US2871697A - Metal flaw detection liquid - Google Patents
Metal flaw detection liquid Download PDFInfo
- Publication number
- US2871697A US2871697A US467643A US46764354A US2871697A US 2871697 A US2871697 A US 2871697A US 467643 A US467643 A US 467643A US 46764354 A US46764354 A US 46764354A US 2871697 A US2871697 A US 2871697A
- Authority
- US
- United States
- Prior art keywords
- weight
- liquid
- metal
- parts
- penetrant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000007788 liquid Substances 0.000 title claims description 37
- 229910052751 metal Inorganic materials 0.000 title description 27
- 239000002184 metal Substances 0.000 title description 27
- 238000001514 detection method Methods 0.000 title description 5
- 239000000470 constituent Substances 0.000 claims description 27
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 27
- 229930195729 fatty acid Natural products 0.000 claims description 27
- 239000000194 fatty acid Substances 0.000 claims description 27
- 239000002253 acid Substances 0.000 claims description 14
- 229920006395 saturated elastomer Polymers 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000011010 flushing procedure Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 150000002148 esters Chemical class 0.000 description 45
- 230000007547 defect Effects 0.000 description 22
- 239000000203 mixture Substances 0.000 description 21
- 150000004665 fatty acids Chemical class 0.000 description 11
- -1 alcohol ester Chemical class 0.000 description 10
- 235000013162 Cocos nucifera Nutrition 0.000 description 8
- 244000060011 Cocos nucifera Species 0.000 description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- 239000003921 oil Substances 0.000 description 8
- 235000019198 oils Nutrition 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 239000003085 diluting agent Substances 0.000 description 6
- 239000000975 dye Substances 0.000 description 6
- 239000003995 emulsifying agent Substances 0.000 description 6
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical class CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 6
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid group Chemical group C(CCCCCCC\C=C/CCCCCCCC)(=O)O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- IPCSVZSSVZVIGE-UHFFFAOYSA-N palmitic acid group Chemical group C(CCCCCCCCCCCCCCC)(=O)O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 239000007850 fluorescent dye Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 239000001044 red dye Substances 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 239000003701 inert diluent Substances 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N isopropyl alcohol Natural products CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- YEUKJHYLBPPSQJ-SEYXRHQNSA-N pentyl (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCCCCC YEUKJHYLBPPSQJ-SEYXRHQNSA-N 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- 238000012956 testing procedure Methods 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- DXWHZJXKTHGHQF-UHFFFAOYSA-N 2-butyl-6-(butylamino)benzo[de]isoquinoline-1,3-dione Chemical compound O=C1N(CCCC)C(=O)C2=CC=CC3=C2C1=CC=C3NCCCC DXWHZJXKTHGHQF-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 125000005534 decanoate group Chemical class 0.000 description 1
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical class CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-M octanoate Chemical class CCCCCCCC([O-])=O WWZKQHOCKIZLMA-UHFFFAOYSA-M 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 150000002942 palmitic acid derivatives Chemical class 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 235000003441 saturated fatty acids Nutrition 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- TUNFSRHWOTWDNC-UHFFFAOYSA-N tetradecanoic acid Chemical class CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/91—Investigating the presence of flaws or contamination using penetration of dyes, e.g. fluorescent ink
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S252/00—Compositions
- Y10S252/96—Surface flaw detecting compositions
Definitions
- This invention relates to an improved composition for visually detecting sub-surface surface-connected defects and flaws in metals.
- One object of the invention is to provide a new penetrant composition for use in visually detecting flaws adjacent metal surfaces. Another object is to provide a penetrant composiiton which permits visual detection of the most minute sub-surface cracks and defects in metals. A further object is to provide a new penetrant flaw detection composition of which the excess is easily flushed off the metal surfaces by means of water. A still further object is to provide an improved penetrant liquid for detecting sub-surface flaws in metals which discloses defects without the use of developers or mechanical processing other than washing off the surplus liquid. Another object is to provide a non-toxic penetrant testing liquid.
