US2300830A - Automatic drawoff and automatic tensioning device for full-fashioned knitting machines - Google Patents
Automatic drawoff and automatic tensioning device for full-fashioned knitting machines Download PDFInfo
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- US2300830A US2300830A US325562A US32556240A US2300830A US 2300830 A US2300830 A US 2300830A US 325562 A US325562 A US 325562A US 32556240 A US32556240 A US 32556240A US 2300830 A US2300830 A US 2300830A
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- 238000009940 knitting Methods 0.000 title description 75
- 239000004744 fabric Substances 0.000 description 85
- 230000007246 mechanism Effects 0.000 description 39
- 230000006835 compression Effects 0.000 description 25
- 238000007906 compression Methods 0.000 description 25
- 230000009471 action Effects 0.000 description 21
- 230000001105 regulatory effect Effects 0.000 description 17
- 238000010276 construction Methods 0.000 description 10
- 230000001276 controlling effect Effects 0.000 description 7
- 230000003247 decreasing effect Effects 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000001627 detrimental effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 229940012982 picot Drugs 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/88—Take-up or draw-off devices for knitting products
- D04B15/885—Take-up or draw-off devices for knitting products for straight-bar knitting machines
Definitions
- the present invention relates to fiat knitting that heretofore utilized in the art, whereby the machines and, more particularly, to automatic tension no longer depends upon a force, the power draw-off and automatic tensionlng of fabric being of which in turn depends upon the inertia of knitted on full-fashioned knitting machines.
- weights or inherent strength of springs can It is a recognized fact in the art of knitting be changed only to the extent that the addition fiat fabric, especially full-fashioned hosiery or removal of weights or springs would provide, fabric, that such fabric and particularly the last but upon a force, the power of which is created knitted course of loops must be drawn away from by controllable, adjustable, positively driven the needles as soon as said loops are cast off the means, and can be varied by the controlled, adneedles.
- the present invention contemplates the provision of improved means capable of effecting a release of the fabric tension during each narrowing operation by momentarily reducing the tensioning force from its adjusted full degree necessary for knitting only to that extent required for narrowing, thus preserving a predetermined degree of tensioning force on the fabric so that the loops remain in proper engagement with the needles and transfer points during narrowing, said improved means being further capable immediately upon termination of narrowing to reinstate automatically the full adjusted tensioning force existing before the release.
- the present invention makes provision for obtaining such advantageous results, but this is without the necessity of additional specially devised mechanisms.
- the invention is particularly distinguished by the provision of an automatic tension and take-up mechanism incorporating a compound rotating and sliding tension applying and regulating device which is characterized by its inherent freedom from fricticn, thereby overcoming friction detrimental to accurate control and simplifying the construction and operation of said mechanism.
- Figure l is a sectional view through a flat knitting machine, illustrating in elevation the improved automatic take-up and tensioning device applied thereto;
- Figure 2 is a top plan on an enlarged scale of a portion of the mechanism shown in Figure 1;
- Figure 3 is an end view of the same
- Figure 4 is a detail in elevation of the releasing plate Figure 5 is a section taken on line 5-5 of Figure 4;
- Figure 6 is a detail of a portion of the regulating 6o mechanism
- Figure 7 is a detail illustrating a modification thereof
- Figure 8 is a side elevation, with parts in section, of the automatic take-up and tensioning mechanism
- Figures 9 to 13 inclusive are views similar to Figure 8, illustrating the various positions of the mechanism in the successive stages of its operation;
- Figure 14 is a side elevation of a modification of the fabric take-up and tensioning mechanism.
- the needle bar chine frame is designated at 20, and carries the usual bearings for supporting the various shafts of the knitting machine including the rotatable longitudinally shlftable main cam shaft 22, the 24, and the rotatable ware roller shaft 26.
- the machine frame is also provided with the usual center bed 28, back beam 30, front beam 32, and front table 34.
- the knitting section 36 comprises the straight needle bar 38 with its bank of needles 40 disposed to cooperate with'the presser edge 42, sinkers and dividers 44, and knockover bits 46 for the formation of the courses of loops in the fabric being knitted on the machine.
- the needle bar 38 is capable of both vertical and horizontal movements.
- said needle bar is provided with extension arms 54 pivoted, as 'at 56, to a link 58 in rigid engagement with the needle bar
- a lever 60 also rigid with the needle bar shaft 24, carries a roller 62 adapted for riding engagement with a cam 64. Constant contact of the roller 62 with the associated cam 64 is assured by means of a spring 66 having one of its and the other of its ends suitably attached to the back beam of the machine frame.
- the rotatable shaft 26 which may be the usual ware roller shaft extending through the length of the machine and carrying ware rollers 10 to which are attached'by means of straps 12 (or like connecting means) the fabric blanks, such as the stocking blank represented at S.
- Rotation of the shaft 26 in the direction of arrow A will draw the fabric blank in the direction of arrow B and thus maintain said fabric blank under tension.
- the machine is provided with an improved automatic draw-off and automatic tensioning mechanism 80, several possible em- 70 bodiments of which will now be described.
- bracket frame 82 Disposed at a convenient point along the length of the ware roller shaft 26 to extend transversely thereof is a bracket frame 82 which, in the embodiment more clearly shown in Figures 1, 2, and
- the bracket frame 84 is moreover formed with a pair of aligned bearings 88 and 80 positioned to support a stub shaft 82 for free rotatable and longitudinally slidabie movements.
- one bearing 88 is located on one side of the ware roller shaft 26, whereas the remaining bearing 80 is located on the other side of said ware roller shaft so that the portion of the stub shaft 82 extending between said bearings becomes located in a position transverse to the ware roller shaft 26.
- a worm 86 Fixed by means of lock screws 84 (or the like) to said portion of the stub shaft extending between the bearings 88 and 80 of the bracket 82 is a worm 86 of a length relatively shorter than the length of the stub shaft portion extending between said bearings.
- Suitablewashers such as represented at 88 and I may be placed on the stub shaft 82 so as to lay between the ends I02 and I04 of the worm and opposed bearings 88 and 80 respectively.
- a compression spring I08 normally acting to urge the stub shaft 82 and worm- 86 connected thereto in an outward direction, that is, in the direction of the arrow C.
- the spring I08 may be placed at any point along the length of the stub shaft 82 where said spring will act normally to urge the shaft, together with the worm, in said direction 0-.
- a worm wheel I08 Enmeshed with the worm 88 is a worm wheel I08 affixed to the ware roller shaft 28 so that movement of the worm will actuate said shaft through the worm wheel in the manner hereinafter described in detail.
- the threads of the worm and teeth of the worm wheel are so related that rotation of the stub shaft 82 in the direction of arrow D will rotate the ware roller in its take-up direction A.
- the stub shaft 82 may be rotated in the direction D by means of a hand wheel IIO secured to the end portion of the stub shaft 82. This shaft 82 is also adapted to be rotated in direction D automatically during the operation of the knitting machine.
- a ratchet device II2 which, in the embodiment shown, comprises a ratchet wheel I I4 fixed onto the shaft 82 and a pawl I I8 carried by a bracket H8 freely received on said shaft 82, but held thereon in spaced relation to the ratchet wheel H4.
- the pawl carrying bracket I I8 is connected by means of a link I20 to an arm I22 secured to the needle bar shaft 24 so that, upon oscillating movement of the latter in the manner hereinbefore stated, the arm I22 will be swung thus operating the ratchet actuating pawl II8.
- the worm 88 has a relatively small diameter, and that the helix angle of the worm thread is relatively steep (approximately 27). It is also to be noted, particularly from Figure 3, that the worm wheel I08 is relatively wide and that the formation of the teeth is such as to conform to the steep helix angle of the worm thread. Because of this relationship of the worm 88 and worm wheel I00,-there is produced a drive which is not self-locking, but one which is capable of rotation in either direction whether the turning force is applied to the worm 88 or to the worm wheel I08.
