US2207871A - Electric range unit control mechanism embodying material of changeable character - Google Patents
Electric range unit control mechanism embodying material of changeable character Download PDFInfo
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- US2207871A US2207871A US211899A US21189938A US2207871A US 2207871 A US2207871 A US 2207871A US 211899 A US211899 A US 211899A US 21189938 A US21189938 A US 21189938A US 2207871 A US2207871 A US 2207871A
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- unit
- heating unit
- switch
- normal
- temperature
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- 239000000463 material Substances 0.000 title description 13
- 230000007246 mechanism Effects 0.000 title description 13
- 238000010438 heat treatment Methods 0.000 description 89
- 238000010411 cooking Methods 0.000 description 27
- 230000007423 decrease Effects 0.000 description 18
- 239000004020 conductor Substances 0.000 description 16
- 230000035699 permeability Effects 0.000 description 15
- 238000004804 winding Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 9
- 238000005485 electric heating Methods 0.000 description 9
- 230000008859 change Effects 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000002950 deficient Effects 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000031070 response to heat Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 235000008429 bread Nutrition 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 210000003414 extremity Anatomy 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000005275 alloying Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 210000003141 lower extremity Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0202—Switches
- H05B1/0219—Switches actuated by modification of the magnetic properties of a material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C15/00—Details
- F24C15/10—Tops, e.g. hot plates; Rings
- F24C15/102—Tops, e.g. hot plates; Rings electrically heated
- F24C15/105—Constructive details concerning the regulation of the temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C15/00—Details
- F24C15/10—Tops, e.g. hot plates; Rings
- F24C15/102—Tops, e.g. hot plates; Rings electrically heated
- F24C15/106—Tops, e.g. hot plates; Rings electrically heated electric circuits
Definitions
- This invention relates to electric range cooking units and the like, and more particularly to novel control means for effecting rapid heating of such units to a desired temperature level.
- a thermostat necessarily involves a moving part or parts and for this reason it requires servicing from time to time. If it is located where it is subject to accumulation of food substances, it is apt to be deleteriously affected. A striking example of this is found in some bread toasters in which the thermostatic switch is not protected against accumulation of bread particles and such particles frequently become lodged between the switch contacts, preventing them from closing.
- the most convenient place to locate a thermostat for controlling a range unit or cooking plate is on the bottom surface of the plate, but experience has shown that it is difficult in practice to so locate a sufliciently sensitive mostat and, at the same time for servicing and inspection and properly protected from inevitable spillage of food substances.
- a control device such as a thermostat, which depends for its accuracy of control upon a sensitive movable part or parts, has serious limitations in practical use, at least so far as concerns the control of rapid heating of a range unit.
- the present invention eliminates the necessity of employing such a control device, and provides a novel control system employing a control device which is free of sensitive movable parts and which may be located on the bottom surface of the range unit or plate without deleterious effects from spilled food substances or the like. Further, the control device requires less servicing, if any, than the usual thermostatic device. This device functions by virtue of a heat-changeable character of an immobile element rather than by the movement or deflection of a mobile element as found in the conventional thermostatic device.
- the principal object of the present invention is to provide a novel control mechanism for effecting rapid heating of an electric range unit, which mechanism embodies a device or element having the property that a certain characteristic thereof is varied by heat.
- This device is used to control the rapid heating of the range unit, which may be aptly termed flashing of the unit, to its normal high temperature.
- Another object of the invention is to provide a control mechanism of this character wherein it is impossible to flash the unit either willfully or accidentally to a temperature higher than the normal high operating temperature level of the unit.
- a further object of the invention is to provide a control mechanism of the stated character wherein an electrical element whose resistance varies in response to heat is employed to control the flashing operation.
- a still further object of the invention is to provide a control mechanism or the stated character wherein a magnetic element whose permeability varies in response to heat is employed to control the flashing operation.
- Fig. 1 is a diagrammatic illustration of one form of control system embodying the principles of the invention
- Figs. 2 and 3 are detail views illustrating different positions of the control switch of Fig. 1;
- Fig. 4 is a detail sectional view of the mechanical structure of the control device employed in Fig. 5 is a bottom face vice;
- Fig. 6 is an illustration of a control system embodying another form of the invention.
- Fig. 7 is a view, partly in section and partly in elevation, of the mechanical structure of the heating unit and associated parts;
- Fig. 8 is a view taken along line 8-8 of Fig. 7 showing the parts in different position;
- Fig. 9v is a fragmentary view showing more clearly the disposition of the parts in Fig. 8.
- Fig. 10 is a graph showing performance curves of the control elements employed in the illustrated embodiments.
- a heat-' ing unit I which preferably comprises a plurality of sections, there being two sections in the unit illustrated.
- the heating unit is energized from a conventional three-wire supply line 2 which provides difierent operating voltages, as will be well understood.
- the voltage between adjacent conductors of the supply line may be volts while the voltage between the two outer conductors may be 230 volts.
- the operation of the heating unit I is controlled by means of a control switch 3 which has a low" operating position and a "high operating position as shown in Figs. 2 and 3, respectively.
- This switch may comprise a plurality of resilient contact arms adapted to engage stationary contacts, as illustrated.
- the movement of the switch arms may be eflected by cams on a common rotatable shaft, so that rotation of the shaft to different angular positions will effect the settings of the switch shown in Figs. 1 to 3. Since this general form of switch construction is well known, it is unnecessary to illustrate the details thereof and, for the sake of simplicity, only the contact elements and their different settings have been illustrated.
- an electrically operable switching de- ,vice or contactor 4 which functions to change the normal series connection of the heating unit sections to a parallel connection, to thus increase the energization of the unit to above normal, as above mentioned. While it is preferred to employ a multi-section heating unit and to flash the unit by temporarily connecting its sections in parallel relation, the invention is not thus limited and the heating unit may be of any other suitable form and may have any suitable means associated therewith for flashing the unit to its normal high temperature.
- the contactor 4 comprises a stationary magnetic pole piece 5, a magnetic armature core 6 associated with the pole piece, a cross-bar 1 carried by the armature, and an energizing winding 8.
- the cross-bar 'I may be formed of insulating material and carries upper contact bridges 9 and I0 and lower contact bridges H and I2.
- the contact bridges 3 and Ill are adapted to engage stationary contacts l3 and I4, respectively, while the lower contact bridges ll and I2 are adapted to engage stationary contacts I5 and I6.
- the contactor armature is gravitationally disposed in its lower position, as shown, with the lower contacts closed and the upper contacts open; but when the winding 8 is energized, the contactor armature is moved to its upper position, opening the lower contacts and closing the upper contacts.
- the heating unit sections are connected in series relation across the high voltage conductors through acircuit which may be traced from the uppermost supply conductor, through contact arm 11, closed contacts l5, and the heating unit sections in series to the lowermost supply conductor.
- the heating unit is thus energized for normalv high operation.
- the switch 3 is in its low" position, as shown in Fig. 2, the heating unit sections are connected in a series relation across the two lowermost supply conductors through a circuit which may be traced from the intermediate supply conductor through contact arm l8 and over the current path traced above to the lowermost supply conductor.
- the heating unit is thus connected for normal low operation.
- the contactor 4 is actuated whenever the control switch 3 is thrown to its "high? posi tion, unless the heating unit is already operating substantially at its normal high temperature level. Assuming that the switch 3 is in its high position and the contactor 4 is moved to actuated position, it will be seen that the heating unit sections are then connected in parallel relation across the high voltage supply conductors, through a circuit which may be traced from the uppermost supply conductor, through contact arm I1, closed contacts l3, through the heating unit sections in parallel and back to the lowermost supply conductor, one of the parallel branch circuits including the left hand heating unit section, while the other branch circuit includes the right hand heating unit section and the closed.
- the purpose of the contacts l2 and IS on contactor 4 is to open one of the high voltage supply conductors during the flashing operation, to thus deenergize or prevent energization of any subsequent unit connected to the said supply conductor, as represented by the unit l9. This dropping of a subsequent unit or load during the overenergization of a flashable unit prevents overloading of the apparatus as a whole.
- control mechanism for contactor 4 in the specific form of the invention illustrated in Fig.
- a transformer T has its primary winding P connected as illustrated so as to be energizable by the contact arm 20 of switch 3. It will be noted that the switch arm 20 is closed only when the switch 3 is in its "high position.
