US2841540A - Chemical composition for chromium plating - Google Patents
Chemical composition for chromium plating Download PDFInfo
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- US2841540A US2841540A US543354A US54335455A US2841540A US 2841540 A US2841540 A US 2841540A US 543354 A US543354 A US 543354A US 54335455 A US54335455 A US 54335455A US 2841540 A US2841540 A US 2841540A
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- Prior art keywords
- chromium
- catalyst
- acid
- electrolyte
- plating
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- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 75
- 239000011651 chromium Substances 0.000 claims description 75
- 229910052804 chromium Inorganic materials 0.000 claims description 74
- 239000002253 acid Substances 0.000 claims description 28
- 239000003792 electrolyte Substances 0.000 claims description 28
- 239000003638 chemical reducing agent Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 16
- 239000000047 product Substances 0.000 claims description 16
- 239000007795 chemical reaction product Substances 0.000 claims description 14
- 229910052731 fluorine Inorganic materials 0.000 claims description 13
- 239000011737 fluorine Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
- 229910052710 silicon Inorganic materials 0.000 claims description 9
- 239000010703 silicon Substances 0.000 claims description 9
- 230000006872 improvement Effects 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 150000001845 chromium compounds Chemical class 0.000 claims description 6
- 150000007522 mineralic acids Chemical class 0.000 claims description 6
- 229910001430 chromium ion Inorganic materials 0.000 claims description 4
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims 2
- 229940107218 chromium Drugs 0.000 description 72
- 235000012721 chromium Nutrition 0.000 description 72
- 239000003054 catalyst Substances 0.000 description 43
- 239000000243 solution Substances 0.000 description 35
- 238000007747 plating Methods 0.000 description 28
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 239000000203 mixture Substances 0.000 description 14
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 13
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 13
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 12
- 239000002659 electrodeposit Substances 0.000 description 12
- 239000008103 glucose Substances 0.000 description 12
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 11
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 11
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 11
- 239000000377 silicon dioxide Substances 0.000 description 10
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 9
- 238000004070 electrodeposition Methods 0.000 description 9
- 235000012239 silicon dioxide Nutrition 0.000 description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 7
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 7
- 239000007921 spray Substances 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 5
- 229940117975 chromium trioxide Drugs 0.000 description 5
- GAMDZJFZMJECOS-UHFFFAOYSA-N chromium(6+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6] GAMDZJFZMJECOS-UHFFFAOYSA-N 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- -1 Chromium Silicon Fluorine Chemical compound 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000000376 reactant Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000013019 agitation Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 235000000346 sugar Nutrition 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000010405 anode material Substances 0.000 description 2
- 229910000423 chromium oxide Inorganic materials 0.000 description 2
- LSRJXMDEXXKFCD-UHFFFAOYSA-L chromium(6+) dihydroxy(dioxo)chromium oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6].O[Cr](O)(=O)=O LSRJXMDEXXKFCD-UHFFFAOYSA-L 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 150000002402 hexoses Chemical class 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 235000013379 molasses Nutrition 0.000 description 2
- 150000002772 monosaccharides Chemical class 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000011369 resultant mixture Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 150000008163 sugars Chemical class 0.000 description 2
- RPAJSBKBKSSMLJ-DFWYDOINSA-N (2s)-2-aminopentanedioic acid;hydrochloride Chemical class Cl.OC(=O)[C@@H](N)CCC(O)=O RPAJSBKBKSSMLJ-DFWYDOINSA-N 0.000 description 1
- 241000609240 Ambelania acida Species 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910000978 Pb alloy Inorganic materials 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical class CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 150000004648 butanoic acid derivatives Chemical class 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- ZGDGIUMTVRHHKI-UHFFFAOYSA-K chromium(3+);hydrogen carbonate Chemical compound [Cr+3].OC([O-])=O.OC([O-])=O.OC([O-])=O ZGDGIUMTVRHHKI-UHFFFAOYSA-K 0.000 description 1
- UOUJSJZBMCDAEU-UHFFFAOYSA-N chromium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Cr+3].[Cr+3] UOUJSJZBMCDAEU-UHFFFAOYSA-N 0.000 description 1
- XHFVDZNDZCNTLT-UHFFFAOYSA-H chromium(3+);tricarbonate Chemical compound [Cr+3].[Cr+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O XHFVDZNDZCNTLT-UHFFFAOYSA-H 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000011365 complex material Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 150000002016 disaccharides Chemical class 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 150000004676 glycans Polymers 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 150000002386 heptoses Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000007130 inorganic reaction Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000002972 pentoses Chemical class 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 150000004804 polysaccharides Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 235000011044 succinic acid Nutrition 0.000 description 1
- 150000003444 succinic acids Chemical class 0.000 description 1
- 238000012956 testing procedure Methods 0.000 description 1
- 150000004044 tetrasaccharides Chemical class 0.000 description 1
- 150000003538 tetroses Chemical class 0.000 description 1
- 150000004043 trisaccharides Chemical class 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/04—Electroplating: Baths therefor from solutions of chromium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/24—Chromium, molybdenum or tungsten
- B01J23/26—Chromium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/06—Halogens; Compounds thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/34—Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
Definitions
- This invention relates to improvements in the electro deposition of chromium and more particularly relates to a new and improved catalyst for addition to an aqueous chromium electrolyte and to the preparation and use of such a catalyst in the electro-deposition of chromium.
- chromium can be electrodeposited from a so-called trivalent bath with a lower current consumption than is required in electrodeposition from a hexavalent chromium bath, the quality of the electrodeposits in many cases, up to this time, has not been entirely satisfactory.
- chromium has generally been deposited from a so-called conventional bath" which consists of chromic acid (CrO and sulfuric acid, these materials being present in amounts to provide a chromic acid: sulfate ratio from about 50:1 to about 150:1.
- conventional bath as used herein after, is intended to refer to such an electrolyte and, in most instances, refers. specifically to an aqueous solution consisting of chromic acid and sulfuric acid present in amounts to provide a chromic acid2sulfate ratio of about 100:1.
- a further object of the invention is to provide a chromium electrolyte having improved throwing power, covering power, current efiiciency, and other desirable properties.
- A. still further object of this invention is to provide a chromium plating catalyst which may be added to conventional chromium plating baths to improve both the operating characteristics and the quality of the chromium electrodeposited therefrom.
- Fig. 1 schematically illustrates the preparation of a catalyst in accordance with this invention
- Fig. 2 is a graph illustrating the plating rate at varying current densities obtained by the practice of this invention:
- Fig. 3 is a graph illustrating the cathode eflicieucies at varying current densities obtained by the practice of the present invention.
