US2421655A - Boring machine - Google Patents

Description

June 3, 1947.

P H. u. SEYFERTH ETAL 2,421,655

BQRING MACHINE Filed May 25, 1943 5 Sheets-Sheet l fl w Jun 3, 1947. H. N. sEYFERfH ETAL BORING MACHINE Filed May 25, 1943 5 SheetS-SheefZ [tweak/is June 3, 1947.

BORING MACHINE 5 Sheets-Sheet 4 Filed May 25. 1943 H. N. SEYFERTH ETAL 2,421,655

. parting predetermined radial tool in accordance with the desired contour to be Patented June 3, 1947 BORING MACHINE Harold N.,.Seyferth, East Detriiit, and Gilbert Stewart, Detroit, Mich., assignors to Eg-Cell-O Corporation, Detroit, Mich., a corporation of Michigan ApplicationMay 25, 1943, SerialNo. 488,374 p .The present invention relates generally to improvements in boring machines, and has particu larlreference to machines which are adapted for boring internal forms with straight, inclined or irregular contours. 1 h

One of the objects of the present invention is to providea new and improved boring machine having a rotary work spindle and a single-point boring tool, and in which the cutting stroke described between the work and the point of the tool is the resultant of two perpendicular and relatively. variable components of translationsubstantially in a given axial plane of the work.

Another object is toprovide a novel machine for irregular contour boring in which the actuating means for imparting said components of translation comprises. a camhaving' a predetermined form of amplified scale and range of movement so as to reduce to a minimum the effect of wear and any error in form resulting in the manu facture of thecam on the. contour to be produced in the boring operation, and. accordingly to obtain Fig. 3 is a fragmentary plan viewofjthetmachine, partially. in horizontalsection.

. Figs. 4, 5 and 6 are fragmentary transverse vertical sectional views taken substantially along lines 4- 4, 55 and 6-6,respectively of Fig. 3, through the tool actuating mechanism.

i Fig. 7 is a fragmentary sectional detailview of a cam follower forming. part of the actuating mechanism forthe tool holder. l i

Fig. 8 is a sectional detail view taken along line 8-8 of Fig. 3, and illustrating larly adjusting the boring bar.

Fig. 9 is a sectional view on an enlarged scale illustrating the boring tool incutting engagement with the work.

Referring more. particularly the drawings,

' the boring machine constitutingYthe exemplary embodiment of the invention comprises an elongated base frame l0 supportinga longitudinally mechanism is provided a..high degree of accuracy in the form of said contour. A further object is to provide a new and improved boring machine having a rotary work spindle, and a tool fixturein the form of an attachment for translating a non-rotary singlescrew means is I point cutting. tool, and in which provided forimparting a cutting traverse to the tool axially through the work, and a rotary form cam is operable in timed relation to the screw means for modifying the cutting traverse by immovements tothe produced.

Another object is to provide a boring machine of the foregoing character in which the single point tool is mounted in a boring bar that is longil tudinally and rotatably adjustable so. as to permit proper. location of the cuttingpoint in relation to the work.

A further object is to provide novel tool actuating means which is automatically operable to cause the toolto describe spaced but like paths of movement, respectively in opposite directions of translationthrough the work. i l Other objects and advantages will become apparent as the description proceeds.

In the accompanying drawings,

Figure 1 is a fragmentary perspective view of the boringmachine embodying the features of our invention;

Fig. 2 is a fragmentary front elevational view of the machine.

. duced annular extension ,is a suitable work chuck translatable table I I.

for actuating theltable I I, but is not disclosed in detail since per se. it forms no part of therpresent invention. The transmission mechanism may be of the hydraulictypa as patent to C. R. Alden No. 2,000,553, and comprising a main valve panel l2,"

disclosed in the operable either manually for positioning the table II or by control dogs matic l cycle. l g

Mounted on one end of the machine frame I0 is an inverted bridgestructure H which extends.

crosswise over the table I I, and which supports a suitable spindle structure l5 having arotary spindle l6. An electric motor I 1 on the. rear portion of the bridge [4 is connected to drive. the spindle IS. The spindle structure I5 is adjustable transversely along T-slots l8 in the bridge l4,-and extends longitudinally of the table I I Mountedon the forwardend of the spindle, l6

instance comprises a body 20 formed with a re- 2l. Ataperedsocket 22 1 is formed in the outer end of the xtension to rea the chuck body ceive a workpiece W. A fiangedsleeve 23 is slidably mounted on the outerend extensionZl of 20 and hasan internal annular flange 24 for securing the workpiece W in the tapered socket 22. The flange 24 is forced into clamping engagement with the outerend of the workpiece W by a plurality of. centrifugal fingers 25 acting against. an ontthe sleeve 23.

