US2649521A - Magnetic switch - Google Patents
Magnetic switch Download PDFInfo
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- US2649521A US2649521A US155651A US15565150A US2649521A US 2649521 A US2649521 A US 2649521A US 155651 A US155651 A US 155651A US 15565150 A US15565150 A US 15565150A US 2649521 A US2649521 A US 2649521A
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- switch
- frame
- armature
- contacts
- magnet
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
- H01H50/18—Movable parts of magnetic circuits, e.g. armature
- H01H50/20—Movable parts of magnetic circuits, e.g. armature movable inside coil and substantially lengthwise with respect to axis thereof; movable coaxially with respect to coil
Definitions
- Our invention relates in general to improvements in electrical equipment for controlling the operation of electrical machines and devices, and relates more specifically to improvements in the construction and operation ,of electroem agneti- 1 .cally actuated switches.
- the principal ,object .of the present invention to provide a magnetically ,acl l afifid switch a semblage which issimple in construction, ellicicht in operation, and flexible in its adaptations.
- Another important object :of this invention is to provide an improved electrically actuated magnet assemblage for motor controllers or the like,
- Another important object of this invention is to provide a magnetic switch in which one or PF-l 3 9 a i i na 'QQ QQ ma b 11I 9 and conveniently and safely added to provide add i na interl cks cr peci l circu h c o catic su th mpo tan obj c of th nv n n is i cviclc im v d mov bl contact car y n bridges and guides for magnetically actuated switch 91 th l ke, whi h wi ef ectiv re is ar cr rc cn d periods of t me vhi c in urihs h rfcci he tin of th contacts whe cl i Siill anal h r i porta t object o u in ent n is .to pro i e an m roved h usin for
- a clear conception of the specific improvehchis cchci iuhh ou present i v t n f the ,construction and operation of a typical magnetic switch embodying the same, may be switch and an auxiliary switchlet associated with the main switch unit;
- Fig. 2 is an irregular vertical section taken primarily through one side portion of the switch housing, showing the main switch unit in ele' vation, an auxiliary switch in dot-and-dash lines, and the detachable main frame mounting in section;
- Fig. 3 is a top view of the main switch removed from its housing, and showing a push button control applied thereto but no auxiliary switch;
- Fig. 4 is a part sectional top view of the rear casing section of the switch housing, the section having been taken along the line 4-4 of Fig. 2;
- Fig. 5 is a part sectional side view of the main switch unit, the section having been taken through one of the contact cells or compartments I of the terminal board;
- the improved magnetic switch assemblage shown therein comprises in general, a housing consisting of a rear suspension casing it having a front closure or cover II; a switch mounting frame l2 detachably secured within the casing Ill and having an upper terminal board 13 and a front bracket I l attached thereto; stationary contacts l5 fixedly mounted upon the terminal board I3; movable contacts I6 resiliently supported upon a transverse carrier bar I!
- thermal overload relay 24 fastened 'to' the It is also contemplated that specific dethe housing.
- the housing casing it and cover H are preferably formed of durable sheet metal, and in order to facilitate installation of the switch assemblage and convenient attachment of wires to the various terminals thereof, the rear casing in is formed rather shallow and is drawn with local rear pockets 29 near the adjacent terminals but with large corner radii, as shown in Figs. 1, 2 and 4.
- the rear wall of the easing I0 is also provided with a pair of integral laterally spaced inner hooks 3t and with a lower tapped external washer 3
- the reset button 21 for the thermal overload relays 2a is slidably confined within another opening in the cover -II by means of a leaf spring 38, see Fig. 2, and the housing may be suspended from a wall by means of screws coacting with openings 39 formed in the rear wall of the casing Ill.
- the switch mounting frame 52 is formed of heavy sheet metal and is provided at its upper end with integral lateral outwardly extending projections ll and at its lower end with an integral downwardly extending projection 62.
- the soft rubber sleeves 43 and grommet 54 cooperate with the frame projections ll, 62 to provide a three point resilient support for the frame 12 within the housing casing IE3, while also insulating the frame from Upon release of the single screw 45, the entire internal switch mechanism may be lifted free from the hooks 36, thus providing simple but effective means for firmly applying the mounting frame i2 to and for removing it from the casing Ill.
- the upper terminal board i3 is formed of insulating material andis firmly secured to the upper deck of the frame 52 by means of screws 46, as shown in Figs. 2, 3, and 5.
- the unitary terminal board I3 is provided with a series of parallel up- 7 right partitions All secured to a horizontal deck board l3 by rivets :29, and are provided with terminal screws 58.
- the opposite end walls of the terminal board have sockets 5
- terminal board 13 is obviously such that the several sets of cooperating switch contacts l5, iii are well segregated from each other and thoroughly insulated against short circuiting, and one or more metal contact jumper plates 5.5 may also be provided as shown in Fig. 3 in order to accommodate special circuits.
- the movable contacts [5 are rigidly attached to metal contact bridges 54 which are slidably and tiltably mounted on upright contact guides firmly embedded at their lower ends within the carrier bar I! formed of insulating material, and the guides 55 are provided at their upper ends with lateral stop projections against which the bridges are urged by the springs it which surround the guides.
- the insulated transverse carrier bar ll which supports the movable contacts for movement within the contact cells is internally re-enforced and has integral outwardly projecting lugs 56 at its opposite ends, and this bar is also provided on its front face with integral forwardly extending projections 51 and with a shield 58; while the medial front portion of the bar I1 is rigidly secured to the upper extremity of the pusher plate 23 by means of two screws 52 which coact with the internal metallic reenforcement of the bar [1.
- the movable contacts is are thus rockably supported from the magnet armature 22 so as to insure perfect simultaneous engagement between the adjacent contacts 25, if: whenever the main switch is closed, and the bridges 54 may be readily applied to or removed from their retaining guides 55.
- the bracket I4 is firmly attached to the frame I 2 by screws SI and rivets, and the U-shaped field piece IQ of the electro-magnet is formed of laminations and has its opposite depending arms 2! notched for cooperation with the bracket is through two resilient rubber pads 52, as shown in Figs. 5 and 6, thus providing a two point mounting.
