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US2491986A - Electromagnetic mercury switch relay - Google Patents

Electromagnetic mercury switch relay Download PDF

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Publication number
US2491986A
US2491986A US775220A US77522047A US2491986A US 2491986 A US2491986 A US 2491986A US 775220 A US775220 A US 775220A US 77522047 A US77522047 A US 77522047A US 2491986 A US2491986 A US 2491986A
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Prior art keywords
mercury
container
switch
contact
electrode
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US775220A
Inventor
Carl H Larson
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Adlake Co
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Adlake Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H29/00Switches having at least one liquid contact
    • H01H29/16Switches having at least one liquid contact operated by dipping soil contact into stationary contact liquid

Definitions

  • This invention relates to mercury switches and more particularly to mercury switch relays of the non-tilting type.
  • a simple and compact switch structure which may be easily constructed, is sensitive to minute actuating currents, has greatly improved current carrying capacity as well as greater durability and long life, exhibits substantially uniform current carrying characteristics over extended periods of operation, which may be fabricated to incorporate various desired operating characteristics, and which is well adapted for rapid actuation with a minimum of inertia or electrical or mechanical resistance.
  • the switch is of the type having pivoted metallic contact means and comprises a sealed envelope, containig a mercury fill ordinarily confined to a small pool at one end of the envelope by sloping the switch.
  • a heel electrode extends into the envelope into contact with this mercury pool or, if desired, the envelope may be formed of a conductive material, such as nonmagnetic stainless steel, or other non-magnetic conductive materials having suitable resistance to amalgamation with mercury, in which instance the envelope forms the heel electrode.
  • Immovably disposed within the envelope is a container supporting a quantity of mercury in spaced relation to the mercury fill.
  • a toe electrode extends into the envelope and may, if desired, support the container, but in any event, is in electrical contact with the mercury within the container.
  • a magnetically responsive contact arm is pivotaily mounted within the envelope and positioned to move into and out of engagement with the mercury fill. This arm. is preferably, although not necessarily, pivoted on the container and in either instance, is in electrical contact with the mercury therein in such manner that the mercury within the container constitutes a current path between the contact arm and the toe electrode.
  • the mercury within the container may be considered as short circuiting or shunting a metal to metal pivot connection between the arm and the electrode and forms a fluid conducting medium interconnecting these parts.
  • This structure effectively eliminates the difficulties oridinarily inherent in a switch involving a pivoted conductor, and, as the moving parts may be small and well balanced, the switch may be actuated by extremely small currents.
  • Fig. 1 is a side view of a mercury switch relay
  • Fig. 2 is an end view of the structure shown in Fig. 1;
  • Fig. 3 is a longitudinal partially cross sectioned view of the switch structure shown in Fig. 1;
  • Fig. 4 is a central longitudinal cross section of the switch structure shown in Fig. 3;
  • Fig. 5 is a transverse cross sectional view taken along the line 5--5 in Fig. 4;
  • Fig. 6 is a perspective view of the contact arm shown in Figs. 3 and 4;
  • Fig. 7 is a partial longitudinal cross sectional view of a modified form of switch
  • Fig. 8 is a perspective view of the contact arm shown in Fig. 7;
  • Fig. 9 is a longitudinal partially cross sectioned view of another modification.
  • Fig. 10 is a horizontal cross section of the electrode and contact arm assembly shown in Fig. 9;
  • Fig. 11 is a vertical longitudinal cross section of the electrode and contact arm assembly of another modification
  • Fig. 12 is a longitudinal cross sectional view of a further modification
  • Fig. 13 is a longitudinal cross section of another modification of my switch
  • Fig. 14 is a partial longitudinal cross section of electrode and contact arm assembly shown in Fig. 13;
  • Fig. 15 is a cross sectional view of another type of contact arm and electrode assembly
  • Fig. 16 is a longitudinal cross sectional view of another modification of the switch.
  • Fig. 1'? is a partially cross sectioned view of the end portion of the contact arm illustrated in Fig. 16;
  • Fig. 18 is a partially cross sectioned view of another form of contact arm
  • Fig. 19 is a longitudinal cross sectional view of a modified form of the switch.
  • Fig. 20 is a longitudinal cross sectional view of another modification of the switch.
  • Fig. 21 is a longitudinal cross sectional view of another modification of the switch.
  • Fig. 1 illustrates broadly the preferred structure and assembly of the mercury switch relay and includes a coil 3
  • the other leg of the iron .circuit 32 extends downwardly parallel to the iron core 33 and is concave at its lower ex- 3 tremity to receive the switch.
  • and the iron circuit 32 are joined to a supporting flange 34 by screws 36.
  • a terminal panel 31 may also be attached to the flange 34 and may carry terminal posts 36.
  • the switch is supported against the core 33 and the iron circuit 32 by a clamp member 4
  • may have curved legs 43 extending around and firmly engaging the switch 39 to prevent displacement of the latter. It is preferable, although not essential, that either the core 33 or the leg of the iron circuit 32 be disposed directly over a central pivot point, generally designated 44, of the switch 33.
  • the switch structure 39 is illustrated more clearly in Fig. 3 and may comprise an envelope 46 of glass, through the base of which a heel electrode 41 extends, terminating adjacent the far end or top thereof.
  • a toe electrode 48 is sealed through the central portion of the envelope base 46 above the heel electrode 41 and terminates approximately midway between the base and top of the envelope.
  • These electrodes may be formed of a suitable metal such as tungsten, molybdenum, or iron, or alloys thereof, selected for its current carrying capacity, durability and non-amalgamating and non-wetting properties. It is also important that the electrodes 41 and 48 be of a material having substantially the same coefficient of thermal expansion as the glass employed in forming the envelope 46.
  • an insulating sleeve 49 may extend inwardly around the toe electrode 48 and at least partially cover the rigid portion of the electrode within the switch, preventing accidental closing of the circuit through the electrodes by tipping of the switch.
  • a metal collar having an axial bore is telescoped over the inner end of the toe electrode 48 and is firmly attached thereto by shrinking, welding or other suitable means, the position of the collar 5
  • is somewhat greater than the diameter of the electrode 48 and is provided with external threads designated 52.
  • a cylindrical metal cap 53 having an open end and an axial bore '54 is provided internally with threads 56 extending inwardly from the open end for suitably half the length of the bore 64 and adapted to receive the threads 52 On the metal collar 5
  • the solid end portion of the cap 53 is provided with a transverse opening 55 to receive one leg of an L-shaped spring member 51, the other leg of which extends rearwardly along the cap 53 and engages the threads of the collar 5
  • the resiliency of the spring 51 retains the free end of the spring in engagement with the threads 52 on the collar 5
  • the closed end of the cap 53 may be provided with a transverse slot 59 to facilitate installation.
