US2622066A - Antifoamant composition - Google Patents
Antifoamant composition Download PDFInfo
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- US2622066A US2622066A US248660A US24866051A US2622066A US 2622066 A US2622066 A US 2622066A US 248660 A US248660 A US 248660A US 24866051 A US24866051 A US 24866051A US 2622066 A US2622066 A US 2622066A
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- United States
- Prior art keywords
- per cent
- weight
- glycol
- alkylphenol
- reaction product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000000203 mixture Substances 0.000 title claims description 55
- 239000007795 chemical reaction product Substances 0.000 claims description 51
- DLYUQMMRRRQYAE-UHFFFAOYSA-N phosphorus pentoxide Inorganic materials O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 claims description 41
- 239000010688 mineral lubricating oil Substances 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 11
- 150000002334 glycols Chemical class 0.000 claims description 8
- 229920001515 polyalkylene glycol Polymers 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- YWEUIGNSBFLMFL-UHFFFAOYSA-N diphosphonate Chemical compound O=P(=O)OP(=O)=O YWEUIGNSBFLMFL-UHFFFAOYSA-N 0.000 claims 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 65
- 239000003921 oil Substances 0.000 description 32
- 239000006260 foam Substances 0.000 description 28
- 238000005187 foaming Methods 0.000 description 22
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 22
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 21
- 229920001223 polyethylene glycol Polymers 0.000 description 18
- 125000004432 carbon atom Chemical group C* 0.000 description 15
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 15
- 239000002199 base oil Substances 0.000 description 12
- 239000002202 Polyethylene glycol Substances 0.000 description 9
- 239000010687 lubricating oil Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 239000000654 additive Substances 0.000 description 7
- 239000000314 lubricant Substances 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- -1 alkyl phenol Chemical compound 0.000 description 6
- 238000007664 blowing Methods 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 229940049920 malate Drugs 0.000 description 5
- BJEPYKJPYRNKOW-UHFFFAOYSA-N malic acid Chemical compound OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 5
- 239000000376 reactant Substances 0.000 description 5
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 4
- 229920000604 Polyethylene Glycol 200 Polymers 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- BRIRGRNYHFFFHD-UHFFFAOYSA-N 2,3-bis(2-methylbutan-2-yl)phenol Chemical compound CCC(C)(C)C1=CC=CC(O)=C1C(C)(C)CC BRIRGRNYHFFFHD-UHFFFAOYSA-N 0.000 description 3
- JOONSONEBWTBLT-UHFFFAOYSA-N 2-tetradecylphenol Chemical compound CCCCCCCCCCCCCCC1=CC=CC=C1O JOONSONEBWTBLT-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 229920002556 Polyethylene Glycol 300 Polymers 0.000 description 2
- 229920002584 Polyethylene Glycol 6000 Polymers 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 2
- 150000002989 phenols Polymers 0.000 description 2
- 229940113115 polyethylene glycol 200 Drugs 0.000 description 2
- JCBJVAJGLKENNC-UHFFFAOYSA-M potassium ethyl xanthate Chemical compound [K+].CCOC([S-])=S JCBJVAJGLKENNC-UHFFFAOYSA-M 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 2
- UJCHIZDEQZMODR-BYPYZUCNSA-N (2r)-2-acetamido-3-sulfanylpropanamide Chemical compound CC(=O)N[C@@H](CS)C(N)=O UJCHIZDEQZMODR-BYPYZUCNSA-N 0.000 description 1
- YHOMKYYXCBXANK-UHFFFAOYSA-N 2,3-di(pentan-2-yl)phenol Chemical compound CCCC(C)C1=CC=CC(O)=C1C(C)CCC YHOMKYYXCBXANK-UHFFFAOYSA-N 0.000 description 1
- NSENZNPLAVRFMJ-UHFFFAOYSA-N 2,3-dibutylphenol Chemical compound CCCCC1=CC=CC(O)=C1CCCC NSENZNPLAVRFMJ-UHFFFAOYSA-N 0.000 description 1
- ARHAISXOLPRHQN-UHFFFAOYSA-N 2,3-dihexylphenol Chemical compound CCCCCCC1=CC=CC(O)=C1CCCCCC ARHAISXOLPRHQN-UHFFFAOYSA-N 0.000 description 1
- PTMRDOLOEDPHLB-UHFFFAOYSA-N 2,3-dipentylphenol Chemical compound CCCCCC1=CC=CC(O)=C1CCCCC PTMRDOLOEDPHLB-UHFFFAOYSA-N 0.000 description 1
- BEVWMRQFVUOPJT-UHFFFAOYSA-N 2,4-dimethyl-1,3-thiazole-5-carboxamide Chemical compound CC1=NC(C)=C(C(N)=O)S1 BEVWMRQFVUOPJT-UHFFFAOYSA-N 0.000 description 1
- XSXWOBXNYNULJG-UHFFFAOYSA-N 2-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=CC=C1O XSXWOBXNYNULJG-UHFFFAOYSA-N 0.000 description 1
- NIELXDCPHZJHGM-UHFFFAOYSA-N 2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[2-(2-hydroxyethoxy)ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethanol Chemical compound OCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO NIELXDCPHZJHGM-UHFFFAOYSA-N 0.000 description 1
- FDIPWBUDOCPIMH-UHFFFAOYSA-N 2-decylphenol Chemical compound CCCCCCCCCCC1=CC=CC=C1O FDIPWBUDOCPIMH-UHFFFAOYSA-N 0.000 description 1
- CYEJMVLDXAUOPN-UHFFFAOYSA-N 2-dodecylphenol Chemical compound CCCCCCCCCCCCC1=CC=CC=C1O CYEJMVLDXAUOPN-UHFFFAOYSA-N 0.000 description 1
- DUIOKRXOKLLURE-UHFFFAOYSA-N 2-octylphenol Chemical compound CCCCCCCCC1=CC=CC=C1O DUIOKRXOKLLURE-UHFFFAOYSA-N 0.000 description 1
- 241001669680 Dormitator maculatus Species 0.000 description 1
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- 239000004705 High-molecular-weight polyethylene Substances 0.000 description 1
- 239000008118 PEG 6000 Substances 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 125000005587 carbonate group Chemical group 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- GJBXIPOYHVMPQJ-UHFFFAOYSA-N hexadecane-1,16-diol Chemical compound OCCCCCCCCCCCCCCCCO GJBXIPOYHVMPQJ-UHFFFAOYSA-N 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- JLFNLZLINWHATN-UHFFFAOYSA-N pentaethylene glycol Chemical compound OCCOCCOCCOCCOCCO JLFNLZLINWHATN-UHFFFAOYSA-N 0.000 description 1
- 229940068886 polyethylene glycol 300 Drugs 0.000 description 1
- 229940093429 polyethylene glycol 6000 Drugs 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/004—Foam inhibited lubricant compositions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/021—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/022—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/282—Esters of (cyclo)aliphatic oolycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/34—Esters having a hydrocarbon substituent of thirty or more carbon atoms, e.g. substituted succinic acid derivatives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/105—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/06—Thio-acids; Thiocyanates; Derivatives thereof
- C10M2219/062—Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/041—Triaryl phosphates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
- C10N2070/02—Concentrating of additives
Definitions
- lubricant will be poor, and, more seriously, there will be insufiicient lubricant available to lubricate bearing surfaces, and the like. .Foaming is most pronounced in lubricating oils used under extreme pressure conditions, particularly in oils for lubricatin hypoid gears in motor vehicles. Duringoperation of such. vehicles, the rapid movement of the gears tends to aerate the oil. If a stable foam is formed, insuificient oil is available to lubricate thegear teeth. 'Most gear oils, erse, tend to foam. However, the foaming tendenciesthereof are often greatly enhanced by the addition of additives for the purpose of increasing filni strength, i. e., theextreme pressure additives.
