US2663168A - Method for defrosting gas separation systems - Google Patents
Method for defrosting gas separation systems Download PDFInfo
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- US2663168A US2663168A US94878A US9487849A US2663168A US 2663168 A US2663168 A US 2663168A US 94878 A US94878 A US 94878A US 9487849 A US9487849 A US 9487849A US 2663168 A US2663168 A US 2663168A
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- nitrogen
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- 238000010257 thawing Methods 0.000 title description 31
- 238000000034 method Methods 0.000 title description 26
- 238000000926 separation method Methods 0.000 title description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 85
- 239000007789 gas Substances 0.000 description 65
- 229910052757 nitrogen Inorganic materials 0.000 description 43
- 239000001301 oxygen Substances 0.000 description 24
- 229910052760 oxygen Inorganic materials 0.000 description 24
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 23
- 239000000047 product Substances 0.000 description 22
- 239000012535 impurity Substances 0.000 description 15
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 14
- 238000010792 warming Methods 0.000 description 14
- 239000007787 solid Substances 0.000 description 10
- 238000005194 fractionation Methods 0.000 description 9
- 238000001816 cooling Methods 0.000 description 8
- 238000007710 freezing Methods 0.000 description 8
- 230000008014 freezing Effects 0.000 description 8
- 229960004424 carbon dioxide Drugs 0.000 description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 description 7
- 239000001569 carbon dioxide Substances 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000009825 accumulation Methods 0.000 description 5
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 4
- 238000005057 refrigeration Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000000740 bleeding effect Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000859 sublimation Methods 0.000 description 3
- 230000008022 sublimation Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/08—Separating gaseous impurities from gases or gaseous mixtures or from liquefied gases or liquefied gaseous mixtures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/40—Air or oxygen enriched air, i.e. generally less than 30mol% of O2
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S62/00—Refrigeration
- Y10S62/902—Apparatus
- Y10S62/909—Regeneration
Definitions
- This invention relates to methods for defrosting gas separation systems. More particularly, it relates to a method for defrosting an air fractionating system using the main heat exchangers to dry the warming-up air.
- This invention has as an object to provide an improved method for defrosting an air fractionation system which is commercially more feasible than the previously used methods.
- a further object of the invention is to reduce the required capacity of the chemical cleaners for the air during defrosting.
- a still further object of the invention is to reduce the time period required for defrosting an entire air fractionating system.
- an air fractionation system is defrosted by shutting down the expanders so that no refrigeration is added to the system, while fresh air taken into the sytem is cleaned of moisture in the heat exchangers.
- the first form is the so-called cold accumulators which consist of shells packed with materials, such as extended surfaces of sheet metal which readily absorb and surrender heat. These accumulators are used by passing the cold fractionation products from the column through the 50 shells and the packing until the temperature of the accumulators is reduced to the desired low temperature. The flow of these cold gases is then diverted to a second accumulator, while the warm air is passed through the cold shell and 8 Claims. (Cl. 62-4755) emerges at a low temperature. Continuity of supply is maintained by the use of duplicate accumulators, air flowing through one while the cold gas is reducing the temperature of the other.
- a countercurrent reversing cold interchanger system may be used which permits a simultaneous heat interchange between passage ways containing countercurrently flowing streams of air and backward returning cold products.
- This type interchanger comprises a plurality of parallel paths for the fluid in each passageway so as to establish thermal contact throughout the whole contact length of the vessel.
- These reversing cold interchangers are utilized to remove almost all of the higher boiling impurities from air or other gaseous mixtures, such removal being accomplished by periodically alternating the flow of warm incoming feed and a backward returning cold product between at least two passageways of the interchanger.
- these flow-reversing interchangers may readily-be so operated as to refrigerate atmospheric air, without preliminary purification or dessication, and deliver the refrigerated air in condition suitable for fractionation in a column.
- the .normal cycle of operation may be resumed, wherein the impurities in the air may again be removed by the operation of the heat interchangers.
- a defrosting of the complete system, including the fractionating column as well as the heat interchangers, is necessary when the gradual accumulation of congealed deposits eventually clogs the circuits. This operation may be necessary only a few times a year, but while it is conducted, it is necessary to discontinue production for a comparatively long period of time.
- present invention enables the operator to speed up the defrost and results-in aneconomical mannet of operation.
- defrosting as used in this specification and claims is meant'to define the gradual warming up of the system so that the congealed solids which have accumulated in the apparatus are melted.
- the warming up of the system must be gradual so that the temperature differential in the system is not too great. If one point in the system were warmed too rapidly, due
- This element may be an electrostatic precipitator, a scrubber or a simple air filter. It is not essential to remove the dust completely, but only the coarser particles which might cause abrasion in the compression unit.
- the cleaned air passes at 2 to a compression unit consisting of a steam turbine orother power source M, a first and a second stage turbocompressor I5 and It, a water-cooled intercooler I! and an aftercooler l8.
- the compressed air leaves the aft'ercoolervia conduit l9 at about lOOpounds absolute and at i a temperature of about 300 Kelvin.
- This conduit is branched at 20, about 80% of the air supply passing to a header 2
- the system includes a pair of switching or deriming heat interchangers 23A-23B which are used in parallel for cuoling the largerportion of the air supply by heat interchange against the cold gaseous nitrogen produced by the column.
- Each of these units consists generally of a shell 24, a gaseous nitrogen passage consisting of a plurality of tubes 25 and an auxiliary gas passage illustrated as an external gas jacket 25.
- the upper ends of the interchangers communicate with the air inlet manifold 2i and with a nitrogen .outlet manifold 21, which in turn is vented from the-system through a nitrogen vent pipe 28, through a pair of reversing valves MBA-29B.
- These valves are reciprocated through quarter turns, in synchronism and at suitable intervals, by means not shown. With these valves in the position shown in the figure, the right :end of air manifold 2i is closed and air passesfromthe left end of the manifold through valve 29A to aconduit which is branched at 30 to .deliverair through conduit 3i to the tubes of interchanger 23A and through conduit 32 to the shell of interchanger 2313.
- manifold 36 is branched at 37 to the tubes of interchanger 23A and at 38 to the shell of interchanger 23B.
- Manifold 39 is oppositely branched, i. e., at MS to the shell of interchanger 23A and .at ii to the tubes of interchanger 23B.
- manifolds are also branched at A2 and 43 to 0pposite sides of a flap valve M, and at it and it to opposite sides of aiiap valve 41.