  • and the end of the electrode 43, in conjunction with the cap 53 define a container, designated 6
  • a transverse pin 62 extends through the container and is journalled through alined transverse openings 63 provided in the walls of the cap 53 adjacent the container 6
  • the pin 62 may be of any suitable electrically conductive material and fits closely section being integral into the openings 63 but with sufficient clearance to permit free movement, the clearance preferably being on the order of .001 to .003 inch. When the clearances are of this magnitude, the surface tension of the mercury will prevent leakage.
  • pin 62 of nickel or some other metal which will amalgamate with mercury, thereby improving the contact existing between the pin 62 and the mercury in the container 6
  • a contact arm is rigidly secured to the pin 62 by parallel lugs 66 extending downwardly from the arm 64, or if desired, the pin may be formed in two sections, each with a lug.
  • the lugs 66 are positioned approximately at the point of balance of the arm 64 and are preferably integral therewith.
  • the arm 64 is adapted to rock on the pivot pin 62 approximately in a plane defined by the electrodes 41 and "and extends forwardly beyond the lugs 66 a distance sufficient to dispose the forward end of the arm 64 substantially over a mercury fill 61 ordinarily confined to the top portion of the envelope 46 by securing the switch in a tilted position.
  • the arm 64 may also extend rearwardly from the'lugs 66 and may suitably be shaped to resemble a longitudinal section of a right cylinder, the width of the section preferably being in excess of the width of the forward section of the arm in order to provide balance for the assembly.
  • a boss 68 of relatively sharp curvature Adjacent the rear portion of the contact arm is formed a boss 68 of relatively sharp curvature adapted to contact the wall of the envelope 46 when the forward end of the arm 64 is lowered, thereby preventing possible sticking of the arm 64 to the wall of the envelope. Because of space limitations it is usually desirable to curve or bend the forward end of the arm 64 downwardly adjacent the bosses 66.
  • a downwardly extendin contact pin 69 is secured to the forward end of the contact arm 64 and is positioned to engage the mercury fill 67.
  • the pin 69 may be formed of molybdenum, tungsten, or other suitable material which will resist amalgamation with mercury as well as the destructive effects of an electric arc.
  • the contact arm 64 be formed of iron or other suitable ferromagnetic material adapted to carry relatively heavy currents without excessive electrical resistance. In certain instances, however, it may be desirable to use a material having a relatively greater conductivity than iron and in such instances, an iron or other magnetic armature (not shown) may be attached to the contact arm 64 in any desired position, although in such instance suitable means should be employed to counterbalance the weight of the armature.
  • one terminal of the iron'circuit 32 is preferably disposed substantially over the pin 62 while the other end of the iron circuit, 1. e., the core 33, may be disposed either over the boss 66 or the forward end of the contact arm 64, depending upon whether the switch is intended to be normally open or normally closed.
  • may be secured to the external portions of the electrodes 41 and 48 as well as to the binding immersing the transverse electrode section I83 to establish a satisfactory connection between the contact arm III and the toe electrode IIlI.
  • contact arm III is preferably formed of iron whereby energization of the coil will move the arm upwardly, pivoting the cap I04 about the electrode IN, and breaking the contact normally existing between the electrodes I III and 48.
  • Figs. 15 and 16 illustrate another form of attachment wherein the toe electrode 48 extends only a short distance into the envelope 46.
  • the metal collar Si is telescoped over the electrode 48 and abuts the base of the switch envelope 48, the relationship between the length of the collar 8
  • is threaded to receive the cap 53, substantially similar to the cap illustrated in Fig. 4 which contains a quantity of mercury.
  • the contact arm 88, as well as its means of attachment to the cap 53, is substantially similar to that illustrated in Fig. 10.
  • a coil spring H3 is telescoped over the collar 5I and abuts the base of the envelope 46 and the base of the cap 53 thereby replacing the function of the spring member 51 in Fig. 4, and preventing accidental removal of the cap 53.
  • Ceramic caps such as those shown in Figs. 16 to 18, may be attached to the extremity of any of the various contact arms illustrated, as the contact arm 86, to provide a mercury to mercury contact when the circuit is made or broken or to serve as a float, normally retaining the contact arm out of electrical contact with the mercury fill 81.
  • a closely fitting collar H4 of ceramic material is telescoped over the end of the contact arm and a cap I I 8 of similar material is fused thereto, enclosing the end of the contact arm.
  • the collar II 4 and cap H8 may be fused to the contact arm, the latter structure being preferable. If desired, the collar H4 and cap H8 may be formed in one piece. The height of the collar H4 is such that when the contact arm 86 rests on the mercury fill 61 the buoyancy of the collar H4 andcap H8 will be suflicient to support the contact arm out of contact with the mercury. Upon energization of the coil 3
  • a mercury to mercury contact between the contact arm 88 and the mercury fill 61.
  • Such a structure is illustrated in Fig. 18 and may suitably include a collar H1 having an internal diameter substantially in excess of the external diameter of the contact arm 88.
  • a cap I I8 is attached by suitable means, such as fusion, to the contact arm 88 and to the collar H1, forming a cup around the extremity of the arm.
  • This cup contains a quantity of mercury H9 and is preferably truncated to confine the point of arcing. Use of such a structure will greatly increase the life of the switch.
  • the switches described may be altered to form a three pole switch as illustrated in Fig. 19 wherein a horizontal envelope I2I is provided adjacent its ex- The tremities with mercury wells I22 and I23 containing separate pools of mercury.- Heel electrodes I24 and I28 extend through the walls of these wells into contact with the mercury.
  • the toe electrode 48 is sealed through the base of the envelope I2I and has mounted on the inner extremity thereof a mercury filled cap 18 closed by a screw cap 83 substantially as illustrated in Fig. 9.
  • a double ended contact arm I21 having downwardly extending parallel lugs I28 is employed and is mounted on a transverse pin I28, similar to the pin 62 previously described, extending through the cap 18 and rigidly attached to the lugs I28.
  • are attached to each end of the contact arm I21, the contact pin at the rear of the switch being suitably curved to clear the toe electrode 48.
  • the contact arm as balanced in such manner as to normally establish contact between the electrode I28 and the electrode 48 through the mercury in the well I23, the rear contact pin I3I, the contact arm I21, and the mercury within the cap 18; but, it is obvious that the weighting of the parts may be reversed if desired.
  • Fig. 20 illustrates a form of switch adapted to operate in a vertical position and includes a mercury containing cap 18 anda screw cap 83 substantially similar to those illustrated in Fig. 19.
  • an envelope I32 is provided having a mercury well I33 formed in the top thereof, the switch being designed to operate in an inverted position.
  • the heel electrode 41 extends downwardly along the wall of the envelope I32 into contact with a mercury fill 81 within the well I33.
  • a contact arm I34 may, in this instance, be formed of a straight section of iron wire attached at its upper end to a saddle member, generally designated I35, having laterally extending lugs I36 which are in turn rigidly attached to a pin I31, similar to the pin 82 previously described.
