US2941352A - Solid composite propellants with - Google Patents
Solid composite propellants with Download PDFInfo
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- US2941352A US2941352A US2941352DA US2941352A US 2941352 A US2941352 A US 2941352A US 2941352D A US2941352D A US 2941352DA US 2941352 A US2941352 A US 2941352A
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- 239000003380 propellant Substances 0.000 title claims description 13
- 239000007787 solid Substances 0.000 title description 15
- 239000002131 composite material Substances 0.000 title description 2
- 230000001590 oxidative effect Effects 0.000 claims description 27
- 229920001577 copolymer Polymers 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 22
- 239000004449 solid propellant Substances 0.000 claims description 22
- 150000001993 dienes Chemical class 0.000 claims description 9
- 150000003839 salts Chemical class 0.000 claims description 7
- 238000002485 combustion reaction Methods 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 239000000567 combustion gas Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 description 29
- VRWKTAYJTKRVCU-UHFFFAOYSA-N iron(6+);hexacyanide Chemical compound [Fe+6].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] VRWKTAYJTKRVCU-UHFFFAOYSA-N 0.000 description 26
- 239000011230 binding agent Substances 0.000 description 23
- 239000007800 oxidant agent Substances 0.000 description 22
- 239000003054 catalyst Substances 0.000 description 20
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 description 19
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 15
- 239000004014 plasticizer Substances 0.000 description 15
- 125000004432 carbon atom Chemical group C* 0.000 description 11
- 239000000463 material Substances 0.000 description 11
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 11
- 125000000217 alkyl group Chemical group 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000002156 mixing Methods 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- -1 Milori blue Chemical class 0.000 description 7
- 239000006229 carbon black Substances 0.000 description 7
- 125000000623 heterocyclic group Chemical group 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 5
- 150000003222 pyridines Chemical group 0.000 description 5
- 150000003248 quinolines Chemical class 0.000 description 5
- DKWHHTWSTXZKDW-UHFFFAOYSA-N 1-[2-[2-[2-(2-butoxyethoxy)ethoxymethoxy]ethoxy]ethoxy]butane Chemical compound CCCCOCCOCCOCOCCOCCOCCCC DKWHHTWSTXZKDW-UHFFFAOYSA-N 0.000 description 4
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 4
- 239000012965 benzophenone Substances 0.000 description 4
- 238000010348 incorporation Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- WCYWZMWISLQXQU-UHFFFAOYSA-N methyl Chemical group [CH3] WCYWZMWISLQXQU-UHFFFAOYSA-N 0.000 description 4
- 229920002857 polybutadiene Polymers 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- MUEHGEQAMLEEID-UHFFFAOYSA-N 1-pentyl-2-phenylbenzene Chemical group CCCCCC1=CC=CC=C1C1=CC=CC=C1 MUEHGEQAMLEEID-UHFFFAOYSA-N 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 238000004073 vulcanization Methods 0.000 description 3
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 2
- GDDNTTHUKVNJRA-UHFFFAOYSA-N 3-bromo-3,3-difluoroprop-1-ene Chemical compound FC(F)(Br)C=C GDDNTTHUKVNJRA-UHFFFAOYSA-N 0.000 description 2
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910003480 inorganic solid Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- KMUONIBRACKNSN-UHFFFAOYSA-N potassium dichromate Chemical compound [K+].[K+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KMUONIBRACKNSN-UHFFFAOYSA-N 0.000 description 2
- 239000008036 rubber plasticizer Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical group C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical class [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 description 1
- NAVJNPDLSKEXSP-UHFFFAOYSA-N Fe(CN)2 Chemical class N#C[Fe]C#N NAVJNPDLSKEXSP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- JOSWYUNQBRPBDN-UHFFFAOYSA-P ammonium dichromate Chemical compound [NH4+].[NH4+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O JOSWYUNQBRPBDN-UHFFFAOYSA-P 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical class OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000006069 physical mixture Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000276 potassium ferrocyanide Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 229960003351 prussian blue Drugs 0.000 description 1
- 239000013225 prussian blue Substances 0.000 description 1
- 238000005956 quaternization reaction Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- XOGGUFAVLNCTRS-UHFFFAOYSA-N tetrapotassium;iron(2+);hexacyanide Chemical compound [K+].[K+].[K+].[K+].[Fe+2].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] XOGGUFAVLNCTRS-UHFFFAOYSA-N 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
- C06B45/00—Compositions or products which are defined by structure or arrangement of component of product
- C06B45/04—Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive
- C06B45/06—Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component
- C06B45/10—Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component the organic component containing a resin
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02K—JET-PROPULSION PLANTS
- F02K9/00—Rocket-engine plants, i.e. plants carrying both fuel and oxidant therefor; Control thereof
- F02K9/08—Rocket-engine plants, i.e. plants carrying both fuel and oxidant therefor; Control thereof using solid propellants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02K—JET-PROPULSION PLANTS
- F02K9/00—Rocket-engine plants, i.e. plants carrying both fuel and oxidant therefor; Control thereof
- F02K9/08—Rocket-engine plants, i.e. plants carrying both fuel and oxidant therefor; Control thereof using solid propellants
- F02K9/32—Constructional parts; Details not otherwise provided for
- F02K9/34—Casings; Combustion chambers; Liners thereof
Definitions
- This invention relates to solid propellants.
