US2493190A - Vibration-proof thermostatic switch - Google Patents

Description

Jan. 3, 1950 w. F. FUCH$ VIBRATibN-PROOF THERMOSTATIC SWITCH Filed Dec. 19, 1946 Sheets-Sheet 1 Jan. 3, 1950 2 shgets-sheet 2 Filed bw. 19, 1945 4: I I I I I a I u I I I I I a n I I i 1 I I I I n I I I a I Patented Jan. 3, 1950 VIBRATION-PROOF THERMOS'IATIC SWITCH William F. Fuchs, Spring Valley, 111., assignor to Sampsel Time Control, Inc., Spring Valley, Ill., a corporation of Illinois Application December 19, 1946, Serial No. 717,247

2 Claims.

The present invention relates to automatic control devices and. more particularly to a thermostatic control device.

The principal object of the invention is to provide a highly efificient thermostat of sturdy construction, which is also exceptionally sensitive to the temperature fluctuations.

Another object of the invention is to provide a temperature control device which is vibration proof, whereby any established setting will be retained despite the close proximity of the device to any source of vibration.

Specifically, the thermostatic device according to the present invention is adapted for use in locations which are subject to extreme variations in temperature; for example, attic rooms. As is well known, attics are subject to the intense heat of the sun, and in order to alleviate this condition forced ventilation is resorted to with the use of electric fans. Thus, in order to control the periodic operation of these fans, the thermostat according to the present invention is pro vided.

Briefly, the thermostatic device of the invention comprises a conveniently compact case which houses a short travel control switch preferably of the over-centering action type pivotally mounted, and spring biased to cooperate with a cam member adapted to be rotatably settable by means of a knob mounted on the face of the case. Also, projecting from the case is a dome shaped structure containing acetone, which is an expansible liquid readily responsive to temperature changes.

The foregoing and other objects and features of the invention will appear from the following description when taken in conjunction with the accompanying drawings, wherein,

Fig. 1 is a front elevational view of the thermostatic control device according to the present invention;

Fig. 2 is a sectional view taken on line 2--2 of Fig. 1;

Fig 3 is a cross sectional view taken on line 33 of Fig. 2;

Fig. 4 is a sectional view taken on line 44 of Fig. 2,

cording to the invention is generally indicated H in Fig. 1, and is shown mounted on a wall l2. Projecting from the face of the thermostat housing is the dome-shaped structure l3 containing the heat sensitive liquid and other pressure responsive elements, hereinafter described. Also, projecting from the face of said housing is a knob or handle 14 which, as will presently appear, functions to regulate the setting of a control cam, which setting is manifested by an indicator [5, integral with the knob l4, cooperating with an index ring [5 suitably graduated with temperature indications.

The housing of the thermostat ll comprises essentially a base portion l1 and a cover portion 18. The base portion I1 is adapted to be secured to the wall I2 by means of screws l9, the holes for the screws l9 being made in embossed areas 2| which serve as hearing points for the thermostat i I against the wall l2. The portion I1 is also provided at top and bottom with outwardly directed flanges 22 and 23. The cover portion i1 is also provided at top and bottom with inwardly directed flanges 24 and 25 which are adapted to fit over the flanges 22 and 23, respectively, and to which they are secured by screws 20, or like attachment.

The cover portion i8 is provided substantially centrally of the front wall thereof with a hole 25 through which the dome shaped structure I3 protrudes. The dome I3 is flanged outwardly at its open end and is provided thereat with a cover plate 21, and is securely mounted on a vertically disposed U-shaped member 28 spaced from the front wall of the cover portion 18. Member 28 is provided at its upper and lower ends with laterally disposed flanges 29 and 3|, respectively, through the medium of which the member 28 is secured to the flanges 22 and 23 of base portion IT by screws 32.

Secured to member 28 by means of screws 33 is a U-shaped bracket 34, and journaled in the flanges of bracket 34 is a shaft 35 on which is rockably carried an over-centering action switch 36 of well known commercial design such as of the type illustrated in U. S. Pat. no. 1,960,020 provided with single throw circuit opening contacts. Switch 36 is provided with a pin or plunger 3'! for operating the switch, and pin 36 cooperates with a plunger 38 carried in the dome I3. The plunger 38 is retractively held in dome l3 by a coiled spring 39 encircling said plunger, and is caused to normally abut the closed end 4| of a bellows 42.

