US2659505A - Mechanism for controlling the stability of material-handling machines - Google Patents
Mechanism for controlling the stability of material-handling machines Download PDFInfo
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- US2659505A US2659505A US772308A US77230847A US2659505A US 2659505 A US2659505 A US 2659505A US 772308 A US772308 A US 772308A US 77230847 A US77230847 A US 77230847A US 2659505 A US2659505 A US 2659505A
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- 239000012530 fluid Substances 0.000 description 113
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- 238000006243 chemical reaction Methods 0.000 description 13
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- 230000002441 reversible effect Effects 0.000 description 12
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- 238000006073 displacement reaction Methods 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 6
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- 238000010168 coupling process Methods 0.000 description 1
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- 230000003292 diminished effect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
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- 230000000717 retained effect Effects 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F17/00—Safety devices, e.g. for limiting or indicating lifting force
- B66F17/003—Safety devices, e.g. for limiting or indicating lifting force for fork-lift trucks
Definitions
- This invention relates to mechanism for controlling the stability of material-handling machines, and in the preferred embodiment comprehends apparatus for the automatic control of the hydraulic system for the elevating mechanism in a lift truck, to ensure stability thereof.
- truck toward which the invention is primarily directed, is well known.
- trucks ordinarily comprise a wheeled chassis, a mast on one end thereof, and a carriage mounted for vertical movement on the mast which is usually provided with forwardly-disposed load carrying forks.
- the mast as contemplated herein is mounted to facilitate the inclination thereof some few degrees forwardly on rearwardly in order to accommodate manipulation of the forks in handling a load.
- Trucks of this character are usually designed to effect the elevation of the load several times the length of the wheel base of the vehicle. Obviously when the mast is inclined forwardly, the higher the elevation of the load, the farther its center of mass from the center of the truck, and the greater the moment of force tending to overturn the truck.
- the improved tilt compensating mechanism constituting the present invention solves the problem of instability in such cases, and although shown herein as incorporated in a lift truck, it will be apparent to those skilled in the art that the principle of the invention and the preferred mechanisms for exploiting the principle (with appropriate modification in some cases) may be utilized in other types of material-handling machines.
- the invention contemplates the provision of automatic valve structure operatively controlled by the force moment exerted on the truck by the mast, the carriage, and the load supported thereon, to limit such force moment to a value which is less than that required to overturn the truck. This is preferably accomplished by limiting the forward inclination of the mast, and/0r reducing the tilt if necessary, when the load is elevated thereon.
- Ballast may be reduced to a minimum value, with corresponding improvement in the efiiciency and maneuverability of the truck.
- the principal objects of the invention are to improve material-handling machines such, for example, as lift trucks, cranes, and the like, as follows:
- Fig. 1 is a view in perspective of a lift truck of a known type illustrating particularly the hydraulic system
- V Fig 2 is an enlarged view of a portionof Fig. 1 illustrating the general arrangement of thestability control valve installation;
- vFigsBand 4 are elevational views of a lostmotion. linkage connecting thestability control valve andatilt arm; and. l r
- Fig-5 isa sectional view of the stability control valve including a schematic view of the hydraulic system.
- Thelifttruck showngenerally in Fig. 1 comprises abodyor chassis llsupported'on front driving wheels t2 and rear steering wheels 13.
- Anextensible mast I4- ismounted on the chassis throughtrunnions -l5-supported.ona bar H, for tilting-movement relative. to the axis thereof.
- A-liftcylinder I8, which may bea single acting ram is. coupled to acarriage l9, slidable longitudinally of the mast.
- the material being handled issupported by outboard forks 2
- The-vehicle isprovided with a seat 22 for the operatcr,controls (not-shown) for driving the vehicle, a..valve assembly 23 for controlling the ram l8- and. tilt cylinders 24 rockingthe mast upon itsfulcrum 11. 7
- The. tilt cylinders. are. single-acting rams, having eyes 25 in the heads thereoff'or the reception ohpins 25 mounted -in vertical channel irons 21 fixedto. the frame. ofthe vehicle.
- the plungers 28..of therams-are provided with clevised'ends 2 9 bored for. the reception of hinge-pins 3i mounted .bores. adjacent the outer ends of the tilt arms.33;
- the tilt arms are biased upwardly by tension springs 34', the upper ends thereof being supported-by brackets 35 mountedon the channels 21 and'the lower ends thereof'being-hooked in notches 31' adjacent theout'er ends'oi the arms.
- the springs 34 are provided to effect the forward inclination of the mast under no load conditions. When a load is imposed upon the forks, the reaction thereof is suffi'cient'to tilt the mast forwardly hence the tensive effort of the springs need not be very great.
- the hydraulic power system for elevating the carriage and tilting the mast is shown generally in the vehicle assembly of Fig, 1 and in the'diagrammatic view of Fig. 5.
- Fluid usually oil for energization of the pistons in the cylinders l8 and 24 is supplied by a positive displacement pump 4! through a line'42 to the manual control-valve assembly 23, which includes alift control valve operated by the lever 43 and a tilt control valve actuated by'the lever 44.
- a line- 46 is coupled with the valve assembly and the lift cylinder I 8.
- Lines 41 and 48 connect the manual valve with the tilt cylinders through a stability control valve 49 mounted on the right hand channel member 21. Only one tilt cylinder is illustrated in Fig. 5, in the interest of clarity.
- the valve assembly 23 also is connected to a low pressure fluid reservoir 5
- a return line 53 connects'the reservoir with the inlet of the pump 4
- the stability'control valve 49 is also connected to the oil supply and return-lines 42 and 53 respectively by lines 54 and 55.
- the hydraulic system may be of conventional design, hence a detailed description thereof is deemed unnecessary herein.
- the manually operated valve 23 may be of any of the usual forms that are designed for control of two distinct functions.
- the tilt control valve 44 and lift control valve 43 may each be set to three positions, one in which the pump is connected to the cylinder to extend the ram, one in which flow to or from the cylinderis restrained and the pump is discharged into the reservoir 5
- both valves arein their neutral or hold position,- the pump-is discharged into the reservoir.
- the pump vent is closed.
- a mechanical interlock between the-valve operating levers may be provided if desired so that only one of the levers-maybe moved at a time from the neutral'position; thus preventing cross-feeding between the lift and tilt cylinders.
- the'mast is--first tilted forward to position thecarriage forks'at the appropriate angle, then the vehicle is-moved forward to engage the forkswith-the load-supporting pallet.
- the carriage'is then elevated slightly to-pick up the load and the mast-is tiltedrearwardly toassure retention of the load on the forks.
- the vehicle is then driven to its destination where the vehicle is maneuveredinto position to deposit the load, the carriage is next elevated or lowered as required, then the mast is' tilted-to facilitate positioning a'nd'removal of the pallet.
- the tilt may be limited under'all operating conditions to a value slightly less than that which will overbalance the truck.
- the weight of the vehicle may be greatly reduced by the elimination of unnecessary ballast, and full forward inclination may be used under most operating conditions.
- the inclination automatically compensates for deflection of the springs of the vehicle and inclination of the supporting surface, so that, under all operating conditions, a dangerous degree of inclination is avoided. Due to the precision of the automatic control of inclination, a moment as great as 90% of that required to overturn the vehicle may be developed with complete safety.
- the automatic valve performs two basic functions. First, it closes the line from the tilt cylinders to the manual valve when the overturning moment reaches the designed maximum value, thus preventing further venting of oil from the tilt cylinders and additional forward inclination.
- the second function of the stability control valve is to supply oil directly from the pump to the tilt cylinders to decrease the forward inclination of the mast when the overturning moment approaches the maximum value. This function is of particular importance when the carriage is elevated with the mast inclined forwardly. Under these conditions, as the carriage is elevated, its lateral displacement from the point of support at the front wheels of the truck increases and thus the force moment increases.
- the stability control valve supplies oil to the tilt cylinders when the moment reaches the limiting value and prevents further increase of the force arm of the load.
- the pressure of the oil in the tilt cylinders which is proportional to the moment of force exerted by the load and its supporting structure, is utilized to control the operation of the valve 49.
- the principles of the stability control system may be best understood by reference to the detailed description of the preferred embodiment of the A control valve shown in Fig. 5.
- This valve comprises a body formed with openings 51a therein for the reception of bolts 51b for the anchorage of the body to the channel 2?.
- a valve plunger 58 is slidably engaged in a longitudinal bore 59 in the casing, the bore 59 being formed with an upper portion 6!
- the lower portion of the plunger 58 is machined to efiect a substantially oil-tight sliding fit in the bore 62 and the upper portion of the plunger 58 above the neck 63 is likewise snugly fitted in the bore 6
- the plunger 58 is biased downwardly by a compression spring 64 seated in a cup 85 having a shank thereon which is threaded into the upper end of the plunger.
- a sleeve 66 threaded in a boss 6'! in the upper end of the valve body is tapped to receive a tension adjusting screw 68 having a spring guide 69 on the end thereof for the support of the upper end of the spring 64.