- non-ioamingmineral lubricating oils Another object is to provide a combination of certain dihydroxy compounds with the reaction product of an alkyl phenol and P205, in critical ratios, which combination eliminates foaming. tendencies of mineral lubricating oils.
- a further object is to provide a non-foaming mineral lubricating oil containing a minor amount of thisv critical combination of additives.
- a specific object is to provide a non-foaming extreme pressure lubricant containing minor amounts of the aforementioned combination ofadditives.
- the present invention provides a mineral lubricating oil containing between about 0.05 per cent and about 2.5 per cent, byweight, of an antiper cent, by weight, of the reaction product formed by reacting about 3 moles of an alkylphenol having a total of between about 8 carbon atoms and about 12 carbon atoms in the alkyl radicalsthereof, with about one mole of phosphorus pentoxide, at a temperature of between about C. and about C.
- any mineral lubricating oil which has foam forming tendencies is improved by the addition of the compositions of this invention.
- the viscosity of the oil can vary from about 1 to about 10.000 centistokes at 100 F.
- the extreme pressure lubricating oils are especially preferred. These oils usually have viscositiesof between about 10 and about 1500 centistokes at 100 F.
- the dihydroxy compounds utilizable in the antifoamant compositions of this invention are the alkylene glycols and the polyalkylene glycols.
- the glycols are dihydric alcohols having the general formula, HO-RO-ll, wherein R, is an alkylene radical usually of between about 2 carbon atoms and about 12 carbon atoms.
- ether alcohols having the general formula ethylene glycol and polyethylene glycol.
- the polyethylene glycol has the structural formula no 0 H O-E wherein n is a small whole number of at least two. The number, n, can be as high as or more. In other words, any polyalkylene glycol is utilizable, regardless of molecular size.
- glycol component ethylene glycol, propylene glycol, dipropylene glycol, diethylene glycol, vtriethylene glycol, pentaethylene glycol, pentarnethylene glycol, decamethylene glycol, hexa-decamethylene glycol, and heptadecaethylene glycol.
- the alkylphenol-P2O5 reaction products used in the compositions of this invention are the reaction products produced by reacting an alkylphenol with phosphorus pentoxide in a molar proportion of about 3:1, respectively.
- the phenol reactant can be a mono-or a polyalkyl phenol, provided that the totalnumber of carbon atoms in the .alkyl radicals is at least 8 and. not more thanlZ.
- the alkylgroups can be straight chained or branchedchained in structure. Furthermore,
- the polyalkylene glycols are dihydric if the phenol reactant is a polyalkylated phenol, the alkyl groups can be like groups or unlike groups.
- the alkylphenol reactants are dibutylphenol, di-t-amylphenol, di-n-hexylphenol, amylpropylphenol, disecondaryamylphenol, t-octylphenol, triisopropylphcnol, nonylphencl, decyl-phenol, and dodecylphenol.
- the reaction between the alkylphenol reactant and P205 is usually carried out at temperatures of between about 75 C. and about 125 C.
- the time of reaction will vary from about one hour to about 15 hours, depending upon the particular reactants used.
- Examples of the preparation of the reaction products contemplated herein are set forth in the copending application of Otto et al., Serial Number 143,156, filed February 8, 1950. It must be noted, however, that alkylphenol-Pzos reaction products having more than 12 carbon atoms in the alkyl groups of the alkylphenol are not utilizable herein. Thus reaction products made from tetradecylphenol and from wax phenol were found unsatisfactory for the purposes of the present invention.
- the antifoamant compositions of this invention consist of a dihydroxy compound (hereinafter called a glycol) and an alkylphenol-Pzos reaction product, as defined hereinbefore. These compositions must contain between about 1 per cent and about 40 per cent, by weight, of the glycol. The balance, i. e., between about 99 per cent and about 60 per cent, by weight, is the alkylphenol-Pzos reaction product. In other words, the weight ratio of the glycol to the alkylphenol-Pzoa reaction product must fall within 1 the range of between about 1:99, respectively, and about 40:60, respectively, 1. e., between about 0.01 and about 0.67. Combinations having ratios outside these limits are ineffective in the present invention. A weight ratio of about 2:98, i. e., about 0.02, is especially preferred.
- the amount of the aforedescribed combinations which is added to the lubricating oil will vary between about 0.05 per cent and about 2.5 per cent, by weight of the oil.
- the concentration will vary between about 0.1 per cent and about 1.5 per cent, by weight. It has been found that concentrations below 0.05 per cent are effective to some extent. However, substantially complete elimination of foaming tend- I encies is not achieved at these concentrations.
- the nonfoaming oil compositions of this invention can be produced in two ways.
- the glycol and the alkylphenol-PzOa reaction product can be blended together in the aforedescribed ratios, and the resulting combination added to the mineral lubricating oil in the concentrations set forth hereinbefore.
- the glycol and the alkylphenol-PzOa reaction product can 'be added to the oil individually, provided, however, that they are ultimately present in the oil in the ratios set forth hereinbefore, and that the combined concentration falls within the aforedescribed range.
- the dihydroxy compound i.
- the glycol is added to the oil at concentrations of between about 0.0005 per cent and about one per cent, by weight, and preferably at concentrations of between about 0.001 per cent and about 0.4 per cent, by weight.
- the alkylphenol-Pzos reaction product is added to the oil at concentrations of between about 0.03 per cent and about 2.48 per cent, by weight, and preferably at concentrations of between about 0.06 per cent and about 0.99 per '4 cent, by weight. It is very important, however, when working within these ranges, (1) that the ratio of glycol to reaction product be maintained, and (2) that the combined concentrations fall within the range set forth hereinbefore.
