US2378022A - Electric switch - Google Patents
Electric switch Download PDFInfo
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- US2378022A US2378022A US417990A US41799041A US2378022A US 2378022 A US2378022 A US 2378022A US 417990 A US417990 A US 417990A US 41799041 A US41799041 A US 41799041A US 2378022 A US2378022 A US 2378022A
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- Prior art keywords
- switch
- magnet
- contact head
- contacts
- movable contact
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
- H01H50/18—Movable parts of magnetic circuits, e.g. armature
- H01H50/30—Mechanical arrangements for preventing or damping vibration or shock, e.g. by balancing of armature
Definitions
- the general object of the improvements described and claimed herein are to produce an improved switch which is of compact form and of comparatively large current and rupturing capacity, and which will be durable and dependable under long continued use.
- Another object of this invention is to over-.
- the non-actuated portion of the magnet is supported by the frame so as to have a limited freedom of movement with reference thereto in what may be termed a free floating relationship and the alignment of the parts and their proper operation is not affected by distortion of the supporting frame or base. Also, provision is made for permitting a limited relative movement or adjustment of the actuated portion of the magnet to the nonactuated portion, as well as movement of the movable contact head with reference to the actuated portion of the magnet. This permits the parts to be self-adjusting with relation to each other which insures at all times a proper alignment and seating of the parts, and equalization of pressure between the engaging surfaces.
- This improvement results not only in a very low noise level while the magnet is energized upon initial use of the switch but continued use improves the proper seating and relationship of the parts giving continued quiet operation. In fact continued use results in a more quiet operation.
- This improvement obviously results in a reduced cost of manufacture and cost of assembly as extremely close tolerances are avoided as well as the hand fitting and adjustment of the parts after the shop assembly; and the weight and size of the parts are likewise reduced,- as well as the space occupied, owing to the permissible flexible relationship of the parts.
- Another object is to provide an improved form of core and armature structure of the magnet for reducing the cost of manufacture, increasing the efficiency and providing a slight time delay on breaking of the magnet circuit which aids in preventing drop-out ofthe switch in case the auxiliary contacts of control circuits open for a short interval under shocks or jars.
- This is accomplished by making the magnet frame in the form of three inwardly projecting legs on both the non-actuated and the actuated part of the magnet frame, preferably of duplicate form, and by avoiding the provision of any air gap where the faces of the three legs on each part of the structure meet.
- the contact faces of the two portions of the magnet frame may be conveniently finished by grinding in the same plane insuring proper and close engagement of these contact faces; andv the avoidance of an air gap likewise results in a lower volt-ampere input to the magnet coil for operation of the switch. Likewise the avoidance of any air gap results in maintenance of uniformity of coil inductance because in magnets'where an air gap is utilized, slight variations in this gap produce large variations.
- Fig. 1 is a vertical central section in a plane at right-angles to the back of the switch;
- Fig. 2 is a top plan view with the connecting terminals shown in section;
- Fig. 3 is a horizontal section on the line 33 of Fig. 1;
- Fig. 4 is a horizontal section on the line 4-4 of Fig. 1;
- Fig. 5 is an enlarged side view, partly in section, of one of the fixed contacts;
- Fig. 6 is an enlarged perspective view of one of the arc chambers or shields;
- Fig. 7 is a vertical section on the line 1-1 of Fig. 1: and
- Fig. 8 is a horizontal section on the line 8-8 of Fig. '7.
- the apparatus is supported by a frame or base of sheet metal having a general U-shaped form.
- the base of the U extends vertically and the two side portions extend forwardly from the base portion.
- the rear portion of the frame is corrugated for strength, the projecting ribs la which extend vertically along the back, being forced forwardly from the metal sheet before it is cut and bent to the desired form.
- two of the ribs to are further pressed forwardly forming projecting ribs lb, as shown in Figs. 1 and 4, for a purpose later explained.
- the back portion is provided with openings lc at the top and bottom, as shown in Figs. 1 and 7, for the purpose of securing .the frame to a supporting panel.
- the forwardly extending side portions id are provided with a number of openings is as shown in Figs. 7 and .8 for the purpose of ventilation and accessibility during assembly, and in repair or adjustment of the parts.
- a number of project ing portions extend from the side portions and are bent inwardly at right-angles at the front of the frame for forming supports for various parts.
- a pair of these projections If, shown in Figs. 1 and 2, forms a support for a front plate 2 which may be utilized for supporting auxiliary control apparatus or parts and also serves another function to be described later.
- the plate 2 is also secured to a pair of inwardly turned projections lg of the frame which extend vertically along a considerable portion of the frame.
- a pair of similar projections in are positioned below the projections lg.
- Fig. 1 A pair of similar projections l2 from the frame are positioned below the projections iii and serve to support another plate 4, the purpose of which will be later explained.
- the extensions lg carry at their upper middle portions a pair of projections U, as shown in Figs. 1 and 3, which are curved inwardly and outwardly and serve a purpose later explained. They are opposite the projections lb of the rear portion of the frame.
- the main frame and its various extensions and projections not only serve for supporting various parts but also accomplish other objects, as later described.
- the fixed contacts and inter-connections thereto are supported by a block 5 of insulating material molded to the desired form. It extends horizontally across the upper portion of the switch and is supported at its sides by resting upon the side portions id of the frame, as shown in Fig. 7 and upon the front projection I] as shown in Figs. 1 and 2.
- the front tie plate 2 is provided at its upper part with a pair of inwardly extending projections 2a which extend over the front edge of the insulating block 5 and thereby serves to hold the front portion of the block in fixed position.
- the rear portion of the block 6 is held in place by a cross-pin 8 which extends over the rear part of the block, as shown in Fig. 1.
- This pin extends through slots lie in the side portions of the frame.
- the outer ends of the pins are formed with circumferential grooves which are engaged by spring clips Go, as shown in Fig. 2, for preventing endwise movement of the pin.
- the slots lk permit this tilting and their final removal from either side of the frame as may be desired.
- the pin may be removed by pulling it out longitudinally after removing one of the pins 6a but where a number of these switches are stacked side by side closely in a row, the above described tilting method of removal of the pin can be accomplished even though another switch is mounted closely on each side.
- the rear endof the block 5 is free to be raised from the frame and'thus permit the front edge of the block to be withdrawn from under the clamping extensions 2a.
- the insulating block 5 may be readily removed and replaced, together with the parts. carried by it, for inspection, cleaning or adjustment of the parts.
- the block or head 5 is provided on its upper surface with ribs 5a, as well shown in Fig. '7, which extend from front to back and also an upwardly extending rear cross-rib 5b, as shown in Fig. 1. These ribs are for the purpose of strengthening the block and for also separating the upper portions of the fixed contacts which portions lie in the valleys between the ribs.
- the fixed contacts are in the form of downwardly extending metal rods 1, the lower ends of which form the contacting faces of the fixed contacts which faces are preferably formed of silver, or alloys of silver, or other suitable material, for obtaining good contact surfaces.
- the upper ends of the contact rods or cylinders I are of reduced diameter and project upwardly through openings in the head 5, being secured to the head by washers and nuts 10 on the upper threaded ends of the contact rods.
- the upper ends of the contact rods are slotted so that they may be held by a screwdriver from turning while the clamping nuts Ta are turned tightly for locking the parts in fixed position.
- the lower portion of each flxedcontact rod is encircled somewhat above its lower end by a ring 8 of insulating material, as shown in Fig. l and more particularly in Fig. 5. This insulating ring may be secured to the rod in any suitable manner but, as shown in Fig.
- the inner two contact posts of each row are connected by a metal link 8 which lies on the top of the contact head and extends under the clamping nuts la and washers of the two contact posts.
