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US2569386A - Sealing device - Google Patents

Sealing device Download PDF

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Publication number
US2569386A
US2569386A US31805A US3180548A US2569386A US 2569386 A US2569386 A US 2569386A US 31805 A US31805 A US 31805A US 3180548 A US3180548 A US 3180548A US 2569386 A US2569386 A US 2569386A
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United States
Prior art keywords
sash
rail
frame
sashes
flange
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Expired - Lifetime
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US31805A
Inventor
Peremi Edmund
Weimann Henry
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General Bronze Corp
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General Bronze Corp
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Priority claimed from US647560A external-priority patent/US2473298A/en
Application filed by General Bronze Corp filed Critical General Bronze Corp
Priority to US31805A priority Critical patent/US2569386A/en
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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/32Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
    • E06B3/34Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing with only one kind of movement
    • E06B3/42Sliding wings; Details of frames with respect to guiding
    • E06B3/44Vertically-sliding wings
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/32Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
    • E06B3/34Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing with only one kind of movement
    • E06B3/42Sliding wings; Details of frames with respect to guiding
    • E06B3/44Vertically-sliding wings
    • E06B2003/4438Vertically-sliding wings characterised by the material used for the frames
    • E06B2003/4453Metal

Definitions

  • a still further object of the invention resides in an improved construction for the corners of the sash and frame wherein the meeting members are securely locked together and are sealed against leakage.
  • Another object of the invention resides in the provision of window balancers that are so constructed and associated with the sashes that the raising and lowering of the sashes readily may .be accomplished, with the application of little force, and in so associating these balancers with spring equalizers thatthe sashes will be maintained in their various raised or lowered positions.
  • Figure 1 is a vertical elevation of the inside of a window frame and sashes constructed in l accordance with our invention
  • Figure 2 is an enlarged fragmentary sectional elevation on line 2-2 of Figure 1.;
  • FIG. 3 is an enlarged fragmentaryhorizone tal section on line 33 of Figure .1;
  • Figure 4 is a sectional view on the line 4-4 I of Figure 3;
  • Figure 5 is an enlarged fragmentary elevation, partly in section, showing the method of attaching a window balancer to the lower sash and the window frame, the lower sash being shown in a partly raised position;
  • Figure 6 is a fragmentary perspective view of a typical muntin construction
  • Figure '7 is an exploded View showing the manner in which the muntins are secured together at their intersection;
  • Figure 8 is an enlarged'fragmentary elevation, partly in section, of an upper corner of the lower sash
  • Figure 9 is a vertical sectional view on line 9-9 of' Figure 8;
  • Figure '10 is a horizontal sectional view on line Iii-40 of Figure 8;
  • Figure 11 is a bottom plan view on line Hll of Figure 2, showing the attachment of the anchor to the sill;
  • Figure 12 is a largefragmentary exploded perspective view of a corner of the sash
  • Figure 13' is a sectional view showing the manner of securing the corners of the sashes together;
  • Figure 14 is a fragmentary view of a lower corner of the upper sash showing the mounting of the spring attachment and the spring equal-- izer;
  • Figure 15 is a fragmentary view disclosing the manner-in which two frames of the construction of this invention may be secured together to enable the placing the windows side by side;
  • Figure 16 is a fragmentary sectional view disclosing the means for securing the corners to:
  • the window construction which are of the double hung type, comprises a frame 20, a lowersash 2 I, and
  • the window frame includes a head 23, a sill 24 and iambs 25.
  • Each of, these frame and sash elements may be formed .of an extruded aluminum section.
  • the sill 24 includes flanges 26 and 21, which extend downwardly from the top 280i the sill ;to form a horizontal recess for the reception of the caulking 29, whereby the frame may be-sealed witharespect to the masonry sill 30 of the building structure.
  • the sill 24 also includes a ledge 3
  • the head 23 includes an inwardly extending: Shoulder 32, from which an upwardly extending flange 33 projects. A second and shorter flange 34 cooperates with the flange 33 and the shoulder 32 to form a recess for the reception of the caulking 35.
  • the inner longitudinal side of the head 23 is provided with an extension 36 for the reception of the wood trim 31.
  • Each jamb includes channels 38 and 39 (see Figure 3) adapted, respectively, slidably to receive the upper and lower sashes and to receive the spring balancers and spring equalizers.
  • Each jamb 25 is also provided with inwardly directed flanges 40 and 4
  • the head 23, the sill 24 and the opposite jambs 25 are secured together at their adjacent ends by means later to be described, so that the frame becomes, in effect, an integral unit of standard dimensions that can be stocked in different sizes by suppliers of building material and yet that can be adapted to various building constructions.
  • the head 23 of the window frame may be secured to different types of building constructions
  • Each of the jambs 25 is provided with an anchor 46," bywhich it can be attached to the building structure.
  • This anchor 46 includes an inner plate 41 having inwardly struck lips 48 which, with the adjacent edges 49 of the body of the plate 41, slidably embrace the jamb flanges 4
  • An outer plate 50 is adjustably fastened to the inner plate 41, by means such as a screw 5
  • the outer plate 50 may be secured inv its adjusted positions on the inner plate 41 by means of a nut 53 which cooperates with the screw 5
  • the plate 510 may be adjusted horizontally and angularly with relation to the plate 41, and that the plate 41 may be adjustedve rtically for proper positioning in respect of the sheathing or masonry and secured in its various adjusted positions.
  • an attaching flange 54 Extending outwardly from the plate 50 (see Figure 3) and in angular relation thereto is an attaching flange 54 by means of which the anchor may be secured to the sheathing by suitable means such as a screw or nail 55 when such sheathing is available for attachment. 7
  • When it is desired, however, to attach the anchor 46 to the masonry rather than to the sheathing the screw 5
  • the anchor 46 may be attached to the sheathing of the building structure when desired or necessary, or to the masonry when desired or necessary. .
