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US2213352A - Hydraulic control means for automatically stabilizing electric current load - Google Patents

Hydraulic control means for automatically stabilizing electric current load Download PDF

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US2213352A
US2213352A US221268A US22126838A US2213352A US 2213352 A US2213352 A US 2213352A US 221268 A US221268 A US 221268A US 22126838 A US22126838 A US 22126838A US 2213352 A US2213352 A US 2213352A
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pressure
valve
grinder
load
motor
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Frederick C Stevey
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P5/00Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
    • H02P5/68Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors controlling two or more DC dynamo-electric motors

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  • y invention re ates to means for re a great a pressure would produce too coarse fibers an electric power load, and, more particularly, and might even injure the grinding surfaces of the load on an electric motor used for driving the stones, while too light a pressure would not wood pulp grinders in the production of mechaniproduce eflicient results.
  • a further important object of my invention is A more specific object of my invention, accordto provide a means for regulating automatically ingly is to control the water pressure exerted in the load on a block of purchased power, where 20, the cylinders of wood pulp grinders in such way part or all of such purchased power is available 20.
  • FIG. 4 is a diagrammatic view similar to Fig. l 45 the water pressure in the cylinders of the grinder but more schematic, and illustrates a slight modautomatically, according to the load on the grindification in the set-up and use of my invention, er motor, so that any decrease or increase of the where the object is to maintain a uniform maximotor load will be immediately overcome by an mum consumption of purchased power rather increase or reduction, respectively, in the presthan a uniform load on the-motor. 50 sure exerted in the grinder cylinders. Referring first to Figs. 1 and 1A, A, B and C However, too.
  • a switch E of any suitable type, such as an oil switch, is provided for the purpose of shutting off all power to the motor D, when the grinders are not operating.
  • a sensitive contact-making watt relay which is indicated by F, is so arranged that the swinging pointer I will be balanced in a neutral position between the two contact points 2 and 3, when the desired predetermined load is imposed on motor D, but will swing to one side or the other when such load rises above or falls below such predetermined level.
  • This contact-making watt relay F which may be of any form similar to the so-called Kelvin Balance, I have found it practical to arrange substantially as shown in,
  • transformers are the conductors Aand C,
  • the current for operating the contactor switches and other parts of my device, to be described later, is obtained from any suitable source G, as indicated in Fig. 1, and which preferably supplies 220 volts alternating current over the conductors 4, 5 and 6.
  • the conductors I, 8 and 9 are connected to these conductors 4, 5 and 6 by a switch H and the conductors I0 and II are also connected to conductors 4 and 5 by the switch J and supply power to a motor K which operates a rotary adjustable timing or interrupter switch L.
  • This interrupter switch L is similar to that described by my United States Letters Patent, No.
  • conductor 8 is intermittently connected to conductors l5 and I6, the frequency and length of such periods of connection depending upon the speed with which the interrupter switch L is operated and the efiective lengths of the contact segments on the rims of each of the disks I2 and I4, as explained in my previous patent above referred to.
  • Conductor I6 is connected to a contactor switch M, and when the pointer I, connected thru la to the conductor I, closes the contact at point 2, the contactor switch M will be energized intermittently thru the rotary switch L. Energizing the contactor switch M closes the pairs of contacts 8c and 3a whereby the conductors 8d and 9d are respectively connected to conductors 8 and 9.
  • a similar contactor switch N is connected to the conductor 8 by Ed, and this switch is energized when the pointer I closes the contact at point 3.
  • Energizing the switch N closes the pairs of contacts 9b, 8g and I0, whereby conductors 3e and 87:, are respectively connected to conductors 9 and 8 and whereby conductor I5 is connected to conductor I.
  • Conductor I5 in turn is connected tothe contactor switch 0, which switch will be energized intermittently thru rotary switch L when the pointer I closes the contact at point 3.
  • Energizing the contactor switch 0 closes the contacts 8e and 30, whereby conductors 81 and 9f are respectively connected to conductors 8 and 9.
  • a pipe line 28 conveys water from "any suitable source (not shown), such as an elevated reservoir or tank, to the hydraulic control'portion of my device.
  • the water is delivered thru pipe 28 under a constant head or pressure as is common with pulp grinders of the type in question. Let it be. assumed that the constant water pressure in pipe 28 is approximately 130 lbs.
  • the pipe 28 is connected to a 'T-fitting 2], to one end of which is connected in sequence a pressure reducing valve 22, a supplementary pipe section 23, of the same diameter as the pipe 28, a check valve 28 and a cross-fitting 25.
  • the pressure reducing valve 22 is of standard type having a screw 28 for adjusting the force exerted by the compression spring 21 tending to hold the disk 28 seated on the valve seat. Increasing the tension of spring 21 operates to increase the difference in pressure between the two sides of this valve, that is to say the difference in pressure between the water in pipe 28 and the water in the supplementary pipe section 23.
  • Check valve 24 will permit water to fiow from the supplementary pipe 23 to the cross-fitting 25, but will not permit the flow in the reverse direction.
  • the primary branch pipe-line 29 is connected to the T- fitting ZI and to'the cross-fitting 25, and comprises sections of pipe of smaller diameter than pipe 20 and includes the gate valves 33 and 3
  • a second branch pipe 31, of still smaller diameterthan the pipe line 29, is connected to the T-fitting 33.
  • the other end of this pipe line 31 is open and discharges to any suitable drain.
  • the pipe line 31, by means of T-fltting 38, and the connecting nipple 39, is joined to the diaphragm chamber 40 of the balanced valve 35.
  • a solenoid operated valve 4] is interposed in the pipe line 31 between the IT-fitting 38 and T-fitting 33, as indicated in Figs. 1 and 2, and a similar solenoid operated valve 42 is placed between T-fitting 38 and the open discharge end of pipe line 31.
  • the balanced double disk valve 35 comprises a pair of disks 43 secured to a valve stem 44, the upper end of which is attached to a diaphragm 45 constituting the bottom of the diaphragm chamber 88.