- the ratchet wheel H4 and stub shaft 82 are normally prevented from back rotation by means of a dog I24 pivoted as at I28 to an extension I28 of the bracket frame 82 and disposed to engage said ratchet wheel.
- the dog I24 may be urged into it engagement with the ratchet wheel II4 by means of a spring I having one of its ends attached to said dog and the other of its ends suitably connected to the bracket frame 82.
- a regulating mechanism I82 which may be set and actuated automatically during the operation of the knitting machine, or may be set manually at the start of the knitting machine and then manually reset as the knitting progresses.
- FIGS 1, 3, and 6 there is shown a possible construction for the automatically set and operated regulating mechanism.
- a knob I34 having a stepped surface I88 and formed with a toothed portion I38.
- the knob I84 is mounted for rotation on a stud I40 on the extension I28 of the bracket frame 82 and is disposed to contact the free end I42 of the dog I24. Rotation is imparted to the knob I84 by means of a pawl I44 engaging the toothed portion I88 of said knob and carried by one end portion I48 of a rod I48, having its other end portion I50 extended through a guide I52 and projected inclose proximity to the pattern chain 88 of the knitting machine.
- a set of buttons I54 is arranged on said pattern chain and is adapted, with actuation of the latter, to be brought in contact with the end portion I50 of the rod I48, thus moving said rod in the direction of arrow E, accordingly causing the pawl I44 to impart a partial rotation to the knob I84, thereby bringing the different steps on its stepped surface I88 in successive registration with the free end I42 of the dog I24 and therefore locating the ratchet engaging end of said dog in various positions as the operation of the knitting machine progresses.
- FIG 7 there is shown a possible construction of the manually set and reset regulating mechanism.
- a knob I58 having a flat surface I58 and formed with a knurled portion I80 is mounted in screw-threaded engagement with a stud I82 carried by said extension I28 of the bracket frame 82, and is disposed to contact the free end I42 of the dog I24.
- the fiat surface I58 thereof is brought nearer to and further away from its support, and being in engagement with said free end I42 of the dog I24, locates the ratchet wheel engaging end of said dog in various positions.
- a plate I84 Disposed concentrically with the ratchet wheel I I4 and mounted for oscillation on the stub shaft 82 is a plate I84 preferably having the shape more clearly shown in Figure 4.
- This plate has a sector cut-away to constitute a forward edge I88 which is beveled for engagement with the ratchet wheel engaging end of the pawl H8.
- the plate also has an aperture I88 cut transversely thereof for the passage of the ratchet wheel engaging end of the dog one side of the plate at said end of said aperture I68 having a beveled edge I10 adapted for engagement with said end of the dog I24.
- the plate may be moved to bring the beveled edges I66 and I10 thereof in engagement with the pawl H6 and dog I24 manually or automatically.
- the plate I64 may be formed with an extension I12 terminating onto a finger I14.
- a rod I 16 may also be provided with one end portion I18 suitably connected to the plate extension and its other end portion I80 passing through guide I52 and extending in close proximity to the pattern chain 68.
- a set of buttons I82 is arranged on said pattern chain to be brought, with actuation thereof, into contact with extended end portion I80 of said rod I16, which is thus raised to move the plate I64 automatically in the direction of arrow F.
- FIG 14 there is shown a modified construction of the automatic draw-off and tensioning mechanism which is particularly devised for use whenever it is desired to provide such a mechanism adapted to release the tension in an automatic fashion during the narrowing of the fabric being knitted on the knitting machine.
- This modified construction is basically similar to the preferred embodiment hereinbefore described, with the exception that there is provided a bracket frame 82a mounted for sliding movement to a bearing block 200 conveniently carried by the ware roller shaft 26.
- .frame 82a is formed with an extension 202 connected, as at 204, to one arm 206 of a bell crank lever which is pivoted on a supporting shaft 208.
- the remaining arm 2i of the bell crank lever carries a roller 2I2 adapted, to be urged into riding engagement by means of a spring 2 with either a neutral cam 2I6 or an active cam 2I8 on the main cam shaft 22, depending upon the position of the latter.
- 8 are so arranged on the main cam shaft 22 that when said shaft is in normal knitting position, the neutral cam 2I6 is in engagement with the roller 2I2, thus maintaining the bracket frame 82a rigid in relation to the tension spring I06 and associated elements, but when said shaft is shogged to its narrowing position, the active cam 2I8 is in engagement with said roller 2I2, ing movement of the bracket frame 82a in the direction of arrow G, thereby relieving the worm wheel I08 of the tension of the spring I06.
- the spring I06 being compressed as above stated, it will be appreciated that upon the knitting of additional courses onto the fabric which thereby loses its original tension, said spring becomes free to expand and thus, as represented since the shaft and worm gear, being locked by the cooperative function of the pawl H8 and dog I 24, are prevented from rotation.
- the worm gear then acts as a rack and imparts a rotation to the worm wheel I08 and ware roller shaft 26 in the direction of arrow A, consequently taking up the added length of the fabric occasioned by the knitting of additional courses thereonto, and thus maintaining the fabric in its original tension.
- the cam 64 and main cam shaft 22 ( Figure 1) actuate the ratchet mechanism II2 so that, as represented in Figure 13, the pawl II6 rotates the stub shaft 92 and worm gear 96 in the direction of arrow D, again compressing the spring I06 by causing the shaft to move in the direction of arrow H due to the riding of said worm gear tation because of the force opposed to such rotation by the fabric under tension.
- the pattern chain 68 is actuated as customary so that a button I54 eventually reaches a position to register with the end I50 of the rcd I48 to raise the same in the direction of arrow E and, accordingly, rotate the knob I34 to vary the position of the dog I24 in relation to the ratchet wheel H4 and thus engage the latter at a time to control the amount of force to be stored in the spring I06.
- a set of buttons, such as that shown at I54, is arranged on the pattern chain 68 so as to correspond to the points in the lengths of the stocking fabric where the tension thereof is to be reduced.
- the tension may be varied whenever the operator finds it necessary In other words, if the operator, by feeling the fabric being knitted, determines that the fabric is under improper tension, the proper tension may be restored to the fabric by manually screwing the knob I56 in or out, thereby adjusting the position of the dog I24.
- the worm 86 is initially confined axially by the initial pressure of the spring I06.
- said worm turns the worm wheel I08 together with the wareroller shaft 26 until the total tension applied to all the pieces of fabric in the several sections of the knitting machine, reacting at the working radius of the worm wheel I08, becomes greater than the initial pressure of the spring I06. The instant this occurs, the worm wheel I08 and the wareroller shaft 26 stop turning.
- the worm 86 is still rotated intermittently by the ratchet device II2.
- the worm wheel I08 cannot rotate, the worm 86 is transformed in character from a worm to a screw, with the now stationary worm wheel I08 functioning as a nut. This rotation of the worm 96 will cause its bodily advance in a direction which will cause the spring I06 to be compressed.
- the worm 86 is rigidly fixed to its shaft 92, as is also the ratchetwheel H4.
- the working pawl II6 mounted on its carrying bracket H8, and the release plate I64, are confined axially on the shaft 82 and free to rotate thereon.
- the working pawl H6 is always in the same position relative to the ratchet wheel II4, so that when the worm 86 advances rectilinearly in its screw-and-nut manner, the shaft 82, ratchet wheel H4, and pawl II6 move with said worm.
- the second pawl I24 is provided.
- This pawl I24 having the fixed fulcrum I26 and the extended lower portion I42, bears against an adjustable stop surface I36 ( Figure 6) or I58 ( Figure '7) being urged thereto by the spring I30.
- the position of the stop surfaces I36 or I58 definitely controls the motion of the pawl I24 in a direction toward the ratchet wheel II4.
- the tension of the fabric will be reduced.
- the force exerted by the spring I06 will then be greater than the fabric tension, and the worm 86 and worm wheel I08 will again change character and function as a rack and pinion.
