US2478205A - Synthesis of berylene - Google Patents

Description

Patented Aug. 9, 1949 u NITE o srar ES PATENT" or-Fic SYNTHESIS OF PERYLENE Milton OrcIiin, Pittsliurgh Pa :assignor to the" United States of'Ainerica as represented by the Secretary of the'Ihterior No Drawing. Application; October I 25,1946, .2 Serial No.,705,791

3- Claims:

(Granted unde'r the act of Mair'ch .3,.1883,-asr

amended ADIiI 30, 1928;.5370- O.t-G'.: 757) The invention described herein may be manufactured and used by'or for' the Government of the United States for governmental': purposes without'the paymentto me of any royalty thereon iii-accordance with the provisions of the actof' April 39, 1928 (Ch. 468, 45 Stat. L467).

This invention relates to the production'of-substituted and unsubstituted perylenes;

It is anobiect of this invention to provide a" Another These objects are accomplished inacccrdance with this invention wherein unsubstituted or substituted 1,1 dinaphthyl is catalyticallydehydrogenated, thereby producing perylene' or the correspondingly substituted perylene The invention accordingly 'comprisesthe meth od of production of perylenes.

Suitable parent substances-for the production of peryl'ene by the method of this invention include: 1,1'-dinaphthyl, a method for preparation of this compound by coupling l-naphthylmagnesium bromide in the presence of cuprous chlo ride is described by Sakellarios' and Kyrimisin Ber. 5'7, 325 (1924i); and hydrogenated 1,1'-di naphthyis, such as 3,4-dihydro-1,1 dinaphthyl prepared from alpha naphthylmagnesium' bromide and alpha tetralone;

Suitable parent substancesfor the production of substituted' perylenes arethe correspondingly substituted 1,1'-dinaphthy1s, providing such sub stituent groups are not in the 2,2, 7, or 7' positions-such as 3, 3, 4, 4' tetramethyl-l, l'-clinaphthyl, 3,4 dimethyl-l, 1'-dinaphthyl, and the like.

Suitable catalysts for purposes of. this invention are those commonly used in organic dehydrogenation processes; such aschromia on alumina, pal1adium-carbon, Raney nickel, nickel-on kieselguhr, and the like: Whilea suitable dehydrogenation catalystmay:beemployedinmassive form, it is preferred to employ it supported upon a suitable carrier material which permits free passage of the fiuid whileproviding'a suitable intimate contact between .thesvaporizedr reactant and the supported catalyst. The preferred catalyst is a palladium-carbon catalyst prepared as follows: 12 grams of charcoal, 8 grams of palladium chloride and 24 milliliters of 40 percent formaldehyde was cooled and stirred, and 48 milliliters of 50 percent potassium hydroxide solution was added dropwise with continuous agitation. The material was filtered, washed with water un- Other objects will be til-free oialkaligandth'en dried; Thereupon, 30 parts ='by weight of the dried l palladium charcoal mixtur'e thus preparedwere mixed with mparts by weight-of asbestos and the resultingsupported palladiurn-charcoal catalyst was employed for: the dehydrogenation in accordance with this in vention.

The catalytic dehydrogenation of a suitable: 1,-1-"-dinaphthylcompound is preferably carried out in the vapor phase in' this-invention, andgenerally at temperatures sufl'lcient to maintain the chosen l,l-dinaphthyl compound I vaporized but 'below the temperature at which substantial thermal cracking takes place. A- suitable temperature is between 450 and 550i centigrade,v such as'for' example-a-temperature'of the ordeu of 500 centigrade;

The vaporizeclreactant :may be passed over? thecatalyst at ordinary atmospheric pressure, super atmospheric pressure, orsub atmospheric pressure, but generally it is" preferred to carry out thecatalyticdehydrcgenation at ordinary ate mospheric pressure in the presence of a slow stream of an inert. carrier gas. For example, a slow stream of hydrogen may concurrentlybe: passed through the: reaction: together with the vaporized 1,1'-dinaphthyl compound. Cther suitable inertcarrier'gases include nitrogen, heliuin; and argon; but hydrogen-is preferred suitable '1 apparatus for'accomplishing this has been described and shownby Orchin in the Analytical Edition" of Industrial and Engineering Chemistry, vol; 17, page 67305 October 15, 1945;

The"tfollowing' illustrative examples show how the inventionmay be carried out; butit is not limitedth'ereto. The indicated temperatures are on'the centi'gradescale'.