- Fig. 4 is a graph demonstrating the stress characteristics of chromium electrodeposited in accordance with the practice of this invention.
- the catalyst of this invention may be added to a conventional chromium electrolyte, at times preferably, although not necessarily, in lieu of a portion of the inorganic acid previously employed, or to another chro mium electrolyte, comprises the product obtained by combining and reacting (1) a chromium compound, preferably a chromium oxide, such as CrO (chromic acid) (2) an organic reducing agent, and (3) at least one substance selected from the group consisting of (a) fluosilicic acid and. (b) the reaction product of hydrogen fluoride,
- an aqueous hydrofluoric acid solution with sirable properties can readily be obtained.
- 3 catalysts embodying this invention generally may be termed as complex silicon-chromium-fiuorine-containing materials wherein these constituents are present in amounts within the following ranges, the numbers indi cating proportions in terms of percent by weight of the total catalyst:
- Chromium 23-28 Silicon 2.5-7.75 Fluorine 24-3 6 Illustrative of specific catalyst compositions in accordance with this invention wherein the quantities are expressed in terms of percent by weight of the total catalyst, are the following:
- Fig. 1 illustrates the generally preferred method of producing a catalyst of this invention.
- chromium trioxide and an organic reducing agent such as glucose
- a reactor along with the proper amount of fluosilicic acid or, alternatively, the reaction product of hydrogen fluoride and silicon dioxide.
- a catalyst-Water slurry which preferably, as indicated, is spray-dried to remove water and to obtain a finely-divided granular product.
- the preparation of a catalyst embodying this invention involves combining (l) chromium trioxide (chromic acid), (2) fluosilicic acid, and (3) an organic reducing agent, portions of the organic reducing agent preferably, although not necessarily, being separately pre-mixed with the chromium trioxide and fluosilicic acid, respectively, these separate materials then being combined to obtain a catalyst-Water mixture which may either be employed as such or, preferably, spray-dried to obtain a dry, granular material.
- a preferred method of preparing a catalyst of this invention comprises combining chromium trioxide with water and a reducing agent in an amount insufficient completely to reduce all of the hexavalent chromium to the trivalent form, thus forming a first solution.
- a second solution is then prepared by combining fiuosilicic acid, the commercially available acid, or, if desired, the product prepared by reacting hydrogen fluoride and silicon dioxide, the latter preferably being in a finely-divided state, with suflicient of the same or a different reducing agent to effect complete reduction of the chromium trioxide originally present in the first solution.
- This second solution is then combined with the first solution in any suitable reactor, typically glass-lined, provided with agitation and heating means.
- any suitable reactor typically glass-lined, provided with agitation and heating means.
- the thus-formed catalyst-water mixture may, in certain applications, be employed without further treatment. However, in most cases it is desirable to obtain a dry granular product which advantageously can be accomplished by spray-drying the liquid catalyst mixture at an elevated temperature to obtain a finely-divided material.
- chromium compound employed.
- CrO is the preferred chromium compound used in preparing a catalyst of this invention.
- other chromium oxides also may be used, e. g., Cr O
- other chromium compounds which do not introduce undesired ions into a chromium electrolyte also may be used, e. g., chromium carbonate, chromium bicarbonate, and the like.
- Glucose the preferred reducing agent is, of course, but one of several organic reducing agents which can be employed.
- organic reducing agent as used in the specification and claims, is intended to include various oxidizable organic substances, e. g., polyhydroxy organic compounds, capable of reducing hexavalent chromium in solution.
- Suitable organic reducing agents include monoand poly-saccharides, especially the so-called reducing sugars, i. e. monoand/or disaccharides, such as the following:
- MONOSACCHARIDES Type Specific Compounds 1. Tetroses (041L104) 2. Pentoses (CEHmOu) 3. Methylpentoses (00111206) 4. Hexoscs (CGHUOO) Other illustrative monosaccharides include Methylhexoses (CIHMOB), Heptoses (C1H14O1), Methylheptoses (C8H10O1), Octoses (03111509), Nonoses (00111509), and Decoses (Owl-120010).
- CIHMOB Methylhexoses
- C1H14O1 Heptoses
- Methylheptoses C8H10O1
- Octoses (03111509
- Nonoses 00111509
- Decoses Owl-12001010
- sugars which may be employed include di-saccharides such as pentose-hexose (C H O methylpentose-hexose (C H O and hexose-hexose (C H O trisaccharides, such as 2 methylpentoseshexoses and 3 hexoses, as well as tetrasaccharides, e. g., 4 hexoses.
- C H O methylpentose-hexose
- C H O trisaccharides such as 2 methylpentoseshexoses and 3 hexoses
- tetrasaccharides e. g., 4 hexoses.
- organic reducing agents include various polyhydroxy compounds, such as glycerine, various alcohols, gelatin, wood flour or sawdust, organic acids, especially monoand/ or dibasic acids such as oxalic, m-aleic, tartaric, acetic, formic, citric, glycollic and succinic acids; esters, such as alkyl formates, acetates, propionates, butyrates, and the like.
- organic acids especially monoand/ or dibasic acids such as oxalic, m-aleic, tartaric, acetic, formic, citric, glycollic and succinic acids
- esters such as alkyl formates, acetates, propionates, butyrates, and the like.
- the preferred polyhydroxy organic reducing agent in the practice of this invention is glucose, both because of its low cost and its ready availability.
- the organic reducing agent need not always be of the highest purity. In most, if not all, instances, commercially available compounds of the foregoing types are suitable. At times, even relatively impure materials, such as blackstrap molasses or other form of molasses, tanners sugar, i. e., unrefined corn sugar, bagasse, fruit pulp, and the like, may satisfactorily be used.
- the fluosilicic acid (H SiF reactant may comprise a commercially available acid, such as a 30% by weight fluosilicic acid solution, which is preferred. Equivalent amounts of fluosilicic acid may be supplied in other ways as by the alternative method of using the reaction product of hydrogen fluoride and silicon dioxide. When the latter technique is employed, it is desirable to utilize an aqueous hydrogen fluoride solution, such as a 60.4% hydrogen assume fluoride solution, and to react this solution with silicon dioxide in the form of a finely-divided material (preferably minus 325 mesh), silica gel, sand, silica flour or similar materials.
- aqueous hydrogen fluoride solution such as a 60.4% hydrogen assume fluoride solution
- Example 1 Into a 5000 ml. round-bottom flask, equipped with an agitator and. heating means, are introduced 450 ml. of water and 450 gms. of chromium trioxide. To this solution is added 57 gms. of glucose dissolved in 110 ml. of water. The glucose solution is added gradually until the solution boils and then more rapidly in order to main tain the reaction mixture at a boiling temperature.
