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US2261066A - Drop-back or supplemental backstop mechanism for heading apparatus - Google Patents

Drop-back or supplemental backstop mechanism for heading apparatus Download PDF

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Publication number
US2261066A
US2261066A US342399A US34239940A US2261066A US 2261066 A US2261066 A US 2261066A US 342399 A US342399 A US 342399A US 34239940 A US34239940 A US 34239940A US 2261066 A US2261066 A US 2261066A
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blank
knock
punch
die
lever
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US342399A
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Louis J Lovisek
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PARKER KALON CORP
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PARKER KALON CORP
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Priority to US342399A priority Critical patent/US2261066A/en
Priority to US379667A priority patent/US2261067A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/44Making machine elements bolts, studs, or the like
    • B21K1/46Making machine elements bolts, studs, or the like with heads
    • B21K1/463Making machine elements bolts, studs, or the like with heads with recessed heads

Definitions

  • the present invention relates toimprovements in apparatus for producing hollow articles, by
  • the invention relates to mechanism applicable to conventional header apparatus, by means of which stock continuously fed from a source of supply may be formed into individual articles of varying shapes embodying hollow extremities, the formation of which conforms to shaping dies, so operated in coordination with the header instrumentalities that the stock material may be shaped to produc the article blanks complete excepting only for threading, in one and the same machine.
  • FIG. 1 is a top plan view of header machine having my invention applied thereto, parts being broken away and shown in section to disclose the details of construction;
  • Figure 2 is a side elevation of the apparatus, the flywheel being removed and parts being broken away and shown in section;
  • Figure 3 is an enlarged detail view showing a conventional the position of the spacer element of my drop:- back mechanism during the preliminary die- I shaping step of a socket set screw or the like;
  • Figure 4 is an enlarged view showing the spacer device of my invention displaced into inoperae tive, position, as during the finishing step for the set screw'blank:
  • Figure 5 is an enlarged view,”partly in elevar tionfand partly in section, showing the position of the preliminary punch at the completion of its forward stroke;
  • Figure 6 is a corresponding view showing'th'e position of the second punch atthe end of its stroke
  • Figure8 is a plan view showing the first'position of a modified form of drop-back mechanismfusedin producing socket head cap screws
  • Figure 9 is a view similar to Figure 8 and showing the position of the parts thereof in the second forming step of a cap screw blank
  • FIG. 10 is a view in elevation, parts being broken away and shown in section, depicting the position of the preliminary punch in the first step of forming acap screw blank;
  • Figure 11 is a similar view showing the position of the finishing punch in the second step of forming the cap screw blank
  • Figure 12 is an enlarged detail view of the end of the header machine showing the operative position of my modified form of drop-back mechanism, parts being broken away and shownin section to disclose more clearly the details thereof;
  • Figure 13 is an end view of the structure shown in Figure 12;
  • Figuresl l, 15 and 16 are detailed views showing the blank for producing set screws in the three stages of their production.
  • Figures 17, 18 and 19 are corresponding views of the three stages of production of a sockethead cap screw.
  • l designates the frame of the header on which is mounted the crank shaft 2 carrying the flywheel 3.
  • the toggle mechanism is generally indicated by the numeral 4, and at one end of the machine is located the knock-out lever 5 swivelled on pin 6 and operated by the adjusting screw I, slide 8, and connection 9 to eccentric cam ID.
  • the lever o 5 is limited in movement in one direction by this cam and in the other direction by the backing screw l l.
  • the heading-die l2 ismounted in the usual die block l3 held stationary in the frame of the machineby the wedge 14'.
  • the die i2 is provided with a guide bushing l5 held in place by screws I6 and centralized on it by shoulder 11.
  • knock-out pin 26 now being stopped, the hexpunch pushes the blank farther into the heading-die and the reduced extension 29 thereof compressesthe metal of the blank around the hex punch The. forward motion above men tioned continues until the blank has traveled past the tapered entrance 24 of the die and is formed tothe diameter of the die bore 25. The pressure shaping of the blank or finishing step is'now completed, and thereafter the entire assembly of the secondheading, or finishing punch recedes. i
  • the knock-out mechanism of the header machine causes the knock-out pin '26 to travel in the reverse direction so as to push the blank through the opening 23 of the bushing 15 and'allows it to drop out of the machine by gravity. It might be noted that the blank in this movement will pass freely through th guide bushing, as stated,'due to the fact thatthe diamete'rof the blank is now smaller than said opening.