- oleates, caprates and caprylates either as individual esters, or as mixtures of esters, derived from the commercial sources, give superior penetrant flaw detecting liquids.
- the alcohol or base constituent of any of these esters may be any of the propyl, butyl, or amyl radicals, either separately or in mixtures.
- the single or mixed esters alone may be used but I have found that the testing for sub-surface flaws is greatly facilitated by dissolving in the ester or mixed esters a visible or a fluorescent dye which, of course, makes the defects visually more apparent.
- an inert diluent liquid may be used to advantage, the diluent having substantially no other effect than to lower the viscosity and permit spreading of the penetrant material in a non-viscous thinner layer on States Patent ice 2 V the metal surface to be tested.
- the diluents which I find most satisfactory either separately or in mixtures are Stoddards solvent; chlorinated hydrocarbon solvents such as carbon tetrachloride or trichlorethylene; and one or more of the butyl alcohols.
- penetrant solutions above described are readily removed by flushing with water, both during the processes of the testing procedure to remove the excess from the surface, as well as at the end of the test for removing any residual testing re-agents.
- compositions p
- Amyl oleate 20 parts by weight; Stoddards solvent, 78 parts by weight; and Mefford Red, ester-soluble red dye, 2 parts by weight.
- Isopropyl fatty acid esters (mixed), derived from commercial cocoanut oil fatty acid, 25 parts by weight; Stoddards solvent, 61 parts by weight; N-Butyl alcohol, 10 parts by weight; Petronate L, a sodium petroleum sulfonate, 2 parts by weight; and Mefiord Red, estersoluble dye, 2 parts by weight Any dyestufi which is soluble or emulsifiable in oil, preferably red, or any oil soluble or emulsifiable fluorescent dye, may be used in my compositions.
- Atlas G-1256 manufactured by the Atlas Powder Company, which is a polyoxethylene sorbitol ester of mixed fatty and resin acids; and Petronate L, manufactured by L. Sonneborn Sons, a sodium petroleum sulfonate having an empirical formula, C H SO Na.
- any of the emulsifiers known to be'suitable .for emulsifying oil and water may be used, although I prefer to use one or the other of those mentioned.
- a suitable emulsifier facilitates the removal of the excess penetrant liquid by flushing with water, or the cleanup of the tested pieces, it is pointed out that an emulsifier is not necessary, and water alone will satisfactorily remove the excess penetrant liquid, including the specified diluents of the fatty acid ester or esters, so that the penetrant in the cracks and defects which are sub-surface but connected with the surface, will become visible by seeping or creeping out upon, the cleaned surface.
- the ester materials used in my penetrant liquids may be made by well known esterification processes.
- Mixed esters of the higher fatty acids which are present in cocoanut oil may be prepared by cross esterification with an alkaline catalyst, whereby the glycerine is displaced by the lower molecular weight propyl, butyl or amyl alcohols, and the esters then separated from the glycerine 3
- the excess penetrant liquid i flushed off the surface by means of water, following which the colored or fluorescent penetrant liquid, in the flaws, cracks, and defects creeps out of the cracks and spreads to show up the defect.
- a penetrant liquid for detecting surface-connected defects in metal comprising an ester whose acid constituent is a higher fatty acid radical selected from the group consisting of palmitic, myristic, lauric, oleic, capric, and caprylic acids and Whose base constituent is a saturated monohydric alcohol radical having from 3 to carbon atoms; and from 0.5 to 2 percent by weight based upon said ester of a dyestulf dispersible in said ester.
- a penetrant liquid for detecting surface-connected defects in metal comprising an ester whose acid constituent is a higher fatty acid radical selected from the group consisting of palmitic, myristic, lauric, oleic, capric, and caprylic acids, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; from 0.5 to 2 percent based upon said esters of 'a dyestuff dispersible in said ester; and an inert nonaqueous diluent for said ester.