- One extremity of the secondary winding S is connected to the anode a of a gridcontrolled rectifier tube V, while the other extremity of winding S is connected through winding 8 to the cathode c of tube V.
- the tube V is a grid-controlled rectifier of the cold cathode gas-filled type and this tube may be a so-called grid glow tube.
- a resistance R1 of high value is connected between the anode a and grid 0 of the tube as illustrated.
- a resistor R whose resistance is varied by heat, as described hereinafter.
- This resistor is connected as illustrated between the lower extremity of winding S and the grid of tube V.
- Fig. l a conventional symbol has been employed to represent the variable resistor R and this resistor is shown adjacent a portion of the heating unit I to indicate that it is preferably arranged to receive heat from the heating unit.
- Figs. 4 and 5 there is illustrated a suitable physical embodiment of the resistor R in association with the heating unit.
- the heating unit is preferably. of the type employing highly compressed insulating material 2
- Such a unit is capable of being flashed to its normal operat-' ing temperature level in to 45 seconds by means of the system illustrated.
- the resistor R of Fig. 1 comprises a device which is preferably secured to the lower plate 24 as illustrated inFig. 4. This device comprises electrode disks 26 and 26 which are electrically insulated from plate 24 and from the securing bolt 21 by means of insulating washer 28 and 29.
- the electrode disks 25 and 26 are provided with terminal lugs 30 and 3
- a spring washer 21a may be employed to maintain good contact between the several disks.
- Certain materials exhibit a negative resistancetemperature characteristic which changes rather critically within a certain temperature range at about the normal high temperature of an electrical heating unit.
- a curve X representing substantially the resistance-temperature characteristic of ceramic materials, such as porcelain.
- such materials may be made to perform electrically, in response to heat, in a desired manner by simply varying the content of electrically conductive constituents thereof, that is by adding varying quantities of electrically conductive material.
- common forms oi ceramic materials will serve the purpose of the invention.
- this curve varies substantially exponentially or to a substantially greater degree than linearly over a temperature range including the normal high temperature of a range unit.
- the critical control range or zone may be selected, as represented for example by the dot-and-dash vertical lines, and the apparatus of Fig. 1 may be designed accordingly to effect the operation now to be described.
- a tube of the type shown is characterized in that a certain positive potential on the grid is necessary to start or fire the tube, after which the grid loses control, but the employment of alternating current enables the grid to regain control and block the tube, when the grid potential falls below the said positive value, since the anode current passes through zero during each cycle.
- the anode current decreases to zero, thereby giving the grid an opportunity to regain control.
- the condenser C which is shunted across the winding 8, becomes charged and maintains a continuous and stabilized current supply, so that a relatively steady current is applied to winding 6. This, together with the pole piece 5, prevents chatter of the contactor.
- the energization of contactor 4 connects the heating unit sections in parallel relation across the high voltage supply conductors,
- the heating unit is, therefore, heated rapidly. Due to the normal high resistance of the resistor R, the circuit through this resistor is substantially open-circuited, thus isolating the grid electrically from the cathode.
- the potential of the grid approaches that of the cathode and reaches a value relative to'the cathode potential below the positive value required to start the tube. Consequently, when the anode current decreases to zero during the cycle, the grid regains control and blocks the tube. This deenergizes the winding 6.
- the contactor 4 is thus deenergized, restoring the normal series connection of the heating unit sections for normal high operation. During the normal high operation, the tube V remains blocked because the grid potential remains below the starting value, so that the contactor 4 remains deenergized.
- the tube may be easily made'to cut-oil within the control zone indicated on curve X.
- the resistance of R decreases by about for each 100 temperature rise. In the vicinity of the control zone, the ratio of resistance change to temperature change is greater than two. Thus, for a temperature increase of 10%, the resistance of R decreases more than 20%.
- Such rate of decrease of R is ample to assure blocking of the tube V within a narrow temperature range, and therefore accurate operation of the tube to control the flashing operation is readily obtained, owing to the resistance-temperature characteristic of-
- the control switch 3 is thrown to its low position as shown in Fig. 2, the heating unit sec-. tions are connected in normal series relation across the low voltage supply conductors and the heating unit is, therefore, energized normally to raise its temperature to the low temperature.
- the resistor R prevents overflashing of the heating unit, that is, flashing of the unit to a temperature in excess of its normal high temperature level. Since the element 32 is always heat-conditioned according to the temperature of the heating unit, the resistance of this element decreases in the manner above described whenever the temperature of the heating unit approaches closely to the normal high temperature level. Consequently, the tube V is always blocked or cut-off whenever the temperature of the heating unit reaches substantially. the normal high temperature level, and,
- the flash contactor cannot be energized to over-flash the heating unit. It will be noted further that over-flashing of the heating unit cannot be caused by any of the parts becoming defective. For example, if the tube V became defective, or if the transformer happened to burn out, the contactor 4, if it is energized,
- the heating unit may be operated only in the normal manner, thus preventing burning out of the heating unit. Furthermore, since the tube V is conductive only during the'flashing operation, its life is much greater than would be the case if the tube. were operated during normal operation.
- Figs. 6 to 9 there is shown an alternative form of the invention, wherein the control of the flashing operation is eflected by means of a magnetic element whose permeability varies with temperature substantially as shown by curve Y of Fig. 10.
- the heating unit la is similar to that of Fig. 1 and is controlled in a similar manner by the contactor 4a (shown in flash position) of the same general construction as that employed in Fig. 1.
- a thermostatic control switch 33 which controls the heating unit only during normal energization thereof. It will be noted from Fig. 6 that the switch 33 is in circuit with the heating unit only when the contactor 4a is deenergized, and, therefore, the switch 33 is ineffective to control the heating unit during flashing thereof.
- the switch 33 preferably takes the form illustrated in Fig. '1.
- a metallic casing 34 the upper poris seated upon a spring or springs 38 which urge the casing upward so as to maintain good contact with the cooking vessel.
- the annular shoulder 39 of the casing abuts against the cooking plate or heating unit so as to receive heat byv direct thermal conduction therefrom.
- a metallic supporting strip or plate 40 which is secured directly to thetop of the casing, and there is attached to the supporting strip a thermostatic element 4
- pivotally carries a contact lever 42, on one end of which there is mounted a contact 43 adapted to engage a stationary contact 44.
- a spring 45 serves to urge the contact lever 42 in counterclockwise direction as viewed in Fig. 7, thus urging contact 43 into engagement with contact 44.
- Thelatter' contact is mounted upon a support 46 which is carried by the casing 34.
- the two contacts 43 and 44 constitute the switch 33 which is connected electrically in the manner shown in Fig. 6.
- the other end of lever .42 . is engageable by a cam 41 carried by'a rotatable shaft 48 which in turn is journaled in support 49.
- the switch 33 may be opened manually, or the cam may be variously positioned to adapt the thermostatic switch to maintain a desired at which the switch contacts are opened will depend upon the setting of cam 41. If there is no cooking vessel on the heating unit, the thermostatic. element will respond to the temperature of the unit and will prevent it from being maintained above a certain temperature corresponding to the adjustment of cam 41. Thus, the thermostatic switch substantially prevents the heating unit or cooking plate from operating beyond a pertain temperature during normal energization of the heating unit, and in addition, the switch controls the operation of the heating unit in response to the temperature of the cooking vessel.
- the energization of the flash contactor 4a is controlled by means of a switch 50 which in turn is controlled by the mechanism now to be described.
- a switch 50 which in turn is controlled by the mechanism now to be described.
- On the bot-' a flat strip which is formed of magnetic ma- I alloying of materials.
- This strip may be formed of magnetic iron, the permeability of which decreases non-linearly or exponentially substantially asshown by curve Y of Fig. 10. This curve is representative of the behavior of iron. In any case, however, a suitable performance characteristic may be readily obtained by The strip 5
- a magnetic yoke 52 comprising a permanent magnet 53 and soft iron pole pieces 54 which are adapted to engage the strip 5
- will cause the magnetic yoke 52 to be held against strip 5
- normally furnishes a low reluctance path for the magnetic flux emanating from the permanent magnet 53 and the associated pole pieces 54.
