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US2720946A - Speed control of actuating element in die casting and injection moulding machines - Google Patents

Speed control of actuating element in die casting and injection moulding machines Download PDF

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Publication number
US2720946A
US2720946A US343955A US34395553A US2720946A US 2720946 A US2720946 A US 2720946A US 343955 A US343955 A US 343955A US 34395553 A US34395553 A US 34395553A US 2720946 A US2720946 A US 2720946A
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United States
Prior art keywords
cylinder
reservoir
injection moulding
die casting
actuating element
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US343955A
Inventor
Smith Stanley
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E M B CO Ltd
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E M B CO Ltd
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Publication date
Application filed by E M B CO Ltd filed Critical E M B CO Ltd
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Publication of US2720946A publication Critical patent/US2720946A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/06Servomotor systems without provision for follow-up action; Circuits therefor involving features specific to the use of a compressible medium, e.g. air, steam
    • F15B11/072Combined pneumatic-hydraulic systems
    • F15B11/076Combined pneumatic-hydraulic systems with pneumatic drive or displacement and speed control or stopping by hydraulic braking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/53Means for plasticising or homogenising the moulding material or forcing it into the mould using injection ram or piston
    • B29C45/531Drive means therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/30505Non-return valves, i.e. check valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/405Flow control characterised by the type of flow control means or valve
    • F15B2211/40515Flow control characterised by the type of flow control means or valve with variable throttles or orifices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/415Flow control characterised by the connections of the flow control means in the circuit
    • F15B2211/41527Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a directional control valve
    • F15B2211/41536Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a directional control valve being connected to multiple ports of an output member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/42Flow control characterised by the type of actuation
    • F15B2211/421Flow control characterised by the type of actuation mechanically
    • F15B2211/423Flow control characterised by the type of actuation mechanically manually, e.g. by using a lever or pedal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/625Accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/705Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
    • F15B2211/7051Linear output members
    • F15B2211/7055Linear output members having more than two chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/75Control of speed of the output member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/885Control specific to the type of fluid, e.g. specific to magnetorheological fluid
    • F15B2211/8855Compressible fluids, e.g. specific to pneumatics

Definitions

  • This invention relates to die-casting and injection moulding machines of the kind in which the molten metal or plastic material is forced into a die under the action of a plunger which is actuated by compressed air, the rate of movement of the plunger during its operative stroke being regulated by a hydraulic control means.
  • the plunger shall move slowly during the initial part of its operative stroke, and subsequently shall move at a high rate of speed.
  • the object of the present invention is to provide a hydraulic control means adapted to satisfy the above mentioned requirements.
  • the invention comprises the combination of a cylinder having a port at each end and an intermediate port, a piston slidable in the cylinder and adapted to control the intermediate port, an oil or other liquid reservoir in communication with the cylinder through one of the end ports, a by-pass arranged between the reservoir and the other two ports, an adjustable valve in the by-pass, a nonreturn valve between the by-pass and the intermediate port, and a second non-return valve between the by-pass and reservoir.
  • Figure 1 is a side elevation illustrating a part of a die casting or injection moulding machine of the kind to which the invention relates.
  • FIG. 2 is a sectional side elevation of the hydraulic control means embodying the invention.
  • Figure 3 is a cross section on the line 33 Figure 2
  • Figure 4 is a cross section on the line 44 Figure 2.
  • the machine there shown comprises an operating cylinder a in which the motive fluid employed is compressed air.
  • This cylinder contains a piston 12 from one side of which extends a rod 0, the latter having secured thereto a plunger d co-operating with the cylinder e in the casting or moulding end of the machine. From the other side of the piston b extends a rod f carrying a piston g which is contained in the cylinder h of the hydraulic control means.
  • a reservoir i for oil or other liquid On the cylinder 11 ( Figure 2) is arranged a reservoir i for oil or other liquid, and in the reservoir is contained a by-pass j which interconnects an end port k and an intermediate port In in the cylinder, and which is also in communication with the reservoir.
  • the intermediate port m is controlled by a non-return valve n loaded by a spring 0
  • a rotary regulating valve p which carries a non-return valve q loaded by a spring r ( Figure 3), this valve being adapted to allow liquid to pass from the reservoir to the by-pass.
  • the valve p is operable by a hand lever s.
  • the by-pass is in direct communication with the reservoir through a restricted orifice t ( Figure 2).
  • a port u which may be open directly to the reservoir, but preferably has combined With it a non-return valve v loaded by a spring w ( Figure 4). In the latter case there is provided adjacent to the port u a vent x which is freely open to the reservoir.
  • the control means operates in the following manner.
  • the rate of movement of the air piston b is controlled by the rate at which liquid can flow from the right hand end of the control cylinder it through the port k, by-pass j and restricted orifice t to the reservoir.
  • liquid flows freely from the reservoir to the left hand end of the cylinder h through the valve v and port a.
  • the vent x liquid can also enter the cylinder through the vent.
  • a hydraulic control means adapted to cause a slow initial movement of the air operated piston and allow a subsequent rapid movement of the said piston, is provided in a simple and convenient form.
  • hydraulic control means comprising the combination of a cylinder having a port at each end and an intermediate port, a piston slidable in the cylinder and adapted to control the intermediate port, an oil or other liquid reservoir in communication with the cylinder through one of the end ports, a by-pass arranged between the reservoir and the other two ports, an adjustable valve in the by-pass, a non-return valve carried by said adjustable valve and allowing liquid to pass from the reservoir to the bypass, and a non-return valve between the by-pass and the intermediate port.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Engineering & Computer Science (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