- manifold 36 is conveying air under relatively high pressure while manifold 39 is conveying nitrogen at a much lower pressure.
- the overbalancing pressure in branch i2 swings the flap of valve M to the right, as illustrated, preventing the air from entering the opposite manifold through branch 43 and directing it into conduit 48 which leads to the fractionating column.
- the flap in valve 47 being pivoted below its center line, the excess pressure in branch tips. it to the right, as illustrated, affording a passage fornitrogen from conduit 49, leading from the ,fractionating column, into branch 6 and manifold 39 which passes gas upwardly through the interchangers.
- the oxygen .interchangers eta-see are structurally identical with the nitrogen interchangers above described except for the omission of the jackets .26.
- Air from the compression unit passes from manifold 22 through reversing valve Elli and branch conduits 52 and 53 to the shell of interchanger A and to the tubes of interchanger 50B and through bottom connections 5% and 55, manifold 56, branch 57, flap valvetfi and'conduit 59 to .airconduit 63 leading to the column.
- 023'- gen in gaseous form withdrawn from the fractionating column through conduit 60, flows through flap valve 6
- the fractionating column generally indicated at 69 may be any conventional or preferred twostage column. In any case, it consists of a high pressure section and a low pressure section 1
- Liquid crude oxygen collecting in a pool M in the base of the high pressure section passes through a conduit and an expansion valve 76 to an interchanger 11 in which it is in counterflow heat interchange with'high pressure liquid nitrogen, the expanded crude oxygen then passing through conduit 18 to an intermediate point in the low pressure section.
- a crude oxygen defrost outlet valve I20 is also provided in the base of the high pressure section.
- the high pressure liquid nitrogen collecting in pool 19 below the nitrogen condenser passes through conduit 80 to the opposite side of interchanger 11 in which it is cooled and stabilized by the expanded crude oxygen, flowing thence through expansion valve 8i and conduit 82 to the upper end of the low pressure section.
- is also provided leading from pool 19.
- Gaseous low pressure nitrogen is withdrawn from the top of the column through conduit 83, flowing to an exchanger 84 which is also connected to air feed line 48 and oxygen product line 60.
- the nitrogen product leaves exchanger 84 through line 49 above referred to as leading to the nitrogen interchangers.
- Oxygen in a desired state of purity ordinarily 95% or over, collects over the head 85' of condenser 12 and flows through conduit 86 to form a pool 8lsurrounding tubes 12.
- the high pressure nitrogen vapor within the tubes of the condenser are condensed by the liquid oxygen boiling around the tubes.
- the oxygen-vapor travels through bypass 88 to the vapor space above head 85, from which it is withdrawn through conduit 60 and the airnitrogen interchanger 84 to the oxygen interchangers as above described.
- a pure oxygen defrost outlet valve I22 is also provided leading from the pool 81.
- the interchangers are operated in the customary manner, the warm air passing through one side of each unit in counterflow to one of the cold product gases, until the air passages become fouled by the accumulation of water ice and solid carbon dioxide to give rise to a high pressure diiferential, or to fall below a predetermined heat transfer efiiciency.
- the reversal of the va1ves'29A, 29B, 5IA and 5lB causes the air stream to flow through the passage previously occupied by the cold gas while the cold gas stream flows through the passage previously occupied byair, vaporizing and removing the ice and carbondioxide snow.
- the cold end temperature difference between incoming air and purging product be 5 C. or less. To accomplish this, it is necessary to compensate for the higher specific heat of air under pressure especially at lower temperature. Adding quantity to the efiiuent product makes this possible by bringing the temperature-enthalpy curves of the counterfiowing gases into approximate parallelism.
- the oxygen interchangers 50A-50B are provided with an excess of the cold gas by passing through them a smaller quantity of air than that which corresponds to the quantity of oxygen produced, for example, say 20% of the total air supply instead of the 21% to 22% which would correspond with the oxygen yield.
- the remainder or say of the air supply passes through the nitrogen interchangers 23A- 23B and the excess or" cold gas is provided by nitrogen withdrawn in gaseous form from the high pressure section of the column, heated by passing through the nitrogen interchanger, cooled by expansion and returned at low pressure to pass again through the interchanger with the low pressure nitrogen takenfrom the top of the column, thus passing twice through the step of interchange.
- a sufficient quantity of gaseous nitrogen which may for example be perhaps 20% of the total nitrogen content of the air fractionated, is withdrawn from the dome of the column condenser 12, carrying with it any incondensible gases which might otherwise tend to accumulate there.
- the withdrawn gas at about pounds absolute and about 100 K., passes through conduits 89, 8t and 9! and is equally divided between the auxiliary gas passages 26 of the nitrogen interchangers, in which its temperature is raised to about K. by interchange with entering warm air.
- These streams which flow continuously through the two interchangers in parallel and constantly from the cold to the warm end, are collected in conduit 94 and pass through conduits 95 and 96 to a turbo-expander 9?.
- valve 9% in conduit 95 is open and valves 99, I06 and H9 are closed.
- the pressure is reduced-to 2 82, 93, 99, I and ace-sues about :24 pounds absolute in doing work and the temperature is thus reduced to about 100K.
- the expanded nitrogen stream then passes through valve 123 to conduit iIiI to mix with the colder nitrogen stream passing through conduit 83, the temperature of the mixed nitrogen stream atthe cold end of the'interchangers being thus :raised to about 96 K.
- Theexpander S1 is coupled with a turbo-compressor I92 or other meansifor applying a power load.
- the compressor is desirable as providing a steady and readily controllable load. It is illustrated as taking air through conduit I03 and discharging it through a conduit I64 controlled by a valve I05. If the oxygen produced by the column is :to be delivered into a pipe line at a pressure above that available at the interchanger outlet, compressor I02 may be utilized for that purpose.
- the drawing shows only oneiturbo expander 91.
- This unit expanding the withdrawn highpressure nitrogen,*suffices to provide make-up refrigeration for the cycle-but when of proper size for that purpose is insufficient to provide refrigeration for starting up a warm apparatus.
- I01 indicates any conventional air drier, such unit consisting ordinarily of two shells filled'with silica gel or activated alumina, through which the gas to be dried is passed alternately and from which the adsorbed water is driven'out by a stream of heated air or other gas.
- these drying units are in common use and well known, they are not illustrated but are indicated by a symbol.
- the heat exchangers are first warmed up. This is accomplished by shutting ofi the water to the aftercooler I8 so as to permit the temperature of the discharged air to attain relatively high values. This hot air is introduced in the normal manner through the switching valves to the air-t0-nitrogen and air-to-oxygen exchangers and passed out through open valve I3. As soon as the heat exchangers have been warmed up to defrosting temperature, the defrosting of the remainder of the system is accomplished.