  • a coil spring 43 arranged as shown in Fig. 2, operates normally to raise the valve stem 44 and the attached disks, thereby opening the valve. enters the diaphragm chamber 40, the pressure on the diaphragm 85 forces the valve stem 44 down and closes the valve.
  • phragm chamber 40 is permitted to escape, relieving the pressure on diaphragm 45 and permitting the spring 46 to act to open the balanced valve 35.
  • Fig. 3 shows the pressure actuated switch P which I arrange to operate a reversing relay switch R automatically whenever the water pressure in the cross-fitting 25 (shown in Figs. 1 and 2) drops below a predetermined minimum.
  • the pressure actuated switch P includes a chamber 37, connected by a branch pipe 48 to the T-fitting 34, with a diaphragm in said chamber Lil adapted to operate a sliding sleeve (it which slides on a fixed bar 50.
  • a spring i on said bar 583 interposed between the outer end of sleeve 59 and an adjusting nut 52, acts to move the sleeve and attached diaphragm inward in chamber 4'!
  • a lever arm 53 pivoted at the fixed point 54, has its lower end connected to sleeve 49 so that inward movement of the sleeve 39 causes the upper end of lever 53 to swing in the reverse direction.
  • a contacting element 55 is carried by the upper end of lever 53 and is electrically connected to conductor 8b, as indicated in Fig. 3.
  • a stationary contact point 55 is connected to one terminal of the coil 57 of the power transfer relay switch R, the conductor lb being connected to the other terminal.
  • a pivoted contact making element 58 normally held in the position shown in Fig. 3, by a spring 5%, acts when in this position to close the circuit betw en the points 623 and 6 l but, when the coil 5'! is energized, acts to break the circuit between 59 and 62 while closing the circuit between contact points 62 and 63.
  • a drain pipe as is connected to the bottom of the cross-fitting 25, and the outlet thru this drain pipe is controlled by a solenoid operated valve 55, similar to the valves All and 42.
  • the solenoid of this valve 55 is connected to conductors tit and 9e.
  • the purpose of this valve 65 and of the drain pipe 65 is to reduce the water pressure in the cross-fitting 25 quickly, should this pressure become too great.
  • the pipe 66, connected to the cross-fitting 25, supplies the water under the desired varying pressure to the cylinders of the grinders.
  • the pressure reducing valve is set so that the pressure within the pipe section 23 will be 60 lbs. when the pressure in pipe 23 and T-fitting 2i is 130 lbs. If the rest of my device were entirely disconnected, that is if the gate valves 36 33 were closed, a fairly constant pressure of lbs. would thus be maintained in the crosstting 25 and pipe The remainder of my vice is designed, therefore, to control the nount of excess pressure, within the predetermined limits, necessary to maintain the desired constant maximum load on the motor.
  • the pressure reducing valve is set so as to reduce the pressure on the low side to 180 lbs. when the pressure on the high side is 130 lbs.
  • a maximum pressure of 3.00 lbs. is furnished in pipe if the balanced valve 35 is open sufficiently, and a minimum pressure oi 60 lbs. is furnished if valve is closed.
  • solenoid valve 4! will cause the balanced valve 35 to close gradually with an inching action between diaphragm and coil spring d6, so that the water passing thru pipe line 29 will be reduced gradually and sufiiciently just to bring the pressure in the grinder cylinders, that is the load on motor D, to the desired level.
  • the interrupter switch L Without the interrupter switch L, the complete sudden closing of the valve 35, combined with the action of valve 65, might cause the pressure temporarily to drop too low.
  • the drain or bleeder pipe 54 is opened thru valve 65, which immediately relieves the pressure, and at the same time the valve 35 is gradually closed sufficiently to provide for the maintenance of the pressure at the proper reduced level.
  • my device automatically, by varying the pressure in the grinder cylinders between predetermined levels such as 60 and 100 lbs., maintains a constant load on the motor D, prevents any load surges, and maintains consumption of power over the conductor lines A, B, C at the desired maximum level. Damage to the motor D thru overload is prevented, damage to the grinder stones thru excess pressure in the grinder cylinders is prevented, and finally, the quantity of the ground fibers is kept more uniform by maintaining the wood blocks pressed against the grind ing surfaces at pressures within the predetermined limits.
  • predetermined levels such as 60 and 100 lbs.
  • Fig. 4 illustrates a slight modification in the apparatus previously described
  • purchased power is delivered over the lines XYZ to the manufacturing plant and that the conductors A, B and C are connected to the grinder motor D and to the lines XYZ as shown.
  • the purchased block of power delivered over the lines XYZ is to be used for other purposes as well as for operating the grinding motor D and that it is desired to make maximum use of this power at all times without exceeding the amount contracted for.
  • the purchased block of power delivered over the lines XYZ is to be used for other purposes as well as for operating the grinding motor D and that it is desired to make maximum use of this power at all times without exceeding the amount contracted for.
  • instead of maintaining a constant load on motor D it is now desired automatically to vary the load and thus the consumption of power of motor D depending upon the other power demands over the lines XYZ.
  • the current transformers CZTZ and CSTS for the contact-making watt relay F are now connected to the main lines X and Z, respectively, since it is the load on these lines and not the load on the lines A-and O which is to be kept constant.
  • the potential transformers may either be connected across the lines XY and YZ or across the lines AB and BC, and for convenience I prefer to keep the same potential transformers PT and PT since these can then be turned off when the switch E is disconnected.
  • valve 35 it will be impossible, even though valve 35 remains open constantly, for any greater pressure than 100 pounds to be obtained. Furthermore, should all the pockets of the grinders be working and the amount of power available for motor D be greater than the motor D could or should use, overloading of the motor under such conditions will be prevented by the induction relay switches 11' or 1/ located in the conductor it. These relay switches y and jare held normally closed by spring means, but are pulled open when the current through the coils 1/ or 1 con nected with the transformers C iT i and C5T5, respectively, becomes too strong.