- being narrow and of relatively small areaand mass, does not absorb any more heat from the heating unit than is necessary. Further, the slender pole pieces 54 absorb a minimum of heat and do not cause the permanent magnet 53 to heat to an objectionable degree.
- the magnetic yoke 52 is carried by a plate 55 having a depending guide pin 55 slidably seated in a guide 51 supported by a stationary bracket 55.
- the plate 55 is carried by a bar 59 having projecting pins 50 -which are seated in slots 5
- the bar 52' is carried by the armature 53 54 which is energizable by means of the manual push button switch 55.
- the switch 59 comprises an upper contact arm or spring finger 55 and a lower contact arm or spring finger 51 having an aperture 58 through which an insulating pin 69 may project.
- the pin 59 is carried by a lateral extension 10 of bar 52.
- a spring H is arranged as illustrated; to
- controls the flashing operation and prevents. overflashing of the heating unit. It will be noted further that the pin 59 prevents over-flashing of the heating unit by the operators holding the switch 55 closed. Since the pin 59 prevents closing of switch 55 until bar'52 has dropped to its lower position, the flash contactor 4a will not be energized until the push button switch 55 has been released.
- the control is effected by an immobile solid element having the property that a certain character of the element varies negatively and exponentially to effect the control action, and the element is continuously heat-conditioned in accordance with the temperature of the heating unit.
- the temperature of. the control element substantially tracks with the temperature of the heating unit. It is not necessary that the temperatures be the same but only that one be a function of the other and that the control action take place when the heating unit reaches substantially its normal high temperaing of the heating unit, provided that the control temperature 01'. the control element is reached when the heating unit reaches substantially its normal high temperature level.
- Both of the disclosed embodiments are free of any sensitive movable control elements, such as employed in a thermostat, and therefore they are not subject to the limitations of the thermostat above noted.
- the control is eflected by a physical change that is incapable of accidental or intentional suspension.
- the conductivity of the control material increases progressively by a large factor if the control operation does not take place at the temperature desired, and therefore the control action increases exponentially until the flash is terminated.
- an electrical heating unit means for energizing said unit, a magnetic element whose permeability decreases critically from its normal value when the element is heated to a certain temperature, said element being arranged to be heat-conditioned in substantial accordance with the temperature of the heating unit, electrically-operable means for increasing the energization of said unit to above normal, to thereby cause said unit to heat rapidly; a switch for controlling the energization 01 said last means, a magnetic member arranged cooperatively with said element but normally disengaged therefrom, manually energizable electrically-operable means for moving said magnetic member into magnetic attracted relation with said element, a switch-actuating member attached to said magnetic member and adapted to close said switch, and means for preventing closure of said switch until said manually energizable means is deenergized.
- an elec-' trical heating unit means for energizing said unit, thermal-responsive means engageable by a cooking vessel placed on said unit for controlling the operation of said unit during normal energization thereof, means for increasing the energization of said unit to above normal, to cause said unit to heat rapidly, and means including an immobile element of heat-changeable character arranged to be heat-conditioned in substantial accordance with the temperature of. said unit for restoring the normal energization of said unit when the unit is heated substantially to its normal high temperature level.
- said other unit before the energization of said first uniths increased above normal, to thereby prevent energization of said other unit during abnormal energization of said first unit, and means including an immobile heat-changeable solid element for automatically efl'ecting return operation of said other switch when said first unit reaches said temperature level, to thereby restore normal energization of said first unit and to close the supply line to said other unit, whereby prolonged overenergization of said first unit is prevented and prompt restoration of the energy supply to said other unit is assured.
- an electric heating unit In electric heating apparatus, an electric heating unit, at least one other electric heating unit, a supply line for supplying electrical energy to said units, an electric switch for each unit ahead of said other unit before the energization of said first unit is increased above normal, to thereby prevent energization of said other unit during abnormal energization of said first unit, and means including an immobile heat-changeable solid element for deenergizing said energizing circuit and thus efi'ect automatic return operation of said last-mentioned switch when said first unit reaches said temperature level, to thereby restore normal energization of said first unit and to close the supply line to said other unit, whereby prolonged overenergization of said first unit is prevented and prompt restoration of the energy supply to said other unit is assured.
- an electric heating unit at least one other electric heating unit, a supply line for supplying electrical energy to said units, an electric switch for each unit manually operable to render either or both of said units active at will, an electrically-operable switch operable from a normal deenergized position to an energized position to increase the energization of said first unit above a level normally available through the contacts of said first switch, to thereby cause said first unit to heat rapidly to a predetermined temperature level, a manually-closable energizing circuit for said last-mentioned switch, contacts at the normal position of said last-mentioned switch for opening the supply line ahead of said other unit before the energization of said first unit is increased above normal, to thereby prevent energization of said other unit during abnormal energization of said first unit, a grid-controlled space discharge device for controlling said energizing circuit, an electrical resistance element of heat-variable character arranged to be heat-conditioned in substantial accordance with the temperature of said first unit,
- an electrical heating unit means for energizing said unit, an electrical resistance element or heatvariable character arranged to be heat-conditioned in substantial accordance with the temperature oi the heating unit, electrically-operable means for increasing the energization of said unit to above normal, to thereby cause said unit to heat rapidly, an energizing circuit for said last-mentionedmeans, a space discharge device comprising a cold cathode,'anode and control electrode, means for including the-space current path or said device serially in said energizing circuit, and a circuit for said control electrode including said resistance element and arranged to render said space discharge device substantially non-conducting when said heating unit reaches a substantially predetermined temperature, to thereby restore the normal energization of said unit.
- an electrical heating unit means for energizing said unit, an electrical resistance element of heatvariable character arranged to be heat-conditioned in substantial accordance with the temperature of the heating unit, electrically-operable means for increasing the energization of said unit to above normal, to thereby cause said unit to heat rapidly, an energizing circuit for said last-mentioned means, a grid-controlled gasfilled space discharge device comprising a cathode, anode and control electrode, means for including the space current path of said device serially in said energizing circuit, means for normally maintaining said control electrode at a potential suificient to start said device but ineflective to stop the same and means including said resistance element for applying to said control electrode a potential efl'ective to render said space discharge device substantially non-conducting when said heating unit reaches a substantially predetermined temperature, to thereby restore the normal energization of said unit.
- a cooking unit comprising a metallic casing, means for energizing said unit, a thin body of heat-variable resistance material, means for clamping said body in thermal conducting relation with said casing, electrically-operable means for increasing the energization of said unit to above normal, to thereby effect rapid heating of said unit, an energizing circuit for said last-mentioned means, and means including said body of resistance material for deenergizing said circuit when said unit reaches substantially a predetermined temperature, thereby restoring normal energization of the unit.
- an electrical heating unit means for energizing said unit, thermal-responsive means engageable by a cooking vessel placed on said unit for controlling the operation of said unit during normal energization thereof, means for increasing the energization of said unit to above normal, to cause said unit to heat rapidly, and means including an electrical resistance element of heat-changeable character arranged to be heat-conditioned in substantial accordance with the temperature of said unit for restoring the normal energization of said unit when the unit is heated substantially to its normal high temperature level.
- an electrical heating unit means for energizing said unit, thermal-responsive means engagea-ble by a cooking vessel placed on said unit for controlling the operation of said unit during normal energization thereof, means for increasing the energization of said unit to above normal, to cause said unit to heat rapidly, and means including a magnetic element of heat-changeable permeability arranged to be heat-conditioned in substantial accordance with the temperature of said unit for restoring the normal energization of said unit when the unit is heated substantially to its normal high temperature level.
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Description
July 16, 1940.
ELECTRIC RANGE UN IT CONTR MATERIAL 0F CHANGEABLE CHARACTER Filed June 4, 1958 J W. MYERS 0L MECHANISM EMBODYING 4 Sheets-Sheet 1 J. W. MYERS July 16, 1940.