  • Thi last-named lever in turn is connected to the vertical shaft 50 which rotates in the bearings 5
  • the lever arm 53 To the lower end of the shaft 50 is connected the lever arm 53, having its outer rounded extremity fitted into a slot, 54 of the slide bar 55.
  • This sliding bar has a pair of rectangular slots 56 which permit the bar to slide on squared pins 51 which are screwed into the edge of the knock-out lever 5.
  • a retainer plate 58 is employed to keep the sliding bar in contact with the knock-out lever.
  • To one extremity of the sliding bar 55 is detachably connected, as by means of fastening screws 60, the spacer element or tip 59 having one face thereof rounded. The end of this spacer element is of a thickness determined by the distance which the knock-out pin 26 is to drop back after the preliminary step of pressure shaping the blank.
  • the cam roller 44 is held in contact with the cam 40 by means of the spring 6
  • the rising portion 41 of the cam 40 causes th arm 43 to move clockwise which in turn shifts the rod 41 longitudinally to the right.
  • This causes the lever arm 49 to shift counterclockwise and the lever arm 53 to move in a similar direction, thus imparting retracting movement to the slide bar 55 so as to allow the end of the knock-out lever to move its full stroke into contact with the backing screw ll.
  • This die has mounted therein as a part thereof a shiftable sleeve H which, although free to move longitudinally in the die,-is held in place at this cycle of the operation by means of the sleeve 12 forming a part of my modified supplemental back-stop mechanism.
  • the sleeve 14 in which it is mounted is in an extended position, as shown in Figure 11 of the drawings.
  • Said sleeve 14 is held outwardly by a suitable expansion spring 15, and the outward movement of the sleeve is stopped by the shoulder 16 thereof abutting the shoulder 11 of the guide bushing 18. This bushing is fixedly held in the punch block.
  • the cut-off blank enters the opening 19 in the sleeve 14, and the forward assembly movement continues until the end of the punch 13 touches the end of said blankl.
  • further movement of the assembly causes the blank to be pushed into the opening of the die sleeve H until the blank contacts the knock-out pin 8
  • the die sleeve H during the preliminary step of expanding the head end of the blank, is at its extreme :position in the die 10, as shown in Figure 10, be-
  • the slide shifting lever arm 53 in this form of the device has connected thereto an arcuately shaped link 86, and said link at one of its ends is pivotally connected to the arm 81 mounted in the bracket 88 on the pivot 89, said bracket being suitably attached to the frame of the machine by the clamping bolts 90.
  • the opposite end of the arm 8'! is provided with a pin 9
  • This cam is slotted at 94 to accommodate the stop screw II in its travel to and from the position shown in Figure 8 of the drawings.
  • the face 96 of this cam slide coacts with the bifurcated end 12' of the sleeve 12 so as to hold the sleeve in the preliminary shaping step in the position above referred toand shown in Figure 8 of the drawings.
  • the bifurcation of the sleeve end permits the end of the knock-out lever 5 and the spacer tip 59 to extend therethrough.
  • the finishing punch assembly recedes as just stated, if the formed blank remains in the die, the normal operation of the knock-out mechanism of the conventional heading machine causes the knock-out pin to push said blank through the opening in the heading-die, thus allowing the blank to drop out of the machine by gravity.
  • the first heading punch pushes the blank into the die, performs its particular shaping operation of expanding the end of the blank and forming a tool recess, then recedes and rises to permit the second punch to come into operative position.
  • the supplemental back-stop or drop-back mechanism forming the special subject matter of this invention shifts out of backing position to permit backing ofi of the knock-out pin, allowing the knock-out lever of the conventional header machine to coact with the backing screw of the header machine.
  • the second or finishing punch performs its operation on the blank to finally shape the latter and then recedes and shifts downwardly to again bring the first or preliminary punch into its operative position.
  • the blank is either stripped off of the punch or ejected'from the die by a knock-out pin.
  • the supplemental back-stop or drop-back mechanism causes the spacer element to again return to its initial position interposed :between the end of the knock-out lever and the backing screw, thus normalizing all of the mechanism.
  • my attachment invention may be applied upon any press or heading machine including crank and toggle headers, single or multiple blow machines, and also upon machines having one or more knock-out arrangements within the purview of my invention.