- the two contact posts of each row are adapted to be bridged by a movable contactor, as indicated in Fig. 1, and the two rear contact posts of each row are adapted to be bridged by. a contactor.
- a contactor may be traced from the outer terminal to of one row through the front contact post and bridging contactor to the second contact post and then through the link 9 'to the next contact post and thence through the rear bridging contactor to the rear contact post and rear terminal So.
- the movable contact assembly is formed of two separable blocks of molded insulating material which are securely clamped together for holding the various associated parts in place.
- the lower insulating block ill extends horizontally between the side portions of the frame.
- the upper block ii similarly extends horizontally between the side portions of the frame and is removably secured to the lower block by screws i2, well shown in Figs. 3 and 7, which pass vertically down through the upper block and lower block and have a threaded engagement at their lower ends with a channel shaped sheet metal' strip [3 to be later described.
- the lower insulating block ii! is provided with a number of vertical openings lfla each of which is below and opposite the previously described fixed contacts.
- the upper block ll of the movable assembly is provided with twelve cylindrical openings Ha which are opposite the contact posts I and these openings extend vertically downward and communicate with the openings Illa in the lower block ID, as well shown in Figs. 1 and 7.
- a cylindrical arc shield or barrier H is positioned within each of the openings I la and each of these shields extends upwardly above the block li a short distance and the upper end of each shield surrounds the insulating ring 8 but is spaced therefrom to permit the free escape of gases upwardly between the shield and the insulating ring.
- the lower portion of each shield is cut away at a on one side, as particularly shown in Fig. 6
- the lower portion of the shield is flared outwardly at c and, as well shown in Fig. 1, the adjoining portions of the insulating blocks ii and H are shaped to receive these flared portions of the shields so that when the two insulating blocks are clamped together by the screws i2, the shields ll will be held in fixed position. Provision is also made for insuring that the shields are maintained in their proper positions with reference to the movable contacts. This is accomplished by forming certical projections i lb on the insulating block H which project within the openings H a, as shown in Fig. 3.
- each projection lib corresponds with the opening llb of eachshield and when the shield is passed into its opening in the insulating block, the vertical edges of the to their ability to resist objectionable disintegrabe capable of withstanding the eilects of the arcs.
- Each of the movable contacts bridges a pair of fixed contacts, as shown in Fig. 1, and is in the form of a sheet metal channel piece i5, as well shown in Fig. 7 and is preferably made of copper; and this channel piece carries at each end a contact ilc which is securely fastened to the piece I! as by riveting or otherwise.
- These contacts are preferably formed with a face of silver or silver alloy for insuring good contact with the fixed contacts when engaging them.
- Each of these bridging movable contact assemblies extends through the cut-away portions Ma of a pair of shields so that the contact faces are centrally positioned within the shields and opposite a pair of fixed contacts, as shown in Fig. 1.
- Each bridging contact is kept in proper alignment by a contact guide IS in the form ofa metal strip of rectangular form, as shown in Figs. 1 and 3.
- the lower end of each of these guiding strips is knurled or roughened and is forced into an opening in the insulating block ill so as to be firmly retained in position by the block iii.
- the strip are secured in position in the block it! before the block H is fastened thereto; and the openings formed in the insulating block H for reception of the upper ends of these strips are of sufilcient size to freely receive the upper ends of the strips in assembling the parts.
- a spring il encircles each guiding strip i8 and one end of the spring is positioned below each of the bridging pieces i5 while the other end seats in an opening formed in the insulating block I. r
- the movable contact assembly as previously described is composed of two separable blocks of molded insulation fastened together and they support and carry the arc barriers or shields as well as the spring pressed bridging contacts.
- the fastening screws I! serve as a common means
- the parts are shown in the open position of the switch and when the part II is moved upwardly upon the energization of the magnet, the movable contact assembly including the arc chambers or shields H, is moved upwardly and thereby cause the bridging movable contacts to engage their respective pairs of fixed contacts 7.
- the movable bridging contacts are forced downwardly by their engagement with the fixed contacts along the guiding strips l8 against the-pressure of the springs l1.
- the bridging contacts have a certain freedom of movement on the guiding strips, they are self-adjusting so that the pressure of the movable contacts against the fixed contacts is equalized, thereby insuring proper engagement and suilicient contact pressure of each movable contact with its fixed contact.
- the movable contact head is capable of movement as a whole so as to be self-adjusting in relation to the fixed contacts in order to further insure equalization of contact pressure in all parts.
- the free spaces between the arc chambers and the fixed contacts and around the insulating rings 8 provide open passages for the free flow of the hot gases upwardly in their natural tendency of movement and out through the top of the chambers, this free passage of the hot gases upwardly and outwardly being assisted by the free inflow of air through the openings Illa below each of the contacts.
- the are chambers also serve to cool the hot gases as they pass freely upwardly and out from the chambers.
- the cut-away portions of the chambers for the purpose of permitting the introduction of the movable contacts and of the bridging elements carrying them, do not lessen the effectiveness of the structure in extinguishing the arcs because, with reference to each pair of contacts, the current passes through a loop formed by one fixed contact, the bridging contacts and the other fixed contact which results in forcing the arcs outwardly from the loop always against the portions of the chambers which are not cut away.
- the cut-away portions of the chambers serve also to facilitate the inward passage of air to the chambers to aid in the upward and outward passage of the hot gases through the chambers.
- the function of the inwardly pressed projections ib from the rear of the main frame and of the projections l9 at the front portion of the frame on opposite ends of the movable contact head is for restraining the movement of the head under shocks and jars and for permitting limited movement for self-adjustment of the head.
- asvaoaa movable head is normally guided in its movement by the parts connecting it to the actuated portion of the magnet hereinafter described but the projecting portions referred to permit selfadjustment of the head and also serve as restraining means under unusual or severe conditions for preventing the movable head being jolted to an abnormal position, as one of the purposes of this improved switch is for adaptation to withstand severe shocks and Jars as, for example, when used on naval vessels.
- the magnet core actuating the switch to closed position is composed of two similar laminated parts and on account of the fact that the part corresponding to the usual fixed part is movable for the purpose of securing self-alignment and self-adjustment, it will be referred to herein as the non-actuated part of the magnet and the other part as the actuated part of the magnet.
- Each part is built up of laminations of general E form and the laminae of each part are of the same size and shape which simplifies the stocking problem and the cost of assembly.
- the faces of the ends of the three legs of the E are ground, after assembly of the core parts, to lie in the same plane; and when the parts are in their attracted position, there is no air gap between the engaging faces of the core portions.
- the three-legged form of the laminae it of the non-actuated portion of the magnet is shown as having the legs extending vertically downward and the three-legged laminae I! of the actuated portion of the-magnet is shown with its legs extending upwardly and, as already explained, the engaging faces of the legs are ground, after assembly, in the same plane so as to insure uniform good surface contact.
- the end plates iBa of the non-actuated portion of the magnet core are shown in Fig. 4 as provided at each end with angular extensions ilb which project rearwardly and forwardly.
- the magnet coil 21 is carried by a spool Ila-of insulating material and is held in place, as shown in Fig. 7 by a U-shaped strip 23 of metal, the base of the U passing over the top of the laminae l8 and the legs extending downwardly inside the magnet coil.
- the supporting strip 23 is provided with outwardly extending projections 23a at the lower ends of the legs which pass under and support the magnet coil.
- the actuated portion of the magnet comprising the laminae i9 is provided with end plates lila which extend along opposite sides of the laminae and are bent at right-angles, as shown in Fig. 8, to pass inwardly over the ends of the laminae and again bent outwardly at right-angles to form extensions I92). These end extensions are spaced from each other for receiving the driving rods 24 which latter are connected for actuation of the movable contact head.