- of the field piece 19, is provided with a shading coil 53 and the upper cross-bar of this fixed magnet member is provided with a front slot through which the pusher plate is slidable.
- the hollow magnet energizing coil 22 is firmly confined between the arms 2
- the T-shaped armature is also formed of laminations, and the pusher bar 23 is firmly secured to the central leg of this armature 22 at its extreme front by rivets 68, but the lower armature cross-bar is provided with laminations extending across and lying in the plane of the plate 23 so as not to reduce the effective area of the pole faces of the magnet.
- the thermal overload relays 24 may be of like construction and are preferably of the type shown in copending application Serial N 0. 117,357 filed September 23, 1949. These relays 241 are attached to the main frame .12 by screws 1-5, and
- each relay has a reset slide or plunger "H extending upwardly therefrom and is also provided with a heating coil 12 and a solder pot l3 and reset spindle 14.
- the thermal overload relays .24 are also proyided with terminals 7.5, 55, 1:8, .of which the terminals '15 may be connected to -a motor 19 or the like, one terminal 1.6 may be connected to the coil '20 while the other is connected to a fixedcontact 1.5, one terminal H may be connected to the switch 25 while the other is also connected to the coils 2.5, and the terminals 13 may be connected to other contacts of the main switch as illustrated in the diagram of Fig. .8. All of these .connections have been omitted from the other figures .of the drawings in onder to avoid confusion, and other circuits are of course also possible depending upon the specific functioning desired.
- the starting and stopping switch 25 need not necessarily be associated directly with the magnetic switch assemblage as shown, but may be located at .any convenient station, and while a push button type of switch 25 such as revealed in copending application Serial No. 120,996, filed October 12, 1949 ha been specifically illustrated, a rotary control switch of the type forming the subject of the .copending application Serial No. 132,941. 5, filed December 14, 1949 may also be utilized.
- the control switch 25 is mounted upon an insulating plate which is firmly secured to the bracket It by screws 8!, and is provided with an upper starting button .82 and a lower stopping button 83 for the motor 19. This control switch may be provided with cooperating stationary and movable contacts and applied to the typical electric circuit as shown in the diagram of Fig. 8, or in any other suitable manner.
- auxiliary switches or switchlets 26 may be applied to the lugs '52 of the terminal board 13 and fastened thereto by means of bolts coacting with the sockets 5! at the top of the board,
- switchlets 26 are preferably of the type shown in copending application Serial No. 122,667, filed October 2-1, 1949 now Patent No. 2,562,420, July 31, 1951, each being provided with terminals 85 projecting from its casing, and with a plunger or member 86 depending therefrom and carrying the movable switch contacts.
- the plungers 86 of the switchlets 25- are disposed, and movable in vertical alinement with the outwardly extending lugs 56 formed on the main switch contact carrier bar [1, as shown in Fig. 2, so that when the bar I! is elevated the switchlets 26 will be-closed whereas lowering of the bar I! will cause these auxiliary switches to open, thus producing operation of the switchlets in unison with the main switch.
- the thermal overload reset button 21 which is merely slidably confined within an opening in the cover H by the leaf spring 38 as shown in Fig. 2, is cooperable with the overload relay plungers 1.! through a swinging arm 8'! rigidly attached to a reset yoke 28 pivotally mounted in upstanding integral ears 89 of the bracket I4, and which is constantly urged toward inactive position by a torsion spring 90 surrounding the yoke and having opposite ends engagin the lever arm 81 and bracket M respectively, see Figs. 1, 2, 3 and 5.
- the yoke 88 is swingable downwardly into engagement with the overload relay reset plungers 'H and is simultaneously engageable with the front projections 51 of the movable contact carrier bar I!
- the improved magnetic switch unit When the improved magnetic switch unit has been properly constructed and assembled as hereinabove described, it may be applied to diverse electrical circuits a typical one of which is shown in the diagram of Fig. 8 and depicts a two phase four wire motor control circuit.
- the current is supplied to the system through four lines 9
- the thermal overload relays 24 will immediately function to break the circult, and the relay plungers II will rise while the magnet armature 22 and the cross-bar ll should drop by gravity to lower the movable contacts l6 and to allow the auxiliary switch 25 to open.
- the contacts may be welded together or the magnet coil 29 may not be deenergized sufficiently to cause the switches to open, and under such conditions it is desirable to positively open the main switch and the swichlet 26 before final resetting is accomplished, and our improved reset mechanism takes care of such contingency.
- the arm 81 When the reset button is pressed the arm 81 will swing the yoke 88 into engagement with the projections 51 of the movable contact carrier bar H as the yoke pushes the reset plunger li downwardly, thus positively interrupting the switch circuits before final resetting of the relays 24 is effected, and the lowering of the bar I! simultaneously permits the swichlet 26 to open, thus effectively protecting the entire system.
- the invention therefore provides a switch unit which can be readily manually controlled from any desired locality with the aid of either the reset mechanism or a simple control switch 25, and which functions to automatically protect the electrical equipment against damage due to overloadin while being quickly and safely resettable.
- the rectangular non-magnetic metal pusher plate 23 and the upright central portion of the armature 22 are freely slidable within the coil 20 and field piece 19, and the plate 23 is also easily attachable to an extreme outer face of the armature 22, while special laminations are applied to the lower armature cross-bar in the plane of the pusher plate 23 to provide maximum pole face area coacting with the field piece arms 2
- the pusher plate 23 is constructed of very hard material its rectangular formation facilitates production thereof; and the rigid attachment of this pusher to the metal reenforcement within the contact carrier bar I! with the aid of several screws 5Q combined with the vertical guiding effected by the guides 65 insures accurate alinement of the armature and perfect cooperation thereof with the field piece ill at all times.
- the two point suspension of the magnet provided by the bracket i4 and pads 62 also prevents misalinement of the magnet armature 22, field piece l9 and coil 20, thus providing for most efficient functioning of the magnetically elevated and gravity lowered armature.
