US3058849A - Crease-resistant resin composition for textiles - Google Patents
Crease-resistant resin composition for textiles Download PDFInfo
- Publication number
- US3058849A US3058849A US60797A US6079760A US3058849A US 3058849 A US3058849 A US 3058849A US 60797 A US60797 A US 60797A US 6079760 A US6079760 A US 6079760A US 3058849 A US3058849 A US 3058849A
- Authority
- US
- United States
- Prior art keywords
- formulation
- imidazolidinone
- crease
- percent
- formaldehyde
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004753 textile Substances 0.000 title claims description 28
- 239000011342 resin composition Substances 0.000 title 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 57
- 239000000203 mixture Substances 0.000 claims description 55
- 238000009472 formulation Methods 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 30
- 239000007787 solid Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 150000008625 2-imidazolidinones Chemical class 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 239000003054 catalyst Substances 0.000 description 12
- 239000004744 fabric Substances 0.000 description 11
- 229920001187 thermosetting polymer Polymers 0.000 description 10
- 230000037303 wrinkles Effects 0.000 description 9
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 5
- 239000000460 chlorine Substances 0.000 description 5
- DWEQVNFWAKJCEY-UHFFFAOYSA-N 4-methylimidazolidin-2-one Chemical compound CC1CNC(=O)N1 DWEQVNFWAKJCEY-UHFFFAOYSA-N 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 229920000297 Rayon Polymers 0.000 description 3
- 229920001807 Urea-formaldehyde Polymers 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 239000013011 aqueous formulation Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 3
- YAMHXTCMCPHKLN-UHFFFAOYSA-N imidazolidin-2-one Chemical compound O=C1NCCN1 YAMHXTCMCPHKLN-UHFFFAOYSA-N 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- -1 4-butyl-5-ethyl-2 imidazolidinone Chemical compound 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005660 chlorination reaction Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000012260 resinous material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 1
- FEVSXQMJLWVHDA-UHFFFAOYSA-N 4,5-dimethylimidazolidin-2-one Chemical compound CC1NC(=O)NC1C FEVSXQMJLWVHDA-UHFFFAOYSA-N 0.000 description 1
- MZPOVKMGAUDNQF-UHFFFAOYSA-N 4-ethylimidazolidin-2-one Chemical compound CCC1CNC(=O)N1 MZPOVKMGAUDNQF-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 239000008149 soap solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 235000020354 squash Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000009988 textile finishing Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G12/00—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08G12/02—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
- C08G12/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/423—Amino-aldehyde resins
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2369—Coating or impregnation improves elasticity, bendability, resiliency, flexibility, or shape retention of the fabric
- Y10T442/2393—Coating or impregnation provides crease-resistance or wash and wear characteristics
Definitions
- This invention relates to, and has as among its prin cipal objectives, the provision of certain thermosetting resinous compositions and formulations adapted to provide such compositions that have particular utility and are especially suited for being employed and applied as finishes for improving the crease and wrinkle resistance and the dimensional stability of textile materials. it also has reference to, and it is among the objects of the invention to provide, a method for utilizing such resinous compositions and the formulations that yield them for improving the crease resistance and dimensional stability of cloth and fabric constructed from various textile fiber materials and to furnish crease resistant and dimensionally stable textile materials by practice of the method and utilization of the resinous compositions of the invention.
- Resinous compositions are comprised of a thermoset adduct of from 1.0 to 4.0 moles of formaldehyde with each mole of a ring-substituted 2-irnidazolidinone represented by the structure:
- R may be hydrogen, phenyl, or an alkyl radical containing from 1 to 4 carbon atoms with the limitation that at least one R is phenyl, or a 1 to 4 carbon atom alkyl radical. It is usually more beneficial for the resinous composition to be comprised of an adduct containing in the neighborhood of 2.0 to 2.5 moles of formaldehyde With each mole of ring-substituted Z-imidazolidinone.