ELECTRIC RANGE UNIT CONTROL MECHANISM EMBODYIN MATERIAL 0F CHANGEABLE CHARACTER Filed June 4, 1938 4 Sheets-Sheet 2 Mew? Jose DA .fiw
J. W. MYERS July 16, 1940.
ELECTRIC RANGE UNIT CONTROL MECHANISM EMBODYING MATERIAL OF CHANGEABLE CHARACTER Filed June 4, 1958 4 Sheets-Sheet 5 4 SheetsSheet 4 y 1940- J. w. MYERS ELECTRIC RANGE UNIT CONTROL MECHANISM EMBODYIN MATERIAL 0F CHANGEABLE CHARACTER Filed June 4; 1958 Basis Cairo! Patented July 16, 19.40
UNITED STATES 2,207,871 ELECTRIC RANGE UNIT CONTROL MECH- ANISM EMBODYING MATERIAL OF CHANGEABLE CHARACTER Joseph W. Myers,
Proctor & Schwartz,
Philadelphia, Pa., assignor to Incorporated, Philadelphia, Pa., a corporation of Pennsylvania Application June 4, 1938 Serial No. 211,899
12 Claim.
This invention relates to electric range cooking units and the like, and more particularly to novel control means for effecting rapid heating of such units to a desired temperature level.
The use of electric ranges and other electrical devices employing surface cooking units or plates has been limited or retarded in the past by the fact that such devices require appreciable time to attain their normal operating temperature and heat output and in' this respect are not comparable in operation to gas ranges. It is well known that electric ranges have certain definite advantages over gas ranges, but such advantages have heretofore been generally outweighed by the inherent inability of electric range units to rise rapidly to their normal operating temperature.
It has been proposed heretofore to temporarily overload or increase the energization of an electrical surface cooking plate unit by temporarily lowering the resistance of the unit to the supply voltage, and it has been proposed to employ a thermostat directly associated with the plate so as to be effected by the temperature thereof and arranged to restore the resistance of the heating unit to its normal value when the device has arrived at its normal operating temperature. It has also been proposed to decrease the resistance of the heating unit either by providing a normally short-circuited portion of the unit which is rendered effective by the thermostat when the unit has reached its normal operating temperature, or by providing a multi-section heating unit and initially connecting the sections in parallel relation and arranging the thermostat to connect them in series relation when the unit has reached its normal operating temperature. While these proposals have been improvements over the ordinary range unit, they have fallen short of providing a practical and commercially satisfactory range unit or surface cooking plate.
A thermostat necessarily involves a moving part or parts and for this reason it requires servicing from time to time. If it is located where it is subject to accumulation of food substances, it is apt to be deleteriously affected. A striking example of this is found in some bread toasters in which the thermostatic switch is not protected against accumulation of bread particles and such particles frequently become lodged between the switch contacts, preventing them from closing. The most convenient place to locate a thermostat for controlling a range unit or cooking plate is on the bottom surface of the plate, but experience has shown that it is difficult in practice to so locate a sufliciently sensitive mostat and, at the same time for servicing and inspection and properly protected from inevitable spillage of food substances.
Furthermore, it is diflicult to manufacture an accurate high temperature thermostat which will operate certainly at the highest safe temperature to which it is desired to heat a range unit rapidly. Obviously, it is instance that the thermostat operate certainly at the desired temperature, since a delay of a few seconds occasioned by the failure of some moving part to operate at the proper time might well prove destructive to the heating unit.
Thus, it is manifest that a control device, such as a thermostat, which depends for its accuracy of control upon a sensitive movable part or parts, has serious limitations in practical use, at least so far as concerns the control of rapid heating of a range unit. The present invention eliminates the necessity of employing such a control device, and provides a novel control system employing a control device which is free of sensitive movable parts and which may be located on the bottom surface of the range unit or plate without deleterious effects from spilled food substances or the like. Further, the control device requires less servicing, if any, than the usual thermostatic device. This device functions by virtue of a heat-changeable character of an immobile element rather than by the movement or deflection of a mobile element as found in the conventional thermostatic device.
The principal object of the present invention, therefore; is to provide a novel control mechanism for effecting rapid heating of an electric range unit, which mechanism embodies a device or element having the property that a certain characteristic thereof is varied by heat. This device is used to control the rapid heating of the range unit, which may be aptly termed flashing of the unit, to its normal high temperature.
Another object of the invention is to provide a control mechanism of this character wherein it is impossible to flash the unit either willfully or accidentally to a temperature higher than the normal high operating temperature level of the unit.
A further object of the invention is to provide a control mechanism of the stated character wherein an electrical element whose resistance varies in response to heat is employed to control the flashing operation.
A still further object of the invention is to provide a control mechanism or the stated character wherein a magnetic element whose permeability varies in response to heat is employed to control the flashing operation.
Other objects and features of the invention will appear hereinafter.
In the accompanying drawings:
Fig. 1 is a diagrammatic illustration of one form of control system embodying the principles of the invention;
Figs. 2 and 3 are detail views illustrating different positions of the control switch of Fig. 1;
Fig. 4 is a detail sectional view of the mechanical structure of the control device employed in Fig. 5 is a bottom face vice;
Fig. 6 is an illustration of a control system embodying another form of the invention;
Fig. 7 is a view, partly in section and partly in elevation, of the mechanical structure of the heating unit and associated parts;
Fig. 8 is a view taken along line 8-8 of Fig. 7 showing the parts in different position;
Fig. 9v is a fragmentary view showing more clearly the disposition of the parts in Fig. 8; and
Fig. 10 is a graph showing performance curves of the control elements employed in the illustrated embodiments.
view of the control de- Referring first to Fig. 1, there is shown a heat-' ing unit I which preferably comprises a plurality of sections, there being two sections in the unit illustrated. The heating unit is energized from a conventional three-wire supply line 2 which provides difierent operating voltages, as will be well understood. For example, the voltage between adjacent conductors of the supply line may be volts while the voltage between the two outer conductors may be 230 volts. The operation of the heating unit I is controlled by means of a control switch 3 which has a low" operating position and a "high operating position as shown in Figs. 2 and 3, respectively. This switch may comprise a plurality of resilient contact arms adapted to engage stationary contacts, as illustrated. The movement of the switch arms may be eflected by cams on a common rotatable shaft, so that rotation of the shaft to different angular positions will effect the settings of the switch shown in Figs. 1 to 3. Since this general form of switch construction is well known, it is unnecessary to illustrate the details thereof and, for the sake of simplicity, only the contact elements and their different settings have been illustrated.
In order to effect flashing of the heating unit I to its normal high temperature level, there is provided an electrically operable switching de- ,vice or contactor 4 which functions to change the normal series connection of the heating unit sections to a parallel connection, to thus increase the energization of the unit to above normal, as above mentioned. While it is preferred to employ a multi-section heating unit and to flash the unit by temporarily connecting its sections in parallel relation, the invention is not thus limited and the heating unit may be of any other suitable form and may have any suitable means associated therewith for flashing the unit to its normal high temperature. The contactor 4 comprises a stationary magnetic pole piece 5, a magnetic armature core 6 associated with the pole piece, a cross-bar 1 carried by the armature, and an energizing winding 8. The cross-bar 'I may be formed of insulating material and carries upper contact bridges 9 and I0 and lower contact bridges H and I2. The contact bridges 3 and Ill are adapted to engage stationary contacts l3 and I4, respectively, while the lower contact bridges ll and I2 are adapted to engage stationary contacts I5 and I6. Normally, the contactor armature is gravitationally disposed in its lower position, as shown, with the lower contacts closed and the upper contacts open; but when the winding 8 is energized, the contactor armature is moved to its upper position, opening the lower contacts and closing the upper contacts.
It may now be noted that when the contactor 4 is in its normal position and when the switch 3 is in its high position illustrated in Fig. 3, the heating unit sections are connected in series relation across the high voltage conductors through acircuit which may be traced from the uppermost supply conductor, through contact arm 11, closed contacts l5, and the heating unit sections in series to the lowermost supply conductor. The heating unit is thus energized for normalv high operation. When the switch 3 is in its low" position, as shown in Fig. 2, the heating unit sections are connected in a series relation across the two lowermost supply conductors through a circuit which may be traced from the intermediate supply conductor through contact arm l8 and over the current path traced above to the lowermost supply conductor. The heating unit is thus connected for normal low operation.
By means of the mechanism to be described presently, the contactor 4 is actuated whenever the control switch 3 is thrown to its "high? posi tion, unless the heating unit is already operating substantially at its normal high temperature level. Assuming that the switch 3 is in its high position and the contactor 4 is moved to actuated position, it will be seen that the heating unit sections are then connected in parallel relation across the high voltage supply conductors, through a circuit which may be traced from the uppermost supply conductor, through contact arm I1, closed contacts l3, through the heating unit sections in parallel and back to the lowermost supply conductor, one of the parallel branch circuits including the left hand heating unit section, while the other branch circuit includes the right hand heating unit section and the closed.
contacts l4. This connection of the heating unit effects rapid heating thereof until the contactor 4 is deenergized to restore the normal series connection of the heating unit sections for normal high operation.