- the pressure of the spring I06 will cause the worm 86 and associated parts to move bodily to the left, that is, in the direction of arrow C in Figure 12, which will cause the worm wheel I08 to rotate counterclockwise, taking up the newly made fabric and restoring the tension therein.
- This leftward movement will again bring the ratchet weel H4 in register with the backing pawl I24 which, in its cooperation with the working pawl II6, will again screw the worm 86 against the spring I06, compressing the same to its former position.
- . 14 may be readily adapted to cally restores a balance between the fabric tension force and the spring compression force.
- draw-ofl and tensioning dein Figure 8 use may be made of the ordinary tension release mechanism found in' present-day machines in order to temporarily release the fabric of a certain amount of its normal tension during the narrowing function of the knitting machine for the formation of narrowing courses, picot courses, or the like.
- the draw-off and tensioning device may readily be modified to incorporate means for effecting such-temporary release, as well as for-equalizing the tension variances produced by the in and out motion of the needle bar.
- any'additional mechanism for releasing the tension whenever necessary or desired may be dispensed with.
- this may be accomplished by mounting the device, as shown in said Figure 14.
- the cam 218 engages the roller 212, thus causing the bracket 82a to move in the direction of arrow G and, accordingly, temporarily destroy the action of the spring I06 to annihilate its tensioning force.
- the embodiment shown in Figure provide for the temporary release of the tension as the needles move to their in positions, for instance, by suitably shaping the cam 2l6 or by mounting the roller 2
- a worm gearing consisting of a worm wheel fixed on said shaft anda worm enmeshed with said worm wheel; an element inherently capable of applying a directional force to said worm for imparting a rotating movement to the draw-off shaft through said worm wheel; means for regulating the directional force to be applied to the worm by said force supplying element; and means for anniagainst the action of said 2,300,830 hilating the directional force normally applied to the worm by said force supplying element.
- a worm gearing consisting of a worm wheel fixed on said shaft and a rotatable longitudinally movable worm enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for imparting a. rotating movement to the draw-off shaft through the worm wheel; means operable for rotating the worm for movement in the opposite rectilinear direction in relation to the worm wheel and against the action of said spring to compress the same for its action on said worm; and means relieving said worm from the action of said spring.
- a worm gearing consisting of a worm wheel fixed on said shaft and a rotatable longitudinally movable worm enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for imparting a rotating movement to the draw-01f shaft through the worm wheel; means operable for rotating the worm for movement in the opposite rectilinear direction in relation to the worm wheel and spring to compress the worm; means for conspring on the worm; said worm from the same for its action on said trolling the action of said and means for relieving action of said spring.
- a worm gearing consisting of a worm wheel fixed on said shaft, and a rotatable longitudinally movable worm enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for immovement to the draw-off shaft through the worm wheel; and means actuated by the needle bar shaft and operable for rotating the worm for movement in the opposite rectilinear direction in relation to the worm wheel and against the action of said spring to compress the same for its action on said worm.
- aworm gearing consisting of a worm wheel fixed on said shaft, and a rotatable longitudinally movable worrn enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for imparting a rotating movement to the draw-ofi' shaft through the worm wheel; means actuated by the needle bar shaft and operable for rotating the worm for movement in the opposite rectilinear direction in relation to the worm wheel and against the action ofsaid spring to compress the same for its action on said worm; and means governed by the pattern chain for controlling the action of said spring on the worm.
- a worm gearing consisting of a worm wheel fixed on said shaft, and a rotatable longitudinally movable worm enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for imparting a rotating movement to the draw-off shaft through the worm wheel; means actuated by the needle bar shaft and operable for rotating the wormfor movement in the opposite rectilinear direction in relation to the worm wheel and against the action of said spring to compress the same for its action on said worm; means governed by the pattern chain for controlling the action of said spring on the worm; and means controlled by the main cam shaft for relieving said worm from the action of said spring.
- a take-up element and a combined draw-off tensioning and releasing device for saidelement said device including a spring compressible to various degrees to impart movement to said element under various degrees of tension.
- a combined draw-off tensioning and releasing device for said ware roller shaft controlled by said main cam shaft said device including a spring compressible to various degrees to impart movement to said element under various degrees of tension.
- spring means associated with said shaft and deformable to apply tensioning driving force to the latter; and means operable to regulate the deformation of said spring means for varying the tensioning driving force applied thereby to said shaft.
- a yieldable element associated with said shaft and deformable to apply tensioning driving force to the latter; and means operable to regulate the deformation of said yieldable element for varying the tensioning driving force applied thereby to said shaft.
- a spring associated with said shaft and compressible for applying a tensioning force to the latter; and means operable to regulate the compression of said spring for varying the tensioning force applied thereby to said shaft.
- a spring associated with said shaft and compressible for applying a tensioning force to the latter; means operable to regulate the compression of said spring for varying the tensioning force applied thereby to said shaft; and means operable for automatically controlling said compression regulating means.
- the combination with a fabric take-up element of: a spring compressible for applying a rotating tensioning force of predetermined degree to said element; and means operable to regulate the degree of compression in said spring for selectively increasing and decreasing the degree of tensioning force to be applied by said spring at various times during knitting.
- a fabric take-up device for knitting machines coniprising: a fabric take-up shaft rotatably supported on said machine; a stub shaft;
- a bracket supporting the stub shaft for rotating versely of the fabric take-up shaft a spring associated with said bracket and stub shaft disposed to be tensioned by rotation of said stub shaft and untensioned for' sliding said stub shaft; and a gearing between said shafts operable to cause the tensioning of said spring by rotation of the stub shaft in relation to the fabric take-up shaft, and to cause the rotation of said take-up shaft through the sliding motion of the stub shaft by untensioning of the spring.
- a fabric take-up device for knitting machines comprising: a fabric take-up shaft rotatably supported on said machine; a stub shaft; a slidable bracket supporting the stub shaft for rotating motion longitudinally and sliding motion transversely of the fabric take-up shaft; a spring associated with said bracket and stub shaft disposed to be tensioned by rotation of said stub shaft and untensioned for sliding said stub shaft; a gearing between said shafts operable to cause the tensioning of said spring by rotation of the stub shaft in relation to the fabric take-up shaft, and to cause the rotation of said take-up shaft through the sliding motion of the stub shaft by untensioning of the spring; and means for sliding said bracket in relation to said shafts to untension said spring without affecting said gearing.
- a mechanism for applying a predetermined rotative tension force to the draw-off roller said mechanism including a compression spring; means automatically operable to regulate the degree of compression in said spring for automatically fractionally increasing and decreasing the tension force applied by said mechanism to a predetermined amount; and means for completely neutralizing the rotative eflect of said rotative tension force on said roller, all of said alterations in tension forcesbeing effected at predetermined times in relation to the v knitting.
- a mechanism for applying a predetermined rotative tension force to the drawofi roller said mechanism including a compression spring; means automatically operable to regulate the degree of compression in said spring for automatically fractionally increasing and decreasing the tension force applied by said mechanism to a predetermined amount; and means for automatically controlling said compression regulating means in timed relation to automatically controlling said compression regulating means in timed relation to the knitting.
- a mechanism for applying a predetermined rotative tension force to the draw-oil roller said mechanism including a compression spring; means controlled by the pattern chain in timed relation to the knitting and operable to regulate the degree of compression in said spring for automatically increasing and decreasing the rotative force applied by said mechanism to a predetermined amount; and means governed by the main cam shaft for completely neutralizing the rotative efiect of said rotative tension force on said roller.
- a stocking fabric take-up device In a full-fashioned stocking fabric knitting machine, a stocking fabric take-up device, a. coilspring operativel'y associated with said device and compressible Ito apply a tensioning force to the latter, and means for automatically controlling the degree of compression of the spring for varying the te'nsloning force applied thereby to said device at predetermined points in the knitting of the stocking fabric.