- it relates to an improved method for producing solid propellant mixtures comprising a solid oxidant, a rubbery binder material and a burning rate catalyst.
- the invention relates to a novel composition employed in the manufacture of solid propellant mixtures which provides an improvement in the compounding of solid propellant mixtures.
- it relates to a simplified and improved sequence of steps employed in the manufacture of solid propellants.
- solid propellant mixtures comprising a solid oxidant such as ammonium nitrate or ammonium perchlorate and a rubbery binder material such as a copolymer of butadiene and a vinylpyridine or other substituted heterocyclic nitrogen base compound, which after incorporation is cured by a quaternization reaction or a vulcanization reaction.
- Solid propellant mixtures of this nature and a process for their production are disclosed and claimed in copending application Serial No. 284,447, filed April 25, 1952, by W. B. Reynolds and J. E. Pritchard.
- the ratio of oxidant to binder is usually very high, often about to 9 parts by weight of oxidant to one part by weight of binder material. It is necessary that the rubbery binder of such propellant mixtures be the continuous phase in which the oxidant is dispersed in order to obtain satisfactory consolidation so that upon curing a solid material of substantial structural strength will be obtained.
- one of the difii- &6 one of the difii- &6.
- the invention relates to an improved method for the manufacture of solid propellants by incorporating a paste comprising a complex cyanide of iron, which is prepared in the presence of a small amount of naphthenic acid, and a plasticizer, into the rubbery binder prior to incorporation therein of the solid oxidant.
- a surface active agent is preferably utilized in preparing the paste and is removed in drying the paste.
- the invention also relates to a novel compositioncomprising a complex cyanide of culties encountered in the manufacture of propellants of this type has been that of loss of a continuous phase 'whereby the binder forms a discontinuous phase in the oxidizer. When the continuous phase is lost in this -manner, the batch cannot be used to prepare a propellant charge and must be discarded or reprocessed in some manner.
- Dibutoxyethoxyethyl formal is the preferred plasticizer and it has been found that the commercial grade of this material sometimes contains impurities boiling at less than 190 F., therefore, this material preferably is distilled at a temperature of about 190 F. and atmospheric pressure to remove such impurities. If other plasticizers are used it should be determined that they contain no materials boiling or vaporizing at a temperature below about 190 F.
- Oxidants applicable in preparing the solid propellants applicable to the process of this invention are those oxygen-containing solids which readily give up oxygen and include ammonium nitrate, ammonium perchlorate and various other perchlorates, chlorates; dichromates, chromates, and the like.
- the average particle size of a finely divided oxidant suitable for blending with a catalyst so as to obtain the improvements of this invention should be less than 200 microns and can be from 60 to 200 microns.
- the amount of solid oxidant uilized is usually a major amount of the total composition and is generally in the range between 50 and weight percent of the total propellant composition. If desired, howeve less than 50 weight percent of the oxidant can be used.
- the catalysts which can be used in the practice of this invention include iron cyanide complexes such as Milori blue, Prussian'blue, Chinese blue, and the like, ammonium dichromate, potassium dichromate, ferric oxide, lead oxide, and the like.
- the average particle size of the finely divided catalyst which can be used to obtain the improvements of'this invention should be less than 40 microns and can be from 0.02 to 40' microns.
- the amount of catalyst used in preparing propellant compositions according to he method of this invention is usually in the ranged of 7 to 200 parts by weight of, oxidant per part by weight of catalyst.
- the preferred catalyst for the practice of this invention is Milori blue, which is a highly colored pigment material similar to Prussian blue prepared by the oxidation of a paste of potassium ferrocyanide and ferrous sulfate in the presence of a small amount of naphthenic acid. Electron micrographs at 50,000X of this preferred catalyst show the ultimate particles to be uniform in size, apparently spherical in shape and strung together in short chains.” Similar micrographs of Milori blue prepared in the absence of naphthenic acid show ultimate particles which have a more blocky, crystalline appearance and a wide range of ultisurface and rendering the .surfacetcom'patible with 'the plasticizer.