  • the point of joinder between the pin I31 and the bosses I38 is offset from the center of gravity of the contact arm assembly a distance sufficient to dispose the lower end of the contact arm I34 in the desired position, in this instance, in engagement with the mercury within the well I33.
  • suitable time delay means may be incorporated, as illustrated in Fig. 21, wherein a switch of the type illustrated in Fig. 16 is provided with a time delay device, generally designated I38, adapted to delay the completion of the circuit through the electrodes upon energization of the coil 3I.
  • the time delay device I38 may be formed by telescoping a porous ceramic collar I38 over the downwardly extending terminal portion of the contact arm 88 and attaching the collar thereto by suitable means, such as fusion. If this method of attachment is used, however, it is important that the ceramic material chosen have a co-eiiicient of thermal expansion substantially equal to "that of the contact arm.
  • the position of the collar I39 on the contact arm 86 is such that a obtain the same result.
  • the contact arm 86 Upon energization of the coil 3! the contact arm 86 will be drawn downwardly trapping a pre-determined amount of air within the cup HI. The air so trapped will gradually escape through the porous collar i39 permitting the mercury 67 to rise within the chamher until contact is established between the mer cury and the contact arm t6.
  • the quantity of mercury and the capacity of the container may be varied as desired, but should, in each instance, he suificient in quantity to conduct the current from the contact arm to the toe electrode without excessive heating. I ordinarily prefer to form the container oi metal, although insulating materials may be employed desired, provided the corn tact arm and the toe electrode ext-end into eieetri cal contact with the mercury within the container.
  • amalgamate, amalgamation, etc. are used in the sense of describing the property or" certain materials to wet when placed in contact with mercury, particularly when under the fluence of an electric current.
  • a mercury switch a switch envelope, a mercury fill, a toe electrode extending into the envelope, a mercury container supported by the toe electrode within the envelope and containing a quantity of mercury in electrical contact with said electrode, and a contact arm supported by the mercury container and movable with respect to the toe electrode, the contact arm also being in electrical contact with the mercury within the container whereby electrical contact between the contact arm and 1 electrode is established at least in part bythc mercury within the container.
  • a switch envelope In a mercury switch, a switch envelope, a mercury fill, a toe electrode extending into the envelope, a metal container supported within the envelope by the toe electrode, and electrically separate from the envelope, a quantity of mercury within the container, and magnetically responsive contact means within the envelope mov able with respect to the toe electrode, and in electrical contact with the mercury within the container.
  • a mercury switch in a mercury switch, a switch envelope, a mercury fill, a heel. electrode in contact with the mercury fill, a substantially closed mercury container within the envelope, a quantity of mercury within the container, means for supporting the container within the envelope including a toe electrode extending into the container, a rigid contact arm supported by the container and movable with respect to the toe electrode, said arm being in elec trical contact with the mercury within the con-*- tainer whereby electrical contact between the con" tact arm and the electrode is established at least in part by the mercm'y within the container.
  • a mercury switch in a mercury switch, a switch envelope, mercury fill, a heel electrode in contact with the mercury ill, a substantially closed metal con tainer within the envelope, a quantity of mercury within container, means for supporting the container within. envelope including a electrode extending into the container, and a rigid ferromagnetic contact supported by the corn tainer and movable with respect to the toe electrode, said arm also being in. electrical contact with the mercury within container whereby electrical contact between the contact arm the electrode is established primarily by the mercury within the container.
  • a switch envelope in a mercury switch, a switch envelope, a mercury fill, a mercury container within the envelope spaced from the mercury fill, a pivot of conductive material extending through the wall of the container with a freely rotating fit therewith, a contact arm fast on the pivot and pivotal therewith to contact or move from the mercury fill, a quantity of mercury within the container having its mercury level higher than the bottom of the hole through which the pivot extends, a
  • first electrode having external connection and contacting the mercury in the container and a second electrode having external connection and contacting the mercury fill, a portion of the surface of the pivot within the mercury being formed of a material which amalgamates with mercury.
  • a switch In a mercury switch, a switch envelope, a mercury fill, a mercury container within the envelope spaced from the mercury fill, a pivot of conductive material extending through the wall of the container with a freely rotating fit therewith, a contact arm fast on the pivot and pivotal therewith to contact or move from the mercury fill, a quantity of mercury within the container having its mercury level higher than the bottom of the hole through which the pivot extends, a first electrode having external connection and contacting the mercury in the container and a second electrode having external connection and contacting in mercury fill, a portion of the surface of the pivot within the mercury being formed of a material which amalgamates with mercury, the inner surface of the container surrounding the pivot being formed of a material which does not amalgamate with mercury whereby leakage of mercury through the container around the pivot is reliably prevented.
  • a switch envelope a mercury fill, a mercury container within the envelope spaced from the mercury fill, a pivot of trode having external connection and contacting the mercury fill, a portion of the surface of the pivot within the mercury being formed of a material which amalgamates with mercury, but one of the surfaces adjacent the line of demarkation between the pivot and the container being formed of a material which does not amalgamate with mercury whereby leakage of mercury through the container around the pivot is reliably prevented by the surface tension of the mercury.
  • a switch envelope, a mercury fill, a second body of mercury, a pivot rotatably mounted in the second body of mercury, a contact arm substantially entirely out of the body, fast on the pivot and moving with it to make contact with or to separate from the mercury fill, a first electrode having external connection and making contact with the body of mercury, and a second electrode having external connection and making contact with the mercury fill.
  • a switch in a mercury switch, a switch envelope, a mercury fill, a second body of mercury, a pivot rotatably mounted in the second body of mercury, a contact arm substantially entirely out of the body, fast on the pivot and moving with it to make contact with or to separate from the mercury fill, a first electrode having external connection and making contact with the body of mercury, and a second electrode having external con nection and making contact with the mercury fill, a portion of the surface of said pivot being formed of a material which amalgamates with mercury.
  • a switch envelope, a mercury fill, a second body of mercury, a pivot rotatably mounted in the second body of mercury, a contact arm substantially entirely out of the body, fast on the pivot and moving with it to make contact with or to separate from the mercury fill, a first electrode having external connection and making contact with the body of mercury, and a second electrode having external connection and making contact with the mercury fill, said pivot being formed of a material having an electrical resistance at least as low as that of ordinary steel.
  • a switch in a mercury switch, a switch envelope, a mercury fill, a second body of mercury, a pivot rotatably mounted in the second body of mercury, a contact arm substantially entirely out of the body, fast on the pivot and moving with it to make contact with or to' separate from the mercury fill, a first electrode having external connection and making contact with the body of mercury, and a second electrode having external connection and making contact with the mercury fill, said pivot being formed of a material having an electrical resistance at least as low as that of ordinary steel, and being journalled in an electrical conductor which is electrically connected on the first electrode.
