present invention is particularly applicable to mining coal, especially bituminous coal, which occurs in relatively narrow veins, but it can also be applied to mining other friable materials, for example salt or potash.
The term wedging as used in this application defines the action of forcing a wedge member or members slow- Example I This is a typical example of longwall mining of coal for relatively thin veins. The data is for a vein 4 feet in height.
The dimensions of the machine employed are approximately as follows. Driving unit A, 2 feet high. Width of driving unit 4 feet 6 inches. Width of cutting unit outside of jib H to the outside of jib R was 5 feet. The remainder of the apparatus is substantially proportionate as shown on the drawings.
The example is based on bituminous coal of a type found in the area of Sydney (Nova Scotia, Canada). It has 14 inches of soft contaminating material, mainly clay and shale, over the top of the vein and a pavement on which the machine is operated of fire clay, a relatively soft material.
The machine is operated as described in this specification to attack the vein. It advances at the rate of approximately 3 feet per minute for a distance of 500 feet to make one complete cut along the face. The wedging action is performed in such a manner as to leave 6 inches of roof coal underneath the soft contaminating shale. Props are placed under the roof immediately after the machine has passed under it.
The machine attacks the vein and disintegrates the coal and delivers a completely uncontaminated (contained no foreign matter) product from the conveyor and to auxiliary conveying means which takes it out of the mine. The yield from the 4 foot seam of mined coal is approximately 60 percent round and approximately 40 percent small. The round is plus 1% inches and the small below this figure. The total amount of coal mined in the cut is about 320 short tons. The round and small coal is brought out longitudinally of the machine by the conveyor system.
ADVANTAGES Among the advantages of the invention are the following. It is particularly adaptable to mining with high efficiency in a thin seam. It provides a very high yield of rough product from the vein, in contrast to some prior methods which provide an over-abundance of fine material. The spiral action of the cutting rotors elevates the fine material cut from the seam and throws it clear of the site of cutting so that the tendency to clog is removed and the operation can be continued at a higher rate. It is capable of providing a false roof under which to work which is particularly advantageous if there is friable contaminating material immediately above the vein. The present method leaves a clean straight wall at the back of the cut. The wedging mechanism can be adjusted to any desired height to compensate for variation in seam thickness and the pivotal construction of the wedges takes care of roof stress relief.
The machine has been described in connection with coal mining. It will be understood, however, that it is applicable to mining other minerals occurring in similar deposits and having similar characteristics.
I claim:
1. A device for longwall mining of mineral, including an attacking unit, said attacking unit having a body including a gear box having a relatively fiat top surface and a pair of arcuate front faces forming a housing, a pair of cutting rotors mounted on said body with vertical axes concentric with and adjacent to said arcuate front faces, said rotors extending substantially to the height of the body and having a bottom surface spaced from the bottom of the body, the rotors being provided with spiral lands and intervening channels, said lands being provided with cutting elements, a pair of cutting chains being mounted beneath said rotors to operate one in the orbit of each rotor and extending rearwardly to within the body, means for driving said cutting chains and the rotors in opposite directions with the front surfaces of said rotors rotating inwardly of the machine, at least one kerf cutting mechanism mounted on the side of the body and including a frame and running on the frame a cutting chain oriented for operating in a vertical plane and means for driving said kerf cutting mechanism, the rear of said body being provided with a transversely extending trough, a conveyor mechanism mounted in said trough to convey laterally from the machine mineral pieces thrown by the attacking mechanism rearwardly on to the conveyor, a wedging mechanism mounted on top of the body for vertical adjustment, said wedging mechanism including wedging elements adapted for forward movement into a block of mineral formed from the vein by the cutting mechanism, and means 'for operating said wedging mechanism.