- the liquids are drained from the column through the drain valves I20, I2I and I22 which are opened fully. Valves I M and I I? in the oxygen outlet lines and valve H6 in the nitrogen outlet line are opened. lihe crude oxygen and crude nitrogen expansion valves I6 and BI are opened. Valve I03 in the air line to the column is closed. By opening valves II: 9,1 and closing valve 98, the
- the heat exchangers and the column warm up simultaneously in a gradual manner, the speed of which may be closely-controlled. Uneven expansion of the apparatus due to warming one point too .rapidly is prevented.
- theoperation of the system during defrosting is as follows: Expander 5'! is'shut down so-thatno refrigeration is added to the system. Withall other operations being continued as though oxygen product is being produced, the liquids aredrained'from the column through crude oxygen drain valve I20, crude nitrogen drain valve I-2I, and pure oxygen drain valve I22. Air is .continually fed to the system.
- the proportion bled off atthesepoints will determine the speed of the warm up of the column and may becontrolled.
- the warm-unthe compressed air taken into the system is cooledin the heat .interchangers-as in normal operation of the system.
- the warm. air enters at I 0, is compressed and passes throughthe manifolds 2.I and 22 to the heat interchangers 23 and 5.0, respectively.
- the moisture is removed from the air during its passage through the Einterchanges.
- A'portion of the cold air leaves the low pressure section of "the column through conduit 83, valve H3, line IIlI, exchanger 84 and thence to the heat interchangers 23, leaving the system through pipe .20.
- a further portion of the cold air leaves-the low pressure section through conduit 66, exchanger 84, and thence to the heat interchangersS'fl, leaving thesystem through pipeGB. Air'is also bled from the low pressure section through valve I22.
- the continuous deriming of the heat interchangers 231s accomplished by :r'emoving -aistream .of.
- The, pressure of the air is reduced in passing through the expander and the stream of air is thus cooled.
- the second method of adding cold is to bypass a portion of the feed air flowing from the interchangersto the column through line 48 so that a stream of compressed air flows through lines I I0, 90, I06, valve 03, conduit 55, valve 98, conduit es and valve I24 to the expander 9'].
- the expanded cooled air is merged with .the airflowing in line II and is returned to the 'i'riterchanger.
- valve I09 is closed and, byrelative manipulation of v lv s. l 81;.andl08. th ssure dr pis trolled so that pressure is maintained in line 50.;
- valves I25, I23 and 98 are closed and valves 92, 93, 99, I00 and I24 are opened.
- all of the air from the heat interchangers is diverted through conduits I I0, 90, I96, 95, through valve 99, air dryer I01, valve I00 and thence to conduit 96.
- the stream of dry Warm air may be divided and a portion admitted to the low pressure section of the column through valve H9. The remainder of the air stream passes through valve I24, idle expander 91, conduit I26 controlled by valve I27, and thence through line 48 and valve I08 into the high pressure section of the column.
- the method of defrosting a low temperature gas separation system by flowing. a warmingup gas therethrough comprising the steps of removing from the warming-up gas an impurity that is solid at the normal operating temperature of the system by cooling the warming-up gas entering the system to a temperaure below he freezing point of the impurity but above the normal operation temperature of the system by heat exchange with the gas leaving the system that has been cooled in passing through the gas separation system, and bleeding off part of the cooled warming-up gas at at least one point in the system to remove cold from thesystem.
- the method of defrosting an air separation system by flowing a warming up air stream therethrough comprising the step of removing moisture from the incoming compressed warming-up air stream by cooling the warming up air stream entering the system ina reversing heat exchange zone to a temperature below the freezing point of the moisture but above the normal operating temperature of the system by heat exchange with the air stream leaving the system that has been cooled by the defrosting process while passing through the separationsystem.
- the method of defrosting anair separation system by flowing a warming-up gas therethrough comprising the steps of removing the moisture from the compressed warming up air by cooling the warm air entering the system in a reversing heat exchange zone to a temperature below the freezing point of the moisture by heat exchange with the outgoing air that has been cooled in passing through the system, and bleeding off part of the cooled warming-up air at at least one point in the separation system.
- the method of defrosting a low temperature gas seperation system by flowing a warmingup gas therethrough comprising the steps of removing from the compressed Warming-up gas an impurity that is solid at the normal temperature of the system by cooling the warming-up gas entering the system in a reversing heat exchange zone to a temperature below the freezing point of the impurity but above the normal operating temperature of the system by heat exchange with the gas leaving the system that has been cooled in passing through the separation system, and preventing the temperature of the gas leaving the system from rising to said freezing point by passing a portion of the compressed gas through an expansion step in which work is done and combining the expanded gas with the remainder of the gas going to the heat exchange step, the temperature of the expanded gas being such that the combined gases are at a temperature below th freezing point of the impurity.
- the method of defrosting a low temperae gas aration system by flowinga warmingup gas therethrough comprising the steps of removing from the compressed warming-up gas an impurity that is solid at the normal operating temperature of the system by cooling the warming-up gas entering the system to a temperature below the freezing point of the impurity but above the normal operating temperature of the system by heat exchange with the. gas leaving the system that has been cooled in passingthrough the system, bleedingoff part of the cooled warming-up gas at at least one point in the system tocontrol the rate of warm-up, and preventing the temperatureof the gas leaving the system fromtrising-to said.
- the method of, defrosting, a low tempera-, turev gas: separation system by flowing a warming-up .gastherethrough comprising the steps of compressing. a stream of,warming-up gas, passing the compressed.streamthrough the system, expanding the compressed stream in the course of itsnpassagethrough thesystem, bleeding off a portion of thelow, pressure gas which has been cooled in-the;system,. and-removing an impurity from the compressedstream before the expansion step that solid at th .normal operating temperature of thesystemby. cooling the compressed stream in arreversing heatexchangezone to a temperature/belowtheireezing point of the impurity. thereinbut. abovethe normal operating temperature. ofthe system ,byheat exchange, with the. remainder of the. low pressure gas which hasbeen cooled-invpassing through the system.