- the ratio in this case fell outside the effective range.
- This blend exhibited foaming tendencies.
- concentration of diethylene glycol was increased to 0.01 weight per cent, however, the oil did not foam.
- the ratio was about 2:98, i. e., about 0.02, and within the range of weight ratios prescribed herein.
- an oil blend containing 0.01 per cent of glycol, by weight, and 0.03 per cent, by weight, of an alkylphenol-Pzos reaction product would not be an anti'foam oil of this invention.
- the individual concentrations fall within the prescribed ranges, and even though the ratio of 25:75 is within the range specified, the total concentration of 0.04 per cent falls below the minimum concentration of the composition of 0.05 per cent, as defined hereinbefore.
- a preferred embodiment of the present invention is a non-foaming extreme pressure lubricating oil. Since the 'alkylphenol-PzOs reaction products impart extreme pressure characteristics to lubricating oils, they are frequently used as at least one component of an extreme pressure lubricant composition. However, in order to achieve good extreme pressure properties in an oil, the alkylphenol-P2O5 reaction product must be present in somewhat larger amounts than set forth hereinbefore, namely, at concentrations of about 0.1 per cent and 1.5 per cent, by weight. A preferred concentration is about 0.5 per cent. Accordingly, in order to render these extreme pressure oils non-foaming, the dihydroxy compound will be added at concentrations of between about 0.001 per cent and about one per cent, by weight.
- the concentration of the anti-foamant combination present in these oil compositions will be between about 0.1 per cent and about 2.5 per cent, by weight.
- An improved extreme pressure lubricating oil of the type contemplated within the preferred embodiment of this invention is disclosed in the Otto et a1. copending application, Serial Number 143,156, filed February 8, 1950.
- these mineral lubricating oils contain (1) between about one per cent and about 10 per cent, by weight, of a product obtained by chemically substituting a part only of the chlorine in a chlorinated aliphatic material with a thiocarbonate group, (2) between about 0.1 per cent and about 3 per cent, by weight, of dihydroabietyl malate, and (3) between about 0.1 per cent and about 1.5 per cent by weight of an alkylphenol- P205 reaction product.
- the antifoamant compositions of this invention when added, to such extreme pressure lubricants, do not hinder the extreme pressure additives present therein from performing their allotted functions.
- the alkylphenol can have a total of less than eight and more than twelve carbon atoms in the alkyl groups, for extreme pressure purposes.
- a wax-alkylated phenol-P205 reaction product is operable as an extreme pressure agent.
- another alkylphenol-PzOs reaction product within the ranges contemplated herein must be added with the dihydroxy compound to achieve non-foaming characteristics.
- the non-foaming oil compositions of this invention can contain a wide variety of other oil addition agents for the purpose of improving Qthercharacteristics of the oil. Accordingly, extreme'pressure addition agents, antirust agents, oiliness, agents, pour point depressants, deterents, and the like, well .known to those skilled in the art, can .be added to a lubricating oil along with: theantiioamant compositions of this invention.
- Oil concentrates are also contemplated herea in.
- blends containing upwards of 2.5 percent, as much as about 49 per cent, by weight, of the antifoamant compositions of this invention, in a suitable mineral oil can be used.
- These concentrates can subsequently be diluted with a base oil, in order to achieve an ultimate blend 6011-. taining the desired concentration of the antifoamant composition.
- the test procedure used to determine the foaming characteristics of the lubricating oil is the CRC Foam Test-Designation L -14, which is described in the CRC Handbook. In brief, this test involves blowing air through a sample of the oil under test at 75 F. for 5 minutes. The sample is contained in a graduated cylinder. At the end of the blowing period, the volume of foam is noted. The volume of foam at the end of a -minute collapse period, as also called for.
- the base oil used to illustrate the compositions of this invention is a solvent-refined residual oil.
- This oil has an A. P. I. gravity of about 27.5, a Saybolt Universal viscosity of 1075 at 100 F. and 90-95 at 212 F., a pour point of F., and a flash point of 460 F.
- polyethylene glycols supplied commercially by the Carbide and Carbon Chemicals Corporation were used, as well as relatively pure alkylene glycols and polyethylene glycols.
- these glycols are mixtures of polyethylne ly ol havin an avera e molecular weighta roximatin the number given in its designation.
- Polyethylene Glycol-200 is a mixture of polyethylene glycols having an average molecular weight of around 200. The molecular weight of tetraethylene glycol is 194.
- Polyethylene Glycol-200 contains not only tetraeth-ylene glycol, but a mixture of glycols ranging from diethylene glycol to as high as deca-, ethylene glycol.
- Polyethylene Glycol-300 is a mixture of polyethylene glycols covering the range centering about heptaethylene glycol, and having an average molecular weight of about 300.
- Polyethylene Glycol-6000 (Carbowax) is a wax-like mixture of high molecular weight polyethylene glycols having an average molecular weight of about 7000.
- Combinations of triethylene glycol and the reaction product of three moles of di-t-amylphenol with one mole of phosphorus pentoxide were prepared in weight ratios of 1:99, 10:90, and 50:50. Each combination was blended in portions of the base oil at various weight concentrations. The resulting blends, when subjected to the foam test,
- Examples 4 through 6 Examples 7 through 9 Combinations of propylene glycol and the di-tamylphenol-PzOr. reaction product, of pentamethylene glycol and the di-t-amylphenol-PzOa reaction product, and of decamethylene glycol and the di-t-amylphenol-Pzos reaction product were prepared, each in a weight ratio of 2:98. Each combination was blended in a portion of the base oil, at a concentration of 0.5 percent, by weight. The resulting blends, when subjected to the foam test, showed the foaming character istics set forth in Table I.
- GLYCOL-l-OCTYLPHENOL-PzOs PRODUCT Example 10 A combination consisting of 2 per cent, by weight, of ethylene glycol and 98 per cent, by we1ght, of the reaction productof threemoles of octylphenol (mixed. isomers) with one mole of 7 phosphorus pentoxide was blended in a portion of the base oil at a concentration of 0.5 per cent, by weight. This blend showed no foaming, when tested in the foam test.
- Examples 11 and 12 Combinations of triethylene glycol and of the octylphenol-PzOs product described in Example 10, were prepared in ratios of 2:98 and 37:63. Each combination was blended with portions of the the base oil at various weight concentrations. The resulting blends, when subjected to the foam test, showed the foaming characteristics set forth in Table I.