  • an articulated joint comprising a substantially closed container, a conductive pivot extending pivotably through a wall of the container, a mercury fill within the container engaging the pivot, a conductor outside of the container fast on the pivot and connected to the mercury therethrough and a conductor rigidly associated with the container and connected to the pivot through the mercury in the container, one of said conductors comprising a contact arm for controlling a circuit through it and the other conductor, said pivot being wet by the mercury.
  • an articulated joint comprising a substantially closed container, a conductive pivot extending pivotably through a wall of the container, a mercury fill within the container engaging the pivot, a conductor outside of the container fast on the pivot and connected to the mercury therethrough and a conductor rigidly associated with the container and connected to the pivot through the mercury in the container, one of said conductors comprising a contact arm for controlling a circuit through it and the other conductor, said mercury being above the level of the pivot opening through said wall but said wall adjacent said pivot being of a material not wet by mercury and fitting said pivot closely enough, without binding, to prevent the loss 01' mercury by seepage along the pivot.
  • an articulated joint comprising a substantially closed container, a conductor pivot extendin pivotably through a wall of the container, a mercury fill within the container engaging the pivot, a conductor outside of the container fast on the pivot and connected to the mercury therethrough and a conductor rigidly associated with the container and connected to the pivot through the mercury in the container, one of said conductors comprising a contact arm for controlling a circuit through it and the other conductor, said wall adjacent said pivot being of a material not wet by mercury and fitting said pivot closely enough, without binding, to prevent the loss of mercury by seepage along the pivot.
  • an articulated joint comprising a container, a conductive pivot extending pivotably through a wall of the container, a mercury fill within the container engaging the pivot, a conductor outside of the container fast on the pivot and connected to the mercury therethrough and a conductor rigidly associated with the container and connected to the pivot through the mercury in the container, one of said conductors comprising a contact arm for controlling a circuit through it and the other conductor, said mercury being above the level of the pivot opening through said wall but said wall adjacent said pivot being of a material not wet by mercury and fitting said pivot closely enough, without binding, to prevent the loss of mercury by seepage along the pivot.
  • a pivotal electrical connection including a container having an electrode surface within the container and connected to a conductor external thereof, a mercury fill within the container engaging said electrode surface, a conductive pivot passing pivotably through a wail of the container and engaging the mercury fill, and a second conductor fast on said pivot outside of said wall whereby said conductors are pivotally associated with one another and are electrically connected through said mercury, said mercury being above the level of the pivot opening through said wall but said wall adjacent said pivot being of a material not wet by mercury and fitting said pivot closely enough, without binding, to prevent the loss of mercury by seepage along the pivot.
  • a mercury switch In a mercury switch, a switch envelope, a mercury fill in the switch envelope, spaced elec trodes in the switch envelope, and means for electrically connecting said electrodes through said mercury fill including a contact member 7 14 mercury, whereby the amalgam thus formed insures a low electrical resistance through the hinge.
  • a mercury switch a switch envelope, a mercury fill in the switch envelope, spaced electrodes in the switch envelope, and means for electrically connecting said electrodes through said mercury fill including a contact member movable into and out of contact with said mercury fill and a hinge for the contact member out of the mercury fill when the switch is closed, and having a bearing part of material that amalgamates with mercury, and through which the entire electrical load of the switch is conducted, said hinge being coated with mercury, whereby the amalgam thus formed insures a low electrical resistance through the hinge.
  • a mercury switch of the type havifig an envelope, a mercury fill and spaced electrodes therein one of which is electrically disconnected with the mercury fill in the open position of the switch, a connector for the last mentioned electrode including two metal parts normally out of contact with the mercury fill, and a hinge joint between said parts having metal that amalgamates with mercury forming the electrical and mechanical connection between the two metal parts,
  • said hinge joint being coated with mercury

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Description

Dec 1949 c. H. LARSON 2,491,986
ELECTROMAGNETIC MERCURY SWITCH RELAY Original Filed Feb. 25, 1942 4 Sheets-Sheet 1 I INVENTOR.
Dec. 20, 1949 c. H. LARSON ELECTROMAGNETIC MERCURY SWITCH RELAY Original Filed Feb. 25, 1942 4 Sheets-Sheet 2 w l 1 h INVENTOR.
Dec. 20, 1949 c. H. LARSON 2,491,935
ELECTROMAGNETIC MERCURY SWITCH RELAY Original Filed Feb. 25, 1942 4 Sheets-Sheet 3 INVENTOR.
Dec. 20, 1949 c. H. LARSON ELECTROIAGNETIC MERCURY SWITCH RELAY Original Filed Feb. 25, 1942 4 Sheets-Sheet 4 INVENTOR. Cewl fl Larsam BY M @w /Q Patented Dec. 20, 1949 UNITED STATES PATENT ELECTROMAGNETI 20 Claims.
This invention relates to mercury switches and more particularly to mercury switch relays of the non-tilting type.
Among the objects of this invention is the provision of a simple and compact switch structure which may be easily constructed, is sensitive to minute actuating currents, has greatly improved current carrying capacity as well as greater durability and long life, exhibits substantially uniform current carrying characteristics over extended periods of operation, which may be fabricated to incorporate various desired operating characteristics, and which is well adapted for rapid actuation with a minimum of inertia or electrical or mechanical resistance.
Broadly, the switch is of the type having pivoted metallic contact means and comprises a sealed envelope, containig a mercury fill ordinarily confined to a small pool at one end of the envelope by sloping the switch. A heel electrode extends into the envelope into contact with this mercury pool or, if desired, the envelope may be formed of a conductive material, such as nonmagnetic stainless steel, or other non-magnetic conductive materials having suitable resistance to amalgamation with mercury, in which instance the envelope forms the heel electrode.
Immovably disposed within the envelope is a container supporting a quantity of mercury in spaced relation to the mercury fill. A toe electrode extends into the envelope and may, if desired, support the container, but in any event, is in electrical contact with the mercury within the container. A magnetically responsive contact arm is pivotaily mounted within the envelope and positioned to move into and out of engagement with the mercury fill. This arm. is preferably, although not necessarily, pivoted on the container and in either instance, is in electrical contact with the mercury therein in such manner that the mercury within the container constitutes a current path between the contact arm and the toe electrode. In the preferred form, the mercury within the container may be considered as short circuiting or shunting a metal to metal pivot connection between the arm and the electrode and forms a fluid conducting medium interconnecting these parts.
This structure effectively eliminates the difficulties oridinarily inherent in a switch involving a pivoted conductor, and, as the moving parts may be small and well balanced, the switch may be actuated by extremely small currents.