- the colder portion is passedsubsee quently through the same path in the opposite direction of flow after the first stream-.hasceased flow, the step of controlling thetemperatiirez of saidcolder portion, of said pathbypassingv a portion of the cooled compressedv warming-up gas of a compositionessentiallythe same; as' th'at leaving the colder endof the reversingheatrexchange zone through a separate path inxsaidzheat exchange zone disposed inhea-t exchange relap tion with at least a part ofthe colder portion of the first mentioned path, combining thi por tion with the second stream, and passing; the combined stream through the exchange zone;.
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Description
Dec. 22, 1953 c. J. SCHILLING v 2,663,168 METHOD FOR DEFROSTING GAS SEPARATION SYSTEMS Filed May 25', 1949 hnh Q Q mq 3 2 mm WW I :1 WW m mm INVENTOR.
G N I Y u E m N C R s m u r C A N E R A L C Patented Dec. 22, 1953 METHOD FOR DEFROSTING GAS SEPARATION SYSTEMS Clarence J. Schilling, Allentown, Pa., assignor to Air Products, Incorporated, a corporation of Michigan Application May 23, 1949, Serial No. 94,878
This invention relates to methods for defrosting gas separation systems. More particularly, it relates to a method for defrosting an air fractionating system using the main heat exchangers to dry the warming-up air.
It is essential during the defrosting operation that moisture be excluded from the column. Previously, it has been common to clean the moisture out of the warming-up air during defrosting of the column by means of chemical cleaners, such as silica gel and the like.
This invention has as an object to provide an improved method for defrosting an air fractionation system which is commercially more feasible than the previously used methods.
A further object of the invention is to reduce the required capacity of the chemical cleaners for the air during defrosting.
. A still further object of the invention is to reduce the time period required for defrosting an entire air fractionating system.
These and other objects are accomplished by the present invention wherein an air fractionation system is defrosted by shutting down the expanders so that no refrigeration is added to the system, while fresh air taken into the sytem is cleaned of moisture in the heat exchangers.
In the older practice of this art, the refrigerative value of the cold fractionation products was recovered in interchangers, usually tubular. in which streams of warm air and cold fractionation products flowed continuously in heat exchange relation in separate passages. This practice required that both the carbon dioxide and the water content of the air supply be reduced as far as possible by chemical treatment and adsorption prior to the interchange, as otherwise the cold ends of the interchangers rapidly choked with ice and carbon dioxide snow.
The necessity for preliminary chemical treatment of the air may be avoided in the use of heat interchangers of the flow-reversing type. vSuch interchangers are known in two functionally similar forms: I
The first form is the so-called cold accumulators which consist of shells packed with materials, such as extended surfaces of sheet metal which readily absorb and surrender heat. These accumulators are used by passing the cold fractionation products from the column through the 50 shells and the packing until the temperature of the accumulators is reduced to the desired low temperature. The flow of these cold gases is then diverted to a second accumulator, while the warm air is passed through the cold shell and 8 Claims. (Cl. 62-4755) emerges at a low temperature. Continuity of supply is maintained by the use of duplicate accumulators, air flowing through one while the cold gas is reducing the temperature of the other.
In contradistinction to the use of cold accumulators, a countercurrent reversing cold interchanger system may be used which permits a simultaneous heat interchange between passage ways containing countercurrently flowing streams of air and backward returning cold products. This type interchanger comprises a plurality of parallel paths for the fluid in each passageway so as to establish thermal contact throughout the whole contact length of the vessel. These reversing cold interchangers are utilized to remove almost all of the higher boiling impurities from air or other gaseous mixtures, such removal being accomplished by periodically alternating the flow of warm incoming feed and a backward returning cold product between at least two passageways of the interchanger. During one-half of the reversing cycle when the air is being cooled, water and carbon dioxide, for example, are precipitated therefrom and accumulated in solid or liquid phase on the metal surfaces of th e passageway through which the air at that time is flowing. Before the accumulation has become great enough to plug that passageway, the countercurrently flowing streams are interchanged to enable the backward returning product to flow over the accumulated deposits and reevaporate them. Meanwhile, the air is being cooled and precipitating further quantities of impurities on the metal surfaces of the alternate passageway through which the backward returning product previously has been flowing.
As the vapor pressures of water and carbon dioxide are extremely low at the temperatures at which the product gases emerge from the air fractionating column, these flow-reversing interchangers may readily-be so operated as to refrigerate atmospheric air, without preliminary purification or dessication, and deliver the refrigerated air in condition suitable for fractionation in a column. This-is possible because, unlike the continuous flow interchanger, these forms permit the solids deposited in cooling the air to be, at least in large part, removed by sublimation when the flows are reversed and the backward returning low pressure gas flows through the passage in which the solids have been deposited.
It has been recognized that this removal by sublimation is not always nor necessarily complete and that there is usually a slow accumulation of deposited solids which ultimately requires that the interchanger be shut down for deriming by warming. Various methods for increasing the effectiveness of the sublimation step and thereby lengthening the period during which the interchanger may be used without warming up have been proposed. Among these are the methods proposed in my copending applications Serial No. 755,286, filed June 18, 1947, Air Frac tionating Cycle and Apparatus, now Patent No; 2,626,510, issued January 27, 1953, and Serial No. 755,287, filed June 18, 1947, Method of Defrosting Flow-Reversing Heat Interchangers, now abandoned.
It may be found necessary, however, aftermany hours of operation, to defrost the heat interchangers. This is a relatively simple operation, since the flow pipes to and from the fractionation column may be closed off by shutting *valves, and the warm air blown into the interchangers readily defrosts the passageways'and'passes our through valve I3.
.After defrosting the interchangers, the .normal cycle of operation may be resumed, wherein the impurities in the air may again be removed by the operation of the heat interchangers.
A defrosting of the complete system, including the fractionating column as well as the heat interchangers, is necessary when the gradual accumulation of congealed deposits eventually clogs the circuits. This operation may be necessary only a few times a year, but while it is conducted, it is necessary to discontinue production for a comparatively long period of time. The
present invention enables the operator to speed up the defrost and results-in aneconomical mannet of operation. The term defrosting as used in this specification and claims is meant'to define the gradual warming up of the system so that the congealed solids which have accumulated in the apparatus are melted. The warming up of the system must be gradual so that the temperature differential in the system is not too great. If one point in the system were warmed too rapidly, due
to the uneven expansion resulting at that point, i
great damage couldbe done to the apparatus.
The means for accomplishing this result will be described with reference to the attached drawing, which will be understood to be a flow sheet in which apparatus elements are indicated by symbols.
Referring to the drawing, air enters the system at l and is substantially freed from dust in an air cleaner M. This element may be an electrostatic precipitator, a scrubber or a simple air filter. It is not essential to remove the dust completely, but only the coarser particles which might cause abrasion in the compression unit.