- GLYCOLS-I-VARIOUS ALKYLPHENOL-PzOs PRODUCTS Example 13 A combination consisting of 2 per cent. by weight, of triethylene glycol and 98 per cent, by weight, of the reaction product of three moles of nonylphenol (mixed isomers) with one mole of phosphorus pentoxide was blended in a portion of the base oil at a concentration of 0.5 per cent, by weight. This blend showed no foaming, when subjected to the foam test.
- Example 14 A combination consisting of 2 per cent, by weight, of triethylene glycol and 98 per cent, by weight, of the reaction product of three moles of tetradecylphenol with one mole of phosphorus pent-oxide was blended in a portion of the base oil at a concentration of 0.5 per cent, by weight. This blend showed 90 ml. of foam, when subjected to the foam test.
- Example 15 A combination consisting of 2 per cent, by weight, of triethylene glycol and 98 per cent, by weight, of the reaction product of three moles of wax-alkylated phenol with one mole of phosphorus pentoxide was blended in a portion of the base oil at a concentration of 0.5 per cent, by
- Example 18 weight. When subjected to the foam test, this A blend in a portion of the base oil of 0.5 per blend showed 510 ml. of foam. cent, by weight, of the reaction product of three TABLE I Cone. of 23 5 Example A l B 9 A/B' 3 5-m i11.
- PEG-200 polyethylene glycol of 200 M. W.
- E PEG-6,000 polyethylene glycol of 6,000 M. W.
- glycols and polyalkylene glycols and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about 3 moles of an alkylphenol having a total of between about 8 carbon atoms and about 12 carbon atoms. in the alkyl radicals thereof, with about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about 125 C.
- a mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about 40 per cent, by weight, of a polyethylene glycol, and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about 3 moles of an alkylphenol having a total of between about 8 carbon atoms and about 12 carbon atoms in the alkyl radicals thereof, with about one mole of phosphorus pentoxide, at a temperature of between about 75 C; and about 125 C.
- I PEG-300 polycthylenc glycol of 300 M. W.
- PEG-6000 polyethylene glycol of 6.000 M. W.
- a mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about per cent, by weight, of a dihydroxy compound selected from the group consisting of alkylene consisting of between about 1 per cent and about 40 per cent, by weight, of ethylene glycol, and, between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about three moles of an alkylphenol having a total of between about eight carbon atoms and about twelve carbon atoms in the alkyl radicals thereof, with about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about C.
- a mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of about 2 per cent, by weight, of ethylene glycol and about 98 per cent, by weight, of the reaction product formed by reacting about three moles of octylphenol with about one mole of phosphorus pentoxide, at a temperature of between about 75 C and about 125 C.
- a mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about 40 per cent, by weight, of triethylene glycol and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about three moles of octylphenol with 11 about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about 125 C.
- a mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about 40 per cent, by weight, of triethylene glycol and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about three moles of diamylphenol with about one mole of phosporus pentoxide, at a temperature of between about 75 C. and about 125 C.
- a mineral lubricating oil containing: (1) between about 0.1 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about 40 per cent, by weight of a polyethylene glycol and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about three moles of an alkylphenol having a total of between about eight carbon atoms and about twelve carbon atoms in the alkyl radicals thereof, with about one mole of phosphorus pentoxide, at a temperature of between about 75 C.
- a mineral lubricating oil containing: (1)
- an antifoamant i composition consisting of about 2 per cent, by weight, of diethylene glycol and about 98 per cent, by weight, of the reaction product formed by reacting about three moles of diamylphenol aliphatic material with a thio- I with about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about 125 C.; (2) about 5 per cent, by weight, of the product obtained by chemically reacting a chlorinated kerosene with potassium ethyl xanthate; and (3) about one per cent, by weight, of dihydroabietyl malate.
- a mineral lubricating oil containing: (1) about 0.5 per cent, by weight, of an antifoamant composition consisting of about 2 per cent, by Weight, of triethylene glycol and about 98 per cent, by weight, of the reaction product formed by reacting about three moles of diarnylphenol with about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about 125 C.; (2) about 5 per cent, by weight, of the product obtained by chemically reacting a chlorinated kerosene with potassium ethyl xanthate; and (3) about one per cent, by weight, of dihydroabietyl malate.
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Description
Patented Dec. 16, 1952 ANTIFOAMAN T COMPOSITION John A. J ehle, J r., Arden, Del., assignor to Socony- Vacuum Oil Company, Incorporated, a' corporation of New York No Drawing. Application September 27, 1951, Serial No. 248,660
9 Claims.
lubricant will be poor, and, more seriously, there will be insufiicient lubricant available to lubricate bearing surfaces, and the like. .Foaming is most pronounced in lubricating oils used under extreme pressure conditions, particularly in oils for lubricatin hypoid gears in motor vehicles. Duringoperation of such. vehicles, the rapid movement of the gears tends to aerate the oil. If a stable foam is formed, insuificient oil is available to lubricate thegear teeth. 'Most gear oils, erse, tend to foam. However, the foaming tendenciesthereof are often greatly enhanced by the addition of additives for the purpose of increasing filni strength, i. e., theextreme pressure additives.
It has now. been found that the foaming tendencies of mineraljlubricating oils can be sharply reduced, economically and simply. It has now been discovered that the foaming. tendencies of mineral lubricating oils can be virtually eliminated by adding thereto minor amounts of certain polyhydroxy alcohols and. of the reaction product of an alkyl phenol and P205, within a critical range of ratios by weight.
Accordingly, it is abroad objector the present invention to provide non-ioamingmineral lubricating oils- Another object is to provide a combination of certain dihydroxy compounds with the reaction product of an alkyl phenol and P205, in critical ratios, which combination eliminates foaming. tendencies of mineral lubricating oils. A further object is to provide a non-foaming mineral lubricating oil containing a minor amount of thisv critical combination of additives. A specific object, is to provide a non-foaming extreme pressure lubricant containing minor amounts of the aforementioned combination ofadditives. Other objects and advantagesof the present invention will become apparent to those skilled in the art, fromthe followingdetailed description. "The present invention provides a mineral lubricating oil containing between about 0.05 per cent and about 2.5 per cent, byweight, of an antiper cent, by weight, of the reaction product formed by reacting about 3 moles of an alkylphenol having a total of between about 8 carbon atoms and about 12 carbon atoms in the alkyl radicalsthereof, with about one mole of phosphorus pentoxide, at a temperature of between about C. and about C.
In general, any mineral lubricating oil which has foam forming tendencies is improved by the addition of the compositions of this invention. Depending upon the intended application of the lubricant, the viscosity of the oil can vary from about 1 to about 10.000 centistokes at 100 F. The extreme pressure lubricating oils are especially preferred. These oils usually have viscositiesof between about 10 and about 1500 centistokes at 100 F.