The purpose of the contacts l2 and IS on contactor 4 is to open one of the high voltage supply conductors during the flashing operation, to thus deenergize or prevent energization of any subsequent unit connected to the said supply conductor, as represented by the unit l9. This dropping of a subsequent unit or load during the overenergization of a flashable unit prevents overloading of the apparatus as a whole.
The control mechanism for contactor 4 in the specific form of the invention illustrated in Fig.
' 1 will now be described. A transformer T has its primary winding P connected as illustrated so as to be energizable by the contact arm 20 of switch 3. It will be noted that the switch arm 20 is closed only when the switch 3 is in its "high position. One extremity of the secondary winding S is connected to the anode a of a gridcontrolled rectifier tube V, while the other extremity of winding S is connected through winding 8 to the cathode c of tube V. 'The tube V is a grid-controlled rectifier of the cold cathode gas-filled type and this tube may be a so-called grid glow tube. A resistance R1 of high value is connected between the anode a and grid 0 of the tube as illustrated. To effect the control action contemplated by the invention, there is provided a resistor R whose resistance is varied by heat, as described hereinafter. This resistor is connected as illustrated between the lower extremity of winding S and the grid of tube V. In Fig. l, a conventional symbol has been employed to represent the variable resistor R and this resistor is shown adjacent a portion of the heating unit I to indicate that it is preferably arranged to receive heat from the heating unit.
In Figs. 4 and 5, there is illustrated a suitable physical embodiment of the resistor R in association with the heating unit. As shown in Fig. 4, the heating unit is preferably. of the type employing highly compressed insulating material 2| completely embedding the wires 22 and having a metallic sheath comprising upper and lower metallic plates 23 and 24, respectively. Such a unit is capable of being flashed to its normal operat-' ing temperature level in to 45 seconds by means of the system illustrated. The resistor R of Fig. 1 comprises a device which is preferably secured to the lower plate 24 as illustrated inFig. 4. This device comprises electrode disks 26 and 26 which are electrically insulated from plate 24 and from the securing bolt 21 by means of insulating washer 28 and 29. The electrode disks 25 and 26 are provided with terminal lugs 30 and 3|, respectively, for electrical connection to these disks. Between the disks 25 and 26, there is interposed a disk 32 which is formed of a material whose electrical resistance is varied by heat. This element should normally have very high resistance to current flow therethrough and its resistance-temperature characteristic should be of such character in relation to resistor R1 and tube V that the tube is normally unblocked but becomes blocked when the heating unit reaches substantially its normal high temperature. A spring washer 21a may be employed to maintain good contact between the several disks.
Certain materials exhibit a negative resistancetemperature characteristic which changes rather critically within a certain temperature range at about the normal high temperature of an electrical heating unit. For example, in Fig. 10 there is shown a curve X representing substantially the resistance-temperature characteristic of ceramic materials, such as porcelain. Moreover, such materials may be made to perform electrically, in response to heat, in a desired manner by simply varying the content of electrically conductive constituents thereof, that is by adding varying quantities of electrically conductive material. In general, however, common forms oi ceramic materials will serve the purpose of the invention.
Referring to the curve X, it will be noted this curve varies substantially exponentially or to a substantially greater degree than linearly over a temperature range including the normal high temperature of a range unit. The critical control range or zone may be selected, as represented for example by the dot-and-dash vertical lines, and the apparatus of Fig. 1 may be designed accordingly to effect the operation now to be described.
In considering the operation of the apparatus of Fig. 1, it should be borne in mind that a tube of the type shown is characterized in that a certain positive potential on the grid is necessary to start or fire the tube, after which the grid loses control, but the employment of alternating current enables the grid to regain control and block the tube, when the grid potential falls below the said positive value, since the anode current passes through zero during each cycle.
When the control switch 3 is thrown to its .high position shown in Fig. 3, the voltage across the secondary of transformer T, which should be of sufllcient magnitude to start the tube, is applied between the cathode and anode. Since the grid is connected to the anode through resistor R1, the grid is at substantially the same potential as the anode. Therefore, when the anode and grid go positive during the first cycle, the grid is charged positively with respect to the cathode sufiiciently to start the tube, thus causing space current to flow in the tube and thus energizing the winding 8 which is included 'in circuit with the tube. Thereafter, the grid loses control in the presence of the anode current flow, which is a characteristic of tubes of this type. However, during each cycle of the alternating supply current, the anode current decreases to zero, thereby giving the grid an opportunity to regain control. The condenser C, which is shunted across the winding 8, becomes charged and maintains a continuous and stabilized current supply, so that a relatively steady current is applied to winding 6. This, together with the pole piece 5, prevents chatter of the contactor. The energization of contactor 4 connects the heating unit sections in parallel relation across the high voltage supply conductors,
as above described. The heating unit is, therefore, heated rapidly. Due to the normal high resistance of the resistor R, the circuit through this resistor is substantially open-circuited, thus isolating the grid electrically from the cathode.
When the temperature of the element 32 approaches the normal high temperature of the heating unit, the resistance of this element decreases rather critically, as shown by curve X of Fig. 10, or in other words the conductivity of element 32 increases. When the resistance of element 32 decreases substantially to a predetermined value, the conductivity of this element causes the grid of tube V to more nearly assume the potential of the lower end of winding S. In-
other words, the potential of the grid approaches that of the cathode and reaches a value relative to'the cathode potential below the positive value required to start the tube. Consequently, when the anode current decreases to zero during the cycle, the grid regains control and blocks the tube. This deenergizes the winding 6. The contactor 4 is thus deenergized, restoring the normal series connection of the heating unit sections for normal high operation. During the normal high operation, the tube V remains blocked because the grid potential remains below the starting value, so that the contactor 4 remains deenergized.
It will be apparent that by proper design of the apparatus, the tube may be easily made'to cut-oil within the control zone indicated on curve X. As may be seen from curve X, the resistance of R decreases by about for each 100 temperature rise. In the vicinity of the control zone, the ratio of resistance change to temperature change is greater than two. Thus, for a temperature increase of 10%, the resistance of R decreases more than 20%. Such rate of decrease of R is ample to assure blocking of the tube V within a narrow temperature range, and therefore accurate operation of the tube to control the flashing operation is readily obtained, owing to the resistance-temperature characteristic of- When the control switch 3 is thrown to its low position as shown in Fig. 2, the heating unit sec-. tions are connected in normal series relation across the low voltage supply conductors and the heating unit is, therefore, energized normally to raise its temperature to the low temperature.
It may now be noted that the resistor R prevents overflashing of the heating unit, that is, flashing of the unit to a temperature in excess of its normal high temperature level. Since the element 32 is always heat-conditioned according to the temperature of the heating unit, the resistance of this element decreases in the manner above described whenever the temperature of the heating unit approaches closely to the normal high temperature level. Consequently, the tube V is always blocked or cut-off whenever the temperature of the heating unit reaches substantially. the normal high temperature level, and,
therefore, the flash contactor cannot be energized to over-flash the heating unit. It will be noted further that over-flashing of the heating unit cannot be caused by any of the parts becoming defective. For example, if the tube V became defective, or if the transformer happened to burn out, the contactor 4, if it is energized,
will be immediately deenergized, and it will be other words, if any part of the system becomes defective and ceases to operate, the heating unit may be operated only in the normal manner, thus preventing burning out of the heating unit. Furthermore, since the tube V is conductive only during the'flashing operation, its life is much greater than would be the case if the tube. were operated during normal operation.
' The combination of the control operating by change of conductivity of a material, the relay or flash contactor 4 having an energized position for flash and a deenergized position for normal,
and the load dropping contacts I2, I6 on the contactor, constitutes an important featureof the invention. If it were possible for the flash operation to continue due to some defective condition of the apparatus, the unit I would be burned out and the heating units subsequent to unit I, such as unit I9, would be inoperative due to the open contacts. I2, I6. But this cannot happen in the present device since any defective condition will cause the contactor 4 to return to normal, thus not only protecting unit I but also rendering the subsequent units operative. For example, if the voltage fails in the control circuit, the contactor 4 is restored from its flash position to its normal position.