  • This construction lends adaptability to the window frame so that it may be used in building constructions that have different types of window openings.
  • the head, sill and jambs are, also, each provided with adjustable anchors for securement of the window frame to the window opening.
  • the head 23 has an anchor 56 slidably supported therein for lateral adjustment.
  • This head anchor includes a ledge 51 adapted to underfit the ledge 32 of the head 23.
  • This anchor 56 is provided with an upwardly extending plate 59 which may be secured to the sheathing 60 by a suitable means such as a nail 6
  • the anchor is also provided with an upwardly extending flange 58 that is adapted to engage beneath and have a slight degree of sliding movement beneath the lip 62 which maintains the anchor in assembled relation with the head.
  • the sill 24 is also provided with an anchor 63.
  • This anchor includes a tongue 64, slidably engaged in a bracket 65 that is secured to the under side of the sill 24.
  • Anchor 63 also has a lower plate 66 for attachment to the studding or masonry by any suitable means.
  • the anchor 63 and the window frame are capable of relative movements to assist in the adaptation of the window frame to the particular Window opening with which it is used.
  • the frame may be secured to the building structure by anchors which afford sufficient adjustment to permit the use of the frame with various constructions of window frame openings and for attachment to the sheathing, studding or masonry.
  • FIG. 15 shows adjacent portions of two window frames assembled in a row
  • on the mullions may be assembled with corresponding flanges of an adjacent window frame in an abutting relation (see Figure 15)
  • cover plate 61 which has a chamfered groove 68, which serves to force the flanges 44 together and to maintain them in their assembled and cooperating relationship.
  • a filler strip 69 of wood or metal is disposed between the adjacent extensions 42 (see Figure 15) and secured to the mullion by any suitable means, the strip serving to hold the inner portion of the window frames in alignment with each other.
  • and 22 includes upper and lower rails and vertical side rails, which rails may be formed of extruded sections, and each being flanged so as to provide weather stripping
  • the upper sash 22 comprises a lower or meeting rail 13 and an upper rail 14, both, preferably, of extruded aluminum and of tubular form, and side rails 15, which latter arepreferably of channel form and of extruded aluminum.
  • the meeting rails 19 and 13 are flanged as at 16 and 11 for interengagement and to provide an opening for the reception of a metallic weather stripping 18, which is carried by the meeting rail 19.
  • the resilient weather stripping 18 serves to normally maintain the flanges 16 and 11 in interengaging relationship when the sashes are closed and to seal the joint between the meeting rails of the sashes even-when there is relative movement between the flanges 16 and 11.
  • the meeting rails also carry the complementary parts of the conventional sash fastener 19.
  • is provided with an extension 89' to form a channel in the lower sash of this rail, which extension is normally spaced from the sill top 28 and the ledge 3
  • a resilient weather stripping 89 is mounted in this channel and is adapted to engage said ledge 3
  • the upper rail of the upper sash 22 includes an extensionB'I and is provided with a channel for receiving a resilient weather strippingBI.
  • the head of the frame is also provided with a flange 82. Normally the end of the resilient weather stripping 89 engages the inturned portion of the extension 89 and the end of the weather stripping 8
  • a portion of this weather stripping surrounds the flange 81 on the side rail of the sash and is spaced at 89 from the flange 81 so as to seal the .jointbetween the sash and the adjacent portion 89of the jamb, as illustrated in Figure 3, and to urge the sash toward the opposite side of the jam channel to effectuate a seal at this point and to prevent rattling.
  • Each of the sashes is also provided with an extending flange 99 which engages a wire insert 9
  • the sash and frame are not in direct engagement with each other but, because of the cooperation between the weather stripping 83 and the insert 9
  • jamb channel 39 has-disposed therein a cylinder 92 which is attached to the jamb by suitable means, such for instance, as follows:
  • a screw 93 extends through a hushed opening in the cylinder 92 and is threaded into the wall of the jamb adjacent the upper end of the latter.
  • the upper end 94-of a coil spring 95 is attached to the bushing 99.
  • This spring extends downwardly, freely, through the cylinder 92 and is, at its lower end, attached at 91 to the hook 538.
  • This hook 98 is on the end of a strip 99 that is adjustably secured to the bottom rail 1
  • the relation between the tension of the sash balancing springs and the weight of the sashes is such, preferably, that the sashes will be supported substantially midway between their open and closed positions.
  • sash balancer equalizers at opposite sides of the upper rail of the lowersash and at opposite sides of the lower rail of the upper sash.
  • the equalizer includes a plate I91 which is secured to the upper rail of the lower sash by means of a pivot, such as a screw I98.
  • a portion of the plate I91 is bent upwardly as at I99 and has permanently attached thereto, by suitable means such as a rivet I I9, a resilient bearing'member III- that extends into the adjacent channel of the window frame and is adapted to contact with the adjacent wall of the frame as, for instance, the inner wall of the portion 89 disclosed in Figure 10.
  • the bearing member is provided with a self-lubricating metal cover I I2.
  • the plate I91 In order that the pressure exerted by this cover II2 on the adjacent portion of the frame may be varied, we have provided the plate I91 with a downwardly extending lip II 3 (see Figure 9) which projects through an opening II4 in the top of the meeting rail of the lower sash.
  • An adjusting screw I I5 passes freely through the vertical face of the 7 meeting rail of the lower sash and is in screwthreaded engagement with the lip I I3.
  • this screw I I5 the position of the bearing member III and the force exerted by its cover II2 against the frame may be varied to increase or decrease that force and with the assistance of screw I08 will maintain the equalizer in its adjusted position.