- thermoset resinous formaldehyde adduct compositions of the invention are provided from an aqueous formulation that is adapted to be applied to a textile material and cured in situ to form the resinous composition on the textile material as a crease resistant finish.
- a formulation may be comprised of an aqueous solution containing the ring-substituted Z-imidazoiidinone and the formaldehyde, which may be partially adducted in the formulation, along with a suitable curing catalyst, which may be an acid catalyst or other type of curing accelerator for assisting in the formation of the thermoset formaldehyde adduct.
- the aqueous, catalyst-containing formulations for providing the resinous compositions may be prepared as water white solutions having a pH between about 2.0 and 7.0 that may contain as much as 70 percent by weight of active solids, based on the weight of the formulation.
- the crease resistance and dimensional stability of cloth, fabric and other textile fiber materials may be significantly improved by a method which comprises subjectng the textile material to an applicating, thermoset resin-providing formulation in accordance with the invention, impregnating the material with between about 5 and 30 percent by weight and, for many purposes, with between about 5 and 15 percent by weight of active solids from said formulation, based on the dry weight of said textile material, and subsequently exposing the impregnated textile material to a resin curing temperature between about and 200 C. for a period of time between about one and five minutes. Lower curing temperatures generally require longer curing times.
- the aqueous applicating formulation may contain between about 2 and 25 percent by weight of solids although in many instances it may be convenient for the formulation to be employed with an active solids content of between 5 and 15 percent by weight. It is usually beneficial for the formulation to have a minor proportion, generally between about 0.02 and 1.0 percent by weight, of a wetting agent incorporated therein to assist in the wet pick up of the active solids from the applicating formulation by the textile material. Improved curing results may often by obtained by drying the impregnated textile material at any water evaporating temperature beneath the curing temperature as, for example, in the neighborhood of 100 C. so that it may be substantially free from water before it is subjected to a curing temperature. It frequently may be desirable to employ a temperature of about C. for about one to two minutes in order to cure the applied resinous material.
- the textile material may be impregnated with the formulation in any desired manner. While it is usually convenient to immerse the textile material in an applicating bath of the formulation and subsequently squeeze it free of excess liquid, suitable impregnating results may also be achieved by spraying, brushing or otherwise coating or applying the formulation on the textile material.
- Tetxile materials particularly cloth and fabric, that are provided in accordance with the invention with a finish application of the thermoset resinous material have sig nificantly enhanced crease and wrinkle resistance and improved dimensional stability.
- they have acceptably low chlorine retention characteristics and maintain their tensile strength in a suitable manner, even after exposure to chlorine. They are possessed of a good hand and retain their other desirable physical characteristics so that they may advantageously be employed for various clothing and other cloth and fabric uses.
- Finished materials in accordance with the invention are generally at least equivalent and may frequently be superior to materials that are provided with conventional melamine and ethylene urea resin finishes employed for obtaining crease resistant properties.
- the textile materials that may be benefited by the practice of the invention may be of any desired origin, natural, artificial and synthetic, including cotton, wool, silk, viscose and acetate rayon, and acrylic, polyamide, polyester and the like synthetic materials. Frequently, however, the greatest benefit may be secured when the invention is practiced with textile materials that consist of, comprise or contain natural or artificial cellulosic fibers, or both.
- the ring-substituted Z-imidazolidinones that are utilized in the practice of the instant invention and their manner of preparation may advantageously be in general accordance with those which have been disclosed by William F. Tousignant and William W. Bakke in their copending applications, both entitled 2-Imidazolidinones, and having Serial Nos. 836,874 and 836,875 which were filed on August 31, 1959.
- Such 2-imidazolidinones may be prepared by contacting, at a temperature of from about 175 to 300 C., essentially anhydrous ammonia with a ringsubstituted 2-oxazoli'din-one having the ring-substituting substituents that are desirable in the resulting 2-imidazolidinone.