- an ester whose acid constituent is a higher fatty acid radical selected from the group consisting of palmitic, myristic, lauric, oleic, capric, and caprylic acids, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; from 0.5 to 2 percent based upon said esters of 'a dyestuff dispersible in said ester; and an inert nonaqueous diluent for said este
- a penetrant liquid for detecting surface-connected defects in metal consisting of from to 99.5 parts by weight of an ester whose acid constituent is a higher fatty acid radical selected from the group consisting of palmitic, myristic, lauric, oleic, capric and caprylic acids, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; 0.5 to 2 parts by weight of a dyestuif dispersible in said ester; and 0 to 78 parts by Weight of an inert non-aqueous diluent for said ester.
- an ester whose acid constituent is a higher fatty acid radical selected from the group consisting of palmitic, myristic, lauric, oleic, capric and caprylic acids, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; 0.5 to 2 parts by weight of a dyestuif dispersible in said ester; and 0 to 78 parts by Weight of
- a penetrant liquid for detecting surface-connected defects in metal consisting of a mixture of esters whose acid constituents are higher fatty acid radicals selected from the group consisting of palmitic, myristic, lauric, oleic, capric, and caprylic, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; from 0.5 to 2 percent by weight based upon said esters of a dyestuif disp ersible in said mixed esters; and a proportion of an inert diluent for said esters sufficient to lower the viscosity of said mixture of esters and dye to facilitate spreading thereof.
- a penetrant liquid for detecting surface-connected defects in metal consisting of a mixture of 20 parts by weight of amyl oleate; about 2 parts by weight of oilsoluble red dye and about 78 parts by weight of Stoddards solvent.
- a penetrant liquid for detecting surface-connected defects in metal consisting of 98 parts by weight of a mixture of esters whose acid constituents are higher fatty acidradicals derived from commercial cocoanut fatty acids and Whose base constituent is normal butyl alcohol hol radical; and 2 parts by weight of a dyestufi dispersible in said mixed esters.
- a penetrant liquid for detecting surface-connected defects in metal consisting of 99 /2 parts by Weight of a mixture of esters whose acid constituents are higher fatty acid radicals derived from commercial cocoanut fatty acids and whose base constituent is normal butyl alcohol radical; and A; part by weight of a fluorescent 'dye dispersible in said mixed esters.
- a penetrant liquid for detecting surface-connected defects in metal consisting of 98 parts by weight of a mixture of esters whose acid constituents are higher fatty acid radicals derived from commercial cocoanut fatty acids and whose base constituent is isopropyl alcohol radical; and about 2 parts by weight of a 'dyestnlf dispersiblc in said mixed esters.
- a penetrant liquid for detecting surface-connected defects in metal consisting of 98 parts by weight of a mixture of esters whose acid constituents are higher fatty acid radicals derived from commercial cocoanut fatty acids and whose base constituent is amyl alcohol radical; and about 2 parts by weight of a dyestuff dispersible in said mixed esters.
- a penetrant liquid for detecting surface-connected defects in metal consisting of from 20 to 99.5 parts by weight of an ester
- Whose acid constituent is a higher fatty acid radical selected from the group consisting of palrnitic, myristic, lauric, oleic, capric, and caprylic acids, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; 0.5 to 2 parts by weight of a dycstuff dispersible in said ester; 0 to 2 parts by weight of an emulsifier soluble in said mixture; and 0 to 78 parts by weight of non-aqueous diluent for said ester.
- a penetrant liquid for detecting surface-connected defects in metal consisting of from 96 to 99.5 parts by weight of an ester whose acid constituent is a higher fatty acid selected from the group consisting of palmitic, myristic, lauric, oleic, capric, and caprylic acids, and whose base constituent is butyl alcohol; 0.5 to 2 parts by Weight of a dyestufi dispersible in said ester; and 0 to 2 parts by Weight of an emulsifier soluble in said mixture.