- Such surface active agents include Eth'o meens ('ethylene oxide substituted alkyl'amines marketed byfArmour and Co.)
- Other wetting-agents can be' used and it is preferred that the wetting agen't' be :suchvthat it will beremoved during the'drying'step.
- the copolyrne'rs which a'rens'ed to bind themate'rials of thesolid propellants comprise a conjilgatecl diene:co' ntaining 'fr'onr4 to 8 carbon atoms permolecule such as butadiene, isoprene, piperylene, methylpentadi'e'ne, chloroprene, and the like 'copoly meriz'ed with a polymerizable he'te'rocyclic "nitrogenba's'e such "as the vinylesubstitute'd pyridine's, vinyl substituted nin'olines and various alkylsubstituted derivatives of these compounds such as 2-i 11ethyl5-viny1pylidine (MVP) '2-vinylpyridin e, Z-vinylquinoline and the like.
- MVP 2-i 11ethyl5-viny1pylidine
- the copolymers can be'prepared by any suitable method, e.g., emulsion polymerization. It is-often desirable to incorporate carbon black in'the eepoiymer during its preparation. Theaddition of carbon black is accomplished by'conventional'methods, such asfadding the carbon black to the latex prior to coagulation to form a masterbatch, and the amount of carbon blackcan be from 0 to 35 parts of black per lOO'p'arts of :copolyrner. ⁇ In'the preparation of the copolymers, the I amount of conjugated diene will beat least 50 parts by 7 weight per 100 parts of the monomer mixture and the 'heterocyclic nitrogen base component will be in the range Sto 50 parts. While the invention isdescribed'herein with particular respect to polymers in which a heterocyclic nitrogen base is included, otherrubberypolymers, such'as butadiene-styrene copolymenare also applicable.
- Compounding agents are incorporated into the copolymer in producing the rubberybinder of the propellant compositions prepared according to theprocessoftliis invention.
- Compounding agents include vulcanization "agents, q'uaterniz ation agents, vulcanization accelerators “softeners, stabilizers such as antioxidants, surface active "agents, etc. 7 V
- a propellant charge corm prising as a base propellant, about 50 to 90 weight percent of an inorganic oxidizing salt; and about 50 to about weight percent of a binder comprising a copolymer of a conjugated diene having 4 to 8 carbon atoms per molecule and at least one substituted heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline, wherein the total number of carbon atoms in the nuclear alkyl substituents is not more than and wherein R is selected from the group consisting of hydrogen and a methyl radical, 0 to 35 parts of carbon black per 100 parts of copolymer, 10 to 30 parts by Weight per 100 parts copolymer of a plasticizer selected from the group
- a composition consisting essentially of 40 to 60 weight percent Milori blue prepared in the presence of a suflicient amount of naphthenic acid so that 1% to 2% weight percent naphthenic acid remains in the Milori blue; and 40 to 60 weight percent di-butoxyethoxyethyl formal.
- a composition consisting essentially of 40 to 60 weight percent Milori blue prepared in the presence of a suificient amount of naphthenic acid so that 1 /2 to 2 /2 weight percent naphthenic acid remains in the Milori blue; and 40 to 60 weight percent of a plasticizer selected from the group consisting of di-butoxyethoxyethylformal, monoamylbiphenyl,benzophenone, and liquid polybutadiene.
- a solid propellant composition consisting essentially of about 50 to 90 weight percent of an inorganic oxidizing salt; and about 50 to about 10 weight percent of a binder consisting essentially of a copolymer of a conjugated diene having from 4 to 8 carbon atoms per molecule and at least one substituted heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline, wherein the total number of carbon atoms in the nuclear alkyl substituents is not more than 15 and wherein R is selected from the group consisting of hydrogen and a methyl radical, 0 to 35 parts of carbon black per 100 parts copolymer, and 10 to 30 parts by weight per 100 parts copolymer of Milori blue prepared in the presence of a suflicient amount of naphthenic acid so that 1% to 2 /2 weight percent naphthenic acid remains in the Milori blue whereby the particles of Milori blue are spherical in shape, strung together in
- a solid propellant composition consisting essentially of 50 to 90 weight percent of an inorganic oxidizing salt; and about 50 to about 10 weight percent of a binder consisting essentially of a copolymer of a conjugated diene having 4'to 8 carbon atoms per molecule and at least one substituted-heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline, wherein the total number of carbon atoms in the nuclear alkyl substituents is not more than 15 and wherein R is selected from the group consisting ofhydrogen and a methyl radical, 0 to 35 parts of carbon black per 100 parts of copolymer, 10 to 30 parts by weight per 100 parts copolymer of a plasticizer selected from the group consisting of di-butoxyethoxyethyl formal, monoamylbiphenyl, benzophenone, and liquid polybutadiene, and 10 to 30 parts by weight per 100 parts copoly
- An improved method for preparing an extrudable solid propellant composition comprising an inorganic solid oxidizing salt, a binder comprising a copolymer of a conjugated diene having 4 to 8 carbon atoms per molecule and at least one substituted heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline,.
