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US2663928A - Process for machining porous metals - Google Patents

Process for machining porous metals Download PDF

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Publication number
US2663928A
US2663928A US173680A US17368050A US2663928A US 2663928 A US2663928 A US 2663928A US 173680 A US173680 A US 173680A US 17368050 A US17368050 A US 17368050A US 2663928 A US2663928 A US 2663928A
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US
United States
Prior art keywords
metal
machining
oxalic acid
porous metals
cooling
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US173680A
Inventor
Jr Harry Lindsay Wheeler
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Priority to US173680A priority Critical patent/US2663928A/en
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Publication of US2663928A publication Critical patent/US2663928A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P25/00Auxiliary treatment of workpieces, before or during machining operations, to facilitate the action of the tool or the attainment of a desired final condition of the work, e.g. relief of internal stress
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F3/26Impregnating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49636Process for making bearing or component thereof
    • Y10T29/49703Sealing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4981Utilizing transitory attached element or associated separate material
    • Y10T29/49812Temporary protective coating, impregnation, or cast layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49995Shaping one-piece blank by removing material

Definitions

  • Figure 4 illustrates the blank of Figure 1 after it has been impregnated and Figure 5 is the blank of Figure 4 after it has been machined.
  • sodium chloride or other metallic salts e. g., potassium chloride, or a eutectic mixture of salts such as required.
  • oxalic acid a ween ZOO-260 F. is sufficient.
  • machining, shaping, milling, grinding, drill- .ng or other operations may be carried on in the usual way. It is essential that sharp tools be used and heavy cuts avoided. No cutting compounds should be used..
  • the filler may be removed from the specimen by dissolving in water or by the use of steam.
  • Oxalic acid decomposes at 125 0., maybe removed by heattemperature be- It should be noted that when; sodium chloride or other salt Whose melting pOint-ishigher than that of soft or silver solder is usedrthe impregnated porous material may be soldered toa solid, section of metal.
  • a method of protecting the porosity of metals machined for use in sweat-cooling apparatus which comprises, filling the pores of said metal with fluid oxalic acid at a temperature between 200-260" F., cooling the said metal whereby the oxalic acid solidifies Within the pores thereof to present a solid surface for machining, machining said metal, andremoving the said oxalic acid from the-pores of said metal by heating after machining.
  • a method of preserving the porosity of porous metals to be machined for use in sweatcooling apparatus which comprises, submerging the metal in a molten bath of oxalic acid for 20 minutes and .with' a between ZOO-260 R, cooling the impregnated metal to present a smoothsurface for machining, machining said metal, and dissolving the impregnating material from the pores of the metal after machining, with heat at C.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)