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Description
METAL FLAW DETECTION LIQUID Loy W. Sockman, Los Angeles, Calif.
No Drawing. Application November 8, 1954 Serial No. 467,643
13 Claims. (Cl. 73-104) This invention relates to an improved composition for visually detecting sub-surface surface-connected defects and flaws in metals.
One object of the invention is to provide a new penetrant composition for use in visually detecting flaws adjacent metal surfaces. Another object is to provide a penetrant composiiton which permits visual detection of the most minute sub-surface cracks and defects in metals. A further object is to provide a new penetrant flaw detection composition of which the excess is easily flushed off the metal surfaces by means of water. A still further object is to provide an improved penetrant liquid for detecting sub-surface flaws in metals which discloses defects without the use of developers or mechanical processing other than washing off the surplus liquid. Another object is to provide a non-toxic penetrant testing liquid.
These and other objects are attained by my invention, which will be understood from the following description.
I have discoveredthat the use of a saturated monohydric alcohol ester, particularly propyl, butyl, and amyl, of the higher fatty acids, both saturated and unsaturated, ina penetrant solution for testing for sub-surface, surface-connected defects in metals, gives greatly. improved sensitivity and ease of detection over the penetrant compositions which have heretofore been used and are known in the art. By the term higher fatty acids is meant saturated and unsaturated fatty acids having from 8 to 20 like, including specifically palmitates, myristates, laurates,
oleates, caprates and caprylates, either as individual esters, or as mixtures of esters, derived from the commercial sources, give superior penetrant flaw detecting liquids. The alcohol or base constituent of any of these esters may be any of the propyl, butyl, or amyl radicals, either separately or in mixtures. In some testing procedures the single or mixed esters alone may be used but I have found that the testing for sub-surface flaws is greatly facilitated by dissolving in the ester or mixed esters a visible or a fluorescent dye which, of course, makes the defects visually more apparent. I have also found that because of the high viscosity at testing temperatures of some of these dyed esters and ester mixtures, which prevents quick spreading action over the surface of the metal, an inert diluent liquid may be used to advantage, the diluent having substantially no other effect than to lower the viscosity and permit spreading of the penetrant material in a non-viscous thinner layer on States Patent ice 2 V the metal surface to be tested. The diluents which I find most satisfactory either separately or in mixtures are Stoddards solvent; chlorinated hydrocarbon solvents such as carbon tetrachloride or trichlorethylene; and one or more of the butyl alcohols.
I have found that the penetrant solutions above described are readily removed by flushing with water, both during the processes of the testing procedure to remove the excess from the surface, as well as at the end of the test for removing any residual testing re-agents.
Illustrative of my invention are the following compositions: p
I. Normal butyl fatty acid esters (mixed), as derived from commercial cocoanut oil fatty acids, 98 parts by weight; and 2 parts by weight of Meiford Red, a red dye, soluble in said mixed esters.
11. Normal butyl fatty acid esters (mixed), derived from cocoanut oil fatty acids, 99/: parts by weight; and, /2 part by weight of Fluorol 7GA, a fluorescent dye soluble in said mixed esters.
III. Amyl oleate, 20 parts by weight; Stoddards solvent, 78 parts by weight; and Mefford Red, ester-soluble red dye, 2 parts by weight.
' I V. Isopropyl fatty acid esters (mixed), derived from commercial cocoanut oil fatty acid, 25 parts by weight; Stoddards solvent, 61 parts by weight; N-Butyl alcohol, 10 parts by weight; Petronate L, a sodium petroleum sulfonate, 2 parts by weight; and Mefiord Red, estersoluble dye, 2 parts by weight Any dyestufi which is soluble or emulsifiable in oil, preferably red, or any oil soluble or emulsifiable fluorescent dye, may be used in my compositions. I have used Meffords Red, an oil soluble dyestulf whose formula is said to be O-toluene-azo-xylene-azo-b-napthol. I have also used General Dyestuif Corporations Fluorol 76A for producing a fluorescent pentrant composition. Obviously, other dyes and fluorescent materials which are soluble or thoroughly dispersed or emulsifiable'in the penetrant esters may. be used. I
As a fatty acid ester emulsifier to facilitate'the re moval of the penetrant liquid, I have used, for example,
Atlas G-1256, manufactured by the Atlas Powder Company, which is a polyoxethylene sorbitol ester of mixed fatty and resin acids; and Petronate L, manufactured by L. Sonneborn Sons, a sodium petroleum sulfonate having an empirical formula, C H SO Na.