The dihydroxy compounds utilizable in the antifoamant compositions of this invention are the alkylene glycols and the polyalkylene glycols. The glycols, as is well known, are dihydric alcohols having the general formula, HO-RO-ll, wherein R, is an alkylene radical usually of between about 2 carbon atoms and about 12 carbon atoms. ether alcohols having the general formula ethylene glycol and polyethylene glycol. The polyethylene glycol has the structural formula no 0 H O-E wherein n is a small whole number of at least two. The number, n, can be as high as or more. In other words, any polyalkylene glycol is utilizable, regardless of molecular size. For the purposes of this invention, mixtures of alkylene glycols and/or polyalkylene glycols can be used, as well as a single glycol. Non-limiting examples of the glycol component are ethylene glycol, propylene glycol, dipropylene glycol, diethylene glycol, vtriethylene glycol, pentaethylene glycol, pentarnethylene glycol, decamethylene glycol, hexa-decamethylene glycol, and heptadecaethylene glycol.
The alkylphenol-P2O5 reaction products used in the compositions of this invention are the reaction products produced by reacting an alkylphenol with phosphorus pentoxide in a molar proportion of about 3:1, respectively. The phenol reactant can be a mono-or a polyalkyl phenol, provided that the totalnumber of carbon atoms in the .alkyl radicals is at least 8 and. not more thanlZ. The alkylgroups can be straight chained or branchedchained in structure. Furthermore,
The polyalkylene glycols are dihydric if the phenol reactant is a polyalkylated phenol, the alkyl groups can be like groups or unlike groups. Non-limiting examples of the alkylphenol reactants are dibutylphenol, di-t-amylphenol, di-n-hexylphenol, amylpropylphenol, disecondaryamylphenol, t-octylphenol, triisopropylphcnol, nonylphencl, decyl-phenol, and dodecylphenol.
The reaction between the alkylphenol reactant and P205 is usually carried out at temperatures of between about 75 C. and about 125 C. The time of reaction will vary from about one hour to about 15 hours, depending upon the particular reactants used. Examples of the preparation of the reaction products contemplated herein are set forth in the copending application of Otto et al., Serial Number 143,156, filed February 8, 1950. It must be noted, however, that alkylphenol-Pzos reaction products having more than 12 carbon atoms in the alkyl groups of the alkylphenol are not utilizable herein. Thus reaction products made from tetradecylphenol and from wax phenol were found unsatisfactory for the purposes of the present invention.
The antifoamant compositions of this invention consist of a dihydroxy compound (hereinafter called a glycol) and an alkylphenol-Pzos reaction product, as defined hereinbefore. These compositions must contain between about 1 per cent and about 40 per cent, by weight, of the glycol. The balance, i. e., between about 99 per cent and about 60 per cent, by weight, is the alkylphenol-Pzos reaction product. In other words, the weight ratio of the glycol to the alkylphenol-Pzoa reaction product must fall within 1 the range of between about 1:99, respectively, and about 40:60, respectively, 1. e., between about 0.01 and about 0.67. Combinations having ratios outside these limits are ineffective in the present invention. A weight ratio of about 2:98, i. e., about 0.02, is especially preferred.
The amount of the aforedescribed combinations which is added to the lubricating oil will vary between about 0.05 per cent and about 2.5 per cent, by weight of the oil. Preferably, the concentration will vary between about 0.1 per cent and about 1.5 per cent, by weight. It has been found that concentrations below 0.05 per cent are effective to some extent. However, substantially complete elimination of foaming tend- I encies is not achieved at these concentrations.
It must be strictly understood that the nonfoaming oil compositions of this invention can be produced in two ways. By one method, the glycol and the alkylphenol-PzOa reaction product can be blended together in the aforedescribed ratios, and the resulting combination added to the mineral lubricating oil in the concentrations set forth hereinbefore. Alternatively, the glycol and the alkylphenol-PzOa reaction product can 'be added to the oil individually, provided, however, that they are ultimately present in the oil in the ratios set forth hereinbefore, and that the combined concentration falls within the aforedescribed range. When added separately, the dihydroxy compound, i. e., the glycol, is added to the oil at concentrations of between about 0.0005 per cent and about one per cent, by weight, and preferably at concentrations of between about 0.001 per cent and about 0.4 per cent, by weight. Similarly, the alkylphenol-Pzos reaction product is added to the oil at concentrations of between about 0.03 per cent and about 2.48 per cent, by weight, and preferably at concentrations of between about 0.06 per cent and about 0.99 per '4 cent, by weight. It is very important, however, when working within these ranges, (1) that the ratio of glycol to reaction product be maintained, and (2) that the combined concentrations fall within the range set forth hereinbefore. Thus, in one case 0.001 weight per cent of diethylene glycol was added to an oil containing 0.5 weight per cent of the di-t-amyl'phenol-Pzos reaction product. Although the concentrations of the additives in this blend fall within the ranges specified, it will be noted that the ratio of the glycol to the reaction product was only about 02:99.8, i. e., about 0.002. Since the ratio must fall within the range of between about 1:99 and about 40:60, i. e., between about 0.01 and about 0.67, it
will be appreciated that the ratio in this case, fell outside the effective range. This blend exhibited foaming tendencies. When the concentration of diethylene glycol was increased to 0.01 weight per cent, however, the oil did not foam. The ratio, in the latter case, was about 2:98, i. e., about 0.02, and within the range of weight ratios prescribed herein. On the other hand, an oil blend containing 0.01 per cent of glycol, by weight, and 0.03 per cent, by weight, of an alkylphenol-Pzos reaction product would not be an anti'foam oil of this invention. Although the individual concentrations fall within the prescribed ranges, and even though the ratio of 25:75 is within the range specified, the total concentration of 0.04 per cent falls below the minimum concentration of the composition of 0.05 per cent, as defined hereinbefore.