- the face end of the screw 68 is proved with a jam nut H and a tapped sleeve 12 to prevent movement of the adjusting screw.
- the spring cup 65 is formed for abutting engagement with the face 13 of the valve body and the inner face 14 of the sleeve 55 to limit the travel of the valve plunger.
- the passage 11 leads to an enlarged channel in the bore 6
- the hydrostatic pressure within the tilt cylinder 24 is thus transmitted at all times to the ports 82 and 83.
- Pressure within the port 82 acts upon the shoulders formed by the necked portion 63 of the valve plunger, but since these shoulders are of equal area, there is no tendency to move the valve.
- Pressure in the port 83 acts against the shoulder 84 at the upper end of the reduced portion 62 of the plunger, and thus urges the plunger upwardly against the force of the spring 64.
- the line 4'! from the manual valve is connected to a passage 85 within the valve body through a threaded inlet connection 85.
- iluid may flow freely from the manual valve 23 to the tilt cylinder 24 through the line 4'! and passage 85, around the reduced portion 63 of the plunger, and through passages TE and i5 and line 48.
- the tilt control lever 44 may be set to feed the oil to the ram 24, to holdthe oil in the ram, or to vent the oil into the reservoir 5
- the pressure in the cylinder 24 and therefore in the chamber 83 increases in direct proportion to the overturning moment.
- the pressure of the fluid in the port 83 exerted against the shoulder iisl overcomes the force of the spring 64 and raises the valve plunger, closing the port 82, and thus preventing furtherflow of oil from the tilt cylinder.
- the spring 65 is designed to eiiect a relatively slow movement of the valve so that no shock will occur when the valve passes the port 82.
- grooves may be formed in the plunger 58 to provide a by-pass for the fluid and thus avoid any shock arising from the sudden closure of the valve.
- the shoulder 84 of the valve plunger enters the port 8'! formed by an enlargement of the bore 59, thus establishing communication through the portion $8 of the bore 53 between the ports 83 and 81.
- the port 81 communicates with an external connection to the high pressure line 54 through passages 89, SI, and 92.
- the passage of fluid from the ram 24 through this connection is arrested by a check valve which comprises a plunger 93 slidable in a longitudinal bore 84 in the valve casing and adapted for seated engagement with the throat of the opening in the passage 9
- to the ram 24 is checked under the conditions described, since the control G l is set for forward tilting movement.
- the pump is vented to the reservoir by the valve and the pressure in the passage 9i is lower than the pressure in the passage 239 corresponding to that in the ram 24.
- the manual tilt control valve is set to its holding position, and the lift valve is actuated manually to supply fluid to the lift cylinder [8 through the line 46, the pump will not be vented, and a positive pressure will be formed in the lines 42 and 54, resulting from the reaction ze a-cos f of. the. load and the parts of the machine bein elevated on the lift cylinder I8. Under these conditions, if the mast is inclined forwardly, pressure in the ram 24 will increase as the carriage is, elevated. If the pressure.
- the stability control valve may operate either continuously or intermittently to hold the overturning moment L oil. Any fluid escaping the valve plunger and flowing into the chamber IOI in the boss 6! is drained through central passageways I02 and I03 in'the'member 65 and valve plunger 58, respectively.
- Thepassage I03 is vented by a radial opening I04, which, in all positions of the valve, isin registration with the chamber I05 which discharges through an outlet I06 into the pump return line 55. Fluid escaping from the port 83 downward along the valve plunger is likewise received in the chamber I05. the escape of fluid around the lower end of the plunger.
- the stability control valve as described so far will perform its function under normal operating conditions. However, if the mast is tilted against a positive stop at either end of itsrange of inclination, conditions are encountered which adversely affect the operation of the stability control valve as outlined above.
- the pressure in the tilt rams may be zero regardless of the load, since the force moment isopposed by the stop. Therefore, there will be no hydraulic force to open tthe valve and admit oil from the pump to the tilt rams when the force. moment is excessive.
- valve plunger 58 a mechanical connection is provided between the valve plunger 58 and the tilt arm 33.
- This mechanical connection effects the elevation of the valve plunger 58 to a height which will provide communication between the passages 89 and 18 when the mast is tilted forward and also position the valve plunger for communication between the A seal I01 prevents passages and '1'! when the mast is fully retracted, thus preventing entrapmentv of the oil.
- the lower end I08 of the valve plunger is formed to protrude from the valve body and is machined with an axially threaded bore 19 for the support of linkage indicated schematically in Fig. 5 by the dotted line I I0.
- This linkage which is shown most clearly in Figs. 2, 3, and 4 is basically a lost motion connection between the mast and the valve plunger which becomes effective onlyat the extreme positions of inclination. of the mast. This connection is preferably supported by the hinge pin 3
- a link III formed with a slot H2 disposed throughout the major portion of its length, is welded to a stud II2 which is threaded into.
- a lift truck a chassis, a mast pivoted ward inclination of the mast in opposition to the force moment exerted by the carriage, the parts being so proportioned that less hydraulic pressure is required to decrease the mast inclination than to elevate the carriage, and a valve connected to the pump and second motor adapted to admit fluid from the pump to the second motor when the pressure therein reaches a predetermined value whereby the second motor is actuated to decrease the forward inclination of the mast.
- a lift truck a chassis, a mast pivoted thereon, a carriage slidable on the mast, a pump, a first hydraulic motor for elevating the carriage, a second hydraulic motor for decreasing the forward inclination of the mast in opposition to the force moment exerted by the carriage, the parts being so proportioned that less hydraulic pressure is required to decrease the mast inclination than to elevate the carriage, and a stability control valve opened by the pressure in the second motor when said pressure reaches a predetermined value to admit fluid from the pump to the second motor whereby stability of the truck is attained by actuation of the second motor and the consequent rearward inclination of the mast.
- a lift truck a chassis, a mast pivoted thereon, a carriage slidable on the mast, a pump, a first hydraulic motor for elevating the carriage,
- a second hydraulic motor for decreasing the forward inclination of the mast in opposition to the force moment exerted by the carriage, the parts being so proportioned that less hydraulic pressure is required to decrease the mast inclination than to elevate the carriage, means sensitive to the force moment of the mast, and a valve opened by the sensitive means when the moment reaches a predetermined value to admit fluid from the pump to the second motor whereby the second motor is actuated to bias the mast rearwardly and thus efiect the stability of the vehicle.
- a lift truck a chassis, a mast pivoted thereon, a carriage slidable on the mast, a pump, a first hydraulic motor for elevating the carriage, a second hydraulic motor for decreasing the forward inclination of the mast in opposition to the force moment exerted by the carriage, manually operable valve means adapted to direct the flow from the pump alternatively to either motor or to a vent, and automatic valve means adapted to direct flow from the pump to the second motor to maintain the stability of the truck, the parts being so proportioned that less hydraulic pressure is required to decrease the mast inclination than to elevate the carriage, whereby suflicient pressure is available to operate the second motor when the first motor is energized.
- a lift truck comprising a. mast, means including a hydraulic motor for advancing and retracting the mast, a source of fluid under pressure, a reservoir, and a manually-operable valve for controlling flow of fluid between the source, the motor, and the reservoir, the pressure of fluid in the motor being indicative of the force moment of the mast and therefore of the degree of stabilityof the truck: a stability control device for the truck comprising means responsive to motor. fluid pressure, a cutofi valve actuated by the responsive means to interrupt control of the motor by the manual valve, and a stabilizing valve actuated by the responsive means to energize the motor to retract the mast, the cutofi and stabilizing valves being actuated upon the occurrence of pressure indicating the approach of instability of the truck.
- a stability control device for the truck comprising means responsive to motor fluid pressure and means actuated by the responsive means to terminate advancing movement of the mast upon the occurrence of pressure indicating the approach of instability of the truck.
- a stability control device for the truck comprising means responsive to motor fluid pressure and a cutofi valve actuated by the responsive means to interrupt control of the motor by the manual valve upon the occurrence of pressure indicating the approach of instability of the truck.
- a lift truck comprising a mast, means including a hydraulic motor for advancing and retracting the mast, a source of fluid under pressure, a reservoir, and a manually-operable valve for controlling flow of fluid between the source, the motor, and the reservoir, the pressure of fluid in the motor being indicative of the force moment of the mast and therefore of the degree of stability of the truck; a stability control device for the truck comprising means responsive to motor fluid pressure and means actuated by the responsive means to retract the mast upon the occurrence of pressure indicating the approach of instability of the truck.
- a stability control device for the truck comprising means responsive to motor fluid pressure and a stabilizing valve actuated by the responsive means to energize the motor to retract the mast upon the occurrence of pressure indicating the approach of instability of the truck.
- a stability control device for the truck comprising a cutofi valve interposed between the motor and manual valve, means biasing the cutofi" valve to open position, means responsive to fluid pressure in the motor operative to close the cutoff valve upon occurrence of a first predetermined pressure in the motor, and a stabilizing valve movable with the cutoif valve and interposed between the source and the motor, the stabilizing valve being adapted to direct fluid from the sourceto the motor to I l energize the motor to retract the mast, the stabilizing valve being actuated substantially concurrently with closing of the cutoff valve.