In general, any of the emulsifiers known to be'suitable .for emulsifying oil and water may be used, although I prefer to use one or the other of those mentioned. While in some of my compositions a small amount, not more than about two parts per parts of solution, by weight, of a suitable emulsifier facilitates the removal of the excess penetrant liquid by flushing with water, or the cleanup of the tested pieces, it is pointed out that an emulsifier is not necessary, and water alone will satisfactorily remove the excess penetrant liquid, including the specified diluents of the fatty acid ester or esters, so that the penetrant in the cracks and defects which are sub-surface but connected with the surface, will become visible by seeping or creeping out upon, the cleaned surface.
The ester materials used in my penetrant liquids may be made by well known esterification processes. Mixed esters of the higher fatty acids which are present in cocoanut oil may be prepared by cross esterification with an alkaline catalyst, whereby the glycerine is displaced by the lower molecular weight propyl, butyl or amyl alcohols, and the esters then separated from the glycerine 3 After standing for a sufficient time to allow the penetrant liquid to spread into the surface connected flaws, cracks and defects, the excess penetrant liquid i flushed off the surface by means of water, following which the colored or fluorescent penetrant liquid, in the flaws, cracks, and defects creeps out of the cracks and spreads to show up the defect.
The application is a continuation in part of my copending application, Ser. No. 229,517, filed June 1, 1951, now abandoned.
I claim:
1. A penetrant liquid for detecting surface-connected defects in metal comprising an ester whose acid constituent is a higher fatty acid radical selected from the group consisting of palmitic, myristic, lauric, oleic, capric, and caprylic acids and Whose base constituent is a saturated monohydric alcohol radical having from 3 to carbon atoms; and from 0.5 to 2 percent by weight based upon said ester of a dyestulf dispersible in said ester.
2. A penetrant liquid for detecting surface-connected defects. in metal comprising an ester whose acid constituent is a higher fatty acid radical selected from the group consisting of palmitic, myristic, lauric, oleic, capric, and caprylic acids, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; from 0.5 to 2 percent based upon said esters of 'a dyestuff dispersible in said ester; and an inert nonaqueous diluent for said ester.
3. A penetrant liquid for detecting surface-connected defects in metal consisting of from to 99.5 parts by weight of an ester whose acid constituent is a higher fatty acid radical selected from the group consisting of palmitic, myristic, lauric, oleic, capric and caprylic acids, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; 0.5 to 2 parts by weight of a dyestuif dispersible in said ester; and 0 to 78 parts by Weight of an inert non-aqueous diluent for said ester.
4. A penetrant liquid for detecting surface-connected defects in metal consisting of a mixture of esters whose acid constituents are higher fatty acid radicals selected from the group consisting of palmitic, myristic, lauric, oleic, capric, and caprylic, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; from 0.5 to 2 percent by weight based upon said esters of a dyestuif disp ersible in said mixed esters; and a proportion of an inert diluent for said esters sufficient to lower the viscosity of said mixture of esters and dye to facilitate spreading thereof.
5. A penetrant liquid for detecting surface-connected defects in metal consisting of a mixture of 20 parts by weight of amyl oleate; about 2 parts by weight of oilsoluble red dye and about 78 parts by weight of Stoddards solvent.