- a pair of angular pieces 25 which are bent at right-angles so as to extend toward the side portions of the main frame as shown in Fig. 8.
- the end plates [9a and the angular pieces 25 are permanently fastened together and to the laminae as by riveting the parts, after which the pole faces of this portion of the magnet are ground in a single operation in the same plane. This avoids possible distortion of this portion of the magnet which otherwise might occur if the end plates or pieces 25 were attached to the laminae after the grinding operation.
- the drive rods extend upwardly from these pivotal connections and are loosely guided in their movement by the two brackets 20, as shown in Fig. 4, these brackets being bent at their middle portions to form vertical guiding channels for the rods. merit of the connecting means and of the actuated portion of the magnet in all directions at right-angles to the direction of its closing movement.
- the upper ends of the rods are riveted, or otherwise firmly secured to the ends of a metal strip or yoke 26 of channel form, the bent side portions extending upwardly, as shown in Fig. 7. These side portions fit freely within the downwardly extending side portions of the strip or yoke I3 which has been previously described as being fixed to the movable contact head by the screws 12.
- the two yoke pieces are pivotally connected together at their middle portions by a pin 21, as shown in Figs. 1 and 7.
- the actuated portion of the magnet is not only pivotally connected to the drive rods but there is also a pivotal connection between the yoke of the drive rods and the yoke of the movable contact head; This gives a flexibility of movement between the parts and provides for the self-adjustment and alignment of the parts for insuring the proper-seating of the polefaces of the magnet and aids in the proper'seating and balancing of pressure of the contacts.
- the non-actuated part of the magnet is mounted, as already described, so as to be movable in all directions with reference to the supporting frame and similarly movable with reference to other parts of the switch for securing proper alignment and engagement of the parts by self-adjustment.
- This avoids the time and expense otherwise required to machine the parts to close clearances and likewise avoids the time and care required in making refined adjustments after the assembly of the parts.
- the alignment is not permanent, especially when subjected to severe shocks, owing to the distortion of the parts which inevitably follows pronounced shocks and jars.
- the free floating and self-adjustment of the parts with reference to each other insures permanent and proper relationship of the parts which is not affected by distortion of the main support or other parts of the apparatus. Moreover, with this improved structure the proper seating and self-alignment of the parts gives continued quiet operation when energized and in fact becomes more quiet with continued use owing to continued improvement in the surface engagement of the parts the longer the switch is used.
- the usual lag loop or coil is provided within the faces of one Or more poles of the magnet and in the present structure this is preferably in the form of a rectangular copper loop 28, as shown in plan View in Fig. 8 and held in place by upsetting portions of the edges of the laminae over the loop.
- one of these lag loops is provided on the outer pole face of the non-actuated portion of the magnet, while the other of the lag loops is provided on the face of the inner pole of the actuated portion of the magnet.
- This relativ arangement insures that at least one of the two engaging faces of each pole of the magnet will be a solid, smooth face and thereby avoid distortion or unevenness of the pole faces under continued use.
- These lag loops are applied to andsecured in place on the two portions of the magnet before the final grindmg operation of the pole faces.
- inertia controlled latches the operation of which is dependent upon change of motion of the entire structure. of the latches is for preventing the switch from closing under severe shocks and the other'is for preventing the switch from opening under severe shocks.
- inertia latches i shown One in the lower right-hand portion of Fig. 1. It comprises a weighted body portion 28 which extends across the lower iront portion of the main frame, as shown in Fig. 8, andis provided with a latch 290 at each end which extends upwardly and is provided with an inwardly projecting hooked end.
- the two ends or the latches are normally positioned, as shown in Fig. 1, somewhat above and in front of the angular pieces 25 secured to the actuated portion of the magnet core.
- the two latches are pivoted on a pin 30 which is supported at its ends in the side portions or the main frame.
- the weighted portion 25 oi! the latch being positioned outwardly from the pin 30, tends to maintain the latches in the position shown in Fig. 1 out of engagement with the angular pieces 25.
- mounted on the tie-plate 4 limits the outward movement of the latches.
- axis of the pin 30 to the center of gravity of the mas 29 is shorter than the distance from the axis of the pin 30 to the hooked ends of the latches.
- the mass 29 will move upwardly and by the amplification of movement referred to, the hooked ends oi the latches will be rapidly moved inwardly and engage the angular pieces 25 before the switch can close and thereby restrain and prevent the closing of the switch.
- the inertia latch will fall to its normal position so that the switch will be free to close upon energization of its magnet.
- a similar inertia latch or stop prevents the undesired opening of the switch under severe vertical shocks by a reverse manner of operation.
- a mass 32 is positioned at the lower central portion of the switch, as shown in Fig. 1, and extends crosswise between the side portions oi the main frame. The mass is provided near its ends with supporting plates 32a which are pivotally mounted upon a pin 33 which extends between and is supported by the side portions or the main frame. Between the extensions 32a is a crossbar 32b, the upper portion of which is notched at 320.
- a spring 34 is connected at one end to the weight 32 and at its other end to the pin III for normally holding this shock preventing means in the position shown in Fig. 1.
- the mass 32 is provided with extensions 32d as shown in Fig.
- the opening of the switch is prevented because any tendency to open the switch will cause the mass 32 to move asvaosa downwardly and due to the amplified relative movement or the notch 32c by reasons of its distance from its axis from the pin 38 being greater than the distance from its axis to the center or gravity of the mass 32, the notched portion 220 will move under the lower inside corner of the actuated core portion of the switch before the switch has had time to open. This action will prevent the opening of the switch until the full effects of the shock or shocks have passed, after which the spring 34 will move the restraining means to the normal position shown in Fig. 1 where it will permit the normal opening of the switch when desired.
- An electric switch comprising a fixed contact head, a plurality of aligned contacts supported thereby, .a movable imulating contact head, a plurality of correspondingly aligned contacts carried thereby for respectively engaging the contacts of the fixed head, an electromagnet for actuating the movable contact head having an actuated portion and a non-actuated portion, a pivotal support engaging said movable contact head for actuating said movable contact head to the closed position of the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle oi. the movable contact head and through the middle 0!
- An electric switch comprising a fixed contact head, a plurality of aligned contacts supported thereby, a movable insulating canted head, a plurality of correspondingly aligned contacts carried thereby for respectively engaging the contacts of the fixed head, an electromagnet for actuating the movable contact head having an actuated portion and a non-actuated portion, a pivotal support engaging said movable contact head for actuating said movable contact head to the closed position oi the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle of the contact head and through the middle of the electromagnet and at right-angles to the direction of said aligned contacts, fixed guides for said insulating movable contact head opposite side portions thereof, said guides permitting limited movement of said contact head for permitting self-adjustment oi the movable contact head, means for connecting said actuated portion or the magnet to said pivotal support for actuating said mov
- An electric switch comprising a fixed contact head, a plurality of aligned contactssupthereby, a'movable insulating contact head, a plurality of correspondinglyaligned contacts carried thereby for respectively engaging the contacts oi the fixed head, an electromagnet for ac-' ported thereby, a movable-insulating contact head,,a plurality of correspondingly aligned contacts carried thereby for respectively engaging the contacts of the fixed head, an electromagnet i'or actuating the movable contact headhaving an actuated portion and a non-actuated portion, a pivotal support engaging said movable contact head for actuating said movable contact head to the closedposition of the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle oi the movable contact head and through the middle I of the electromagnet and at right-angles to the direction of said aligned contacts, fixed guides head, a pluralit
- movable contact head having an actuated portion and a non-actuated portion, a pivotal. support engaging said movable contact head for actuating said movable contact head to the closed position oi the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle of the movable contact head and through the middle or the electromagnet and at right-anglesto the direction of said aligned contacts, fixed guides for said movable insulating contact head opposite side portions thereof, said guides permitting limited movement of said contact head for permitting self-adjustment of the movable contact head, means for connecting said actuated portion of the magnet to said pivotal support for actuating said movable contact head to the closed position of the switch, fixed means for loosely guiding said actuated portion in moving to the closed position of the switch for permitting self-adjustment oi the movable contact head, and means for loosely supporting said non-actuated portion of the magnet for pert
- said means comprising a driving element on each side of said magnet connected to said pivotal support and to said actuated portion of the magnet, and fixed means for loosely guiding said driving elements for permitting limited movement thereof in all directions at rightangles to the direction of the closing movement thereoi for permitting self-adjustment of said actuated portion of the magnet in closing the switch.
