US2833842A - Method and apparatus for removing combustion chamber deposits - Google Patents
Method and apparatus for removing combustion chamber deposits Download PDFInfo
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- US2833842A US2833842A US364796A US36479653A US2833842A US 2833842 A US2833842 A US 2833842A US 364796 A US364796 A US 364796A US 36479653 A US36479653 A US 36479653A US 2833842 A US2833842 A US 2833842A
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/04—Cleaning of, preventing corrosion or erosion in, or preventing unwanted deposits in, combustion engines
Definitions
- SIGWORTH ET AL 2,833,842 I METHOD AND APPARATUS FOR REMOVING COMBUSTION CHAMBER DEPOSITS Filed June 29, 1953 4 Sheets-Sheet 2 INVENTORS HARR/SON w S/GWORTH EDWARD J. McLAUGHL/N filA fjm/w/ 94 7ATTORN EYs y 1958 H. w. SIGWORTH ET AL 2,833,842
- the present invention relates to methods of removing deposits from combustion chambers of internal combustion engines, more particularly to methods of removing combustion chamber deposits from the combustion chambers of operating spark-ignition internal combustion engines, and has for an object the provision of methods and apparatus for removing combustion chamber deposits by radically advancing the spark of a spark-ignition engine during operation thereof in order to increase the power output and decrease the octane requirement without removal of the cylinder heads of the engines.
- a method of removing combustion chamber deposits from each cylinder of an operating spark-ignition internal combustion engine while operating the engine on tank or normal fuel by radically advancing the spark to each cylinder so that substantially all of the combustiblemixture normally drawn into each combustion chamber is burned while the piston associated therewith is on the compression stroke, and then maintaining the hot combustion products from the burned mixture in the chamber during the power stroke of the piston.
- the combustible mixture in each-cylinder is ignited at a point between about 10 degrees before bottom dead center on the intake stroke of the piston associated with the chamber and 45 degrees before normal spark ignition of the combustible mixture.
- the angles referred to hereinabove are measured by the rotation of the crank shaft driven by the pistons associated with the respective chambers of the engine.
- the burning mixture and the com bustion products are maintained in the engine combustion chamber during both a substantial part of the compression stroke and the following power stroke.
- the method includes operating the engine at substantially full throttle without external load on the engine 'and for a' period of time such that the coolant for the engine "does not exceed its boiling point temperature.
- a preferred form of apparatus for performing the method includes a novel form of ignition distributor rotor suitable for use in a normal distributor for an internal combustion engine.
- Said apparatus includes a nonconductive body adapted to be driven, a contact. member supported by the body and adapted to engage the central contact of a normal distributor cap.
- a first spark-gap assasaa electrode is supported by the body and connected to the contact member to provide an electrical path to the equally-spaced terminals in the distributor cap.
- a second spark-gap electrode forming an electrically-conducting path is angularly displaced from the first spark-gap electrode with means being provided for connecting the second electrode to the central contact and said second sparkgap electrode forming a spark-gap of lesser dimensions with the terminals of the cap than the first spark-gap electrode when said rotor is operated above a predeterminable minimum speed of rotation.
- Fig. l is a composite graph illustrating the relationships between the four cycles of a spark-ignition internal combustion engine and 'the operation of the intake and exhaust valves.
- FigsQ2-A and 2-B illustrate the two operating conditions of a distributor rotor constructed in. accordance with the preferred form of apparatus for carrying out the present invention.
- FIGs. 3-A and 3B are illustrations of an alternative form of distributor rotor suitable for performing the method of the present invention and illustrating the two operating conditions for the rotor.
- Fig. 4 is a schematic representation of another form of apparatus for carrying out the method of the present invention which includes an independent spark-ignition source including a vibrator.
- Fig. 5 is a schematic representation of another form of apparatus for performing the method of the invention and particularly illustrates an apparatus for rotation of a distributor cap.
- Fig. 6 is a schematic representation of another form of apparatus for carrying out the method and includes means for switching simultaneously each of the spark plug leads connected to a distributor.
- piston travel has been plotted against crank shaft degrees of rotation, with the individual strokes of the piston in the combustion chamber with which it is associated identified as exhaust, intake, compression and power.
- the above-described plot of piston travel identifies in general the movement of a piston associated with the combustion chamber during its four strokes in a spark-ignition engine to which the present invention may be applied. It will be apparent I to those skilled in the art that the present invention may be effectively applied with equal advantage to a two-stroke cycle spark-ignition engine.
- the present invention is directed to the method of removing combustion chamber deposits accumulated in an internal combustion engine during normal operation thereof by radically advancing the spark ahead of the point in the piston travel at which the combustible mixture would be ignited normally.
- the normal ignition point has been identified as a band of approximately 45 degrees width ahead of top dead center when the piston is between the compression and power strokes.
- This centrifugal advance mechanism is constructed so that, upon increase in speed of the engine and the distributor, the spark is normally advanced from about 5 to 15 degrees over and above the basic spark advance.
- the third spark advance normally present in high-compression sparkignition engines is introduced by the vacuum of the intake manifold. This advance may be in the range of 15 to 20 degrees when the engine is operated at part throttle. In normal commercial construction of most automobile engines, this vacuum advance of the spark ignition is entirely cut out by full throttle operation of the engine at low speeds. In some engines, such as those used in late model Ford automobiles, spark advance is determined entirely by vacuums produced in the venturi section of the carburetor and the intake manifold, without use of mechanical centrifugal advance.
- the portion of the graph in Fig. 1 identified as normal ignition will be of varying width but in general will be equivalent to 45 degrees or less of crank shaft rotation.
- the exact point in the rotation of the crank shaft at which the combustible mixture is ignited is identified in the graph as that portion identified as purge ignition. We have found that such purge ignition may occur at a point several degrees ahead of bottom dead center while the piston is on the intake stroke.
- the ignition may occur as early as 10 degrees of crank shaft rotation before bottom dead center on the intake stroke of the piston.