The cleaned air passes at 2 to a compression unit consisting of a steam turbine orother power source M, a first and a second stage turbocompressor I5 and It, a water-cooled intercooler I! and an aftercooler l8.
The compressed air leaves the aft'ercoolervia conduit l9 at about lOOpounds absolute and at i a temperature of about 300 Kelvin. This conduit is branched at 20, about 80% of the air supply passing to a header 2| and thence to the nitrogen interchangers and about to header '22 and thence to the oxygen interchangers.
The system includes a pair of switching or deriming heat interchangers 23A-23B which are used in parallel for cuoling the largerportion of the air supply by heat interchange against the cold gaseous nitrogen produced by the column.
Each of these units consists generally of a shell 24, a gaseous nitrogen passage consisting of a plurality of tubes 25 and an auxiliary gas passage illustrated as an external gas jacket 25.
The upper ends of the interchangers communicate with the air inlet manifold 2i and with a nitrogen .outlet manifold 21, which in turn is vented from the-system through a nitrogen vent pipe 28, through a pair of reversing valves MBA-29B. These valves are reciprocated through quarter turns, in synchronism and at suitable intervals, by means not shown. With these valves in the position shown in the figure, the right :end of air manifold 2i is closed and air passesfromthe left end of the manifold through valve 29A to aconduit which is branched at 30 to .deliverair through conduit 3i to the tubes of interchanger 23A and through conduit 32 to the shell of interchanger 2313. In this position, the left end of nitrogen manifold 27 is closed and theright end is in communication with the shell of interchanger 23A through conduit 33 and with the tubes of interchanger 233 through conduit 34, these conduits connecting When the valves are simultaneously reversed in position, as by a quarter turn clockwise, the functions of the described'conduits are reversed, conduits 3i and 32 carrying vent nitrogen and conduits 33 and 35 carrying entering air.
The coupling of the interchangers in such manner that each divided stream flows always through the tubes of one interchanger and the shell of the other is important in avoiding varia tions inresistance to flow of low pressure gaseous nitrogen which often-accompany valve reversals when a pair of vintercl'iangers are so connected that the flow of nitrogen is directed first through two sets of tubes and then through two shells.
The lower ends of the interchangers are coupled in a similar-manner to manifolds which alternately convey air .and nitrogen. Thus, manifold 36 is branched at 37 to the tubes of interchanger 23A and at 38 to the shell of interchanger 23B. Manifold 39 is oppositely branched, i. e., at MS to the shell of interchanger 23A and .at ii to the tubes of interchanger 23B. These manifolds are also branched at A2 and 43 to 0pposite sides of a flap valve M, and at it and it to opposite sides of aiiap valve 41.
With the reversing valves ASA-29B in the positions shown, manifold 36 is conveying air under relatively high pressure while manifold 39 is conveying nitrogen at a much lower pressure. The overbalancing pressure in branch i2 swings the flap of valve M to the right, as illustrated, preventing the air from entering the opposite manifold through branch 43 and directing it into conduit 48 which leads to the fractionating column. The flap in valve 47 being pivoted below its center line, the excess pressure in branch tips. it to the right, as illustrated, affording a passage fornitrogen from conduit 49, leading from the ,fractionating column, into branch 6 and manifold 39 which passes gas upwardly through the interchangers.
The oxygen .interchangers eta-see are structurally identical with the nitrogen interchangers above described except for the omission of the jackets .26. Air from the compression unit passes from manifold 22 through reversing valve Elli and branch conduits 52 and 53 to the shell of interchanger A and to the tubes of interchanger 50B and through bottom connections 5% and 55, manifold 56, branch 57, flap valvetfi and'conduit 59 to .airconduit 63 leading to the column. 023'- gen in gaseous form, withdrawn from the fractionating column through conduit 60, flows through flap valve 6|, manifold 62 and branches 63 and 64 to the tubes of interchanger 56A and the shell of interchanger 50B, escaping at the upper ends of the exchangers through conduits 65 and 66 to valve 5|B, manifold 61 and product oxygen delivery pipe 68;
I Instead of using two separate sets of heat interchangers-one for the nitrogen product and a second for the oxygen product--a single set of heat interchangers containing a plurality of passageways may be used. In this manner of operation, the oxygen product, nitrogen product and the unbalancing medium all pass in heat exchange with the air feed in a single interchanger. For convenience, one particular system is shown and described but the invention could be applied to any low temperature gas separation system.
The fractionating column generally indicated at 69 may be any conventional or preferred twostage column. In any case, it consists of a high pressure section and a low pressure section 1| separated by a partition plate and a. refluxing nitrogen condenser 72. Each of the sections is provided with bubble plates 13.
. Liquid crude oxygen collecting in a pool M in the base of the high pressure section passes through a conduit and an expansion valve 76 to an interchanger 11 in which it is in counterflow heat interchange with'high pressure liquid nitrogen, the expanded crude oxygen then passing through conduit 18 to an intermediate point in the low pressure section. A crude oxygen defrost outlet valve I20 is also provided in the base of the high pressure section.
The high pressure liquid nitrogen collecting in pool 19 below ,the nitrogen condenser passes through conduit 80 to the opposite side of interchanger 11 in which it is cooled and stabilized by the expanded crude oxygen, flowing thence through expansion valve 8i and conduit 82 to the upper end of the low pressure section. A high pressure liquid nitrogen defrost outlet valve [2| is also provided leading from pool 19.
Gaseous low pressure nitrogen is withdrawn from the top of the column through conduit 83, flowing to an exchanger 84 which is also connected to air feed line 48 and oxygen product line 60. The nitrogen product leaves exchanger 84 through line 49 above referred to as leading to the nitrogen interchangers.
Oxygen in a desired state of purity, ordinarily 95% or over, collects over the head 85' of condenser 12 and flows through conduit 86 to form a pool 8lsurrounding tubes 12.
.The high pressure nitrogen vapor within the tubes of the condenser are condensed by the liquid oxygen boiling around the tubes.
The oxygen-vapor travels through bypass 88 to the vapor space above head 85, from which it is withdrawn through conduit 60 and the airnitrogen interchanger 84 to the oxygen interchangers as above described. A pure oxygen defrost outlet valve I22 is also provided leading from the pool 81.