- An electric switch comprising a fixed contact head, a plurality of aligned contacts supported thereby, a movable insulating contact head, a plurality of correspondingly aligned contacts carried thereby i'or respectively engaging the contacts of the fixed head, an electromagnet for actuating the movable contact head having an actuated portion and a non-actuated portion, a pivotal support engaging said movable contact head for actuating said movable contact head to the closed position of the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle of the movable contact 'head and through the middle of the electromagnet and at right-angles to the direction of said aligned contacts, fixed guides for said movable insulating contact head opposite side portions thereof, said guide permitting limited movement of said contact head for permitting self-adjustment oi. the movable contact head, means for connecting said actuated portion of the magnet to said pivotal support for
- said means comprising a driving element on each side of said magnet connected to said pivotal support at onepair oi ends and pivotally connected to said actuated portion of the magnet at the other pair of ends, and fixed means for loosely guiding said driving elements for permitting limmitting limited movement thereof in all directions for permitting self-adjustment thereof in closing the switch.
- An electric switch comprising a fixed contact head, a plurality of aligned contactssupported in closing the switch.
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Description
Julie 12', 1945.
F. G. L GAN 2,378,022
ELECTRIC SWITCH Filed Nov. 6, 1941 3 Sheets-Sheet 1 INVENTOR rZAW/f 6. 1064 M ATTORNEY June 12, 1945. F. G. LOGAN 2,378,022
ELECTRIC SWITCH Filed Nov. 6, 1941 3 Sheets-Sheet 2 INVENTOR fim/v/r 10m 1w. ATTORNEY June 12, 1945. LO N 2,378,022
ELECTRIC SWITCH Filed Nov. 6, 1941 3 Sheets-Sheet 5 INVENTOR firm/14.20429 A442 ATTORNEY Pntented June 12, 1945 UNITED ELEUI'BJC SWITCH Frank G. Logan, Mount Vernon, N. Y., asaignor to Ward Leonard Electric Company, a corporation of New York Application November .8, 1941, Serial No. 417,990
6 Claims. (01. zoo-104) This invention relates to electric switches adapted for general use and for control purposes and is of the magnetically operated contacting type although certain features of this improvement are applicable to other types of switches. Certain of the improvements disclosed herein and not claimed are the inventions of George M. Stapleton and are described and claimed in his pending United States application Serial No. 420,327, filed November 25, 1941.
There are also disclosed herein certain improvements in arc quenching means covered in a divisional application, Serial No. 480,767, filed March 2'7, 1943.
The general object of the improvements described and claimed herein are to produce an improved switch which is of compact form and of comparatively large current and rupturing capacity, and which will be durable and dependable under long continued use.
Another object of this invention is to over-.
come the objections to the practice of rigidly and permanently fixing the relationship of the nonactuated ortion of the electromagnet to the supporting frame or base and also the fixed alignment of the actuated portion of the magnet to the non-actuated portion and to the fixed contacts. Such prior forms of structure are costly in the weight of the material required for securing the necessary strength and rigidity of the parts and more particularly in the cost of making as regards the requirement of close tolerances. Even when the parts have been made to close dimensions and carefully adjusted during their assembly, the continued use of the switches results in the parts getting out of alignment and in the parts not seating properly, especially where the switches are subjected to severe shocks which inevitably result in distortion of the parts and ultimate lack of proper alignment. By the present invention the non-actuated portion of the magnet is supported by the frame so as to have a limited freedom of movement with reference thereto in what may be termed a free floating relationship and the alignment of the parts and their proper operation is not affected by distortion of the supporting frame or base. Also, provision is made for permitting a limited relative movement or adjustment of the actuated portion of the magnet to the nonactuated portion, as well as movement of the movable contact head with reference to the actuated portion of the magnet. This permits the parts to be self-adjusting with relation to each other which insures at all times a proper alignment and seating of the parts, and equalization of pressure between the engaging surfaces. This improvement results not only in a very low noise level while the magnet is energized upon initial use of the switch but continued use improves the proper seating and relationship of the parts giving continued quiet operation. In fact continued use results in a more quiet operation. This improvement obviously results in a reduced cost of manufacture and cost of assembly as extremely close tolerances are avoided as well as the hand fitting and adjustment of the parts after the shop assembly; and the weight and size of the parts are likewise reduced,- as well as the space occupied, owing to the permissible flexible relationship of the parts.
Another object is to provide an improved form of core and armature structure of the magnet for reducing the cost of manufacture, increasing the efficiency and providing a slight time delay on breaking of the magnet circuit which aids in preventing drop-out ofthe switch in case the auxiliary contacts of control circuits open for a short interval under shocks or jars. This is accomplished by making the magnet frame in the form of three inwardly projecting legs on both the non-actuated and the actuated part of the magnet frame, preferably of duplicate form, and by avoiding the provision of any air gap where the faces of the three legs on each part of the structure meet. The contact faces of the two portions of the magnet frame may be conveniently finished by grinding in the same plane insuring proper and close engagement of these contact faces; andv the avoidance of an air gap likewise results in a lower volt-ampere input to the magnet coil for operation of the switch. Likewise the avoidance of any air gap results in maintenance of uniformity of coil inductance because in magnets'where an air gap is utilized, slight variations in this gap produce large variations.
in inductance and in the coil current. The close engagement of the contact surfaces of the magnet frame and the avoidance of any air gap increases the residual magnetization and likewise increases the induced secondary currents in the iron core structure which results in a small time delay in opening the switch which is advantageons when the apparatus is subjected to shocks or jars in avoiding the opening of the switch even though the auxiliary control contacts of the magnet coil may be opened momentarily under such shocks. A further advantage results owing to the fact that the closed iron circuit is somewhat analogous to a single coil turn around the magnet coil which results in reducing the arcing at the auxiliary switch control contacts of the magnet coil.
Other objects and advantages of this invention will be understood from the following description and accompanying drawings which illustrate one embodiment of the invention.
Fig. 1 is a vertical central section in a plane at right-angles to the back of the switch; Fig. 2 is a top plan view with the connecting terminals shown in section; Fig. 3 is a horizontal section on the line 33 of Fig. 1; Fig. 4 is a horizontal section on the line 4-4 of Fig. 1; Fig. 5 is an enlarged side view, partly in section, of one of the fixed contacts; Fig. 6 is an enlarged perspective view of one of the arc chambers or shields; Fig. 7 is a vertical section on the line 1-1 of Fig. 1: and Fig. 8 is a horizontal section on the line 8-8 of Fig. '7.