Referring now to Figs. 6 to 9, there is shown an alternative form of the invention, wherein the control of the flashing operation is eflected by means of a magnetic element whose permeability varies with temperature substantially as shown by curve Y of Fig. 10. The heating unit la is similar to that of Fig. 1 and is controlled in a similar manner by the contactor 4a (shown in flash position) of the same general construction as that employed in Fig. 1. In this instance, there is provided a thermostatic control switch 33 which controls the heating unit only during normal energization thereof. It will be noted from Fig. 6 that the switch 33 is in circuit with the heating unit only when the contactor 4a is deenergized, and, therefore, the switch 33 is ineffective to control the heating unit during flashing thereof. Consequently, the switch 33 cannot interrupt the flashing of the heating unit. The switch 33 preferably takes the form illustrated in Fig. '1. Referring to that figure, there is provided a metallic casing 34, the upper poris seated upon a spring or springs 38 which urge the casing upward so as to maintain good contact with the cooking vessel. In the absence of the cooking vessel, the annular shoulder 39 of the casing abuts against the cooking plate or heating unit so as to receive heat byv direct thermal conduction therefrom. Within the casing 34 there is provided a metallic supporting strip or plate 40 which is secured directly to thetop of the casing, and there is attached to the supporting strip a thermostatic element 4| which is preferably composed of bimetallic material. It willbe seen, therefore, that the thermostatic element receives heat principally by direct thermal conduction from the cooking vessel; and in the absence of the vessel, the thermostatic eleof the abutment of the shoulder 39 therewith. ment receives heat by direct thermal conduction from the heating unit or cooking plate by virtue At its free end thermostatic element 4| pivotally carries a contact lever 42, on one end of which there is mounted a contact 43 adapted to engage a stationary contact 44. A spring 45 serves to urge the contact lever 42 in counterclockwise direction as viewed in Fig. 7, thus urging contact 43 into engagement with contact 44. Thelatter' contact is mounted upon a support 46 which is carried by the casing 34. The two contacts 43 and 44 constitute the switch 33 which is connected electrically in the manner shown in Fig. 6.
The other end of lever .42 .is engageable by a cam 41 carried by'a rotatable shaft 48 which in turn is journaled in support 49. By rotating the cam 41, the switch 33 may be opened manually, or the cam may be variously positioned to adapt the thermostatic switch to maintain a desired at which the switch contacts are opened will depend upon the setting of cam 41. If there is no cooking vessel on the heating unit, the thermostatic. element will respond to the temperature of the unit and will prevent it from being maintained above a certain temperature corresponding to the adjustment of cam 41. Thus, the thermostatic switch substantially prevents the heating unit or cooking plate from operating beyond a pertain temperature during normal energization of the heating unit, and in addition, the switch controls the operation of the heating unit in response to the temperature of the cooking vessel.
Referring again to Fig. 6, the energization of the flash contactor 4a is controlled by means of a switch 50 which in turn is controlled by the mechanism now to be described. On the bot-' a flat strip which is formed of magnetic ma- I alloying of materials.
normally maintainthe'bar 52 in itsiowermost terial having the characteristic that its permeability is not significantly affected by heat until it is heated to a certain temperature and then its permeability decreases abruptly. This strip may be formed of magnetic iron, the permeability of which decreases non-linearly or exponentially substantially asshown by curve Y of Fig. 10. This curve is representative of the behavior of iron. In any case, however, a suitable performance characteristic may be readily obtained by The strip 5| is mounted in thermalconductive relation with respect to the heating unit or cooking plate, so that the strip is always heat-conditioned according to thetemperature of the heating unit or cooking plate. In cooperative relation with the strip 5|, there is a magnetic yoke 52 comprising a permanent magnet 53 and soft iron pole pieces 54 which are adapted to engage the strip 5|. Normally, the magnetic character of strip 5| will cause the magnetic yoke 52 to be held against strip 5| as in Figs. 6 and 8, whenever the magnetic yoke is moved into engagement with the strip or into close proximity thereto. It will be understood that the strip 5| normally furnishes a low reluctance path for the magnetic flux emanating from the permanent magnet 53 and the associated pole pieces 54. When the permeability of strip 5| decreases, however, it presents higher reluctance to the magnetic flux, and'when the permeability of strip 5| decreases sufilciently, it interrupts the magnetic attraction between the yoke and strip 5|, thus interrupting the flashing operation, as will be more clearly understood later.
The strip 5| being narrow and of relatively small areaand mass, does not absorb any more heat from the heating unit than is necessary. Further, the slender pole pieces 54 absorb a minimum of heat and do not cause the permanent magnet 53 to heat to an objectionable degree.
The magnetic yoke 52 is carried by a plate 55 having a depending guide pin 55 slidably seated in a guide 51 supported by a stationary bracket 55. The plate 55 is carried by a bar 59 having projecting pins 50 -which are seated in slots 5| of an adjacent bar 52. The bar 52' is carried by the armature 53 54 which is energizable by means of the manual push button switch 55.
The switch 59 comprises an upper contact arm or spring finger 55 and a lower contact arm or spring finger 51 having an aperture 58 through which an insulating pin 69 may project. The pin 59 is carried by a lateral extension 10 of bar 52. A spring H is arranged as illustrated; to
position and to resist upward movement of this bar. On the bar 59 there is provided a lateral extension 12 carrying an insulating stop 73 against which the end of the contact arm, 51 normally abuts, as shown in Fig. 7. The resilience of contact arm 51 normally maintains this arm against stop 13 in switch-opening position, as shown in Fig. 7.
Whenever the switch 55 is closed, the solenoid or magnet 54 is energized, thereby moving bar 62 upward. When the bar 52 has moved upward sufliciently to take up the lost motion of the pins and slots, it carries the bar 59 upwards, thus causing the magnetic yoke to move into engagement with strip 5|, as shown in Fig. 8. The pin 59 passes through the opening 58 and engages of an electromagnet or solenoid arm 55 deflecting this arm upward (see Fig. 9)
to prevent closing of the switch until bar 52 returns to its lower position. When switch 55 is released, the magnet or solenoid is deenergized, causing bar 52 to move downward under the influence of spring 1|, permitting arm 55 to return to its lower position, as shown in Fig. 6. The bar 59, however, is maintained in its upper position by the magnetic attraction between the magnetic yoke and the strip 5|. Therefore, the contact arm 51 is maintained in switch-closing position, as shown in Fig. 6, and the switch 59 is closed. The contactor 4a is, therefore, energized to effect flashing of the heating unit, as previously described. When the heating unit has reached substantially the normal high temperature level, the permeability of strip 5| decreases abruptly, thereby permitting bar 59 to move downward gravitationally to effect opening of switch 50 by virtue of the lowering of stop 13. The consequent deenergization of contactor 4a restores the normal energization of the heating unit.
In Fig. 10, the relatively narrow control range or zone is indicated on curve Y by the dot-anddash vertical lines. It will be apparent from the curve that accurate operation is readily obtained within the relatively narrow range of critical change of the permeability of the magnetic material. In the vicinity of the control zone, the ratio of percentage decrease of the permeability to the percentage increase of temperature is reater than two.
It may now be noted that the magnetic strip 5| controls the flashing operation and prevents. overflashing of the heating unit. It will be noted further that the pin 59 prevents over-flashing of the heating unit by the operators holding the switch 55 closed. Since the pin 59 prevents closing of switch 55 until bar'52 has dropped to its lower position, the flash contactor 4a will not be energized until the push button switch 55 has been released. Therefore, it is impossible for the operator to over-flash the heating unit by holding the switch 55 in closed position, whether this action be willful or unintentionah It will be seen that in each of the embodiments disclosed, the control is effected by an immobile solid element having the property that a certain character of the element varies negatively and exponentially to effect the control action, and the element is continuously heat-conditioned in accordance with the temperature of the heating unit. In other words, the temperature of. the control element substantially tracks with the temperature of the heating unit. It is not necessary that the temperatures be the same but only that one be a function of the other and that the control action take place when the heating unit reaches substantially its normal high temperaing of the heating unit, provided that the control temperature 01'. the control element is reached when the heating unit reaches substantially its normal high temperature level.