  • the term sensitive relay referring to F, is to be understood as designating a contact-making relay having a movable inductive element actuated by rise and fall in the amount of electric current demand thereby causing the contact pointer l of the movable inductive element to contact with point 2 or point 3, and actuate the electrical devices, the circuits of which are made and broken thru the medium of said contact-making relay.
  • a power system including a source of electric power, a motor connected to said power and a hydraulically-fed grinder driven by said motor, automatic means for stabilizing the load on said motor, said means including a main pipe line and a branch of said main pipe line, said main pipe line and said branch furnishing hydraulic pressure for said grinder, a pressure reducing means in said main line between said branch and said grinder, said pressure reducing means limiting the pressure supplied therethru to said grinder to a predetermined minimum amount, a valve in said branch pipe line, electrically actuated means controlling the operation of said valve, a pressure reducing means in said branch line between said valve and said grinder, limiting pressure supplied thru said branch to a predetermined maximum amount, a sensitive relay operated by the load on said motor for operating said electrically actuated means, whereby said valve will be closed when the load on said motor exceeds a predetermined amount and will be opened when said load falls below such predetermined amount, but whereby said pressure reducing means in said main line will permit minimum pressure to said grinder when said valve is closed and said
  • a power system including a source of electric power, a motor connected to said power and a hydraulically-fed grinder driven by said motor, a main pipe line furnishing hydraulic pressure for said grinder, a pressure reducing means in said main pipe line, a supplementary by-pass pipe connected to said main pipe line around said pressure reducing means, a valve in said by-pass pipe, electrically actuated means controlling the operation of said valve, a sensitive relay operated by the load on said motor for operating said electrically actuated means, whereby said main pipe line will furnish minimum hydraulic pressure to said grinder and the load on said motor will control the furnishing of additional hydraulic pressure by said by-pass pipe, and a pressure reducing valve in said bypass pipe whereby to limit the maximum amount of hydraulic pressure furnished through said bypass when said valve is open.
  • a device of the character described including a hydraulically-fed grinder and a motor driving said grinder, a main pipe line furnishing hydraulic pressure to said grinder, means limiting the pressure furnished through said main line to a predetermined minimum, a branch pipe furnishing additional hydraulic pressure to said grinder, a control in said branch pipe, electric means operated'by the load on said motor for operating said control, whereby minimum pressure to said grinder will be supplied through said main pipe line and the amount of additional pressure supplied through said branch pipe will be determined by the load on said motor, a pressure-actuating switch in the circuit of said electric means, said switch adapted, whenever the pressure in said grinder falls below said predetermined minimum, to prevent the operation of saidelectric means until the pressure is restored to said minimum and thereby reduce pressure surges in said grinder.
  • a device of the character described including a hydraulically-fed grinder, a pipe line carrying hydraulic pressure to said grinder, and a motor driving said grinder, an automatic pressure control in said pipe line, an automatic control in said pipe line, electrically operated means operating said control, a sensitive relay operated by the load on said motorvfor actuating said electrically operated means, a bleeder valve connected to said pipe line between said control and said grinder, said bleeder separated from said control and operating independently of said control, electrically operated means operating said bleeder, said latter means actuated by said sensitive relay, whereby said bleeder will be instantly opened whenever the load on said motor exceeds a predetermined amount and thereby instantly reduce the pressurein said grinder pending the adjustment of pressure by said control.
  • a device of the character described including a hydraulically-fed grinder, a source of purchased electric power, and a motor connected to said power and driving said grinder, a main pipe line furnishing hydraulic pressure to said grinder, a pressure reducing valve limiting the pressure furnished through said main line to a predetermined minimum, a branch pipe furnishing additional hydraulic pressure to said grinder, a pressure reducing valve in said branch pipe limiting the maximum amount of pressure added through said branch pipe, a control in said branch pipe, electric means operated by the load on said purchased electric power for operating said control, whereby predetermined minimum pressure to said grinder will be supplied through said main pipe line and the amount of additional pressure supplied through said branch pipe will be determined by the load on said purchased electric power.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Description

P 3, 1940. F. c. STEVEY 2,213,352
HYDRAULIC CONTROL MEANS FOR AUTOMATICALLY STABILIZING ELECTRIC CURRENT LOAD Filed July 25, 1938 4 Sheets-Sheet l in Van for Frederick C. Szeve p 3. 1940. F. c. STEVEY 2,213,352
HYDRAULIC CONTROL MEANS FOR AUTOMATICALLY STABILIZING ELECTRIC CURRENT LOAD Filed July 25, 1938 4 Sheets-Sheet 2 Invenzor Frederic/r C. Szevey F. C. STEVEY Sepi. 3, 1940.
Filed July 25, 1938 4 Sheets-Sheet 3 v m Z M 5 m Y m n v m w 7 n a g d m F W Y mm 3 mm Q NM 5 8 3. mm mm KL Q Q R S Q R .Alll
hm ww F. c. STEVEY 2,213,352 HYDRAULIC CONTROL MEANS FOR AUTOMATICALLY STABILIZING ELECTRIC CURRENT LOAD Sept. 3, 1940.
Filed July 25, 1938 4 Sheets-Sheet 4 In ven for M m w e r. m A F0 7 m Patented Sept. 3, 1940 UNITED STATES PATENT GFFICE HYDRAULIC CONTROL IVIEANS FOR AUTO- MATICALLY STABILIZING ELECTRIC CUR- RENT LOAD Frederick G. Stevey, Camas, Wash. Application July 25, 1938, Serial No. 221,268 8 Claims. (Cl. 83-75) y invention re ates to means for re a great a pressure would produce too coarse fibers an electric power load, and, more particularly, and might even injure the grinding surfaces of the load on an electric motor used for driving the stones, while too light a pressure would not wood pulp grinders in the production of mechaniproduce eflicient results. A further object of my cal pulp in paper manufacture. The primary obinvention, therefore, is to keep the variable and 5 ject of my invention is the maintenance of the automatically controlled pressures holding the motor load at an approximately constant level, wood blocks against the grinding surfaces within thus permitting the operation of the motor at certain predetermined limits. predetermined or maximum capacity without In carrying out this particular object I provide 10 danger of overloading. for a minimum pressure at a predetermined level 10 It is customary in pulp grinders to have the and obtain the desired variations in pressure by blocks of wood which are being ground held controlling automatically the excess pressure to against the grinding surfaces of the rotating be applied, while setting a definite predetergrinders by water pressure. The amount of mined limit for the maximum amount of excess power required to operate the grinders, that is pressure applied, thus keeping the total pressure the load on the driving motors, is thus directly inwithin desired limits.