- a lift truck comprising a chassis, mast on the chassis, means including a hydraulic motor for varying the inclination of the mast, a source of fluid under pressure, and a manuallyoperable valve for controlling flow of fluid to and from the hydraulic motor: a stability control device for the truck comprising a cutoff valve interposed between the motor and manual valve, means biasing the cutoff valve to open position, and means responsive to fluid pressure in the motor operative to close the cutoff valve upon occurrence of a predetermined pressure in the motor.
- a lift truck comprising a chassis, a mast on the chassis, means including a hydraulic motor for varying the inclination of the mast, a
- a stability control device for the truck comprising a cutofi valve interposed between the motor and manual valve, means biasing the cutoff valve to open position, means responsive to fluid pressure in the motor operative to close the cutoff valve upon occurrence of a first predetermined pressure in the motor, and means coupling I the mast with the cutoff valve and adapted to override the responsive means and open the cutoff valve when the mast approaches the stop.
- a stability control device for the truck comprising a stabilizing valve interposed between the motor and source, means biasing the stabilizing valve to closed position, and means responsive to fluid pressure in the motor operative to open the stabilizing valve upon occurrence of a predetermined pressure in the motor.
- a stability control device for the truck comprising a stabilizing valve interposed between the source and the motor, the stabilizingvalve being actuatable to direct fluid from the source-to the motor to energize the motor to retract the mast, means for actuating the stabilizing valve upon occurrence of a predetermined fluid pressure in the motor, and means for actuating the stabilizing valve when the mast approaches the stop,
- a lift truck comprising a chassis, a mast pivotedon the chassis and biased to swingoutwardly from the chassis; a hydraulic ramconnected to the mast, a source of fluid under pressure, and a manually-operable valve adapted to direct fluid from the source to the ram to retract the mast, to hold fluid in the ram to hold the mast in position, and to bleed fluid from the ram to permit advance of the mast: a stability control means comprising a movable valve'mechanism, means biasing the valvemecha-nism in a first-direction,- means responsive to pressure in the ram operative to move the valve mechanism in a sec-- 12 0nd direction, the valve mechanism including a.
- cutoff valve and a retracting valve the cutoff valve being interposed between the manual valve and the ram and being closed by movement of the valve mechanism in the second direction
- retracting valve being interposed between the source and the ram and being operated by movement of the valve mechanism in the second direction to energize the ram and retract the mast.
- a stability control means comprising a movable valve mechanism, means biasing the valve mechanism in a first direction, means responsive to pressure in the ram operative to move the valve mechanism in a second direction, the valve mechanism including a cutoff valve and a retracting valve, the cutoff valve being interposed between the manual valve and the ram and being closed by movement of the valve mechanism in the second direction, and the retracting valve being interposed between the source and the ram and being operated by movement of the valve mechanism in the second direction to energize the ram and retract the mast; and a lost-motion connection between the mast and the valve mechanism adapted to overrul
- astability control means comprising a movable valvemechanism, means biasing the valvemechanism inafirst direction, means responsive to pressure inthe ramoperative to move the valve-mechanism in a seconddirection, the valve mechanism in cluding a cutoff valve interposed betweenthemanual' valve and theram andclosed by move-- ment of the valve mechanism in the second direc'-- tion; and a lost-motion connection" between the mast and theval've mechanism adapted mover-- rule the pressure-responsive meansand
- a lift truck comprising'a chassis, amast pivoted on the chassis and biased'to swing out-- wardly from the'chassis, a hydraulic ram con nected to the mast; a source of fluid under pressure, and a manually-operable valve adapted to direct fluid from the source to the ram to re tract the mast, to hold fluid in the ram to hold: the mast in position, and'to bleed fluid from the ram to permit advance: of the mast: a stabilitycontrol means comprising amovable valvemech' anism, means biasing the valve mechanism in a first direction; means responsive to pressure'in the: ram operative tomove the valvemechanism in a second-direction, the valve-mechanism includingaretracting-valveinterposed between the source and the ram and" operated" by movement of the valve mechanism in the second direction to energize the ram and retract the mast; and a lost-motion connection between the mast and the valve mechanism adapted to overrule the biasing means and so connected as to
- a hydraulic system comprising a ram for moving a body the reaction of which decreases with increasing displacement of the ram, a pump, a manual valve for controlling the ram; valve means actuated by fluid pressure in the ram including a cutoff valve adapted to isolate the ram from the manual valve when the ram pressure reaches a predetermined value and an overriding valve opened when the ram pressure reaches a predetermined value; a fluid connection from the pump through the overriding valve to the ram; and a check valve in the said connection constructed to block flow therethrough away from the ram.
- a hydraulic system comprising a ram for moving a body the reaction of which decreases with increasing displacement of the ram, a pump, a manual valve having a first position in which the pump is connected to the ram, a second position in which the fluid is locked in the ram, and a third position in which the ram is vented; valve means actuated by fluid pressure in the ram including a cutoif valve adapted to isolate the ram from the manual valve when the ram pressure reaches a predetermined value and an overriding valve opened when the ram pressure reaches a predetermined value; a fluid connection from the pump through the overriding valve to the ram; and a check valve in the said connection constructed to block flow therethrough away from the ram.
- a hydraulic system comprising a ram for moving a body the reaction of which decreases with increasing displacement of the ram, a pump, a manual valve having a first position in which the pump is connected to the ram, a second position in which the fluid is locked in the ram and the pump is vented, and a third position in which the ram is vented; valve means actuated by fluid pressure in the ram including a cutofi valve adapted to isolate the ram from the manual valve when the ram pressure reaches a predetermined value and an overriding valve opened when the ram pressure reaches a predetermined value; a fluid connection from the pump through the overriding valve to the ram; and a check valve in the said connection constructed to block flow therethrough away from the ram.
- a hydraulic system comprising a ram for elevating a body the reaction of which decreases with increasing displacement of the ram, a pump, a manual valve having a first position in which the pump is connected to the ram, a second position in which the fluid is locked in the ram, and a third position in which the ram is vented; valve means actuated by fluid pressure in the ram including an overriding valve having a normally closed passageway that is opened when the ram pressure reaches a predetermined value; a fluid connection leading from the pump through the overriding valve by means of said passageway to the ram; said overriding valve likewise having a normally open passageway connected between said manual valve and said ram that is closed when said normally-closed passageway is open, and a check valve in the said fluid connection constructed to block flow therethrough away from the ram.
- a hydraulic system comprising a motor connected to a load the reaction of which normally tends to drive the motor'in a reverse direction, a source of fluid under pressure, valve means connected to said source, a. conduit between said valve means and motor, said valve means-being settable to supply fluid from the source to the motor to drive it in a forward direction, and settable to allow fluid flow from the motor resulting from driving thereof in the reverse direction by the load; and an automatic cutoff valve responsive to fluid pressure in the motor and including means in said conduit effective to prevent fluid flow from the motor whenever the said pressure exceeds a predetermined value.
- a hydraulic system comprising a motor connected to a load the reaction of which normally tends to drive the motor in a reverse direction, a source of fluid under pressure, valve means settable to supply fluid from the source to the motor to drive it in a forward direction, and settable to allow fluid flow from the motor resulting from driving thereof in the reverse direction by the load, and an automatic overriding valve responsive to fluid pressure in the motor and connected to said source to supply fluid directly from the source to the motor to drive the same in the forward direction whenever the said motor pressure exceeds a predetermined value, said overridvalve likewise being connected between said settable valve means and said motor and including means to isolate said motor and settable valve means when the motor pressure reaches said predetermined value.
- a hydraulic system comprising a motor connected to a load the reaction of which normally tends to drive the motor in a reverse direction,
- valve means connected to said source, a conduit between said valve means and motor, said valve means settable to supply fluid from the source to the motor to drive it in a forward direction, and settable to allow fluid flow from the motor resulting from driving thereof in the reverse direction by the load; an automatic cutofl valve responsive to fluid pressure in the motor and including means in said conduit effective to prevent fluid flow from the motor whenever the said motor pressure exceeds a predetermined value; and means driven by the motor and connected to said cut-off valve operative to disable the cutoff valve within a selected portion of the range of movement of the load.
- a hydraulic system comprising a motor connected to a load the reaction of which normally tends to drive the motor in a reverse direction, a source of fluid under pressure, valve means settable to supply fluid from the source to the motor to drive it in a forward direction, and settable to allow fluid flow from the motor resulting from driving thereof in the reverse direction by the load; an automatic overriding valve responsive to fluid pressure in the motor and connected to said source to supply fluid from the source to the motor to drive the same in the forward direction whenever the said motor pressure exceeds a predetermined value; said overriding valve likewise being connected between said settable valve means and said motor and including means to isolate said motor and settable valve means when the motor pressure reaches said predetermined value, and means driven by the motor and connected to said overriding valve operative to disable the overriding valve at the limits of the range of movement of the load.