The interchangers are operated in the customary manner, the warm air passing through one side of each unit in counterflow to one of the cold product gases, until the air passages become fouled by the accumulation of water ice and solid carbon dioxide to give rise to a high pressure diiferential, or to fall below a predetermined heat transfer efiiciency. At this point, the reversal of the va1ves'29A, 29B, 5IA and 5lB causes the air stream to flow through the passage previously occupied by the cold gas while the cold gas stream flows through the passage previously occupied byair, vaporizing and removing the ice and carbondioxide snow.
It is a well known drawback to this procedure that the total products of fractionation flowing through a cold accumulator or its functionally equivalent deriming interchanger do not completely and dependably remove the accumulation of carbon dioxide snow and water ice from the surfaces on which they are deposited, and that such substantially complete removal may be effected by passing through the interchanger a quantity of cold gas materially greater than the quantity of air from which these deposits are accumulated.
To provide complete deriming for long period operation, it is essential that the cold end temperature difference between incoming air and purging product be 5 C. or less. To accomplish this, it is necessary to compensate for the higher specific heat of air under pressure especially at lower temperature. Adding quantity to the efiiuent product makes this possible by bringing the temperature-enthalpy curves of the counterfiowing gases into approximate parallelism.
It is not necessary that the excess cold gas be in contact with the deposited solids, but only that it be in heat interchange relation with them. In consequence there are numerous ways in which this compensation may be effected, in any interchanger, direct contact or passageway type, in which the gas to be cooled and the gas to be heated flow alternately through the same passage;
In the operating cycle here described, the oxygen interchangers 50A-50B are provided with an excess of the cold gas by passing through them a smaller quantity of air than that which corresponds to the quantity of oxygen produced, for example, say 20% of the total air supply instead of the 21% to 22% which would correspond with the oxygen yield.
The remainder or say of the air supply passes through the nitrogen interchangers 23A- 23B and the excess or" cold gas is provided by nitrogen withdrawn in gaseous form from the high pressure section of the column, heated by passing through the nitrogen interchanger, cooled by expansion and returned at low pressure to pass again through the interchanger with the low pressure nitrogen takenfrom the top of the column, thus passing twice through the step of interchange.
In more detail, a sufficient quantity of gaseous nitrogen, which may for example be perhaps 20% of the total nitrogen content of the air fractionated, is withdrawn from the dome of the column condenser 12, carrying with it any incondensible gases which might otherwise tend to accumulate there. The withdrawn gas, at about pounds absolute and about 100 K., passes through conduits 89, 8t and 9! and is equally divided between the auxiliary gas passages 26 of the nitrogen interchangers, in which its temperature is raised to about K. by interchange with entering warm air. These streams, which flow continuously through the two interchangers in parallel and constantly from the cold to the warm end, are collected in conduit 94 and pass through conduits 95 and 96 to a turbo-expander 9?. During normal operation, valve 9% in conduit 95 is open and valves 99, I06 and H9 are closed.
In the expander 91, the pressure is reduced-to 2 82, 93, 99, I and ace-sues about :24 pounds absolute in doing work and the temperature is thus reduced to about 100K. The expanded nitrogen stream then passes through valve 123 to conduit iIiI to mix with the colder nitrogen stream passing through conduit 83, the temperature of the mixed nitrogen stream atthe cold end of the'interchangers being thus :raised to about 96 K.
The withdrawal of as much as 20% of the total nitrogen made in this manner does not reduce the quantity-of reflux liquid sufficiently to interfere with efficientoperation of the low pressure .column section, so long as oxygen of the highest purity is not required.
Theexpander S1 is coupled with a turbo-compressor I92 or other meansifor applying a power load. The compressor is desirable as providing a steady and readily controllable load. It is illustrated as taking air through conduit I03 and discharging it through a conduit I64 controlled by a valve I05. If the oxygen produced by the column is :to be delivered into a pipe line at a pressure above that available at the interchanger outlet, compressor I02 may be utilized for that purpose.
Itisdesirable to provide a crossover line I06 to admit-acontrolled quantity of cold nitrogen into conduit 95 in case the'temperature of the high pressurenitrogen passing from the jackets to the expander becomes too high. This quantity is controlled by regulation of valve 93.
When using a single set of multi-passageway heat iinterchangers, all of the entering air is passedtherethrough in heat interchange with the oxygen product, the nitrogen product and the high pressure nitrogen removed from the column through conduit 8.9.
It should be noted that the drawing shows only oneiturbo expander 91. This unit, expanding the withdrawn highpressure nitrogen,*suffices to provide make-up refrigeration for the cycle-but when of proper size for that purpose is insufficient to provide refrigeration for starting up a warm apparatus. For this purpose, it is desirable to provide the expander in duplicate or even in triplicate to ensurequick starts after a shut-down.
In the drawing, I01 indicates any conventional air drier, such unit consisting ordinarily of two shells filled'with silica gel or activated alumina, through which the gas to be dried is passed alternately and from which the adsorbed water is driven'out by a stream of heated air or other gas. As these drying units are in common use and well known, they are not illustrated but are indicated by a symbol.
The normal method of defrosting this typesystem isas follows:
The heat exchangers are first warmed up. This is accomplished by shutting ofi the water to the aftercooler I8 so as to permit the temperature of the discharged air to attain relatively high values. This hot air is introduced in the normal manner through the switching valves to the air-t0-nitrogen and air-to-oxygen exchangers and passed out through open valve I3. As soon as the heat exchangers have been warmed up to defrosting temperature, the defrosting of the remainder of the system is accomplished. The liquids are drained from the column through the drain valves I20, I2I and I22 which are opened fully. Valves I M and I I? in the oxygen outlet lines and valve H6 in the nitrogen outlet line are opened. lihe crude oxygen and crude nitrogen expansion valves I6 and BI are opened. Valve I03 in the air line to the column is closed. By opening valves II: 9,1 and closing valve 98, the
flow ofsthe warming .upaair is. diverted-through the airdryer I01 and thence into thecolumn at the low pressure section. Thus, during the :entire warming up: of the column chemica'l drying of the warming up gas is-u-tilized. The-air iiowsthrough the low pressure section of the column *tothe nitrogen and oxygenou-tlet-lines '83 and leading to the heat exchangers. The air 'also "flow-s fromthelow pressure section to'the high pressure section through lines 82 and 18 which normally carry the crude products to the low pressure column. 'The air is bled from the high pressure section through the drainage valves. When the proper temperature is observed at-all'outlets from the system, the defrosting operation is'comp'lete and he system is again-started up into normal operation. It will be observed that'in this method of operation, during the defrosting of the'column, all the moisture is 'removed from the warming up air by use of the air drayer I01. This method of operation is costly and requires a large capacity of airdryers.