fluenced by variation in this water pressure. A further important object of my invention is A more specific object of my invention, accordto provide a means for regulating automatically ingly is to control the water pressure exerted in the load on a block of purchased power, where 20, the cylinders of wood pulp grinders in such way part or all of such purchased power is available 20.
that the load on the driving motor will be confor pulp grinder mo ors, wh r y f use Wi e stant. made of the purchased power constantly but any In the grinding of wood pulp, assuming that excess use of power beyond that contracted for the water pressure which serves to hold the will be avoided, thus holding the block of purblocks of wood against the grinding surface rechased power at the maximum level. 25 mains constant, several causes will operate to The manner in which I attain these and incibring about considerable fluctuation in the power dental objects is fully set forth in the following load on the grinder motor. Among these causes description of my device and the manner of its are variations in the wood itself, for instance opera ion, in which reference is made to the acwhether it is soft or hard wood, and in the size companying drawings. 30
and shape of the blocks of wood. Also, there is In the drawings: occasional binding or wedgingof individual Fig- 1 and A taken together h w a di blocks of wood in their respective pockets. But grammatic e p f the Various-elements Of y the chief cause is the variation in the number of invention, illustrating one general Od 0f blocks of wood being ground at any one time, Operation O my nventi n; 35 due to the necessity of refilling the pockets and 2 is a more 165$ Schematic drawing, on replacing the blocks of wood as they are used up. large C f a portion of Fi 1 w ich 00m- Thus, when one or more pockets of the grinder prises the valves and associated elements conbecome empty, the load is reduced, and the load nected to the pipe line furnishing hydraulic pres- 40 is increased again when these pockets are reu e o t e Cylinders 0f the pu p grinders; 40 filled. But, while there is this resulting load Fig. 3 is a similar drawing of the pressure fluctuation when the water pressure remains conswitch of Fig. 1, this pressure switch also being stant, on the other hand, it would be possible, by connected to the hydraulic pressure control varying the water pressure, to overcome the load mechanism; and
fluctuations. This I accomplish by controlling Fig. 4 is a diagrammatic view similar to Fig. l 45 the water pressure in the cylinders of the grinder but more schematic, and illustrates a slight modautomatically, according to the load on the grindification in the set-up and use of my invention, er motor, so that any decrease or increase of the where the object is to maintain a uniform maximotor load will be immediately overcome by an mum consumption of purchased power rather increase or reduction, respectively, in the presthan a uniform load on the-motor. 50 sure exerted in the grinder cylinders. Referring first to Figs. 1 and 1A, A, B and C However, too. much variation of the pressure indicate the conductors of a three-phase power with which thev wood blocks are held against the system over which purchased power, obtained grinding surfaces would produce unfavorablerefrom any suitable source, is carried to the motor suits in the pulp obtained; that is to say, too D, this motor being assumed to operate the 65.
usual type of wood pulp grinder (Fig. 1A) in a paper manufacturing plant. A switch E, of any suitable type, such as an oil switch, is provided for the purpose of shutting off all power to the motor D, when the grinders are not operating.
A sensitive contact-making watt relay, which is indicated by F, is so arranged that the swinging pointer I will be balanced in a neutral position between the two contact points 2 and 3, when the desired predetermined load is imposed on motor D, but will swing to one side or the other when such load rises above or falls below such predetermined level. This contact-making watt relay F, which may be of any form similar to the so-called Kelvin Balance, I have found it practical to arrange substantially as shown in,
Fig. 1, and this relay is connectedto the current transformers CT and C'T, .the' primaries .of
which transformers are the conductors Aand C,
respectively, and to the potential transformers PT and PT', the primaries of which are connected across the conductors B, C and A, B, respectively.
The current for operating the contactor switches and other parts of my device, to be described later, is obtained from any suitable source G, as indicated in Fig. 1, and which preferably supplies 220 volts alternating current over the conductors 4, 5 and 6. The conductors I, 8 and 9 are connected to these conductors 4, 5 and 6 by a switch H and the conductors I0 and II are also connected to conductors 4 and 5 by the switch J and supply power to a motor K which operates a rotary adjustable timing or interrupter switch L. This interrupter switch L is similar to that described by my United States Letters Patent, No. 2,041,306, issued under date of May 19, 1936, entitled Automatic coordinator for main and auxiliary sources of electricity, and comprises three disks I2, I3 and I4 driven in unison, the center disk I3 having a continuous metal outer rim, and the rims of each of the disks I2 and It provided with insulated-spaced contact segments, any number of which may be connected together and one of which is connected to the rim of thecenter disk. Suitable brushes contact the rims of these three disks, the brush for the center disk I3 being connected by conductor 8' to conductor 8, and the brushes for disks I2 and I4 being connected to conductors I5'and I8, respectively. Thus conductor 8 is intermittently connected to conductors l5 and I6, the frequency and length of such periods of connection depending upon the speed with which the interrupter switch L is operated and the efiective lengths of the contact segments on the rims of each of the disks I2 and I4, as explained in my previous patent above referred to.
Conductor I6 is connected to a contactor switch M, and when the pointer I, connected thru la to the conductor I, closes the contact at point 2, the contactor switch M will be energized intermittently thru the rotary switch L. Energizing the contactor switch M closes the pairs of contacts 8c and 3a whereby the conductors 8d and 9d are respectively connected to conductors 8 and 9.