- the rubber pads 62 and the sleeves 43 and grommet 44 which are formed of similar material, cooperate to eliminate noise and to prevent vibration from being transmitted to and from the switch mechanism and its supports, and these rubber elements also serve as effective insulators.
- the hooks 36 and screw 45 besides providing a firm three point mounting for the frame l2, also permit quick attachment of this frame to and removal thereof from the casing ill; and the improved shallow formation of this casing l0 with local pockets 29 facilitates the application of conductors and also materially reduces the cost of manufacturing the casings.
- the housing cover I I is also readily attachable to or removable from the casing if) by merely manipulating a single clamping screw 36, and the reset button 33 is elfectively held to the cover by the leaf spring 38 which coacts with the reset arm 87 and spring 90 to hold the yoke 99 in inactive position when the cover H is clamped to the casing ID.
- the push button control switch 25 is conveniently accessible for operation through the cover opening 3! and is insulated from the bracket [4 by the front plate 86, but this switch 25 need not be associated directly with the magnetic switch unit.
- the formation of the terminal board l3 with lugs 52 and sockets 5i enables rapid and safe addition or removal of switchlets 26 to meet varying conditions of use or application of the switch unit, and the one-piece construction of the insulated terminal board 13 with its partitions 41 effectively segregates the several sets of fixed and movable contacts l5, l6. This feature combined with the resilient mounting of the movable contacts eliminates arcing and prevents possible short circuiting, since the several sets of contacts l5, iii are constantly confined' within separate and well insulated cells or chambers.
- the improved resetting mechanism whereby the contacts Iii are positively opened before resetting of the overload relays 2d is effected is also an important safety feature, and functions to automatically open both the main magnetic switch and the switchlets 2S whenever the reset button 2'! is manipulated. All parts of the mechanism are formed for convenient manipulation, and the reset button 127 may also be depressed to force the main contacts it open and to open the switch 26 so as to de-energize the motor 79' in emergencies. This feature is important if the control sv. itch 25 is located remote from the magnetic switch and the operator happens to be near the latter; and also in cases where the contacts l5, l5 tend to weld together.
- the various elements of the improved switch mechanism are all constructed of durable material best adapted to produce long life of the structure, and which may be manufactured at moderate cost and readily assembled, dismantled or inspected; and the improved magnetic switch has proven highly satisfactory and successful in actual use for diverse purposes,
- a housing having a removable front cover, a frame mounted within said housing, an electro-magnet mounted upon said frame and having a reciprocable armature, a terminal board mounted upon said frame and having fixed contacts disposed in the path of movement of said armature but spaced therefrom, a contact carrier bar movable toward said board by said armature, movable contacts mounted upon said carrier bar and cooperating with said fixed contacts, a thermal overload relay carried by said frame on each side of said magnet, a reset button carried by said housing cover, and a yoke centrally pivotally mounted upon said frame and having opposite eccentric end portions and a central lever arm movable by said button to cause the eccentric portions to contact said bar and open said contacts while subsequently resetting said relays.
- a frame an electromagnet mounted upon said frame and having a reciprocable armature, a terminal board mounted upon said frame and having fixed contacts disposed in the path of movement of said armature but spaced therefrom, a contact carrier bar movable toward said board by said armature, movable contacts mounted upon said carrier bar and cooperating with said fixed contacts, a thermal overload relay carried by said frame on each side of said magnet, a reset button for said relays, and a yoke pivotally mounted upon said frame and having spaced eccentric portions and a central arm movable by said button to cause said eccentric portions to contact said bar and open said contacts and to subsequently reset said relays.
- a frame an electromagnet mounted upon said frame and having a vertically reciprocable armature, fixed contacts supported from said frame above said armature, a contact carrier bar movable toward said fixed contacts by said armature and having thereon movable contacts cooperable with the fixed contacts to close the electric circuit when said electro-magn'et is energized, a thermal overload relay carried by said frame on each side of said magnet, a reset button common to both of said relays, and a yoke pivotally mounted upon said frame and having an eccentric portion disposed above each of said relays and also having an arm cooperable with said button to cause said eccentric portions to engage said movable contact carrier bar and separate said fixed and movable contacts before resetting said relays.
- a magnetic switch In a magnetic switch, a frame, an electromagnet mounted upon said frame and having a vertically reciprocable armature, fixed contacts supported from said frame above said armature, a contact carrier bar movable toward said fixed contacts by said armature and having thereon spaced projections and movable contacts cooperable with said fixed contacts to close the electric circuit when said electro-magnet is energized, a thermal overload relay carried by said frame on each side of said magnet and each having a reset plunger, a reset button common to both of said relays, and a yoke pivotally mounted upon said frame and having eccentric portions and an actuating arm cooperable with said button, said eccentric yoke portions being cooperable with said bar projections and with said relay plungers to successively separate said contact and to reset said relays only after such contact separation has been effected.
- a housing having a cover, a frame mounted within said housing, an electromagnet secured to said frame and having a reciprocable armature, fixed contacts supported from said frame within said housing and above said armature, a carrier bar reciprocable by said armature and having thereon movable contacts cooperable with said fixed contacts and also having a projection, a thermal overload relay carried by said frame, a reset button carried by said housing cover, and a yoke pivotally mounted upon said frame and having an eccentric portion and an actuating arm cooperable with said button, said eccentric portion being engageable with said bar projection to separate said fixed and movable contacts and to subsequently reset said relay only after such contact separation has been effected.
- a sheet-metal housing having an upright rear wall provided with a pair of laterally separated upwardly open integral hooks and with a single fastener disposed midway between but considerably below said hooks, a sheet-metal frame having outwardly extending integral projections embraced 'by resilient sleeves insertable downwardly within said hooks and also having a resilient grommet attachable to said fastener to positively maintain said projections within said hooks and to resiliently suspend said frame within said housing, an electro-magnet secured to said frame and having a vertically reciprocable armature, a terminal board mounted upon said frame and having fixed contacts disposed above said armature, a contact carrier bar reciprocable by said armature and having thereon movable contacts 00- operable with said fixed contacts, and a thermal overload relay carried by said frame on each side of said armature, said frame and said magnet and said terminal board and said relays being freely vertically removable from said houstener.