- the method of removing combustion chamber deposits is carried out by advancing the ignition of the individual cylinders in an operating spark-ignition engine after the engine has been started and run with normal ignition during a warm-up period.
- the ignition is then advanced into the range of purge ignition, as described in Fig. 1 and the engine operated at full throttle for a period of about three minutes.
- Maximum obtainable speeds under purge operating conditions are in the neighborhood of about 3000 R. P. M. even with no external load, because of the large amount of power required to compress the burning mixture in the combustion chambers.
- the coolant in the water jacket of the engine approaches the boiling point during purging.
- FIGs. 2-A and 2-B there is illustrated in Figs. 2-A and 2B, and an alternative form thereof in Figs. 3-A and 3-B, novel apparatus to permit normal starting and idling of the engine which is further adapted to advance radically the spark ignition of an engine.
- this apparatus comprises a novel construction for an ignition distributor rotor 20 having a non-conducting body 21 provided with a normal or first electrode 22 adapted to make electrical connection during starting and idling of the engine with a row of equally-spaced terminals 23 in the distributor cap. These terminals are normally connected to the spark plugs of the engine.
- rotor 20 is provided with a second sparkgap electrode arm 26 supported by body 21 and connected to the central contact member 25 through bar 27.
- second electrode arm 26 is movable outwardly by centrifugal force from the position illustrated in Fig. 2A to that shown in Fig. 2-B.
- the speed at which such centrifugal force, due to rotation of rotor 20, occurs will of course be determined by the design of the leaf spring material from which arm 26 is constructed with the spring tension of arm 26 being selected to effect purging at engine speeds above about 1500 R. P. M. Arm 26 will attain the position illustrated in Fig.
- the engine may be started and idled with the distributor rotor operated as shown in Fig. 2-A, thereby permitting each of the electrodes 23 to be energized by first electrode 22 and thus provide normal ignition for the engine.
- movable arm 26 is forced outwardly into the position shown in Fig. 2B and thereby provides a preferential path to the electrodes, which, in the present instance, are so arranged that each spark plug is energized one-eighth of a cycle earlier than would normally be its time of ignition.
- FIG. 6-A and 3-B An alternative arrangement for radically advancing'the spark in accordance with the method of the present invention by adjustment of the rotor of the distributor is shown in Figs. 3-A and 3-B.
- the second electrode 26A is mounted on body 21 and has a fixed relationship between the contact end thereof 28A and the fixed row of terminals in the distributor cap.
- the second electrode 26A is not permanently connected to central contact 25 of the rotor body but, rather, is connected thereto by a movable contact means 30, which is subjected to centrifugal force and closes the contacts at the inner end of bar 26A and the outer end of movable arm 30. These contacts are identified as 31 and 32, respectively.
- the operation of the arrangement of Figs. 3-A and 3-B is believed self-evident from the above description and serves to provide a preferential path to advanced one-eighth of the two revolutions, or degrees ahead of its normal sparking time.
- FIG. 4 there is illustrated another form of apparatus suitable for carrying out the method of the present invention.
- the normal spark-ignition system including a distributor 40, for a six-cylinder engine indicated generally by the cylinders numbered 1 to '6, inclusive, each of which is provided with a spark plug 41.
- the basic timing of the spark appearing at spark plugs 41 is controlled by the positionof cam and breaker assembly 42 driven as indicated schematically by dashed line 43 by the cam shaft 44 and timing chain 45 from the crank shaft 46.
- the normal ignition system for the engine includes a condenser 47 in parallel with the switch 48 and an ignition switch 52 for connecting the battery 53 or generator (not shown) to the primary of coil 50.
- the normal timing of the engine is under the control of cam and breaker assembly 42, and so long as the distributor rotor is substantially closer to one of the terminal electrodes than to another electrode at the time the switch 48 makes and breaks its contact, the potential induced by coil 50 in line 49 will permit proper firing of the corresponding cylinder to burn the fuel-air mixture during the power stroke.
- a means for introducing a high potential through line 49 which is both continuously available and of high frequency.
- this independent source of high potential is generated by auxiliary coil 60 having a vibrator arm 61, which is intermittently opened and closed at any predeterminable rate by the action of the core of coil 60 on switch arm 61.
- Switch arm 61 is arranged to connect the primary 62 of coil 60 to a potential source indicated as battery 63 through switch 64.
- a continuoushigh potential is induced in secondary winding 65 by the making and breaking of vibrator arm 61, and this high potential may be applied to line 49 and distributor 51 through switch 67.
- the rotating electrode 68 may have continuously 1 cylinder rather than to the No. 3 cylinder when the circumferential distance 71 becomes slightly less than the circumferential distance 70. Accordingly, it will be seen that an advance of one-twelfth of the normal two revolutions of rotation of the crank shaft may be achieved in a six-cylinder engine of the type shown in Fig. 4. Accordingly, there may be produced 60 degrees of spark advance over and above the normal spark advance of the engine operating at a particular speed and load by the arrangement shown in Fig. 4.
- the arrangement of Figs. 2A and 2-13, as well as those of Figs. 3-A and 3-B may be combined with the spark advance method disclosed in Fig.
- the spark advance obtained by the combination of the arrangement of Fig. 4 with the rotors disclosed in Figs. 2 and 3 will produce an advance of 180 degrees ahead of normal spark ignition for the engine; and, in an eightcylinder engine, the corresponding advance will be 135 degrees.
- a rack and pinion arrangement 66 is adapted to rotate the cap, or alternatively the body, of a distributor by a predeterminable amount by energization of solenoid 77 through depression of a push button 72.
- the push button '72 may be conveniently located on the instrument panel 73 in the operating compartment of the automobile.
- Adjustment of the movement of degrees of advance by the energization of solenoid 77 may be conveniently provided by adjustment of stop nut 74 on the end of rod 75 and thereby limit the number of degrees of rotation of the distributor 76 by rack and pinion arrangement 66.