- R is selected from the group consisting of hydrogen and a methyl radical, Milori blue prepared in the presence of a suflicient amount of naphthenic acid so that 1 /2 to 2 /2 weight percent naphthenic acid remains in the Milori blue, and a rubber plasticizer, which comprises first admixing the Milori blue and plasticizer to form a paste containing about 40 to 60 Weight percent Milori blue and about 40 to 60 weight percent plasticizer; then admixing said paste with the copolymer binder; and then admixing the solid oxidant with the plasticized binder.
- an extrudable solid propellant composition comprising an inorganic solid oxidizing salt, a binder comprising a copolymer of a conjugated diene having from 4 to 8 carbon atoms per mole-- cule and at least one I emu-n substituted heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline, wherein the total number of carbon atoms in the nuclear alkyli.
- substituents is not more than 15 and wherein R is selori blue, and a rubber plasticizer, the improvement com-- prising first admixing Milori blue and plasticizer to form: a paste containing about 40 to 60 weight percent Milorii blue and about 40 to 60 weight percent plasticizer; then admixing the paste and the copolymer binder; and then admixing the solid oxidant with the copolymer binder so that the binder forms the continuous phase in the re-- sulting composition.
- the oxidizing salt is ammonium nitrate
- the binder is a copolymer of buta-- 1 7 diene and methylvinylpyfidine
- the plasticizer is dibutoxyethoxyethyl formal.
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- Crystallography & Structural Chemistry (AREA)
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- Life Sciences & Earth Sciences (AREA)
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Description
wi w ar SOLID COMPOSITE PROBELLANTSIWITH BURNING RATE CATALYST Willard M. St. John, In, Waco, Tex assignor to Phillips Petroleum Company, a corporation of Delaware This invention relates to solid propellants. In one aspect it relates to an improved method for producing solid propellant mixtures comprising a solid oxidant, a rubbery binder material and a burning rate catalyst. In another aspect the invention relates to a novel composition employed in the manufacture of solid propellant mixtures which provides an improvement in the compounding of solid propellant mixtures. In still another aspect it relates to a simplified and improved sequence of steps employed in the manufacture of solid propellants.
Recently it has been discovered that superior solid propellant mixtures are obtained comprising a solid oxidant such as ammonium nitrate or ammonium perchlorate and a rubbery binder material such as a copolymer of butadiene and a vinylpyridine or other substituted heterocyclic nitrogen base compound, which after incorporation is cured by a quaternization reaction or a vulcanization reaction. Solid propellant mixtures of this nature and a process for their production are disclosed and claimed in copending application Serial No. 284,447, filed April 25, 1952, by W. B. Reynolds and J. E. Pritchard.
In the production of solid propellant mixtures of the type hereinbefore disclosed, the ratio of oxidant to binder is usually very high, often about to 9 parts by weight of oxidant to one part by weight of binder material. It is necessary that the rubbery binder of such propellant mixtures be the continuous phase in which the oxidant is dispersed in order to obtain satisfactory consolidation so that upon curing a solid material of substantial structural strength will be obtained. Heretofore, one of the difii- &6.
improved method for producing solid propellants. It is also an object of this invention to provide a sequence of steps whereby the drying step with respect to the solid oxidant and the burning rate catalyst is eliminated in the production of solid propellant mixtures. Another object of this invention is the provision of a method for producing solid propellant mixtures wherein the step of dry blending the solid oxidant and the burning rate catalyst is eliminated. It is stillanother object of this invention to provide a novel composition of ingredients which facili tates the incorporation of a solid oxidant into a rubbery binder. Other objects and advantages of this invention will be apparent to one skilled in the art upon studying this disclosure.