The apparatus is supported by a frame or base of sheet metal having a general U-shaped form. The base of the U extends vertically and the two side portions extend forwardly from the base portion. The rear portion of the frame is corrugated for strength, the projecting ribs la which extend vertically along the back, being forced forwardly from the metal sheet before it is cut and bent to the desired form. At about the middle of the back portion, two of the ribs to are further pressed forwardly forming projecting ribs lb, as shown in Figs. 1 and 4, for a purpose later explained. The back portion is provided with openings lc at the top and bottom, as shown in Figs. 1 and 7, for the purpose of securing .the frame to a supporting panel. The forwardly extending side portions id are provided with a number of openings is as shown in Figs. 7 and .8 for the purpose of ventilation and accessibility during assembly, and in repair or adjustment of the parts. A number of project ing portions extend from the side portions and are bent inwardly at right-angles at the front of the frame for forming supports for various parts. A pair of these projections If, shown in Figs. 1 and 2, forms a support for a front plate 2 which may be utilized for supporting auxiliary control apparatus or parts and also serves another function to be described later. The plate 2 is also secured to a pair of inwardly turned projections lg of the frame which extend vertically along a considerable portion of the frame. A pair of similar projections in are positioned below the projections lg. as shown in Fig. 1, and serves, together with the projections lg, to support another front plate 3 which may be utilized for supporting auxiliary control apparatus or parts.'- A pair of similar projections l2 from the frame are positioned below the projections iii and serve to support another plate 4, the purpose of which will be later explained. The extensions lg carry at their upper middle portions a pair of projections U, as shown in Figs. 1 and 3, which are curved inwardly and outwardly and serve a purpose later explained. They are opposite the projections lb of the rear portion of the frame. The main frame and its various extensions and projections not only serve for supporting various parts but also accomplish other objects, as later described.
In describing the construction of the switch and the relationship and operation of its parts. the upper portion will first be described and the description continued by reference to the other parts in progressive steps downwardly. The fixed contacts and inter-connections thereto are supported by a block 5 of insulating material molded to the desired form. It extends horizontally across the upper portion of the switch and is supported at its sides by resting upon the side portions id of the frame, as shown in Fig. 7 and upon the front projection I] as shown in Figs. 1 and 2. The front tie plate 2 is provided at its upper part with a pair of inwardly extending projections 2a which extend over the front edge of the insulating block 5 and thereby serves to hold the front portion of the block in fixed position. The rear portion of the block 6 is held in place by a cross-pin 8 which extends over the rear part of the block, as shown in Fig. 1. This pin extends through slots lie in the side portions of the frame. The outer ends of the pins are formed with circumferential grooves which are engaged by spring clips Go, as shown in Fig. 2, for preventing endwise movement of the pin. When it is desired to remove the block 5, it is merely necessary to remove one of the clips 6a and then move the pin 6 endwise a short distance so as to clear the inside of a side portion of the frame and then by raising the free end of the pin and after removing the other clip 6a, the pin can be withdrawn from the other side of the frame. The slots lk permit this tilting and their final removal from either side of the frame as may be desired. Of course, the pin may be removed by pulling it out longitudinally after removing one of the pins 6a but where a number of these switches are stacked side by side closely in a row, the above described tilting method of removal of the pin can be accomplished even though another switch is mounted closely on each side. After removal of the pin the rear endof the block 5 is free to be raised from the frame and'thus permit the front edge of the block to be withdrawn from under the clamping extensions 2a. Thus the insulating block 5 may be readily removed and replaced, together with the parts. carried by it, for inspection, cleaning or adjustment of the parts.
The block or head 5 is provided on its upper surface with ribs 5a, as well shown in Fig. '7, which extend from front to back and also an upwardly extending rear cross-rib 5b, as shown in Fig. 1. These ribs are for the purpose of strengthening the block and for also separating the upper portions of the fixed contacts which portions lie in the valleys between the ribs. The fixed contacts are in the form of downwardly extending metal rods 1, the lower ends of which form the contacting faces of the fixed contacts which faces are preferably formed of silver, or alloys of silver, or other suitable material, for obtaining good contact surfaces. The upper ends of the contact rods or cylinders I are of reduced diameter and project upwardly through openings in the head 5, being secured to the head by washers and nuts 10 on the upper threaded ends of the contact rods. The upper ends of the contact rods are slotted so that they may be held by a screwdriver from turning while the clamping nuts Ta are turned tightly for locking the parts in fixed position. The lower portion of each flxedcontact rod is encircled somewhat above its lower end by a ring 8 of insulating material, as shown in Fig. l and more particularly in Fig. 5. This insulating ring may be secured to the rod in any suitable manner but, as shown in Fig. 5, is held in place by spinning or upsetting a portion of the metal rod I, as shown in Fig. 5, against the upper and lower inner edges of the insulating ring. This ring acts as a spacer on each fixed contact for preventing engagement with adioining parts and likewise as a barrier, although permitting free escape of the gases upwardly around its outer 'rim. In the particular switch shown, there are twelve fixed contacts 1 in three rows of four each in alignment. The front and rear contacts of each row are adapted to be connected to the controlled circuit, or circuits, by terminal connections in the form of flatstrips 8b which are bent to extend under the clamping nuts la and locking washers on the contact posts and are provided at their outer ends with screws 80 and locking washers for receiving the conducting leads. The inner two contact posts of each row are connected by a metal link 8 which lies on the top of the contact head and extends under the clamping nuts la and washers of the two contact posts. The two contact posts of each row are adapted to be bridged by a movable contactor, as indicated in Fig. 1, and the two rear contact posts of each row are adapted to be bridged by. a contactor. Thus the circuit may be traced from the outer terminal to of one row through the front contact post and bridging contactor to the second contact post and then through the link 9 'to the next contact post and thence through the rear bridging contactor to the rear contact post and rear terminal So. When the circuit of each row is opened there are thus secured four breaks in the circuit in series with each other which tends to reduce the arcing at each contact. The provision of the terminals aifords means for connecting the switch in any way desired to the outside circuit and by locating the links 9 at the top of the insulating head, they are conveniently accessible and removable if desired for replacement by the connection of overload controlling devices be tween the inner terminals of the diiferent rows, or by the connection of ammeters or other devices for particular purposes.
The movable contact assembly is formed of two separable blocks of molded insulating material which are securely clamped together for holding the various associated parts in place. The lower insulating block ill extends horizontally between the side portions of the frame. The upper block ii similarly extends horizontally between the side portions of the frame and is removably secured to the lower block by screws i2, well shown in Figs. 3 and 7, which pass vertically down through the upper block and lower block and have a threaded engagement at their lower ends with a channel shaped sheet metal' strip [3 to be later described. The lower insulating block ii! is provided with a number of vertical openings lfla each of which is below and opposite the previously described fixed contacts. These openings are for the purpose of providing a free flow of air upwardly to and beyond the contacts to aid in extinguishing the arcs and in carrying away the hot gases. The upper block ll of the movable assembly is provided with twelve cylindrical openings Ha which are opposite the contact posts I and these openings extend vertically downward and communicate with the openings Illa in the lower block ID, as well shown in Figs. 1 and 7. A cylindrical arc shield or barrier H is positioned within each of the openings I la and each of these shields extends upwardly above the block li a short distance and the upper end of each shield surrounds the insulating ring 8 but is spaced therefrom to permit the free escape of gases upwardly between the shield and the insulating ring. The lower portion of each shield is cut away at a on one side, as particularly shown in Fig. 6
and a space b is left between the edges of the upper portion of the shield. The lower portion of the shield is flared outwardly at c and, as well shown in Fig. 1, the adjoining portions of the insulating blocks ii and H are shaped to receive these flared portions of the shields so that when the two insulating blocks are clamped together by the screws i2, the shields ll will be held in fixed position. Provision is also made for insuring that the shields are maintained in their proper positions with reference to the movable contacts. This is accomplished by forming certical projections i lb on the insulating block H which project within the openings H a, as shown in Fig. 3. The width of each projection lib corresponds with the opening llb of eachshield and when the shield is passed into its opening in the insulating block, the vertical edges of the to their ability to resist objectionable disintegrabe capable of withstanding the eilects of the arcs.