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Description
Nov. 3, 1942. A. HOFMANN arm. 2,300,830
AUTOMATIC DRAW-OFF AND AUTOMATIC TENSIONING DEVICE FOR FULL-FASHIONED KNITTING MACHINES Filed March 23, 1940 4 Sheets-Sheet l Nov. 3, 1942. A. HOFMANN ETAL 2,300,830
AUTOMATIC DRAW-OFF AND AUTOMATIC TENSIONING DEVICE FOR FULL-FASHIONED KNITTING MACHINES Filed March 23, 1940 4 Sheets-Sheet 2 Jul/anions E: elk M7672 3531M 75mins! 3, 1942- A. HOFMANN E'IAL 2,300,830
AUTOMATIC DRAW-OFF AND AUTQMATIC TENSIONING DEVICE FOR FULL-FASHIONED KNITTING MACHINES Filed March 2:5, 1940 4 Shee'ts-Sheet a 170 1&4
164w J1 5 44 90 2 'H 92 idfii 105 88 .92
Nov. 3, 1942. HOFMANN r 2,300,830
AUTOMATIC DRAW-OFF AND AUTOMATIC TENSIONING DEVICE FOR FULL-FASHIONED KNITTING MACHINES Filed March 23, 1940' 4 Sheets-Sheet 4 Jonah! G. Tratnef' .Attorn Q5].
' bwentarzs; Jamaal/0137mm;
Patented New 3, 1942 i I v UNITED STATES PATENT OFFICE.
.AU'roMA'nc DRAWOFF AND AUTOMATIC.
TENSIONING DEVICE FOR FULL-FASH- IONED KNITTING MACHINES Alfred Hofmann, Palisade, and Donald G. Trutner, North Arlington, N. J., assignorsto Alfred Hofmann, Inc., West New York, N. J.
Application March 23, 1940, Serial No. 325,562
23 Claims. (01. 66-149) The present invention relates to fiat knitting that heretofore utilized in the art, whereby the machines and, more particularly, to automatic tension no longer depends upon a force, the power draw-off and automatic tensionlng of fabric being of which in turn depends upon the inertia of knitted on full-fashioned knitting machines. weights or inherent strength of springs, and can It is a recognized fact in the art of knitting be changed only to the extent that the addition fiat fabric, especially full-fashioned hosiery or removal of weights or springs would provide, fabric, that such fabric and particularly the last but upon a force, the power of which is created knitted course of loops must be drawn away from by controllable, adjustable, positively driven the needles as soon as said loops are cast off the means, and can be varied by the controlled, adneedles. For that purpose, commonly known justed action of such means whereby the tension knitting machines are equipped with a so-called imparted to the fabric may be regulated to the draw-off or take-up motion, which maintains the very degree necessary to produce the best results fabric under tension and thus acts to clear the obtainable.
cast off knitted courses from the needles as they' It is alsowell known in the art of knitting fullrise to the required position for the formation fashioned stocking fabrics that the fabric tension of the succeeding courses. must be altered as knitting progresses, in order The construction generally used includes a to knit loops of uniform size throughout the rotary shaft carrying so-called' ware rollers, length of the stocking. Since full-fashioned which correspond in number to the number 6f stocking fabrics are narrowed during knitting, knitting sections in the machine and to which the fabric tension must be reduced as the length the fabric blanks or webs are connected by suitof the fabric increases. Otherwise, loops of variable attaching means, said rotary shaft being one sizes would be produced. operated by weights or expansion springs exert- Heretofore, the increasing or decreasing. of ing a pull on the shaft in a predetermined ditension to which the-fabric is subjected has been rection to rotate said shaft for drawing the fabric obtained by the manual or mechanical addition blanks or webs away from the needles. or removal of weights or springs acting on the This drawing of the fabric away from the ware roller shaft. The manual addition or reneedles is of the greatest importance because the moval of weights or springs, of course, requires production of even, regular appearing courses is strict attention on the part of the operator, largely dependent upon it. Too much tension whereas the mechanical means so far devised for not only misaligns the needles laterally, particuthe addition or removal of weights or springs are larly near .the selvedges, and so causes broken too complicated and cumbersome to be of pracneedles and imperfect fabric, but also misaligns tical value. the needles in the direction of the tension, there- Consequently, it is an important object of the by varying the position of the hooks of the invention to provide simple, yet effective, mechaneedles as they draw the kinked yam-01f the nism which may be readily associated with the sinkernibs so that loops of different sizes will knitting machine to function concurrently therebe produced, whereas not enough tension will with at certain definite points in the course of result in the failure of the fabric to be drawn its knitting operation for effecting automatically with sufiicient rapidity to clear the needles in a controlled tension of the fabric during its protheir movement for the formation of the succeedduction, ing courses. One of the most serious problems incidental to With the use of weights or springs exerting a, the proper tensioning of full-fashioned stocking pull on the ware roller shaft, to rotate the same fabrics arises from the necessity of narrowing the V for tensioning the fabric, it is impossible from a fabric. Since, during narrowing, only a relapractical standpoint, to regulate the fabric tentively small number of edge loops of the fabric sion with positive certainty to the required nicety are lifted ofl the knitting needles by comparabecause the tension imparted to the fabric detively delicate transfer points, the remaining pends directly upon the number and particular loops of the fabric being left on said needles, and size of the weights, or the number and inherent since these points cannot, without detrimental strength of the springs used. springing, carry the weight of the normal knit- It is, therefore, the primary purpose of the inting fabric take-up tension on said loops, it is vention to provide a fabric draw-off and take-up necessary to provide a so-called fabric tension method and device conducted and constructed release motion. according to a principle basically different from 5 The present invention, therefore, contemplates the provision of improved means capable of effecting a release of the fabric tension during each narrowing operation by momentarily reducing the tensioning force from its adjusted full degree necessary for knitting only to that extent required for narrowing, thus preserving a predetermined degree of tensioning force on the fabric so that the loops remain in proper engagement with the needles and transfer points during narrowing, said improved means being further capable immediately upon termination of narrowing to reinstate automatically the full adjusted tensioning force existing before the release.
In certain existing machines of the type to which this invention pertains, there is provided specially devised mechanisms whereby the fabric may follow the horizontal movement of the needles during the loop forming operation for the purpose of preventing undue stretching of loops as the needles are moved against the presser edge and of eliminating other excess pull on the fabric when the loops are held by the knockover bits during knitting which results in even, uniform loops showing no sign of stretch and providing uniform fabric texture.
The present invention makes provision for obtaining such advantageous results, but this is without the necessity of additional specially devised mechanisms.
Moreover, the invention is particularly distinguished by the provision of an automatic tension and take-up mechanism incorporating a compound rotating and sliding tension applying and regulating device which is characterized by its inherent freedom from fricticn, thereby overcoming friction detrimental to accurate control and simplifying the construction and operation of said mechanism. e
Other important objects and advantages of the invention will be in part obvious and in part 40 pointed out hereinafter.
In order that the invention and its mode of operation may be readily understood by those skilled in the art, we have, in the accompanying drawings and in the detailed thereupon, set out a possible embodiment of the invention.
In these drawings:
Figure l is a sectional view through a flat knitting machine, illustrating in elevation the improved automatic take-up and tensioning device applied thereto;
Figure 2 is a top plan on an enlarged scale of a portion of the mechanism shown in Figure 1;
Figure 3 is an end view of the same;
Figure 4 is a detail in elevation of the releasing plate Figure 5 is a section taken on line 5-5 of Figure 4;
Figure 6 is a detail of a portion of the regulating 6o mechanism;
Figure 7 is a detail illustrating a modification thereof;
Figure 8 is a side elevation, with parts in section, of the automatic take-up and tensioning mechanism;
Figures 9 to 13 inclusive are views similar to Figure 8, illustrating the various positions of the mechanism in the successive stages of its operation;
Figure 14 is a side elevation of a modification of the fabric take-up and tensioning mechanism.
Referring more particularly to the drawings, wherein like characters of reference will designate corresponding parts throughout, the ma- 5 rockable needle bar shaft 30 shaft 24.