- the reaction product may be distilled and further purified by being recrystallized from a suitable solvent, for instance, 4-methyl-2-imidazolidinone may be recrystallized from acetone.
- 4-methyl-2-imidazolidinone may be converted to a resinous formaldehyde adduct composition from the formulations of the invention with particular advantage
- other ring-substituted Z-imidazolidinones may also be beneficially employed.
- 5- methyl-Z-imidazolidinone, 4-ethyl-2-imidazolidinone, 4,5- dimethyl-2-imidazolidinone, 4-isopropyl-S-methyl-Z-imidazolidinone, 4-butyl-5-ethyl-2 imidazolidinone, 4-phenyl- Z-imidazolidinone, 4,4,5,5-tetramethyl-2-imidazolidinonc, etc. may be utilized.
- the formaldehyde that is incorporated in the resinous composition providing aqueous formulation may usually be added conveniently in the form of an aqueous solution, such as one that contains in the neighborhood of 37 percent of dissolved formaldehyde.
- compounds that yield formaldehyde such as paraformaldehyde, trioxane and the like may be employed in place of formaldehyde in the preparation of the formulations.
- some of the formaldehyde in th formulation may adduct with the ring-substituted 2-imidazolidinone dissolved therein before the formulation is cured to a resinous composition. Despite this, the active solids of the formulation remain soluble until they are purposely cured by exposure to a suitable curing temperature.
- an acid catalyst may be used which is selected from the group consisting of tartaric acid, adipic acid, citric acid and phosphoric acid. Phosphoric acid may be particularly desirable for employment in the practice of the invention.
- accelerator materials such as the alkanolamine hydrochloride type of catalyst and the like including Z-amino isopropanol hydrochloride, similar to that which is available from the Monsanto Chemical Company under the designation Catalyst AC may be employed.
- an amount of the catalyst between about 2 and percent by weight, and preferably about 5 percent by weight, based on the weight of active solids in the formulation, may be found to be satisfactory.
- an applicating formula-v tion for providing a crease-resistant finish was prepared by entering 31 grams of 4-methyl-2-imidazolidinone, 63 grams of 37 percent by weight aqueous solution of formaldehyde, 4.4 grams of 2-amino isopropanol hydrochloride catalyst, 37 percent solids, and 272 grams of water in asuitable cnotainer and stirring to give a uniform solution.
- the pH of the resulting solution was about 2.
- a sample of 80 x 80 pure finished cotton sheeting was dried and weighed and then dipped in the formulation bath with the excess being squeezed out on wringer rolls. The dipping and wringing operations were then repeated. The sample was dried at 100 C.
- the sample was then washed in a mild soap solution, rinsed, dried at 100 C. for 5 minutes, and weighed to determine the pick up of resin (based on the dry weight of the fabric). A portion of the sample was then placed in a 0.25 percent available chlorine solution for minutes, and given 6 separate 1 minute rinses in clear water. The sample was then dried and conditioned at 70 F. and 65 percent relative humidity for 24 hours. AATCC standard tests 69-52 and 66-53 were made to determine the chlorine damage and wrinkle resistance of the samples, respectively. Tensile tests were made and the color of the sample after chlorination and scorching at 365 F. for 30 seconds was noted.
- the wrinkle angle was measured in the warp direction.
- the wrinkle resistance was measured by AATGO method 66-53 in which the sample is given a standard crease and the angle of recovery is noted after the creasing pressure is released.
- An angle of 0? indicates no recovery or no wrinkle resistance while an angle of indicates full recovery or perfect wrinkle resistance.
- the first figure is the percent loss in tensile strength after treatment, chlorination, and scorching, and the second is the percent loss after just the resin treatment measured according to AA'ICO method 6952.
- thermosetting formaldehyde ring-substituted 2-imidazolidinone adduct resinous finish compositions and formulations for providing them that are employed in the foregoing manner on cotton, rayon and other textile cloth and fabrics in order to improve their crease and wrinkle resisting characteristics.