- a hydraulic system comprising a motor coniicted-to 5," load the reaction'of'which'noi'niaiiy tends to drive the'motor in a reverse direction, a source 'of fiuid'under pressure, valve-means settable to supply fluitl'from'th'e source to the'motor to drive it in a forward direction, and settable to-allow fluid flow from th'einotor resulting from driving thereof in the reverse direction by the load; an automatic cutoff valve connected-between said 'settable valve means and said motor and responsive to fluid.
- a hydraulic system comprising a motor-connected to a load the reaction of which normally tends'to' drive the motor'in a reverse direction, asource'of fluid under pressure, valve means settable to supply fluid from the source to the motor to drive it'in a forward direction, and s'ettable to allow fluid flow from the'motor resultingfrom driving thereof in the reverse direction by the load; an automatic cutoff valve connected between said settable valve means and said motor and responsive to fluid pressure in the motor connected "between..s'aid source and .said m'o'tor aridresponsive to fluid pressure in the motor to References Cited the file oi this patent UNITED STATE PATENTS Number, I Name Date. 944,485 flicks... Dec.
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- Forklifts And Lifting Vehicles (AREA)
Description
Nov. 17, 1953 Filed Sept. 5, 1947 W M. SHAFFER MECHANISM FOR CONTROLLING THE STABILITY OF MATERIAL-HANDLING MACHINES 3 Sheets-Sheet l INVENTOR. WAL 75? M \SHAFFEE NOV. 17, 1953 w M SHAFFER 2,659,505
MECHANISM FOR. CONTROLLING THE STABILITY OF MATERIAL-HANDLING MACHINES Filed Sept. 5, 1947 5 Sheets-Sheet 2 INVENTOR. WALTER M SHAF/Z'E BY 4/ 1%.2Z
OENEKS 3 Sheets-Sheet 3 v JNVENTOR WALTER M. SHA/TL'P Nov. 17, 1953 w. M. SHAFFER MECHANISM FOR CONTROLLING THE STABILITY OF MATERIAL-HANDLING MACHINES Filed Sept. 5, 1947 BY W 7 7 11 7 2TH 9 77 4 9 3 m w 2 s 6 3 6g 9 awww Q 7 7 7 7. 42. 7 3 Q 7 A \l g Av i Ha 7 w w 4 ":2 0 v. 7 7 5 Q 74 i 4. 7 7 7 WmWkW 7 w E m I m a 9 m WA 9N M Q 7% W & M. 9 w 7 7 7 5 7 7. Q 7 J 4 J :m c J 7 Patented Nov. 17, 1953 MECHANISIlI FOR CONTROLLING THE STA- BILITY OF MATERIAL-HANDLING MA- CHINES Walter M. Shaffer, Cleveland, Ohio, assignor to Towmotor Corporation, Cleveland, Ohio, a corporation of Ohio Application September 5, 1947, Serial No. 772,308
28 Claims. I
This invention relates to mechanism for controlling the stability of material-handling machines, and in the preferred embodiment comprehends apparatus for the automatic control of the hydraulic system for the elevating mechanism in a lift truck, to ensure stability thereof.
The type of truck, toward which the invention is primarily directed, is well known. Such trucks ordinarily comprise a wheeled chassis, a mast on one end thereof, and a carriage mounted for vertical movement on the mast which is usually provided with forwardly-disposed load carrying forks. The mast as contemplated herein is mounted to facilitate the inclination thereof some few degrees forwardly on rearwardly in order to accommodate manipulation of the forks in handling a load.
Trucks of this character are usually designed to effect the elevation of the load several times the length of the wheel base of the vehicle. Obviously when the mast is inclined forwardly, the higher the elevation of the load, the farther its center of mass from the center of the truck, and the greater the moment of force tending to overturn the truck.
It has been customary to design lift trucks with suflicient ballast to balance, with an adequate margin of safety, the maximum rated load at maximum elevation and maximum forward inclination. Obviously, each pound of ballast decreases the efficiency and maneuverability of the truck, hence it is highly desirable to minimize the amount of dead weight.
On the other hand, it is undesirable to restrict too severely the permissible forward tilt of the mast, particularly at low elevations.
The problem is further complicated by the fact that the reaction of the load on the truck relieves the springs and steering tires and deflects the mast, thus introducing a discrepancy between the actual inclination of the mast to the vertical and the apparent inclination of the mast to the chassis of the truck.
Another complication arises in the use of the lift truck on inclined surfaces. Even a very slight inclination, not apparent to the operator of the truck, may cause it to topple over when. the load is elevated.
It will be apparent that the problem of instability is not unique in lift trucks, since it may arise in any material-handling machine in which the load is supported in outboard relation to the base of the machine, and may be complicated by factors analogous to those referred to above. For example, in boom cranes, the permissible load is increased as the boom is elevated,
The improved tilt compensating mechanism constituting the present invention solves the problem of instability in such cases, and although shown herein as incorporated in a lift truck, it will be apparent to those skilled in the art that the principle of the invention and the preferred mechanisms for exploiting the principle (with appropriate modification in some cases) may be utilized in other types of material-handling machines.
As applied to a lift truck, the invention contemplates the provision of automatic valve structure operatively controlled by the force moment exerted on the truck by the mast, the carriage, and the load supported thereon, to limit such force moment to a value which is less than that required to overturn the truck. This is preferably accomplished by limiting the forward inclination of the mast, and/0r reducing the tilt if necessary, when the load is elevated thereon.
By basing the control on a measurement of the force moment tending to overturn the truck rather than upon the inclination of the mast relative to the chassis, all factors such as mast inclination, magnitude of the load, elevation of the load, extension of the truck springs, and inclination of the supporting surface, are given proper weight, and safe operation under all conditions is assured.
Moreover, since the control responds accurately to the resultant of all factors tending to cause the vehicle to overturn, a relatively small margin of safety is sufficient. Ballast may be reduced to a minimum value, with corresponding improvement in the efiiciency and maneuverability of the truck.
The principal objects of the invention are to improve material-handling machines such, for example, as lift trucks, cranes, and the like, as follows:
To increase safety;
To assure stability;
To improve maneuverability, efiiciency, and economy;
To eliminate unnecessary weight formerly required. for stability;
To control the outboard extension of the mast, boom, or analogous structure in accordance with factors tending to overturn the machine;
To limit outboard extension of the load in accordance with the moment tending to overturn the vehicle;
To reduce outboard extension of the load when necessary to preserve stability;
To provide a simple, accurate, and reliable automatic control of stability;
To provide a stability control adapted for incorporation in existing machines;
To provide a stability control which will not unnecessarily restrict the operators control of the machine; 1
To provide a power system which incorporates stability control;
To provide a hydraulic power system especially adapted to automatic control of stability; and
To ensure stability control even in extreme positions of the controlled member of-themachine;
Other objects and advantages of the invention, more or less ancillary in nature, will be -appar-- ant to those skilled in the art from the description herein of the preferred form of the invention.
Referring to the drawings:
Fig. 1 is a view in perspective of a lift truck of a known type illustrating particularly the hydraulic system V Fig 2 is an enlarged view of a portionof Fig. 1 illustrating the general arrangement of thestability control valve installation;
vFigsBand 4 are elevational views of a lostmotion. linkage connecting thestability control valve andatilt arm; and. l r
Fig-5 isa sectional view of the stability control valve including a schematic view of the hydraulic system. I
Thelifttruck showngenerally in Fig. 1 comprises abodyor chassis llsupported'on front driving wheels t2 and rear steering wheels 13. Anextensible mast I4-ismounted on the chassis throughtrunnions -l5-supported.ona bar H, for tilting-movement relative. to the axis thereof. A-liftcylinder I8, which may bea single acting ram is. coupled to acarriage l9, slidable longitudinally of the mast. The material being handled issupported by outboard forks 2| extending from the lower end of the carriage, forward of thewheels of the truck.
. The-vehicle .isprovided with a seat 22 for the operatcr,controls (not-shown) for driving the vehicle, a..valve assembly 23 for controlling the ram l8- and. tilt cylinders 24 rockingthe mast upon itsfulcrum 11. 7
The. tilt cylinders. are. single-acting rams, having eyes 25 in the heads thereoff'or the reception ohpins 25 mounted -in vertical channel irons 21 fixedto. the frame. ofthe vehicle. The plungers 28..of therams-are provided with clevised'ends 2 9 bored for. the reception of hinge-pins 3i mounted .bores. adjacent the outer ends of the tilt arms.33; The tilt arms are biased upwardly by tension springs 34', the upper ends thereof being supported-by brackets 35 mountedon the channels 21 and'the lower ends thereof'being-hooked in notches 31' adjacent theout'er ends'oi the arms. The springs 34 are provided to effect the forward inclination of the mast under no load conditions. When a load is imposed upon the forks, the reaction thereof is suffi'cient'to tilt the mast forwardly hence the tensive effort of the springs need not be very great.