6. A penetrant liquid for detecting surface-connected defects in metal consisting of 98 parts by weight of a mixture of esters whose acid constituents are higher fatty acidradicals derived from commercial cocoanut fatty acids and Whose base constituent is normal butyl alcohol hol radical; and 2 parts by weight of a dyestufi dispersible in said mixed esters.
7. A penetrant liquid for detecting surface-connected defects in metal consisting of 99 /2 parts by Weight of a mixture of esters whose acid constituents are higher fatty acid radicals derived from commercial cocoanut fatty acids and whose base constituent is normal butyl alcohol radical; and A; part by weight of a fluorescent 'dye dispersible in said mixed esters.
8. A penetrant liquid for detecting surface-connected defects in metal consisting of 98 parts by weight of a mixture of esters whose acid constituents are higher fatty acid radicals derived from commercial cocoanut fatty acids and whose base constituent is isopropyl alcohol radical; and about 2 parts by weight of a 'dyestnlf dispersiblc in said mixed esters.
9. A penetrant liquid for detecting surface-connected defects in metal consisting of 98 parts by weight of a mixture of esters whose acid constituents are higher fatty acid radicals derived from commercial cocoanut fatty acids and whose base constituent is amyl alcohol radical; and about 2 parts by weight of a dyestuff dispersible in said mixed esters.
10. In the process of detecting surface-connected flaws in metal, the steps of coating the surface of the metal with a penetrant liquid containing a dyed non-volatile ester whose acid constituent is a higher fatty acid radical and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; allowing the liquid to stand on the metal surface for a suflicient time to spread into surface connected defects, water flushing the surface to remove excess liquid; and allowing the liquid in the flaws to spread over the flushed off surface, whereby to make said flaws visible.
11. In the process of detecting surface-connected flaws in metal, the steps of coating the surface of the metal with a penetrant liquid containing a dyed non-volatile ester Whose acid constituent is a coconut oil fatty acid radical and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; allowing the liquid to stand on the metal surface for a sufficient time to spread into surface connected defects, water-flushing the surface to remove excess liquid; and allowing the liquid in the flaws to spread over the flushed olf surface, whereby to make said flaws visible.
12. A penetrant liquid for detecting surface-connected defects in metal consisting of from 20 to 99.5 parts by weight of an ester Whose acid constituent is a higher fatty acid radical selected from the group consisting of palrnitic, myristic, lauric, oleic, capric, and caprylic acids, and whose base constituent is a saturated monohydric alcohol radical having from 3 to 5 carbon atoms; 0.5 to 2 parts by weight of a dycstuff dispersible in said ester; 0 to 2 parts by weight of an emulsifier soluble in said mixture; and 0 to 78 parts by weight of non-aqueous diluent for said ester.
13. A penetrant liquid for detecting surface-connected defects in metal consisting of from 96 to 99.5 parts by weight of an ester whose acid constituent is a higher fatty acid selected from the group consisting of palmitic, myristic, lauric, oleic, capric, and caprylic acids, and whose base constituent is butyl alcohol; 0.5 to 2 parts by Weight of a dyestufi dispersible in said ester; and 0 to 2 parts by Weight of an emulsifier soluble in said mixture.
References Cited in the file of this patent UNITED STATES PATENTS 2,298,432 Thompson Oct. 13, 1942 2,478,951 Stokely Aug. 16, 1949 2,667,070 Sockman Jan. 26, 1954 2,764,556 Sockman et al. Sept. 25, 1956 OTHER REFERENCES AtlasSurface Active Agents-Pub. 1948 by Atlas Powder Company of Wilmington, Del., Table 1.
Modern Polishes and Specialties (Johns), Chem. Pub. Co. Inc., Brooklyn, N. Y., page 299 (1947).