- Applicating formulation that is adapted to provide crease-resisting thermoset resinous textile finishes upon being subjected to resin curing temperatures between about 150 and 200 C. for a period of time between about one and five minutes, said formulation comprising, in aqueous solution, a ring-substituted Z-imidazolidinone having the general formula:
- R is selected from the group consisting of hydrogen, phenyl, and 'alkyl radicals containing from 1 to 4 carbon atoms with the limitation that at least one R is selected from the group consisting-of phenyl and a 1 to 4 carbon atom alkyl radical; between about 1.0 to 4.0 moles of formaldehyde for each mole of ring-substituted Z-imidazolidinone; and a catalyst for curing the ring-substituted Z-imidazo-lidinone and the formaldehyde to a resinous formaldehyde adduct composition.
- the catalyst is an acid catalystselected from the group consisting of tartaric .acid, adipic acid, citric acid and phosphoric acid.
- R is selected from the group consisting of hydrogen, phenyl, and alkyl radicals containing from 1 to 4 carbon atoms with the limitation that at least one R is selected from the group consisting of phenyl and a 1 to 4 carbon atom ialkyl radical; between about 1.0 to 4.0 moles of formaldehyde for each mole of ring-sub stituted Z-imidazolidinone; and a catalyst for curing the ring-substituted Z-imidazolidinone and the formaldehyde to a resinous formaldehyde adduct composition; and subsequently exposing said impregnated textile material to a resin curing temperature between about 150 and 200 C. for a period of time between about one and five minutes.
- thermoset resinous composition compnising an adduct of from 1.0 to 4.0 moles of formaldehyde with each mole of a ring-substituted 2- imidazolidinone having the general formula:
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Description
'ilnited rates Patent 3,58,849 Patented Oct. 16, 1982 iiQQ Wiliiam W. Baltke and William F. Tousignant, hlidland,
li/lichu, assignors to The Dow Chemical Company, Midland, Mich, a corporation of Delaware No Drawing. Filed Oct. 6, 1960, fier. No. 60,797 14 Claims. (Cl. 1i7-l39.4)
This invention relates to, and has as among its prin cipal objectives, the provision of certain thermosetting resinous compositions and formulations adapted to provide such compositions that have particular utility and are especially suited for being employed and applied as finishes for improving the crease and wrinkle resistance and the dimensional stability of textile materials. it also has reference to, and it is among the objects of the invention to provide, a method for utilizing such resinous compositions and the formulations that yield them for improving the crease resistance and dimensional stability of cloth and fabric constructed from various textile fiber materials and to furnish crease resistant and dimensionally stable textile materials by practice of the method and utilization of the resinous compositions of the invention.
Resinous compositions, in accordance with the present invention, are comprised of a thermoset adduct of from 1.0 to 4.0 moles of formaldehyde with each mole of a ring-substituted 2-irnidazolidinone represented by the structure:
II C wherein R may be hydrogen, phenyl, or an alkyl radical containing from 1 to 4 carbon atoms with the limitation that at least one R is phenyl, or a 1 to 4 carbon atom alkyl radical. It is usually more beneficial for the resinous composition to be comprised of an adduct containing in the neighborhood of 2.0 to 2.5 moles of formaldehyde With each mole of ring-substituted Z-imidazolidinone.
Advantageously, the thermoset resinous formaldehyde adduct compositions of the invention are provided from an aqueous formulation that is adapted to be applied to a textile material and cured in situ to form the resinous composition on the textile material as a crease resistant finish. Such a formulation may be comprised of an aqueous solution containing the ring-substituted Z-imidazoiidinone and the formaldehyde, which may be partially adducted in the formulation, along with a suitable curing catalyst, which may be an acid catalyst or other type of curing accelerator for assisting in the formation of the thermoset formaldehyde adduct. Usually, the aqueous, catalyst-containing formulations for providing the resinous compositions may be prepared as water white solutions having a pH between about 2.0 and 7.0 that may contain as much as 70 percent by weight of active solids, based on the weight of the formulation.