In the method of defrosting according to the present invention, the heat exchangers and the column warm up simultaneously in a gradual manner, the speed of which may be closely-controlled. Uneven expansion of the apparatus due to warming one point too .rapidly is prevented. In general, according to this invention, theoperation of the system during defrostingis as follows: Expander 5'! is'shut down so-thatno refrigeration is added to the system. Withall other operations being continued as though oxygen product is being produced, the liquids aredrained'from the column through crude oxygen drain valve I20, crude nitrogen drain valve I-2I, and pure oxygen drain valve I22. Air is .continually fed to the system. A portion of theair being'fedtis continu ously bled off :atthe crude oxygen defrost outlet valve I20 .and at the pure oxygen defrost outlet valve .I 22. The proportion bled off atthesepoints will determine the speed of the warm up of the column and may becontrolled. During this phase of the warm-unthe compressed air taken into the system is cooledin the heat .interchangers-as in normal operation of the system. The warm. air enters at I 0, is compressed and passes throughthe manifolds 2.I and 22 to the heat interchangers 23 and 5.0, respectively. The moisture is removed from the air during its passage through the Einterchanges. The dry cold air in :line '40 .ispassed through exchanger 84 throughvalve I08 into the high pressure section "of the column. A portion of the airis bled from'the high'pressuresection through valve I20. The remainder passes through conduit 15, expansion valve .16, heat'interchanger '1], and conduit 18.:into the low pressure section of the column. Air also leaves the high pressure section through line 80, interchanger I1, expansion valve-.81 ,and conduit 82 into the low pressure section. Thus, it will .be seen that the control of the pressure'drop through the column may be manipulated by the proper setting of valves I08, I6, BI, I09, H3 and H14. A'portion of the cold air leaves the low pressure section of "the column through conduit 83, valve H3, line IIlI, exchanger 84 and thence to the heat interchangers 23, leaving the system through pipe .20. A further portion of the cold air leaves-the low pressure section through conduit 66, exchanger 84, and thence to the heat interchangersS'fl, leaving thesystem through pipeGB. Air'is also bled from the low pressure section through valve I22. The continuous deriming of the heat interchangers 231s accomplished by :r'emoving -aistream .of. air from' the high pressure section through dome.85 of the condenser 12, conduits 89, throttlingvalve I09, conduits 90, BI and passage through the jackets 26 of the heat interchangers .23.. This air leaves the heat interchangers "through conduits 94, 95, 96, valve I24 and through 'thexno-w idleexpander 91, valve I23 and dis charged into conduit -IOI to merge with the air leaving I the column through conduit 83. The expander 97 is defrosted by the passage of this air through it.
, 7 If the heat interchangers warm up more quickly than the column is being defrosted so that their cold ends approach about minus 40C., then additional cold may be. supplied to the interchangers without deleteriously affecting the defrosting of the column. "This may be accomplished in one of twoways. With valve I08 fully open, and expansion valves 16 and 8! maintaining the pressure differential between the two sections of the -column,..valve I09 may be fully opened. In this manner, air under pressure from the high pressure'section of the column is removed from the column through conduit 89 and is conveyed to the expander 91, utilizing conduits I05, valve 93, conduits 95, valve'98, conduit 96 and valve I24. The, pressure of the air is reduced in passing through the expander and the stream of air is thus cooled. Thecooledgasis recycled to the in- ;terchangers after it is merged with the airflowing from the column in line IOI g The second method of adding cold is to bypass a portion of the feed air flowing from the interchangersto the column through line 48 so that a stream of compressed air flows through lines I I0, 90, I06, valve 03, conduit 55, valve 98, conduit es and valve I24 to the expander 9']. From the expander. the expanded cooled air is merged with .the airflowing in line II and is returned to the 'i'riterchanger. In this method of operation, valve I09 is closed and, byrelative manipulation of v lv s. l 81;.andl08. th ssure dr pis trolled so that pressure is maintained in line 50.;
When the column has reached a temperature, for example, minus 40 C., which is so high that the clean-up of the air in the main interchangers is no longer practical, then valves I25, I23 and 98 are closed and valves 92, 93, 99, I00 and I24 are opened. In this manner of operation, all of the air from the heat interchangers is diverted through conduits I I0, 90, I96, 95, through valve 99, air dryer I01, valve I00 and thence to conduit 96. The stream of dry Warm air may be divided and a portion admitted to the low pressure section of the column through valve H9. The remainder of the air stream passes through valve I24, idle expander 91, conduit I26 controlled by valve I27, and thence through line 48 and valve I08 into the high pressure section of the column.
During the final step of defrosting when the air dryers I01 are being utilized to dry the warming up gas, the compressors must be slowed down, sometimes to one-half capacity, and pressure must be maintained on the air passing through the dryers by throttling valves H9 and I24. When the entire system is completely defrosted, the plant may again be started up.
In operating in this manner, a great saving may be realized as the cold in the system that has previously been Wasted during defrosting may be utilized for drying the warming-up air as long as possible. This results in a much speedier operation, the air being blown through the system at full capacity of the compressors. The process is also more economical in that the size of the the normal operating temperature of the "system by heat exchange with the gas leaving the system that has been cooled in defrosting the gas separation system. 7 r
2. The method of defrosting a low temperature gas separation system by flowing. a warmingup gas therethrough comprising the steps of removing from the warming-up gas an impurity that is solid at the normal operating temperature of the system by cooling the warming-up gas entering the system to a temperaure below he freezing point of the impurity but above the normal operation temperature of the system by heat exchange with the gas leaving the system that has been cooled in passing through the gas separation system, and bleeding off part of the cooled warming-up gas at at least one point in the system to remove cold from thesystem.
3. The method of defrosting an air separation system by flowing a warming up air stream therethrough comprising the step of removing moisture from the incoming compressed warming-up air stream by cooling the warming up air stream entering the system ina reversing heat exchange zone to a temperature below the freezing point of the moisture but above the normal operating temperature of the system by heat exchange with the air stream leaving the system that has been cooled by the defrosting process while passing through the separationsystem.