35 ends attached to the lever 60,
late, thereby moving the needle bar chine frame is designated at 20, and carries the usual bearings for supporting the various shafts of the knitting machine including the rotatable longitudinally shlftable main cam shaft 22, the 24, and the rotatable ware roller shaft 26. The machine frame is also provided with the usual center bed 28, back beam 30, front beam 32, and front table 34.
Arranged about the center bed 28 in the cus- 1o tomary manner are the multiple knitting sections,
one of which is designated in its entirety for convenience herein by the reference character 38. The knitting section 36 comprises the straight needle bar 38 with its bank of needles 40 disposed to cooperate with'the presser edge 42, sinkers and dividers 44, and knockover bits 46 for the formation of the courses of loops in the fabric being knitted on the machine.
Yarn is fed to the needles by means of the yarn carriers 48 connected to the carrier bars 58 supported in the brackets 52 on the machine frame As is customary in the straight needle bar type of knitting machine, the needle bar 38 is capable of both vertical and horizontal movements. For
the purpose of imparting to the needle bar its vertical movement, said needle bar is provided with extension arms 54 pivoted, as 'at 56, to a link 58 in rigid engagement with the needle bar A lever 60, also rigid with the needle bar shaft 24, carries a roller 62 adapted for riding engagement with a cam 64. Constant contact of the roller 62 with the associated cam 64 is assured by means of a spring 66 having one of its and the other of its ends suitably attached to the back beam of the machine frame.
From the foregoing, it will be understood that whenever the roller 62 contacts the cam 64, the same will cause the needle bar shaft 24 to oscil- 38 up and down for its knitting motion during a revolution of the main cam shaft 22 in the course of its knitting cycle. The needle bar 30 receives its description basedhorizontal movement through the well known mechanism not shown herein.
The control of the functions of the knitting machine incidental to its operation is governed,
as usual, by the pattern chain mechanism 68, the construction and action of which are well known in the art and, therefore, require no elaborate detailed description herein.
In order to withdraw the fabric, under tension, away from the needles 4!! as the fabric is knitted,
there is suitably supported upon the machine frame the rotatable shaft 26 which may be the usual ware roller shaft extending through the length of the machine and carrying ware rollers 10 to which are attached'by means of straps 12 (or like connecting means) the fabric blanks, such as the stocking blank represented at S. Rotation of the shaft 26 in the direction of arrow A, of course, will draw the fabric blank in the direction of arrow B and thus maintain said fabric blank under tension.
For that purpose, and in accordance with the present invention, the machine is provided with an improved automatic draw-off and automatic tensioning mechanism 80, several possible em- 70 bodiments of which will now be described.
Disposed at a convenient point along the length of the ware roller shaft 26 to extend transversely thereof is a bracket frame 82 which, in the embodiment more clearly shown in Figures 1, 2, and
8, includes an end portion 86 adapted to receive the rotatable ware roller shaft 26. The bracket frame 84 is moreover formed with a pair of aligned bearings 88 and 80 positioned to support a stub shaft 82 for free rotatable and longitudinally slidabie movements. As shown in the drawings, one bearing 88 is located on one side of the ware roller shaft 26, whereas the remaining bearing 80 is located on the other side of said ware roller shaft so that the portion of the stub shaft 82 extending between said bearings becomes located in a position transverse to the ware roller shaft 26.
Fixed by means of lock screws 84 (or the like) to said portion of the stub shaft extending between the bearings 88 and 80 of the bracket 82 is a worm 86 of a length relatively shorter than the length of the stub shaft portion extending between said bearings. Suitablewashers (or the like) such as represented at 88 and I may be placed on the stub shaft 82 so as to lay between the ends I02 and I04 of the worm and opposed bearings 88 and 80 respectively.
Preferably interposed between the washer 88 and end I02 of the worm 88 is a compression spring I08 normally acting to urge the stub shaft 82 and worm- 86 connected thereto in an outward direction, that is, in the direction of the arrow C. Of course, it is to be understood the spring I08 may be placed at any point along the length of the stub shaft 82 where said spring will act normally to urge the shaft, together with the worm, in said direction 0-.
Enmeshed with the worm 88 is a worm wheel I08 affixed to the ware roller shaft 28 so that movement of the worm will actuate said shaft through the worm wheel in the manner hereinafter described in detail. It is to be noted that the threads of the worm and teeth of the worm wheel are so related that rotation of the stub shaft 82 in the direction of arrow D will rotate the ware roller in its take-up direction A. The stub shaft 82 may be rotated in the direction D by means of a hand wheel IIO secured to the end portion of the stub shaft 82. This shaft 82 is also adapted to be rotated in direction D automatically during the operation of the knitting machine. For that purpose, there is provided a ratchet device II2 which, in the embodiment shown, comprises a ratchet wheel I I4 fixed onto the shaft 82 and a pawl I I8 carried by a bracket H8 freely received on said shaft 82, but held thereon in spaced relation to the ratchet wheel H4.
The pawl carrying bracket I I8 is connected by means of a link I20 to an arm I22 secured to the needle bar shaft 24 so that, upon oscillating movement of the latter in the manner hereinbefore stated, the arm I22 will be swung thus operating the ratchet actuating pawl II8.
It is to be noted that the worm 88 has a relatively small diameter, and that the helix angle of the worm thread is relatively steep (approximately 27). It is also to be noted, particularly from Figure 3, that the worm wheel I08 is relatively wide and that the formation of the teeth is such as to conform to the steep helix angle of the worm thread. Because of this relationship of the worm 88 and worm wheel I00,-there is produced a drive which is not self-locking, but one which is capable of rotation in either direction whether the turning force is applied to the worm 88 or to the worm wheel I08. Thus, referring for instance to Figure 1, when the spring I08 under compression tends to thrust the shaft 82 to the left, or when a turning force is applied to the worm wheel I08 to rotate the same in a direction opposite to that indicated by arrow A, such as occasioned by a tension force created within the fabric S anchored on the needles 40, then said thrust of turning force tends to rotate the worm 88 and its shaft 82 in a direction reverse to that indicated by the arrow D and, therefore. the ratchet device II2 associated with the shaft 82 in the manner above stated will follow the reversed rotation of said shaft 82.
The ratchet wheel H4 and stub shaft 82 are normally prevented from back rotation by means of a dog I24 pivoted as at I28 to an extension I28 of the bracket frame 82 and disposed to engage said ratchet wheel. The dog I24 may be urged into it engagement with the ratchet wheel II4 by means of a spring I having one of its ends attached to said dog and the other of its ends suitably connected to the bracket frame 82.
cooperatively associated with the dog I24 to control the function thereof is a regulating mechanism I82 which may be set and actuated automatically during the operation of the knitting machine, or may be set manually at the start of the knitting machine and then manually reset as the knitting progresses.
In Figures 1, 3, and 6, there is shown a possible construction for the automatically set and operated regulating mechanism. In this construction, there is provided a knob I34 having a stepped surface I88 and formed with a toothed portion I38. The knob I84 is mounted for rotation on a stud I40 on the extension I28 of the bracket frame 82 and is disposed to contact the free end I42 of the dog I24. Rotation is imparted to the knob I84 by means of a pawl I44 engaging the toothed portion I88 of said knob and carried by one end portion I48 of a rod I48, having its other end portion I50 extended through a guide I52 and projected inclose proximity to the pattern chain 88 of the knitting machine. A set of buttons I54 is arranged on said pattern chain and is adapted, with actuation of the latter, to be brought in contact with the end portion I50 of the rod I48, thus moving said rod in the direction of arrow E, accordingly causing the pawl I44 to impart a partial rotation to the knob I84, thereby bringing the different steps on its stepped surface I88 in successive registration with the free end I42 of the dog I24 and therefore locating the ratchet engaging end of said dog in various positions as the operation of the knitting machine progresses.