Example I An iron pipe aboutfldce'ntimeters in length and 15 millimeters inside diameter was-wrapped with asbestosand-then'with 24 -feet of N0. 22 Nichrome electrical resistance wireto'serve as a heating element. The wire windings were covered with a second layer of a'sbestos andthe-wrapped pipe placed ir'isidea cylindrical length of heatresistihg glass-- tubing. A suitab'le' source of electric current was 'thenconnected to the Nichrome winding and controlled through a switch and rheostat. An inner tube having an outside diameter of 14 millimeters and made of Pyrex glass Was then inserted to form an inner lining for the iron pipe and the entire apparatus was mounted on a suitable support so that its long dimension was about 20 degrees from the horizontal. The lower portion of the inner glass tube was connected to a suitable receiver provided with means for excluding atmospheric air and the upper. end of the tube was connected to a suitable device for feeding liquid reactant and hydrogen gas to the catalyst tube. Thereupon, the tube was charged with palladium-charcoal supported on asbestos as above described, a slow stream of hydrogen was admitted and a suitable means for measuring the internal temperature of the catalyst tube was connected. By means of the electrical heating element and rheostat, the temperature inside the catalyst tube was adjusted to between 480 and 500 centigrade, and then 2 grams of l,l-dinaphthyl were passed over the catalyst bed with an excess of hydrogen to act as a diluent carrier. The l,1-dinaphtny1 is admitted to the catalyst chamber at the rate of about 1 gram per hour. The solid yellow colored product which collected in the receiving vessel wasdissolved in about milliliters of hot benzene and then cooled to room temperature, whereupon 0.17 gram of perylene crystallized and was separated by filtration, washed with small portions of ice-cold benzene, and dried. This product had a melting point of 270 degrees. The mother liquor and cold benzene washes were combined and separated by selective adsorption by passing it through a tower charged with equal parts of activated alumina and an absorbent diatomaceous earth, such as Super-Gel. After development of the resulting chromatogram by washing with petroleum ether, the adsorbent was extruded and divided into two parts. The upper part was a yellow colored band and contained perylene. The lower was colorless but fluoresced when illuminated with ultra-violet light; this portion contained the unconverted 1,l-dinap thyl. The perylene portion was eluted with hot benzene whereupon an additional 0.05 gram of perylene, melting point 270 degrees, was obtained and recovered as described above. The colorless band on elution with benzene yielded 1.0 gram of pure, unchanged 1,1-dinaphthyl, suitable for recycling.

Example II Six grams of 3, 4, 3, 4-tetrahydro-l, ldinaphthyl were treated by the method of Example I modified as follows: (1) The palladium-carbon catalyst was replaced with a pelleted catalyst containing 12.5 percent by weight of chromia on alumina; (2) the catalyst temperature was maintained at 500 degrees; and (3) the reactant flow rate was about 18 grams per hour. From this reaction 0.20 gram of crystalline yellow plates were recovered that had a melting point of 276 to 278 degrees, and which did not depress the melting point of pure perylene.

As shown in the foregoing description and examples, perylene can simply and easily be prepared in relatively high yields from 1, 1'-dinaphthyl and its hydro derivatives by catalytic dehydrogenation.

While the invention has been particularly described for the production of unsubstituted perylenes, it is not limited thereto; substituted perylenes may be prepared by processing the correspondingly substituted 1, 1-dinaphthyl compound providing the substituent groups are not in the 2, 2', 7, or 7' positions, as such substitution can result in the formation of coronene and anthanthene. 7

While the invention has been particularly described using an inert gas to dilute the reactant,

' the invention is not limited thereto; such dilution was made to more readily control the rate of flow of such small quantities of the reactant as were used.

Since many widely differing embodiments of the invention will occur to one skilled in the art, the invention is not limited to the specific details illustrated and described, and various changes can be made therein without departing from the spirit and scope thereof.

What is claimed is:

A method for the production of perylene which comprises catalytic dehydrogenation of 1, 1-dinaphthyl in the vapor-phase on a bed of palladium-carbon at temperatures of the order of 500 degrees centigrade.

2. A method for the production of perylene which comprises passing 2 grams of 1, 1'-dinaphthyl diluted with hydrogen through a cylindrical catalyst bed of palladium-carbon about centimeters long and about 10 millimeters in diameter at a rate of 1 gram per hour, said catalyst bed being maintained at temperatures between 480 and 500 degrees centrigrade; whereby a mixture of l, 1'-dinaphthyl and perylene is formed; condensing the mixture and separating the perylene by dissolving said mixture in hot benzene, cooling the hot benzene solution, and separating the precipitated crystalline perylene by filtration.

3. A method for the production of perylene which comprises passing 2 grams of 1, 1-dinaphthyl diluted with hydrogen through a cylindrical catalyst bed of palladium-carbon about 70 centimeters long and about 10 millimeters in diameter at a rate of 1 gram per hour, said catalyst bed being maintained at temperatures between 480 and 500 degrees centrigrade whereby a mixture of 1, 1'-dinaphthyl and perylene is formed; condensing the mixture and separating the mixture by selective adsorption on activated alumina and Super-Gel from a benzene solution, forming a chromatogram with petroleum ether, eluting the colored band with hot benzene, filtering the hot solution; cooling the filtrate to precipitate perylene, and recovering the perylene by filtraion.

MILTON ORCI-IIN.

REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS Number Name Date 1,977,768 Kuhrmann Oct. 23, 1934 2,126,360 Vollman et al. Au 9, 1938 OTHER REFERENCES Thomas, Anhydrous Aluminum Chloride in Org. Chem, page 648, (1941).