When heated and evaporated to dryness, the formulations produce a hard, brittle, clear, water-insoluble, thermoset, resinous composition. The formulations, as indicated, are adapted to be prepared as concentrated, dilutable stocks that do not require additional activating additaments or ingredients for subsequent use in the finishing of textile materials. The formulations of the invention may be stored for considerable periods without occasioning deleterious consequences and without diminishing their efficacy for the desired purpose. In addition, the formulations are ordinarily compatible with a varety of other materials such as various latexes, silicone emulsions and the like that are often used for textile finishing purposes.
The crease resistance and dimensional stability of cloth, fabric and other textile fiber materials may be significantly improved by a method which comprises subjectng the textile material to an applicating, thermoset resin-providing formulation in accordance with the invention, impregnating the material with between about 5 and 30 percent by weight and, for many purposes, with between about 5 and 15 percent by weight of active solids from said formulation, based on the dry weight of said textile material, and subsequently exposing the impregnated textile material to a resin curing temperature between about and 200 C. for a period of time between about one and five minutes. Lower curing temperatures generally require longer curing times. Advantageously, the aqueous applicating formulation may contain between about 2 and 25 percent by weight of solids although in many instances it may be convenient for the formulation to be employed with an active solids content of between 5 and 15 percent by weight. It is usually beneficial for the formulation to have a minor proportion, generally between about 0.02 and 1.0 percent by weight, of a wetting agent incorporated therein to assist in the wet pick up of the active solids from the applicating formulation by the textile material. Improved curing results may often by obtained by drying the impregnated textile material at any water evaporating temperature beneath the curing temperature as, for example, in the neighborhood of 100 C. so that it may be substantially free from water before it is subjected to a curing temperature. It frequently may be desirable to employ a temperature of about C. for about one to two minutes in order to cure the applied resinous material.
The textile material may be impregnated with the formulation in any desired manner. While it is usually convenient to immerse the textile material in an applicating bath of the formulation and subsequently squeeze it free of excess liquid, suitable impregnating results may also be achieved by spraying, brushing or otherwise coating or applying the formulation on the textile material.
Tetxile materials, particularly cloth and fabric, that are provided in accordance with the invention with a finish application of the thermoset resinous material have sig nificantly enhanced crease and wrinkle resistance and improved dimensional stability. In addition, they have acceptably low chlorine retention characteristics and maintain their tensile strength in a suitable manner, even after exposure to chlorine. They are possessed of a good hand and retain their other desirable physical characteristics so that they may advantageously be employed for various clothing and other cloth and fabric uses. Finished materials in accordance with the invention are generally at least equivalent and may frequently be superior to materials that are provided with conventional melamine and ethylene urea resin finishes employed for obtaining crease resistant properties. The textile materials that may be benefited by the practice of the invention may be of any desired origin, natural, artificial and synthetic, including cotton, wool, silk, viscose and acetate rayon, and acrylic, polyamide, polyester and the like synthetic materials. Frequently, however, the greatest benefit may be secured when the invention is practiced with textile materials that consist of, comprise or contain natural or artificial cellulosic fibers, or both.
The ring-substituted Z-imidazolidinones that are utilized in the practice of the instant invention and their manner of preparation may advantageously be in general accordance with those which have been disclosed by William F. Tousignant and William W. Bakke in their copending applications, both entitled 2-Imidazolidinones, and having Serial Nos. 836,874 and 836,875 which were filed on August 31, 1959. Such 2-imidazolidinones may be prepared by contacting, at a temperature of from about 175 to 300 C., essentially anhydrous ammonia with a ringsubstituted 2-oxazoli'din-one having the ring-substituting substituents that are desirable in the resulting 2-imidazolidinone. The reaction product may be distilled and further purified by being recrystallized from a suitable solvent, for instance, 4-methyl-2-imidazolidinone may be recrystallized from acetone.