4 Sheets-Sheet l MACHINES ||||J lplllllll 5. SMITH F ACTUATING ELEMENT IN DIE JECTION MOULDING I Ilhl lllllllhq CASTING AND IN 1953 SPEED CONTROL 0 Oct. 18, 1955 Filed March 23,
Oct. 18, 1955 2,720,946
8. SMITH SPEED CONTROL OF ACTUATING ELEMENT IN DIE CASTING AND INJECTION MOULDING MACHINES Filed March 23, 1953 4 Sheets-Sheet 2 6. 5 ZZZ/v Oct. 18, 1955 5. SMITH 2,720,946 SPEED CONTROL OF ACTUATING ELEMENT IN DIE CASTING AND INJECTION MOULDING MACHINES 4 Sheets-Sheet 3 Filed March 23, 1953 Oct. 18, 1955 MITH 2,720,946
S. 5 SPEED CONTROL OF ACTUATING ELEMENT IN DIE CASTING AND INJECTION MOULDING MACHINES Filed March 23, 1953 4 Sheets-Sheet 4 United States Patent SPEED CONTROL OF ACTUATING ELEMENT IN DIE CASTING AND INJECTION MOULDING MACHINES Stanley Smith, Sutton Coldfield, England, assignor to E. M. B. Company Limited, West Bromwich, England Application March 23, 1953, Serial No. 343,955 Claims priority, application Great Britain April 7, 1952 2 Claims. (Cl. 18897) This invention relates to die-casting and injection moulding machines of the kind in which the molten metal or plastic material is forced into a die under the action of a plunger which is actuated by compressed air, the rate of movement of the plunger during its operative stroke being regulated by a hydraulic control means.
For some purposes it is required that the plunger shall move slowly during the initial part of its operative stroke, and subsequently shall move at a high rate of speed.
The object of the present invention is to provide a hydraulic control means adapted to satisfy the above mentioned requirements.
The invention comprises the combination of a cylinder having a port at each end and an intermediate port, a piston slidable in the cylinder and adapted to control the intermediate port, an oil or other liquid reservoir in communication with the cylinder through one of the end ports, a by-pass arranged between the reservoir and the other two ports, an adjustable valve in the by-pass, a nonreturn valve between the by-pass and the intermediate port, and a second non-return valve between the by-pass and reservoir.
In the accompanying drawings:
Figure 1 is a side elevation illustrating a part of a die casting or injection moulding machine of the kind to which the invention relates.
Figure 2 is a sectional side elevation of the hydraulic control means embodying the invention.
Figure 3 is a cross section on the line 33 Figure 2, and Figure 4 is a cross section on the line 44 Figure 2.
Referring to Figure l, the machine there shown comprises an operating cylinder a in which the motive fluid employed is compressed air. This cylinder contains a piston 12 from one side of which extends a rod 0, the latter having secured thereto a plunger d co-operating with the cylinder e in the casting or moulding end of the machine. From the other side of the piston b extends a rod f carrying a piston g which is contained in the cylinder h of the hydraulic control means.
On the cylinder 11 (Figure 2) is arranged a reservoir i for oil or other liquid, and in the reservoir is contained a by-pass j which interconnects an end port k and an intermediate port In in the cylinder, and which is also in communication with the reservoir. The intermediate port m is controlled by a non-return valve n loaded by a spring 0, and in the by-pass is contained a rotary regulating valve p which carries a non-return valve q loaded by a spring r (Figure 3), this valve being adapted to allow liquid to pass from the reservoir to the by-pass. The valve p is operable by a hand lever s. Also the by-pass is in direct communication with the reservoir through a restricted orifice t (Figure 2). Further there is provided at the end of the cylinder remote from the port k a port u which may be open directly to the reservoir, but preferably has combined With it a non-return valve v loaded by a spring w (Figure 4). In the latter case there is provided adjacent to the port u a vent x which is freely open to the reservoir.
Starting with the air and hydraulic pistons in their initial positions in the working stroke as shown in Figure 2, the control means operates in the following manner. On admitting compressed air to one end of the air cylinder a (the outlet at the other end being freely open) the rate of movement of the air piston b is controlled by the rate at which liquid can flow from the right hand end of the control cylinder it through the port k, by-pass j and restricted orifice t to the reservoir. Meanwhile liquid flows freely from the reservoir to the left hand end of the cylinder h through the valve v and port a. After the piston g has passed the vent x liquid can also enter the cylinder through the vent. When the piston g has passed the intermediate port In, liquid displaced from the right hand end of the cylinder flows through the bypass and intermediate port m to the left hand end of the cylinder at a rate determined by the setting of the valve p. The compressed air in the air cylinder a can now move the piston in the air cylinder at the desired higher rate. During the return stroke liquid enters the right hand end of the control cylinder through the valve q, the by-pass j and the port It from the reservoir, and liquid displaced from the left hand end is returned to the reservoir through the vent x, until the vent is re-closed by the piston.
By this invention a hydraulic control means adapted to cause a slow initial movement of the air operated piston and allow a subsequent rapid movement of the said piston, is provided in a simple and convenient form.
Having thus described my invention what I claim as new and desire to secure by Letters Patent is:
1. In a die casting or injection moulding machine of the kind specified, hydraulic control means comprising the combination of a cylinder having a port at each end and an intermediate port, a piston slidable in the cylinder and adapted to control the intermediate port, an oil or other liquid reservoir in communication with the cylinder through one of the end ports, a by-pass arranged between the reservoir and the other two ports, an adjustable valve in the by-pass, a non-return valve carried by said adjustable valve and allowing liquid to pass from the reservoir to the bypass, and a non-return valve between the by-pass and the intermediate port.
2. A hydraulic control means as and for the purpose claimed in claim 1, having a non-return valve in association with the end port in direct communication with the reservoir, and a vent between the cylinder and reservoir situated adjacent to the said port.
References Cited in the file of this patent UNITED STATES PATENTS 897,676 Thompson Sept. 1, 1908 2,246,461 Cannon, Ir June 17, 1941 2,259,768 Naylor et al Oct. 21, 1941 2,326,498 Rodal Aug. 10, 1943 2,326,594 Wood Aug. 10, 1943
US343955A 1952-04-07 1953-03-23 Speed control of actuating element in die casting and injection moulding machines Expired - Lifetime US2720946A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2792915A (en) * 1954-03-19 1957-05-21 E M B Co Ltd Speed control of actuating element in die casting and injection moulding machines
US2838140A (en) * 1955-11-03 1958-06-10 Marlin B Rasmusson Hydraulic dash-pot controller for an actuator