The present invention relates primarily to novel means for traversing a single-point boring tool T throughthe workpiece Win a predetermined cut meansfor angu- A suitable transmission l3o n the table for an sure I!) which in the present.

external annular flang 26 tion to the work along ing screw 34 may be straight, inclined or irregular so as to the present instance, the tool T is removably mounted in and projects laterally from the free end of a boring bar 21 extending longitudinally of the work axis. The supported end of the bar 21 extends rotatably through a transverse bore28 in the forward end of a tool holder 29, and is adapted to be clamped in position within said bore by means of set screws 30.

To provide means for rotatably adjusting the boring bar 21 so as to locate the cutting point of the tool T in proper angular relation to the work, the bar is formed in one side with spaced notches 3| defining an intermediate longitudinal rib 32. Two set screws 33 are threaded from diametrically opposite points through the holder 29 into the bore 28 for engagement at their inner ends with opposite sides of the rib 32. By loosen-- ing one of the screws 33 and by tightening the other, the tool bar 21 may be rotatably adjusted.

Longitudinal adjustment of the boring bar 21 to locate the point of the tool T in proper relathe axis of rotation is obtained by means of an adjusting screw 34 threaded into one side of the holder 29 in parallel relation to the bar. The outer end of the adjustis provided with a graduated peripheral flange 35 which extends at one side into a notch 36 in the side of a head 31 on the outer end of the boring bar 21. Consequently, as the screw 34 is rotated, the boring bar 21 is constrained to move axially therewith. A suitable pointer 35a is secured to the tool holder 29 in cooperative relation to the graduated flange 35 so as to indicate the degree of adjustment.

The tool holder 29 consists of a cylindrical bar or rod which extends transversely of the spindle axis, and which is longitudinally translatable in a guide bore 38 formed in a supporting carrier slide 39. constituting part of a tool fixture 40 on the table II. The tool fixture 40 comprises suitable means for shifting the carrier slide 39 and with it the tool holder 29 longitudinally ofthe -.spindle axis to traverse the tool T in a cutting stroke and return stroke through the workpiece W, and also comprises means for actuatin the tool holder in the carrier slide in order to shift the tool radially of the spindle axis and thereby modify the resultant cutting path in accordance with the contour to be bored. Thus, the resultant tool translation has two components of movement, one parallel to the spindle aXis and the other radially of the spindle axis. I I

In order to prevent foreshortening of the form produced within the work upon movement of the point or tip of the cutting tool T into different radial positions, and also to present the tool in all positions of translation to the work with the proper top and siderelief and face angle, the boring bar 21 is adjusted to'locate the tool point in an axial plane through the spindle axis parallel to or coincident with the plane of the component movements of the tool.

The tool fixture 40 comprises a sub-base 4| mounted on one end of the machine table II and a main base 42 mounted on the sub-base for adjustment transversely of the spindle axis. The main base 42 is guided for transverse adjustment by two rectangular Keys 43 disposed in complemental opposed grooves 44 in the contacting faces of the parts. A fixed post 45'is anchored to the center of the sub-base 4| and extends upwardly into the main base 42. Two adjusting screws 46 are threaded respectively from the front and rear in the mainbase 42 into engagement at their inner ends with opposite sides of thepost 45. By loosening one of the screws 46 and tightening the other, the main base may be adjusted transversely of the work spindle I6 and then clamped in the selected position of adjustment by suitable clamp bolts 41. The adjustment of the main base 42 on the sub-base 4| affords means for effecting a coarse adjustment of the boring tool T radially of the work axis to the required size of the workpieceto be bored.