As mentioned previously, a preferred embodiment of the present invention is a non-foaming extreme pressure lubricating oil. Since the 'alkylphenol-PzOs reaction products impart extreme pressure characteristics to lubricating oils, they are frequently used as at least one component of an extreme pressure lubricant composition. However, in order to achieve good extreme pressure properties in an oil, the alkylphenol-P2O5 reaction product must be present in somewhat larger amounts than set forth hereinbefore, namely, at concentrations of about 0.1 per cent and 1.5 per cent, by weight. A preferred concentration is about 0.5 per cent. Accordingly, in order to render these extreme pressure oils non-foaming, the dihydroxy compound will be added at concentrations of between about 0.001 per cent and about one per cent, by weight. When operating within these ranges, the ratios defined hereinbefore must be maintained. The concentration of the anti-foamant combination present in these oil compositions will be between about 0.1 per cent and about 2.5 per cent, by weight. An improved extreme pressure lubricating oil of the type contemplated within the preferred embodiment of this invention is disclosed in the Otto et a1. copending application, Serial Number 143,156, filed February 8, 1950. Briefly described, these mineral lubricating oils contain (1) between about one per cent and about 10 per cent, by weight, of a product obtained by chemically substituting a part only of the chlorine in a chlorinated aliphatic material with a thiocarbonate group, (2) between about 0.1 per cent and about 3 per cent, by weight, of dihydroabietyl malate, and (3) between about 0.1 per cent and about 1.5 per cent by weight of an alkylphenol- P205 reaction product. Reference should be made to this application for details of the compositions contemplated. These compositions have excellent extreme pressure properties. They do, however, exhibit a tendency to foam. Such compositiQns are rendered non-foaming by the present invention. It has been found that the antifoamant compositions of this invention, when added, to such extreme pressure lubricants, do not hinder the extreme pressure additives present therein from performing their allotted functions. As disclosed in the Otto et a1. application, the alkylphenol can have a total of less than eight and more than twelve carbon atoms in the alkyl groups, for extreme pressure purposes. Thus, for example a wax-alkylated phenol-P205 reaction productis operable as an extreme pressure agent. ;In such a case, another alkylphenol-PzOs reaction product within the ranges contemplated herein must be added with the dihydroxy compound to achieve non-foaming characteristics.
'I'heiefiectiveness of the antifoamant compositionsof this-invention is not impaired by the presenceyof other additives in the lubricating oil blend; The non-foaming oil compositions of this invention can contain a wide variety of other oil addition agents for the purpose of improving Qthercharacteristics of the oil. Accordingly, extreme'pressure addition agents, antirust agents, oiliness, agents, pour point depressants, deterents, and the like, well .known to those skilled in the art, can .be added to a lubricating oil along with: theantiioamant compositions of this invention.
Oil concentrates are also contemplated herea in. Thus, blends containing upwards of 2.5 percent, as much as about 49 per cent, by weight, of the antifoamant compositions of this invention, in a suitable mineral oil, can be used. These concentrates can subsequently be diluted with a base oil, in order to achieve an ultimate blend 6011-. taining the desired concentration of the antifoamant composition.
The following specific examples are for the purposeof illustrating the antifoamant compo: sitions of this invention. It must be strictly understood that this invention is not to be limited to the alkylphenol-PzQs reaction products and the dihydroxy compounds disclosed therein, or to the concentrations used. As will be apparent to those skilled in the art, other dihydroxy compounds and alkylphenol-PzOs reaction products, and other concentrations thereof, can be used, as has been set forth hereinbefore.
The test procedure used to determine the foaming characteristics of the lubricating oil is the CRC Foam Test-Designation L -14, which is described in the CRC Handbook. In brief, this test involves blowing air through a sample of the oil under test at 75 F. for 5 minutes. The sample is contained in a graduated cylinder. At the end of the blowing period, the volume of foam is noted. The volume of foam at the end of a -minute collapse period, as also called for.
in the test, is not reported herein. The nonfoaming oils of this invention show no foam at the end of the blowing period. Thus, no collapse period is required.
The base oil used to illustrate the compositions of this invention is a solvent-refined residual oil. This oil has an A. P. I. gravity of about 27.5, a Saybolt Universal viscosity of 1075 at 100 F. and 90-95 at 212 F., a pour point of F., and a flash point of 460 F.
In the following examples, three commercial mixtures of polyethylene glycols supplied commercially by the Carbide and Carbon Chemicals Corporation were used, as well as relatively pure alkylene glycols and polyethylene glycols. In general, these glycols are mixtures of polyethylne ly ol havin an avera e molecular weighta roximatin the number given in its designation. Thus, Polyethylene Glycol-200 is a mixture of polyethylene glycols having an average molecular weight of around 200. The molecular weight of tetraethylene glycol is 194. However, Polyethylene Glycol-200 contains not only tetraeth-ylene glycol, but a mixture of glycols ranging from diethylene glycol to as high as deca-, ethylene glycol. Polyethylene Glycol-300 is a mixture of polyethylene glycols covering the range centering about heptaethylene glycol, and having an average molecular weight of about 300. Polyethylene Glycol-6000 (Carbowax) is a wax-like mixture of high molecular weight polyethylene glycols having an average molecular weight of about 7000. The formula for a polyethylene glycol having this molecular weight would be II n O C2 iojmH Further information :on these glycols is set forth in the technical booklet, Carbowax Compounds and Polyethylene Glycols, published by the Carbide and Carbon Chemicals Corporation, New York, New York.
The alkylphenol-PzOs reaction. products were prepared by the method described in the Otto et al. application referred to hereinbefore.
GLYcoL-bDlAMYLPHENOL-Pzos PRODUCT Examples 1 through .3
Combinations of triethylene glycol and the reaction product of three moles of di-t-amylphenol with one mole of phosphorus pentoxide were prepared in weight ratios of 1:99, 10:90, and 50:50. Each combination was blended in portions of the base oil at various weight concentrations. The resulting blends, when subjected to the foam test,
showed the foaming characteristics set forth in- Table I.
Examples 4 through 6 Examples 7 through 9 Combinations of propylene glycol and the di-tamylphenol-PzOr. reaction product, of pentamethylene glycol and the di-t-amylphenol-PzOa reaction product, and of decamethylene glycol and the di-t-amylphenol-Pzos reaction product were prepared, each in a weight ratio of 2:98. Each combination was blended in a portion of the base oil, at a concentration of 0.5 percent, by weight. The resulting blends, when subjected to the foam test, showed the foaming character istics set forth in Table I.
GLYCOL-l-OCTYLPHENOL-PzOs PRODUCT Example 10 A combination consisting of 2 per cent, by weight, of ethylene glycol and 98 per cent, by we1ght, of the reaction productof threemoles of octylphenol (mixed. isomers) with one mole of 7 phosphorus pentoxide was blended in a portion of the base oil at a concentration of 0.5 per cent, by weight. This blend showed no foaming, when tested in the foam test.
Examples 11 and 12 Combinations of triethylene glycol and of the octylphenol-PzOs product described in Example 10, were prepared in ratios of 2:98 and 37:63. Each combination was blended with portions of the the base oil at various weight concentrations. The resulting blends, when subjected to the foam test, showed the foaming characteristics set forth in Table I.
GLYCOLS-I-VARIOUS ALKYLPHENOL-PzOs PRODUCTS Example 13 A combination consisting of 2 per cent. by weight, of triethylene glycol and 98 per cent, by weight, of the reaction product of three moles of nonylphenol (mixed isomers) with one mole of phosphorus pentoxide was blended in a portion of the base oil at a concentration of 0.5 per cent, by weight. This blend showed no foaming, when subjected to the foam test.