A similar contactor switch N is connected to the conductor 8 by Ed, and this switch is energized when the pointer I closes the contact at point 3. Energizing the switch N closes the pairs of contacts 9b, 8g and I0, whereby conductors 3e and 87:, are respectively connected to conductors 9 and 8 and whereby conductor I5 is connected to conductor I. Conductor I5 in turn is connected tothe contactor switch 0, which switch will be energized intermittently thru rotary switch L when the pointer I closes the contact at point 3. Energizing the contactor switch 0 closes the contacts 8e and 30, whereby conductors 81 and 9f are respectively connected to conductors 8 and 9.
Referring now more particularly to Fig. 2, a pipe line 28 conveys water from "any suitable source (not shown), such as an elevated reservoir or tank, to the hydraulic control'portion of my device. The water is delivered thru pipe 28 under a constant head or pressure as is common with pulp grinders of the type in question. Let it be. assumed that the constant water pressure in pipe 28 is approximately 130 lbs. The pipe 28 is connected to a 'T-fitting 2], to one end of which is connected in sequence a pressure reducing valve 22, a supplementary pipe section 23, of the same diameter as the pipe 28, a check valve 28 and a cross-fitting 25.
The pressure reducing valve 22 is of standard type having a screw 28 for adjusting the force exerted by the compression spring 21 tending to hold the disk 28 seated on the valve seat. Increasing the tension of spring 21 operates to increase the difference in pressure between the two sides of this valve, that is to say the difference in pressure between the water in pipe 28 and the water in the supplementary pipe section 23. Check valve 24 will permit water to fiow from the supplementary pipe 23 to the cross-fitting 25, but will not permit the flow in the reverse direction.
The primary branch pipe-line 29 is connected to the T- fitting ZI and to'the cross-fitting 25, and comprises sections of pipe of smaller diameter than pipe 20 and includes the gate valves 33 and 3|, by which this branch line may be entirely shut off for repairs, etc., a screen 32 for trapping gravel and other foreign substances in the water, T- fittings 33 and 34, a balanced diaphragm valve 35, to be described later, and a pressure reducing valve 36 similar to the pressure reducing valve 22.
A second branch pipe 31, of still smaller diameterthan the pipe line 29, is connected to the T-fitting 33. The other end of this pipe line 31 is open and discharges to any suitable drain. The pipe line 31, by means of T-fltting 38, and the connecting nipple 39, is joined to the diaphragm chamber 40 of the balanced valve 35. A solenoid operated valve 4] is interposed in the pipe line 31 between the IT-fitting 38 and T-fitting 33, as indicated in Figs. 1 and 2, and a similar solenoid operated valve 42 is placed between T-fitting 38 and the open discharge end of pipe line 31.
The balanced double disk valve 35 comprises a pair of disks 43 secured to a valve stem 44, the upper end of which is attached to a diaphragm 45 constituting the bottom of the diaphragm chamber 88. A coil spring 43, arranged as shown in Fig. 2, operates normally to raise the valve stem 44 and the attached disks, thereby opening the valve. enters the diaphragm chamber 40, the pressure on the diaphragm 85 forces the valve stem 44 down and closes the valve. From the description thus far, it will be apparent that, assuming the gate valve 30 to be open, whereby water under pressure enters the pipe line 29 and the branch line 31, when solenoid valve AI is open and solenoid valve $2 is closed, water will enter the valve chamber 63 and close the balanced valve 35; but when solenoid valve 4| is closed and solenoid valve 42 is open, the water under pressure in dia-- However, when water under pressure.
phragm chamber 40 is permitted to escape, relieving the pressure on diaphragm 45 and permitting the spring 46 to act to open the balanced valve 35.
While I have shown the double disk valve 35 and coil spring 46 so arranged that the spring 46 normally acts to cause valve 35 to open, it would be possible, merely by inverting the double disks of valve 35, and changing the valve seats accordingly, to have the spring 46 act to close valve 35. With such arrangement when the valve 35 was to be opened the solenoid valve ii would have to be opened and solenoid valve 42 closed; and similarly, when valve 35 was to be closed, solenoid valve 4| would have to be closed and solenoid valve 42 opened, thus permitting the spring 46 to close the double disk valve 35. While either arrangement might be provided in my invention, I prefer to arrange the parts in the manner shown in the drawings and as previously described, that is, with the coil spring ib acting normally to open the double disk valve 35.
Fig. 3 shows the pressure actuated switch P which I arrange to operate a reversing relay switch R automatically whenever the water pressure in the cross-fitting 25 (shown in Figs. 1 and 2) drops below a predetermined minimum. The pressure actuated switch P includes a chamber 37, connected by a branch pipe 48 to the T-fitting 34, with a diaphragm in said chamber Lil adapted to operate a sliding sleeve (it which slides on a fixed bar 50. A spring i on said bar 583, interposed between the outer end of sleeve 59 and an adjusting nut 52, acts to move the sleeve and attached diaphragm inward in chamber 4'! when: ever the pressure therein falls below a predetermined minimum, for example 60 pounds, to which the spring 5| may be set by adjusting nut 52. A lever arm 53, pivoted at the fixed point 54, has its lower end connected to sleeve 49 so that inward movement of the sleeve 39 causes the upper end of lever 53 to swing in the reverse direction. A contacting element 55 is carried by the upper end of lever 53 and is electrically connected to conductor 8b, as indicated in Fig. 3. A stationary contact point 55 is connected to one terminal of the coil 57 of the power transfer relay switch R, the conductor lb being connected to the other terminal. Thus when the contacting element 55 at the end of lever 53 closes the contact at the point 56, the coil 5'! is energized. A pivoted contact making element 58, normally held in the position shown in Fig. 3, by a spring 5%, acts when in this position to close the circuit betw en the points 623 and 6 l but, when the coil 5'! is energized, acts to break the circuit between 59 and 62 while closing the circuit between contact points 62 and 63.