  • the tension of the spring balancers of the lower sash may be equalized with the result that the sash may be raised and lowered with ease and yet will be maintained in its adjusted positions by means of the spring equalizers.
  • the lower or meeting rail-of the upper sash is provided with similar equalizers, as illustrated in Figure 14, the principal difference between the two forms of equalizers being that the bearing member II6 on each upper sash equalizer and the cover Ill are carried by the extension I95 of the plate I03 which terminates in the spring engaging hook I06. It might be here noted that the edge portion I I8 (see Figure 10) of the covers H2 and Ill engage the adjacent portion of the frame and assist in correctly positioning the sashes within the frame against sidewise movement.
  • each vertical rail of the lower sash is provided with a detachable block II9 of self-lubricating metal, which is secured to the rail by suitable means, such as a screw I and I the upper portion of each of the side rails of the upper sash is provided with a similar block IZI that is similarly attached.
  • the muntins may be arranged in different designs by the builder on the job we have provided for various arrangements of the muntins in the sash.
  • the muntin arrangement in connection with the upper sash (see Figure l) -In this arrangement a horizontal muntin I22 and vertical muntins I23 and I24 are provided. At their points of intersection I25 these muntins are interlocked in the manner illustrated in Figures 6 and 7, as will later be described.
  • Each of the muntins, where it contacts the rail of the sash, is provided with a lip I26 (see Figure 6) and at these points the rails have holes formed therein for the reception of self-threading screws I2'I.
  • the sash may be given the muntin design illustrated in. Figure 1. However, so that this muntin design may be changed by the builder on the job, additional holes are formed in the rails of the sash. For instance, the sash may be provided with a hole at the points I26, which will permit the use of one horizontal and one vertical muntin. Of course additional holes in the rails of the sash may be provided to make it possible to use other muntin patterns.
  • the muntins are secured together.
  • This intersection and securing together of the muntins is accomplished by the following means.
  • the flange I28 of the muntin I23 is recessed at I29 and the web I39 is recessed at I3I, the recesses I29 and I3I communicating as illustrated in Figure 7.
  • the web I32 of the muntin I22 is recessed at I33, which recess communicates with a recess I34 in the glazing bead I35.
  • the flange I36 of the muntin I22 will lie within the recess I29 of .the muntin I23 and the webs I30 and I32 of the muntins I22 and I23 will interlock. Because of the presence of the recesses I3I, I33 and I34, the glazing bead I31 of the muntin I23 will lie within the recess I34 of the muntin I22. Thus the muntins will be interlocked at their points of intersection with their faces flush.
  • each intersection is provided with a pair of spring clips (see Figure 6), which are designed to forcibly maintain the muntins in their assembled positions.
  • the free ends I38 and I39 of each of these clips are engaged beneath the lip I49 of the adjacent glazing bead to maintain the clips in position.
  • the clips exert sufficient force against the muntins to maintain the muntins in their assembled positions, but they may be removed to permit the disassembling and rearrangement of the muntins.
  • the sash rail 10 is provided with outwardly extending. tenons MI and I42, which are adapted to be bent to engage with and interlock with a mortise I43 on the side rail 12, with the edges I44 and I45 of the rail I0 respectively abutting the edges I46 and I41 of the side rail I2.
  • the tenons MI and I42 are secured in their interlocked relationship with the mortise I43 by a joining metal.
  • a flux material preferably in a heavy paste state and made with distilled water, is applied to the area of the joint, which flux material consists of zinc chloride (90% by weight), ammonium bromide (8% by weight) and sodium fluoride (2% by weight). It is to be understood, however, that variation of approximately plus or minus 2% of a percentage of each of the three above named compositions is permissible.
  • the joining metal is applied to the joint in the corner angle.
  • This metal may be applied, of course, in a variety of forms, as, for instance, in the form of a rod, and should be applied in suflicient quantity to bond and seal the joint and to round out the corner of the joint.
  • the joining metal that is used is zinc (99.99% by weight) with such impurities as lead, iron and cadmium (0.01% by weight).
  • the joining metal and the aluminum is brought to a temperature of approximately 650 F. to 700 F. by a suitable method such as by high frequency heating, torch heating or electric resistance heating. When, however, torch heating is used it is advisable to prevent the contact of the flame with the flux.
  • This heating is continued for a suflicient length of time to insure the fluidity of the joining metal and its flowing into the voids between the aluminum elements as indicated at l5l in Figure 16, and into any voids that occur in the elements themselves, as indicated at I52 in Figure 16, and to build up a rounded corner as indicated at I53 in Figure 16.
  • Any residual flux is eliminated in a suitable manner, such as by washing in water while the aluminum elements are at an elevated temperature such, for instance, as approximately 250 F.
  • suflicient metal to build up a rounded area at the corners of the sash or of the frame (see Figure 16) additionally strengthens at this point.
  • the described method of application of the joining metal to the corners is such that the original character of the aluminum will be maintained so that, at the corners of the frame or the sashes, the aluminum of the frame or sash elements will be at least as strong and possess the same characteristics as originally, and additionally will be strengthened by the presence of the joining metal.
  • the fluidity of the joining metal permits the metal to flow into the voids so that the joining metal is not only combined with the surfaces of the elements of the sashes or frame but is also keyed to the elements by that metal which flows into the voids and solidifies.
  • a sash having a side rail slidably mounted in said channel, said rail including a base member and flanges extending into said channel, a self-lubricating member mounted in said parting strip and extending longitudinally thereof in contact with the adjacent flange of said rail, a longitudinally extending bead on the inside of one of said flanges of said rail spaced from the base thereof, a resilient weather strip entrapped between said bead and said base and having a portion extending around the flange of said rail and resiliently engagin between said flange of said rail and said stop flange of said jamb and tending to force said sash rail toward and into contact with said self-lubricating member.