The base 42 is formed at opposite ends with two spaced upstanding bearing brackets 48 and '49, and with acentral longitudinal guide rib 59 extending between the brackets for supporting the carrier slide 39. A main operating shaft 5| is rotatably journaled in and extends through the carrier 39 for translation therewith along the guide rib 50. One end of the shaft is slidably supported in a. bearing 52 in the upper end of the bracket 48. The'other end of the shaft extends slidably through a bearing 53 in the upper end of the bracket 49, and is formed on its outer end with a lead screw 54 in threaded engagement with the stationary lead nut 55. In the present instance, the nut 55 consists of an internally threaded sleeve which is bolted at one end to an annular 'flange56 on the outer side of thebracket 49, and is closed at the other end by a cover plate 51. A coiled compression spring 58, which is seated at its outer end about a; guide pin 59 against the cover plate 51 extends into an axial bore 69 in the shaft 5|. urge the lead screw 54 to the right in Fig. 3 so as to maintain the thread flanks a and b always in engagement regardless of the direction of rotation so as to eliminate backlash. It willlbe evident that upon rotation of the shaft 5| the lead screw 54 coacting with the nut 55 will effect translation of the carrier slide 39 and thereby movement ofthe tool T along the axis of the work spindle l6. The tool holder 29 is normally urged forwardly by a coiled compression spring 6|. This spring seats against the rear'wall of the carrier slide 39, and extends into an axial :bore 52 in the inner end of the holder 29; A rotary cam ii3i'isfixed on the shaft 5| for rotation therewith, and has a. peripheral cam face of predetermined contour in engagement with a cam follower 64 carried by an arm on therear end of "the tool holder 29. Consequently, the cam 63 determines the position of the holder 29 in timed relation to "the translationof the tool T along the work. 'Theshape of the cam is determined by the contourto be bored. For cylindrical boring it would circular. For taper boring, it would have auniform spiral face. For contour boring, it would have an irregular form. F

The cam follower 64 preferably is constructed to shift the tool holder longitudinally through a short increment of movement in relation to the v cam 63 upon each reversal of the operating shaft 5|. As a, result of such shift, the tool T is caused to describe laterally spaced paths'of movement I of like for in opposite directions of translation through the work. In the present instance, the

earn follower 64 consists of' a lever having a hardened tip 65 riding on the cam "face. Thelever 64 is pivotally mounted at its inner end on a pin 61 within a dilametrical slot 68 in the forward end of a supporting block 69 removably fixed within a bore 10 in the arm 65. A transverse pin 1| is carried by the lever 64, and opposite ends of the pin extend loosely into slots 12 The spring 58 tends to formed in opposite sides or bifurcations of the project the tool radially from the spindle axis.

The wiping action of the cam face on the follower tip 66 will cause the lever to oscillate into one limit position or the other depending upon the direction of cam rotation. Thus, upon counter-clockwise rotation of the cam 63 as shown in Fig. 7, the follower tip 66 will be oscillated downwardly to increase the radial projection of nally of said spindle, an; operating shaft rotatably journaled insaid slide for translation there- Mei said spindle, spring the tool T, for example tothe required depth of cut during a. forward boring stroke into the work. Upon reversal of rotation of the cam 63, the lever will be oscillated upwardly to decrease the radial projection of the tool T, for example to permit withdrawal of the tool from the work in the return stroke without contacting the finished Work surface. I

The block 69, supporting the follower lever 64, is backed up by an adjusting screw 69a which affords a fine adjustment of the tool T to the required size of the work to be bored. I

The operating shaft 5| may be driven reversi- 1 base mounted on said sub base for adjustment bly through a predeterminedrange by anysuitj able means. In the present instance. a worm wheel 13 is fixed to the shaft 5| within the carrier slide 39, and meshes with a worm 14 ona rearwardly extending drive shaft 15. The drive shaft is connected through gearing 18 to a'fiexible shaft 11 in turn connected to a reversible electric drive motor 18. The motor is supported on a bracket 19, having a mounting plate 80 removably boltedto the machine table If at the right of the tool fixture 40. i

A suitable switch mechanism 8| is mounted on the underside of the carrier able in timed relation to slide 39 and is operthe rotation of the operating shaft 5| to control the direction and extent of rotation of themotor 18. To this end, the contour cam 63 carries a switch actuating pin 82, and a second cam 83 fixed to'the shaft 5| carries a second switch actuating pin 84. The

- arrangement may be such that upon starting the machine cycle, the motor will operate in one direction to rotate the shaft 5! and, therefore, the

lead screw 54, and the cam 63 in a forward direction to advance the tool 'I a predetermined distance through the work. At the end of the forward movement, thepin 82 is operable to actuate the switch mechanismfll and effectreversal of,

the motor 18. Thereupon, the motor 18 is operated to drive the screw and cam assembly in a reverse direction to withdraw the tool T from the work. At the end of the return stroke, the

second pin is operable to stop the motor: 18.

u e We claim as our invention:

1. A boring machine comprising, in combination, a main frame, a rotary spindlemounted on said frame in a fixed axial position and adapted to support the work to be bored, atable slidable on said frame longitudinally of said spindle, and a boring tool fixture mounted on said table for movement thereby toward and from said spindle, said tool fixture comprising a sub-base secured to said table, a base mounted on said sub-basefor adjustment transversely of said spindle, and having longitudinally spaced bearings, a carrier slide mounted on said base for translation longitudiwith, and being slidably guided at opposite ends in said bearings, a lead nut fixed on said base, a

acting between said nut for translation therewith and for movement therein transversely of said spindle, a rotary contour cam fixed on said shaft, a cam follower fixed on said holder for adjustment transversely means acting to maintain said follower incoacting engagement withsaid cam, reversible drive means for rotating said shaft in forward and reverse directions,a boring tool bar mounted on said holder and extending longitudinally of said spindle, and a laterally projecting tool on said bar. u

2. A boring machine comprising, in combination, a main frame, a rotaryworkspindle mount-, ed on said frame, a table slidable on said-frame longitudinally of said spindle, and a boring tool fixture mounted onsaid table, said tool fixture comprising a sub-basesecured to said table, a

transversely of said spindle, and having longitudinally spaced bearings, acarrierslidemount ed on said base for translation longitudinally of said spindle, an operating shaft rotatably Journaled in said slide for translation therewith, and being slidably guided at o posite ends in said bearings, a lead nut fixed on said base, a lead screw on one end of said shaft and in threaded engagement with'said nut, a tool holder mounted .in said carrier slide for translation therewithand for relative-movement transversely of said spindle, a rotary contour cam fixed on, said shaft, a cam follower fixed on said holder, spring means acting to maintain said follower in coacting engagement with said cam, reversible drive means for rotatingsaid shaft inflforward and reverse holder and extending longitudinally of saidspln- 4 dle and adapted tosupporta laterally projecting tool.

3. A boring machine comprising, in combination, a main frame, a rotarywork spindle mounted on said frame, and a boring tool fixture mountedon said frame, said toolflxture comprising a base having longitudinally spaced bearings, a carrier slide mounted on'saidbase for translation longitudinally of said spind1e,anopcrating shaft rotatably journaled I in said slide for translation therewith, and being slidably guided in said bearings, a lead nut fixed on said base, ,a lead screw fixed on said shaft and in threaded engagement with saidnut, a toolholder mounted in "said carrier slide for translation therewitliand for movement therein transversely of said spindle, a rotary contour camfixed on w said shaft, a cam follower fixed on said holder spring meansuacting to maintain said follower in coacting engagement withsaid cam, reversible drive means for rotating said shaft in forward and reverse directions, a boring tool bar mounted on said holder and extending longitudinally-of saidspindle, and said bar. i

4. A boring machine comprising,=incombinaalaterally projecting teol on tion, a main frame, a rotary work spindle mcunt ed on said frame, and a boring tool fixture mounted on said frame, said tool fixture comprising a base, a carrier slide, mounted on said base for translation longitudinally of said spindle, a

lead nut element, a lead screw element in threaded engagement with said nut element, one of said elements being secured to said base and the other of said elements being secured to said slide for translation therewith, one of said elements being fixed against rotation and the other of said elements being rotatable, a tool holder mounted in said carrier slide for translation therewith and for movement therein transversely of said spindle, a rotary contour cam fixed on the rotatable one of said elements, a cam follower fixed on said holder and in coacting engagement with said cam, reversible drive means for rotating said rotatable element in forward and reverse directions, a boring tool bar mounted on said holder and extending longitudinally of said spindle, and a tool on said bar projecting laterally therefrom substantially in a direction longitudinally of said holder.

5. A boring tool fixture adapted to be mounted on the frame of a boring machine in operative relation to a rotary work spindle, said fixture comprising, in combination, a base, a carrier slide mounted on said base for longitudinal translation, a lead nut element, a lead screw element in threaded engagement with said nut element, one of said elements being secured to said base and the other of said elements being secured to said slide for translation therewith, one of said elements being fixed against rotation and the other of said elements being rotatable, a tool holder mounted in said carrier slide for longitudinal translation therewith and for lateral translation therein and projecting therefrom, a rotary contour cam fixed on the rotatable one of said elements, a cam followerfixed on said holder and in coacting engagement with said cam, reversible drive means for rotating said rotatable element, a boring bar mounted on the outer end of said holder and extending parallel to the longitudinal translation of said carrier, and a boring tool mounted on said bar and projecting laterally therefrom substantially in the plane of Iongitudinal and transverse movements of said holder. g