Other objects and advantages. in addition to those previously mentioned, will become apparent OFFICE C MERCURY SWITCH RELAY Carl H. Larson, Elkhart, Ind., assiznor to The Adlake Company, a corporation of Illinois Continuation of application Serial No. 432,297,
filed February 25, 1942.
tember 20, 1947, Serial No. 775,220
This application Sep- 2 from the following description and from the drawings in which Fig. 1 is a side view of a mercury switch relay;
Fig. 2 is an end view of the structure shown in Fig. 1;
Fig. 3 is a longitudinal partially cross sectioned view of the switch structure shown in Fig. 1;
Fig. 4 is a central longitudinal cross section of the switch structure shown in Fig. 3;
Fig. 5 is a transverse cross sectional view taken along the line 5--5 in Fig. 4;
Fig. 6 is a perspective view of the contact arm shown in Figs. 3 and 4;
Fig. 7 is a partial longitudinal cross sectional view of a modified form of switch;
Fig. 8 is a perspective view of the contact arm shown in Fig. 7;
Fig. 9 is a longitudinal partially cross sectioned view of another modification;
Fig. 10 is a horizontal cross section of the electrode and contact arm assembly shown in Fig. 9;
Fig. 11 is a vertical longitudinal cross section of the electrode and contact arm assembly of another modification;
Fig. 12 is a longitudinal cross sectional view of a further modification;
Fig. 13 is a longitudinal cross section of another modification of my switch;
Fig. 14 is a partial longitudinal cross section of electrode and contact arm assembly shown in Fig. 13;
Fig. 15 is a cross sectional view of another type of contact arm and electrode assembly;
Fig. 16 is a longitudinal cross sectional view of another modification of the switch;
Fig. 1'? is a partially cross sectioned view of the end portion of the contact arm illustrated in Fig. 16;
Fig. 18 is a partially cross sectioned view of another form of contact arm;
Fig. 19 is a longitudinal cross sectional view of a modified form of the switch;
Fig. 20 is a longitudinal cross sectional view of another modification of the switch; and
Fig. 21 is a longitudinal cross sectional view of another modification of the switch.
Referring to the drawings, Fig. 1 illustrates broadly the preferred structure and assembly of the mercury switch relay and includes a coil 3| having an L-shaped iron circuit 32, one leg of which extends over the top of the coil 3| into contact with an iron core 33. The other leg of the iron .circuit 32 extends downwardly parallel to the iron core 33 and is concave at its lower ex- 3 tremity to receive the switch. The coil 3| and the iron circuit 32 are joined to a supporting flange 34 by screws 36. If desired, a terminal panel 31 may also be attached to the flange 34 and may carry terminal posts 36.
The switch, generally designated 39, is supported against the core 33 and the iron circuit 32 by a clamp member 4| attached to the iron circuit 32 by a rivet 42 or other suitable fastening means. The clamp member 4| may have curved legs 43 extending around and firmly engaging the switch 39 to prevent displacement of the latter. It is preferable, although not essential, that either the core 33 or the leg of the iron circuit 32 be disposed directly over a central pivot point, generally designated 44, of the switch 33.
The switch structure 39 is illustrated more clearly in Fig. 3 and may comprise an envelope 46 of glass, through the base of which a heel electrode 41 extends, terminating adjacent the far end or top thereof. A toe electrode 48 is sealed through the central portion of the envelope base 46 above the heel electrode 41 and terminates approximately midway between the base and top of the envelope. These electrodes may be formed of a suitable metal such as tungsten, molybdenum, or iron, or alloys thereof, selected for its current carrying capacity, durability and non-amalgamating and non-wetting properties. It is also important that the electrodes 41 and 48 be of a material having substantially the same coefficient of thermal expansion as the glass employed in forming the envelope 46. If desired, an insulating sleeve 49 may extend inwardly around the toe electrode 48 and at least partially cover the rigid portion of the electrode within the switch, preventing accidental closing of the circuit through the electrodes by tipping of the switch.
A metal collar having an axial bore is telescoped over the inner end of the toe electrode 48 and is firmly attached thereto by shrinking, welding or other suitable means, the position of the collar 5| preferably being such that the electrode extends beyond the extremity thereof. The outside diameter of the collar 5| is somewhat greater than the diameter of the electrode 48 and is provided with external threads designated 52.
A cylindrical metal cap 53 having an open end and an axial bore '54 is provided internally with threads 56 extending inwardly from the open end for suitably half the length of the bore 64 and adapted to receive the threads 52 On the metal collar 5|. The solid end portion of the cap 53 is provided with a transverse opening 55 to receive one leg of an L-shaped spring member 51, the other leg of which extends rearwardly along the cap 53 and engages the threads of the collar 5| through an opening 58 provided in the wall of the cap 53 adjacent the open end. The resiliency of the spring 51 retains the free end of the spring in engagement with the threads 52 on the collar 5|, preventing accidental removal or displacement of the cap 53. The closed end of the cap 53 may be provided with a transverse slot 59 to facilitate installation.
When properly assembled, the collar 5| and the end of the electrode 43, in conjunction with the cap 53 define a container, designated 6|, which is filled with mercury. A transverse pin 62 extends through the container and is journalled through alined transverse openings 63 provided in the walls of the cap 53 adjacent the container 6|. The pin 62 may be of any suitable electrically conductive material and fits closely section being integral into the openings 63 but with sufficient clearance to permit free movement, the clearance preferably being on the order of .001 to .003 inch. When the clearances are of this magnitude, the surface tension of the mercury will prevent leakage. I prefer to form the pin 62 of nickel or some other metal which will amalgamate with mercury, thereby improving the contact existing between the pin 62 and the mercury in the container 6|, or,as an alternative, either all or only the central portion of the pin 62 may be plated with nickel, but all other metal parts within the envelope should be resistant to amalgamation with mercury.
A contact arm, generally designated 64, is rigidly secured to the pin 62 by parallel lugs 66 extending downwardly from the arm 64, or if desired, the pin may be formed in two sections, each with a lug. The lugs 66 are positioned approximately at the point of balance of the arm 64 and are preferably integral therewith. The arm 64 is adapted to rock on the pivot pin 62 approximately in a plane defined by the electrodes 41 and "and extends forwardly beyond the lugs 66 a distance sufficient to dispose the forward end of the arm 64 substantially over a mercury fill 61 ordinarily confined to the top portion of the envelope 46 by securing the switch in a tilted position. The arm 64 may also extend rearwardly from the'lugs 66 and may suitably be shaped to resemble a longitudinal section of a right cylinder, the width of the section preferably being in excess of the width of the forward section of the arm in order to provide balance for the assembly.
Adjacent the rear portion of the contact arm is formed a boss 68 of relatively sharp curvature adapted to contact the wall of the envelope 46 when the forward end of the arm 64 is lowered, thereby preventing possible sticking of the arm 64 to the wall of the envelope. Because of space limitations it is usually desirable to curve or bend the forward end of the arm 64 downwardly adjacent the bosses 66.
A downwardly extendin contact pin 69 is secured to the forward end of the contact arm 64 and is positioned to engage the mercury fill 67. The pin 69 may be formed of molybdenum, tungsten, or other suitable material which will resist amalgamation with mercury as well as the destructive effects of an electric arc.