  • a sash having a rail slidably mounted in said channel, said rail including a base and spaced flanges, a longitudinally extending head on the inside of one of said flanges, a weather strip entrapped between said base and said bead and having a portion extending around the edge of the bead carrying flange and between said flange and the adjacent portion of said jamb.
  • a sash having a rail slidably mounted in said channel, said rail including a base and spaced flanges, a longitudinally extending bead on the inside of one of said flanges, a weather strip entrapped between said base and said bead and having a portion extending around the edge of the bead carrying flange and between said flange and the adjacent portion of said jamb, and a weather sealing member interposed between the other of said flanges of said rail and the adjacent portion of said jamb.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Door And Window Frames Mounted To Openings (AREA)

Description

Sept. 1951 E. PEREMI ET AL 2,569,386
SEALING DEVICE 5 Sheets-Sheet 2 Original Filed Feb. 14, 1946 BY Henzy I Vezlrr zarg n( 30 V M "fi Z9 ATTORNEYS Sept. 25, 1951 E. PEREMI ET AL 8 SEALING DEVICE Original Filed Feb. 14, 1946 5 Sheets-Sheet 5 3 [IDE- rllllltllllllllll lilllllp. r,
INVENTQRS Edmund Pel'emb BY Henr VVezLmanrz ATTORN EYS Sept. 25, 1951 E. PEREMI ET AL SEALING DEVICE f5 Sheets-Sheet 4 Original Filed Feb. 14, 1946 I'NVE 1' RS man fieremb Sept. 25, 1951 Original Filed Feb. 14, 1946 E. PEREMI ET AL SEALING DEVICE 5 Sheets-Sheet 5 11v ENTORS Edmund Peremz BY Henry fibmann ATTORNEYS Patented Sept. 25, 1951 SEALING DEVICE Edmund Peremi, Bayside, N. Y., and Henry Weimann,.Brentwood, Mo., assignors, by mesneassignments, to General Bronze Corporation, Garden City, N. Y., a corporation of New York Original application February 14, 1946; Serial No. 647,560. Divided and this application June 8, 1948, Serial No. 31,805
3 Claims.
by the builder after the window frames and sashes have been delivered to the job.
A still further object of the invention resides in an improved construction for the corners of the sash and frame wherein the meeting members are securely locked together and are sealed against leakage.
It is another object of the invention to provide,-in such a construction, one type of frame anchor that is constructed and arranged for attachment to the sheathing or to the masonry of the building construction as the particular case requires, and to provide other types of frame anchors that will adapt themselves to window openings of different construction.
Another object of the invention resides in the provision of window balancers that are so constructed and associated with the sashes that the raising and lowering of the sashes readily may .be accomplished, with the application of little force, and in so associating these balancers with spring equalizers thatthe sashes will be maintained in their various raised or lowered positions.
A still further object of the invention'lies in the provision of novel weather stripping that is so constructed and arranged that it will .seal
the sashes in the frame against leakage even under extremely adverse weather and wind conditions and regardless of the usual dimensional frame variations.
With these and other objects in view, such as will appear as this description progresses, the invention resides in the combination and arrangement of parts illustrated in theidrawings,
" described in the specification and recited in the claims.
In the drawings, wherein we have shown one form of the invention:
Figure 1 is a vertical elevation of the inside of a window frame and sashes constructed in l accordance with our invention;
Figure 2 is an enlarged fragmentary sectional elevation on line 2-2 of Figure 1.;
I Figure 3 is an enlarged fragmentaryhorizone tal section on line 33 of Figure .1;
-. a muntined upper sash 22.
Figure 4 is a sectional view on the line 4-4 I of Figure 3;
Figure 5 is an enlarged fragmentary elevation, partly in section, showing the method of attaching a window balancer to the lower sash and the window frame, the lower sash being shown in a partly raised position;
Figure 6 is a fragmentary perspective view of a typical muntin construction;
Figure '7 is an exploded View showing the manner in which the muntins are secured together at their intersection;
Figure 8 is an enlarged'fragmentary elevation, partly in section, of an upper corner of the lower sash;
Figure 9 is a vertical sectional view on line 9-9 of' Figure 8;
Figure '10 is a horizontal sectional view on line Iii-40 of Figure 8;
Figure 11 is a bottom plan view on line Hll of Figure 2, showing the attachment of the anchor to the sill;
Figure 12 is a largefragmentary exploded perspective view of a corner of the sash;
Figure 13' is a sectional view showing the manner of securing the corners of the sashes together;
Figure 14 is a fragmentary view of a lower corner of the upper sash showing the mounting of the spring attachment and the spring equal-- izer; A
Figure 15 is a fragmentary view disclosing the manner-in which two frames of the construction of this invention may be secured together to enable the placing the windows side by side; and
Figure 16 is a fragmentary sectional view disclosing the means for securing the corners to:
gether and for sealing the corners against leakage.
Referring to Figure 1,: the window construction, the sashesof which are of the double hung type, comprises a frame 20, a lowersash 2 I, and
As disclosed in Figures 2, 3 and 5, the window frame includes a head 23, a sill 24 and iambs 25.
Each of, these frame and sash elements may be formed .of an extruded aluminum section.
The sill 24 includes flanges 26 and 21, which extend downwardly from the top 280i the sill ;to form a horizontal recess for the reception of the caulking 29, whereby the frame may be-sealed witharespect to the masonry sill 30 of the building structure.