- the thus-obtained reaction product is filtered to remove formed silicon dioxide and is spray-dried at a temperature of approximately 250 F. to obtain 857 gms. of product.
- the analysis of the product indicates a composition, in terms of percent by weight, of 24.0% chromium, 36.2% fluorine and 5.86% silicon.
- Example II Into a 3000 ml. round bottom-flask, equipped with an agitator and heating means, are introduced 500 ml. of water and 250 gms. of chromic acid. To this solution is added 35 gms. of glucose in 59 ml. of water. The glucose solution is added slowly until the reaction mixture is hot and then more rapidly to keep the reaction mixture boiling.
- the resultant mixture then is spray-dried at about 250 F. without removal of formed silicon dioxide. There is thus obtained 531 gms. of finely-divided catalyst.
- Example III To illustrate the. preparation of a catalyst of this invention using the reaction product of hydrogen fluoride
- Example IV To illustrate the high bulk density products obtainable in accordance with the preferred practice of this invention, the following data is obtained by repeating the procedure of Example I, using varying ratios of fluosilicic acidzchromium trioxide.
- Catalysts prepared in accordance with this invention generally may be employed in a variety of chromium electrolytes with advantageous results. However, as those skilled in the art will realize, it often is diificult categorically to specify the precise quantities of catalysts or bath constituents for use in all types of chromium plating. For example, it is well-known that the plating conditions for producing brilliant, decorative plates are not necessarily identical with those desirably employed in forming a hard, non-decorative or so-called engineering plate.
- Application of a catalyst of this invention generally may be regulated based upon the fluoride ion concentration, i. e., F- concentration it provides in a chromium electrolyte; this concentration, in combination with a regulated sulfate ion concentration, generally being an accurate and readily determinable index as to the operabiiity and efliciency of an aqueous electrolyte operated in accordance with this invention.
- the fluoride ion concentration in solution may readily be determined by various means as by the technique disclosed by H. H. Willard and O. B. Winter, in an article appearing in Industrial and Engineering Chemistry, Analytical Edition, No. 5, page '7 (1933).
- catalysts of this invention may advantageously be used in amounts to provide a fluorine content in an electrolyte of from about 0.5 to 7.0 gms. per liter.
- the siliconzfluorine ratio of a catalyst should be at least 0.0835:1.0, i. e., at least one part by weight of silicon to each 12 parts by weight of fluorine.
- the catalyst embodies a chromium to fluorine weight ratio within the range from 0.75:1.0 to 1.0:l.25, a l.0:l.0 ratio being preferred at present.
- Preferred catalyst concentrations for decorative plating are within the range from 1.5 to 2.5 gins. per liter, an optimum concentration being between 2.0 to 2.25 gms. per liter. These values reflect the preferred practice and provide optimum results when the sulfate ion concentration in the bath is approximately 1.0 gm. per liter.
- a preferred fluoride ion concentration is within the range from 2.5 to 3.5 gms. per liter, an optimum value being 3.0 gins. per liter. These values indicate the preferred practice and provide optimum results when the sulfate ion concentration is approximately 1.5 gms. per liter.
- the concentration of the chromium ion-providing compound, generally CrO in the electrolyte preferably may vary between 150 and 450 gms. per liter, although excellent results are obtained when the chromic acid content is between 100 and 600 gms. per liter.
- the quantity of inorganic acid employed, such as sulfuric, nitric, or hydrochloric, preferably sulfuric, also may be varied although preferably within the range from about 0.5 gms. per liter to 2.0 gms. per liter.
- PLATING CONDITIONS lating solutions embodying the present invention may generally be used to electrodeposit improved coatings of chromium on any conventional cathode material, such as steel, iron, copper, nickel and/or various alloys of these or other metals such as aluminum, magnesium and their alloys.
- a preferred anode material is'a lead-containing material, such as an alloy of lead and tin, other anode materials also may be employed, as are well-known to the art.
- Example VI To illustrate the excellent results obtained in the quality of chromium electrodeposited and in operating characteristics of a chromium electrolyte embodying invention, a series of plating runs are conducted employing as a chromium electrolyte aqueous. solution consisting of 250 gms. per liter of chromic acid, 1.5 gms. per liter of sulfuric acid, and 10.0 gms. per liter of a catalyst having an analysis of 31.6% by weight fluorine, 24.7% by weight chromium, and 4.88% by weight silicon. The results of such experiments are set forth below:
- Fig. 3 shows the excellent cathode efficiencies varying with current density in electrode-position from the above bath at 130 F.
- Fig. 4 illustrates that the above bath when operated either at or at F. provides a chromium electrodeposit characterized by compressive stress even at relatively low thicknesses.
- Example VII PART A To a 5000 ml. three-necked round-bottom flask equipped with agitation and heating means, are introduced 231.0 gms. of 60.4% hydrofluoric acid solution and 71.0 gms. of silicon dioxide (Ottawa sand flour). This mixture is allowed to stand overnight. To the resultant mixture is then added 500 ml. of water, 250 gms. of chromic acid and 37 gms. of glucose in 67 ml. of water. To the thusformed solution there is then gradually added, at a rate sufficient to maintain the reaction mixture at a boil, 55.5 gms. of glucose in 100 ml. of solution. The thus-obtained solution is spray dried using a spray drier maintained at 450 F. having an upper wall temperature of 250 F an outlet temperature of 210 F., at a feed rate of 100 ml. per minute.
- a spray drier maintained at 450 F. having an upper wall temperature of 250 F an outlet temperature of 210
- bronze rods are polished and cleaned and electroplated with chromium from the above bath No. 3, a copper coulometer being used in series With the bath.
- reaction product obtained by chemically reacting a chromium compound, an organic reducing agent and fiuosilicic acid in amounts sufficient to yield a material containing about 23 to 28% chromium, 2.5 to 7.75% silicon and 24-36% fluorine.
- reaction product according to claim 1 wherein the chemical reaction is carried out using sufiicient reducing agent to effect the reduction of all chromium to the trivalent form.
- a reaction product according to claim 1 which is obtained by combining a hexavalent chromium compound with water and a reducing agent in an amount insufficient completely to reduce all of the hexavalent chromium to the trivalent form, thus forming a first solution and adding thereto fluosilicic acid and a reducing agent in an amount sufiicient to efiect complete reduction of the chromium to trivalent form.
- reaction product according to claim 3 wherein the material is spray dried to obtain a finely-divided material.
- a reaction product comprising 23-28% chromium, 2.5 to 7.75% silicon, and 24-36% fluorine obtained by chemically reacting a hexavalent chromium compound, fluosilicic acid and an organic reducing agent at an elevated temperature until all of the hexavalent chromium originally present is completely reduced to trivalent chromium.