While the 4-methyl-2-imidazolidinone may be converted to a resinous formaldehyde adduct composition from the formulations of the invention with particular advantage, other ring-substituted Z-imidazolidinones may also be beneficially employed. Thus, for example, 5- methyl-Z-imidazolidinone, 4-ethyl-2-imidazolidinone, 4,5- dimethyl-2-imidazolidinone, 4-isopropyl-S-methyl-Z-imidazolidinone, 4-butyl-5-ethyl-2 imidazolidinone, 4-phenyl- Z-imidazolidinone, 4,4,5,5-tetramethyl-2-imidazolidinonc, etc. may be utilized.
The formaldehyde that is incorporated in the resinous composition providing aqueous formulation may usually be added conveniently in the form of an aqueous solution, such as one that contains in the neighborhood of 37 percent of dissolved formaldehyde. If desired, compounds that yield formaldehyde such as paraformaldehyde, trioxane and the like may be employed in place of formaldehyde in the preparation of the formulations. As mentioned, some of the formaldehyde in th formulation may adduct with the ring-substituted 2-imidazolidinone dissolved therein before the formulation is cured to a resinous composition. Despite this, the active solids of the formulation remain soluble until they are purposely cured by exposure to a suitable curing temperature.
Various acid curing catalysts and accelerator materials may be employed in the resinous composition-providing formulations of the invention. Advantageously an acid catalyst may be used which is selected from the group consisting of tartaric acid, adipic acid, citric acid and phosphoric acid. Phosphoric acid may be particularly desirable for employment in the practice of the invention. If desired, however, accelerator materials such as the alkanolamine hydrochloride type of catalyst and the like including Z-amino isopropanol hydrochloride, similar to that which is available from the Monsanto Chemical Company under the designation Catalyst AC may be employed. Usually, an amount of the catalyst between about 2 and percent by weight, and preferably about 5 percent by weight, based on the weight of active solids in the formulation, may be found to be satisfactory.
By way of further illustration, an applicating formula-v tion for providing a crease-resistant finish was prepared by entering 31 grams of 4-methyl-2-imidazolidinone, 63 grams of 37 percent by weight aqueous solution of formaldehyde, 4.4 grams of 2-amino isopropanol hydrochloride catalyst, 37 percent solids, and 272 grams of water in asuitable cnotainer and stirring to give a uniform solution. The pH of the resulting solution was about 2. A sample of 80 x 80 pure finished cotton sheeting was dried and weighed and then dipped in the formulation bath with the excess being squeezed out on wringer rolls. The dipping and wringing operations were then repeated. The sample was dried at 100 C. for five minutes, and cured at 150 C. for 4 /2 minutes. The sample was then washed in a mild soap solution, rinsed, dried at 100 C. for 5 minutes, and weighed to determine the pick up of resin (based on the dry weight of the fabric). A portion of the sample was then placed in a 0.25 percent available chlorine solution for minutes, and given 6 separate 1 minute rinses in clear water. The sample was then dried and conditioned at 70 F. and 65 percent relative humidity for 24 hours. AATCC standard tests 69-52 and 66-53 were made to determine the chlorine damage and wrinkle resistance of the samples, respectively. Tensile tests were made and the color of the sample after chlorination and scorching at 365 F. for 30 seconds was noted. The results of these tests were compared to the test results from a blank (a sample of the same cotton sheeting that received no resin treatment) and to the test results from a sample of the same cotton sheeting that had been treated with a commercial ethylene urea resin using identical conditions throughout. The results of the tests are presented in Table I.
Table I Wrinkle Percent Sample Percent angle, loss in Color after pickup deg. tensile scorch 3 strength 2 4-methyl-2-imidazolidi- 7. 4 154 36. 4-29. 0 Excellent.
none resin. Commercial ethylene 8. 9 155 36. 8-34. 5 Do.
urea resin. Blank None 79 7. 2- 0. 0 Do.