Example 14 A combination consisting of 2 per cent, by weight, of triethylene glycol and 98 per cent, by weight, of the reaction product of three moles of tetradecylphenol with one mole of phosphorus pent-oxide was blended in a portion of the base oil at a concentration of 0.5 per cent, by weight. This blend showed 90 ml. of foam, when subjected to the foam test.
Example 15 A combination consisting of 2 per cent, by weight, of triethylene glycol and 98 per cent, by weight, of the reaction product of three moles of wax-alkylated phenol with one mole of phosphorus pentoxide was blended in a portion of the base oil at a concentration of 0.5 per cent, by
It will be apparent, from the foregoing examples, that combinations of glycols with certain alkylphenol-Pzos reaction products eliminate the foaming tendencies of mineral oils, when added thereto in definite amounts and in definite proportions. Any glycol appears to be operable within the scope of this invention. However, alkylphenol-Pzos reaction products using tetradecylphenol and higher alkylphenols are ineffective. It will be noted that a weight ratio of glycol to reaction product as low as 1:99 is an effective ratio. However, as demonstrated hereinafter, weight ratios lower than this are not. At the other end of the range, a weight ratio of 50:50 is not effective, whereas a ratio of 37:63 is. It will be noted, furthermore, that in all cases a combination of glycol and alkylphenol-PzOs reaction product in the effective ratios will be effective when blended in the oil at concentrations of about 0.1 per cent, and ineffective at concentrations of 0.01 per cent. It has been found that, in general, the effectiveness of a combination of this invention falls 01? at concentrations below about 0.05 per cent.
It has been found that the glycols and the alkylphenol-PzOs reaction products, when added alone to the oil, are ineffective. This is demonstrated by the foam test results on oil blends containing the one or the other material alone, or one of them in combination with other additives. This is illustrated in the following examples:
SINGLE COIVIPONENTS Examples 16 and 17 A blend consisting of 0.01 per cent, by weight, of diethylene glycol in a portion of the base oil was subjected to the foam test. Foam to the extent of 650 ml. was observed. A blend of 0.01 per cent of triethylene glycol in a portion of the base oil showed 590 ml. of foam in the foam test, at the end of the blowing period.
Example 18 weight. When subjected to the foam test, this A blend in a portion of the base oil of 0.5 per blend showed 510 ml. of foam. cent, by weight, of the reaction product of three TABLE I Cone. of 23 5 Example A l B 9 A/B' 3 5-m i11.
cent g i 400-600 .5 Nil 1 Nil 5 Nil 1 Nil .5 Nil ()l PEG-200 100 .l PEG-200 Nil Ol PEG-20D 5 230 5 PE G6,000 Nil l PEG-6,000 Nil 01 PEG-6,000 50 5 Propylene glycol. Nil
. 5 Pentametbylene glycoL. Nil
. 5 Decarnethylene glycol. Nil
. 5 Ethylene glycol Nil 5 TEG Nil 5 TE G 4 Nil .01 TEG 4 10 .001 'IEG ndo 280 5 TE G 4 Nonylphenol 2:98 Nil '1 TEG 4 'Ietradecylphenol. 2:98 90 5 TE G 4 i. Waxphenol o. 2:98 510 1 A=glyc0l component.
1 B=alkylphenol reacted with P0 in a 3:1 molar proportion. 3 B=a1kylphenol-P 0 reaction product.
4 TEG=triethylene glycol.
1 PEG-200=polyethylene glycol of 200 M. W.
E PEG-6,000=polyethylene glycol of 6,000 M. W.
moles of di-t-amylphenol with one mole of phosphorus pentoxide was prepared. This blend, when subjected to the foam test, showed 500 ml. of foam, at the 'end of the blowing period.
EXTREME PRESSURE LUBRICANTS Examples 19 through 27 resultant ratios of glycol thereto were about 2:98
and 02:99.8, respectively. The composition of these extreme pressure oils and the foam test data thereof, are set forth in Table II.
glycols and polyalkylene glycols, and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about 3 moles of an alkylphenol having a total of between about 8 carbon atoms and about 12 carbon atoms. in the alkyl radicals thereof, with about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about 125 C.
2. A mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about 40 per cent, by weight, of a polyethylene glycol, and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about 3 moles of an alkylphenol having a total of between about 8 carbon atoms and about 12 carbon atoms in the alkyl radicals thereof, with about one mole of phosphorus pentoxide, at a temperature of between about 75 C; and about 125 C.
3. A mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition TABLE II Foam xarn e co w a p y cent cent 2 g z f g blowing,
Diamylphcnol 0.5 5.0 1.0 400-500 do .5 2:98 5.0 1.0 Ni] .5 (12:99.8 5.0 1.0 320 5 2: 98 5. 1. 0 Nil .5 02:99.8 5.0 1.0 290 2:98 5. 0 l. 0 Nil 7 5 2:98 5. 0 l. 0 Ni] d0 .5 2198 5.0 1.0 Nil Octylphenol 5 5. 0 1. 0 400-500 d0 .5 2:98 5.0 1.0 Nil (10 .5 2:98 5.0 1.0 Nil d0 .5 2:98 5.0 1.0 Nil NonylphenoL. 5 2:98 5. 0 1. 0 Nil 1 l3=alkylphenol reacted with P in a 3:1 molar proportion. 2 Concentration of alkylphenol (B) =Pr0 rea ction product.
5 DHM=dihydroabietyl malate.
6 D E G diethyleneglycol.
7 TEG=triethyleneglycoL Y 5 PEG-200=polyethylene glycol of 200 M. ll
I PEG-300=polycthylenc glycol of 300 M. W.
PEG-6000=polyethylene glycol of 6.000 M. W.
As will be apparent from the data in Table II, the effectiveness of the combination of glycol and alkylphenol-P2O5 reaction product, in accordance with this invention is not impaired by the presence of other additives. These examples also demonstrate that the combination can be prepared effectively by adding the glycol and the alkylphenol-PzOa reaction product separately. It will be noted, however, that the ratios defined hereinbefore must be maintained. This is demonstrated by the fact that a ratio of about 02:99.8 was not effective.
Although the present invention has been described with preferred embodiments, it is to be understood that modifications and variations may be resorted to without departing from the spirit and scope thereof, as those skilled in the art will readily understand. Such variations and modifications are considered to be within the purview and scope of the appended claims.