The sill 24 also includes a ledge 3|, against 1 which the lower rail of the lowersash abuts when the latter is in its ultimate lower position. The head 23 includes an inwardly extending: Shoulder 32, from which an upwardly extending flange 33 projects. A second and shorter flange 34 cooperates with the flange 33 and the shoulder 32 to form a recess for the reception of the caulking 35. The inner longitudinal side of the head 23 is provided with an extension 36 for the reception of the wood trim 31. Each jamb includes channels 38 and 39 (see Figure 3) adapted, respectively, slidably to receive the upper and lower sashes and to receive the spring balancers and spring equalizers.
Each jamb 25 is also provided with inwardly directed flanges 40 and 4|, the purposes of which will later be described. It also includes an extension 42, which is adapted to cooperate with the trim 43. A caulking flange 44 is provided, against which the caulking 45 may be placed.
The head 23, the sill 24 and the opposite jambs 25 .are secured together at their adjacent ends by means later to be described, so that the frame becomes, in effect, an integral unit of standard dimensions that can be stocked in different sizes by suppliers of building material and yet that can be adapted to various building constructions.
In order that the head 23 of the window frame may be secured to different types of building constructions, we have provided one type of anchor that may be secured to the stud or to the masonry, depending upon which is available for securement, and other adjustable types of anchors that will accommodate themselves to different types of window openings.
Referring to Figures 3 and 4 of the drawings, we have illustrated the anchor for the jambs of the window frame. In this construction an anchor is pivotally and adjustably attached to each jamb so that it may be adjusted vertically,
transversely and angularly to assume positions for attachment to the sheathing or to the ma sonry.
Describing now this structure and its associated .parts Each of the jambs 25 is provided with an anchor 46," bywhich it can be attached to the building structure. This anchor 46 includes an inner plate 41 having inwardly struck lips 48 which, with the adjacent edges 49 of the body of the plate 41, slidably embrace the jamb flanges 4|! and 4|, so that the anchor 46 may be adjusted vertically on the jamb to the desired position for attachment to the building structure.
An outer plate 50 is adjustably fastened to the inner plate 41, by means such as a screw 5| which, as shown in Figure 4:, extends through a slot 52 in the plate 50, and through a hole in the inner plate 41. The outer plate 50 may be secured inv its adjusted positions on the inner plate 41 by means of a nut 53 which cooperates with the screw 5| for such securement.
'Thus it' will be seen that the plate 510 may be adjusted horizontally and angularly with relation to the plate 41, and that the plate 41 may be adjustedve rtically for proper positioning in respect of the sheathing or masonry and secured in its various adjusted positions.
Extending outwardly from the plate 50 (see Figure 3) and in angular relation thereto is an attaching flange 54 by means of which the anchor may be secured to the sheathing by suitable means such as a screw or nail 55 when such sheathing is available for attachment. 7
When it is desired, however, to attach the anchor 46 to the masonry rather than to the sheathing the screw 5| may be loosened and the outer plate 50 moved horizontally and angularly to adapt itself to the masonry, after which the screw may be tightened and the anchor will be secured. tightly to the window frame.
Thus it will be seen that the anchor 46 may be attached to the sheathing of the building structure when desired or necessary, or to the masonry when desired or necessary. .This construction, of course, lends adaptability to the window frame so that it may be used in building constructions that have different types of window openings.
The head, sill and jambs are, also, each provided with adjustable anchors for securement of the window frame to the window opening. As shown in Figure 2, the head 23 has an anchor 56 slidably supported therein for lateral adjustment. This head anchor includes a ledge 51 adapted to underfit the ledge 32 of the head 23. This anchor 56 is provided with an upwardly extending plate 59 which may be secured to the sheathing 60 by a suitable means such as a nail 6|. The anchor is also provided with an upwardly extending flange 58 that is adapted to engage beneath and have a slight degree of sliding movement beneath the lip 62 which maintains the anchor in assembled relation with the head.
The sill 24 is also provided with an anchor 63. This anchor includes a tongue 64, slidably engaged in a bracket 65 that is secured to the under side of the sill 24. Anchor 63 also has a lower plate 66 for attachment to the studding or masonry by any suitable means. Thus the anchor 63 and the window frame are capable of relative movements to assist in the adaptation of the window frame to the particular Window opening with which it is used.
With this construction it will be seen that the frame may be secured to the building structure by anchors which afford sufficient adjustment to permit the use of the frame with various constructions of window frame openings and for attachment to the sheathing, studding or masonry.
In the standardization of the window frame we have so constructed the frame that several may be assembled to produce a row of windows without altering the structure of the frames.
Referring to Figure 15, which shows adjacent portions of two window frames assembled in a row, and to Figure it will be seen that the flanges 40 and 4| on the mullions may be assembled with corresponding flanges of an adjacent window frame in an abutting relation (see Figure 15) To secure these two frames together we have provided a cover plate 61, which has a chamfered groove 68, which serves to force the flanges 44 together and to maintain them in their assembled and cooperating relationship. Also at the back of the mullion a filler strip 69 of wood or metal is disposed between the adjacent extensions 42 (see Figure 15) and secured to the mullion by any suitable means, the strip serving to hold the inner portion of the window frames in alignment with each other.
Each of the sashes 2| and 22 includes upper and lower rails and vertical side rails, which rails may be formed of extruded sections, and each being flanged so as to provide weather stripping Similarly the upper sash 22 comprises a lower or meeting rail 13 and an upper rail 14, both, preferably, of extruded aluminum and of tubular form, and side rails 15, which latter arepreferably of channel form and of extruded aluminum. The meeting rails 19 and 13 are flanged as at 16 and 11 for interengagement and to provide an opening for the reception of a metallic weather stripping 18, which is carried by the meeting rail 19.