- reaction product according to claim 5 wherein the material is spray dried to obtain a finely-divided product.
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Description
July 1, 19 58 R. C. SMITH CHEMICAL COMPOSITION FOR CHROMIUM PLATING Filed 001;. 28, 1955 REACTOR 4 Sheets-Sheet 1 Hzsl F5 L... HF+ S105 SPRAY DRIER PRODUCT FIG.I
INVENTOR ROBERT C. SMITH BY 673M ATTORNEY July 1, 1958 c, s xg gtg' -l 2,841,540
CHEMICAL COMPOSITION FOR CHROMIUM PLATING Filed Oct. 28, 1955 4 Sheets-Sheet 2 I CATALYZED BATH, |30 F CATHODE CURRENT AMP/SQ FT.
FIG. 2
INVENTOR ROBE RT C. SMITH ATTORNEY July 1, 1958 R. c. SMITH 2,841,540
CHEMICAL COMPOSITION FOR CHROMIUM PLATING Filed Oct. 28, 1955 4 Sheets-$heet3 CATALYZED BATH I30F CATHODE EFFICIENCY PER CENT 6 CATHODE CURRENT, AMP/SQ. FT.
FIG.3
INVENTOR ROBERT C. SMITH BY UFfluw ATTORNEY July 1, 1958 Filed Oct. 28,
COMPRESSIVE 4 Sheets$heet 4 |30F, 275 AMP/SQ. FT.
CATALYZED BATH lO5F, I44 AMP/SQ. FT. CATALYZED BATH THICKNESS OF PLATE, MILS Fl G. 4 INVENTOR ROBERT C. SMITH ATTORNEY United States Patent CHEMICAL COR/ POSITION FOR CHROlVHUM PLATIN G Robert C. Smith, Painesville, Ohio, assignor to Diamond Alkali Company, Cleveland, Ohio, a corporation of Delaware Application October 28, 1955, Serial No. 543,354
11 Claims. (Cl. 2il4--51) This invention relates to improvements in the electro deposition of chromium and more particularly relates to a new and improved catalyst for addition to an aqueous chromium electrolyte and to the preparation and use of such a catalyst in the electro-deposition of chromium.
THE PRIOR ART Although numerous chromium plating baths have here tofore been proposed and used, in many instances chromium remains as one of the most difficult metals to electrodeposit satisfactorily. This difliculty is due, in part at least, to the necessity of reducing chromium from the hexavalent state to the free metal. In an effort to improve the efiiciency of chromium plating, aqueous chromium electrolytes have been proposed and used wherein chromium is presentin a trivalent form. Although chromium can be electrodeposited from a so-called trivalent bath with a lower current consumption than is required in electrodeposition from a hexavalent chromium bath, the quality of the electrodeposits in many cases, up to this time, has not been entirely satisfactory.
Moreover, as in the ease of plating from prior chromium baths, thedeposited chromium frequently has been characterized by a dull appearance and rather poor adherence unless precautions are taken in controlling a number of variables, such as temperature, current density, agitation, and concentration of reagents, within relatively narrow limits which frequently are difficult to maintain in practice,
Up to this time, chromium has generally been deposited from a so-called conventional bath" which consists of chromic acid (CrO and sulfuric acid, these materials being present in amounts to provide a chromic acid: sulfate ratio from about 50:1 to about 150:1. Accordingly, the expression conventional bath, as used herein after, is intended to refer to such an electrolyte and, in most instances, refers. specifically to an aqueous solution consisting of chromic acid and sulfuric acid present in amounts to provide a chromic acid2sulfate ratio of about 100:1.
While conventional chromium plating solutions have long been employed in the electroplating industry and, at times, produce satisfactory electrodeposits, these baths generally have been characterized by relatively poor throwing power, low plating speed and low current efficiency, and have required rather close control to produce bright and adherent chromium electrodeposits.
OBJECTS OF THIS INVENTION It is, therefore, a principal object of this invention to avoid the difficulties heretofore encountered in the electro-deposition of chromium and to provide an improved chromium plating solution.
It is a further object of this invention to provide a new and improved catalyst for an aqueous chromium elec trolyte from which chromium electrodeposits character- 2,841,540 Patented July 1, 1958 ice A further object of the invention is to provide a chromium electrolyte having improved throwing power, covering power, current efiiciency, and other desirable properties.
It is a still further object of this invention to provide a chromium plating solution and catalyst therefor from which chromium electrodeposits of increased hardness may be obtained.
A. still further object of this invention is to provide a chromium plating catalyst which may be added to conventional chromium plating baths to improve both the operating characteristics and the quality of the chromium electrodeposited therefrom.
These and other objects and advantages of the invention will appear more fully from the following description thereof.
Referring now briefly to the accompanying drawings which will be discussed in detail hereinafter:
Fig. 1 schematically illustrates the preparation of a catalyst in accordance with this invention;
Fig. 2 is a graph illustrating the plating rate at varying current densities obtained by the practice of this invention:
Fig. 3 is a graph illustrating the cathode eflicieucies at varying current densities obtained by the practice of the present invention; and
Fig. 4 is a graph demonstrating the stress characteristics of chromium electrodeposited in accordance with the practice of this invention.
THE PRESENT INVENTION It has now been discovered that by employing, as an aqueous electrolyte for chromium electrodeposition, a solution containing, in combination (1) chromium ions, (2) anions of an inorganic acid, and (3) a catalyst of this invention, a chromium electrodeposit characterized by improved corrosion resistance, hardness, and brightness, in addition to other desirable properties, is obtained. Moreover, electrodeposition the foregoing plating solution is characterized by improved throwing power, current efficiency, and covering power over wider temperature and current density ranges than heretofore generally believed practicable.
THE CATALYST OF THIS INVENTION The catalyst of this invention may be added to a conventional chromium electrolyte, at times preferably, although not necessarily, in lieu of a portion of the inorganic acid previously employed, or to another chro mium electrolyte, comprises the product obtained by combining and reacting (1) a chromium compound, preferably a chromium oxide, such as CrO (chromic acid) (2) an organic reducing agent, and (3) at least one substance selected from the group consisting of (a) fluosilicic acid and. (b) the reaction product of hydrogen fluoride,
' preferably an aqueous hydrofluoric acid solution with sirable properties can readily be obtained.
silicon dioxide.