What is claimed is:
l. A mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about per cent, by weight, of a dihydroxy compound selected from the group consisting of alkylene consisting of between about 1 per cent and about 40 per cent, by weight, of ethylene glycol, and, between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about three moles of an alkylphenol having a total of between about eight carbon atoms and about twelve carbon atoms in the alkyl radicals thereof, with about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about C.
4. A mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of about 2 per cent, by weight, of ethylene glycol and about 98 per cent, by weight, of the reaction product formed by reacting about three moles of octylphenol with about one mole of phosphorus pentoxide, at a temperature of between about 75 C and about 125 C.
5. A mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about 40 per cent, by weight, of triethylene glycol and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about three moles of octylphenol with 11 about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about 125 C.
6. A mineral lubricating oil containing between about 0.05 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about 40 per cent, by weight, of triethylene glycol and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about three moles of diamylphenol with about one mole of phosporus pentoxide, at a temperature of between about 75 C. and about 125 C.
7. A mineral lubricating oil containing: (1) between about 0.1 per cent, by weight, and about 2.5 per cent, by weight, of an antifoamant composition consisting of between about 1 per cent and about 40 per cent, by weight of a polyethylene glycol and between about 99 per cent and about 60 per cent, by weight, of the reaction product formed by reacting about three moles of an alkylphenol having a total of between about eight carbon atoms and about twelve carbon atoms in the alkyl radicals thereof, with about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about 125 C.; (2) between about one per cent and about 10 per cent, by weight, of a product obtained by chemically substituting a part only of the chlorine in a chlorinated carbonate group; and (3) between about 0.1 per cent and about 3 per cent, by weight, of dihydroabietyl malate.
8. A mineral lubricating oil containing: (1)
about 0.5 per cent, by weight, of an antifoamant i composition consisting of about 2 per cent, by weight, of diethylene glycol and about 98 per cent, by weight, of the reaction product formed by reacting about three moles of diamylphenol aliphatic material with a thio- I with about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about 125 C.; (2) about 5 per cent, by weight, of the product obtained by chemically reacting a chlorinated kerosene with potassium ethyl xanthate; and (3) about one per cent, by weight, of dihydroabietyl malate.
9. A mineral lubricating oil containing: (1) about 0.5 per cent, by weight, of an antifoamant composition consisting of about 2 per cent, by Weight, of triethylene glycol and about 98 per cent, by weight, of the reaction product formed by reacting about three moles of diarnylphenol with about one mole of phosphorus pentoxide, at a temperature of between about 75 C. and about 125 C.; (2) about 5 per cent, by weight, of the product obtained by chemically reacting a chlorinated kerosene with potassium ethyl xanthate; and (3) about one per cent, by weight, of dihydroabietyl malate.
JOHN A. JEHLE, JR.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 2,121,611 Salzberg June 21, 1938 2,411,671 Smith et al Nov. 26, 1946 2,418,422 Palmer Apr. 1, 1947 2,430,858 Borsofi et a1 Nov. 18, 1947 OTHER REFERENCES Foaming of Aircraft Engine Oils as a Problem in Colloid ChemistryI. NACA report ARR No. 4105, originally issued Sept. 1944, declassified Apr. 26, 1946-pgs. 76 and 77 pertinent.
Claims (1)
1. A MINERAL LUBRICATING OIL CONTAINING BETWEEN ABOUT 0.05 PER CENT, BY WEIGHT, AND ABOUT 2.5 PER CENT, BY WEIGHT, OF AN ANTIFOAMANT COMPOSITION CONSISTING OF BETWEEN ABOUT 1 PER CENT AND ABOUT 40 PER CENT, BY WEIGHT, OF A DIHYDROXY COMPOUND SELECTED FORM THE GROUP CONSISTING OF ALKYLENE GLYCOLS AND POLYALKYLENE GLYCOLS, AND BETWEEN ABOUT 99 PER CENT AND ABOUT 60 PER CENT, BY WEIGHT OF THE REACTION PRODUCT FORMED BY REACTING ABOUT 3 MOLES OF AN ALKYLPHENOL HAVING A TOTAL OF BETWEEN ABOUT 8 CARBON ATOMS AND ABOUT 12 CARBON ATOMS IN THE ALKYL RADICALS THEREOF, WITH ABOUT ONE MOLE OF PHOSPHORUS PENTOXIDE, AT A TEMPERATURE OF BETWEEN ABOUT 75* C. AND ABOUT 125* C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US248660A US2622066A (en) | 1951-09-27 | 1951-09-27 | Antifoamant composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US248660A US2622066A (en) | 1951-09-27 | 1951-09-27 | Antifoamant composition |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2622066A true US2622066A (en) | 1952-12-16 |
Family
ID=22940101
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US248660A Expired - Lifetime US2622066A (en) | 1951-09-27 | 1951-09-27 | Antifoamant composition |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2622066A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2695879A (en) * | 1953-01-16 | 1954-11-30 | Socony Vacuum Oil Co Inc | Antifoamant composition |
| US3026262A (en) * | 1958-08-05 | 1962-03-20 | Eastman Kodak Co | Synthetic lubricant composition |
| US5763371A (en) * | 1994-07-29 | 1998-06-09 | Witco Corporation | Ethylene compressor lubricant containing phospate ester of a monoglyceride or diglyceride |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2121611A (en) * | 1937-06-29 | 1938-06-21 | Du Pont | Naphthenyl esters of phosphorous acids |
| US2411671A (en) * | 1945-03-12 | 1946-11-26 | Gulf Oil Corp | Mineral oil composition resistant to foaming |
| US2418422A (en) * | 1944-12-11 | 1947-04-01 | Sinclair Refining Co | Lubricant |
| US2430858A (en) * | 1942-07-14 | 1947-11-18 | California Research Corp | Foam inhibited oil |
-
1951
- 1951-09-27 US US248660A patent/US2622066A/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2121611A (en) * | 1937-06-29 | 1938-06-21 | Du Pont | Naphthenyl esters of phosphorous acids |
| US2430858A (en) * | 1942-07-14 | 1947-11-18 | California Research Corp | Foam inhibited oil |
| US2418422A (en) * | 1944-12-11 | 1947-04-01 | Sinclair Refining Co | Lubricant |
| US2411671A (en) * | 1945-03-12 | 1946-11-26 | Gulf Oil Corp | Mineral oil composition resistant to foaming |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2695879A (en) * | 1953-01-16 | 1954-11-30 | Socony Vacuum Oil Co Inc | Antifoamant composition |
| US3026262A (en) * | 1958-08-05 | 1962-03-20 | Eastman Kodak Co | Synthetic lubricant composition |
| US5763371A (en) * | 1994-07-29 | 1998-06-09 | Witco Corporation | Ethylene compressor lubricant containing phospate ester of a monoglyceride or diglyceride |
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