Inasmuch as I prefer to operate my switch by the application of external magnetic force, it is preferable that the contact arm 64 be formed of iron or other suitable ferromagnetic material adapted to carry relatively heavy currents without excessive electrical resistance. In certain instances, however, it may be desirable to use a material having a relatively greater conductivity than iron and in such instances, an iron or other magnetic armature (not shown) may be attached to the contact arm 64 in any desired position, although in such instance suitable means should be employed to counterbalance the weight of the armature.
For maximum sensitivity one terminal of the iron'circuit 32 is preferably disposed substantially over the pin 62 while the other end of the iron circuit, 1. e., the core 33, may be disposed either over the boss 66 or the forward end of the contact arm 64, depending upon whether the switch is intended to be normally open or normally closed.
For convenience in mounting, lead-in wires 1| may be secured to the external portions of the electrodes 41 and 48 as well as to the binding immersing the transverse electrode section I83 to establish a satisfactory connection between the contact arm III and the toe electrode IIlI. contact arm III is preferably formed of iron whereby energization of the coil will move the arm upwardly, pivoting the cap I04 about the electrode IN, and breaking the contact normally existing between the electrodes I III and 48.
Figs. 15 and 16 illustrate another form of attachment wherein the toe electrode 48 extends only a short distance into the envelope 46. The metal collar Si is telescoped over the electrode 48 and abuts the base of the switch envelope 48, the relationship between the length of the collar 8| and the electrode 48 being such that the inner end of the electrode 48 protrudes from the collar. The external portion of the collar 5| is threaded to receive the cap 53, substantially similar to the cap illustrated in Fig. 4 which contains a quantity of mercury. The contact arm 88, as well as its means of attachment to the cap 53, is substantially similar to that illustrated in Fig. 10. In this modification, however, a coil spring H3 is telescoped over the collar 5I and abuts the base of the envelope 46 and the base of the cap 53 thereby replacing the function of the spring member 51 in Fig. 4, and preventing accidental removal of the cap 53.
Ceramic caps, such as those shown in Figs. 16 to 18, may be attached to the extremity of any of the various contact arms illustrated, as the contact arm 86, to provide a mercury to mercury contact when the circuit is made or broken or to serve as a float, normally retaining the contact arm out of electrical contact with the mercury fill 81. In the latter instance a closely fitting collar H4 of ceramic material is telescoped over the end of the contact arm and a cap I I 8 of similar material is fused thereto, enclosing the end of the contact arm. Known means of attachment may be employed to secure the ceramic pieces to the contact arm, such as screw threads or mechanical joints or, if the ceramic material has a coeflicient of expansion similar to that of the contact arm, the collar II 4 and cap H8 may be fused to the contact arm, the latter structure being preferable. If desired, the collar H4 and cap H8 may be formed in one piece. The height of the collar H4 is such that when the contact arm 86 rests on the mercury fill 61 the buoyancy of the collar H4 andcap H8 will be suflicient to support the contact arm out of contact with the mercury. Upon energization of the coil 3|, the contact arm 86 will be drawn downwardly into the mercury fill 61, as shown by dotted lines in Fig. 16, thereby establishing contact between the electrodes 41 and 48.
By substantially similar means it is also possible to provide a mercury to mercury contact between the contact arm 88 and the mercury fill 61. Such a structure is illustrated in Fig. 18 and may suitably include a collar H1 having an internal diameter substantially in excess of the external diameter of the contact arm 88. A cap I I8 is attached by suitable means, such as fusion, to the contact arm 88 and to the collar H1, forming a cup around the extremity of the arm. This cup contains a quantity of mercury H9 and is preferably truncated to confine the point of arcing. Use of such a structure will greatly increase the life of the switch.
By relatively minor modification the switches described may be altered to form a three pole switch as illustrated in Fig. 19 wherein a horizontal envelope I2I is provided adjacent its ex- The tremities with mercury wells I22 and I23 containing separate pools of mercury.- Heel electrodes I24 and I28 extend through the walls of these wells into contact with the mercury. The toe electrode 48 is sealed through the base of the envelope I2I and has mounted on the inner extremity thereof a mercury filled cap 18 closed by a screw cap 83 substantially as illustrated in Fig. 9. In this modification, however, a double ended contact arm I21 having downwardly extending parallel lugs I28 is employed and is mounted on a transverse pin I28, similar to the pin 62 previously described, extending through the cap 18 and rigidly attached to the lugs I28. Contact pins I 3| are attached to each end of the contact arm I21, the contact pin at the rear of the switch being suitably curved to clear the toe electrode 48. In this modification I have shown the contact arm as balanced in such manner as to normally establish contact between the electrode I28 and the electrode 48 through the mercury in the well I23, the rear contact pin I3I, the contact arm I21, and the mercury within the cap 18; but, it is obvious that the weighting of the parts may be reversed if desired.
Upon energization of the coil 3I the rear end of the contact arm I21 will be drawn upwardly, breaking the circuit between the electrode I28 and the electrode 48, and immediately thereafter completing the circuit between the electrode I24 and the electrode 48 through the contact pin I3I.
Fig. 20 illustrates a form of switch adapted to operate in a vertical position and includes a mercury containing cap 18 anda screw cap 83 substantially similar to those illustrated in Fig. 19. In this modification, however, an envelope I32 is provided having a mercury well I33 formed in the top thereof, the switch being designed to operate in an inverted position. The heel electrode 41 extends downwardly along the wall of the envelope I32 into contact with a mercury fill 81 within the well I33. A contact arm I34, may, in this instance, be formed of a straight section of iron wire attached at its upper end to a saddle member, generally designated I35, having laterally extending lugs I36 which are in turn rigidly attached to a pin I31, similar to the pin 82 previously described. The point of joinder between the pin I31 and the bosses I38 is offset from the center of gravity of the contact arm assembly a distance sufficient to dispose the lower end of the contact arm I34 in the desired position, in this instance, in engagement with the mercury within the well I33.
It may be seen that when magnetic force is applied at a point opposite the heel electrode, the contact arm I34 will be drawn upwardly and outwardly out of engagement with the mercury fill 81 thereby breaking the circuit between the electrodes 41 and 48.
If desired, suitable time delay means may be incorporated, as illustrated in Fig. 21, wherein a switch of the type illustrated in Fig. 16 is provided with a time delay device, generally designated I38, adapted to delay the completion of the circuit through the electrodes upon energization of the coil 3I.
The time delay device I38 may be formed by telescoping a porous ceramic collar I38 over the downwardly extending terminal portion of the contact arm 88 and attaching the collar thereto by suitable means, such as fusion. If this method of attachment is used, however, it is important that the ceramic material chosen have a co-eiiicient of thermal expansion substantially equal to "that of the contact arm. The position of the collar I39 on the contact arm 86 is such that a obtain the same result. Upon energization of the coil 3! the contact arm 86 will be drawn downwardly trapping a pre-determined amount of air within the cup HI. The air so trapped will gradually escape through the porous collar i39 permitting the mercury 67 to rise within the chamher until contact is established between the mer cury and the contact arm t6.