2. A longwall mining machine comprising in combination a vein attacking mechanism and a driving mechanism, said attacking mechanism being provided with a body having a base adapted to slide along the pavement; said driving mechanism including a chassis mounting propelling elements, said driving mechanism body being pivotally mounted within said chassis for relative up and down movement, said driving mechanism body being rigidly connected to said attacking mechanism body whereby the attacking mechanism may be inclined in an upward or downward direction by the upward or downward inclination of the driving mechanism body, means acting between the driving mechanism body and the chassis for inclining the driving mechanism body up or down in relation to the chassis; said attacking mechanism having mounted thereon means for undercutting including a pair of spaced apart rotors and including cutter elements to undercut the vein of mineral being attacked and a cutting chain beneath each rotor to operate in the orbit thereof, means to drive said chains and said rotors, at least one kerf cutting mechanism mounted on said attacking mechanism body and adapted to co-operate with said rotors and horizontal cutting chains to cut a substantially vertical kerf simultaneously with the undercutting operation, the rotors having a vertical axis, spiral lands and intervening flutes and top platforms inclined in the same sense as said lands to a plane horizontal to said axi to throw mineral in upward and rearward direction; a wedging mechanism also mounted on said cutting mechanism body including a pair of wedging elements adapted to advance into the block of mineral to wedge free and disintegrate the block and a conveyor mechanism mounted to the rear of the wedging and cutting elements and adapted to receive the cut and disintegrated mineral thrown rearwardly from the cutting mechanism and to convey it to one side of the machine, driving means in said driving mechanism body and drive connections between said driving means and the cutting and conveying mechanism, a hydraulic power unit mounted in the said driving mechanism body and having a driving connection with said wedging mechanism.
3. A long-wall mining machine as defined in claim 2 wherein said drive means for said cutting chains and said spaced rotors includes a pair of driven sprockets operatively connected to said driving mechanism and rotated thereby and a pair of sprockets spaced from said rotors and operatively connected thereto, each of said cutting chains engaging one of each of said pairs of sprockets whereby upon rotation of said first pair of sprockets motion will be transmitted through said cutting chains to said second pair of sprockets to drive said spaced rotors.
4. A cutting apparatus of the type described having an attacking unit, said attacking unit including a pair of cutting rotors mounted with vertical axes in laterally spaced apart relationship, said cutting rotors having a peripheral face provided with spiral lands intervened by spiral grooves, means for driving said rotors in opposite directions whereby their forward surfaces are moving inwards, the lands being arranged to rise in the outwards direction thereby to fling the cut material in an upward and inward direction, the rotors being provided with top faces inclined in the same sense as said lands to a plane parallel to the said axes thereby being adapted to fling the material in the upward and rearward direction, and picks on the lands to cut the mineral being attacked.
5. A cutting rotor for mining machinery comprising a cylindrical body provided with spirally arranged lands intervened by flutes, said lands being provided with spaced-apart cutting-bits, said rotor having a vertical axis and a top face inclined in the same sense as said lands with respect to a plane perpendicular to said vertical axis thereby being adapted to fling material in an upward and rearward direction with the rotation of the rotor about said axis.
6. A cutting apparatus including a pair of cutting rotors, as defined in claim 5, said rotors being mounted on vertical parallel axial shafts to rotate in spaced-apart relationship in opposite directions, the rotors being adapted to pass the material cut between them and to throw it upward and rearwardly.