- a switching mechanism identified generally as 80, may be provided for switching simultaneously the leads from a distributor cap 81 to the individual spark plug leads identified as 82. It will be seen in Fig. 6 that the operating coil 84 may be energized by battery 85 through push button 86.
- switch 80 may be energized after the engine has been started and idled for a particular period of time, and the spark ignition may be advanced in each of the cylinders of the operating engine by at least the interval between the terminals in the cap of the distributor. In the arrangement of Fig. 6 this advance amounts to one-sixth of two revolutions, or 120 degrees.
- additional means may be utilized for advancing the spark in manner to perform the method of the present invention.
- these methods is that of rotating the body of the distributor after the engine has been started.
- Another method for inducing radical advance of the spark may include the introduction of oxidizable particles of the order of about 200 to 300 mesh, such as carbon, and carbon-containing particles whose oxidation is catalyzed by metals such as lead, copper, and calcium, through the induction system of the engine. It has been found that by such introduction of particles to the combustion chamber, such particles may be brought to incandescence during a normal ignition and burning of the fuel-air mixture and the particles retained in the combustion chambers during the subsequent exhaust and intake strokes of the engine and then induce ignition of the fuel-air mixture during the compression stroke and at a time sufliciently early to cause destruction of the combustion chamber deposits present in the engine cylinder.
- the method broadly comprehends the steps of igniting the fuel-air mixture in the combustion chambers of an operating engine during the compression stroke and maintaining the combustion products in the engine cylinder until the exhaust valve opens. In this way the burning mixture and the combustion products are held in the combustion chamber for about 225 degrees to 370 degrees of crank shaft rotation.
- the temperature of the deposits accumulated in the chamber during normal engine operation is raised sufiiciently to cause burning and volatilization of the deposits.
- the method of removing combustion chamber deposits from a combustion chamber of an operating sparkignition internal combustion engine which comprises supplying a combustible mixture to said combustion chamber and burning substantially all of the mixture in the said chamber while the piston associated therewith is on the compression stroke, and maintaining the combustion products from the burned mixture in said chamber during the power stroke of said piston.
- the method of removing combustion chamber deposits from a combustion chamber of an operating sparkignition internal combustion engine which comprises igniting the combustible mixture in said combustion chamber, releasing substantially all of the heat energy obtainable therefrom to heat said chamber while the piston associated with said chamber, is on the compression stroke, and releasing the remaining portion of said heat energy to continue heating of said combustion chamber while said piston is on the power stroke.
- the method of removing combustion chamber deposits from a combustion chamber of an operating sparkignition internal combustion engine which comprises causing ignition of a combustible mixture in the engine chamber to occur while the crankshaft driven by the piston associated with said chamber is between 10 degrees before bottom dead center on the intake stroke and 45 degrees before top dead center on the compression stroke, and burning said mixture during the remainder of said compression stroke and maintaining the combustion products in said chamber through at least a portion of the power stroke while simultaneously operating the engine at substantially full throttle.
- the method of applying thermal shock to combustion chamber deposits for removal thereof from a combustion chamber of a spark-ignition internal combustion engine which comprises operating the engine at full throttle, causing ignition of a combustible mixture in said combustion chamber while the crankshaft and piston associated with said chamber are in the region of intake and compression strokes with the crankshaft in a position at least 45 degrees ahead of the normal spark-ignition for the engine, and sustaining the combustion chamber deposits in said combustion chamber at an elevated temperature during the power stroke of said crankshaft and piston.
- Apparatus for removing combustion chamber deposits from the combustion chambers of an operating spark ignition internal combustion engine which com-' prises means for energizing the central electrode in the distributor cap for said engine including an electrical converter having a frequency greater than the frequency of the normal ignition circuit of the engines ignition system, and means for connecting the output of said converter to the distributor for said engine to apply the potential generated by said converter to the rotor and the electrodes in the distributor cap, thereby to advance the timing of said engine degrees ahead of its normal firing time, where n is the number of cylinders in the engine.
- Apparatus in accordance with claim 7 including means for additionally advancing the time of spark ignition for each cylinder comprising means for mechanically displacing said electrodes and the distributor cap with respect to said rotor.
- the method of removing deposits from the combustion chambers of an operating spark-ignition internal combustion engine having six or more cylinders which comprises continuously energizing the rotor of the distributor for said engine with a high-frequency alternating current and simultaneously mechanically displacing the position of the rotor with respect to the electrodes of the distributor cap in such a direction to produce an advance in the timing of the chambers to burn the combustible mixture therein substantially degrees ahead of their normal firing time, where n is the number of cylinders in the engine.
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- Engineering & Computer Science (AREA)
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- General Engineering & Computer Science (AREA)
- Ignition Installations For Internal Combustion Engines (AREA)
Description
M y 1953 H. w. SIGWORTH ET AL 2,833,842
METHOD AND APPARATUS FOR REMOVING COMBUSTION CHAMBER DEPOSITS Filed June 29, 1953 4 Sheets-Sheet 1 1EXHAUST-D4-l NTAKEPGCOMPRESSION DGPOWER-F TOP 'DEAD CENTER I PISTON TRAVEL BOTTOM DEAD CENTER CRANKSHAFT IDEGREES I OF I ROTA'II'ION I NORMAL IGNITION i I I I EXHAUST VALVE MOTION I OPEN INTAKE VALVE MOTION l 1 M i i INVENTORS HARP/SON w S/GWORTH EDWARD J. McLAUGHL/N y 6, 1958 H. w. SIGWORTH ET AL 2,833,842 I METHOD AND APPARATUS FOR REMOVING COMBUSTION CHAMBER DEPOSITS Filed June 29, 1953 4 Sheets-Sheet 2 INVENTORS HARR/SON w S/GWORTH EDWARD J. McLAUGHL/N filA fjm/w/ 94 7ATTORN EYs y 1958 H. w. SIGWORTH ET AL 2,833,842
METHOD AND APPARATUS FOR REMOVING COMBUSTION CHAMBER DEPOSITS 4 Sheets-Sheet 3 Filed June 29, 1953 INVENTORS HARRISON w S/GWORTH EDWARD J. McLAUGHL/N y 6, 1958 H. w. SIGWORTH ET AL 2,833,842
METHOD AND APPARATUS FOR REMOVING COMBUSTION CHAMBER DEPOSITS Filed June 29, 1953 4 Sheets-Sheet 4 PIC-3.6
INVENTORS HARRISON W S/GWORTH' EDWARD JVMcLAUGHL/N METHOD AND APPARATUS FOR REMOVING COMBUSTION CHAMBER DEPOSITS Harrison W. Sigworth and Edward J. McLaughlin, El
Cerrito, Calif, assignors to California Research Corporation, an Francisco, Calif., a corporation of Delaware Application June 29, 1953, Serial No. 364,796
9 Claims. (Cl. 123-143 The present invention relates to methods of removing deposits from combustion chambers of internal combustion engines, more particularly to methods of removing combustion chamber deposits from the combustion chambers of operating spark-ignition internal combustion engines, and has for an object the provision of methods and apparatus for removing combustion chamber deposits by radically advancing the spark of a spark-ignition engine during operation thereof in order to increase the power output and decrease the octane requirement without removal of the cylinder heads of the engines.