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- Electromagnetism (AREA)
- Switch Cases, Indication, And Locking (AREA)
Description
1953 H. E. COBB EIAL 2,649,521
MAGNETIC swrrcu v Filed April 13, 1950 3 Sheets-Sheet 1 IN VEN TORS ATTORNE Y5 Aug. 18, 1953 H. E. COBB ETAL MAGNETIC SWITCH 7 Filed April 15, 1950 5 Sheets Shee t 3 IN V EN TORS A TTOR/VE/S.
Patented Aug. 18, 1953 OFFICE MAGNETIC SW H arcld cb .Ai rc nd W iam C- Ba ne Betch I l? as i h 9 hrnas El c ic cmpcn Betcha, 1 c rncrcticn I i Application April 13, 1950, Serial No. 155,651
c ch s- '1 Our invention relates in general to improvements in electrical equipment for controlling the operation of electrical machines and devices, and relates more specifically to improvements in the construction and operation ,of electroem agneti- 1 .cally actuated switches.
The principal ,object .of the present invention to provide a magnetically ,acl l afifid switch a semblage which issimple in construction, ellicicht in operation, and flexible in its adaptations.
Many different types of electro-rnagnetieally actuated control switches for motors and other electrical devices, have heretoiore been proposed and .used commercially .With varying degrees of success, :but all of these prior so-called starting switches ,or controllers have been relatively olejectionable and not entirely satisfactory for various reasons so that there has long been a need for improvements. Most ,of the previous magnetic switch mechanisms have been too pompl icated and unreliable in operation to effectively meet various operating conditions, while many have been exce d ly iOi Y in i ll ihl' io an insufi'iciently durable to withstand repeated actuaticn and mod rat abuse. While som th su sequently re u t f o he csct ih Thch 1 2c .n n cf th prior swi ss hihl scs c this typ ad a pl pr i fo va yin the numbe o c ts con roll d thereby Wit out erca c imculty, and the previous magnetic control units moreover were relatively costly and could not b a y stalled, assembled or di ma tled, and the various ,parts thereof were not genveniently accessible for inspection, ,rnanipulallion or replacement if dama ed.
is hc c n mporta ob ect h 0 present invention to provide an improved magnetic starter which obviates all of the above mentioned objectionable features and which meets all of the requirements in a most effective manner.
Another important object :of this invention is to provide an improved electrically actuated magnet assemblage for motor controllers or the like,
which is durable and compact in construction,
-2 is to provide an improved overload relay resett hs mech nism f r ma n s che wherein sch r tich c t eme-1h sw t h c n a a chcre za o thc ma n a e positively fl t during resetting of the thermal overload devices .0 hh is- St another impgrtant object of the present invention is to provide an" improved magnet hic-iihhh icr arer-ma n i c ua ed cuit c hir lc w r b h el iccc and armture of the magnetare constantly maintained .acc hatc c ih mch wh l ran mi icn of mi e a vibration t h upp rtih fram structure is effectively avoided.
An additional important object ,of our invent ch i pr vid ah m r v d u po t r the c m ne i s ch assembly. whereby the ssembla e is mad Q i k bodi m vab i cm c h crtihlc Wi it c isi a il ra mi i n c n i e a i ra i to an rom th irame is positively eliminated.
Another important object of this invention is to provide a magnetic switch in which one or PF-l 3 9 a i i na 'QQ QQ ma b 11I 9 and conveniently and safely added to provide add i na interl cks cr peci l circu h c o catic su th mpo tan obj c of th nv n n is i cviclc im v d mov bl contact car y n bridges and guides for magnetically actuated switch 91 th l ke, whi h wi ef ectiv re is ar cr rc cn d periods of t me vhi c in urihs h rfcci he tin of th contacts whe cl i Siill anal h r i porta t object o u in ent n is .to pro i e an m roved h usin for hash l switch units, which is sturdy in construction, ef ect v pr tec s the mec anism aga n i ce m t xterior an which fac i h- ,sli i ll 91 pa ts an attachmcht'ci e ct cc hc tich Ano r cbi ci c t ih chii is to Pr v d ch cle rc-mash t ccll act c ui c011- ,hz llc wh ch cmhcd in a in e c t i a main magnetic switch, a starting and stopping $Wi1lQ 1, additional switchlets, thermal overload rel and r s i ha ism r the overload ,devices, all conveniently accessible and safely manipulable while also being well insulated a a nst hort c i i ne- These and other objects and advantages will be apparent from the following detailed description.
A clear conception of the specific improvehchis cchci iuhh ou present i v t n f the ,construction and operation of a typical magnetic switch embodying the same, may be switch and an auxiliary switchlet associated with the main switch unit;
Fig. 2 is an irregular vertical section taken primarily through one side portion of the switch housing, showing the main switch unit in ele' vation, an auxiliary switch in dot-and-dash lines, and the detachable main frame mounting in section;
Fig. 3 is a top view of the main switch removed from its housing, and showing a push button control applied thereto but no auxiliary switch;
Fig. 4 is a part sectional top view of the rear casing section of the switch housing, the section having been taken along the line 4-4 of Fig. 2;
Fig. 5 is a part sectional side view of the main switch unit, the section having been taken through one of the contact cells or compartments I of the terminal board;
pact, durable and quiet magnet and cooperating controls whereby various operating conditions may be most effectively met with utmost safety and convenience, and while only one specific embodiment of the switch has been shown and. described, it is not our desire or intent to unnecessarily limit the utility of the improved features by virtue of this restricted showing. scriptive terms used herein be given the broadest interpretation consistent with the disclosure.