Both of the disclosed embodiments are free of any sensitive movable control elements, such as employed in a thermostat, and therefore they are not subject to the limitations of the thermostat above noted. In each instance the control is eflected by a physical change that is incapable of accidental or intentional suspension. In the first embodiment, the conductivity of the control material increases progressively by a large factor if the control operation does not take place at the temperature desired, and therefore the control action increases exponentially until the flash is terminated. In the second embodiment. there can be no suspension of the change in permeability of the'magnetic material and therefore the termination of the flash operation is bound to occur at or about the desired temperature.
Although two specific embodiments of the invention have been illustrated and described for the purpose of disclosure, it will be apparent that other forms of the invention are possible. In its broad scope the invention contemplates the control of. a flashing mechanism by means of an ele-,'v
. conditioned in substantial accordance with the temperature of the heating unit, electricallyoperable means for increasing the energization of said unit to above normal, to thereby cause said unit to heat rapidly, a switch for controlling the energization oi. said last means, a magnetic member arranged cooperatively with said element but normally disengaged therefrom, pole pieces extending from said magnetic member and having portions of small area for engaging said element. means for moving said magnetic member to bring said pole pieces into magnetic attracted engagement with said element, the said small area portions of said pole pieces reducing the transfer of heat from said element to a minimum, and a switch-actuating member attached to said magnetic member and adapted to close said switch, whereby said switch is maintained closed until said magnetic member is released by said element when the permeability of the latter decreases substantially. I
2. In an electrical cooking apparatus, an electrical heating unit, means for energizing said unit, a magnetic element whose permeability decreases critically from its normal value when the' element is heated to a certain temperature, said element being arranged to be heat-conditioned in substantial accordance with the temperature of the heating unit, electrically-operable means for increasing the energization of said unit to above normal, to thereby cause said unit to heat rapidly, a switch for controlling the energization of said last means, a magnetic member arranged cooperatively with said element but normally disengaged therefrom, manually operable means for moving said magnetic member into magnetic attracted relation with said element, a switch-actuating member attached to said magnetic member and adapted to close said switch, and means for preventing closure of said switch until said manual means is released.
3. In an electrical cooking apparatus, an electrical heating unit, means for energizing said unit, a magnetic element whose permeability decreases critically from its normal value when the element is heated to a certain temperature, said element being arranged to be heat-conditioned in substantial accordance with the temperature of the heating unit, electrically-operable means for increasing the energization of said unit to above normal, to thereby cause said unit to heat rapidly; a switch for controlling the energization 01 said last means, a magnetic member arranged cooperatively with said element but normally disengaged therefrom, manually energizable electrically-operable means for moving said magnetic member into magnetic attracted relation with said element, a switch-actuating member attached to said magnetic member and adapted to close said switch, and means for preventing closure of said switch until said manually energizable means is deenergized.
4. In an electrical cooking apparatus, an elec-' trical heating unit, means for energizing said unit, thermal-responsive means engageable by a cooking vessel placed on said unit for controlling the operation of said unit during normal energization thereof, means for increasing the energization of said unit to above normal, to cause said unit to heat rapidly, and means including an immobile element of heat-changeable character arranged to be heat-conditioned in substantial accordance with the temperature of. said unit for restoring the normal energization of said unit when the unit is heated substantially to its normal high temperature level.
5. In electric heating apparatus, an electric heating unit, at least one other electric heating unit, a supply line for supplying electrical energy to said units, an electric switch for each unit manually operable to render either or both of said units active at will, another electric switch operable from one position to another to increase I the energization of said first unit above a level normally available through the contacts of said first switch, to thereby cause said first unit to heat rapidly to a predetermined temperature level, means controlled by said other switch, for opening the supply line ahead oi. said other unit before the energization of said first uniths increased above normal, to thereby prevent energization of said other unit during abnormal energization of said first unit, and means including an immobile heat-changeable solid element for automatically efl'ecting return operation of said other switch when said first unit reaches said temperature level, to thereby restore normal energization of said first unit and to close the supply line to said other unit, whereby prolonged overenergization of said first unit is prevented and prompt restoration of the energy supply to said other unit is assured.
' 6. In electric heating apparatus, an electric heating unit, at least one other electric heating unit, a supply line for supplying electrical energy to said units, an electric switch for each unit ahead of said other unit before the energization of said first unit is increased above normal, to thereby prevent energization of said other unit during abnormal energization of said first unit, and means including an immobile heat-changeable solid element for deenergizing said energizing circuit and thus efi'ect automatic return operation of said last-mentioned switch when said first unit reaches said temperature level, to thereby restore normal energization of said first unit and to close the supply line to said other unit, whereby prolonged overenergization of said first unit is prevented and prompt restoration of the energy supply to said other unit is assured.
7. In electric heating apparatus, an electric heating unit, at least one other electric heating unit, a supply line for supplying electrical energy to said units, an electric switch for each unit manually operable to render either or both of said units active at will, an electrically-operable switch operable from a normal deenergized position to an energized position to increase the energization of said first unit above a level normally available through the contacts of said first switch, to thereby cause said first unit to heat rapidly to a predetermined temperature level, a manually-closable energizing circuit for said last-mentioned switch, contacts at the normal position of said last-mentioned switch for opening the supply line ahead of said other unit before the energization of said first unit is increased above normal, to thereby prevent energization of said other unit during abnormal energization of said first unit, a grid-controlled space discharge device for controlling said energizing circuit, an electrical resistance element of heat-variable character arranged to be heat-conditioned in substantial accordance with the temperature of said first unit, and a grid-control circuit including said resistance element for controlling the operation of said space discharge device so as to deenergize said energizing circuit when said first unit reaches said temperature level, to thereby efi'ect automatic return of said last-mentioned switch to normal position and thus restore normal energization of said first unit and reclosure of the supply line to said other unit.
8. In an electrical cooking apparatus, an electrical heating unit, means for energizing said unit, an electrical resistance element or heatvariable character arranged to be heat-conditioned in substantial accordance with the temperature oi the heating unit, electrically-operable means for increasing the energization of said unit to above normal, to thereby cause said unit to heat rapidly, an energizing circuit for said last-mentionedmeans, a space discharge device comprising a cold cathode,'anode and control electrode, means for including the-space current path or said device serially in said energizing circuit, and a circuit for said control electrode including said resistance element and arranged to render said space discharge device substantially non-conducting when said heating unit reaches a substantially predetermined temperature, to thereby restore the normal energization of said unit. a
9. In an electrical cooking apparatus, an electrical heating unit, means for energizing said unit, an electrical resistance element of heatvariable character arranged to be heat-conditioned in substantial accordance with the temperature of the heating unit, electrically-operable means for increasing the energization of said unit to above normal, to thereby cause said unit to heat rapidly, an energizing circuit for said last-mentioned means, a grid-controlled gasfilled space discharge device comprising a cathode, anode and control electrode, means for including the space current path of said device serially in said energizing circuit, means for normally maintaining said control electrode at a potential suificient to start said device but ineflective to stop the same and means including said resistance element for applying to said control electrode a potential efl'ective to render said space discharge device substantially non-conducting when said heating unit reaches a substantially predetermined temperature, to thereby restore the normal energization of said unit.
10. In an electrical cooking apparatus, a cooking unit comprising a metallic casing, means for energizing said unit, a thin body of heat-variable resistance material, means for clamping said body in thermal conducting relation with said casing, electrically-operable means for increasing the energization of said unit to above normal, to thereby effect rapid heating of said unit, an energizing circuit for said last-mentioned means, and means including said body of resistance material for deenergizing said circuit when said unit reaches substantially a predetermined temperature, thereby restoring normal energization of the unit.
11. In an electric cooking apparatus, an electrical heating unit, means for energizing said unit, thermal-responsive means engageable by a cooking vessel placed on said unit for controlling the operation of said unit during normal energization thereof, means for increasing the energization of said unit to above normal, to cause said unit to heat rapidly, and means including an electrical resistance element of heat-changeable character arranged to be heat-conditioned in substantial accordance with the temperature of said unit for restoring the normal energization of said unit when the unit is heated substantially to its normal high temperature level.