Description

IMPREGNA TED H. L. WHEELER, JR
PROCESS FOR MACHINING POROUS METALS Filed July 13, 1950 M 14C Hl/VED JNVENTOR. -Wha E 1 e 1", LT n nr'raz/vs rs W m a Dec. 29, 1953 Hurry L BY m T M e h P m MHCf/l/VED BL ANK NOT IMPEEGNHTED BL ANK IMPREGNH TED Patented Dec. 29, 1953 PROCESS FOR MACHINING POROUS METALS Harry Lindsay Wheeler,
assignor to the United represented by the Seer Application July 13, 1950, Serial No.
mense quantities of heat, thus the metal wall is isolated from the region of intense heat and is protected against burn-out. This phenomenon known in the art as sweat-cooling Jr., La
etary of the Canada, Calif., of America as Army States materials such as stainless steel, and chromium, nickel, and olybdenum alloys in general, which are essentially noncorrosive, cannot be etched satisfactorily. My method eliminates these dise usual machining operations to be employed without destroying the porosity of the stock.
It is a broad Without porosity thereof.
It is a still more specific object of my invenon to provide mat wherein: is a porous metal blank, not impregspecification and Figure 1 nated.
line 2-2 of Figure 1. blank not impregnated,
Figure 4 illustrates the blank of Figure 1 after it has been impregnated and Figure 5 is the blank of Figure 4 after it has been machined.
In carrying out of other solvents.
have found that sodium chloride or other metallic salts (e. g., potassium chloride, or a eutectic mixture of salts such as required. With oxalic acid, a ween ZOO-260 F. is sufficient. After the porous naterial is impregnated and allowed to cool in air, machining, shaping, milling, grinding, drill- .ng or other operations may be carried on in the usual way. It is essential that sharp tools be used and heavy cuts avoided. No cutting compounds should be used..
After the machining operations, the filler may be removed from the specimen by dissolving in water or by the use of steam. Oxalic acid, decomposes at 125 0., maybe removed by heattemperature be- It should be noted that when; sodium chloride or other salt Whose melting pOint-ishigher than that of soft or silver solder is usedrthe impregnated porous material may be soldered toa solid, section of metal.
Fahrenheit, cooling the said metal whereby the said oxalic acid solidifies. metal, and removing the said oxalic acid by heat: ing.
described above 2. A method of protecting the porosity of metals machined for use in sweat-cooling apparatus which comprises, filling the pores of said metal with fluid oxalic acid at a temperature between 200-260" F., cooling the said metal whereby the oxalic acid solidifies Within the pores thereof to present a solid surface for machining, machining said metal, andremoving the said oxalic acid from the-pores of said metal by heating after machining.
3. A method of preserving the porosity of porous metals to be machined for use in sweatcooling apparatus which comprises, submerging the metal in a molten bath of oxalic acid for 20 minutes and .with' a between ZOO-260 R, cooling the impregnated metal to present a smoothsurface for machining, machining said metal, and dissolving the impregnating material from the pores of the metal after machining, with heat at C.
HARRY LINDSAY WHEELER, JR.
in the filel of this patent J'NITED STATES PATENTS Number Name Date 1,683,437 Batie Sept. 4, 1928 2,047,555 Gardner July 14, 1936 2,159,391 Martin et a1 May 23, 1939 2,304,166 Hatfield Dec. 8, 1942 2,446,672 Sirp Aug. 10, 1948 2,462,045 Wulfi Feb. 15, 1949 FOREXGN PATENTS Number Country Date 455,077 Great Britain Oct. 13, 1936

Claims (1)