Returning now to Fig. 2, a drain pipe as is connected to the bottom of the cross-fitting 25, and the outlet thru this drain pipe is controlled by a solenoid operated valve 55, similar to the valves All and 42. The solenoid of this valve 55 is connected to conductors tit and 9e. The purpose of this valve 65 and of the drain pipe 65 is to reduce the water pressure in the cross-fitting 25 quickly, should this pressure become too great. The pipe 66, connected to the cross-fitting 25, supplies the water under the desired varying pressure to the cylinders of the grinders.
The operation of my device will now be described. Let it be assumed that it is desired to have the pressure in the grinder cylinders kept between 60 and 100 lbs., that is to say, it is assumed that a lower pressure than 60 lbs. in any of the cylinders will not permit satisfactory grinding of the corresponding block of wood, and that higher pressure than 100 lbs. will produce fibers. that are too coarse or which are otherwise unsatisfactory, or will cause injury to the grinding stones; but that any pressure between 60 and 100 lbs. will produce satisfactory results, and that it is desired to vary this pressure within these limits in order to keep a constant load on the motor and make a maximum and most efiicient use of the block of purchased power. Let it be assumed also that water is obtained from a suitable source under 130 lbs. pressure.
The pressure reducing valve is set so that the pressure within the pipe section 23 will be 60 lbs. when the pressure in pipe 23 and T-fitting 2i is 130 lbs. If the rest of my device were entirely disconnected, that is if the gate valves 36 33 were closed, a fairly constant pressure of lbs. would thus be maintained in the crosstting 25 and pipe The remainder of my vice is designed, therefore, to control the nount of excess pressure, within the predetermined limits, necessary to maintain the desired constant maximum load on the motor.
The pressure reducing valve is set so as to reduce the pressure on the low side to 180 lbs. when the pressure on the high side is 130 lbs. Thus, with water free to pass into the cross-fitting 25 and pipe 65 thru pipe section 23 and the branch pipe line 29, a maximum pressure of 3.00 lbs. is furnished in pipe if the balanced valve 35 is open sufficiently, and a minimum pressure oi 60 lbs. is furnished if valve is closed.
When the motor D is carrying the desired load, the pointer i of the contact-making watt relay F will be in the neutral position shown in Fig. 1. Let it now be assumed that the load on motor D drops below the desired level due to the emptying of the pocket on one of the grinders, or for some other reason. This reduced load over the conductors A, B, C will cause the pointer 5 to swing to the point 2, which will energize the contactor switch M, causing the latter to close the contacts 80 and 9a, whereby current will pass thru the conductors 8d and Since, when the reversing relay switch R is in its normal position, there is no break in the line 865, the points (it and 55 being connected, the current passing over conductors 8d and 9d causes the solenoid valve 32 to open and release some of the water in the diaphragm chamber of balanced valve Release of pressure in diaphragm chamber 453 permits coil spring 315 to open the double disk valve and water will flow thru the pipe line 28 into the crossfitting 25 raising the pressure in pipe $8.
The contactor switch M, however, will be energized only intermittently, due to the action of interrupter switch L to which conductor it is connected. Consequently, solenoid valve 4-2 will operate intermittently, permitting the balanced valve 35 to open only gradually with an inching action by diaphragm 35 and coil spring it until the proper opening obtained of valve which will produce just sufficient increased pressure in cross-fitting 25 and pipe 55 and in the grinder i. 'le'rs to bring load on motor D to the desired level. Without the adjusted timing of the interrupter switch L the solenoid valve 32 would permit the balanced valve to open too Wide at the outset, which might cause a sudden surge of pressure in the grinder cylinders and the temporary overloading motor D before the means for reducing pressure, which I provide, could act to check this increase in pressure.
on H HEM) Now let it be assumed that the load on motor D is suddenly increased too much, for example by the refilling of an empty pocket on the grinder. The pointer l of contact-making relay F will swing to point 3 which will cause contactor switch N to be energized, closing the contacts 9b, 89 and Tc. The closing of the contacts 919 and 89* causes current to pass thru the conductors 9e and M and operates the solenoid valve 65 which opens the outlet thru drain or bleeder pipe 6%. This immediately reduces the pressure in cross-fitting 25 and in the pipe 66, and the grinder cylinders. At the same time the closing of the contact (c by the contactor switch l l closes the contact to conductor l5 which in turn causes contactor switch 0 to be energized. Energizing oontactor switch 0 closes contacts 90 and 8e, causing current to pass thru conductors 9i and 8f to the solenoid operated valve ll. This latter valve opens and permits water from pipe 37 to enter the diaphragm chamber 40 of the balanced valve 35, which action in turn tends to close valve 35 and shut off the passage of water thru the pipe line 29 to the cross-fitting 25. The operation of contactor switch 0, and hence of solenoid valve 4!, however, will be intermittent due to the fact that conductor 15 is connected thru the interrupter switch L in the manner previously explained. The intermittent action of solenoid valve 4! will cause the balanced valve 35 to close gradually with an inching action between diaphragm and coil spring d6, so that the water passing thru pipe line 29 will be reduced gradually and sufiiciently just to bring the pressure in the grinder cylinders, that is the load on motor D, to the desired level. Without the interrupter switch L, the complete sudden closing of the valve 35, combined with the action of valve 65, might cause the pressure temporarily to drop too low. Thus the instant there is any excess load on motor D, the drain or bleeder pipe 54 is opened thru valve 65, which immediately relieves the pressure, and at the same time the valve 35 is gradually closed sufficiently to provide for the maintenance of the pressure at the proper reduced level.
Thus my device automatically, by varying the pressure in the grinder cylinders between predetermined levels such as 60 and 100 lbs., maintains a constant load on the motor D, prevents any load surges, and maintains consumption of power over the conductor lines A, B, C at the desired maximum level. Damage to the motor D thru overload is prevented, damage to the grinder stones thru excess pressure in the grinder cylinders is prevented, and finally, the quantity of the ground fibers is kept more uniform by maintaining the wood blocks pressed against the grind ing surfaces at pressures within the predetermined limits.