Broadly, the invention relates to an improved method for the manufacture of solid propellants by incorporating a paste comprising a complex cyanide of iron, which is prepared in the presence of a small amount of naphthenic acid, and a plasticizer, into the rubbery binder prior to incorporation therein of the solid oxidant. A surface active agent is preferably utilized in preparing the paste and is removed in drying the paste. The invention also relates to a novel compositioncomprising a complex cyanide of culties encountered in the manufacture of propellants of this type has been that of loss of a continuous phase 'whereby the binder forms a discontinuous phase in the oxidizer. When the continuous phase is lost in this -manner, the batch cannot be used to prepare a propellant charge and must be discarded or reprocessed in some manner. An additional difliculty attnedant with a .mix-
ture having a tendency toward loss of continuous phase *is that the mixing time required to obtain a satisfactory product is greatly extended.
in copending application Serial No. 475,000, filed De- .cember 13, 1954, byH. G. Cutforth, there is'described a :method for preparing solid propellant mixtures of the :nature contemplated in this invention which comprises dry blending the burning rate catalyst and the solid oxidant .prior to its incorporation in the rubber binder material.
This procedure resulted in improved results over the prior art methods of mixing the dry solid oxidant and the rubbery binder over the procedures known heretofore. This procedure, however, requires that both the solid oxidant and the burning rate catalyst be dry when blended together and the burning rate catalyst, which is Milori blue, is subject to dusting during the mixing operation with the result that the equipment and the operators are continually subjected to coloring by-the blue dust evolved from the mixing operation. A V j It is therefore an object of this invention to provide an iron prepared in the presence of a small amount of naphthenic acid and a plasticizer such as dibutoxyethoxyethyl formal, monoamylbiphenyl, benzophenone, liquid polybutadien'e, and the like. Dibutoxyethoxyethyl formal is the preferred plasticizer and it has been found that the commercial grade of this material sometimes contains impurities boiling at less than 190 F., therefore, this material preferably is distilled at a temperature of about 190 F. and atmospheric pressure to remove such impurities. If other plasticizers are used it should be determined that they contain no materials boiling or vaporizing at a temperature below about 190 F.
Oxidants applicable in preparing the solid propellants applicable to the process of this invention are those oxygen-containing solids which readily give up oxygen and include ammonium nitrate, ammonium perchlorate and various other perchlorates, chlorates; dichromates, chromates, and the like. The average particle size of a finely divided oxidant suitable for blending with a catalyst so as to obtain the improvements of this invention should be less than 200 microns and can be from 60 to 200 microns. The amount of solid oxidant uilized is usually a major amount of the total composition and is generally in the range between 50 and weight percent of the total propellant composition. If desired, howeve less than 50 weight percent of the oxidant can be used.
The catalysts which can be used in the practice of this invention include iron cyanide complexes such as Milori blue, Prussian'blue, Chinese blue, and the like, ammonium dichromate, potassium dichromate, ferric oxide, lead oxide, and the like. The average particle size of the finely divided catalyst which can be used to obtain the improvements of'this invention should be less than 40 microns and can be from 0.02 to 40' microns. The amount of catalyst used in preparing propellant compositions according to he method of this invention is usually in the ranged of 7 to 200 parts by weight of, oxidant per part by weight of catalyst. The preferred catalyst for the practice of this invention is Milori blue, which is a highly colored pigment material similar to Prussian blue prepared by the oxidation of a paste of potassium ferrocyanide and ferrous sulfate in the presence of a small amount of naphthenic acid. Electron micrographs at 50,000X of this preferred catalyst show the ultimate particles to be uniform in size, apparently spherical in shape and strung together in short chains." Similar micrographs of Milori blue prepared in the absence of naphthenic acid show ultimate particles which have a more blocky, crystalline appearance and a wide range of ultisurface and rendering the .surfacetcom'patible with 'the plasticizer. Such surface active agents :include Eth'o meens ('ethylene oxide substituted alkyl'amines marketed byfArmour and Co.) Other wetting-agents can be' used and it is preferred that the wetting agen't' be :suchvthat it will beremoved during the'drying'step. i
The copolyrne'rs which a'rens'ed to bind themate'rials of thesolid propellants comprise a conjilgatecl diene:co' ntaining 'fr'onr4 to 8 carbon atoms permolecule such as butadiene, isoprene, piperylene, methylpentadi'e'ne, chloroprene, and the like 'copoly meriz'ed with a polymerizable he'te'rocyclic "nitrogenba's'e such "as the vinylesubstitute'd pyridine's, vinyl substituted nin'olines and various alkylsubstituted derivatives of these compounds such as 2-i 11ethyl5-viny1pylidine (MVP) '2-vinylpyridin e, Z-vinylquinoline and the like. .The copolymers can be'prepared by any suitable method, e.g., emulsion polymerization. It is-often desirable to incorporate carbon black in'the eepoiymer during its preparation. Theaddition of carbon black is accomplished by'conventional'methods, such asfadding the carbon black to the latex prior to coagulation to form a masterbatch, and the amount of carbon blackcan be from 0 to 35 parts of black per lOO'p'arts of :copolyrner. {In'the preparation of the copolymers, the I amount of conjugated diene will beat least 50 parts by 7 weight per 100 parts of the monomer mixture and the 'heterocyclic nitrogen base component will be in the range Sto 50 parts. While the invention isdescribed'herein with particular respect to polymers in which a heterocyclic nitrogen base is included, otherrubberypolymers, such'as butadiene-styrene copolymenare also applicable.