The hydraulic power system for elevating the carriage and tilting the mast is shown generally in the vehicle assembly of Fig, 1 and in the'diagrammatic view of Fig. 5. Fluid; usually oil for energization of the pistons in the cylinders l8 and 24 is supplied by a positive displacement pump 4! through a line'42 to the manual control-valve assembly 23, which includes alift control valve operated by the lever 43 and a tilt control valve actuated by'the lever 44. A line- 46 is coupled with the valve assembly and the lift cylinder I 8. Lines 41 and 48 connect the manual valve with the tilt cylinders through a stability control valve 49 mounted on the right hand channel member 21. Only one tilt cylinder is illustrated in Fig. 5, in the interest of clarity. The valve assembly 23 also is connected to a low pressure fluid reservoir 5| through a connection indicated schematically by the line 52 in Fig. 5, although in practice the valve may be mounted on the "reservoir. A return line 53 connects'the reservoir with the inlet of the pump 4|. The stability'control valve 49 is also connected to the oil supply and return- lines 42 and 53 respectively by lines 54 and 55.
The hydraulic system, with the exception of the stability control valve 49, may be of conventional design, hence a detailed description thereof is deemed unnecessary herein. The manually operated valve 23 may be of any of the usual forms that are designed for control of two distinct functions. The tilt control valve 44 and lift control valve 43 may each be set to three positions, one in which the pump is connected to the cylinder to extend the ram, one in which flow to or from the cylinderis restrained and the pump is discharged into the reservoir 5|, and one in which both the pump and cylinder are connected to the reservoir and the load forces the ram into the cylinder. When both valves arein their neutral or hold position,- the pump-is discharged into the reservoir. When either valve is set to fill its corresponding cylinder, the pump vent is closed. A mechanical interlock between the-valve operating levers may be provided if desired so that only one of the levers-maybe moved at a time from the neutral'position; thus preventing cross-feeding between the lift and tilt cylinders.
In operation the'mast is--first tilted forward to position thecarriage forks'at the appropriate angle, then the vehicle is-moved forward to engage the forkswith-the load-supporting pallet. The carriage'is then elevated slightly to-pick up the load and the mast-is tiltedrearwardly toassure retention of the load on the forks. The vehicle is then driven to its destination where the vehicle is maneuveredinto position to deposit the load, the carriage is next elevated or lowered as required, then the mast is' tilted-to facilitate positioning a'nd'removal of the pallet.
It will be apparent that when the forks are loaded and the mastis tilted forward, the mo ment of the load tendingto overturn the vehicle is increased This effect is particularly marked when the elevation ofthe load is'great, and in some known lift trucks it may be as great as eighteen feet. In previously k'nownlift trucks, the forward inclination of the mast with respect to the chassis has been limited to a value such as 5?, but even with this small inclination, additional ballast is required at the rear of the truck'over that required to balance the rated load with the mast in a vertical position. If the permissible forward inclination is decreased, the ease of handling of the truck is diminished during low lift and less than rated load operations.
By applying the principles of this invention, the tilt may be limited under'all operating conditions to a value slightly less than that which will overbalance the truck. By slight sacrifice of forward tilt under maximum'loacl and clove-- tion positions, the weight of the vehicle may be greatly reduced by the elimination of unnecessary ballast, and full forward inclination may be used under most operating conditions. Furthermore, the inclination automatically compensates for deflection of the springs of the vehicle and inclination of the supporting surface, so that, under all operating conditions, a dangerous degree of inclination is avoided. Due to the precision of the automatic control of inclination, a moment as great as 90% of that required to overturn the vehicle may be developed with complete safety.
These results are obtained by the automatic stability control valve 49 which may be readily incorporated in the hydraulic power system heretofore described. The stability control valve is interposed in the line from manual valve to the tilt cylinder and is connected to the supply and return lines of the pump. No other change in the hydraulic system is required.
The automatic valve performs two basic functions. First, it closes the line from the tilt cylinders to the manual valve when the overturning moment reaches the designed maximum value, thus preventing further venting of oil from the tilt cylinders and additional forward inclination. The second function of the stability control valve is to supply oil directly from the pump to the tilt cylinders to decrease the forward inclination of the mast when the overturning moment approaches the maximum value. This function is of particular importance when the carriage is elevated with the mast inclined forwardly. Under these conditions, as the carriage is elevated, its lateral displacement from the point of support at the front wheels of the truck increases and thus the force moment increases. The stability control valve supplies oil to the tilt cylinders when the moment reaches the limiting value and prevents further increase of the force arm of the load.
The pressure of the oil in the tilt cylinders, which is proportional to the moment of force exerted by the load and its supporting structure, is utilized to control the operation of the valve 49. The principles of the stability control system may be best understood by reference to the detailed description of the preferred embodiment of the A control valve shown in Fig. 5. This valve comprises a body formed with openings 51a therein for the reception of bolts 51b for the anchorage of the body to the channel 2?. A valve plunger 58 is slidably engaged in a longitudinal bore 59 in the casing, the bore 59 being formed with an upper portion 6! and a lower portion 52, the latter being of a smaller diameter than the portion 6!, The lower portion of the plunger 58 is machined to efiect a substantially oil-tight sliding fit in the bore 62 and the upper portion of the plunger 58 above the neck 63 is likewise snugly fitted in the bore 6|. The plunger 58 is biased downwardly by a compression spring 64 seated in a cup 85 having a shank thereon which is threaded into the upper end of the plunger. A sleeve 66 threaded in a boss 6'! in the upper end of the valve body is tapped to receive a tension adjusting screw 68 having a spring guide 69 on the end thereof for the support of the upper end of the spring 64. The face end of the screw 68 is proved with a jam nut H and a tapped sleeve 12 to prevent movement of the adjusting screw. The spring cup 65 is formed for abutting engagement with the face 13 of the valve body and the inner face 14 of the sleeve 55 to limit the travel of the valve plunger.
A passa e i5, tapped to receive a pipe fitting for the line as which communicates with the tilt cylinder 24, intersects two passages 11 and 18, the
outer ends of which are closed by plugs 19 and 8| respectively. The passage 11 leads to an enlarged channel in the bore 6| forming a valve port 82 and the passage 18 to a second channel in the bore which constitutes a valve port 83. The hydrostatic pressure within the tilt cylinder 24 is thus transmitted at all times to the ports 82 and 83. Pressure within the port 82 acts upon the shoulders formed by the necked portion 63 of the valve plunger, but since these shoulders are of equal area, there is no tendency to move the valve. Pressure in the port 83, however, acts against the shoulder 84 at the upper end of the reduced portion 62 of the plunger, and thus urges the plunger upwardly against the force of the spring 64.
The line 4'! from the manual valve is connected to a passage 85 within the valve body through a threaded inlet connection 85. With the valve plunger in the position shown in Fig. 5, iluid may flow freely from the manual valve 23 to the tilt cylinder 24 through the line 4'! and passage 85, around the reduced portion 63 of the plunger, and through passages TE and i5 and line 48. As stated above, the tilt control lever 44 may be set to feed the oil to the ram 24, to holdthe oil in the ram, or to vent the oil into the reservoir 5|. When the oil is vented from the cylinder, permitting the mast to incline forwardly and increase the force moment of the load and mast, the pressure in the cylinder 24 and therefore in the chamber 83 increases in direct proportion to the overturning moment. As the moment aproaches the maximum desired value, the pressure of the fluid in the port 83 exerted against the shoulder iisl overcomes the force of the spring 64 and raises the valve plunger, closing the port 82, and thus preventing furtherflow of oil from the tilt cylinder. In this manner the valve performs its first function of limiting the forward tilting movement of the mast under the manual control to a safe value. The spring 65 is designed to eiiect a relatively slow movement of the valve so that no shock will occur when the valve passes the port 82. As an alternate, grooves may be formed in the plunger 58 to provide a by-pass for the fluid and thus avoid any shock arising from the sudden closure of the valve.
Shortly before the port 82 is closed, the shoulder 84 of the valve plunger enters the port 8'! formed by an enlargement of the bore 59, thus establishing communication through the portion $8 of the bore 53 between the ports 83 and 81. The port 81 communicates with an external connection to the high pressure line 54 through passages 89, SI, and 92. The passage of fluid from the ram 24 through this connection is arrested by a check valve which comprises a plunger 93 slidable in a longitudinal bore 84 in the valve casing and adapted for seated engagement with the throat of the opening in the passage 9| under the action of a compression spring 95 retained by a threaded plug 86. Oil from the pump 4| to the ram 24 is checked under the conditions described, since the control G l is set for forward tilting movement. The pump is vented to the reservoir by the valve and the pressure in the passage 9i is lower than the pressure in the passage 239 corresponding to that in the ram 24.