. It will be noted in the foregoing description that in each modification a quantity of mercury is confined in such manner as to interconnect the contact arm and the toe electrode, thereby elim inating the objectionable features of ordinary piv oted electrode switches wherein the metal to met= a1 pivots it and corrode, increasing both mechan-= ical and electrical resistance. The quantity of mercury and the capacity of the container may be varied as desired, but should, in each instance, he suificient in quantity to conduct the current from the contact arm to the toe electrode without excessive heating. I ordinarily prefer to form the container oi metal, although insulating materials may be employed desired, provided the corn tact arm and the toe electrode ext-end into eieetri cal contact with the mercury within the container.
It is apparent that the various modifications or the component parts oi the switch in instances, interchangeable with other, and that the specific materials and. mechanical tails may be modified those chilled in the in many instances. These changes and moshfications are to be considered as within the cw cept and scope thi invention as defined. the appended claims.
Throughout the specification claims, the expressions amalgamate, amalgamation, etc. are used in the sense of describing the property or" certain materials to wet when placed in contact with mercury, particularly when under the fluence of an electric current. Similarly, the ex pressions non-amalgamate, non=-amalgamation, etc. are used in the sense oi describing the property of certain materials to resist wetting under like conditions. F far as irnown now, all materials which wet when in contact with mer cury also exhibit amalgamation and apparently the two terms or expressions are synonymous, but it should be understood that amalgamation is desirable in mercury switches, ordinarily, because of the intimate electrical contact achieved through the wetting property (whether amalgamation in the strict sense of the term is present or not) in the present application, non-amalgamation also has a special value in aiding the efiectuation of a pivotal seal and here it is the non-wetting characteristics of that material which is important in enabling the surface tension of the mercury to keep it from seeping through a small clearance.
This application is a continuation in whole of my prior application, Serial Number 432,297, filed February 25, 1942, allowed February 12, 1947, and now abandoned.
Elli
I claim as my invention:
1. In a mercury switch, a switch envelope, a mercury fill, a toe electrode extending into the envelope, a mercury container supported by the toe electrode within the envelope and containing a quantity of mercury in electrical contact with said electrode, and a contact arm supported by the mercury container and movable with respect to the toe electrode, the contact arm also being in electrical contact with the mercury within the container whereby electrical contact between the contact arm and 1 electrode is established at least in part bythc mercury within the container.
2. In a mercury switch, a switch envelope, a mercury fill, a toe electrode extending into the envelope, a metal container supported within the envelope by the toe electrode, and electrically separate from the envelope, a quantity of mercury within the container, and magnetically responsive contact means within the envelope mov able with respect to the toe electrode, and in electrical contact with the mercury within the container.
3. in a mercury switch, a switch envelope, a mercury fill, a heel. electrode in contact with the mercury fill, a substantially closed mercury container within the envelope, a quantity of mercury within the container, means for supporting the container within the envelope including a toe electrode extending into the container, a rigid contact arm supported by the container and movable with respect to the toe electrode, said arm being in elec trical contact with the mercury within the con-*- tainer whereby electrical contact between the con" tact arm and the electrode is established at least in part by the mercm'y within the container.
in a mercury switch, a switch envelope, mercury fill, a heel electrode in contact with the mercury ill, a substantially closed metal con tainer within the envelope, a quantity of mercury within container, means for supporting the container within. envelope including a electrode extending into the container, and a rigid ferromagnetic contact supported by the corn tainer and movable with respect to the toe electrode, said arm also being in. electrical contact with the mercury within container whereby electrical contact between the contact arm the electrode is established primarily by the mercury within the container.
5. a mercury switch, switch envelope, a mercury n11, a container within the en velope spaced from the mercury till, a pivot of conductive material extending through the wall oi the container with freely rotating i'lt therewith, a contact arm fast on the pivot and pivotal therewith to contact or move from the mercury fill, a quantity of mercury within the container having its mercury level higher than the bottom of the hole through which pivot extends, a first electrode having external connection and contacting the mercury the container and a second electrode having external connection and contacting the mercury fill.
6. in a mercury switch, a switch envelope, a mercury fill, a mercury container within the envelope spaced from the mercury fill, a pivot of conductive material extending through the wall of the container with a freely rotating fit therewith, a contact arm fast on the pivot and pivotal therewith to contact or move from the mercury fill, a quantity of mercury within the container having its mercury level higher than the bottom of the hole through which the pivot extends, a
11 first electrode having external connection and contacting the mercury in the container and a second electrode having external connection and contacting the mercury fill, a portion of the surface of the pivot within the mercury being formed of a material which amalgamates with mercury.
'7, In a mercury switch, a switch envelope, a mercury fill, a mercury container within the envelope spaced from the mercury fill, a pivot of conductive material extending through the wall of the container with a freely rotating fit therewith, a contact arm fast on the pivot and pivotal therewith to contact or move from the mercury fill, a quantity of mercury within the container having its mercury level higher than the bottom of the hole through which the pivot extends, a first electrode having external connection and contacting the mercury in the container and a second electrode having external connection and contacting in mercury fill, a portion of the surface of the pivot within the mercury being formed of a material which amalgamates with mercury, the inner surface of the container surrounding the pivot being formed of a material which does not amalgamate with mercury whereby leakage of mercury through the container around the pivot is reliably prevented.
8. In a mercury switch, a switch envelope, a mercury fill, a mercury container within the envelope spaced from the mercury fill, a pivot of trode having external connection and contacting the mercury fill, a portion of the surface of the pivot within the mercury being formed of a material which amalgamates with mercury, but one of the surfaces adjacent the line of demarkation between the pivot and the container being formed of a material which does not amalgamate with mercury whereby leakage of mercury through the container around the pivot is reliably prevented by the surface tension of the mercury.
9. In a mercury switch, a switch envelope, a mercury fill, a second body of mercury, a pivot rotatably mounted in the second body of mercury, a contact arm substantially entirely out of the body, fast on the pivot and moving with it to make contact with or to separate from the mercury fill, a first electrode having external connection and making contact with the body of mercury, and a second electrode having external connection and making contact with the mercury fill.
10. In a mercury switch, a switch envelope, a mercury fill, a second body of mercury, a pivot rotatably mounted in the second body of mercury, a contact arm substantially entirely out of the body, fast on the pivot and moving with it to make contact with or to separate from the mercury fill, a first electrode having external connection and making contact with the body of mercury, and a second electrode having external con nection and making contact with the mercury fill, a portion of the surface of said pivot being formed of a material which amalgamates with mercury.
11. In a mercury switch, a switch envelope, a mercury fill, a second body of mercury, a pivot rotatably mounted in the second body of mercury, a contact arm substantially entirely out of the body, fast on the pivot and moving with it to make contact with or to separate from the mercury fill, a first electrode having external connection and making contact with the body of mercury, and a second electrode having external connection and making contact with the mercury fill, said pivot being formed of a material having an electrical resistance at least as low as that of ordinary steel.