Compounding agents are incorporated into the copolymer in producing the rubberybinder of the propellant compositions prepared according to theprocessoftliis invention. Compounding agents include vulcanization "agents, q'uaterniz ation agents, vulcanization accelerators "softeners, stabilizers such as antioxidants, surface active "agents, etc. 7 V
7 TheMilori blue prepared in the presence ofnaphthenic acid will contain naphthenic acid "in the range of about lf/z to about Z /riWei'ghtperc'ent. V v v p p I Ihecomposition'of a typicalpropellant-manufactured 'by the process of this invention isshownin Table Ijbutfit "is to be understood that the compositioniis exemplary and is not to be construed as limiting the invention.
. Table I Parts Per .Weight Ingredient 100 Parts Percent v Copolymer V I V Butadiene-methylvinylpyridinc 'copolym er 100 12 25 jFiller (narbon'black) Plasticizer- (di-butoxyethoxyethyl formal). "Burning'rate catalyst (Milori blue) "OXidant (ammonium nitrate) Auiiliary ingredientsmayalso be added tothe copoly- -mer binder composition as listed in Table'II.
As 5 species embodiment of. the int/miss the reparation .of .a solid propellant will .be describedhaving the composition shown in Table III.
Table 111 Ingedient Wt. Percent Butadieue-methylvinylpy Dibutoxyethoxyetbyl formal Furnace carbon l k I v I p Flexarnine (A'physical mixture'eontaining fisyg t a'complex diarylaminoketone reaction product .and :N',N in e y rpny dm l Milori blue.-.
The butadiene-methylvinylpyridine copolymer containing-the carbon black wasreceived as=a masterbatch from the .lsupplier. ,The inasterbatch was masticated and the v.plas tici zer east/mart, blue were added in the forniof va previously prepared paste.' The ;paste 'was lprfepar'ed 'by admixing dibutoxyethoxyethyl formal .with Milor'i blue prepared linjthepresence of. naphthenicacid .and containingabout 2 weight percent naphtheni'cacid in the propor- .tioris shown in Table III. QAwttingagent'w'as employed intprepari'ng, thei p aste. and. was removed substantially with the water ,irra ivacuum dryingstepg ,Sorneof the water separated gfronr theplate and was decanted during the above procedure were tired and the results were compared Table 11 V Parts/10o -Ingredient Part5 H 'Bin'der i attingjagent.. O "Antioxidant O. .Suliur a e '0.
Catalyst; Dispersion-;---. I
with results obtainedlby firing propellant-grains prepared according to the procedure of the prior art. All factors, other-than the procedural steps of preparing-thepropellant. composition, were held constant. The data obtained .fromitfiring' these propellant .grains are tabulated :in 'TableIV.
- Table IV Grai a With Paste importer Controlflrslns Burning are i at 1.ooo-......-.,.., o e -V V I e n ri ss Ability ,v. on d Physical Appearance of Grain.
' Satisfactory.
The above: datashowthat, the ballistic; parameters 1 are substantially equal and that the processability. and other characteristics of these compositions are also substantially equal and therefore the process according to this invention provides a defihiteadvantage in the preparation of the 'composition by the elimination'of one step 'in the process,
namely that of dry blending the catalyst andthe'oxidant,
and also avoids dustingof the'personnel and equipment "with the-highly colored burning 'ratecatalyst.
essence.- ofwhich is the Y provision .of an improved procedure'fon the' preparation of solid propellants by incorporating'theburnin'g rate catalyst together with the-plas 'ticizer into' the-binden-material and then-incorporating the,solidoxidant into the binder material. Further'improvements are achieved by preparing a paste of the burning rate catalyst and the plasticizer; removing materials from the di-butoxyethoxyethyl formal which vaporizes at a temperature below 190 F.; and preparing Milori blue as a burning rate catalyst in the presence of a small amount of naphthenic acid.