Each of the movable contacts bridges a pair of fixed contacts, as shown in Fig. 1, and is in the form of a sheet metal channel piece i5, as well shown in Fig. 7 and is preferably made of copper; and this channel piece carries at each end a contact ilc which is securely fastened to the piece I! as by riveting or otherwise. These contacts are preferably formed with a face of silver or silver alloy for insuring good contact with the fixed contacts when engaging them. Each of these bridging movable contact assemblies extends through the cut-away portions Ma of a pair of shields so that the contact faces are centrally positioned within the shields and opposite a pair of fixed contacts, as shown in Fig. 1. Each bridging contact is kept in proper alignment by a contact guide IS in the form ofa metal strip of rectangular form, as shown in Figs. 1 and 3. The lower end of each of these guiding strips is knurled or roughened and is forced into an opening in the insulating block ill so as to be firmly retained in position by the block iii. The strip are secured in position in the block it! before the block H is fastened thereto; and the openings formed in the insulating block H for reception of the upper ends of these strips are of sufilcient size to freely receive the upper ends of the strips in assembling the parts. Each bridging piece I! of the movable contacts is provided with a central slot of the same form as the cross section of the strip and is adapted to freely move along the guiding strip. A spring il encircles each guiding strip i8 and one end of the spring is positioned below each of the bridging pieces i5 while the other end seats in an opening formed in the insulating block I. r
The movable contact assembly, as previously described is composed of two separable blocks of molded insulation fastened together and they support and carry the arc barriers or shields as well as the spring pressed bridging contacts. The fastening screws I! serve as a common means,
not only for holding the insulating blocks l0 and of U form, serve to hold all parts of the movable contact head together.
The parts are shown in the open position of the switch and when the part II is moved upwardly upon the energization of the magnet, the movable contact assembly including the arc chambers or shields H, is moved upwardly and thereby cause the bridging movable contacts to engage their respective pairs of fixed contacts 7. After initial engagement and upon further upward movement of the parts, the movable bridging contacts are forced downwardly by their engagement with the fixed contacts along the guiding strips l8 against the-pressure of the springs l1. As the bridging contacts have a certain freedom of movement on the guiding strips, they are self-adjusting so that the pressure of the movable contacts against the fixed contacts is equalized, thereby insuring proper engagement and suilicient contact pressure of each movable contact with its fixed contact. Also, by reason of the movable contact assembly being pivotaliy connected, as hereinafter explained with the actuated portion of the magnet, the movable contact head is capable of movement as a whole so as to be self-adjusting in relation to the fixed contacts in order to further insure equalization of contact pressure in all parts.
When the magnet is deenergized for opening the switch, the pressure of the contacts and the springs I! together with the weight of the parts, force the movable contact head downwardly with a quick opening movement. In this opening action the arc barriers are, of course, moved downwardly with the movable contact head and this action results in constantly bringing fresh surfacesof the shields opposite the arcs and thereby aid in cooling and extinguishing them. Furthermore, by bringing new surfaces opposite the arcs, the arc chambers are less subject to deterioration from effects of the arcs, as compared with fixed arc barriers where the arcing effects are concentrated on the same portions of the barriers. Also, the free spaces between the arc chambers and the fixed contacts and around the insulating rings 8 provide open passages for the free flow of the hot gases upwardly in their natural tendency of movement and out through the top of the chambers, this free passage of the hot gases upwardly and outwardly being assisted by the free inflow of air through the openings Illa below each of the contacts. The are chambers also serve to cool the hot gases as they pass freely upwardly and out from the chambers. The cut-away portions of the chambers for the purpose of permitting the introduction of the movable contacts and of the bridging elements carrying them, do not lessen the effectiveness of the structure in extinguishing the arcs because, with reference to each pair of contacts, the current passes through a loop formed by one fixed contact, the bridging contacts and the other fixed contact which results in forcing the arcs outwardly from the loop always against the portions of the chambers which are not cut away. The cut-away portions of the chambers serve also to facilitate the inward passage of air to the chambers to aid in the upward and outward passage of the hot gases through the chambers.
The function of the inwardly pressed projections ib from the rear of the main frame and of the projections l9 at the front portion of the frame on opposite ends of the movable contact head is for restraining the movement of the head under shocks and jars and for permitting limited movement for self-adjustment of the head. The
asvaoaa movable head is normally guided in its movement by the parts connecting it to the actuated portion of the magnet hereinafter described but the projecting portions referred to permit selfadjustment of the head and also serve as restraining means under unusual or severe conditions for preventing the movable head being jolted to an abnormal position, as one of the purposes of this improved switch is for adaptation to withstand severe shocks and Jars as, for example, when used on naval vessels.
The magnet core actuating the switch to closed position is composed of two similar laminated parts and on account of the fact that the part corresponding to the usual fixed part is movable for the purpose of securing self-alignment and self-adjustment, it will be referred to herein as the non-actuated part of the magnet and the other part as the actuated part of the magnet. Each part is built up of laminations of general E form and the laminae of each part are of the same size and shape which simplifies the stocking problem and the cost of assembly. The faces of the ends of the three legs of the E are ground, after assembly of the core parts, to lie in the same plane; and when the parts are in their attracted position, there is no air gap between the engaging faces of the core portions. This not only simplifies the cost of manufacture by permitting the grinding of the engaging faces by one operation in the same plane but the omission of any air gap results in the advantages of lower volt-ampere input to the magnet coil, uniformity of coil inductance and a slight time delay before actuation of the switch to open position, due to higher residual magnetization and higher induced secondary currents in the iron core, the last named advantage being particularly desirable in overcoming the opening of the switch when the circuit of the magnet coil is momentarily opened at auxiliary control contacts by severe shocks on the apparatus.
Referring to Fig. 1, the three-legged form of the laminae it of the non-actuated portion of the magnet is shown as having the legs extending vertically downward and the three-legged laminae I! of the actuated portion of the-magnet is shown with its legs extending upwardly and, as already explained, the engaging faces of the legs are ground, after assembly, in the same plane so as to insure uniform good surface contact. The end plates iBa of the non-actuated portion of the magnet core are shown in Fig. 4 as provided at each end with angular extensions ilb which project rearwardly and forwardly. These extensions respectively engage sheet metal brackets 20 which are bent to a desired shape, as shown, and provided with side portions 20a by which they are securely fastened to the side portions of the main frame by the screws 20b. The projections ilb from the end plates loosely engage vertical slots 200 in the cross brackets 20 so as to permit considerable freedom of movement of the non-actuated portion of the magnet in all directions for the purpose of self-adjustment, as later explained, but is, of course, restrained by the slots from assuming extreme or abnormal positions. In assembling the core of the non-actuated portion of the magnet, the end plates [8a having the pro- :lections lib are permanently fastened to the laminae, as by riveting, and the pole faces afterwards ground. This eliminates possible distortion of the parts which might occur if the end plates or their supporting extensions were attached after grinding. The magnet coil 21 is carried by a spool Ila-of insulating material and is held in place, as shown in Fig. 7 by a U-shaped strip 23 of metal, the base of the U passing over the top of the laminae l8 and the legs extending downwardly inside the magnet coil. The supporting strip 23 is provided with outwardly extending projections 23a at the lower ends of the legs which pass under and support the magnet coil.