The resilient weather stripping 18 serves to normally maintain the flanges 16 and 11 in interengaging relationship when the sashes are closed and to seal the joint between the meeting rails of the sashes even-when there is relative movement between the flanges 16 and 11.
The meeting rails also carry the complementary parts of the conventional sash fastener 19.
' The lower rail of the lower sash 2| is provided with an extension 89' to form a channel in the lower sash of this rail, which extension is normally spaced from the sill top 28 and the ledge 3|. A resilient weather stripping 89 is mounted in this channel and is adapted to engage said ledge 3|. The upper rail of the upper sash 22 includes an extensionB'I and is provided with a channel for receiving a resilient weather strippingBI. The head of the frame is also provided with a flange 82. Normally the end of the resilient weather stripping 89 engages the inturned portion of the extension 89 and the end of the weather stripping 8| engages the out turned portion of the extension' 8|. However, when both the upper and lower sashes are closed the weather stripping 89 engages, as has been heretofore pointed out, with the ledge 3| while the weather stripping 8| engages with the flange 82, thus sealing the spaces between the lower rail of the lower sash and the sill, and the upper rail of the upper sash and the head.
The provision of these resilient weather strips 89 and 8| and their engagement respectively with the ledge 3| and the flange 82 insures a sealing at thesepoints irrespective of the normal dimensional variations encountered in the manufacture.
channel formed by beads 86 on the side rail.
A portion of this weather stripping surrounds the flange 81 on the side rail of the sash and is spaced at 89 from the flange 81 so as to seal the .jointbetween the sash and the adjacent portion 89of the jamb, as illustrated in Figure 3, and to urge the sash toward the opposite side of the jam channel to effectuate a seal at this point and to prevent rattling.
Each of the sashes is also provided with an extending flange 99 which engages a wire insert 9| formed preferably of self-lubricating metal, such as disclosed in United States Letters Patent 2,250,723, issued to Edmund Peremi and'Louis 'Toth on July 29, 1941, and which insert 9| is carried by the partingstrip of the jamb 25.
Thus the sash and frame are not in direct engagement with each other but, because of the cooperation between the weather stripping 83 and the insert 9| and the urging of the rail into engagement with the insert by the resilient '6 weather stripping, the space between the sash an the frame is sealed against leakage.
As hereinbefore noted, the invention includes spring balancers which cooperate with spring equalizers to permit the sashes easily to be moved and yet positively to be maintained in adjusted positions. Thus, as shown in Figures 3 and 5, jamb channel 39 has-disposed therein a cylinder 92 which is attached to the jamb by suitable means, such for instance, as follows: A screw 93 extends through a hushed opening in the cylinder 92 and is threaded into the wall of the jamb adjacent the upper end of the latter. The upper end 94-of a coil spring 95 is attached to the bushing 99. This spring extends downwardly, freely, through the cylinder 92 and is, at its lower end, attached at 91 to the hook 538. This hook 98 is on the end of a strip 99 that is adjustably secured to the bottom rail 1| of the lower sash 2| by means of a screw and slot arrangement I99, which screw is reached through an opening in the weather stripping 89. 1
It will, of course, be understood that the opposite side of the sash 2| is provided with a similar balance spring arrangement.
Referring, now, to Figure 2, it will be seen that the upper sash is also provided, at each side, with a similar spring balancer. As illustrated in Figure '2, the upper end of this spring I9I, and its tubular housing I92 are secured to the adjacent janib adjacent the upper end of the latter in a manner similar to that described in connection with Figure 5. The-lower end of each of these springs I9| is attached to the lower or meeting rail of the upper sash in the following manner: A plate I93/is secured to the lower surface of the meeting rail of the upper'sash by means such as a screw I98. An extension I95 terminates in a hook I99 to which the coil spring IN is attached '(see Figures 2 and '14). Thus both the upper and lower sashes are provided with spring window balancers. 1
The relation between the tension of the sash balancing springs and the weight of the sashes is such, preferably, that the sashes will be supported substantially midway between their open and closed positions.
In order that the sashes may be maintained in their closed positions and in various other open positions, we have provided sash balancer equalizers at opposite sides of the upper rail of the lowersash and at opposite sides of the lower rail of the upper sash.
Referring to Figures 8 and 10, which illustrate an equalizer on the upper or meeting rail of the lower sash, the equalizer includes a plate I91 which is secured to the upper rail of the lower sash by means of a pivot, such as a screw I98.
A portion of the plate I91 is bent upwardly as at I99 and has permanently attached thereto, by suitable means such as a rivet I I9, a resilient bearing'member III- that extends into the adjacent channel of the window frame and is adapted to contact with the adjacent wall of the frame as, for instance, the inner wall of the portion 89 disclosed in Figure 10. At the point of contact the bearing member is provided with a self-lubricating metal cover I I2. In order that the pressure exerted by this cover II2 on the adjacent portion of the frame may be varied, we have provided the plate I91 with a downwardly extending lip II 3 (see Figure 9) which projects through an opening II4 in the top of the meeting rail of the lower sash. An adjusting screw I I5 passes freely through the vertical face of the 7 meeting rail of the lower sash and is in screwthreaded engagement with the lip I I3. Thus, by means of this screw I I5, the position of the bearing member III and the force exerted by its cover II2 against the frame may be varied to increase or decrease that force and with the assistance of screw I08 will maintain the equalizer in its adjusted position. In this way the tension of the spring balancers of the lower sash may be equalized with the result that the sash may be raised and lowered with ease and yet will be maintained in its adjusted positions by means of the spring equalizers.