1. A METHOD OF MACHINING A POROUD METAL FOR USE IN SWEAT-COOLING APPARATUS WHICH COMPRISES FILLING THE PORES OF THE SAID METAL WITH FLUID OXALIC ACID AT A TEMPERATURE BETWEEN 200-260 DEGREES FAHRENHEIT, COOLING THE SAID METAL WHEREBY THE SAID OXALIC ACID SOLIDIFES, MACHINING THE SAID METAL, AND REMOVING THE SAID OXALIC ACID BY HEATING.
US173680A 1950-07-13 1950-07-13 Process for machining porous metals Expired - Lifetime US2663928A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2765524A (en) * 1953-09-09 1956-10-09 Rensselaer Polytech Inst Method of making a porous element
US2897097A (en) * 1955-08-04 1959-07-28 Bunting Brass & Bronze Co Process of preparing porous sintered metal parts for metal plating
US2916814A (en) * 1956-01-21 1959-12-15 Philips Corp Manufacture of porous articles of predetermined shape and dimensions from high-melting-point metals
US2936519A (en) * 1956-03-28 1960-05-17 M O Valve Co Ltd Manufacture of interdigital metal structures
US2986810A (en) * 1959-02-11 1961-06-06 Continental Can Co Production of composite metal stock having internal channels
US2986799A (en) * 1957-01-03 1961-06-06 Philips Corp Method of making cathodes
US2988809A (en) * 1956-10-08 1961-06-20 North American Aviation Inc Fabrication procedure for parts having low density core
US3017696A (en) * 1957-03-11 1962-01-23 Griscom Russell Co Corrosion-resistant surface
US3110085A (en) * 1957-12-11 1963-11-12 Gen Electric Method of making self-lubricating bearings
US3175927A (en) * 1961-10-25 1965-03-30 Gen Electric Reconstituted micaceous products
US3195226A (en) * 1962-06-13 1965-07-20 Olin Mathieson Manufacture of composite bodies utilizing liquid soluble material to maintain porosity
US3201858A (en) * 1962-06-14 1965-08-24 Olin Mathieson Method of making a composite porous metal structure
US3224071A (en) * 1960-03-14 1965-12-21 Philips Corp Brazing method for porous bodies
US3231341A (en) * 1960-05-26 1966-01-25 Iit Res Inst Metal-plastic article
US3230618A (en) * 1962-06-14 1966-01-25 Olin Mathieson Metal fabrication
US3308530A (en) * 1964-03-12 1967-03-14 Philips Corp Method of controlling porosity of refractory metal structures
US3351499A (en) * 1962-10-18 1967-11-07 Westinghouse Electric Corp Oil impregnated thermoelectric element with electroplated metal contact and method of producing same
WO1979000821A1 (en) * 1978-03-23 1979-10-18 H Eichhorn Machine finishing of porous materials
US4491500A (en) * 1984-02-17 1985-01-01 Rem Chemicals, Inc. Method for refinement of metal surfaces
DE3813711A1 (en) * 1987-04-23 1988-11-17 Nippon Denso Co METHOD AND DEVICE FOR FINISHING ITEMS WITH RILLED ITEMS
GB2236699A (en) * 1989-09-28 1991-04-17 United Technologies Corp Component protection from contaminants
GB2253173A (en) * 1991-03-01 1992-09-02 Aerospace Systems & Tech Process for the mechanical treatment of porous sheet materials
GB2382539A (en) * 2001-11-28 2003-06-04 Alstom Improved method of manufacture for hollow components
US20040001656A1 (en) * 2002-03-27 2004-01-01 Noriyuki Yoshimura Sintered bearing and production method therefor
US20120163982A1 (en) * 2010-12-27 2012-06-28 Edward Claude Rice Airfoil, turbomachine and gas turbine engine

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1683437A (en) * 1927-06-13 1928-09-04 Kelsey Wheel Company Inc Method of forming drawn articles
US2047555A (en) * 1933-05-31 1936-07-14 Parsons & Co Ltd C A Manufacture of hollow turbine blades
GB455077A (en) * 1936-03-25 1936-10-13 Fritz Singer Method of mechanically working metal articles
US2159391A (en) * 1935-05-07 1939-05-23 North American Rayon Corp Process for polishing of spinnerettes
US2304166A (en) * 1940-08-13 1942-12-08 Nat Carbon Co Inc Method of producing machined carbon articles
US2446672A (en) * 1944-07-26 1948-08-10 Western Electric Co Method of machining article blanks
US2462045A (en) * 1942-04-04 1949-02-15 Wulff John Method of producing filters

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1683437A (en) * 1927-06-13 1928-09-04 Kelsey Wheel Company Inc Method of forming drawn articles
US2047555A (en) * 1933-05-31 1936-07-14 Parsons & Co Ltd C A Manufacture of hollow turbine blades
US2159391A (en) * 1935-05-07 1939-05-23 North American Rayon Corp Process for polishing of spinnerettes
GB455077A (en) * 1936-03-25 1936-10-13 Fritz Singer Method of mechanically working metal articles
US2304166A (en) * 1940-08-13 1942-12-08 Nat Carbon Co Inc Method of producing machined carbon articles
US2462045A (en) * 1942-04-04 1949-02-15 Wulff John Method of producing filters
US2446672A (en) * 1944-07-26 1948-08-10 Western Electric Co Method of machining article blanks