Referring to the drawings, the improved magnetic switch assemblage shown therein comprises in general, a housing consisting of a rear suspension casing it having a front closure or cover II; a switch mounting frame l2 detachably secured within the casing Ill and having an upper terminal board 13 and a front bracket I l attached thereto; stationary contacts l5 fixedly mounted upon the terminal board I3; movable contacts I6 resiliently supported upon a transverse carrier bar I! by springs i8 and being simultaneously cooperable with the adjacent fixed contacts l5 an 'electro-magnet mounted upon the frame I2 within the bracket 14 and having a stationary inverted Lin-shaped field piece l9 provided with an energizing coil confined between its depending side arms 2|, and also having an inverted T-shaped armature 22 provided with an upright movable contact actuating plate 23 formed of non-magnetic metal and secured to the extreme front of the armature and rigidly attached to the carrier bar ll;
a thermal overload relay 24 fastened 'to' the It is also contemplated that specific dethe housing.
4 frame 12 at each side of the electro-magnet field piece I9; a starting and stopping switch 25 attached to the bracket M forwardly of the magnet; an auxiliary switch or switchlet 26 mounted on either or both ends of the terminal board [3; and a reset button 2'! slidably confined within the housing cover H and cooperating with the overload relays 24 to re-establish interrupted circuits and to simultaneously open the movable contacts 16 during resetting operations.
The housing casing it and cover H are preferably formed of durable sheet metal, and in order to facilitate installation of the switch assemblage and convenient attachment of wires to the various terminals thereof, the rear casing in is formed rather shallow and is drawn with local rear pockets 29 near the adjacent terminals but with large corner radii, as shown in Figs. 1, 2 and 4. The rear wall of the easing I0 is also provided with a pair of integral laterally spaced inner hooks 3t and with a lower tapped external washer 3|; while the upper and lower casing walls have access opening 32 therein for the current conducting wires. The housing cover I! is detachably attachable to the casing it at the top by means of lugs 33 on the casing coacting with slots in the cover, and the lower end of the casing in has a threaded flange 34 to which a flange 35 on the cover I! may be secured by a screw 36, while the front wall of the cover is provided with an opening 3? through which the push button switch 25 is accessible. The reset button 21 for the thermal overload relays 2a, is slidably confined within another opening in the cover -II by means of a leaf spring 38, see Fig. 2, and the housing may be suspended from a wall by means of screws coacting with openings 39 formed in the rear wall of the casing Ill.
The switch mounting frame 52 is formed of heavy sheet metal and is provided at its upper end with integral lateral outwardly extending projections ll and at its lower end with an integral downwardly extending projection 62. The
upper alined projections iii are covered with rubber sleeves 43 which are snugly downwardly insertible within the hooks 33 of the casing i E], and the lower central projection :32 is provided with a rubber grommet M having a metal liner with which a clamping screw as is cooperable to fasten the projection 22 to the casing washer 3!, as shown in Fig. 2. The soft rubber sleeves 43 and grommet 54 cooperate with the frame projections ll, 62 to provide a three point resilient support for the frame 12 within the housing casing IE3, while also insulating the frame from Upon release of the single screw 45, the entire internal switch mechanism may be lifted free from the hooks 36, thus providing simple but effective means for firmly applying the mounting frame i2 to and for removing it from the casing Ill.
The upper terminal board i3 is formed of insulating material andis firmly secured to the upper deck of the frame 52 by means of screws 46, as shown in Figs. 2, 3, and 5. The unitary terminal board I3 is provided with a series of parallel up- 7 right partitions All secured to a horizontal deck board l3 by rivets :29, and are provided with terminal screws 58. The opposite end walls of the terminal board have sockets 5| formed therein for effecting attachment of the auxiliary switches or switchlets 2-6 to the board 13, and the casings of these switches 25 may also :be formed to coact with spaced integral lugs 52 projecting outward- 1y from these end walls. The formation of the terminal board 13 is obviously such that the several sets of cooperating switch contacts l5, iii are well segregated from each other and thoroughly insulated against short circuiting, and one or more metal contact jumper plates 5.5 may also be provided as shown in Fig. 3 in order to accommodate special circuits.
The movable contacts [5 are rigidly attached to metal contact bridges 54 which are slidably and tiltably mounted on upright contact guides firmly embedded at their lower ends within the carrier bar I! formed of insulating material, and the guides 55 are provided at their upper ends with lateral stop projections against which the bridges are urged by the springs it which surround the guides. The insulated transverse carrier bar ll which supports the movable contacts for movement within the contact cells is internally re-enforced and has integral outwardly projecting lugs 56 at its opposite ends, and this bar is also provided on its front face with integral forwardly extending projections 51 and with a shield 58; while the medial front portion of the bar I1 is rigidly secured to the upper extremity of the pusher plate 23 by means of two screws 52 which coact with the internal metallic reenforcement of the bar [1. The movable contacts is are thus rockably supported from the magnet armature 22 so as to insure perfect simultaneous engagement between the adjacent contacts 25, if: whenever the main switch is closed, and the bridges 54 may be readily applied to or removed from their retaining guides 55.
The bracket I4 is firmly attached to the frame I 2 by screws SI and rivets, and the U-shaped field piece IQ of the electro-magnet is formed of laminations and has its opposite depending arms 2! notched for cooperation with the bracket is through two resilient rubber pads 52, as shown in Figs. 5 and 6, thus providing a two point mounting. The lower pole of each arm 2| of the field piece 19, is provided with a shading coil 53 and the upper cross-bar of this fixed magnet member is provided with a front slot through which the pusher plate is slidable. The hollow magnet energizing coil 22 is firmly confined between the arms 2| of the field piece 59 by a retainer plate 64 formed of insulation and coacting with an armature guide snugly fitting the coil interior and with a vibration preventing spring 65', and this guide and spring are secured to the upper cross-bar of the field piece :9 by a pin 65 which extends freely through a slot 57 formed in the vertically movable pusher plate 23 so as not to retard the free movement of the armature 22. The T-shaped armature is also formed of laminations, and the pusher bar 23 is firmly secured to the central leg of this armature 22 at its extreme front by rivets 68, but the lower armature cross-bar is provided with laminations extending across and lying in the plane of the plate 23 so as not to reduce the effective area of the pole faces of the magnet.