Thus far in describing my device and its operation, it has been assumed that there will always be sufiicient water passing thru pipe 23 to furnish the desired pressure in the grinder cylinders in the manner determined by my device. In other words, it is assumed that there will always be a constant pressure of at least 60 pounds supplied thru pipe section 23, which is of the same diameter as pipe 20, and thus a constant minimum pressure of 60 pounds in the cross-fitting 25 and pipe line 66 as may be required. However, there may be moments under extreme conditions, especially when several grinders are driven by the same motor, and more than one grinder pocket is refilled at once, in which there will not be suflicient water to meet such requirements inasmuch as additional water under such conditions is required to cause the pistons in the corresponding grinder cylinders to move down immediately on the refilled pockets. It is thus possible that this temporary increase in the water demand might momentarily cause the pressure in the water supplied to the cross-fitting 25 to drop below the prescribed minimum of 60 pounds. Ordinarily this reduced pressure would result in the automatic opening of valve 35, as previously described. However, in such case, since this increased demand for water is only momentary, and the filling of the grinder pockets and corresponding cylinders of the grinder will immediately thereafter produce additional load on the motor D, it is not desirable to open valve 35. To prevent the opening of the valve 35 under such eX- treme conditions, and thus to prevent a subsequent resulting tendency towards a load surge, I
provide the pressure switch P and the power transfer relay R previously described. The action of the pressure switch and power transfer relay under such conditions is as follows:
The reduction of pressure in the cross-fitting 25, T-fitting 3Q, branch pipe 48 and the chamber 41, when falling below the prescribed minimum, causes the spring 51 to move the sleeve inwardly and thereby swing lever arm 53 and cause the contact element 55 to close the contact at point 56. The closing of the contact between 55 and 56 causes the coil 57 to be energized and the energizing of this coil pulls the pivoted contact element 58 in opposition to spring 59. The resulting movement of the contact element 58 breaks the contact between 60 and BI and closes the contact between 62 and 63. Breaking the contact between 60 and 6! interrupts the flow of current over the conductor 8d and this prevents any operation and opening of the solenoid valve 42, Closing the contact between 62 and 63 on the other hand closes a shuntcircuit over the conductor 1c and id to the conductor l5, which causes the contactor switch 0 to be energized. The latter closes the contacts 8e and 90, whereby current passes over the lines '8 and 9 to the solenoid operated valve 4|, causing this valve to open. The opening of the valve ll results in increased pressure in diaphragm chamber 40 causing'valve 35 to close. Thus, in spite of the position of pointer I, under such extreme conditions, the pressure switch? and power transfer relay switch R momentarily act to prevent the opening of valve 35 and in this way forestall any subsequent immediate tendency towards load surge. Under normal conditions, that is with pressure of 60 pounds or above, in chamber 41. pipe 48, T-fitting 34 and cross-fitting 25, the pressure switch P and power transfer relay R will remain in their normal position, shown in Fig. 3, as previously explained.
Referring now to Fig. 4, which illustrates a slight modification in the apparatus previously described, let it be assumed that purchased power is delivered over the lines XYZ to the manufacturing plant and that the conductors A, B and C are connected to the grinder motor D and to the lines XYZ as shown. Alsolet it be assumed that the purchased block of power delivered over the lines XYZ is to be used for other purposes as well as for operating the grinding motor D and that it is desired to make maximum use of this power at all times without exceeding the amount contracted for. In other words, instead of maintaining a constant load on motor D it is now desired automatically to vary the load and thus the consumption of power of motor D depending upon the other power demands over the lines XYZ. In this adaptation of my invention, since it may be necessary at times to reduce the consumption of power by motor D to any amount, no provision is to be made for any minimum pressure on the grinders. Consequently, in this modification my pressure actuated switch P and power transfer relay R are not used and the conductor 8d is connected direct to solenoid valve 42. Also a gate valve 67 is added to pipe section 23 so that the passage of water through section 23 can be completely shut off and pressure in the grinder cylinders supplied only through the branch line 29. In all other respects the set-up and mode of operation of my device are the same as previously described. However, the current transformers CZTZ and CSTS for the contact-making watt relay F are now connected to the main lines X and Z, respectively, since it is the load on these lines and not the load on the lines A-and O which is to be kept constant. The potential transformers may either be connected across the lines XY and YZ or across the lines AB and BC, and for convenience I prefer to keep the same potential transformers PT and PT since these can then be turned off when the switch E is disconnected.
Referring still to Fig. 4, let it be assumed that the power demand over XYZ is too great and consequently it is necessary to reduce the consumption of power by motor D, that is to reduce the load on motor D. My device under such circumstances operates immediately in the manner already explained to reduce the pressure in the grinder cylinders by opening valve 65 and simu taneously closing valve by an inching action. Since all pressure must pass through the branch line 29, since gate valve 61 is closed, the supply of water to the grinder cylinders will be completely shut off if the other demands over lines XYZ are sufiiciently heavy.
Again let it be assumed that the power demand over XYZ has fallen too low and consequently more power can be used for motor D. My device, operating in the manner previously described, now operates automatically to open valve 35 by an inching action until sufficient pressure is obtained in the grinder cylinders to increase the load on and consumption of power by motor D. However, assuming that the pressure reducing valve 36 is set, as previously explained, to reduce the water pressure on the low side to 100 pounds,
it will be impossible, even though valve 35 remains open constantly, for any greater pressure than 100 pounds to be obtained. Furthermore, should all the pockets of the grinders be working and the amount of power available for motor D be greater than the motor D could or should use, overloading of the motor under such conditions will be prevented by the induction relay switches 11' or 1/ located in the conductor it. These relay switches y and jare held normally closed by spring means, but are pulled open when the current through the coils 1/ or 1 con nected with the transformers C iT i and C5T5, respectively, becomes too strong.
Obviously, many modifications may be made in the devices which I have described as a means of carrying out my invention. The apparatus and the specific parts thereof as shown illustrate means which I have found satisfactory in carrying out my purposes. I do not wish to confine my invention to any particular apparatus, or to limit my invention otherwise than as set forth in the appended claims.