In the operation of high-compression internal combustion engines of the spark-ignition type, such as those used in present-day automobiles, buses, trucks and boats, a commonly observed phenomenon after a few hours of operation is an increase in octane requirement and an accompanying decrease in power resulting from the accumulation of deposits in the combustion chambers of the engine. These deposits result from the burning of gasolines, especially those containing tetraethyl lead as an anti-knock agent, and a small amount of lubricating oil in the combustion chambers of the engine under normal operating conditions. Primarily these deposits are composed of carbon and lead, but, additionally, they may contain minor percentages of other materials, such as metals from the lubricating oil compounding, hydrogen, sulfur, chlorine, bromine, silicon and iron.
In recent years, designers and manufacturers of sparkignition, internal combustion engines have found it advantageous to increase the compression ratios in order to increase engine efiiciencies. However, with increased compression ratios there is an accompanying increase in octane requirment when the engine is clean, and under normal operating conditions the octane requirement of the engine progressively increases to an equilibrium requirement several octane numbers higher than the original, clean, requirement due to the above-mentioned combustion chamber deposits. In present-day commercial practice, this increase in octane requirement may easily increase sufiiciently so that the engine cannot be operated without knock on commercially-available fuels under some operating conditions.
It has been found experimentally that the octane requirement of an automobile engine increases from a clean condition to an equilibrium condition by about 4 to 15 octane numbers, with an average of about 8 numbers, as a result of build-up of combustion chamber deposits. Such increases will of course depend upon the design of the engine, and the time required for the buildup will depend upon the operating conditions under which the engine is run. It has been estimated that the annual cost to the petroleum industry of raising the octane level of all motor gasolines by one number is several million dollars. Consersely, a reduction in octane requirement for automobile engines by a similar amount would represent a corresponding saving to the industry and ultimately the automobile operator. This saving is in the cost of octane States Patent ice 4 to 20% which normally accompanies a buildup of combustion chamber deposits.-
The power increase accompanying a reduction in octane requirement represents an additional advantage which would accrue to the operator of the equipment employing a spark-ignition engine.
Heretofore, one of the most effective methods of removing deposits from combustion chambers of an internal cmbustion engine included removal of the cylinder head of the engine. Such an operation is very expensive in time and money so that it can often be justified only when overhaul or repair of the engine is required. This is particularly true of valve-in-head engines wherein more of the engine must be disassembled to reach the combustion chambers.
Other methods have been suggested for removing combustion chamber deposits, such as the introduction of rice or walnut shells, using an air-blast. The disadvantages of these methods reside in the length of time required for effective carbon removal from all cylinders and high cost of necessary air-blast equipment.
Anothermethod suggested for cleaning the combustion chambers of an internal combustion engine is disclosed in the patent application of John G. Mingle, Jr., Ser. No. 203,220, filed December 28, 1950, for Removal of Combustion Chamber Deposits in Spark Ignition Engines, assigned to the assignee of the present invention, now abandoned. As disclosed therein, fuels other than tank fuel are introduced into the intake minfold of the engine and the engine operated for a predetermined time. While the method of the above-identified application is highly successful in removing combustion chamber deposits, this method requires the introduction of particular materials as fuel for the engine.
In accordance with the present invention, there is provided a method of removing combustion chamber deposits from each cylinder of an operating spark-ignition internal combustion engine while operating the engine on tank or normal fuel by radically advancing the spark to each cylinder so that substantially all of the combustiblemixture normally drawn into each combustion chamber is burned while the piston associated therewith is on the compression stroke, and then maintaining the hot combustion products from the burned mixture in the chamber during the power stroke of the piston.
In a preferred method of carrying out the present invention, the combustible mixture in each-cylinder is ignited at a point between about 10 degrees before bottom dead center on the intake stroke of the piston associated with the chamber and 45 degrees before normal spark ignition of the combustible mixture. The angles referred to hereinabove are measured by the rotation of the crank shaft driven by the pistons associated with the respective chambers of the engine. The burning mixture and the com bustion products are maintained in the engine combustion chamber during both a substantial part of the compression stroke and the following power stroke. Desirably the method includes operating the engine at substantially full throttle without external load on the engine 'and for a' period of time such that the coolant for the engine "does not exceed its boiling point temperature.
While various'forms of apparatus will be disclosed here inafter for carrying out the method of the present invention, a preferred form of apparatus for performing the method includes a novel form of ignition distributor rotor suitable for use in a normal distributor for an internal combustion engine. Said apparatus includes a nonconductive body adapted to be driven, a contact. member supported by the body and adapted to engage the central contact of a normal distributor cap. A first spark-gap assasaa electrode is supported by the body and connected to the contact member to provide an electrical path to the equally-spaced terminals in the distributor cap. A second spark-gap electrode forming an electrically-conducting path is angularly displaced from the first spark-gap electrode with means being provided for connecting the second electrode to the central contact and said second sparkgap electrode forming a spark-gap of lesser dimensions with the terminals of the cap than the first spark-gap electrode when said rotor is operated above a predeterminable minimum speed of rotation.