The thermal overload relays 24 may be of like construction and are preferably of the type shown in copending application Serial N 0. 117,357 filed September 23, 1949. These relays 241 are attached to the main frame .12 by screws 1-5, and
each relay has a reset slide or plunger "H extending upwardly therefrom and is also provided with a heating coil 12 and a solder pot l3 and reset spindle 14. The thermal overload relays .24 are also proyided with terminals 7.5, 55, 1:8, .of which the terminals '15 may be connected to -a motor 19 or the like, one terminal 1.6 may be connected to the coil '20 while the other is connected to a fixedcontact 1.5, one terminal H may be connected to the switch 25 while the other is also connected to the coils 2.5, and the terminals 13 may be connected to other contacts of the main switch as illustrated in the diagram of Fig. .8. All of these .connections have been omitted from the other figures .of the drawings in onder to avoid confusion, and other circuits are of course also possible depending upon the specific functioning desired.
The starting and stopping switch 25 need not necessarily be associated directly with the magnetic switch assemblage as shown, but may be located at .any convenient station, and while a push button type of switch 25 such as revealed in copending application Serial No. 120,996, filed October 12, 1949 ha been specifically illustrated, a rotary control switch of the type forming the subject of the .copending application Serial No. 132,941. 5, filed December 14, 1949 may also be utilized. The control switch 25 is mounted upon an insulating plate which is firmly secured to the bracket It by screws 8!, and is provided with an upper starting button .82 and a lower stopping button 83 for the motor 19. This control switch may be provided with cooperating stationary and movable contacts and applied to the typical electric circuit as shown in the diagram of Fig. 8, or in any other suitable manner.
When it is desirable to provide additional interlocks to the starting switch in the field or at any time and for special applications, one or more auxiliary switches or switchlets 26 may be applied to the lugs '52 of the terminal board 13 and fastened thereto by means of bolts coacting with the sockets 5! at the top of the board, These switchlets 26 are preferably of the type shown in copending application Serial No. 122,667, filed October 2-1, 1949 now Patent No. 2,562,420, July 31, 1951, each being provided with terminals 85 projecting from its casing, and with a plunger or member 86 depending therefrom and carrying the movable switch contacts. The plungers 86 of the switchlets 25- are disposed, and movable in vertical alinement with the outwardly extending lugs 56 formed on the main switch contact carrier bar [1, as shown in Fig. 2, so that when the bar I! is elevated the switchlets 26 will be-closed whereas lowering of the bar I! will cause these auxiliary switches to open, thus producing operation of the switchlets in unison with the main switch.
The thermal overload reset button 21 which is merely slidably confined within an opening in the cover H by the leaf spring 38 as shown in Fig. 2, is cooperable with the overload relay plungers 1.! through a swinging arm 8'! rigidly attached to a reset yoke 28 pivotally mounted in upstanding integral ears 89 of the bracket I4, and which is constantly urged toward inactive position by a torsion spring 90 surrounding the yoke and having opposite ends engagin the lever arm 81 and bracket M respectively, see Figs. 1, 2, 3 and 5. The yoke 88 is swingable downwardly into engagement with the overload relay reset plungers 'H and is simultaneously engageable with the front projections 51 of the movable contact carrier bar I! to positively open the movable contacts I6 if these contacts are closed at the time resetting of the overload relays 24 is being effected, and especially in case they have welded to the fixed contacts 15. Such resetting may obviously be accomplished by merely pressing the reset button 21, and when this button is released the torsion spring 90 will automatically swing the yoke 88 into inactive position.
When the improved magnetic switch unit has been properly constructed and assembled as hereinabove described, it may be applied to diverse electrical circuits a typical one of which is shown in the diagram of Fig. 8 and depicts a two phase four wire motor control circuit. In this diagram the current is supplied to the system through four lines 9| connected to the main and auxiliary switch contacts, and the thermal overload relays 24 are connected directly to the motor 19 whil the starter switch 25 and magnet coil 20 may be applied as shown. In order to start the motor i9 it is only necessary to press the start button 82 of the control switch 25, whereupon the magnet coil 20 will be energized and will cause the field piece ill of the magnet to attract and lift the armature 22 thus elevating the pusher plate 23 and cross-bar ll and carrying the movable contacts [6 into engagement with the fixed contacts l5, while simultaneously causing.
the end lug 56 on the bar ll to close the switchlet 26. As long as the motor 19 is operating normally the main and auxiliary switches will remain closed.
However, if an abnormal current rise takes place in the system, the thermal overload relays 24 will immediately function to break the circult, and the relay plungers II will rise while the magnet armature 22 and the cross-bar ll should drop by gravity to lower the movable contacts l6 and to allow the auxiliary switch 25 to open. i
Under certain conditions, the contacts may be welded together or the magnet coil 29 may not be deenergized sufficiently to cause the switches to open, and under such conditions it is desirable to positively open the main switch and the swichlet 26 before final resetting is accomplished, and our improved reset mechanism takes care of such contingency. When the reset button is pressed the arm 81 will swing the yoke 88 into engagement with the projections 51 of the movable contact carrier bar H as the yoke pushes the reset plunger li downwardly, thus positively interrupting the switch circuits before final resetting of the relays 24 is effected, and the lowering of the bar I! simultaneously permits the swichlet 26 to open, thus effectively protecting the entire system.
If it is desired to stop the motor 19 while in normal opration, it is only necessary to press either the reset button 2'! or the stop button 83 of the control switch 25, whereupon the electric circuit will be interrupted and the coil 20 of the magnet will be de-energized; and the armature 22 of the magnet will either be forced down or will drop by gravity due to its relatively great weight. This lowering of the armature will obviously quickly open both the main switch movable contacts l6 and the switchlet 26, and normal closing and opening of the switches is not in any manner interfered with by the reset mechanism when the button '21 is released. The invention therefore provides a switch unit which can be readily manually controlled from any desired locality with the aid of either the reset mechanism or a simple control switch 25, and which functions to automatically protect the electrical equipment against damage due to overloadin while being quickly and safely resettable.