If, however, the manual tilt control valve is set to its holding position, and the lift valve is actuated manually to supply fluid to the lift cylinder [8 through the line 46, the pump will not be vented, and a positive pressure will be formed in the lines 42 and 54, resulting from the reaction ze a-cos f of. the. load and the parts of the machine bein elevated on the lift cylinder I8. Under these conditions, if the mast is inclined forwardly, pressure in the ram 24 will increase as the carriage is, elevated. If the pressure. reaches the value required to elevate the plunger 58., as pre viously described, fluid will flow from the pump through the lines 42 and 54, the passages 92 and 91, the check valve 93, thence through the passage 89, port 81, passage 88, port 83, passages 18 and 15, and line 48 to the tilt cylinder. The passage of the oil in this manner is realized through the ratio of the diameter of the tilt to that of the lift cylinders which are proportioned so that, under all conditions, the pressure required to lift the load is greater than the pressure required to extend the plungers 28 of the tilt rams. The most unfavorable condition is that in which the load is at maximum elevation and the mast is inclined to its maximum forward position. Thus, as the load lifting elTort increases the overturning moment, fluid will be automatically supplied from the pump to the tilt cylinder to retract the mast. As the mast is retracted, and the pressure in the cylinders 24 decreases, the plunger 51 will descend and arrest the flow of oil into the tilt cylinders. In practice, as the load is elevated, the stability control valve may operate either continuously or intermittently to hold the overturning moment L oil. Any fluid escaping the valve plunger and flowing into the chamber IOI in the boss 6! is drained through central passageways I02 and I03 in'the'member 65 and valve plunger 58, respectively. Thepassage I03 is vented by a radial opening I04, which, in all positions of the valve, isin registration with the chamber I05 which discharges through an outlet I06 into the pump return line 55. Fluid escaping from the port 83 downward along the valve plunger is likewise received in the chamber I05. the escape of fluid around the lower end of the plunger.
The stability control valve as described so far will perform its function under normal operating conditions. However, if the mast is tilted against a positive stop at either end of itsrange of inclination, conditions are encountered which adversely affect the operation of the stability control valve as outlined above.
When the mast is tilted forward against a stop, the pressure in the tilt rams may be zero regardless of the load, since the force moment isopposed by the stop. Therefore, there will be no hydraulic force to open tthe valve and admit oil from the pump to the tilt rams when the force. moment is excessive.
If the mast is fully retracted when it engages the stop, hydraulic pressure to the value of a relief valve will be built up in the tilt cylinder by the pump regardless of the load. This pressure will close the port 83 and trap the fluid in the tilt rams.
To provide for such contingencies, a mechanical connection is provided between the valve plunger 58 and the tilt arm 33. This mechanical connection effects the elevation of the valve plunger 58 to a height which will provide communication between the passages 89 and 18 when the mast is tilted forward and also position the valve plunger for communication between the A seal I01 prevents passages and '1'! when the mast is fully retracted, thus preventing entrapmentv of the oil.
As. a, result of the mechanical interlock, as soon as the lift cylinder is energized to raise the load while the mast is tilted forward against the stop, the fluid under positive pressure from the pump will lift the check valve, 93 and force a small amount of fluid into, the tilt rams, retracting the mast slightly. As the mast is retracted, the valve plunger Will close. the port 81 through the action of the spring 64, but since fluid is now in the cylinder, the pressure thereof will actuate the valve 58 to admit more fluid to the tilt cylinder if required.
To provide for this-mechanical overriding con-- trol, the lower end I08 of the valve plunger is formed to protrude from the valve body and is machined with an axially threaded bore 19 for the support of linkage indicated schematically in Fig. 5 by the dotted line I I0. This linkage which is shown most clearly in Figs. 2, 3, and 4 is basically a lost motion connection between the mast and the valve plunger which becomes effective onlyat the extreme positions of inclination. of the mast. This connection is preferably supported by the hinge pin 3| on the right hand tilt arm 33. A link III, formed with a slot H2 disposed throughout the major portion of its length, is welded to a stud II2 which is threaded into. the
tapped bore I09 in the lower end I08 of the valve plunger. A look nut I I3 on the stud, is provided link H4 is formed with an offset portion H8 which is bored for rotational clearance over a shouldered screw I I! mounted in a tapped opening H8 in the end of the hinge pin 3 I. The parts as shownin Figs. 3- and 4 are disposedtocorrespond to the fullforwardly tilted position of; the
mast, withthescrew I I5 engaging the upper end of. theslot I I2. As the mast is retracted, the tilt arm 33 descends and the screw II5'moves downwardlyin the slot I I2. Asfull rearward tilting movement of the mast is approached-,7 the screw I I5 will engage the lower end of thesloti II2; Thus, withv full forward inclination, the valve plunger-58 is forced upwardly so that the shoulder 84 will liewithin the port 81, and with full rearward inclination the plunger 58 is forced downwardly so that port 82 will be held at least partially open. In either of the foregoing-opera-. tionsthe effort exerted by the linkage will override the hydraulic pressure exerted against the shoulder 84 in the plunger.
It will beapparentto those skilled'in theart from the description herein of the preferred .embodiment. of the invention that the. principles thereof maybe readily applied to and-embodiedin other typesof machines than the lift truck chosen as an illustrative environment, and that mechanisms embodying the principles of'the-invention and securing the results thereof may be incorporated in diversetypes of power systems.
The invention, therefore, is not to be considered as limited to the structures disclosed herein, but
the scope is to be. determined from'the claims appended hereto.
I claim:
1. In a lift truck, a chassis, a mast pivoted ward inclination of the mast in opposition to the force moment exerted by the carriage, the parts being so proportioned that less hydraulic pressure is required to decrease the mast inclination than to elevate the carriage, and a valve connected to the pump and second motor adapted to admit fluid from the pump to the second motor when the pressure therein reaches a predetermined value whereby the second motor is actuated to decrease the forward inclination of the mast.
2. In a lift truck, a chassis, a mast pivoted thereon, a carriage slidable on the mast, a pump, a first hydraulic motor for elevating the carriage, a second hydraulic motor for decreasing the forward inclination of the mast in opposition to the force moment exerted by the carriage, the parts being so proportioned that less hydraulic pressure is required to decrease the mast inclination than to elevate the carriage, and a stability control valve opened by the pressure in the second motor when said pressure reaches a predetermined value to admit fluid from the pump to the second motor whereby stability of the truck is attained by actuation of the second motor and the consequent rearward inclination of the mast.
3. In a lift truck, a chassis, a mast pivoted thereon, a carriage slidable on the mast, a pump, a first hydraulic motor for elevating the carriage,
a second hydraulic motor for decreasing the forward inclination of the mast in opposition to the force moment exerted by the carriage, the parts being so proportioned that less hydraulic pressure is required to decrease the mast inclination than to elevate the carriage, means sensitive to the force moment of the mast, and a valve opened by the sensitive means when the moment reaches a predetermined value to admit fluid from the pump to the second motor whereby the second motor is actuated to bias the mast rearwardly and thus efiect the stability of the vehicle.
4. In a lift truck, a chassis, a mast pivoted thereon, a carriage slidable on the mast, a pump, a first hydraulic motor for elevating the carriage, a second hydraulic motor for decreasing the forward inclination of the mast in opposition to the force moment exerted by the carriage, manually operable valve means adapted to direct the flow from the pump alternatively to either motor or to a vent, and automatic valve means adapted to direct flow from the pump to the second motor to maintain the stability of the truck, the parts being so proportioned that less hydraulic pressure is required to decrease the mast inclination than to elevate the carriage, whereby suflicient pressure is available to operate the second motor when the first motor is energized.
5. In a lift truck comprising a. mast, means including a hydraulic motor for advancing and retracting the mast, a source of fluid under pressure, a reservoir, and a manually-operable valve for controlling flow of fluid between the source, the motor, and the reservoir, the pressure of fluid in the motor being indicative of the force moment of the mast and therefore of the degree of stabilityof the truck: a stability control device for the truck comprising means responsive to motor. fluid pressure, a cutofi valve actuated by the responsive means to interrupt control of the motor by the manual valve, and a stabilizing valve actuated by the responsive means to energize the motor to retract the mast, the cutofi and stabilizing valves being actuated upon the occurrence of pressure indicating the approach of instability of the truck.
6. In a lift truck comprising a mast, means including a hydraulic motor for advancing and retracting the mast, a source of fluid under pressure, a reservoir, and a manually-operable valve for controlling flow of fluid between the source, the motor, and the reservoir, the pressure of fluid in the motor being indicative of the force moment of the mast and therefore of the degree of stability of the truck: a stability control device for the truck comprising means responsive to motor fluid pressure and means actuated by the responsive means to terminate advancing movement of the mast upon the occurrence of pressure indicating the approach of instability of the truck.
*7, In a lift truck comprising a mast, means including a hydraulic motor for advancing and retracting the mast, a source of fluid under pressure, a reservoir, and a manually-operable valve for controlling flow of fluid between the source, the motor, and the reservoir, the pressure of fluid in the motor being indicative of the force moment of the mast and therefore of the degree of stability of the truck: a stability control device for the truck comprising means responsive to motor fluid pressure and a cutofi valve actuated by the responsive means to interrupt control of the motor by the manual valve upon the occurrence of pressure indicating the approach of instability of the truck.