In the claims the term sensitive relay, referring to F, is to be understood as designating a contact-making relay having a movable inductive element actuated by rise and fall in the amount of electric current demand thereby causing the contact pointer l of the movable inductive element to contact with point 2 or point 3, and actuate the electrical devices, the circuits of which are made and broken thru the medium of said contact-making relay.
The application of my invention specifically to a pulp grinder of the character stated is not a limitation of the use of my invention, but merely describes one specific use thereof.
I claim:
1. In a power system including a source of electric power, a motor connected to said power and a hydraulically-fed grinder driven by said motor, automatic means for stabilizing the load on said motor, said means including a main pipe line and a branch of said main pipe line, said main pipe line and said branch furnishing hydraulic pressure for said grinder, a pressure reducing means in said main line between said branch and said grinder, said pressure reducing means limiting the pressure supplied therethru to said grinder to a predetermined minimum amount, a valve in said branch pipe line, electrically actuated means controlling the operation of said valve, a pressure reducing means in said branch line between said valve and said grinder, limiting pressure supplied thru said branch to a predetermined maximum amount, a sensitive relay operated by the load on said motor for operating said electrically actuated means, whereby said valve will be closed when the load on said motor exceeds a predetermined amount and will be opened when said load falls below such predetermined amount, but whereby said pressure reducing means in said main line will permit minimum pressure to said grinder when said valve is closed and said pressure .reducing means in said branch line will determine the maximum pressure to said grinder when said valve is opened.
2. The combination set forth in claim 1 with an interrupter switch in the circuits'of said electrically actuated means to prevent hydraulic pressure surges and resulting load surges on said motor.
3. The combination set forth in claim 1 with the addition of a pressure actuated switch in the circuit of said electrically actuated means, said pressure switch acting, whenever the hydraulic pressure furnished to said grinder falls below a predetermined minimum, to prevent the operation of said valve until minimum hydraulic pressure has first been restored, whereby to reduce the possibility of load surges.
4. In a power system including a source of electric power, a motor connected to said power and a hydraulically-fed grinder driven by said motor, a main pipe line furnishing hydraulic pressure for said grinder, a pressure reducing means in said main pipe line, a supplementary by-pass pipe connected to said main pipe line around said pressure reducing means, a valve in said by-pass pipe, electrically actuated means controlling the operation of said valve, a sensitive relay operated by the load on said motor for operating said electrically actuated means, whereby said main pipe line will furnish minimum hydraulic pressure to said grinder and the load on said motor will control the furnishing of additional hydraulic pressure by said by-pass pipe, and a pressure reducing valve in said bypass pipe whereby to limit the maximum amount of hydraulic pressure furnished through said bypass when said valve is open.
5. In a device of the character described, including a hydraulically-fed grinder and a motor driving said grinder, a main pipe line furnishing hydraulic pressure to said grinder, means limiting the pressure furnished through said main line to a predetermined minimum, a branch pipe furnishing additional hydraulic pressure to said grinder, a control in said branch pipe, electric means operated'by the load on said motor for operating said control, whereby minimum pressure to said grinder will be supplied through said main pipe line and the amount of additional pressure supplied through said branch pipe will be determined by the load on said motor, a pressure-actuating switch in the circuit of said electric means, said switch adapted, whenever the pressure in said grinder falls below said predetermined minimum, to prevent the operation of saidelectric means until the pressure is restored to said minimum and thereby reduce pressure surges in said grinder.
6. In a device of the character described, including a hydraulically-fed grinder, a pipe line carrying hydraulic pressure to said grinder, and a motor driving said grinder, an automatic pressure control in said pipe line, an automatic control in said pipe line, electrically operated means operating said control, a sensitive relay operated by the load on said motorvfor actuating said electrically operated means, a bleeder valve connected to said pipe line between said control and said grinder, said bleeder separated from said control and operating independently of said control, electrically operated means operating said bleeder, said latter means actuated by said sensitive relay, whereby said bleeder will be instantly opened whenever the load on said motor exceeds a predetermined amount and thereby instantly reduce the pressurein said grinder pending the adjustment of pressure by said control. '7. In a device of the character described, in'-. cluding a hydraulically-fed grinder, a pipe line carrying hydraulic pressure to said grinder,- a source of purchased electric power, and a motor connected to said power and driving said grinder, an automatic pressure control in said pipe line,- electrically operated means operating said control, a sensitive relay controlled by the load on said purchased electric power for actuating said means, a bleeder valve connected to said pipe line between said control and said grinder, said bleeder separated from said control and operating independently of said control, electrically operated means operating said bleeder, said 1atter means actuated by said sensitive relay, whereby said bleeder will be caused to open whenever the load on said electric power exceeds a predetermined amount and thereby instantly reduce the pressure in said grinder pending the adjustment of pressure by said control.
8. In a device of the character described, including a hydraulically-fed grinder, a source of purchased electric power, and a motor connected to said power and driving said grinder, a main pipe line furnishing hydraulic pressure to said grinder, a pressure reducing valve limiting the pressure furnished through said main line to a predetermined minimum, a branch pipe furnishing additional hydraulic pressure to said grinder, a pressure reducing valve in said branch pipe limiting the maximum amount of pressure added through said branch pipe, a control in said branch pipe, electric means operated by the load on said purchased electric power for operating said control, whereby predetermined minimum pressure to said grinder will be supplied through said main pipe line and the amount of additional pressure supplied through said branch pipe will be determined by the load on said purchased electric power.
FREDERICK C. STEVEY.
US221268A 1938-07-25 1938-07-25 Hydraulic control means for automatically stabilizing electric current load Expired - Lifetime US2213352A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2766886A (en) * 1951-04-02 1956-10-16 United Eng & Constructors Inc Automatic discharge means for apparatus for separating materials of different specific gravities

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2766886A (en) * 1951-04-02 1956-10-16 United Eng & Constructors Inc Automatic discharge means for apparatus for separating materials of different specific gravities

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