  • knock-out mechan sm comprises a knockout lever cooperative in one position with the backing means during pressure shaping of the blank, combined with means shiftable into position intermediate the lever and said backing means to hold the lever away from said backin means and cause upsetting of the blank, and
  • the combination of pressure shaping instrumentalities operable successively to upset a blank and draw the blank to finish-shape backing means for holding the blank during preliminary upsetting thereof including rod means 00- operative with the blank, and shiftable means between the rod and backing means including a part cooperative with the rod means and a part cooperative with said backing means during the preliminary upsetting operation, said last-named part being shiftable out of its cooperative position during finish-shaping operation.
  • the combination of pressure shaping instrumentalities operable successively to upset a blank and draw the blank to finish-shape backing means for holding the blank during preliminary upsetting thereof including rod means cooperative with the blank, and shiftable means between the rod and backing means including a part cooperative with the rod means and a part cooperative with said backing means during the preliminary upsetting operation, said last-named part being shiftable out of its cooperative position during finish-shaping operation, said firstnamed part :being operable to displace the blank after finish-shaping.
  • the combination of pressure shaping instrumentalities operable to upset a blank and draw the blank to finish-shape, knock-out and backing mechanism for backing up the blank during upsetting and for effecting displacement of the finished blank including a shiftable part cooperative with the knock-out mechanism for holding the blank during upsetting operation, and means for shifting said part out of the said cooperating relation with said knock-out mechanism during drawing of the blank to finish shape the same,
  • the knock-out mechanism including a knock-out lever and rod means
  • the backing means including a stationary backstop and a spacer element capable of being shifted to and from a position interposed between the knock-out lever and the back-stop.
  • the combination of pressure shaping instrumen talities operable to upset a blank and draw the blank to finish-shape, knock-out and backin mechanism for backing up the blank during upsetting and for efiecting displacement of the finished blank including a shiftable part cooperative with the knock-out mechanism for holding the blank during upsetting operation, and'means for shifting said part outof the said cooperating relation with said knock out mechanism during drawing of the blank to finishshape the same
  • the knock-out mechanism including rod means cooperative withthe blank and apivotallymounted lever, one end of which is disposed to cooperate with the rod means for displacing the blank'when finish-shaped
  • the backing means including a stationary backstop, andsupplemental drop-back means movable into position between said end of the knock-out lever and back-stop inthe upsetting operation and into inoperative position allowing the knock-out lever to drop back for finish-shaping of the blank by the pressure shaping instrumen talities.
  • the first-mentioned movable part of the dropbaok mechanism comprises a slide member mounted upon the knock-outlever and having a spacer element at its end for cooperation with the end of the knock-out lever
  • the second movable part of the drop-back mechanism comprises a cam element with which the rod means for holding the movable die member coacts.
  • An attachment mechanism applicable to header apparatus having die shaping instrumentalities composed of preliminary and finishing punches, a matrix-header die, knock-out mechanism, and back-stop means said attachment including a spacer element adapted to be interposed between the knock-out mechanism and back-stop mean-s during the upsetting operation of a blank, and actuating means for said spacer element to move the same to and from the interposed position above mentioned.
  • An attachment device for header apparatus having a matrix die including a movable die part, a knock-out lever and a back-stop, said attachment comprising a spacer element associated with the knock-out lever and shiftable to and from a position interposed between the knockout lever and the back-stop, actuating means for shifting said spacer member as aforesaid comprising a cam-actuated connecting rod cooperative with the crank shaft of the header apparatus, lever means between said rod and the spacer member, a cam slide, linkage means between said lever means and said cam slide for shifting the latter from the actuating means for the spacer member, rod means coacting with the knock-out lever and the cam slide, and spring means for holding the connecting rod in operative position for actuation by the header crank shaft, said spring means being displaceable to render the attachment means inoperative and permit the header apparatus to operate as a standard header.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Description

Oct 28, l941. J. LOVISEK 21,261,065
DROP-BACK 0R SUPPLEMENTAL BACKS'IOP MECHANISM FOR HEADING APPARATUS Filed June 25, 1940 7 Shets-Sheet 1 APPARATUS Oct. 28, 1941.
L. J. LOVISEKY DROP-BACK 0R SUPPLEMENTAL BACKSTOP MECHANISM FOR HEADING Filed Jun 25, 1940 7 Sheets-Sheet 2 Jwuc n k w jilol/sek APPARATUS Oct. 28, 1941. I L. J. LOVISEK BACK 0R SUPPLEMENTAL BACKSTOP MECHANiSM FOR HEADING DROP- Filed Junef25, 1.940 7 Sheqts-Sheet 3 L. J. LOVISEK 2,261,066 DROP-BACK OR SUPPLEMENTAL BACKSTOP MECHANISM FOR HEADING APPARATUS Fiied Jun 25, 1940 7 Sheets-Sheet 4 Oct." 28, 1941. L. J. LOVISEK 2,261,056 DBOP.BACK 0R SUPPLEMENTAL BACKSTOP MECHANISM FOR HEADING APPARATUS Filed June 25. 1940 7 Sheets-Sheet s Oct. 28, 1941.