12. In an electrical cooking apparatus, an electrical heating unit, means for energizing said unit, thermal-responsive means engagea-ble by a cooking vessel placed on said unit for controlling the operation of said unit during normal energization thereof, means for increasing the energization of said unit to above normal, to cause said unit to heat rapidly, and means including a magnetic element of heat-changeable permeability arranged to be heat-conditioned in substantial accordance with the temperature of said unit for restoring the normal energization of said unit when the unit is heated substantially to its normal high temperature level.
JOSEPH W. MYERS.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US211899A US2207871A (en) | 1938-06-04 | 1938-06-04 | Electric range unit control mechanism embodying material of changeable character |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US211899A US2207871A (en) | 1938-06-04 | 1938-06-04 | Electric range unit control mechanism embodying material of changeable character |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2207871A true US2207871A (en) | 1940-07-16 |
Family
ID=22788742
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US211899A Expired - Lifetime US2207871A (en) | 1938-06-04 | 1938-06-04 | Electric range unit control mechanism embodying material of changeable character |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2207871A (en) |
Cited By (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2419083A (en) * | 1943-01-12 | 1947-04-15 | Proctor Electric Co | Electrical cooking apparatus |
| US2420188A (en) * | 1945-01-06 | 1947-05-06 | Mcgraw Electric Co | Automatic electric toaster |
| US2421452A (en) * | 1944-12-29 | 1947-06-03 | Gen Steel Wares Ltd | Oven control |
| US2427944A (en) * | 1942-04-14 | 1947-09-23 | Westinghouse Electric Corp | Switch for heating apparatus |
| US2431195A (en) * | 1944-10-09 | 1947-11-18 | Mcgraw Electric Co | Automatic electric toaster |
| US2478117A (en) * | 1946-02-13 | 1949-08-02 | Gilbert & Barker Mfg Co | Heat controlled switch |
| US2530643A (en) * | 1948-03-26 | 1950-11-21 | Hotpoint Inc | Thermal controlled cooking vessel |
| US2550579A (en) * | 1948-10-27 | 1951-04-24 | Hotpoint Inc | Heating circuit control for electric ranges |
| US2560388A (en) * | 1945-01-06 | 1951-07-10 | Mcgraw Electric Co | Automatic electric toaster |
| US2560386A (en) * | 1944-09-02 | 1951-07-10 | Mcgraw Electric Co | Automatic electric toaster |
| US2602132A (en) * | 1949-12-24 | 1952-07-01 | Gen Electric | Range heater and control |
| US2603835A (en) * | 1948-10-29 | 1952-07-22 | Henry A Van Dyke | Electric tube vulcanizer |
| US2611069A (en) * | 1948-02-05 | 1952-09-16 | Corning Glass Works | Electric appliance and stand assembly therefor |
| US2615386A (en) * | 1949-09-02 | 1952-10-28 | Gen Electric | Automatic electric toaster |
| US2623976A (en) * | 1949-12-24 | 1952-12-30 | Gen Electric | Automatic electric range control |
| US2657299A (en) * | 1947-12-13 | 1953-10-27 | Gen Electric | Coffee maker |
| US2657744A (en) * | 1948-09-29 | 1953-11-03 | Chrysler Corp | Apparatus for vaporizing liquid fuel |
| US2663785A (en) * | 1948-12-11 | 1953-12-22 | Gen Mills Inc | Waffle iron |
| US2751483A (en) * | 1954-06-28 | 1956-06-19 | Lavoie Lab Inc | Constant temperature oven |
| US2806421A (en) * | 1950-05-27 | 1957-09-17 | Knapp Monarch Co | Toaster control using a negative temperature coefficient resistor |
| US2951927A (en) * | 1958-08-21 | 1960-09-06 | Carl E Weller | Electric soldering iron |
| US2980875A (en) * | 1956-08-20 | 1961-04-18 | King Seeley Corp | Thermo-responsive device |
| US3009047A (en) * | 1959-10-09 | 1961-11-14 | Gen Electric | Temperature responsive control device |
| US3015710A (en) * | 1959-09-17 | 1962-01-02 | Ferro Corp | Thermostatic control unit |
| DE1135548B (en) * | 1958-01-15 | 1962-08-30 | Continental Elektro Ind Ag | Temperature limiter with magnetic heat sensor |
| US3211894A (en) * | 1963-02-28 | 1965-10-12 | Gen Motors Corp | Overenergization control apparatus for a cooking unit |
| US3219800A (en) * | 1963-01-28 | 1965-11-23 | Gen Motors Corp | Electric heating hot plate |
| US5171973A (en) * | 1991-01-31 | 1992-12-15 | Ceramaspeed Limited | Radiant electric heaters |
-
1938
- 1938-06-04 US US211899A patent/US2207871A/en not_active Expired - Lifetime
Cited By (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2427944A (en) * | 1942-04-14 | 1947-09-23 | Westinghouse Electric Corp | Switch for heating apparatus |
| US2419083A (en) * | 1943-01-12 | 1947-04-15 | Proctor Electric Co | Electrical cooking apparatus |
| US2560386A (en) * | 1944-09-02 | 1951-07-10 | Mcgraw Electric Co | Automatic electric toaster |
| US2431195A (en) * | 1944-10-09 | 1947-11-18 | Mcgraw Electric Co | Automatic electric toaster |
| US2421452A (en) * | 1944-12-29 | 1947-06-03 | Gen Steel Wares Ltd | Oven control |
| US2560388A (en) * | 1945-01-06 | 1951-07-10 | Mcgraw Electric Co | Automatic electric toaster |
| US2420188A (en) * | 1945-01-06 | 1947-05-06 | Mcgraw Electric Co | Automatic electric toaster |
| US2478117A (en) * | 1946-02-13 | 1949-08-02 | Gilbert & Barker Mfg Co | Heat controlled switch |
| US2657299A (en) * | 1947-12-13 | 1953-10-27 | Gen Electric | Coffee maker |
| US2611069A (en) * | 1948-02-05 | 1952-09-16 | Corning Glass Works | Electric appliance and stand assembly therefor |
| US2530643A (en) * | 1948-03-26 | 1950-11-21 | Hotpoint Inc | Thermal controlled cooking vessel |
| US2657744A (en) * | 1948-09-29 | 1953-11-03 | Chrysler Corp | Apparatus for vaporizing liquid fuel |
| US2550579A (en) * | 1948-10-27 | 1951-04-24 | Hotpoint Inc | Heating circuit control for electric ranges |
| US2603835A (en) * | 1948-10-29 | 1952-07-22 | Henry A Van Dyke | Electric tube vulcanizer |
| US2663785A (en) * | 1948-12-11 | 1953-12-22 | Gen Mills Inc | Waffle iron |
| US2615386A (en) * | 1949-09-02 | 1952-10-28 | Gen Electric | Automatic electric toaster |
| US2623976A (en) * | 1949-12-24 | 1952-12-30 | Gen Electric | Automatic electric range control |
| US2602132A (en) * | 1949-12-24 | 1952-07-01 | Gen Electric | Range heater and control |
| US2806421A (en) * | 1950-05-27 | 1957-09-17 | Knapp Monarch Co | Toaster control using a negative temperature coefficient resistor |
| US2751483A (en) * | 1954-06-28 | 1956-06-19 | Lavoie Lab Inc | Constant temperature oven |
| US2980875A (en) * | 1956-08-20 | 1961-04-18 | King Seeley Corp | Thermo-responsive device |
| DE1135548B (en) * | 1958-01-15 | 1962-08-30 | Continental Elektro Ind Ag | Temperature limiter with magnetic heat sensor |
| US2951927A (en) * | 1958-08-21 | 1960-09-06 | Carl E Weller | Electric soldering iron |
| US3015710A (en) * | 1959-09-17 | 1962-01-02 | Ferro Corp | Thermostatic control unit |
| US3009047A (en) * | 1959-10-09 | 1961-11-14 | Gen Electric | Temperature responsive control device |
| US3219800A (en) * | 1963-01-28 | 1965-11-23 | Gen Motors Corp | Electric heating hot plate |
| US3211894A (en) * | 1963-02-28 | 1965-10-12 | Gen Motors Corp | Overenergization control apparatus for a cooking unit |
| US5171973A (en) * | 1991-01-31 | 1992-12-15 | Ceramaspeed Limited | Radiant electric heaters |
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