1 The wrinkle angle was measured in the warp direction. The wrinkle resistance was measured by AATGO method 66-53 in which the sample is given a standard crease and the angle of recovery is noted after the creasing pressure is released. An angle of 0? indicates no recovery or no wrinkle resistance while an angle of indicates full recovery or perfect wrinkle resistance.
2 The first figure is the percent loss in tensile strength after treatment, chlorination, and scorching, and the second is the percent loss after just the resin treatment measured according to AA'ICO method 6952.
3 There was no apparent color developed after scorching.
Results generally similar to those obtained in the above example may be obtained with other thermosetting formaldehyde ring-substituted 2-imidazolidinone adduct resinous finish compositions and formulations for providing them that are employed in the foregoing manner on cotton, rayon and other textile cloth and fabrics in order to improve their crease and wrinkle resisting characteristics.
What is claimed is:
1. Applicating formulation that is adapted to provide crease-resisting thermoset resinous textile finishes upon being subjected to resin curing temperatures between about 150 and 200 C. for a period of time between about one and five minutes, said formulation comprising, in aqueous solution, a ring-substituted Z-imidazolidinone having the general formula:
Hit
wherein R is selected from the group consisting of hydrogen, phenyl, and 'alkyl radicals containing from 1 to 4 carbon atoms with the limitation that at least one R is selected from the group consisting-of phenyl and a 1 to 4 carbon atom alkyl radical; between about 1.0 to 4.0 moles of formaldehyde for each mole of ring-substituted Z-imidazolidinone; and a catalyst for curing the ring-substituted Z-imidazo-lidinone and the formaldehyde to a resinous formaldehyde adduct composition.
' 2. The formulation of claim 1, wherein said ringsubstituted Z-imidazolidinone is 4 methyl-2-imidazolidinone.
3. The formulation of claim 1, wherein the catalyst is an acid catalystselected from the group consisting of tartaric .acid, adipic acid, citric acid and phosphoric acid.
4. The formulation of claim 1, wherein the catalyst is an alkanolamine hydrochloride.
5. The formulation of claim 1, wherein the catalyst is present in an amount between about 2 and 10 percent by weight, based on the weight of the active solids in the formulation.
6. The formulation of claim 1, wherein the pH is between about 2.0 and 7.0.
wherein R is selected from the group consisting of hydrogen, phenyl, and alkyl radicals containing from 1 to 4 carbon atoms with the limitation that at least one R is selected from the group consisting of phenyl and a 1 to 4 carbon atom ialkyl radical; between about 1.0 to 4.0 moles of formaldehyde for each mole of ring-sub stituted Z-imidazolidinone; and a catalyst for curing the ring-substituted Z-imidazolidinone and the formaldehyde to a resinous formaldehyde adduct composition; and subsequently exposing said impregnated textile material to a resin curing temperature between about 150 and 200 C. for a period of time between about one and five minutes.
9. In the method of claim 8, wherein the ring-substituted Z-imidazolidinone that is dissolved in said aqueous formulation is 4-methy1-2-imidazolidinone.
10. The method of claim 8, wherein the formulation for impregnating the textile material contains between about 2 and 25 percent by weight of dissolved active solids.
11. The method of claim 8 and including the step of drying the impregnated textile material substantially free from water before exposing it to a curing temperature.
12. In the method of claim 8, exposing the impregnated textile material to a resin curing temperature of about C. for a period of time of about one to two minutes.
13. A textile material provided with a crease resistant finish that is comprised of a thermoset resinous composition compnising an adduct of from 1.0 to 4.0 moles of formaldehyde with each mole of a ring-substituted 2- imidazolidinone having the general formula:
based on the weight of the textile material.
References Cited in the file of this patent UNITED STATES PATENTS Hurwitz et a1. Oct. 7, 1952 Van Loo et al Aug. 4, 1959 UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION atent No, 3,o5a a49 October 16 1962 William W. Bakke et a1.