In Figure 7, there is shown a possible construction of the manually set and reset regulating mechanism. In this construction, a knob I58 having a flat surface I58 and formed with a knurled portion I80 is mounted in screw-threaded engagement with a stud I82 carried by said extension I28 of the bracket frame 82, and is disposed to contact the free end I42 of the dog I24. Thus by screwing the knob I56 in and out, the fiat surface I58 thereof is brought nearer to and further away from its support, and being in engagement with said free end I42 of the dog I24, locates the ratchet wheel engaging end of said dog in various positions.
Disposed concentrically with the ratchet wheel I I4 and mounted for oscillation on the stub shaft 82 is a plate I84 preferably having the shape more clearly shown in Figure 4. This plate has a sector cut-away to constitute a forward edge I88 which is beveled for engagement with the ratchet wheel engaging end of the pawl H8. The plate also has an aperture I88 cut transversely thereof for the passage of the ratchet wheel engaging end of the dog one side of the plate at said end of said aperture I68 having a beveled edge I10 adapted for engagement with said end of the dog I24. The plate may be moved to bring the beveled edges I66 and I10 thereof in engagement with the pawl H6 and dog I24 manually or automatically. For that purpose, the plate I64 may be formed with an extension I12 terminating onto a finger I14. Thus by manually raising the finger I14, the plate moves in the direction of arrow F. A rod I 16 may also be provided with one end portion I18 suitably connected to the plate extension and its other end portion I80 passing through guide I52 and extending in close proximity to the pattern chain 68. A set of buttons I82 is arranged on said pattern chain to be brought, with actuation thereof, into contact with extended end portion I80 of said rod I16, which is thus raised to move the plate I64 automatically in the direction of arrow F.
In Figure 14, there is shown a modified construction of the automatic draw-off and tensioning mechanism which is particularly devised for use whenever it is desired to provide such a mechanism adapted to release the tension in an automatic fashion during the narrowing of the fabric being knitted on the knitting machine. This modified construction is basically similar to the preferred embodiment hereinbefore described, with the exception that there is provided a bracket frame 82a mounted for sliding movement to a bearing block 200 conveniently carried by the ware roller shaft 26. The bracket I24 therethrough,
.frame 82a is formed with an extension 202 connected, as at 204, to one arm 206 of a bell crank lever which is pivoted on a supporting shaft 208. The remaining arm 2i of the bell crank lever carries a roller 2I2 adapted, to be urged into riding engagement by means of a spring 2 with either a neutral cam 2I6 or an active cam 2I8 on the main cam shaft 22, depending upon the position of the latter.
The cams 2I6 and 2| 8 are so arranged on the main cam shaft 22 that when said shaft is in normal knitting position, the neutral cam 2I6 is in engagement with the roller 2I2, thus maintaining the bracket frame 82a rigid in relation to the tension spring I06 and associated elements, but when said shaft is shogged to its narrowing position, the active cam 2I8 is in engagement with said roller 2I2, ing movement of the bracket frame 82a in the direction of arrow G, thereby relieving the worm wheel I08 of the tension of the spring I06.
The tension and take-up operation of the device will be understood more clearly upon reference to Figures 9 to 13 inclusive. In the position illustrated in Figure 9, it is assumed that the welt of the stocking fabric has just been turned, which has necessitated the release of the tension so that the fabric S is slacked. At this point, it may be stated that while the slack in the fabric S may be taken up automatically, by setting the machine in operation, it is preferable to take up the slack initially by manual rotation of the shaft 92 by means of the hand wheel IIO before the machine is actually set in operation. In this manner, knitting of additional courses takes place only after the fabric S is under sufficient tension to assure the proper formation of loops in such additional courses.
The turning of the shaft 92, of course, rotates the worm gear 96 which drives the worm wheel accordingly causing the slidthus taking up the fabric 8, as represented in Figure 10, until the tension of the fabric reaches its maximum, when further rotation of the worm wheel in the direction of arrow A will be prevented because of the force opposed thereto by the fabric which is in engagement with the fixed needles 40. Under these conditions, it will be appreciated that any turning of the shaft 92 in the direction of arrow D will cause the worm travel in relation wheel I08, thereby sliding the shaft 92 inwardly, that is, in the direction of arrow H and, accordingly, as indicated in Figure 11, compressing the spring I06, thus storing a force therein.
stored in the spring is controlled by the regulating mechanism I22, may have any one of the possible construct tions hereinbefore described, and the operation will be fully explained hereinafter. The spring I06, being compressed as above stated, it will be appreciated that upon the knitting of additional courses onto the fabric which thereby loses its original tension, said spring becomes free to expand and thus, as represented since the shaft and worm gear, being locked by the cooperative function of the pawl H8 and dog I 24, are prevented from rotation. The worm gear then acts as a rack and imparts a rotation to the worm wheel I08 and ware roller shaft 26 in the direction of arrow A, consequently taking up the added length of the fabric occasioned by the knitting of additional courses thereonto, and thus maintaining the fabric in its original tension.
With the operation of the knitting machine through its subsequent knitting cycle, the cam 64 and main cam shaft 22 (Figure 1) actuate the ratchet mechanism II2 so that, as represented in Figure 13, the pawl II6 rotates the stub shaft 92 and worm gear 96 in the direction of arrow D, again compressing the spring I06 by causing the shaft to move in the direction of arrow H due to the riding of said worm gear tation because of the force opposed to such rotation by the fabric under tension.
The operation of the device, as described, to automatically take up and tension the fabric as additional courses are knitted is repeated throughout the entire knitting of the stocking blank.
Attention is particularly called to the fact that, in the use of the device, the action of the predeterminable compression force of the spring I 06 against the worm 96 rotatively transmitting this force to the take-up shaft 26 by means of the worm wheel I08, as well as the refeeding of the lost force to said spring, take place consecutively but in a manner that the active tensioning I force of the spring remains in a predetermined I08 and ware roller shaft 26 connected thereto,
(and, for all practical purposes, in a constant) relation to the combined tension exerted by the plurality of fabric blanks under tension. Furthermore, it is pointed out that the desired tension is obtained by compressing the spring until its reaction is equal to the tension desired, and that this tension is not exceeded because of the position of the dog I24.
As known in the art, it is desirable to reduce the tension as the stocking fabric reaches certain predetermined lengths and, in accordance to the stationarily with the present invention, this maybe accomplished automatically by actuation of the regulating mechanism I32 as shown, for instance, in Figure 1 of the drawings. The operation of this type of mechanism is as follows:
As the knitting machine functions, the pattern chain 68 is actuated as customary so that a button I54 eventually reaches a position to register with the end I50 of the rcd I48 to raise the same in the direction of arrow E and, accordingly, rotate the knob I34 to vary the position of the dog I24 in relation to the ratchet wheel H4 and thus engage the latter at a time to control the amount of force to be stored in the spring I06. A set of buttons, such as that shown at I54, is arranged on the pattern chain 68 so as to correspond to the points in the lengths of the stocking fabric where the tension thereof is to be reduced.
.With the use of the regulating mechanism shown in Figure 7, the tension may be varied whenever the operator finds it necessary In other words, if the operator, by feeling the fabric being knitted, determines that the fabric is under improper tension, the proper tension may be restored to the fabric by manually screwing the knob I56 in or out, thereby adjusting the position of the dog I24.
By way of further explanation of the operation, function, and purpose of the dog I24 and its regulating mechanism I32, it is pointed out that in the operation of the present device, the worm 86 is initially confined axially by the initial pressure of the spring I06. As the worm 86 is rotated by the ratchet device I I2, said worm turns the worm wheel I08 together with the wareroller shaft 26 until the total tension applied to all the pieces of fabric in the several sections of the knitting machine, reacting at the working radius of the worm wheel I08, becomes greater than the initial pressure of the spring I06. The instant this occurs, the worm wheel I08 and the wareroller shaft 26 stop turning. The worm 86, however, is still rotated intermittently by the ratchet device II2. As the worm wheel I08 cannot rotate, the worm 86 is transformed in character from a worm to a screw, with the now stationary worm wheel I08 functioning as a nut. This rotation of the worm 96 will cause its bodily advance in a direction which will cause the spring I06 to be compressed.