Claims (1)
10. IN THE PROCESS OF DETECTING SURFACE-CONNECTED FLAWS IN METAL, THE STEPS OF COATING THE SURFACE OF THE METAL WITH A PENETRANT LIQUID CONTAINING A DYED NON-VOLATILE ESTER WHOSE ACID CONSTITUENT IS A HIGHER FATTY ACID RADICAL AND WHOSE BASE CONSTITUENT IS A SATURATED MONOHYDRIC ALCOHOL RADICAL HAVING FROM 3 TO 5 CARBON ATOMS: ALLOWING THE LIQUID TO STAND ON THE METAL SURFACE FOR A SUFFICIENT TIME TO SPREAD INTO SUFACE CONNECTED DEFECTS, WATER FLUSHING THE SURFACE TO REMOVE EXCESS LIQUID, AND ALLOWING THE LIQUID IN THE FLAWS TO SPREAD OVER THE FLUSHED OFF SURFACE, WHEREBY TO MAKE SAID FLAWS VISIBLE.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US467643A US2871697A (en) | 1954-11-08 | 1954-11-08 | Metal flaw detection liquid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US467643A US2871697A (en) | 1954-11-08 | 1954-11-08 | Metal flaw detection liquid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2871697A true US2871697A (en) | 1959-02-03 |
Family
ID=23856524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US467643A Expired - Lifetime US2871697A (en) | 1954-11-08 | 1954-11-08 | Metal flaw detection liquid |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2871697A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2978424A (en) * | 1958-12-23 | 1961-04-04 | Glidden Co | Metal primers and coating compositions modified with lower alkyl esters of unsaturated aliphatic acids |
| US3297585A (en) * | 1962-12-28 | 1967-01-10 | Gen Aniline & Film Corp | Visual indicating solution |
| US3311479A (en) * | 1965-10-04 | 1967-03-28 | James R Alburger | Penetrant inspection process and compositions |
| US3433062A (en) * | 1966-08-03 | 1969-03-18 | North American Rockwell | Inspection method and means |
| US3489703A (en) * | 1966-09-02 | 1970-01-13 | Magnaflux Corp | Quick-drying marking paint |
| US3716492A (en) * | 1971-04-01 | 1973-02-13 | Magnaflux Corp | Biodegradable composition for detecting surface discontinuities |
| US3896664A (en) * | 1973-01-21 | 1975-07-29 | James R Alburger | Enhanced stability water washable penetrant composition and process |
| USRE28605E (en) * | 1965-10-04 | 1975-11-04 | enetrant inspection process and compositions | |
| US3926044A (en) * | 1974-01-11 | 1975-12-16 | James R Alburger | Closed-loop water-washable inspection penetrant process |
| US3929664A (en) * | 1974-06-24 | 1975-12-30 | James R Alburger | Water-washable inspection penetrant employing triglycerides and polyglycerides of fatty acids |
| US3930407A (en) * | 1974-01-07 | 1976-01-06 | Alburger James R | Water-washable inspection penetrant employing mineral solvent and a fatty acid solubility promoter |
| US5605650A (en) * | 1990-06-27 | 1997-02-25 | Probe Fx Patents Limited | Security of articles, goods, vehicles or premises |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2298432A (en) * | 1940-12-16 | 1942-10-13 | Eastman Kodak Co | Lubrication and fugitive tinting of synthetic yarns |
| US2478951A (en) * | 1944-05-23 | 1949-08-16 | California Research Corp | Flaw detection fluid |
| US2667070A (en) * | 1949-03-26 | 1954-01-26 | Northrop Aircraft Inc | Dye solution flaw inspection method |
| US2764556A (en) * | 1949-03-26 | 1956-09-25 | Northrop Aircraft Inc | Dye solution flaw inspection composition |
-
1954
- 1954-11-08 US US467643A patent/US2871697A/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2298432A (en) * | 1940-12-16 | 1942-10-13 | Eastman Kodak Co | Lubrication and fugitive tinting of synthetic yarns |
| US2478951A (en) * | 1944-05-23 | 1949-08-16 | California Research Corp | Flaw detection fluid |
| US2667070A (en) * | 1949-03-26 | 1954-01-26 | Northrop Aircraft Inc | Dye solution flaw inspection method |