8. In a lift truck comprising a mast, means including a hydraulic motor for advancing and retracting the mast, a source of fluid under pressure, a reservoir, and a manually-operable valve for controlling flow of fluid between the source, the motor, and the reservoir, the pressure of fluid in the motor being indicative of the force moment of the mast and therefore of the degree of stability of the truck; a stability control device for the truck comprising means responsive to motor fluid pressure and means actuated by the responsive means to retract the mast upon the occurrence of pressure indicating the approach of instability of the truck.
9. In a lift truck comprising a mast, means including a hydraulic motor for advancing and retracting the mast, a source of fluid under pressure, a reservoir, and a manually-operable valve for controlling flow of fluid between the source, the motor, and the reservoir, the pressure of fluid in the motor being indicative of the force moment of the mast and therefore of the degree of stability of the truck: a stability control device for the truck comprising means responsive to motor fluid pressure and a stabilizing valve actuated by the responsive means to energize the motor to retract the mast upon the occurrence of pressure indicating the approach of instability of the truck. I
10. In a lift truck comprising a chassis, a mast on the chassis, means including a hydraulic motor for varying the inclination of the mast, a source of fluid under pressure, and a manuallyoperable valve for controlling flow of fluid to and from the hydraulic motor: a stability control device for the truck comprising a cutofi valve interposed between the motor and manual valve, means biasing the cutofi" valve to open position, means responsive to fluid pressure in the motor operative to close the cutoff valve upon occurrence of a first predetermined pressure in the motor, and a stabilizing valve movable with the cutoif valve and interposed between the source and the motor, the stabilizing valve being adapted to direct fluid from the sourceto the motor to I l energize the motor to retract the mast, the stabilizing valve being actuated substantially concurrently with closing of the cutoff valve.
11. In a lift truck comprising a chassis, mast on the chassis, means including a hydraulic motor for varying the inclination of the mast, a source of fluid under pressure, and a manuallyoperable valve for controlling flow of fluid to and from the hydraulic motor: a stability control device for the truck comprising a cutoff valve interposed between the motor and manual valve, means biasing the cutoff valve to open position, and means responsive to fluid pressure in the motor operative to close the cutoff valve upon occurrence of a predetermined pressure in the motor.
12. In a lift truck comprising a chassis, a mast on the chassis, means including a hydraulic motor for varying the inclination of the mast, a
stop for limiting the inclination of the mast under action of the motor, a source of fluid under pressure, and a manually-operable valve for controlling fiow of fluid to and from the hydraulic motor: a stability control device for the truck comprising a cutofi valve interposed between the motor and manual valve, means biasing the cutoff valve to open position, means responsive to fluid pressure in the motor operative to close the cutoff valve upon occurrence of a first predetermined pressure in the motor, and means coupling I the mast with the cutoff valve and adapted to override the responsive means and open the cutoff valve when the mast approaches the stop.
13. In a lift truck comprising a chassis, a mast on the chassis, means including a hydraulic motor for varying the inclination of the mast, a source of fluid under pressure, and a manually-operable valve for controlling flow of fluid to and from the hydraulic motor: a stability control device for the truck comprising a stabilizing valve interposed between the motor and source, means biasing the stabilizing valve to closed position, and means responsive to fluid pressure in the motor operative to open the stabilizing valve upon occurrence of a predetermined pressure in the motor.
14. In a lift truck comprising a chassis, a mast on the chassis, means including ahydraulic motor for varying the inclination of the mast, a stop for limiting the inclination of the mast under action of the load thereon, a source of fluid under pressure, and a manually-operable valve for controlling flow of fluid to and from the hydraulic motor: a stability control device for the truck comprising a stabilizing valve interposed between the source and the motor, the stabilizingvalve being actuatable to direct fluid from the source-to the motor to energize the motor to retract the mast, means for actuating the stabilizing valve upon occurrence of a predetermined fluid pressure in the motor, and means for actuating the stabilizing valve when the mast approaches the stop,
15. In a lift truck comprising a chassis, a mast pivotedon the chassis and biased to swingoutwardly from the chassis; a hydraulic ramconnected to the mast, a source of fluid under pressure, and a manually-operable valve adapted to direct fluid from the source to the ram to retract the mast, to hold fluid in the ram to hold the mast in position, and to bleed fluid from the ram to permit advance of the mast: a stability control means comprising a movable valve'mechanism, means biasing the valvemecha-nism in a first-direction,- means responsive to pressure in the ram operative to move the valve mechanism in a sec-- 12 0nd direction, the valve mechanism including a. cutoff valve and a retracting valve, the cutoff valve being interposed between the manual valve and the ram and being closed by movement of the valve mechanism in the second direction, and the retracting valve being interposed between the source and the ram and being operated by movement of the valve mechanism in the second direction to energize the ram and retract the mast.
16. In a lift truck comprising a chassis, a mast pivoted on the chassis and biased to swing outwardly from the chassis, a hydraulic ram connected to the mast, a source of fluid under pressure, and a manually-operable valve adapted to direct fluid from the source to the ram to retract the mast, to hold fluid in the ram to hold the mast in position, and to bleed fluid from the ram to permit advance of the mast: a stability control means comprising a movable valve mechanism, means biasing the valve mechanism in a first direction, means responsive to pressure in the ram operative to move the valve mechanism in a second direction, the valve mechanism including a cutoff valve and a retracting valve, the cutoff valve being interposed between the manual valve and the ram and being closed by movement of the valve mechanism in the second direction, and the retracting valve being interposed between the source and the ram and being operated by movement of the valve mechanism in the second direction to energize the ram and retract the mast; and a lost-motion connection between the mast and the valve mechanism adapted to overrule the biasing and pressure-responsive means and so connected as to actuate theretracting'valve when the mast is fully advanced and to open the out- 01f valve when the mast isfullyretracted.
17. In a lift truck'comprising-a chassis, a mast pivoted on the chassisand biased to swing out-- wardly from the chassis, a hydraulic ram connected to themast, a source offluid under pres"- sure, and a manually operable-valveadaptedto direct fluid' from the-scurceto the ram to retract themast, to hold fluid in the ram to holdthe V mast inposition, and to bleed fluid from the ram to permit advance of the mast: astability control means comprising a movable valvemecha nism, means biasing the valvemechanism inafirst direction, means responsive to pressure inthe ramoperative to move the valve-mechanism in a seconddirection, the valve mechanism in cluding a cutoff valve interposed betweenthemanual' valve and theram andclosed by move-- ment of the valve mechanism in the second direc'-- tion; and a lost-motion connection" between the mast and theval've mechanism adapted mover-- rule the pressure-responsive meansand so connected'as to open the'cutoff valve when themast isfully-ret'racted.
18. In a lift truck comprising'a chassis, amast pivoted on the chassis and biased'to swing out-- wardly from the'chassis, a hydraulic ram con nected to the mast; a source of fluid under pressure, and a manually-operable valve adapted to direct fluid from the source to the ram to re tract the mast, to hold fluid in the ram to hold: the mast in position, and'to bleed fluid from the ram to permit advance: of the mast: a stabilitycontrol means comprising amovable valvemech' anism, means biasing the valve mechanism in a first direction; means responsive to pressure'in the: ram operative tomove the valvemechanism in a second-direction, the valve-mechanism includingaretracting-valveinterposed between the source and the ram and" operated" by movement of the valve mechanism in the second direction to energize the ram and retract the mast; and a lost-motion connection between the mast and the valve mechanism adapted to overrule the biasing means and so connected as to actuate the retracting valve when the mast is fully advanced.
19. A hydraulic system comprising a ram for moving a body the reaction of which decreases with increasing displacement of the ram, a pump, a manual valve for controlling the ram; valve means actuated by fluid pressure in the ram including a cutoff valve adapted to isolate the ram from the manual valve when the ram pressure reaches a predetermined value and an overriding valve opened when the ram pressure reaches a predetermined value; a fluid connection from the pump through the overriding valve to the ram; and a check valve in the said connection constructed to block flow therethrough away from the ram.
20. A hydraulic system comprising a ram for moving a body the reaction of which decreases with increasing displacement of the ram, a pump, a manual valve having a first position in which the pump is connected to the ram, a second position in which the fluid is locked in the ram, and a third position in which the ram is vented; valve means actuated by fluid pressure in the ram including a cutoif valve adapted to isolate the ram from the manual valve when the ram pressure reaches a predetermined value and an overriding valve opened when the ram pressure reaches a predetermined value; a fluid connection from the pump through the overriding valve to the ram; and a check valve in the said connection constructed to block flow therethrough away from the ram.
21. A hydraulic system comprising a ram for moving a body the reaction of which decreases with increasing displacement of the ram, a pump, a manual valve having a first position in which the pump is connected to the ram, a second position in which the fluid is locked in the ram and the pump is vented, and a third position in which the ram is vented; valve means actuated by fluid pressure in the ram including a cutofi valve adapted to isolate the ram from the manual valve when the ram pressure reaches a predetermined value and an overriding valve opened when the ram pressure reaches a predetermined value; a fluid connection from the pump through the overriding valve to the ram; and a check valve in the said connection constructed to block flow therethrough away from the ram.