4. The method of defrosting anair separation system by flowing a warming-up gas therethrough comprising the steps of removing the moisture from the compressed warming up air by cooling the warm air entering the system in a reversing heat exchange zone to a temperature below the freezing point of the moisture by heat exchange with the outgoing air that has been cooled in passing through the system, and bleeding off part of the cooled warming-up air at at least one point in the separation system. I
5. The method of defrosting a low temperature gas seperation system by flowing a warmingup gas therethrough comprising the steps of removing from the compressed Warming-up gas an impurity that is solid at the normal temperature of the system by cooling the warming-up gas entering the system in a reversing heat exchange zone to a temperature below the freezing point of the impurity but above the normal operating temperature of the system by heat exchange with the gas leaving the system that has been cooled in passing through the separation system, and preventing the temperature of the gas leaving the system from rising to said freezing point by passing a portion of the compressed gas through an expansion step in which work is done and combining the expanded gas with the remainder of the gas going to the heat exchange step, the temperature of the expanded gas being such that the combined gases are at a temperature below th freezing point of the impurity.
6. The method of defrosting a low temperae gas aration system by flowinga warmingup gas therethrough comprising the steps of removing from the compressed warming-up gas an impurity that is solid at the normal operating temperature of the system by cooling the warming-up gas entering the system to a temperature below the freezing point of the impurity but above the normal operating temperature of the system by heat exchange with the. gas leaving the system that has been cooled in passingthrough the system, bleedingoff part of the cooled warming-up gas at at least one point in the system tocontrol the rate of warm-up, and preventing the temperatureof the gas leaving the system fromtrising-to said. freezing point by passing a portion of the compressed gas through an expansionstepin which work is done and combining; the expanded gas with the remainder of the gasgoing to the heat exchange step, the temperature of, the expanded gas being such that theeco-mbinedgases are at, a temperature below the freezingpoint of the. impurity.
'7'. The method of, defrosting, a low tempera-, turev gas: separation systemby flowing a warming-up .gastherethrough comprising the steps of compressing. a stream of,warming-up gas, passing the compressed.streamthrough the system, expanding the compressed stream in the course of itsnpassagethrough thesystem, bleeding off a portion of thelow, pressure gas which has been cooled in-the;system,. and-removing an impurity from the compressedstream before the expansion step that solid at th .normal operating temperature of thesystemby. cooling the compressed stream in arreversing heatexchangezone to a temperature/belowtheireezing point of the impurity. thereinbut. abovethe normal operating temperature. ofthe system ,byheat exchange, with the. remainder of the. low pressure gas which hasbeen cooled-invpassing through the system.
8: In the. method of defrostingv a low temperae ture fractionation system wherein a 1 compressed gaseousgstream of warming-up gasiis passed in onerdirectionof flow-througha. reversing heat 12 exchange zone alonga precooled: path therein progressively decreasingintemperature from end to end toeffect cooling of the stream! andresultant precipitation of an impurity that freezes in a colder portion of: said path and whereina second gaseous stream ofoutgoing warming up gas with a lower concentrationofi the impurity and under lower pressure and at lowerf tempera:- tur than said. colder portion is passedsubsee quently through the same path in the opposite direction of flow after the first stream-.hasceased flow, the step of controlling thetemperatiirez of saidcolder portion, of said pathbypassingv a portion of the cooled compressedv warming-up gas of a compositionessentiallythe same; as' th'at leaving the colder endof the reversingheatrexchange zone through a separate path inxsaidzheat exchange zone disposed inhea-t exchange relap tion with at least a part ofthe colder portion of the first mentioned path, combining thi por tion with the second stream, and passing; the combined stream through the exchange zone;.
CLARENCE J. SCHILLINGL References Cited in the file of this patent,
UNITED STATES PATENTS OTHER- REFERENCES 13(Zhemical Engineering, March -1947, pp. 126
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US94878A US2663168A (en) | 1949-05-23 | 1949-05-23 | Method for defrosting gas separation systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US94878A US2663168A (en) | 1949-05-23 | 1949-05-23 | Method for defrosting gas separation systems |
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| US2663168A true US2663168A (en) | 1953-12-22 |
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| US94878A Expired - Lifetime US2663168A (en) | 1949-05-23 | 1949-05-23 | Method for defrosting gas separation systems |
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| DE1053010B (en) * | 1954-08-06 | 1959-03-19 | Chemical Construction Corp | Process for the purification of a gaseous mixture, the components of which have different boiling points |
| DE1060415B (en) * | 1955-10-10 | 1959-07-02 | Union Carbide Corp | Process for the separation of gas mixtures at low temperature by rectification |
| US2904966A (en) * | 1955-07-28 | 1959-09-22 | Joy Mfg Co | Apparatus for and method of separating gases |
| US2919555A (en) * | 1955-07-28 | 1960-01-05 | Joy Mfg Co | Apparatus for and method of separating gases |
| US2940269A (en) * | 1956-01-04 | 1960-06-14 | Union Carbide Corp | Process and apparatus for separating gaseous mixtures by rectification |
| US2964914A (en) * | 1955-05-12 | 1960-12-20 | British Oxygen Co Ltd | Separation of air |
| US3217502A (en) * | 1963-04-22 | 1965-11-16 | Hydrocarbon Research Inc | Liquefaction of air |
| US3429135A (en) * | 1964-12-19 | 1969-02-25 | Linde Ag | Double-flow regenerator |
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| US2619810A (en) * | 1949-05-20 | 1952-12-02 | Union Carbide & Carbon Corp | Low-pressure process of and apparatus for separating gas mixtures |
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1949
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| US1539450A (en) * | 1925-05-26 | Method of separating the constituents of gaseous mixtures | ||
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1053010B (en) * | 1954-08-06 | 1959-03-19 | Chemical Construction Corp | Process for the purification of a gaseous mixture, the components of which have different boiling points |
| US2964914A (en) * | 1955-05-12 | 1960-12-20 | British Oxygen Co Ltd | Separation of air |
| US2904966A (en) * | 1955-07-28 | 1959-09-22 | Joy Mfg Co | Apparatus for and method of separating gases |
| US2919555A (en) * | 1955-07-28 | 1960-01-05 | Joy Mfg Co | Apparatus for and method of separating gases |
| DE1060415B (en) * | 1955-10-10 | 1959-07-02 | Union Carbide Corp | Process for the separation of gas mixtures at low temperature by rectification |
| US2940269A (en) * | 1956-01-04 | 1960-06-14 | Union Carbide Corp | Process and apparatus for separating gaseous mixtures by rectification |
| US3217502A (en) * | 1963-04-22 | 1965-11-16 | Hydrocarbon Research Inc | Liquefaction of air |
| US3429135A (en) * | 1964-12-19 | 1969-02-25 | Linde Ag | Double-flow regenerator |
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