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US897676A (en) * 1907-07-24 1908-09-01 Frank Schreidt Fluid-feeding-pressure mechanism.
US2246461A (en) * 1938-08-25 1941-06-17 Hartford Empire Co Operating mechanism for glass feeder plungers
US2259768A (en) * 1940-05-09 1941-10-21 Champion Foundry And Machine C Core making machine
US2326498A (en) * 1939-09-22 1943-08-10 Nat Automatic Tool Co Hydropneumatic machine tool feed
US2326594A (en) * 1941-11-29 1943-08-10 Gar Wood Ind Inc Dump vehicle construction

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US897676A (en) * 1907-07-24 1908-09-01 Frank Schreidt Fluid-feeding-pressure mechanism.
US2246461A (en) * 1938-08-25 1941-06-17 Hartford Empire Co Operating mechanism for glass feeder plungers
US2326498A (en) * 1939-09-22 1943-08-10 Nat Automatic Tool Co Hydropneumatic machine tool feed
US2259768A (en) * 1940-05-09 1941-10-21 Champion Foundry And Machine C Core making machine
US2326594A (en) * 1941-11-29 1943-08-10 Gar Wood Ind Inc Dump vehicle construction

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2792915A (en) * 1954-03-19 1957-05-21 E M B Co Ltd Speed control of actuating element in die casting and injection moulding machines
US2838140A (en) * 1955-11-03 1958-06-10 Marlin B Rasmusson Hydraulic dash-pot controller for an actuator

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