Further objects and advantages of the present invention will become apparent from the following detailed description taken in conjunction with the accompanying drawings.
In the drawings,
Fig. l is a composite graph illustrating the relationships between the four cycles of a spark-ignition internal combustion engine and 'the operation of the intake and exhaust valves.
FigsQ2-A and 2-B illustrate the two operating conditions of a distributor rotor constructed in. accordance with the preferred form of apparatus for carrying out the present invention.
Figs. 3-A and 3B are illustrations of an alternative form of distributor rotor suitable for performing the method of the present invention and illustrating the two operating conditions for the rotor.
Fig. 4 is a schematic representation of another form of apparatus for carrying out the method of the present invention which includes an independent spark-ignition source including a vibrator.
Fig. 5 is a schematic representation of another form of apparatus for performing the method of the invention and particularly illustrates an apparatus for rotation of a distributor cap.
Fig. 6 is a schematic representation of another form of apparatus for carrying out the method and includes means for switching simultaneously each of the spark plug leads connected to a distributor.
Referring now to the drawings, and in particular to Fig. 1, it will be observed that the piston travel has been plotted against crank shaft degrees of rotation, with the individual strokes of the piston in the combustion chamber with which it is associated identified as exhaust, intake, compression and power. The above-described plot of piston travel identifies in general the movement of a piston associated with the combustion chamber during its four strokes in a spark-ignition engine to which the present invention may be applied. It will be apparent I to those skilled in the art that the present invention may be effectively applied with equal advantage to a two-stroke cycle spark-ignition engine.
As stated hereinbefore, the present invention is directed to the method of removing combustion chamber deposits accumulated in an internal combustion engine during normal operation thereof by radically advancing the spark ahead of the point in the piston travel at which the combustible mixture would be ignited normally. The normal ignition point has been identified as a band of approximately 45 degrees width ahead of top dead center when the piston is between the compression and power strokes.
In order to explain the reason for this normal ignition being identified as a band of this width, it will be desirable at this point to explain the advances in spark which occur during normal operation of a spark-ignition, high-compression engine. In general, these spark advances are present as a result of three individual advances which are present in varying degree dependent upon the operating condition of the engine. The first of these advances is that due to basic timing as recommended by the manufacturer of the engine. This advance may be in the order of to degrees ahead of top dead center and is normally adjusted with the engine idling at about 300 to 500 R. P. M. The second advance normally present in highcompression spark-ignition engines is introduced by a centrifugal advance mechanism present in the distributor. This centrifugal advance mechanism is constructed so that, upon increase in speed of the engine and the distributor, the spark is normally advanced from about 5 to 15 degrees over and above the basic spark advance. The third spark advance normally present in high-compression sparkignition engines is introduced by the vacuum of the intake manifold. This advance may be in the range of 15 to 20 degrees when the engine is operated at part throttle. In normal commercial construction of most automobile engines, this vacuum advance of the spark ignition is entirely cut out by full throttle operation of the engine at low speeds. In some engines, such as those used in late model Ford automobiles, spark advance is determined entirely by vacuums produced in the venturi section of the carburetor and the intake manifold, without use of mechanical centrifugal advance.
From the foregoing description it will be appreciated that normal ignition will depend upon the speed and operating condition of the engine and may occur up to about 45 degrees before top dead center in the travel of the piston. In the operation of some very high-speed engines, the spark advance may be advanced to an even greater degree since time is required for burning the mixture. Under high-speed operating conditions, this may require ignition of the fuel-air mixture at a much earlier time in order that maximum power may be obtained.
Accordingly, it will be understood that the portion of the graph in Fig. 1 identified as normal ignition will be of varying width but in general will be equivalent to 45 degrees or less of crank shaft rotation. In accordance with the present invention, we have found that by igniting the combustible mixture normally drawn into a combustion chamber while the engine is operating on tank fuel at a time earlier than said normal ignition, it is possible to obtain destruction of the combustion chamber deposits in a highly eifective manner. The exact point in the rotation of the crank shaft at which the combustible mixture is ignited is identified in the graph as that portion identified as purge ignition. We have found that such purge ignition may occur at a point several degrees ahead of bottom dead center while the piston is on the intake stroke. In general, this point is limited only by the intake stroke being sufiiciently completed to draw into the chamber the combustible mixture and the intake valve being less than completely open. Specifically, the ignition may occur as early as 10 degrees of crank shaft rotation before bottom dead center on the intake stroke of the piston.
We are not fully aware of the mechanism by which combustion chamber deposits are removed by radically advancing the spark. However, we have found that when said spark is made to occur within the range identified as purge ignition on the graph in.Fig. 1, destruction of the depositoccurs and we believe that this may result because of thermal shock and burning of said deposits which is induced by initiating the burning of the fuel-air mixture in the combustion chamber while the piston is on the compression stroke and then maintaining the combustion products in the combustion chamber during the power stroke of the engine.
In experimental runs with an internal combustion engine operated in accordance with the present invention, we have found that it is possible to reduce the octane requirement of an engine to within one octane number of the cleaned requirement of that engine. As stated hereinabove, the physical and chemical reactions which result in the destruction of combustion chamber deposits by operating of an engine in accordance with the invention are not fully known, and accordingly the invention is not limited to the correctness of the theory expounded above. V
In the preferred form of the invention, the method of removing combustion chamber deposits is carried out by advancing the ignition of the individual cylinders in an operating spark-ignition engine after the engine has been started and run with normal ignition during a warm-up period. The ignition is then advanced into the range of purge ignition, as described in Fig. 1 and the engine operated at full throttle for a period of about three minutes. Maximum obtainable speeds under purge operating conditions are in the neighborhood of about 3000 R. P. M. even with no external load, because of the large amount of power required to compress the burning mixture in the combustion chambers. Sometimes the coolant in the water jacket of the engine approaches the boiling point during purging. Such boiling is induced by the greatly increased heating effect induced by compressing a burning mixture of the fuel and air and then maintaining that burning and the combustion products within the chamber until the normal opening of the exhaust valve. The rela tionship between the opening and closing of the exhaust and intake valves for a typical engine is indicated in the lower portion of the graph, Fig. 1.