Bellows 42 is preferably made of copper or like ductile and resilient metal and is flanged outwardly at its open end and thereat soldered to the dome flange and clamped between the dome I3 and plate 27 by screws 40. Bellows 42 is spaced from the dome 13 to provide an annular space 43 which in the present embodiment of the invention is filled with acetone.

Pivotally mounted on shaft 35 and positioned between the switch 36 and one of the flanges of the bracket 34 is a lever 44. Lever 44 is adjustably related to switch 36 by means of slot 45 in lever 44 and a clamping bolt 46 extending through the switch. As viewed in Figs. 4 and 5, lever 44 in the present embodiment is bent to :aline its arm 41 with the vertical axis of the thermostat.

Arm 47 of lever 44 cooperates with the helical cam face of cam 48 of non-conducting material. A coiled spring 49 compressed between arm 41 of lever 44 and base portion l7, and guided .by projections on arm 41 and pin 52 on portion 5 l'l,.normally holds arm 41 against the cam face of cam 48.

' to form a non-rotational .shafting for a limiting or stop member 58 carried on shaft 53 between disc 57 and knob 14 (Figs. 2 and 5).

Suitably mounted in the thermostat adjacent.

switch 36 is a terminal block 59 of non-conducting material, and mounting the terminal lugs and 75, to which conductors BI and 62 are connected, these conductors being also connected to the contact elements of switch 36. The mounting or terminal block-59 is provided with a pair of anchor projections 71 and 18, the former of which is received in a rectangular opening 79 formed in base portion H on the latter of which is similarly supported in a rectangular opening 8| in the cover portion M. An insulated bushing 63 is mounted in flange 23 of base portion I] to provide an outlet for the external conductors or leads.

In the operation of the thermostaticcontrol device according to the present invention, the device I! may be installed or mounted near the fan it is desired to control, since the vibration of the fan will not disturb the setting of the control device. The knob I4 is manipulated to rotate the cam 43 to any desired position to establish the temperature setting sought to be maintained in the attic or other heated area it is intended to ventilate. The arm or extension 47 normally bears against the helical cam face or edge of cam 49 by means of spring 49, and the angular .relation between the lever 44 and the switch 36 is established in a predetermined position by the slot and screw adjustment 45 and 46, respectively.

-By virtue of this adjustment, the exact relation between plunger'38 and pin 31 is determined so that in accordance with a predetermined temperature level, the acetone 43 in the dome 13,

will, in response to the temperature change, act

upon the bellows 42 to operate the plunger 38,

electrically operable exhaust fans comprising a.

sheet metal housing including a back panel and spaced end panels, an instrument plate secured :to said end panels, a micro-action switch unit pivotally supported on a bracket which is mounted at one end of said instrument plate, a follower arm adjustably carried by said switch unit and having a follower projection disposed over an opposite end of said instrument plate, a cylindrical regulator rotatably mounted in said 0p- .posite-endof said instrument plate having a he1i cal cam surface against which said follower projection ofsaid arm is adapted to impinge, a spring urging said followerarm against said helical cam surface and thereby yieldably maintaining said switch unit in a forward position, and a thermostatically responsive unit comprising a Sylphon bellows actuated plunger for operating said switch unit by pressing a switch element thereof in a direction opposing said compression spring whereby excessive projection of said Sylphon bellows plunger as during temperature extremes may act to compress said -springand to cause said switch unit torecede from itssaid forward position when the full movement of said switch element has been spent.

2. A device for thermostatically controlling electrical apparatus-comprising a housing, an instrument plate secured to said housing, va switch unit pivotally supported on a bracket at one end of said instrument plate within said housing, a follower arm carried by said switch unit and having a portion disposed over an opposite end of said instrument plate within-said housing, a cam comprising a rotary adjustmentfor engaging said follower arm portion, a spring urging said follower arm into impingement with said cam and thereby yieldably maintaining said switch unit as well as said arm in a forward position, and

a thermostatic device for actuating a switch element of said-unit by pressing in a direction opposing said spring whereby excessive pressure of said thermostatic device will compress said spring and thereby avoid rupture of the components of said switch unit.

WILLIAM F. FUCHS.

REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS :Number Name Date 1,934,607 Bauman Nov. 7, 1933 2,033,417 Dezotell Mar. 10, 1936 2,094,319 Faust Sept. 28, 1937 2,171,272 Kronmiller'et al. Aug. 29, 1939 2,174,050 Willett Sept. 26, 1939

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