| US2764556A (en) * | 1949-03-26 | 1956-09-25 | Northrop Aircraft Inc | Dye solution flaw inspection composition |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2978424A (en) * | 1958-12-23 | 1961-04-04 | Glidden Co | Metal primers and coating compositions modified with lower alkyl esters of unsaturated aliphatic acids |
| US3297585A (en) * | 1962-12-28 | 1967-01-10 | Gen Aniline & Film Corp | Visual indicating solution |
| US3311479A (en) * | 1965-10-04 | 1967-03-28 | James R Alburger | Penetrant inspection process and compositions |
| USRE28605E (en) * | 1965-10-04 | 1975-11-04 | enetrant inspection process and compositions | |
| US3433062A (en) * | 1966-08-03 | 1969-03-18 | North American Rockwell | Inspection method and means |
| US3489703A (en) * | 1966-09-02 | 1970-01-13 | Magnaflux Corp | Quick-drying marking paint |
| US3716492A (en) * | 1971-04-01 | 1973-02-13 | Magnaflux Corp | Biodegradable composition for detecting surface discontinuities |
| US3896664A (en) * | 1973-01-21 | 1975-07-29 | James R Alburger | Enhanced stability water washable penetrant composition and process |
| US3930407A (en) * | 1974-01-07 | 1976-01-06 | Alburger James R | Water-washable inspection penetrant employing mineral solvent and a fatty acid solubility promoter |
| US3926044A (en) * | 1974-01-11 | 1975-12-16 | James R Alburger | Closed-loop water-washable inspection penetrant process |
| US3929664A (en) * | 1974-06-24 | 1975-12-30 | James R Alburger | Water-washable inspection penetrant employing triglycerides and polyglycerides of fatty acids |
| US5605650A (en) * | 1990-06-27 | 1997-02-25 | Probe Fx Patents Limited | Security of articles, goods, vehicles or premises |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US2871697A (en) | Metal flaw detection liquid | |
| US2806959A (en) | Method of detecting surface discontinuities | |
| US3915886A (en) | Water washable dye penetrant composition and method for utilizing same | |
| US2478951A (en) | Flaw detection fluid | |
| US2667070A (en) | Dye solution flaw inspection method | |
| US3748469A (en) | Nonaqueous developer composition for penetrant inspection and method for employing same | |
| US3429826A (en) | Gel-forming inspection penetrant and emulsifier compositions employing hydrophilic and lipophilic surfactants | |
| US3543570A (en) | Aqueous base penetrant composition and method | |
| US2420646A (en) | Method of detecting flaws in metal | |
| US3915885A (en) | Water washable dye penetrant composition and method utilizing same | |
| US3716492A (en) | Biodegradable composition for detecting surface discontinuities | |
| US2764556A (en) | Dye solution flaw inspection composition | |
| US3981185A (en) | Postemulsifiable dye penetrant system and method for using same | |
| US3636759A (en) | Process of penetrant inspection | |
| US3311479A (en) | Penetrant inspection process and compositions | |
| US3992319A (en) | Inspection penetrant process using solvency-inhibited remover composition | |
| US3415112A (en) | Water-free penetrant inspection process and materials | |
| US3939092A (en) | Water washable dye penetrant and method for utilizing same | |
| US3777157A (en) | Water washable dye penetrant composition and method of application | |
| US4002905A (en) | Penetrant flaw inspection method | |
| GB2117125A (en) | Method for penetrant inspection employing an etchant pentrant | |
| US2774886A (en) | Method of detecting surface discontinuities | |
| GB709101A (en) | Improvements in methods of detecting surface defects in manufactured articles | |
| US3929664A (en) | Water-washable inspection penetrant employing triglycerides and polyglycerides of fatty acids | |
| US3930407A (en) | Water-washable inspection penetrant employing mineral solvent and a fatty acid solubility promoter |