STRUCTURE OF THE CATALYST The precise composition of the catalyst embodying the invention will, of course, vary somewhat, depending on the relative proportions of organic reducing agent, chromic acid and fiuosilicic acid, or hydrogen fluoridesilicon dioxide reaction product, employed, as well as the temperatures, reaction times, and other process conditions utilized. Moreover, the resultant catalyst has not thus far been found subject to characterization as a precise chemical structure but has been established as a reproducible complex material containing silicon, chromium and fluorine. 7
As indicated above, while the catalyst composition will vary somewhat, depending on several factors,
3 catalysts embodying this invention generally may be termed as complex silicon-chromium-fiuorine-containing materials wherein these constituents are present in amounts within the following ranges, the numbers indi cating proportions in terms of percent by weight of the total catalyst:
Chromium 23-28 Silicon 2.5-7.75 Fluorine 24-3 6 Illustrative of specific catalyst compositions in accordance with this invention wherein the quantities are expressed in terms of percent by weight of the total catalyst, are the following:
Catalyst No. Chromium Silicon Fluorine PREPARATION OF A CATALYST OF THE INVENTION Referring now to the accompanying drawing, Fig. 1 illustrates the generally preferred method of producing a catalyst of this invention.
As there shown, suitable amounts of water, chromium trioxide and an organic reducing agent, such as glucose, are introduced into a reactor along with the proper amount of fluosilicic acid or, alternatively, the reaction product of hydrogen fluoride and silicon dioxide. From this reactor there is obtained a catalyst-Water slurry which preferably, as indicated, is spray-dried to remove water and to obtain a finely-divided granular product.
Generally, as indicated, the preparation of a catalyst embodying this invention involves combining (l) chromium trioxide (chromic acid), (2) fluosilicic acid, and (3) an organic reducing agent, portions of the organic reducing agent preferably, although not necessarily, being separately pre-mixed with the chromium trioxide and fluosilicic acid, respectively, these separate materials then being combined to obtain a catalyst-Water mixture which may either be employed as such or, preferably, spray-dried to obtain a dry, granular material.
More specifically, a preferred method of preparing a catalyst of this invention comprises combining chromium trioxide with water and a reducing agent in an amount insufficient completely to reduce all of the hexavalent chromium to the trivalent form, thus forming a first solution. A second solution is then prepared by combining fiuosilicic acid, the commercially available acid, or, if desired, the product prepared by reacting hydrogen fluoride and silicon dioxide, the latter preferably being in a finely-divided state, with suflicient of the same or a different reducing agent to effect complete reduction of the chromium trioxide originally present in the first solution.
This second solution is then combined with the first solution in any suitable reactor, typically glass-lined, provided with agitation and heating means. As indicated above, the thus-formed catalyst-water mixture may, in certain applications, be employed without further treatment. However, in most cases it is desirable to obtain a dry granular product which advantageously can be accomplished by spray-drying the liquid catalyst mixture at an elevated temperature to obtain a finely-divided material. I
Considering the reactants and processing conditions in some detail, attention is directed first to the chromium compound employed. For a number of reasons, chromic acid (CrO is the preferred chromium compound used in preparing a catalyst of this invention. However, other chromium oxides also may be used, e. g., Cr O At times, other chromium compounds which do not introduce undesired ions into a chromium electrolyte also may be used, e. g., chromium carbonate, chromium bicarbonate, and the like.
Glucose, the preferred reducing agent is, of course, but one of several organic reducing agents which can be employed. The expression organic reducing agent," as used in the specification and claims, is intended to include various oxidizable organic substances, e. g., polyhydroxy organic compounds, capable of reducing hexavalent chromium in solution. Suitable organic reducing agents include monoand poly-saccharides, especially the so-called reducing sugars, i. e. monoand/or disaccharides, such as the following:
MONOSACCHARIDES Type Specific Compounds 1. Tetroses (041L104) 2. Pentoses (CEHmOu) 3. Methylpentoses (00111206) 4. Hexoscs (CGHUOO) Other illustrative monosaccharides include Methylhexoses (CIHMOB), Heptoses (C1H14O1), Methylheptoses (C8H10O1), Octoses (03111509), Nonoses (00111509), and Decoses (Owl-120010).
Other types of sugars which may be employed include di-saccharides such as pentose-hexose (C H O methylpentose-hexose (C H O and hexose-hexose (C H O trisaccharides, such as 2 methylpentoseshexoses and 3 hexoses, as well as tetrasaccharides, e. g., 4 hexoses.
Other suitable organic reducing agents include various polyhydroxy compounds, such as glycerine, various alcohols, gelatin, wood flour or sawdust, organic acids, especially monoand/ or dibasic acids such as oxalic, m-aleic, tartaric, acetic, formic, citric, glycollic and succinic acids; esters, such as alkyl formates, acetates, propionates, butyrates, and the like. Those skilled in the art will realize, of course, that various other organic reducing agents also may be employed. The preferred polyhydroxy organic reducing agent in the practice of this invention is glucose, both because of its low cost and its ready availability.
It will be appreciated that the organic reducing agent need not always be of the highest purity. In most, if not all, instances, commercially available compounds of the foregoing types are suitable. At times, even relatively impure materials, such as blackstrap molasses or other form of molasses, tanners sugar, i. e., unrefined corn sugar, bagasse, fruit pulp, and the like, may satisfactorily be used.
The fluosilicic acid (H SiF reactant may comprise a commercially available acid, such as a 30% by weight fluosilicic acid solution, which is preferred. Equivalent amounts of fluosilicic acid may be supplied in other ways as by the alternative method of using the reaction product of hydrogen fluoride and silicon dioxide. When the latter technique is employed, it is desirable to utilize an aqueous hydrogen fluoride solution, such as a 60.4% hydrogen assume fluoride solution, and to react this solution with silicon dioxide in the form of a finely-divided material (preferably minus 325 mesh), silica gel, sand, silica flour or similar materials.
While the proportions of reactants can be varied somewhat, it has been found desirable to employ enough organic reducing agent at least suflicient completely to reduce all of the hexavalent chromium originally present in the chromium-containing reactant employed in preparing the catalyst. The ratio of chromic acid, or other chromium-containing compounds, to fluosilicic acid may vary. However, as a practical matter, it is preferred to employ as small amounts as possible of fluosilicic acid, or the reaction product of hydrogen fluoride and silicon dioxide, with the chromic acid, while still obtaining an economically complete reaction. Generally, a large excess of fiuosilicic acid can be employed without deleteriously affecting the catalyst activity. However, it has been discovered that the bulk density of a spray-dried catalyst varies inversely with the amount of fluosilicic acid employed. Accordingly, insofar as possible, While still maintaining economically complete reaction, it generally is desirable to utilize a minimum fluosilicic acid/chromium oxide ratio in order to achieve a high bulk density.