The actuated portion of the magnet comprising the laminae i9 is provided with end plates lila which extend along opposite sides of the laminae and are bent at right-angles, as shown in Fig. 8, to pass inwardly over the ends of the laminae and again bent outwardly at right-angles to form extensions I92). These end extensions are spaced from each other for receiving the driving rods 24 which latter are connected for actuation of the movable contact head. At the front portions of the end plates No is secured a pair of angular pieces 25 which are bent at right-angles so as to extend toward the side portions of the main frame as shown in Fig. 8. In assembling the core structure of the actuated part of the magnet, the end plates [9a and the angular pieces 25 are permanently fastened together and to the laminae as by riveting the parts, after which the pole faces of this portion of the magnet are ground in a single operation in the same plane. This avoids possible distortion of this portion of the magnet which otherwise might occur if the end plates or pieces 25 were attached to the laminae after the grinding operation.
There are two drive rods 24, one in the back and one in the front portion of the apparatus, for connecting the actuated portion of the magnet with the movable contact head. These rods are of square cross section, as shown in Fig. 4, and are pivotally connected by pins 24a between the extensions iflb of the end plates, as shown in Fig. 8.
Y The drive rods extend upwardly from these pivotal connections and are loosely guided in their movement by the two brackets 20, as shown in Fig. 4, these brackets being bent at their middle portions to form vertical guiding channels for the rods. merit of the connecting means and of the actuated portion of the magnet in all directions at right-angles to the direction of its closing movement. The upper ends of the rods are riveted, or otherwise firmly secured to the ends of a metal strip or yoke 26 of channel form, the bent side portions extending upwardly, as shown in Fig. 7. These side portions fit freely within the downwardly extending side portions of the strip or yoke I3 which has been previously described as being fixed to the movable contact head by the screws 12. The two yoke pieces are pivotally connected together at their middle portions by a pin 21, as shown in Figs. 1 and 7.
Thus the actuated portion of the magnet is not only pivotally connected to the drive rods but there is also a pivotal connection between the yoke of the drive rods and the yoke of the movable contact head; This gives a flexibility of movement between the parts and provides for the self-adjustment and alignment of the parts for insuring the proper-seating of the polefaces of the magnet and aids in the proper'seating and balancing of pressure of the contacts. The axes of these pivotal connections are at right-angles to the side plates of the main frame and to the aligned bridging movable contact for permitting self-adjustment of the parts in planes perpendicular to the back portion of the main frame; and the slight looseness of the connections Der- These fixed guides permit limited movemits sumcient freedom of movement for adjustment in the direction of plane parallel to the back portion of the main frame.
Also, instead of providing a heavy main supporting frame in the attempt to secure rigidity of the non-actuated part of the magnet in a fixed position, the non-actuated part of the magnet is mounted, as already described, so as to be movable in all directions with reference to the supporting frame and similarly movable with reference to other parts of the switch for securing proper alignment and engagement of the parts by self-adjustment. This avoids the time and expense otherwise required to machine the parts to close clearances and likewise avoids the time and care required in making refined adjustments after the assembly of the parts. Furthermore in the prior rigid and attempted perfectly aligned structures, the alignment is not permanent, especially when subjected to severe shocks, owing to the distortion of the parts which inevitably follows pronounced shocks and jars. In the present form of construction the free floating and self-adjustment of the parts with reference to each other insures permanent and proper relationship of the parts which is not affected by distortion of the main support or other parts of the apparatus. Moreover, with this improved structure the proper seating and self-alignment of the parts gives continued quiet operation when energized and in fact becomes more quiet with continued use owing to continued improvement in the surface engagement of the parts the longer the switch is used.
In assembling this improved structure, the parts are connected together as described except that the screws 2% which hold the cross-brackets 20 to the main frame are left to loosely engage the parts until after the magnet is energized when the screws 20!) are tightened up gradually in succession a little at a time until they are all uniformly tight. In this manner the best relative position of the parts is secured for insuring a uniform and balanced engagement of. the parts in proper alignment and insures a minimum noise level in later use after the magnet is energized.
The usual lag loop or coil is provided within the faces of one Or more poles of the magnet and in the present structure this is preferably in the form of a rectangular copper loop 28, as shown in plan View in Fig. 8 and held in place by upsetting portions of the edges of the laminae over the loop. As shown in Fig. i, one of these lag loops is provided on the outer pole face of the non-actuated portion of the magnet, while the other of the lag loops is provided on the face of the inner pole of the actuated portion of the magnet. This relativ arangement insures that at least one of the two engaging faces of each pole of the magnet will be a solid, smooth face and thereby avoid distortion or unevenness of the pole faces under continued use. These lag loops are applied to andsecured in place on the two portions of the magnet before the final grindmg operation of the pole faces.
Special additional provision is made for preventing undesired opening or closing of the switch when subjected to. severe vertical shocks or to vertical components of shocks. This i accomplished by the provision of inertia controlled latches, the operation of which is dependent upon change of motion of the entire structure. of the latches is for preventing the switch from closing under severe shocks and the other'is for preventing the switch from opening under severe shocks. One of these inertia latches i shown One in the lower right-hand portion of Fig. 1. It comprises a weighted body portion 28 which extends across the lower iront portion of the main frame, as shown in Fig. 8, andis provided with a latch 290 at each end which extends upwardly and is provided with an inwardly projecting hooked end. These two ends or the latches are normally positioned, as shown in Fig. 1, somewhat above and in front of the angular pieces 25 secured to the actuated portion of the magnet core. The two latches are pivoted on a pin 30 which is supported at its ends in the side portions or the main frame. The weighted portion 25 oi! the latch being positioned outwardly from the pin 30, tends to maintain the latches in the position shown in Fig. 1 out of engagement with the angular pieces 25. An adjustable screw 3| mounted on the tie-plate 4 limits the outward movement of the latches. axis of the pin 30 to the center of gravity of the mas 29 is shorter than the distance from the axis of the pin 30 to the hooked ends of the latches. It follows that any movement of the mass 29 about its pivot is amplified in the movement of the hooked end of the latch in proportion to their relative distances from the pivot pin. Under normal conditions the latches are out of engagement with the angular pieces 25 and thus energizing of the magnet coil will permit the switch to be closed in the manner already described. But if the switch is in the open position The radius from the and the apparatus is subjected to a severe vertical shock, or to the vertical component of such a shock, the actuated portions of the switch might move with relation to the fixed contacts and result in an undesired closing of the switch. However, before this can occur, the mass 29 will move upwardly and by the amplification of movement referred to, the hooked ends oi the latches will be rapidly moved inwardly and engage the angular pieces 25 before the switch can close and thereby restrain and prevent the closing of the switch. After the passing of the shock the inertia latch will fall to its normal position so that the switch will be free to close upon energization of its magnet.
A similar inertia latch or stop prevents the undesired opening of the switch under severe vertical shocks by a reverse manner of operation. A mass 32 is positioned at the lower central portion of the switch, as shown in Fig. 1, and extends crosswise between the side portions oi the main frame. The mass is provided near its ends with supporting plates 32a which are pivotally mounted upon a pin 33 which extends between and is supported by the side portions or the main frame. Between the extensions 32a is a crossbar 32b, the upper portion of which is notched at 320. A spring 34 is connected at one end to the weight 32 and at its other end to the pin III for normally holding this shock preventing means in the position shown in Fig. 1. The mass 32 is provided with extensions 32d as shown in Fig. 7 which normally engage the lower edges of the side portions or the main frame for limiting the upward movement of the restraining means to the position shown in Fig. 1. When the switch is closed, the lower inside corner of the actuated portion of the core is positioned opposite and above the notch 320 of the inertia latch. When the apparatus is subjected to a severe vertical shock, or to a vertical component thereof, when the switch is closed, the opening of the switch is prevented because any tendency to open the switch will cause the mass 32 to move asvaosa downwardly and due to the amplified relative movement or the notch 32c by reasons of its distance from its axis from the pin 38 being greater than the distance from its axis to the center or gravity of the mass 32, the notched portion 220 will move under the lower inside corner of the actuated core portion of the switch before the switch has had time to open. This action will prevent the opening of the switch until the full effects of the shock or shocks have passed, after which the spring 34 will move the restraining means to the normal position shown in Fig. 1 where it will permit the normal opening of the switch when desired.