References Cited in the file of this patent UNITED STATES PATENTS 1,726,963 McKinlay Sept. 3, 1929 2,148,495 Osgood Feb. 28, 1939 2,368,863 Miller Feb. 6, 1945 2,520,040 Levin Aug. 22, 1950 2,595,398 Lewis May 6, 1952 2,753,168 Galis July 3, 1956 2,801,092 Joy July 30, 1957 FOREIGN PATENTS 1,134,499 France Dec. 3, 1956
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA3006624X | 1958-02-25 |
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| US3006624A true US3006624A (en) | 1961-10-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US728698A Expired - Lifetime US3006624A (en) | 1958-02-25 | 1958-04-15 | Continuous mining machine having vertical cutting rotors |
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| US (1) | US3006624A (en) |
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| US3155432A (en) * | 1961-07-03 | 1964-11-03 | Cargill Inc | Digging machine |
| US3461579A (en) * | 1965-12-29 | 1969-08-19 | Herbert H Turner | Auxiliary feeders for excavating and loading means |
| US3888544A (en) * | 1973-12-03 | 1975-06-10 | Sun Oil Co | System for chipping and moving ice |
| USRE29356E (en) * | 1973-12-03 | 1977-08-16 | Sun Oil Company (Delaware) | System for chipping and moving ice |
| US4119346A (en) * | 1977-05-02 | 1978-10-10 | M.A.T. Industries, Inc. | Longwall mining system |
| US4298232A (en) * | 1979-12-26 | 1981-11-03 | John J. Simala | Mining machine |
| US4360235A (en) * | 1979-12-26 | 1982-11-23 | John J. Simala | Cutting and chiseling assembly for mining machine and method performed thereby |
| US4664449A (en) * | 1984-08-31 | 1987-05-12 | Voest-Alpine Aktiengesellschaft | Drift advancing or mining machine |
| US6270163B1 (en) * | 1998-09-14 | 2001-08-07 | Holmes Limestone Co. | Mining machine with moveable cutting assembly and method of using the same |
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| US2520040A (en) * | 1947-03-19 | 1950-08-22 | Jeffrey Mfg Co | Coal cutting, breaking, and loading mining machine |
| US2595398A (en) * | 1949-07-22 | 1952-05-06 | Jesse C Clendenin | Coal cutting and loading machine |
| US2753168A (en) * | 1955-03-01 | 1956-07-03 | Galis Alexander John | Continuous mining machine having a plurality of vertically spaced cutters |
| FR1134499A (en) * | 1955-07-28 | 1957-04-11 | Mavor & Coulson Ltd | Advanced machine for extracting and loading coal and other minerals |
| US2801092A (en) * | 1954-01-29 | 1957-07-30 | Joy Mfg Co | Coal breaker wedge device |
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1958
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1726963A (en) * | 1925-09-29 | 1929-09-03 | Mckinlay Mining And Loading Ma | Mining and loading machine |
| US2148495A (en) * | 1935-11-15 | 1939-02-28 | Sullivan Machinery Co | Apparatus for mining |
| US2368863A (en) * | 1942-05-08 | 1945-02-06 | Frederick B Miller | Mining machine |
| US2520040A (en) * | 1947-03-19 | 1950-08-22 | Jeffrey Mfg Co | Coal cutting, breaking, and loading mining machine |
| US2595398A (en) * | 1949-07-22 | 1952-05-06 | Jesse C Clendenin | Coal cutting and loading machine |
| US2801092A (en) * | 1954-01-29 | 1957-07-30 | Joy Mfg Co | Coal breaker wedge device |
| US2753168A (en) * | 1955-03-01 | 1956-07-03 | Galis Alexander John | Continuous mining machine having a plurality of vertically spaced cutters |
| FR1134499A (en) * | 1955-07-28 | 1957-04-11 | Mavor & Coulson Ltd | Advanced machine for extracting and loading coal and other minerals |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3155432A (en) * | 1961-07-03 | 1964-11-03 | Cargill Inc | Digging machine |
| US3461579A (en) * | 1965-12-29 | 1969-08-19 | Herbert H Turner | Auxiliary feeders for excavating and loading means |
| US3888544A (en) * | 1973-12-03 | 1975-06-10 | Sun Oil Co | System for chipping and moving ice |
| USRE29356E (en) * | 1973-12-03 | 1977-08-16 | Sun Oil Company (Delaware) | System for chipping and moving ice |
| US4119346A (en) * | 1977-05-02 | 1978-10-10 | M.A.T. Industries, Inc. | Longwall mining system |
| US4298232A (en) * | 1979-12-26 | 1981-11-03 | John J. Simala | Mining machine |
| US4360235A (en) * | 1979-12-26 | 1982-11-23 | John J. Simala | Cutting and chiseling assembly for mining machine and method performed thereby |
| US4664449A (en) * | 1984-08-31 | 1987-05-12 | Voest-Alpine Aktiengesellschaft | Drift advancing or mining machine |
| US6270163B1 (en) * | 1998-09-14 | 2001-08-07 | Holmes Limestone Co. | Mining machine with moveable cutting assembly and method of using the same |
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