In order that those skilled in the art may more completely understand the preparation of catalysts of this invention and the methods by which they are prepared, the
following specific examples are offered:
Example 1 Into a 5000 ml. round-bottom flask, equipped with an agitator and. heating means, are introduced 450 ml. of water and 450 gms. of chromium trioxide. To this solution is added 57 gms. of glucose dissolved in 110 ml. of water. The glucose solution is added gradually until the solution boils and then more rapidly in order to main tain the reaction mixture at a boiling temperature.
To a second flask are added 84 gms. of glucose dissolved in 165 ml. of water, and 1800 ml. of 30% by weight fluosilicic acid. This glucose-fluosilicic acid mixture is then added to the chromium-containing solution and external heat applied as necessary to maintain the mixture at boiling temperature for a total of about two hours, until all of the hexavalent chromium originally present is reduced to trivalent chromium.
The thus-obtained reaction product is filtered to remove formed silicon dioxide and is spray-dried at a temperature of approximately 250 F. to obtain 857 gms. of product. The analysis of the product indicates a composition, in terms of percent by weight, of 24.0% chromium, 36.2% fluorine and 5.86% silicon.
Example II Into a 3000 ml. round bottom-flask, equipped with an agitator and heating means, are introduced 500 ml. of water and 250 gms. of chromic acid. To this solution is added 35 gms. of glucose in 59 ml. of water. The glucose solution is added slowly until the reaction mixture is hot and then more rapidly to keep the reaction mixture boiling.
In a separate flask, 65 gms. of glucose in 108 ml. of water is mixed with 438 ml. of a 30% by weight fluosilicic acid solution. The fiuosilicic acid-glucose solution is then added to the chromium-containing solution rapidly enough to keep the reaction mixture at a boil. After the addition is completed, external heat is applied as necessary to maintain the boiling for approximately two hours until the chromium is all reduced to trivalent chromium.
The resultant mixture then is spray-dried at about 250 F. without removal of formed silicon dioxide. There is thus obtained 531 gms. of finely-divided catalyst.
Example III To illustrate the. preparation of a catalyst of this invention using the reaction product of hydrogen fluoride Example IV To illustrate the high bulk density products obtainable in accordance with the preferred practice of this invention, the following data is obtained by repeating the procedure of Example I, using varying ratios of fluosilicic acidzchromium trioxide.
Bulk Density of Product (g. /ml.)
Ml. of 30% by Wgt. Fluosilieii Agid per gram of Chromlc As the foregoing data indicates, the bulk density generally is inversely proportional to the amount of fiuosilicic acid employed. Hence, in most instances, it is desirable to employ a reduced amount of fluosilicic acid, the above indicated 1.85 ml. of 30% fluosilicic acid per gm. of chromic acid being the preferred ratio.
APPLiCATiON OF A CATALYST 0F THiS ii VENTEON IN THE ELECTRODEPUSlTlON OP CHROMIUM Catalysts prepared in accordance with this invention generally may be employed in a variety of chromium electrolytes with advantageous results. However, as those skilled in the art will realize, it often is diificult categorically to specify the precise quantities of catalysts or bath constituents for use in all types of chromium plating. For example, it is well-known that the plating conditions for producing brilliant, decorative plates are not necessarily identical with those desirably employed in forming a hard, non-decorative or so-called engineering plate.
Application of a catalyst of this invention generally may be regulated based upon the fluoride ion concentration, i. e., F- concentration it provides in a chromium electrolyte; this concentration, in combination with a regulated sulfate ion concentration, generally being an accurate and readily determinable index as to the operabiiity and efliciency of an aqueous electrolyte operated in accordance with this invention. The fluoride ion concentration in solution may readily be determined by various means as by the technique disclosed by H. H. Willard and O. B. Winter, in an article appearing in Industrial and Engineering Chemistry, Analytical Edition, No. 5, page '7 (1933).
it will be appreciated that the following preferred concentration ranges, in combination with predetermined sulfate ion concentrations, are not to be construed as limiting the amounts of catalyst which advantageousiy may be employed. in general, amounts less than those be low listed can be employed, although at times some sacrifice in plating efficiency and brightness may be iii-- volved. However, using a concentration less than those set forth below provides improved throwing power and covering power. Similarly, concentrations greater than those set forth below also may bc employed. In such instances, an improved efficienty generally being obtained at the expense of covering power and throwing power.
2,sa1,54.o
As those skilled in the art will realize, in certain applications a desired increase in plating efliciency may well dictate the use of a higher concentration. On the contrary, another application and the necessity of obtaining maximum throwing power may well indicate the use of a lower concentration than those set forth below.
Generally, catalysts of this invention may advantageously be used in amounts to provide a fluorine content in an electrolyte of from about 0.5 to 7.0 gms. per liter. in most instances, the siliconzfluorine ratio of a catalyst should be at least 0.0835:1.0, i. e., at least one part by weight of silicon to each 12 parts by weight of fluorine. Optimum results are obtained when, in addition to these concentrations, the catalyst embodies a chromium to fluorine weight ratio within the range from 0.75:1.0 to 1.0:l.25, a l.0:l.0 ratio being preferred at present.
Preferred catalyst concentrations (in terms of fluoride ion concentration) for decorative plating are within the range from 1.5 to 2.5 gins. per liter, an optimum concentration being between 2.0 to 2.25 gms. per liter. These values reflect the preferred practice and provide optimum results when the sulfate ion concentration in the bath is approximately 1.0 gm. per liter.
In electrodepositiong a hard chromium deposit of the type frequently termed hard chrome or engineering plating, a preferred fluoride ion concentration is within the range from 2.5 to 3.5 gms. per liter, an optimum value being 3.0 gins. per liter. These values indicate the preferred practice and provide optimum results when the sulfate ion concentration is approximately 1.5 gms. per liter.
The concentration of the chromium ion-providing compound, generally CrO in the electrolyte preferably may vary between 150 and 450 gms. per liter, although excellent results are obtained when the chromic acid content is between 100 and 600 gms. per liter. The quantity of inorganic acid employed, such as sulfuric, nitric, or hydrochloric, preferably sulfuric, also may be varied although preferably within the range from about 0.5 gms. per liter to 2.0 gms. per liter.
PLATING CONDITIONS lating solutions embodying the present invention may generally be used to electrodeposit improved coatings of chromium on any conventional cathode material, such as steel, iron, copper, nickel and/or various alloys of these or other metals such as aluminum, magnesium and their alloys. Although a preferred anode material is'a lead-containing material, such as an alloy of lead and tin, other anode materials also may be employed, as are well-known to the art.
To illustrate specific plating conditions and plating bath constituent concentrations, together with temperature and current densities which provide excellent electrodeposits, attention is directed to the following examples, wherein such information is tabulated.