That which is claimed is:
1. In the method of developing thrust wherein a solid propellant charge contained in a combustion chamber of a rocket motor is ignited and then burned with the evolution of combustion gases which are exhausted from said combustion chamber, the step which comprises burning in said combustion chamber a propellant charge corm prising: as a base propellant, about 50 to 90 weight percent of an inorganic oxidizing salt; and about 50 to about weight percent of a binder comprising a copolymer of a conjugated diene having 4 to 8 carbon atoms per molecule and at least one substituted heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline, wherein the total number of carbon atoms in the nuclear alkyl substituents is not more than and wherein R is selected from the group consisting of hydrogen and a methyl radical, 0 to 35 parts of carbon black per 100 parts of copolymer, 10 to 30 parts by Weight per 100 parts copolymer of a plasticizer selected from the group consisting of di-butoxyethoxyethyl formal, monoamylbiphenyl, benzophenone, and liquid polybutadiene, and 10 to 30 parts by weight per 100 parts copolymer of Milori blue prepared in the presence of a sufiicient amount of naphthenic acid so that 1V2 to 2 /2 Weight percent naphthenic acid remains in the Milori blue whereby the particles of Milori blue are spherical in shape, strung together in short chains, and are uniform in size in a range of 0.02 to 40 microns.
2. A composition consisting essentially of 40 to 60 weight percent Milori blue prepared in the presence of a suflicient amount of naphthenic acid so that 1% to 2% weight percent naphthenic acid remains in the Milori blue; and 40 to 60 weight percent di-butoxyethoxyethyl formal.
3. A composition consisting essentially of 40 to 60 weight percent Milori blue prepared in the presence of a suificient amount of naphthenic acid so that 1 /2 to 2 /2 weight percent naphthenic acid remains in the Milori blue; and 40 to 60 weight percent of a plasticizer selected from the group consisting of di-butoxyethoxyethylformal, monoamylbiphenyl,benzophenone, and liquid polybutadiene.
4. A solid propellant composition consisting essentially of about 50 to 90 weight percent of an inorganic oxidizing salt; and about 50 to about 10 weight percent of a binder consisting essentially of a copolymer of a conjugated diene having from 4 to 8 carbon atoms per molecule and at least one substituted heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline, wherein the total number of carbon atoms in the nuclear alkyl substituents is not more than 15 and wherein R is selected from the group consisting of hydrogen and a methyl radical, 0 to 35 parts of carbon black per 100 parts copolymer, and 10 to 30 parts by weight per 100 parts copolymer of Milori blue prepared in the presence of a suflicient amount of naphthenic acid so that 1% to 2 /2 weight percent naphthenic acid remains in the Milori blue whereby the particles of Milori blue are spherical in shape, strung together in short chains, and are uniform in size in a range of 0.02 to 40 microns.
5. A solid propellant composition consisting essentially of 50 to 90 weight percent of an inorganic oxidizing salt; and about 50 to about 10 weight percent of a binder consisting essentially of a copolymer of a conjugated diene having 4'to 8 carbon atoms per molecule and at least one substituted-heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline, wherein the total number of carbon atoms in the nuclear alkyl substituents is not more than 15 and wherein R is selected from the group consisting ofhydrogen and a methyl radical, 0 to 35 parts of carbon black per 100 parts of copolymer, 10 to 30 parts by weight per 100 parts copolymer of a plasticizer selected from the group consisting of di-butoxyethoxyethyl formal, monoamylbiphenyl, benzophenone, and liquid polybutadiene, and 10 to 30 parts by weight per 100 parts copolymer of Milori blue prepared in the presence of a sufiicient amount of naphthenic acid so that 1% to 2 /2 weight percent naphthenic acid remains in the Milori blue whereby the particles of Milori blue are spherical in shape, strung together in short chains, and are uniform in size in a range of 0.02 to 40 microns.
6. An improved method for preparing an extrudable solid propellant composition comprising an inorganic solid oxidizing salt, a binder comprising a copolymer of a conjugated diene having 4 to 8 carbon atoms per molecule and at least one substituted heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline,. wherein the total number of carbon atoms in the nuclearalkyl substituents is not more than 15 and wherein R is selected from the group consisting of hydrogen and a methyl radical, Milori blue prepared in the presence of a suflicient amount of naphthenic acid so that 1 /2 to 2 /2 weight percent naphthenic acid remains in the Milori blue, and a rubber plasticizer, which comprises first admixing the Milori blue and plasticizer to form a paste containing about 40 to 60 Weight percent Milori blue and about 40 to 60 weight percent plasticizer; then admixing said paste with the copolymer binder; and then admixing the solid oxidant with the plasticized binder.