22. A hydraulic system comprising a ram for elevating a body the reaction of which decreases with increasing displacement of the ram, a pump, a manual valve having a first position in which the pump is connected to the ram, a second position in which the fluid is locked in the ram, and a third position in which the ram is vented; valve means actuated by fluid pressure in the ram including an overriding valve having a normally closed passageway that is opened when the ram pressure reaches a predetermined value; a fluid connection leading from the pump through the overriding valve by means of said passageway to the ram; said overriding valve likewise having a normally open passageway connected between said manual valve and said ram that is closed when said normally-closed passageway is open, and a check valve in the said fluid connection constructed to block flow therethrough away from the ram.
23. A hydraulic system comprising a motor connected to a load the reaction of which normally tends to drive the motor'in a reverse direction, a source of fluid under pressure, valve means connected to said source, a. conduit between said valve means and motor, said valve means-being settable to supply fluid from the source to the motor to drive it in a forward direction, and settable to allow fluid flow from the motor resulting from driving thereof in the reverse direction by the load; and an automatic cutoff valve responsive to fluid pressure in the motor and including means in said conduit effective to prevent fluid flow from the motor whenever the said pressure exceeds a predetermined value.
24. A hydraulic system comprising a motor connected to a load the reaction of which normally tends to drive the motor in a reverse direction, a source of fluid under pressure, valve means settable to supply fluid from the source to the motor to drive it in a forward direction, and settable to allow fluid flow from the motor resulting from driving thereof in the reverse direction by the load, and an automatic overriding valve responsive to fluid pressure in the motor and connected to said source to supply fluid directly from the source to the motor to drive the same in the forward direction whenever the said motor pressure exceeds a predetermined value, said overridvalve likewise being connected between said settable valve means and said motor and including means to isolate said motor and settable valve means when the motor pressure reaches said predetermined value. "7;
25. A hydraulic system comprising a motor connected to a load the reaction of which normally tends to drive the motor in a reverse direction,
a source of fluid under pressure, valve means connected to said source, a conduit between said valve means and motor, said valve means settable to supply fluid from the source to the motor to drive it in a forward direction, and settable to allow fluid flow from the motor resulting from driving thereof in the reverse direction by the load; an automatic cutofl valve responsive to fluid pressure in the motor and including means in said conduit effective to prevent fluid flow from the motor whenever the said motor pressure exceeds a predetermined value; and means driven by the motor and connected to said cut-off valve operative to disable the cutoff valve within a selected portion of the range of movement of the load.
26. A hydraulic system comprising a motor connected to a load the reaction of which normally tends to drive the motor in a reverse direction, a source of fluid under pressure, valve means settable to supply fluid from the source to the motor to drive it in a forward direction, and settable to allow fluid flow from the motor resulting from driving thereof in the reverse direction by the load; an automatic overriding valve responsive to fluid pressure in the motor and connected to said source to supply fluid from the source to the motor to drive the same in the forward direction whenever the said motor pressure exceeds a predetermined value; said overriding valve likewise being connected between said settable valve means and said motor and including means to isolate said motor and settable valve means when the motor pressure reaches said predetermined value, and means driven by the motor and connected to said overriding valve operative to disable the overriding valve at the limits of the range of movement of the load.
27. A hydraulic system comprising a motor coniicted-to 5," load the reaction'of'which'noi'niaiiy tends to drive the'motor in a reverse direction, a source 'of fiuid'under pressure, valve-means settable to supply fluitl'from'th'e source to the'motor to drive it in a forward direction, and settable to-allow fluid flow from th'einotor resulting from driving thereof in the reverse direction by the load; an automatic cutoff valve connected-between said 'settable valve means and said motor and responsive to fluid. pressure in the motor efiective to prevent fluid flow from the motor whenever the 'said'motor pressure exceeds apredetermined value; and an automatic overriding valve connected between said source and said motor and responsive to fluid pressure in the motor to sup 1y fluid from the source to the motor tddrive the same in theforward direction whenever the said motor pressure exceeds a higher predetermined value.
28. A hydraulic system comprising a motor-connected to a load the reaction of which normally tends'to' drive the motor'in a reverse direction, asource'of fluid under pressure, valve means settable to supply fluid from the source to the motor to drive it'in a forward direction, and s'ettable to allow fluid flow from the'motor resultingfrom driving thereof in the reverse direction by the load; an automatic cutoff valve connected between said settable valve means and said motor and responsive to fluid pressure in the motor connected "between..s'aid source and .said m'o'tor aridresponsive to fluid pressure in the motor to References Cited the file oi this patent UNITED STATE PATENTS Number, I Name Date. 944,485 flicks... Dec. 28, 1969 1,961,193 Brurnbaugh June 5, 1934 2,123,650 Knoerzer Aug. 30, 19 3 8 2,220,450 Howell Nov-5, 1940 2,295,948 Henry Sept. 15, 1942 2,326,594 Wood Aug. 10, 1943 2,327,848 Schroeder Aug. 24, 1943 2,337,573 Schultz Dec. 23, 1943 2,3 3,2 3 S-pie gel Jan. 30, 1945 2,403,356 Francis July 2, 1946 2,418,325 Wassall et a1 Apr. 1, 1947 2,428,223 Johnson Sept. 30, 1947 2,457,039 Graves et' a1 Dec. 21, 1948 FOREIGN PATENTS Number Country Date 462,487 France NOV. 24, 1913
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US772308A US2659505A (en) | 1947-09-05 | 1947-09-05 | Mechanism for controlling the stability of material-handling machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US772308A US2659505A (en) | 1947-09-05 | 1947-09-05 | Mechanism for controlling the stability of material-handling machines |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2659505A true US2659505A (en) | 1953-11-17 |
Family
ID=25094623
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US772308A Expired - Lifetime US2659505A (en) | 1947-09-05 | 1947-09-05 | Mechanism for controlling the stability of material-handling machines |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2659505A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2767394A (en) * | 1954-04-08 | 1956-10-16 | Emmanuel Kaye | Tipping moment indicator for lifting trucks |
| US2946406A (en) * | 1958-04-08 | 1960-07-26 | Henry Mfg Company Inc | Variable load limiting system for extensible masts and booms |
| US2992749A (en) * | 1960-10-17 | 1961-07-18 | Themus A Spillios | Method of handling strip or bar materials |
| US3007593A (en) * | 1958-11-21 | 1961-11-07 | Electro Hydraulics Ltd | Tilting mask assemblies for fork lift trucks |
| DE1177555B (en) * | 1961-03-02 | 1964-09-03 | Yale & Towne Inc | Loader with transversely sliding load carrier |
| US3307656A (en) * | 1965-10-22 | 1967-03-07 | Clark Equipment Co | Hydraulic system for lift trucks and the like |
| US3319816A (en) * | 1965-03-15 | 1967-05-16 | Clark Equipment Co | Tilt and hoist control mechanism for a lift truck |
| FR2208837A1 (en) * | 1972-12-04 | 1974-06-28 | Eaton Corp | |
| FR2356592A1 (en) * | 1976-06-30 | 1978-01-27 | Towmotor Corp | DEVELOPMENT OF FORKLIFTS |
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| US2457039A (en) * | 1945-12-29 | 1948-12-21 | Matthew B Butler | Self-loading truck |
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| US944485A (en) * | 1909-12-28 | Hicks Improved Engine Brake Company | Fluid-pressure brake system. | |
| FR462487A (en) * | 1913-09-11 | 1914-01-28 | Antoine Utard | Hydraulic pressure regulator in molding machines and hydraulic presses |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2767394A (en) * | 1954-04-08 | 1956-10-16 | Emmanuel Kaye | Tipping moment indicator for lifting trucks |
| US2946406A (en) * | 1958-04-08 | 1960-07-26 | Henry Mfg Company Inc | Variable load limiting system for extensible masts and booms |
| US3007593A (en) * | 1958-11-21 | 1961-11-07 | Electro Hydraulics Ltd | Tilting mask assemblies for fork lift trucks |
| US2992749A (en) * | 1960-10-17 | 1961-07-18 | Themus A Spillios | Method of handling strip or bar materials |
| DE1177555B (en) * | 1961-03-02 | 1964-09-03 | Yale & Towne Inc | Loader with transversely sliding load carrier |
| US3319816A (en) * | 1965-03-15 | 1967-05-16 | Clark Equipment Co | Tilt and hoist control mechanism for a lift truck |
| US3307656A (en) * | 1965-10-22 | 1967-03-07 | Clark Equipment Co | Hydraulic system for lift trucks and the like |
| FR2208837A1 (en) * | 1972-12-04 | 1974-06-28 | Eaton Corp | |
| FR2356592A1 (en) * | 1976-06-30 | 1978-01-27 | Towmotor Corp | DEVELOPMENT OF FORKLIFTS |
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