The lower or meeting rail-of the upper sash is provided with similar equalizers, as illustrated in Figure 14, the principal difference between the two forms of equalizers being that the bearing member II6 on each upper sash equalizer and the cover Ill are carried by the extension I95 of the plate I03 which terminates in the spring engaging hook I06. It might be here noted that the edge portion I I8 (see Figure 10) of the covers H2 and Ill engage the adjacent portion of the frame and assist in correctly positioning the sashes within the frame against sidewise movement.
The lower end of each vertical rail of the lower sash is provided with a detachable block II9 of self-lubricating metal, which is secured to the rail by suitable means, such as a screw I and I the upper portion of each of the side rails of the upper sash is provided with a similar block IZI that is similarly attached.
These blocks are in close proximity to the adjacent jamb faces to properly position the sash against undue sidewise movement.
When it is desired to install a sash within the frame the guide blocks I I9 and the spring equalizers are removed. One side rail of the sash is inserted deeply into the jamb channel such as 38 or 39 which permits the other side rail to clear the opposite side of the frame. This latter side of the sash is then pushed into alignment with the corresponding channel in the frame and the sash then is centered. The blocks and the spring equalizers are then placed and secured.
When it is desired to remove the lower sash the springs are disengaged from the hooks 98. The screws I00 are then loosened and the hooks backed into the channels of the sash.
The blocks and the spring equalizers on the lower sash are then removed. One rail of the sash is moved deeply into the channel 39 of the frame and the opposite side of the sash is then swung outwardly, which permits the withdrawal of the sash from the channel 39.
When the upper sash is to be removed it is only necessary to release the springs and to remove theguide blocks and the spring equalizers inasmuch as the spring hooks are an integral part of the equalizers.
In order that the muntins may be arranged in different designs by the builder on the job we have provided for various arrangements of the muntins in the sash. For illustrative purposes we will describe the muntin arrangement in connection with the upper sash (see Figure l) -In this arrangement a horizontal muntin I22 and vertical muntins I23 and I24 are provided. At their points of intersection I25 these muntins are interlocked in the manner illustrated in Figures 6 and 7, as will later be described. Each of the muntins, where it contacts the rail of the sash, is provided with a lip I26 (see Figure 6) and at these points the rails have holes formed therein for the reception of self-threading screws I2'I. Thus the sash may be given the muntin design illustrated in. Figure 1. However, so that this muntin design may be changed by the builder on the job, additional holes are formed in the rails of the sash. For instance, the sash may be provided with a hole at the points I26, which will permit the use of one horizontal and one vertical muntin. Of course additional holes in the rails of the sash may be provided to make it possible to use other muntin patterns.
Where the muntins intersect, as for instance at I25, the muntins are secured together. This intersection and securing together of the muntins is accomplished by the following means. For illustrative purposes we will describe the muntin intersections shown in Figure 6, and in connection with this description. will refer also to Figure 7. The flange I28 of the muntin I23 is recessed at I29 and the web I39 is recessed at I3I, the recesses I29 and I3I communicating as illustrated in Figure 7. The web I32 of the muntin I22 is recessed at I33, which recess communicates with a recess I34 in the glazing bead I35. Thus when the two muntins are assembled the flange I36 of the muntin I22 will lie within the recess I29 of .the muntin I23 and the webs I30 and I32 of the muntins I22 and I23 will interlock. Because of the presence of the recesses I3I, I33 and I34, the glazing bead I31 of the muntin I23 will lie within the recess I34 of the muntin I22. Thus the muntins will be interlocked at their points of intersection with their faces flush.
To preclude separation of the muntins at their intersections each intersection is provided with a pair of spring clips (see Figure 6), which are designed to forcibly maintain the muntins in their assembled positions. The free ends I38 and I39 of each of these clips are engaged beneath the lip I49 of the adjacent glazing bead to maintain the clips in position. The clips exert sufficient force against the muntins to maintain the muntins in their assembled positions, but they may be removed to permit the disassembling and rearrangement of the muntins.
To insure the rectangular form of the sashes during handling prior to installation and after installation, we have provided means for securing the corners of the rails of the sashes together in such manner that not only will the rectangular form of the sashes be maintained but the corners Will be leak-proof.
Referring to Figure 12 for illustrative purposes, the sash rail 10, for instance, is provided with outwardly extending. tenons MI and I42, which are adapted to be bent to engage with and interlock with a mortise I43 on the side rail 12, with the edges I44 and I45 of the rail I0 respectively abutting the edges I46 and I41 of the side rail I2. The tenons MI and I42 are secured in their interlocked relationship with the mortise I43 by a joining metal.
In Figure 13'we have illustrated the relationship of this joining metal and the aluminum rails of a sash at a corner of the sash. In this figure it will be seen that the joining metal, after being combined with the aluminum structure at the corner of the sash in a manner later to be described, bonds the meeting portions of the ends of the rails of the sash together and forms a leak-proof joint. It will be seen that on the exposed surfaces I48 of the rails the joining metal forms a leak-proof seal I49, which is, in effect, a rounded corner. The joining metal also bonds the corners together at the various points of contact between the corner elements of the rails as at I50. Thus the joining metal not only bonds the corners of the rails of the sashes together, but it also forms a leak-proof joint.
It is, of course, to be understood that the bonding and leak-proofing of the corners of the window frame may be accomplished in a similar manner.
Describing, now, the method of forming this bond and accomplishing this leak-proofing, after the ends of the rails or the ends of the elements of the frame have been assembled in abutting relation, such as disclosed in the drawings, or by mitering, coping or lapping, a flux material, preferably in a heavy paste state and made with distilled water, is applied to the area of the joint, which flux material consists of zinc chloride (90% by weight), ammonium bromide (8% by weight) and sodium fluoride (2% by weight). It is to be understood, however, that variation of approximately plus or minus 2% of a percentage of each of the three above named compositions is permissible.