1.0 to 1.41... CIOsIHzSO; IELUO Catalyst 1 concentration Temperature ("11). Current Density (amp/sq. ft.)
165 to 250:1.0 11 to 15 1 24.7% chromium, 31.0% fluorine, and 4.88% silicon.
Example VI To illustrate the excellent results obtained in the quality of chromium electrodeposited and in operating characteristics of a chromium electrolyte embodying invention, a series of plating runs are conducted employing as a chromium electrolyte aqueous. solution consisting of 250 gms. per liter of chromic acid, 1.5 gms. per liter of sulfuric acid, and 10.0 gms. per liter of a catalyst having an analysis of 31.6% by weight fluorine, 24.7% by weight chromium, and 4.88% by weight silicon. The results of such experiments are set forth below:
PART A.PLATING RATE PART B.PLATING EFFICIENCY Reference is made to Fig. 3 which shows the excellent cathode efficiencies varying with current density in electrode-position from the above bath at 130 F.
PA'RT C.HARDNESS OF CHROMIUM ELECTRO- DEPOSITS Knoop hardness values of chromium electrodeposits from above bath are as follows:
Knoop Hardness Thickness Current Number Basis Metal of Cr Plate Density (mils) (amp/sq.
Grams, Grams, 570x 130x 5. 3 310 1,090 b 811 6.1 620 1, 034 h 846 6. 2 900 1,003 b 819 5. 5 310 1, 098 b 850 6. 4 620 l, 094 b 821 6. 4 900 1, 075 b 801 8 300 1,098 b 874 l The steel was hardened to 58-60 Re.
h Hardness measured on polished cross sections. Other measurements were made on the polished surface parallel to the surface of the basis metal.
PART D.-CORRO SION PROTECTION Using the procedure of ASTM Method No. B-117-49T, steel panels coated with 4 mils. ofchromium electrodeposited from the above bath were subjected to salt spray fog at a density of 0.6 ml. per square centimeters per hour at a temperature of 93 to 95 F. for 168 hours. Such panels were completely free from rust except at the edges.
PART E.STRESS OF ELECTRODEPOSITED CHROMIUM Reference is made to Fig. 4 which illustrates that the above bath when operated either at or at F. provides a chromium electrodeposit characterized by compressive stress even at relatively low thicknesses.
Example VII PART A To a 5000 ml. three-necked round-bottom flask equipped with agitation and heating means, are introduced 231.0 gms. of 60.4% hydrofluoric acid solution and 71.0 gms. of silicon dioxide (Ottawa sand flour). This mixture is allowed to stand overnight. To the resultant mixture is then added 500 ml. of water, 250 gms. of chromic acid and 37 gms. of glucose in 67 ml. of water. To the thusformed solution there is then gradually added, at a rate sufficient to maintain the reaction mixture at a boil, 55.5 gms. of glucose in 100 ml. of solution. The thus-obtained solution is spray dried using a spray drier maintained at 450 F. having an upper wall temperature of 250 F an outlet temperature of 210 F., at a feed rate of 100 ml. per minute.
PART B 7 Using the catalyst spray dried in accordance with part A, three chromium plating solutions are prepared. These solutions, hereinafter termed Nos. 1, 2, and 3 respectively, have the following composition:
No.1, No. 2, No.3, gms. per gms. per gins. per liter liter liter Chrornlc Acid 250 250 250 Sulfuric Acid... 1 1 1 Catalyst 4. 2 6. 3 8. 4
The above baths are prepared and allowed to stand for two hours before electrolysis is begun. Using such baths, electrodeposition of chromium therefrom is carried out at a temperature of 130 F. and a current density of 300 amps per square foot. Using a conventional Hull Cell testing procedure, the following results are obtained:
To illustrate the efliciency of baths embodying the present invention, bronze rods are polished and cleaned and electroplated with chromium from the above bath No. 3, a copper coulometer being used in series With the bath.
Using the bath at 130 F. with a current of 5 amperes, for a period of 60 minutes in electrodeposition, a chromium deposit weighing 0.3590 gm. was obtained. This weight reflects a plating efficiency of 20.9%.
It is to be understood that although the invention has been described with specific reference to particular embodiments thereof, it is not to be so limited, since changes and alterations therein may be made which are within the full intended scope of this inveniton as defined by the appended claims.
What is claimed is:
1. The reaction product obtained by chemically reacting a chromium compound, an organic reducing agent and fiuosilicic acid in amounts sufficient to yield a material containing about 23 to 28% chromium, 2.5 to 7.75% silicon and 24-36% fluorine.
2. The reaction product according to claim 1 wherein the chemical reaction is carried out using sufiicient reducing agent to effect the reduction of all chromium to the trivalent form.
3. A reaction product according to claim 1 which is obtained by combining a hexavalent chromium compound with water and a reducing agent in an amount insufficient completely to reduce all of the hexavalent chromium to the trivalent form, thus forming a first solution and adding thereto fluosilicic acid and a reducing agent in an amount sufiicient to efiect complete reduction of the chromium to trivalent form.
4. The reaction product according to claim 3 wherein the material is spray dried to obtain a finely-divided material.
5. A reaction product comprising 23-28% chromium, 2.5 to 7.75% silicon, and 24-36% fluorine obtained by chemically reacting a hexavalent chromium compound, fluosilicic acid and an organic reducing agent at an elevated temperature until all of the hexavalent chromium originally present is completely reduced to trivalent chromium.
6. The reaction product according to claim 5 wherein the material is spray dried to obtain a finely-divided product.
7. In the process of electrodepositing chromium from an aqueous electrolyte containing chromium ions, and ions of an inorganic acid, the improvement which includes incorporating into said electrolyte an amount of the product defined by claim 1 such that the fluorine content of said electrolyte is from about 0.5 to 7.0 grams per liter.
8. In the process of claim 7 the improvement which includes incorporating in said electrolyte the: product defined by claim 2.
9. In the process of claim 7 the improvement which includes incorporating in said electrolyte the product defined by claim 3.
10. In the process of claim 7, the improvement which includes incorporating in said electrolyte the product defined by claim 4.
11. In the process of electrodepositing chromium from an aqueous electrolyte containing chromium ions, and ions of an inorganic acid, the improvement which includes incorporating into said electrolyte an amount of the product defined by claim 5 such that the fiourine content of said electrolyte is from about 0.5 to 7.0 grams per liter.
References Cited in the file of this patent UNITED STATES PATENTS 1,815,081 Sohn et al. July 21, 1931 1,844,751 Fink et al. Feb. 9, 1932 1,928,284 Fink et a1. Sept. 26, 1933 2,640,021 Passal May 26, 1953 FOREIGN PATENTS 617,292 Great Britain Feb. 3, 1949 OTHER REFERENCES Gilman: Inorganic Reactions, 1930, pages 107 and 222.