12. In a mercury switch, a switch envelope, a mercury fill, a second body of mercury, a pivot rotatably mounted in the second body of mercury, a contact arm substantially entirely out of the body, fast on the pivot and moving with it to make contact with or to' separate from the mercury fill, a first electrode having external connection and making contact with the body of mercury, and a second electrode having external connection and making contact with the mercury fill, said pivot being formed of a material having an electrical resistance at least as low as that of ordinary steel, and being journalled in an electrical conductor which is electrically connected on the first electrode.
13. In a switch, an articulated joint comprising a substantially closed container, a conductive pivot extending pivotably through a wall of the container, a mercury fill within the container engaging the pivot, a conductor outside of the container fast on the pivot and connected to the mercury therethrough and a conductor rigidly associated with the container and connected to the pivot through the mercury in the container, one of said conductors comprising a contact arm for controlling a circuit through it and the other conductor, said pivot being wet by the mercury.
14. In a switch, an articulated joint comprising a substantially closed container, a conductive pivot extending pivotably through a wall of the container, a mercury fill within the container engaging the pivot, a conductor outside of the container fast on the pivot and connected to the mercury therethrough and a conductor rigidly associated with the container and connected to the pivot through the mercury in the container, one of said conductors comprising a contact arm for controlling a circuit through it and the other conductor, said mercury being above the level of the pivot opening through said wall but said wall adjacent said pivot being of a material not wet by mercury and fitting said pivot closely enough, without binding, to prevent the loss 01' mercury by seepage along the pivot.
15. In a switch, an articulated joint comprising a substantially closed container, a conductor pivot extendin pivotably through a wall of the container, a mercury fill within the container engaging the pivot, a conductor outside of the container fast on the pivot and connected to the mercury therethrough and a conductor rigidly associated with the container and connected to the pivot through the mercury in the container, one of said conductors comprising a contact arm for controlling a circuit through it and the other conductor, said wall adjacent said pivot being of a material not wet by mercury and fitting said pivot closely enough, without binding, to prevent the loss of mercury by seepage along the pivot.
16. In a switch, an articulated joint comprising a container, a conductive pivot extending pivotably through a wall of the container, a mercury fill within the container engaging the pivot, a conductor outside of the container fast on the pivot and connected to the mercury therethrough and a conductor rigidly associated with the container and connected to the pivot through the mercury in the container, one of said conductors comprising a contact arm for controlling a circuit through it and the other conductor, said mercury being above the level of the pivot opening through said wall but said wall adjacent said pivot being of a material not wet by mercury and fitting said pivot closely enough, without binding, to prevent the loss of mercury by seepage along the pivot.
17. A pivotal electrical connection including a container having an electrode surface within the container and connected to a conductor external thereof, a mercury fill within the container engaging said electrode surface, a conductive pivot passing pivotably through a wail of the container and engaging the mercury fill, and a second conductor fast on said pivot outside of said wall whereby said conductors are pivotally associated with one another and are electrically connected through said mercury, said mercury being above the level of the pivot opening through said wall but said wall adjacent said pivot being of a material not wet by mercury and fitting said pivot closely enough, without binding, to prevent the loss of mercury by seepage along the pivot. 1
18. In a mercury switch, a switch envelope, a mercury fill in the switch envelope, spaced elec trodes in the switch envelope, and means for electrically connecting said electrodes through said mercury fill including a contact member 7 14 mercury, whereby the amalgam thus formed insures a low electrical resistance through the hinge.
19. In a mercury switch, a switch envelope, a mercury fill in the switch envelope, spaced electrodes in the switch envelope, and means for electrically connecting said electrodes through said mercury fill including a contact member movable into and out of contact with said mercury fill and a hinge for the contact member out of the mercury fill when the switch is closed, and having a bearing part of material that amalgamates with mercury, and through which the entire electrical load of the switch is conducted, said hinge being coated with mercury, whereby the amalgam thus formed insures a low electrical resistance through the hinge.
20. In a mercury switch of the type havifig an envelope, a mercury fill and spaced electrodes therein one of which is electrically disconnected with the mercury fill in the open position of the switch, a connector for the last mentioned electrode including two metal parts normally out of contact with the mercury fill, and a hinge joint between said parts having metal that amalgamates with mercury forming the electrical and mechanical connection between the two metal parts,
said hinge joint being coated with mercury,
whereby the malgam thus formed insures a low electrical resistance through the hinge Joint.
CARL H. LARSON.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,558,277 Phelan Oct. 20, 1925 2,116,215 Ruben May 3, 1938 Certificate of Correction Patent No. 2,491,986
December 20, 1949 CARL H. LARSON It is hereby numbered patent certified that errors appear in the printed specification of the above requiring correction as follows:
Column 11, line 20, for "in mercury, read the mercury; column 14, line 29, for
"malgam read amalgam:
and that the said Letters Patent should be read with these corrections therein that a same may conform to the record of the case in the Patent Ofiice.
Signed and sealed this 11th day of April, A. D. 1950.
THOMAS F. MURPHY,
Assistant Oommissioner of Patents;
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2540479A (en) * 1947-10-08 1951-02-06 Adlake Co Mercury switch relay
US2672583A (en) * 1950-11-03 1954-03-16 George Van Zale Voltage regulator for generator charging batteries
US2844687A (en) * 1956-08-03 1958-07-22 Arthur H Gottfried Electromechanical switching element
US2938981A (en) * 1958-12-31 1960-05-31 Bell Telephone Labor Inc Relay
US3238525A (en) * 1962-01-19 1966-03-01 Wheelock Signals Inc Vibrating mechanism
US3246321A (en) * 1961-03-01 1966-04-12 V & E Friedland Ltd Electrical signaling devices

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1558277A (en) * 1922-12-08 1925-10-20 Phelan Electrical switch
US2116215A (en) * 1937-07-23 1938-05-03 Ruben Samuel Electrical switch

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1558277A (en) * 1922-12-08 1925-10-20 Phelan Electrical switch
US2116215A (en) * 1937-07-23 1938-05-03 Ruben Samuel Electrical switch

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2540479A (en) * 1947-10-08 1951-02-06 Adlake Co Mercury switch relay
US2672583A (en) * 1950-11-03 1954-03-16 George Van Zale Voltage regulator for generator charging batteries
US2844687A (en) * 1956-08-03 1958-07-22 Arthur H Gottfried Electromechanical switching element
US2938981A (en) * 1958-12-31 1960-05-31 Bell Telephone Labor Inc Relay
US3246321A (en) * 1961-03-01 1966-04-12 V & E Friedland Ltd Electrical signaling devices
US3238525A (en) * 1962-01-19 1966-03-01 Wheelock Signals Inc Vibrating mechanism

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