It is hereby certified that error appears in the above numbered patnt requiring correction and that the said Letters Patent should read as orrected below Column 1, lines 31 to 37 :hown below instead of as in the patent:
the formula should appear as.
\ /R R /tR C \C I l H-N\ N-H i 0 column 3 line 28 after "cent insert by weight line 60, for- 'cnotainer read container -u Signed and sealed this 7th day of May. 1963.,
SEAL) Attest: ERNEST W. SWIDER DAVID L. LADD Commissioner of Patents Attesting Officer
Claims (1)
- 8. METHOD FOR IMPROVING THE CREASE RESISTANCE OF TEXTILE MATERIALS WHICH COMPRISES IMPREGNATING THE TEXTILE MATERIAL WITH BETWEEN ABOUT 5 AND 30 PERCENT BY WEIGHT OF ACTIVE SOLIDS FROM A RESINOUS FORMALDEHYDE ADDUCT COMPOSITION-PROVIDING FORMULATION CONTAINING, IN AQUEOUS SOLUTION, A RING-SUBSTITUTED 2-IMIDAZOLIDINONE HAVING THE GENERAL FORMULA:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US60797A US3058849A (en) | 1960-10-06 | 1960-10-06 | Crease-resistant resin composition for textiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US60797A US3058849A (en) | 1960-10-06 | 1960-10-06 | Crease-resistant resin composition for textiles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3058849A true US3058849A (en) | 1962-10-16 |
Family
ID=22031815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US60797A Expired - Lifetime US3058849A (en) | 1960-10-06 | 1960-10-06 | Crease-resistant resin composition for textiles |
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| Country | Link |
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| US (1) | US3058849A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3296207A (en) * | 1961-12-29 | 1967-01-03 | Fmc Corp | Process for the production of polyformals of beta-hydroxyalkyl-isocyanurates and products thereof |
| US3320274A (en) * | 1963-08-16 | 1967-05-16 | Allied Chem | N, n'-di(3-aminopropyl)ethylene urea |
| US3546172A (en) * | 1968-04-18 | 1970-12-08 | Cpc International Inc | Ethylene urea terminated phenolic resins |
| US4137357A (en) * | 1977-10-25 | 1979-01-30 | Uop Inc. | Plastic thermoset laminates |
| US5210210A (en) * | 1990-05-09 | 1993-05-11 | The British Petroleum Company P.L.C. | Chiral auxiliaries and their use in the synthesis of chiral molecules |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2613210A (en) * | 1950-09-13 | 1952-10-07 | Rohm & Haas | Methylene-bis-2-imidazolidones |
| US2898238A (en) * | 1956-08-20 | 1959-08-04 | American Cyanamid Co | Process for treating textiles with ethylene urea-formaldehyde reaction products |
-
1960
- 1960-10-06 US US60797A patent/US3058849A/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2613210A (en) * | 1950-09-13 | 1952-10-07 | Rohm & Haas | Methylene-bis-2-imidazolidones |
| US2898238A (en) * | 1956-08-20 | 1959-08-04 | American Cyanamid Co | Process for treating textiles with ethylene urea-formaldehyde reaction products |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3296207A (en) * | 1961-12-29 | 1967-01-03 | Fmc Corp | Process for the production of polyformals of beta-hydroxyalkyl-isocyanurates and products thereof |
| US3320274A (en) * | 1963-08-16 | 1967-05-16 | Allied Chem | N, n'-di(3-aminopropyl)ethylene urea |
| US3546172A (en) * | 1968-04-18 | 1970-12-08 | Cpc International Inc | Ethylene urea terminated phenolic resins |
| US4137357A (en) * | 1977-10-25 | 1979-01-30 | Uop Inc. | Plastic thermoset laminates |
| US5210210A (en) * | 1990-05-09 | 1993-05-11 | The British Petroleum Company P.L.C. | Chiral auxiliaries and their use in the synthesis of chiral molecules |
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