From the foregoing detailed description of the construction and operation of a typical magnetic switch unit embodying our invention, it should be apparent that we have in fact provided an assemblage which is simple, compact, and durable in construction, and which is highly efficient in operation and flexible in its adaptations. The improved magnet construction is extremely important since it provides a relatively small powerful magnet which can be produced at moderate cost and which operates quietly and without undesirable vibration. The rectangular non-magnetic metal pusher plate 23 and the upright central portion of the armature 22 are freely slidable within the coil 20 and field piece 19, and the plate 23 is also easily attachable to an extreme outer face of the armature 22, while special laminations are applied to the lower armature cross-bar in the plane of the pusher plate 23 to provide maximum pole face area coacting with the field piece arms 2|. Since the pusher plate 23 is constructed of very hard material its rectangular formation facilitates production thereof; and the rigid attachment of this pusher to the metal reenforcement within the contact carrier bar I! with the aid of several screws 5Q combined with the vertical guiding effected by the guides 65 insures accurate alinement of the armature and perfect cooperation thereof with the field piece ill at all times. The two point suspension of the magnet provided by the bracket i4 and pads 62 also prevents misalinement of the magnet armature 22, field piece l9 and coil 20, thus providing for most efficient functioning of the magnetically elevated and gravity lowered armature.
The rubber pads 62 and the sleeves 43 and grommet 44 which are formed of similar material, cooperate to eliminate noise and to prevent vibration from being transmitted to and from the switch mechanism and its supports, and these rubber elements also serve as effective insulators. The hooks 36 and screw 45 besides providing a firm three point mounting for the frame l2, also permit quick attachment of this frame to and removal thereof from the casing ill; and the improved shallow formation of this casing l0 with local pockets 29 facilitates the application of conductors and also materially reduces the cost of manufacturing the casings. The housing cover I I is also readily attachable to or removable from the casing if) by merely manipulating a single clamping screw 36, and the reset button 33 is elfectively held to the cover by the leaf spring 38 which coacts with the reset arm 87 and spring 90 to hold the yoke 99 in inactive position when the cover H is clamped to the casing ID.
The push button control switch 25 is conveniently accessible for operation through the cover opening 3! and is insulated from the bracket [4 by the front plate 86, but this switch 25 need not be associated directly with the magnetic switch unit. The formation of the terminal board l3 with lugs 52 and sockets 5i enables rapid and safe addition or removal of switchlets 26 to meet varying conditions of use or application of the switch unit, and the one-piece construction of the insulated terminal board 13 with its partitions 41 effectively segregates the several sets of fixed and movable contacts l5, l6. This feature combined with the resilient mounting of the movable contacts eliminates arcing and prevents possible short circuiting, since the several sets of contacts l5, iii are constantly confined' within separate and well insulated cells or chambers.
The improved resetting mechanism whereby the contacts Iii are positively opened before resetting of the overload relays 2d is effected is also an important safety feature, and functions to automatically open both the main magnetic switch and the switchlets 2S whenever the reset button 2'! is manipulated. All parts of the mechanism are formed for convenient manipulation, and the reset button 127 may also be depressed to force the main contacts it open and to open the switch 26 so as to de-energize the motor 79' in emergencies. This feature is important if the control sv. itch 25 is located remote from the magnetic switch and the operator happens to be near the latter; and also in cases where the contacts l5, l5 tend to weld together. The various elements of the improved switch mechanism are all constructed of durable material best adapted to produce long life of the structure, and which may be manufactured at moderate cost and readily assembled, dismantled or inspected; and the improved magnetic switch has proven highly satisfactory and successful in actual use for diverse purposes,
It should be understood that it is not desired to limit this invention to the exact details of construction or to the precise mode of operation of the typical magnetic switch herein shown and described, for various modifications within the scope of the appended claims may occur to persons skilled in the art.
We claim:
1. In a magnetic switch, a housing having a removable front cover, a frame mounted within said housing, an electro-magnet mounted upon said frame and having a reciprocable armature, a terminal board mounted upon said frame and having fixed contacts disposed in the path of movement of said armature but spaced therefrom, a contact carrier bar movable toward said board by said armature, movable contacts mounted upon said carrier bar and cooperating with said fixed contacts, a thermal overload relay carried by said frame on each side of said magnet, a reset button carried by said housing cover, and a yoke centrally pivotally mounted upon said frame and having opposite eccentric end portions and a central lever arm movable by said button to cause the eccentric portions to contact said bar and open said contacts while subsequently resetting said relays.
2. In a magnetic switch, a frame, an electromagnet mounted upon said frame and having a reciprocable armature, a terminal board mounted upon said frame and having fixed contacts disposed in the path of movement of said armature but spaced therefrom, a contact carrier bar movable toward said board by said armature, movable contacts mounted upon said carrier bar and cooperating with said fixed contacts, a thermal overload relay carried by said frame on each side of said magnet, a reset button for said relays, and a yoke pivotally mounted upon said frame and having spaced eccentric portions and a central arm movable by said button to cause said eccentric portions to contact said bar and open said contacts and to subsequently reset said relays.
3. In a magnetic switch, a frame, an electromagnet mounted upon said frame and having a vertically reciprocable armature, fixed contacts supported from said frame above said armature, a contact carrier bar movable toward said fixed contacts by said armature and having thereon movable contacts cooperable with the fixed contacts to close the electric circuit when said electro-magn'et is energized, a thermal overload relay carried by said frame on each side of said magnet, a reset button common to both of said relays, and a yoke pivotally mounted upon said frame and having an eccentric portion disposed above each of said relays and also having an arm cooperable with said button to cause said eccentric portions to engage said movable contact carrier bar and separate said fixed and movable contacts before resetting said relays.