As hereinbefore mentioned, the worm 86 is rigidly fixed to its shaft 92, as is also the ratchetwheel H4. The working pawl II6 mounted on its carrying bracket H8, and the release plate I64, are confined axially on the shaft 82 and free to rotate thereon. With this construction, the working pawl H6 is always in the same position relative to the ratchet wheel II4, so that when the worm 86 advances rectilinearly in its screw-and-nut manner, the shaft 82, ratchet wheel H4, and pawl II6 move with said worm.
Assuming that sufiicient tension has been built up in the fabric to arrest the rotation of the wareroller shaft 26 and worm wheel I08, as previously mentioned, and the worm 86 has moved forward against the pressure of the spring I06, these forces combine to rotate the worm 86 by reason of the steep helix angle in a direction counter to that caused by the working pawl II6. Thus when the pawl II6 on its carrying bracket H8 is rotated clockwise (Figure 3), it tends to screw the worm 86 forwardly. However, if there were nothing to prevent it, the ratchet wheel ll4would follow the pawl II6 back again on its return stroke. v
To overcome the natural tendency of the ratchet wheel II4 to follow the pawl II6 during the back stroke, the second pawl I24 is provided. This pawl I24 having the fixed fulcrum I26 and the extended lower portion I42, bears against an adjustable stop surface I36 (Figure 6) or I58 (Figure '7) being urged thereto by the spring I30. The position of the stop surfaces I36 or I58 definitely controls the motion of the pawl I24 in a direction toward the ratchet wheel II4.
Assuming again that the tension of the fabric S has equalled the pressure of the spring I06 and the worm 96 started its movement against the pressure of the spring I06, for each stroke of the working pawl II6 the ratchet wheel II4 will rotate a definite number of teeth, and the backing pawl I24 will engage said ratchet wheel at the end of the stroke, effectively preventing reverse rotation of the rtachet wheel and associated parts. This cycle is repeated for each course laid by the knitting machine until the worm 86, functioning as a screw, has moved the shaft 82, ratchet wheel H4, and associated parts to the right, that is, in the direction indicated by the arrow H in Figure 13, until the backing pawl I24 is prevented by the stop surface of the regulating mechanism I32 from following the ratchet wheel II4 further. The working pawl II6 will continue to partially rotate the ratchet wheel II4 for' each machine cycle, but the screw action of the worm 86 will carry said ratchet wheel beyond the range of the backing pawl I24 so that the ratchet wheel will follow the working pawl II6 on its return stroke. Thus there will be a constant but slight variation in tension when this balance is reached, but this is not sufiicient to affect the process of knitting.
As additional courses are knitted, lengthening the pieces of fabric, the tension of the fabric will be reduced. The force exerted by the spring I06 will then be greater than the fabric tension, and the worm 86 and worm wheel I08 will again change character and function as a rack and pinion. The pressure of the spring I06 will cause the worm 86 and associated parts to move bodily to the left, that is, in the direction of arrow C in Figure 12, which will cause the worm wheel I08 to rotate counterclockwise, taking up the newly made fabric and restoring the tension therein. This leftward movement will again bring the ratchet weel H4 in register with the backing pawl I24 which, in its cooperation with the working pawl II6, will again screw the worm 86 against the spring I06, compressing the same to its former position.
The preceding explains how tension. control is maintained. Tension variation may be had simply by changing the position of the stop surfaces of the regulating mechanism I32 which controls rightward position of the backing pawl I24. Obviously if the backing pawl I24 is permitted to travel more to the right, the worm 86 in its screw-and-nut character must also travel more to the right before the ratchet wheel II4 is out of the range of the pawl I24. This would mean compressing the spring I06 to a greater extent, which produces simultaneously a fabric tension increase to an equal value, because the force exerted by the spring I06 opposes the force exerted by the fabric tension. Therefore to increase the fabric tension, the opposing spring force-is increased and the mechanism automati -vice shown, for instance,
. 14 may be readily adapted to cally restores a balance between the fabric tension force and the spring compression force.
With that type of draw-ofl and tensioning dein Figure 8, use may be made of the ordinary tension release mechanism found in' present-day machines in order to temporarily release the fabric of a certain amount of its normal tension during the narrowing function of the knitting machine for the formation of narrowing courses, picot courses, or the like. However, as already described in co nection with Figure 14, the draw-off and tensioning device may readily be modified to incorporate means for effecting such-temporary release, as well as for-equalizing the tension variances produced by the in and out motion of the needle bar. By using this modified type of automatic draw-oi! and tensioning device, any'additional mechanism for releasing the tension whenever necessary or desired may be dispensed with.
Accordingto the invention, this may be accomplished by mounting the device, as shown in said Figure 14. By so mounting the device, it will be understood that whenever the main cam shaft 22 is shogged to its narrowing position, the cam 218 engages the roller 212, thus causing the bracket 82a to move in the direction of arrow G and, accordingly, temporarily destroy the action of the spring I06 to annihilate its tensioning force. Also, the embodiment shown in Figure provide for the temporary release of the tension as the needles move to their in positions, for instance, by suitably shaping the cam 2l6 or by mounting the roller 2|! to be shifted, transversely of the arm Illl by means of a shifting fork 250 which may be controlled automatically by the pattern chain or other working part of the machine in any manner well known in the art. It is particularly to be noted in this respect that, upon return of the bracket 82a to its original position, the tension is automatically restored without requiring additional adjustments. 1
Whenever it is desired to completely destroy the tension, such for instance as to permit the turning of the welt, this may be accomplished by manually or automatically lifting the plate I 64, in the manner hereinbefore explained.
It is to be understood that the various embodiments of the invention as herein shown and described are capable of certain modifications and, therefore, any modifications coming within the scope of the subjoined claims are to be considered within the spirit of the invention.
What we claim is: 1. In a knitting machine having a rotatable draw-off ware roller shaft: a worm gearing con- -sisting of a worm wheel fixed on said shaft and a worm enmeshed with said worm wheel; an element inherently capable of app ying a directional force to said worm for imparting a rotating movement to the draw-off shaft through said worm wheel; and means for annihilating the directional force normally applied to the worm by said force supplying element.
2. In a knitting machine having a rotatable draw-oil ware roller shaft: a worm gearing consisting of a worm wheel fixed on said shaft anda worm enmeshed with said worm wheel; an element inherently capable of applying a directional force to said worm for imparting a rotating movement to the draw-off shaft through said worm wheel; means for regulating the directional force to be applied to the worm by said force supplying element; and means for anniagainst the action of said 2,300,830 hilating the directional force normally applied to the worm by said force supplying element.
3. In a knitting machine having a rotatable draw-off ware roller shaft: a worm gearing consisting of a worm wheel fixed on said shaft and a rotatable longitudinally movable worm enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for imparting a. rotating movement to the draw-off shaft through the worm wheel; means operable for rotating the worm for movement in the opposite rectilinear direction in relation to the worm wheel and against the action of said spring to compress the same for its action on said worm; and means relieving said worm from the action of said spring.
4. In a knitting machine having a rotatable draw-oil ware roller shaft: a worm gearing consisting of a worm wheel fixed on said shaft and a rotatable longitudinally movable worm enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for imparting a rotating movement to the draw-01f shaft through the worm wheel; means operable for rotating the worm for movement in the opposite rectilinear direction in relation to the worm wheel and spring to compress the worm; means for conspring on the worm; said worm from the same for its action on said trolling the action of said and means for relieving action of said spring.
5. In a knitting machine having a rotatable draw-off ware roller shaft and a needle bar shaft: a worm gearing consisting of a worm wheel fixed on said shaft, and a rotatable longitudinally movable worm enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for immovement to the draw-off shaft through the worm wheel; and means actuated by the needle bar shaft and operable for rotating the worm for movement in the opposite rectilinear direction in relation to the worm wheel and against the action of said spring to compress the same for its action on said worm.