While various forms of apparatus may be used to perform the method of the present invention, several of which will be described in connection with the remaining figures of the drawings, there is illustrated in Figs. 2-A and 2B, and an alternative form thereof in Figs. 3-A and 3-B, novel apparatus to permit normal starting and idling of the engine which is further adapted to advance radically the spark ignition of an engine. As particularly shown in Figs. 2-A and 2-B, this apparatus comprises a novel construction for an ignition distributor rotor 20 having a non-conducting body 21 provided with a normal or first electrode 22 adapted to make electrical connection during starting and idling of the engine with a row of equally-spaced terminals 23 in the distributor cap. These terminals are normally connected to the spark plugs of the engine. In addition to the first electrode arm 22, which is connected through bar 24 to a central contact 25 adapted to engage the central contact of the distributor cap, rotor 20 is provided with a second sparkgap electrode arm 26 supported by body 21 and connected to the central contact member 25 through bar 27. As particularly shown in Fig. 2-B, second electrode arm 26 is movable outwardly by centrifugal force from the position illustrated in Fig. 2A to that shown in Fig. 2-B. The speed at which such centrifugal force, due to rotation of rotor 20, occurs will of course be determined by the design of the leaf spring material from which arm 26 is constructed with the spring tension of arm 26 being selected to effect purging at engine speeds above about 1500 R. P. M. Arm 26 will attain the position illustrated in Fig. 2-B so that the contact 28 approaches the row of terminals 23 at a distance d2, which is less than the normal spacing between the first electrode and the row of terminals identified as :11 Movable arm 26 is guided in its motion and limited in its radial movement by a fixed member 29 adapted to engage a slot formed in electrode arm 26.
In the operation of the rotor illustrated in Figs. 2A and 2-13, the engine may be started and idled with the distributor rotor operated as shown in Fig. 2-A, thereby permitting each of the electrodes 23 to be energized by first electrode 22 and thus provide normal ignition for the engine. Upon increase in the speed of the engine, movable arm 26 is forced outwardly into the position shown in Fig. 2B and thereby provides a preferential path to the electrodes, which, in the present instance, are so arranged that each spark plug is energized one-eighth of a cycle earlier than would normally be its time of ignition. Accordingly, there is provided in a normal four-strokecycle engine having eight cylinders an advance of 90 degrees in the timing of the ignition. This 90-degree advance is of course over and above the normal advances present in the engine for the speed and other operating conditions of that engine.
. 6 An alternative arrangement for radically advancing'the spark in accordance with the method of the present invention by adjustment of the rotor of the distributor is shown in Figs. 3-A and 3-B. In that arrangement the second electrode 26A is mounted on body 21 and has a fixed relationship between the contact end thereof 28A and the fixed row of terminals in the distributor cap. However, the second electrode 26A is not permanently connected to central contact 25 of the rotor body but, rather, is connected thereto by a movable contact means 30, which is subjected to centrifugal force and closes the contacts at the inner end of bar 26A and the outer end of movable arm 30. These contacts are identified as 31 and 32, respectively. The operation of the arrangement of Figs. 3-A and 3-B is believed self-evident from the above description and serves to provide a preferential path to advanced one-eighth of the two revolutions, or degrees ahead of its normal sparking time.
Referring now to Fig. 4, there is illustrated another form of apparatus suitable for carrying out the method of the present invention. In the arrangement of Fig. 4 there is illustrated schematically the normal spark-ignition system, including a distributor 40, for a six-cylinder engine indicated generally by the cylinders numbered 1 to '6, inclusive, each of which is provided with a spark plug 41. As will be understood by those skilled in the art, the basic timing of the spark appearing at spark plugs 41 is controlled by the positionof cam and breaker assembly 42 driven as indicated schematically by dashed line 43 by the cam shaft 44 and timing chain 45 from the crank shaft 46. In normal operation, opening and closing of switch 48 of cam and breaker assembly 42 produce, by means of induction coil 50, a high voltage in line 49, which is transmitted to distributor rotor 51. As further shown, the normal ignition system for the engine includes a condenser 47 in parallel with the switch 48 and an ignition switch 52 for connecting the battery 53 or generator (not shown) to the primary of coil 50.
As stated above, the normal timing of the engine is under the control of cam and breaker assembly 42, and so long as the distributor rotor is substantially closer to one of the terminal electrodes than to another electrode at the time the switch 48 makes and breaks its contact, the potential induced by coil 50 in line 49 will permit proper firing of the corresponding cylinder to burn the fuel-air mixture during the power stroke.
In accordance with the present invention, there is provided, in addition to the normal spark-ignition system, a means for introducing a high potential through line 49 which is both continuously available and of high frequency. In the present instance, this independent source of high potential is generated by auxiliary coil 60 having a vibrator arm 61, which is intermittently opened and closed at any predeterminable rate by the action of the core of coil 60 on switch arm 61. Switch arm 61 is arranged to connect the primary 62 of coil 60 to a potential source indicated as battery 63 through switch 64. A continuoushigh potential is induced in secondary winding 65 by the making and breaking of vibrator arm 61, and this high potential may be applied to line 49 and distributor 51 through switch 67.