4'. In a magnetic switch, a frame, an electromagnet mounted upon said frame and having a vertically reciprocable armature, fixed contacts supported from said frame above said armature, a contact carrier bar movable toward said fixed contacts by said armature and having thereon spaced projections and movable contacts cooperable with said fixed contacts to close the electric circuit when said electro-magnet is energized, a thermal overload relay carried by said frame on each side of said magnet and each having a reset plunger, a reset button common to both of said relays, and a yoke pivotally mounted upon said frame and having eccentric portions and an actuating arm cooperable with said button, said eccentric yoke portions being cooperable with said bar projections and with said relay plungers to successively separate said contact and to reset said relays only after such contact separation has been effected.
5. In a magnetic switch, a housing having a cover, a frame mounted within said housing, an electromagnet secured to said frame and having a reciprocable armature, fixed contacts supported from said frame within said housing and above said armature, a carrier bar reciprocable by said armature and having thereon movable contacts cooperable with said fixed contacts and also having a projection, a thermal overload relay carried by said frame, a reset button carried by said housing cover, and a yoke pivotally mounted upon said frame and having an eccentric portion and an actuating arm cooperable with said button, said eccentric portion being engageable with said bar projection to separate said fixed and movable contacts and to subsequently reset said relay only after such contact separation has been effected.
6. In a magnetic switch, a sheet-metal housing having an upright rear wall provided with a pair of laterally separated upwardly open integral hooks and with a single fastener disposed midway between but considerably below said hooks, a sheet-metal frame having outwardly extending integral projections embraced 'by resilient sleeves insertable downwardly within said hooks and also having a resilient grommet attachable to said fastener to positively maintain said projections within said hooks and to resiliently suspend said frame within said housing, an electro-magnet secured to said frame and having a vertically reciprocable armature, a terminal board mounted upon said frame and having fixed contacts disposed above said armature, a contact carrier bar reciprocable by said armature and having thereon movable contacts 00- operable with said fixed contacts, and a thermal overload relay carried by said frame on each side of said armature, said frame and said magnet and said terminal board and said relays being freely vertically removable from said houstener. 7
'ing Wall upon release of said single lower fas- HAROLD E. COBB. WILLIAM C. FURNAS.
References Cited in the file of this patent UNITED STATES PATENTS Number Name Date Wilms et a1. Sept. 1, 1936 Wilms et a1. Mar. 22, 1938 Platt Oct. 20, 1925 Jennings et a1. Aug. 14, 1928 Wheeler Mar. 12, 1929 Number Number 12 Name Date Getchell July 18, 1931 Van Valkenburg Sept. 3, 1935 OKeefie Feb. 18, 1941 Birenfeld et a1. Apr. 22, 1941 Rosing et a1. Nov. 4, 1941 Wilms et a1. Sept. 29, 1942 Van Valkenburg et a1. Dec. 15, 1942 Christensen et a1. May 2, 1944 Frese Jan. 1, 1952 FOREIGN PATENTS Country Date Australia Sept. 15, 1947
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US155651A US2649521A (en) | 1950-04-13 | 1950-04-13 | Magnetic switch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US155651A US2649521A (en) | 1950-04-13 | 1950-04-13 | Magnetic switch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2649521A true US2649521A (en) | 1953-08-18 |
Family
ID=22556240
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US155651A Expired - Lifetime US2649521A (en) | 1950-04-13 | 1950-04-13 | Magnetic switch |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2649521A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2855548A (en) * | 1955-08-11 | 1958-10-07 | Furnas Electric Co | Magnetic switch assemblage |
| US3035137A (en) * | 1959-09-04 | 1962-05-15 | Furnas Electric Co | Magnetic switch assemblage |
| US3198910A (en) * | 1962-07-11 | 1965-08-03 | Gen Electric | Electromagnetic relay having removable contact and coil assemblies |
| US3235683A (en) * | 1961-04-12 | 1966-02-15 | Beeman Lyle | Air compressor control mechanism |
| US3235686A (en) * | 1961-06-29 | 1966-02-15 | Square D Co | Magnetic switch with readily removable electromagnetic contact unit |
| US20120092095A1 (en) * | 2010-10-15 | 2012-04-19 | Lsis Co., Ltd. | Electromagnetic switching device |
| US20170287652A1 (en) * | 2014-09-09 | 2017-10-05 | Siemens Aktiengesellschaft | Switching device with a modular auxiliary switching unit |
| US20220208495A1 (en) * | 2019-04-25 | 2022-06-30 | Xiamen Hongfa Automotive Electronics Co., Ltd. | Relay coil assembly |
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| USRE20676E (en) * | 1938-03-22 | Electric switch | ||
| US1705080A (en) * | 1929-03-12 | Inclosed switch | ||
| US2580418A (en) * | 1952-01-01 | High-frequency electrical | ||
| US1558116A (en) * | 1922-05-13 | 1925-10-20 | Clarence D Platt | Electric switch |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2855548A (en) * | 1955-08-11 | 1958-10-07 | Furnas Electric Co | Magnetic switch assemblage |
| US3035137A (en) * | 1959-09-04 | 1962-05-15 | Furnas Electric Co | Magnetic switch assemblage |
| US3235683A (en) * | 1961-04-12 | 1966-02-15 | Beeman Lyle | Air compressor control mechanism |
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| US20120092095A1 (en) * | 2010-10-15 | 2012-04-19 | Lsis Co., Ltd. | Electromagnetic switching device |
| US8461950B2 (en) * | 2010-10-15 | 2013-06-11 | Lsis Co., Ltd. | Electromagnetic switching device |
| US20170287652A1 (en) * | 2014-09-09 | 2017-10-05 | Siemens Aktiengesellschaft | Switching device with a modular auxiliary switching unit |
| US10636589B2 (en) * | 2014-09-09 | 2020-04-28 | Siemens Aktiengesellschaft | Switching device with a modular auxiliary switching unit |
| US20220208495A1 (en) * | 2019-04-25 | 2022-06-30 | Xiamen Hongfa Automotive Electronics Co., Ltd. | Relay coil assembly |
| US11929224B2 (en) * | 2019-04-25 | 2024-03-12 | Xiamen Hongfa Automotive Electronics Co., Ltd. | Relay coil assembly |
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