6. In a knitting machine having a rotatable draw-off ware roller shaft, a needle bar shaft, and a pattern chain: aworm gearing consisting of a worm wheel fixed on said shaft, and a rotatable longitudinally movable worrn enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for imparting a rotating movement to the draw-ofi' shaft through the worm wheel; means actuated by the needle bar shaft and operable for rotating the worm for movement in the opposite rectilinear direction in relation to the worm wheel and against the action ofsaid spring to compress the same for its action on said worm; and means governed by the pattern chain for controlling the action of said spring on the worm.
. 7. In a knitting machine having a rotatable draw-oil ware roller shaft, a needle bar shaft, a pattern chain, and a main cam shaft: a worm gearing consisting of a worm wheel fixed on said shaft, and a rotatable longitudinally movable worm enmeshed with said worm wheel; a compression spring operatively associated with the worm and disposed to normally act for moving the same in one rectilinear direction for imparting a rotating movement to the draw-off shaft through the worm wheel; means actuated by the needle bar shaft and operable for rotating the wormfor movement in the opposite rectilinear direction in relation to the worm wheel and against the action of said spring to compress the same for its action on said worm; means governed by the pattern chain for controlling the action of said spring on the worm; and means controlled by the main cam shaft for relieving said worm from the action of said spring.
8. In a knitting machine, a take-up element and a combined draw-off tensioning and releasing device for saidelement, said device including a spring compressible to various degrees to impart movement to said element under various degrees of tension.
9. In combination with the ware roller shaft and main cam shaft of a knitting machine, a combined draw-off tensioning and releasing device for said ware roller shaft controlled by said main cam shaft, said device including a spring compressible to various degrees to impart movement to said element under various degrees of tension.
10. In a flat knitting machine having a drawofl shaft: spring means associated with said shaft and deformable to apply tensioning driving force to the latter; and means operable to regulate the deformation of said spring means for varying the tensioning driving force applied thereby to said shaft.
11. In a flat knitting machine having a drawofl shaft: a yieldable element associated with said shaft and deformable to apply tensioning driving force to the latter; and means operable to regulate the deformation of said yieldable element for varying the tensioning driving force applied thereby to said shaft.
12. In a flat knitting machine having a drawofi shaft: a spring associated with said shaft and compressible for applying a tensioning force to the latter; and means operable to regulate the compression of said spring for varying the tensioning force applied thereby to said shaft.
13. In a flat knitting machine having a drawoff shaft: a spring associated with said shaft and compressible for applying a tensioning force to the latter; means operable to regulate the compression of said spring for varying the tensioning force applied thereby to said shaft; and means operable for automatically controlling said compression regulating means.
14. In a knitting machine, the combination with a fabric take-up element of: a spring compressible for applying a rotating tensioning force of predetermined degree to said element; and means operable to regulate the degree of compression in said spring for selectively increasing and decreasing the degree of tensioning force to be applied by said spring at various times during knitting.
15. In a knitting machine, the combination with a fabric take-up element of a spring compressible for applying a rotating tensioning force of predetermined degree to said element; means operable to regulate the degree of compression in said spring for selectively increasing and decreasing the degree of tensioning force to be applied by said spring at various times during knitting; and means operable for automatically controlling said compression regulating means.
16. A fabric take-up device for knitting machines coniprising: a fabric take-up shaft rotatably supported on said machine; a stub shaft;
a bracket supporting the stub shaft for rotating versely of the fabric take-up shaft; a spring associated with said bracket and stub shaft disposed to be tensioned by rotation of said stub shaft and untensioned for' sliding said stub shaft; and a gearing between said shafts operable to cause the tensioning of said spring by rotation of the stub shaft in relation to the fabric take-up shaft, and to cause the rotation of said take-up shaft through the sliding motion of the stub shaft by untensioning of the spring.
17. A fabric take-up device for knitting machines comprising: a fabric take-up shaft rotatably supported on said machine; a stub shaft; a slidable bracket supporting the stub shaft for rotating motion longitudinally and sliding motion transversely of the fabric take-up shaft; a spring associated with said bracket and stub shaft disposed to be tensioned by rotation of said stub shaft and untensioned for sliding said stub shaft; a gearing between said shafts operable to cause the tensioning of said spring by rotation of the stub shaft in relation to the fabric take-up shaft, and to cause the rotation of said take-up shaft through the sliding motion of the stub shaft by untensioning of the spring; and means for sliding said bracket in relation to said shafts to untension said spring without affecting said gearing.
18. In a flat knitting machine having a drawoif roller: a mechanism for applying a prederegulate the degree of compression in said spring for automatically fractionally increasing and decreasing the tension force applied by said mechanism in timed relation to the knitting.
19. In a fiat knitting machine having a drawoff roller: a mechanism for applying a predetermined rotative tension force to the draw-off roller, said mechanism including a compression spring; means automatically operable to regulate the degree of compression in said spring for automatically fractionally increasing and decreasing the tension force applied by said mechanism to a predetermined amount; and means for completely neutralizing the rotative eflect of said rotative tension force on said roller, all of said alterations in tension forcesbeing effected at predetermined times in relation to the v knitting.
20. In a flat knitting machine having a drawofi roller: a mechanism for applying a predetermined rotative tension force to the drawofi roller, said mechanism including a compression spring; means automatically operable to regulate the degree of compression in said spring for automatically fractionally increasing and decreasing the tension force applied by said mechanism to a predetermined amount; and means for automatically controlling said compression regulating means in timed relation to automatically controlling said compression regulating means in timed relation to the knitting.
22. In a fiat knitting machine having a drawoif roller, a pattern chain, and a main cam shaft: a mechanism for applying a predetermined rotative tension force to the draw-oil roller, said mechanism including a compression spring; means controlled by the pattern chain in timed relation to the knitting and operable to regulate the degree of compression in said spring for automatically increasing and decreasing the rotative force applied by said mechanism to a predetermined amount; and means governed by the main cam shaft for completely neutralizing the rotative efiect of said rotative tension force on said roller.
23.In a full-fashioned stocking fabric knitting machine, a stocking fabric take-up device, a. coilspring operativel'y associated with said device and compressible Ito apply a tensioning force to the latter, and means for automatically controlling the degree of compression of the spring for varying the te'nsloning force applied thereby to said device at predetermined points in the knitting of the stocking fabric.
ALFRED HOFMANN. DONALD G. TRUTNER.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US325562A US2300830A (en) | 1940-03-23 | 1940-03-23 | Automatic drawoff and automatic tensioning device for full-fashioned knitting machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US325562A US2300830A (en) | 1940-03-23 | 1940-03-23 | Automatic drawoff and automatic tensioning device for full-fashioned knitting machines |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2300830A true US2300830A (en) | 1942-11-03 |
Family
ID=23268393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US325562A Expired - Lifetime US2300830A (en) | 1940-03-23 | 1940-03-23 | Automatic drawoff and automatic tensioning device for full-fashioned knitting machines |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2300830A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2661614A (en) * | 1949-05-11 | 1953-12-08 | Alfred Hofmann & Co | Fabric take-up mechanism for textile machines |
| US2827781A (en) * | 1952-10-08 | 1958-03-25 | Robert Reiner Inc | Straight bar knitting machine |
| DE1076872B (en) * | 1956-05-29 | 1960-03-03 | Arthur Joseph Cobert | Flat weft knitting machine |
-
1940
- 1940-03-23 US US325562A patent/US2300830A/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2661614A (en) * | 1949-05-11 | 1953-12-08 | Alfred Hofmann & Co | Fabric take-up mechanism for textile machines |
| US2827781A (en) * | 1952-10-08 | 1958-03-25 | Robert Reiner Inc | Straight bar knitting machine |
| DE1076872B (en) * | 1956-05-29 | 1960-03-03 | Arthur Joseph Cobert | Flat weft knitting machine |
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