. in the dotted position shown in the drawing, will prefer-.
entially jump to the terminal connected'to the No.6
In the operation of the arrangement of Fig. 4, the rotating electrode 68 may have continuously 1 cylinder rather than to the No. 3 cylinder when the circumferential distance 71 becomes slightly less than the circumferential distance 70. Accordingly, it will be seen that an advance of one-twelfth of the normal two revolutions of rotation of the crank shaft may be achieved in a six-cylinder engine of the type shown in Fig. 4. Accordingly, there may be produced 60 degrees of spark advance over and above the normal spark advance of the engine operating at a particular speed and load by the arrangement shown in Fig. 4. In accordance with another aspect of the present invention, the arrangement of Figs. 2A and 2-13, as well as those of Figs. 3-A and 3-B may be combined with the spark advance method disclosed in Fig. 4 to obtain additional advance in the spark of the combustion chamber to produce a more radical spark advance. For example, in a six-cylinder engine, the spark advance obtained by the combination of the arrangement of Fig. 4 with the rotors disclosed in Figs. 2 and 3 will produce an advance of 180 degrees ahead of normal spark ignition for the engine; and, in an eightcylinder engine, the corresponding advance will be 135 degrees.
Referring now to the arrangement of Fig. 5, there is shown an alternative arrangement for advancing the spark which is particularly useful for periodic purging of cornbustion chamber deposits during operation of an internal combustion engine such as those used in automobiles. In the arrangement of Fig. 5 a rack and pinion arrangement 66 is adapted to rotate the cap, or alternatively the body, of a distributor by a predeterminable amount by energization of solenoid 77 through depression of a push button 72. The push button '72 may be conveniently located on the instrument panel 73 in the operating compartment of the automobile. Adjustment of the movement of degrees of advance by the energization of solenoid 77 may be conveniently provided by adjustment of stop nut 74 on the end of rod 75 and thereby limit the number of degrees of rotation of the distributor 76 by rack and pinion arrangement 66.
Referring now to the arrangement of Fig. 6, it will be seen that a switching mechanism, identified generally as 80, may be provided for switching simultaneously the leads from a distributor cap 81 to the individual spark plug leads identified as 82. It will be seen in Fig. 6 that the operating coil 84 may be energized by battery 85 through push button 86.
In the operation of the arrangement of Fig. 6, switch 80 may be energized after the engine has been started and idled for a particular period of time, and the spark ignition may be advanced in each of the cylinders of the operating engine by at least the interval between the terminals in the cap of the distributor. In the arrangement of Fig. 6 this advance amounts to one-sixth of two revolutions, or 120 degrees.
In addition to the apparatus described in connection with Figs. 2 to 6, inclusive, additional means may be utilized for advancing the spark in manner to perform the method of the present invention. Among these methods is that of rotating the body of the distributor after the engine has been started.
Another method for inducing radical advance of the spark may include the introduction of oxidizable particles of the order of about 200 to 300 mesh, such as carbon, and carbon-containing particles whose oxidation is catalyzed by metals such as lead, copper, and calcium, through the induction system of the engine. It has been found that by such introduction of particles to the combustion chamber, such particles may be brought to incandescence during a normal ignition and burning of the fuel-air mixture and the particles retained in the combustion chambers during the subsequent exhaust and intake strokes of the engine and then induce ignition of the fuel-air mixture during the compression stroke and at a time sufliciently early to cause destruction of the combustion chamber deposits present in the engine cylinder.
From the foregoing description of the various forms of apparatus and means for producing a radical advance in the spark ignition of an operating internal combustion engine, it will be appreciated that the method broadly comprehends the steps of igniting the fuel-air mixture in the combustion chambers of an operating engine during the compression stroke and maintaining the combustion products in the engine cylinder until the exhaust valve opens. In this way the burning mixture and the combustion products are held in the combustion chamber for about 225 degrees to 370 degrees of crank shaft rotation. By such abnormal increase in the operating temperature of the combustion chamber by virtue of the present invention, the temperature of the deposits accumulated in the chamber during normal engine operation is raised sufiiciently to cause burning and volatilization of the deposits. These temperatures are in part attained by continuation of the operation of the cylinder through a large number of cycles of pro-ignition of predeterminable amount. Accordingly, it will be understood that removal of the deposits is achieved only by repetitive preignition rather than by sporadic or occasional pro-ignition as may be encountered in normal engine operation.
Various modifications and changes in the method and apparatus for carrying out the present invention will become apparent to those skilled in the art from the foregoing description. All such modifications and changes which fall within the scope of the appended claims are intended to be included therein.
We claim:
1. The method of removing combustion chamber deposits from a combustion chamber of an operating sparkignition internal combustion engine which comprises supplying a combustible mixture to said combustion chamber and burning substantially all of the mixture in the said chamber while the piston associated therewith is on the compression stroke, and maintaining the combustion products from the burned mixture in said chamber during the power stroke of said piston.
2. The method of removing combustion chamber deposits from a combustion chamber of an operating sparkignition internal combustion engine which comprises igniting the combustible mixture in said combustion chamber, releasing substantially all of the heat energy obtainable therefrom to heat said chamber while the piston associated with said chamber, is on the compression stroke, and releasing the remaining portion of said heat energy to continue heating of said combustion chamber while said piston is on the power stroke.
3. The method of removing combustion chamber deposits from a combustion chamber of an operating sparkignition internal combustion engine which comprises causing ignition of a combustible mixture in the engine chamber to occur while the crankshaft driven by the piston associated with said chamber is between 10 degrees before bottom dead center on the intake stroke and 45 degrees before top dead center on the compression stroke, and burning said mixture during the remainder of said compression stroke and maintaining the combustion products in said chamber through at least a portion of the power stroke while simultaneously operating the engine at substantially full throttle.
4. The method of removing combustion chamber deposits from a combustion chamber of an operating fourstroke-cycle spark-ignition internal combustion engine which comprises igniting a combustible mixture in the combustion chamber to cause burning thereof while the crankshaft driven by the piston associated with the chamber rotates through between about 225 degrees and 370 degrees while operating the engine at sufliciently open throttle and for a sufficient length of time to cause removal of a substantial portion of said deposits.