Talipov et al.: Chemical Abstracts, vol. 48 (February 1954),pp. 1869-1870.
Mellor: Comprehensive Treatise on Inorganic Chem., vol. 6, page 956.
Claims (2)
1. THE REACTION PRODUCT OBTAINED BY CHEMICALLY REACTING A CHROMIUM COMPOUND, AN ORGANIC REDUCING AGENT AND FLUOSILICIC ACID IN AMOUNTS SUFFICIENT TO YIELD A MATERIAL CONTAINING ABOUT 23 TO 28% CHROMIUM, 2.5 TO 7.75% SILICON AND 24-36% FLUORINE.
7. IN THE PROCESS OF ELECTRODEPOSITING CHROMIUM FROM AN AQUEOUS ELECTROLYTE CONTAINING CHROMIUM IONS, AND IONS OF AN INORGANIC ACID, THE IMPROVEMENT WHICH INCLUDES INCORPORATING INTO SAID ELECTROLYTE AN AMOUNT OF THE PRODUCT DEFINED BY CLAIM 1 SUCH THAT THE FLUORINE CONTENT OF SAID ELECTROLYTE IS FROM ABOUT 0.5 TO 7.0 GRAMS PER LITER.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US543373A US2841541A (en) | 1955-10-28 | 1955-10-28 | Chemical composition for chromium plating |
| US543354A US2841540A (en) | 1955-10-28 | 1955-10-28 | Chemical composition for chromium plating |
| FR1163111D FR1163111A (en) | 1955-10-28 | 1956-10-24 | Improvements to electrolytic chromium deposits |
| GB32593/56A GB829429A (en) | 1955-10-28 | 1956-10-25 | Improvements in or relating to the electro-deposition of chromium |
| DED24145A DE1049190B (en) | 1955-10-28 | 1956-10-27 | Process for the production of an additive for acidic chromium baths |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US543354A US2841540A (en) | 1955-10-28 | 1955-10-28 | Chemical composition for chromium plating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2841540A true US2841540A (en) | 1958-07-01 |
Family
ID=24167650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US543354A Expired - Lifetime US2841540A (en) | 1955-10-28 | 1955-10-28 | Chemical composition for chromium plating |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US2841540A (en) |
| DE (1) | DE1049190B (en) |
| FR (1) | FR1163111A (en) |
| GB (1) | GB829429A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3097064A (en) * | 1961-03-13 | 1963-07-09 | Lloyd Donald W | Recovery of values from pickling liquor |
| US3393980A (en) * | 1963-08-09 | 1968-07-23 | M & T Chemicals Inc | Analytical method for determining active fluoride in acid solution |
| US3419481A (en) * | 1966-04-08 | 1968-12-31 | Diamond Shamrock Corp | Electrolyte and process for electroplating black chromium and article thereby produced |
| US3816142A (en) * | 1972-05-08 | 1974-06-11 | K Lindemann | Electroless chromium plating process and composition |
| US3909372A (en) * | 1972-04-03 | 1975-09-30 | Fuji Kuromu Sha Kk | Process for treating spent iron-containing chromium plating solution to remove iron values contained therein and regenerate the solution |
| CN101760766B (en) * | 2008-11-18 | 2014-03-12 | 上村工业株式会社 | Method of preparing chromium plating bath and method of forming plating film |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3444060A (en) * | 1964-07-28 | 1969-05-13 | Elektrometallurgie Gmbh | Method of electrolytically precipitating chromium metal from aqueous chromium (vi) oxide solutions |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1815081A (en) * | 1928-11-05 | 1931-07-21 | Standard Sanitary Mfg Co | Chromium plating |
| US1844751A (en) * | 1925-08-12 | 1932-02-09 | United Chromium Inc | Process of electrodepositing chromium |
| US1928284A (en) * | 1932-01-14 | 1933-09-26 | Colin G Fink | Process of electrodepositing chromium |
| GB617292A (en) * | 1946-09-24 | 1949-02-03 | Berger Peter | Improvements relating to the electro-deposition of chromium |
| US2640021A (en) * | 1949-11-23 | 1953-05-26 | United Chromium Inc | Composition, bath, and process for chromium plating |
-
1955
- 1955-10-28 US US543354A patent/US2841540A/en not_active Expired - Lifetime
-
1956
- 1956-10-24 FR FR1163111D patent/FR1163111A/en not_active Expired
- 1956-10-25 GB GB32593/56A patent/GB829429A/en not_active Expired
- 1956-10-27 DE DED24145A patent/DE1049190B/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1844751A (en) * | 1925-08-12 | 1932-02-09 | United Chromium Inc | Process of electrodepositing chromium |
| US1815081A (en) * | 1928-11-05 | 1931-07-21 | Standard Sanitary Mfg Co | Chromium plating |
| US1928284A (en) * | 1932-01-14 | 1933-09-26 | Colin G Fink | Process of electrodepositing chromium |
| GB617292A (en) * | 1946-09-24 | 1949-02-03 | Berger Peter | Improvements relating to the electro-deposition of chromium |
| US2640021A (en) * | 1949-11-23 | 1953-05-26 | United Chromium Inc | Composition, bath, and process for chromium plating |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3097064A (en) * | 1961-03-13 | 1963-07-09 | Lloyd Donald W | Recovery of values from pickling liquor |
| US3393980A (en) * | 1963-08-09 | 1968-07-23 | M & T Chemicals Inc | Analytical method for determining active fluoride in acid solution |
| US3419481A (en) * | 1966-04-08 | 1968-12-31 | Diamond Shamrock Corp | Electrolyte and process for electroplating black chromium and article thereby produced |
| US3511759A (en) * | 1966-04-08 | 1970-05-12 | Diamond Shamrock Corp | Method and electrolytes for electro-depositing black chromium |
| US3909372A (en) * | 1972-04-03 | 1975-09-30 | Fuji Kuromu Sha Kk | Process for treating spent iron-containing chromium plating solution to remove iron values contained therein and regenerate the solution |
| US3816142A (en) * | 1972-05-08 | 1974-06-11 | K Lindemann | Electroless chromium plating process and composition |
| CN101760766B (en) * | 2008-11-18 | 2014-03-12 | 上村工业株式会社 | Method of preparing chromium plating bath and method of forming plating film |
Also Published As
| Publication number | Publication date |
|---|---|
| FR1163111A (en) | 1958-09-23 |
| GB829429A (en) | 1960-03-02 |
| DE1049190B (en) | 1959-01-22 |
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