Although a particular embodiment of this improvement has been shown and described, various modifications may be made therein for adaptation to particular requirements without departing from the scope of the invention.
I claim:
1. An electric switch comprising a fixed contact head, a plurality of aligned contacts supported thereby, .a movable imulating contact head, a plurality of correspondingly aligned contacts carried thereby for respectively engaging the contacts of the fixed head, an electromagnet for actuating the movable contact head having an actuated portion and a non-actuated portion, a pivotal support engaging said movable contact head for actuating said movable contact head to the closed position of the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle oi. the movable contact head and through the middle 0! the electromagnet and at right-angles to the direction of said aligned contacts, fixed guides for said insulating movable contact head opposite side portions thereof, said guides permitting limited movement of said contact headior permitting self-adjustment oi the movable contact head, means for connecting said actuated portion of the magnet to said pivotal support for actuating said movable contact head to the closed position of the switch, and fixed guides for said means for permitting limited movement oi said actuated portion 01 the magnet in all directions at right-ansles to the direction of its closing movement.
2. An electric switch comprising a fixed contact head, a plurality of aligned contacts supported thereby, a movable insulating canted head, a plurality of correspondingly aligned contacts carried thereby for respectively engaging the contacts of the fixed head, an electromagnet for actuating the movable contact head having an actuated portion and a non-actuated portion, a pivotal support engaging said movable contact head for actuating said movable contact head to the closed position oi the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle of the contact head and through the middle of the electromagnet and at right-angles to the direction of said aligned contacts, fixed guides for said insulating movable contact head opposite side portions thereof, said guides permitting limited movement of said contact head for permitting self-adjustment oi the movable contact head, means for connecting said actuated portion or the magnet to said pivotal support for actuating said movable contact head to the closed position of the switch, and fixed means for loosely guiding said actuated portion in moving to the closed position oi! the switch for permitting limited movement thereof in all directions at rightangles to the direction of the closing movement of said actuated portion for permitting selfadjustment of said actuated portion.
3. An electric switch comprising a fixed contact head, a plurality of aligned contactssupthereby, a'movable insulating contact head, a plurality of correspondinglyaligned contacts carried thereby for respectively engaging the contacts oi the fixed head, an electromagnet for ac-' ported thereby, a movable-insulating contact head,,a plurality of correspondingly aligned contacts carried thereby for respectively engaging the contacts of the fixed head, an electromagnet i'or actuating the movable contact headhaving an actuated portion and a non-actuated portion, a pivotal support engaging said movable contact head for actuating said movable contact head to the closedposition of the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle oi the movable contact head and through the middle I of the electromagnet and at right-angles to the direction of said aligned contacts, fixed guides head, a plurality of aligned contacts supported thereby, a movable insulating contact head, a plurality of correspondingly aligned contacts carried thereby for respectively engaging the contacts of the fixed head, anelectromagnet for actuating the. movable contact head having an actuated portion and a non-actuated portion, a pivotal. support engaging said movable contact head for actuating said movable contact head to the closed position oi the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle of the movable contact head and through the middle or the electromagnet and at right-anglesto the direction of said aligned contacts, fixed guides for said movable insulating contact head opposite side portions thereof, said guides permitting limited movement of said contact head for permitting self-adjustment of the movable contact head, means for connecting said actuated portion of the magnet to said pivotal support for actuating said movable contact head to the closed position of the switch, fixed means for loosely guiding said actuated portion in moving to the closed position of the switch for permitting self-adjustment oi the movable contact head, and means for loosely supporting said non-actuated portion of the magnet for pertuating the movable contact head having an actuated portion and a non-actuated portion, a pivotal support engaging said movable contact head for actuating said movable contact head to the closed position of the switch, said movable contact head being rotatable on said support, the
axis of said pivotal support extending in the direction of a plane through the middle of the movable contact head and through the middle of the electromagnet and at right-angles to the direction of said aligned contacts, fixed guides for said movable insulating contact head opposite side portions thereof, said guidespermitting limited movement of said contact head for permitting self-adjustment of the movable contact head, means for connecting said actuated portion of the magnet to said pivotal support for actuating said movable contact head to the closed position 0! the switch, said means comprising a driving element on each side of said magnet connected to said pivotal support and to said actuated portion of the magnet, and fixed means for loosely guiding said driving elements for permitting limited movement thereof in all directions at rightangles to the direction of the closing movement thereoi for permitting self-adjustment of said actuated portion of the magnet in closing the switch. I
6. An electric switch comprising a fixed contact head, a plurality of aligned contacts supported thereby, a movable insulating contact head, a plurality of correspondingly aligned contacts carried thereby i'or respectively engaging the contacts of the fixed head, an electromagnet for actuating the movable contact head having an actuated portion and a non-actuated portion, a pivotal support engaging said movable contact head for actuating said movable contact head to the closed position of the switch, said movable contact head being rotatable on said support, the axis of said pivotal support extending in the direction of a plane through the middle of the movable contact 'head and through the middle of the electromagnet and at right-angles to the direction of said aligned contacts, fixed guides for said movable insulating contact head opposite side portions thereof, said guide permitting limited movement of said contact head for permitting self-adjustment oi. the movable contact head, means for connecting said actuated portion of the magnet to said pivotal support for actuating said movable contact head to the closed position of the switch,
, said means comprising a driving element on each side of said magnet connected to said pivotal support at onepair oi ends and pivotally connected to said actuated portion of the magnet at the other pair of ends, and fixed means for loosely guiding said driving elements for permitting limmitting limited movement thereof in all directions for permitting self-adjustment thereof in closing the switch.
5. An electric switch comprisinga fixed contact head, a plurality of aligned contactssupported in closing the switch.
v FRANK G. LOGAN.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US417990A US2378022A (en) | 1941-11-06 | 1941-11-06 | Electric switch |
| US480767A US2407710A (en) | 1941-11-06 | 1943-03-27 | Electric switch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US417990A US2378022A (en) | 1941-11-06 | 1941-11-06 | Electric switch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2378022A true US2378022A (en) | 1945-06-12 |
Family
ID=23656204
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US417990A Expired - Lifetime US2378022A (en) | 1941-11-06 | 1941-11-06 | Electric switch |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2378022A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2616010A (en) * | 1948-01-20 | 1952-10-28 | Ward Leonard Electric Co | Electromagnetic switch |
| US2692314A (en) * | 1952-06-16 | 1954-10-19 | Allen Bradley Co | Electromagnetic actuator |
| US2721963A (en) * | 1952-08-01 | 1955-10-25 | Allen Bradley Co | Electro-magnetic actuating means |
| US2855482A (en) * | 1956-04-16 | 1958-10-07 | Furnas Electric Co | Magnetic switch |
-
1941
- 1941-11-06 US US417990A patent/US2378022A/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2616010A (en) * | 1948-01-20 | 1952-10-28 | Ward Leonard Electric Co | Electromagnetic switch |
| US2692314A (en) * | 1952-06-16 | 1954-10-19 | Allen Bradley Co | Electromagnetic actuator |
| US2721963A (en) * | 1952-08-01 | 1955-10-25 | Allen Bradley Co | Electro-magnetic actuating means |
| US2855482A (en) * | 1956-04-16 | 1958-10-07 | Furnas Electric Co | Magnetic switch |
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