5. The method of applying thermal shock to combustion chamber deposits for removal thereof from a combustion chamber of a spark-ignition internal combustion engine which comprises operating the engine at full throttle, causing ignition of a combustible mixture in said combustion chamber while the crankshaft and piston associated with said chamber are in the region of intake and compression strokes with the crankshaft in a position at least 45 degrees ahead of the normal spark-ignition for the engine, and sustaining the combustion chamber deposits in said combustion chamber at an elevated temperature during the power stroke of said crankshaft and piston.
6. The method of removing deposits from the combustion chambers of an operating spark-ignition internal combustion engine which comprises successively igniting the combustible mixture in each of said combustion chambers while the crank shaft driven by the individual pistons associated with each of said chambers are at least 45 degrees of crank-angle ahead of the normal ignition point for said chambers for the operating condition under which said engine is running, burning said mixture during the remainder of the compression stroke and maintaining the combustion products in said chambers throughout the normal power stroke of said pistons.
7. Apparatus for removing combustion chamber deposits from the combustion chambers of an operating spark ignition internal combustion engine which com-' prises means for energizing the central electrode in the distributor cap for said engine including an electrical converter having a frequency greater than the frequency of the normal ignition circuit of the engines ignition system, and means for connecting the output of said converter to the distributor for said engine to apply the potential generated by said converter to the rotor and the electrodes in the distributor cap, thereby to advance the timing of said engine degrees ahead of its normal firing time, where n is the number of cylinders in the engine.
8. Apparatus in accordance with claim 7 including means for additionally advancing the time of spark ignition for each cylinder comprising means for mechanically displacing said electrodes and the distributor cap with respect to said rotor.
9. The method of removing deposits from the combustion chambers of an operating spark-ignition internal combustion engine having six or more cylinders which comprises continuously energizing the rotor of the distributor for said engine with a high-frequency alternating current and simultaneously mechanically displacing the position of the rotor with respect to the electrodes of the distributor cap in such a direction to produce an advance in the timing of the chambers to burn the combustible mixture therein substantially degrees ahead of their normal firing time, where n is the number of cylinders in the engine.
References Cited in the file of this patent UNITED STATES PATENTS 1,160,659 Schwerdtfeger Nov. 16, 1915 1,227,109 Brinton May 22, 1917 1,543,646 Shamblin June 23, 1925 1,966,838 Wagenlander July 17, 1934 2,019,427 Mallory Oct. 29, 1935 2,227,714 Holthouse June 7, 1941 2,331,912 Holthouse Oct. 19, 1943 2,698,008 Hughes Dec. 28, 1954
Claims (1)
1. THE METHOD OF REMOVING COMBUSTION CHAMBER DEPOSITS FROM A COMBUSTION CHAMBER OF AN OPERATING SPARKIGNITION INTERNAL COMBUSTION ENGINE WHICH COMPRISES SUPPLYING A COMBUSTIBLE MIXTURE OF SAID COMBUSTION CHAMBER AND BURNING SUBSTANTIALLY ALL OF THE MIXTURE IN THE SAID CHAMBER WHILE THE PISTON ASSOCIATED THEREWITH IS ON THE
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US364796A US2833842A (en) | 1953-06-29 | 1953-06-29 | Method and apparatus for removing combustion chamber deposits |
| US681217A US2843645A (en) | 1953-06-29 | 1957-08-30 | Method and apparatus for removing combustion chamber deposits |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US364796A US2833842A (en) | 1953-06-29 | 1953-06-29 | Method and apparatus for removing combustion chamber deposits |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2833842A true US2833842A (en) | 1958-05-06 |
Family
ID=23436110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US364796A Expired - Lifetime US2833842A (en) | 1953-06-29 | 1953-06-29 | Method and apparatus for removing combustion chamber deposits |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2833842A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150034047A1 (en) * | 2012-03-07 | 2015-02-05 | Toyota Jidosha Kabushiki Kaisha | Control device for internal combustion engine |
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|---|---|---|---|---|
| US1160659A (en) * | 1915-07-31 | 1915-11-16 | Daimler Motoren | Method of braking internal-combustion motors. |
| US1227109A (en) * | 1915-11-10 | 1917-05-22 | Philips Brinton Company | Ignition system for internal-combustion engines. |
| US1543646A (en) * | 1925-02-02 | 1925-06-23 | Harvey C Shamblim | Cleaning and warming system for the spark-plugs of multicylinder internal-combustion engines and parts thereof |
| US1966838A (en) * | 1933-06-29 | 1934-07-17 | Mckee Glass Company | Ignition distributor |
| US2019427A (en) * | 1934-07-09 | 1935-10-29 | Mallory Marion | Ignition distributor |
| US2227714A (en) * | 1941-01-07 | Electrical system fob internal | ||
| US2331912A (en) * | 1943-10-19 | Electrical system fob internal | ||
| US2698008A (en) * | 1952-09-12 | 1954-12-28 | Standard Oil Co | Method of reducing the octane demand of engines |
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1953
- 1953-06-29 US US364796A patent/US2833842A/en not_active Expired - Lifetime
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2227714A (en) * | 1941-01-07 | Electrical system fob internal | ||
| US2331912A (en) * | 1943-10-19 | Electrical system fob internal | ||
| US1160659A (en) * | 1915-07-31 | 1915-11-16 | Daimler Motoren | Method of braking internal-combustion motors. |
| US1227109A (en) * | 1915-11-10 | 1917-05-22 | Philips Brinton Company | Ignition system for internal-combustion engines. |
| US1543646A (en) * | 1925-02-02 | 1925-06-23 | Harvey C Shamblim | Cleaning and warming system for the spark-plugs of multicylinder internal-combustion engines and parts thereof |
| US1966838A (en) * | 1933-06-29 | 1934-07-17 | Mckee Glass Company | Ignition distributor |
| US2019427A (en) * | 1934-07-09 | 1935-10-29 | Mallory Marion | Ignition distributor |
| US2698008A (en) * | 1952-09-12 | 1954-12-28 | Standard Oil Co | Method of reducing the octane demand of engines |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150034047A1 (en) * | 2012-03-07 | 2015-02-05 | Toyota Jidosha Kabushiki Kaisha | Control device for internal combustion engine |
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