7. In the process of making an extrudable solid propellant composition comprising an inorganic solid oxidizing salt, a binder comprising a copolymer of a conjugated diene having from 4 to 8 carbon atoms per mole-- cule and at least one I emu-n substituted heterocyclic nitrogen base selected from the group consisting of pyridine, quinoline, an alkyl substituted pyridine and an alkyl substituted quinoline, wherein the total number of carbon atoms in the nuclear alkyli. substituents is not more than 15 and wherein R is selori blue, and a rubber plasticizer, the improvement com-- prising first admixing Milori blue and plasticizer to form: a paste containing about 40 to 60 weight percent Milorii blue and about 40 to 60 weight percent plasticizer; then admixing the paste and the copolymer binder; and then admixing the solid oxidant with the copolymer binder so that the binder forms the continuous phase in the re-- sulting composition.
8. The process of claim 7 wherein the oxidizing salt is ammonium nitrate; the binder is a copolymer of buta-- 1 7 diene and methylvinylpyfidine; and the plasticizer is dibutoxyethoxyethyl formal.
V v i Refqrbpces in ih-fildf this ia'aithti" f UNITED STATES PATENTS 2,118,511 Hucks May g4, 1938 2,558,304 Marcot et a1 June 26, 1951 FOREIGN "PATENTS 655,585 Great Britain m 25, 1951 I
Claims (1)
1. IN THE METHOD OF DEVELOPING THRUST WHEREIN A SOLID PROPELLANT CHARGE CONTAINED IN A COMBUSTION CHAMBER OF A ROCKET MOTOR IN IGNITED AND THEN BURNED WITH THE EVOLUTION OF COMBUSTION GASES WHICH ARE EXHAUSTED FROM SAID COMBUSTION CHAMBER, THE STEP WHICH COMPRISES BURNING IN SAID CUMBUSTION CHAMBER A PROPELLANT CHARGE COMPRISING: AS A BASE PROPELLANT, ABOUT 50 TO 90 WEIGHT PERCENT OF AN INORGANIC OXIDIZING SALT: AND ABOUT 50 TO ABOUT 10 WEIGHT PERCENT OF A BINDER COMPRISING A COPOLYMER OF A CONJUGATED DIENE HAVING 4 TO 8 CARBON ATOMS PER MOLECULE AND AT LEAST ONE
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| Publication Number | Publication Date |
|---|---|
| US2941352A true US2941352A (en) | 1960-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US2941352D Expired - Lifetime US2941352A (en) | Solid composite propellants with |
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| Country | Link |
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| US (1) | US2941352A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3332811A (en) * | 1960-06-14 | 1967-07-25 | Exxon Research Engineering Co | Hydrocarbon polymers containing nf2 groups |
| US6709537B2 (en) | 2001-10-05 | 2004-03-23 | Autoliv Asp, Inc, | Low firing energy initiator pyrotechnic mixture |
| US6758922B2 (en) | 2001-10-05 | 2004-07-06 | Autoliv Asp, Inc. | Low firing energy initiator pyrotechnic mixture |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2118511A (en) * | 1933-02-10 | 1938-05-24 | Du Pont | Coating compositions and process of preparing same |
| US2558304A (en) * | 1948-03-11 | 1951-06-26 | American Cyanamid Co | Production of iron oxide pigments |
| GB655585A (en) * | 1947-09-29 | 1951-07-25 | Frans Tore Baltzar Bonell | Improvements in or relating to methods for producing propellent charges for rockets and the like |
-
0
- US US2941352D patent/US2941352A/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2118511A (en) * | 1933-02-10 | 1938-05-24 | Du Pont | Coating compositions and process of preparing same |
| GB655585A (en) * | 1947-09-29 | 1951-07-25 | Frans Tore Baltzar Bonell | Improvements in or relating to methods for producing propellent charges for rockets and the like |
| US2558304A (en) * | 1948-03-11 | 1951-06-26 | American Cyanamid Co | Production of iron oxide pigments |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3332811A (en) * | 1960-06-14 | 1967-07-25 | Exxon Research Engineering Co | Hydrocarbon polymers containing nf2 groups |
| US6709537B2 (en) | 2001-10-05 | 2004-03-23 | Autoliv Asp, Inc, | Low firing energy initiator pyrotechnic mixture |
| US6758922B2 (en) | 2001-10-05 | 2004-07-06 | Autoliv Asp, Inc. | Low firing energy initiator pyrotechnic mixture |
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