Cited By (35)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2765524A (en) * 1953-09-09 1956-10-09 Rensselaer Polytech Inst Method of making a porous element
US2897097A (en) * 1955-08-04 1959-07-28 Bunting Brass & Bronze Co Process of preparing porous sintered metal parts for metal plating
US2916814A (en) * 1956-01-21 1959-12-15 Philips Corp Manufacture of porous articles of predetermined shape and dimensions from high-melting-point metals
US2936519A (en) * 1956-03-28 1960-05-17 M O Valve Co Ltd Manufacture of interdigital metal structures
US2988809A (en) * 1956-10-08 1961-06-20 North American Aviation Inc Fabrication procedure for parts having low density core
US2986799A (en) * 1957-01-03 1961-06-06 Philips Corp Method of making cathodes
US3017696A (en) * 1957-03-11 1962-01-23 Griscom Russell Co Corrosion-resistant surface
US3110085A (en) * 1957-12-11 1963-11-12 Gen Electric Method of making self-lubricating bearings
US2986810A (en) * 1959-02-11 1961-06-06 Continental Can Co Production of composite metal stock having internal channels
US3224071A (en) * 1960-03-14 1965-12-21 Philips Corp Brazing method for porous bodies
US3231341A (en) * 1960-05-26 1966-01-25 Iit Res Inst Metal-plastic article
US3175927A (en) * 1961-10-25 1965-03-30 Gen Electric Reconstituted micaceous products
US3195226A (en) * 1962-06-13 1965-07-20 Olin Mathieson Manufacture of composite bodies utilizing liquid soluble material to maintain porosity
US3201858A (en) * 1962-06-14 1965-08-24 Olin Mathieson Method of making a composite porous metal structure
US3230618A (en) * 1962-06-14 1966-01-25 Olin Mathieson Metal fabrication
US3351499A (en) * 1962-10-18 1967-11-07 Westinghouse Electric Corp Oil impregnated thermoelectric element with electroplated metal contact and method of producing same
US3308530A (en) * 1964-03-12 1967-03-14 Philips Corp Method of controlling porosity of refractory metal structures
WO1979000821A1 (en) * 1978-03-23 1979-10-18 H Eichhorn Machine finishing of porous materials
US4491500A (en) * 1984-02-17 1985-01-01 Rem Chemicals, Inc. Method for refinement of metal surfaces
DE3813711A1 (en) * 1987-04-23 1988-11-17 Nippon Denso Co METHOD AND DEVICE FOR FINISHING ITEMS WITH RILLED ITEMS
DE3813711C2 (en) * 1987-04-23 1998-03-26 Denso Corp Process and device for finishing collector blanks
US5283020A (en) * 1989-09-28 1994-02-01 United Technologies Corporation Component protection from contaminants
GB2236699A (en) * 1989-09-28 1991-04-17 United Technologies Corp Component protection from contaminants
GB2236699B (en) * 1989-09-28 1993-08-25 United Technologies Corp Component proctection from contaminants
DE4030016C2 (en) * 1989-09-28 2001-01-18 United Technologies Corp Method for preventing machining residues in objects to be machined and object protected by the method
GB2253173B (en) * 1991-03-01 1994-06-22 Aerospace Systems & Tech Process for the mechanical treatment of porous sheet materials
US5333415A (en) * 1991-03-01 1994-08-02 Aerospace Systems & Technologies Ltd. Process for sealing a perforated web material
EP0501754A1 (en) * 1991-03-01 1992-09-02 Aerospace Systems And Technologies Ltd Process for the mechanical treatment of porous sheet materials
GB2253173A (en) * 1991-03-01 1992-09-02 Aerospace Systems & Tech Process for the mechanical treatment of porous sheet materials
GB2382539A (en) * 2001-11-28 2003-06-04 Alstom Improved method of manufacture for hollow components
GB2382539B (en) * 2001-11-28 2003-10-22 Alstom Improved method of manufacture for hollow components
US20040001656A1 (en) * 2002-03-27 2004-01-01 Noriyuki Yoshimura Sintered bearing and production method therefor
US6951423B2 (en) * 2002-03-27 2005-10-04 Minebea Co., Ltd. Sintered bearing and production method therefor
US20120163982A1 (en) * 2010-12-27 2012-06-28 Edward Claude Rice Airfoil, turbomachine and gas turbine engine
US9004873B2 (en) * 2010-12-27 2015-04-14 Rolls-Royce Corporation Airfoil, turbomachine and gas turbine engine

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