6. A boring machine comprising in combination, a frame; a rotary work spindle mounted on said frame, a table slidable on said frame longitudinally of said spindle, a carrier slide mounted on said table for traverse movements therewith longitudinally of said spindle, a tool holder mounted on said carrier slide for positioning movements transversely of said spindle, a tool bar mounted in said holder for longitudinal and rotary adjustments and extending longitudinally of said spindle, a single point tool mounted on and projecting laterally from said bar, an operating shaft rotatably journaled in said carrier slide against relative longitudinal movement, means for reversibly driving said shaft, a fixed lead nut on said table, a lead screw on said shaft in threaded engagement with said nut for reversibly traversing said carrier slide upon reverse rotation of said shaft, a rotary peripheral-face contour cam fixed on said shaft, a cam follower on said holder and engaging the periphery of said cam, said follower having a limited oscillatory movement in the plane of said cam, and

means for maintaining said follower in engagement with the cam face.

7. A boring machine comprising, in combination, a frame, a rotary work spindle mounted on said frame, a table slidable on said frame longitudinally of said spindle, a carrier slide mounted on said table for traverse movements therewith longitudinally of said spindle, a tool holder mounted on said carrier slide for positioning movements transversely of said spindle, a tool bar mounted in said holder and extending longitudinally of said spindle, a single point tool mounted on and projecting laterally from said bar in a direction generally longitudinally of said holder, an operating shaft journaled in said carrier slide against relative longitudinal movement, means for reversibly driving said shaft, 9, fixed lead nut on said table, a lead screw on said shaft in threaded engagement with said nut for reversibly traversing said carrier slide upon reverse rotation of said shaft, a rotary peripheral-face contour cam fixed on said shaft, a cam follower on said holder and engaging the periphery of said shaft, and means for maintaining said follower in engagement with the cam face. 8. A boring machine comprising, in combination, a main frame, a rotary work spindle mounted on said frame, a tool fixture mounted on said frame, means for effecting relative adjustment between said spindle and said fixture longitudinally of the spindle axis, a tool holder mounted in said fixture for movement transversely of the spindle axis, a boring bar mounted in said holder and extending longitudinally of the spindle axis for supporting a laterally projecting boring tool, reversible power operated means for translating said holder in a direction longitudinally of the spindle axis in forward and return strokes, a rotary contour cam: in said fixture operable in forward and reverse directions in positivel timed relation to said last mentioned means, a cam follower secured to said holder and arranged for peripheral wiping engagement with said cam to determine the radial position of said tool progressively in the course of said translation, and spring means acting to maintain said follower in engagement with said cam, said follower being adjustable on said holder radially of said ca'm to vary the position of said tool in accordance with the size of the work to be bored, and having a lost motion connection with said holder peripherally of said cam adapted to be taken up by said wiping action in one direction or the other depending on the direction of rotation of said cam whereby to vary the radial position of said tool relative to said cam. a

9. A boring machine comprising, in combination, a main frame, a rotary work spindle mounted on said frame, a tool fixture mounted on said frame, means for effecting relative adjustment between said spindle and said fixture longitudinally of the spindle axis, a tool holder mounted in said fixture for movement transversely of the spindle axis, a boring bar mounted in said holder and extending longitudinally of the spindle axis for supporting a laterally projecting boring tool, reversible power operated means for translating said holder in a direction longitudinally of the spindle axis in forward and return 1 strokes, a, rotary contour cam in said fixture operable in forward and reverse directions in positively timed relation to said last mentioned means, a cam follower secured to said holder and arranged for peripheral wiping engagement with said cam to determine the radial position of said tool progressively in the course of said translation, and spring means acting to maintain said follower in engagement with said cam, aid follower having a lost motion connection with said holder peripherally of said cam adapted to be taken up by said wiping action in one direction 10 or the ether depending on the direction of rotation i h of said cam whereby to vary the radial position UNITED STATES PA'I'ENTS of said tool relative to said cam. Number Name I i r Date HAROLDMSEYFERTH' 2140 949 Bi 1 201938 GILBERT STEWART.

5 1,677,131 Cole-et a1 Ju ]y 17 1923 1 REFERENCES CITED e i A r h The following references are of record in the file of this patent

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