The ammonium bromide and the sodium fluoride will accomplish the de-oxidation of the aluminum. Following the application of the flux above referred to, the joining metal is applied to the joint in the corner angle. This metal may be applied, of course, in a variety of forms, as, for instance, in the form of a rod, and should be applied in suflicient quantity to bond and seal the joint and to round out the corner of the joint.
The joining metal that is used is zinc (99.99% by weight) with such impurities as lead, iron and cadmium (0.01% by weight). After the application of the joining metal as described, the joining metal and the aluminum is brought to a temperature of approximately 650 F. to 700 F. by a suitable method such as by high frequency heating, torch heating or electric resistance heating. When, however, torch heating is used it is advisable to prevent the contact of the flame with the flux.
This heating is continued for a suflicient length of time to insure the fluidity of the joining metal and its flowing into the voids between the aluminum elements as indicated at l5l in Figure 16, and into any voids that occur in the elements themselves, as indicated at I52 in Figure 16, and to build up a rounded corner as indicated at I53 in Figure 16.
Any residual flux is eliminated in a suitable manner, such as by washing in water while the aluminum elements are at an elevated temperature such, for instance, as approximately 250 F.
It will be seen that by this method the joining metal flows into the spaces between the elements of the frame or of the sash at their corners. and upon solidifyin bonds these elements together and additionally seals the corners against leakage.
The use of suflicient metal to build up a rounded area at the corners of the sash or of the frame (see Figure 16) additionally strengthens at this point. Moreover the described method of application of the joining metal to the corners is such that the original character of the aluminum will be maintained so that, at the corners of the frame or the sashes, the aluminum of the frame or sash elements will be at least as strong and possess the same characteristics as originally, and additionally will be strengthened by the presence of the joining metal.
When there are any voids in the aluminum elements themselves the fluidity of the joining metal permits the metal to flow into the voids so that the joining metal is not only combined with the surfaces of the elements of the sashes or frame but is also keyed to the elements by that metal which flows into the voids and solidifies.
When we speak of aluminum herein we, of course, intend to include such alloys as are now in commercial use.
While we have illustrated and described the particular form of our invention it is to be understood that various changes may be made within the scope of the claims, and we, therefore, do not wish to be limited to the illustrated form except insofar as limitation is made necessary by the claims.
We claim:
1. In a window construction a jamb having a spaced parting strip and stop flange forming a channel therein, a sash having a side rail slidably mounted in said channel, said rail including a base member and flanges extending into said channel, a self-lubricating member mounted in said parting strip and extending longitudinally thereof in contact with the adjacent flange of said rail, a longitudinally extending bead on the inside of one of said flanges of said rail spaced from the base thereof, a resilient weather strip entrapped between said bead and said base and having a portion extending around the flange of said rail and resiliently engagin between said flange of said rail and said stop flange of said jamb and tending to force said sash rail toward and into contact with said self-lubricating member.
2. In a window construction a, jamb having a parting strip and a stop flange forming a longitudinal channel, a sash having a rail slidably mounted in said channel, said rail including a base and spaced flanges, a longitudinally extending head on the inside of one of said flanges, a weather strip entrapped between said base and said bead and having a portion extending around the edge of the bead carrying flange and between said flange and the adjacent portion of said jamb.
3. In a window construction a jamb having a parting strip and a stop flange forming a longitudinal channel, a sash having a rail slidably mounted in said channel, said rail including a base and spaced flanges, a longitudinally extending bead on the inside of one of said flanges, a weather strip entrapped between said base and said bead and having a portion extending around the edge of the bead carrying flange and between said flange and the adjacent portion of said jamb, and a weather sealing member interposed between the other of said flanges of said rail and the adjacent portion of said jamb.
EDMUND PEREMI. HENRY WEDVLANN.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,663,134 Lane Mar. 28, 1928' 2,234,533 Nolan Mar. 11, 1941 2,250,723 Peremi et a1. July 29, 1941 2,257,123 Peremi et al Sept. 30, 1941 2,304,062 Peremi et a1 Dec. 8, 1942
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2724153A (en) * 1954-03-31 1955-11-22 J P Dempsey Window unit
US2804954A (en) * 1954-07-15 1957-09-03 Carl F Spickelmier Metal window framing
US2826789A (en) * 1953-06-23 1958-03-18 Weather Seal Inc Metal storm window with roll screen

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1663134A (en) * 1925-07-16 1928-03-20 Alfred M Lane Metal window construction
US2234533A (en) * 1939-04-24 1941-03-11 Stephen J Nolan Weather strip for metal windows
US2250723A (en) * 1939-05-20 1941-07-29 Peremi Edmund Window construction
US2257123A (en) * 1938-12-05 1941-09-30 Peremi Edmund Window construction
US2304062A (en) * 1938-12-05 1942-12-08 Peremi Edmund Window construction

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1663134A (en) * 1925-07-16 1928-03-20 Alfred M Lane Metal window construction
US2257123A (en) * 1938-12-05 1941-09-30 Peremi Edmund Window construction
US2304062A (en) * 1938-12-05 1942-12-08 Peremi Edmund Window construction
US2234533A (en) * 1939-04-24 1941-03-11 Stephen J Nolan Weather strip for metal windows
US2250723A (en) * 1939-05-20 1941-07-29 Peremi Edmund Window construction

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2826789A (en) * 1953-06-23 1958-03-18 Weather Seal Inc Metal storm window with roll screen
US2724153A (en) * 1954-03-31 1955-11-22 J P Dempsey Window unit
US2804954A (en) * 1954-07-15 1957-09-03 Carl F Spickelmier Metal window framing

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