DROP-BACK .OR SUPPLEMENTAL 'BACKSTOP MECHANISM Fog: READING L. J. LO'VISEK Filed June 25, 1940 APPARATUS 7 Sheets-Sheet 7 f'islfl. 9 v
I "M 76 v 6 6 v 7p {I 5.9 My, A 1;; D I :9
T1511- I) 7 83 w" r! W 6. l: txiiaz x}; g '30 3mm x; ZJZovzlxz/c Patented Oct. 28, 1941 MECHANISM FOR HEADING APPARATUS Louis J. Lovisek, New Work, N. Y.,
assignor to Parker-Kalon Corporation, NewYork, N. Y., a
corporation of New York Application June 25, 1940, Serial No. 342,399
13 Claims. 40140-45) The present invention relates toimprovements in apparatus for producing hollow articles, by
a novel method of pressure shaping the same from deformable blank materials.
More specifically, the invention relates to mechanism applicable to conventional header apparatus, by means of which stock continuously fed from a source of supply may be formed into individual articles of varying shapes embodying hollow extremities, the formation of which conforms to shaping dies, so operated in coordination with the header instrumentalities that the stock material may be shaped to produc the article blanks complete excepting only for threading, in one and the same machine.
My invention, in specific characterization, takes the form of an attachment readily applicable to a well known header construction to thereby economically turn out such articles as flush head set screws, socket screws, and plugs of various types with normal or oversize heads, hexagonal nuts, ammunition shells, cap nuts and the like, and it embodies primarily supplemental back stop or drop back mechanismand actuating means therefor synchronized with the regular knock-out means of the header device so as to control the die-shaping instrumentalities in a manner to first cause the end portions of the blanks to be deformed laterally or expanded to receive a shaping tool thereinto and thereafter drawn or compressed about said tool to proper external and internal size and shape for the finished article.
One of the primary objects of my invention is to provide a construction which in nowise prevents the header apparatus itself from functioning normally as a header when so desired, and, to this end, my attachment is so mounted as to be readily thrown in and out of operation by a very simple connection, depending upon the particular operation desired on articles to be produced.
Other and further objects and advantages of the invention will be hereinafter set forth and the novel features thereof defined by the appended claims.
In the accompanying drawings- Figure 1 is a top plan view of header machine having my invention applied thereto, parts being broken away and shown in section to disclose the details of construction;
Figure 2 is a side elevation of the apparatus, the flywheel being removed and parts being broken away and shown in section;
Figure 3 is an enlarged detail view showing a conventional the position of the spacer element of my drop:- back mechanism during the preliminary die- I shaping step of a socket set screw or the like;
Figure 4 is an enlarged view showing the spacer device of my invention displaced into inoperae tive, position, as during the finishing step for the set screw'blank:
Figure 5 is an enlarged view,"partly in elevar tionfand partly in section, showing the position of the preliminary punch at the completion of its forward stroke;
Figure 6 is a corresponding view showing'th'e position of the second punch atthe end of its stroke;
Figure l is an enlarged plan view, parts being broken away and shown in section, and illustrating more specifically the spacer slide in its position during the preliminary step of treatment of screwblanks; 1
' Figure8 is a plan view showing the first'position of a modified form of drop-back mechanismfusedin producing socket head cap screws; Figure 9 is a view similar to Figure 8 and showing the position of the parts thereof in the second forming step of a cap screw blank;
j Figure 10 is a view in elevation, parts being broken away and shown in section, depicting the position of the preliminary punch in the first step of forming acap screw blank;
Figure 11 is a similar view showing the position of the finishing punch in the second step of forming the cap screw blank;
Figure 12 is an enlarged detail view of the end of the header machine showing the operative position of my modified form of drop-back mechanism, parts being broken away and shownin section to disclose more clearly the details thereof;
Figure 13 is an end view of the structure shown in Figure 12;
Figuresl l, 15 and 16 are detailed views showing the blank for producing set screws in the three stages of their production; and
Figures 17, 18 and 19 are corresponding views of the three stages of production of a sockethead cap screw.
Like reference characters designate corresponding parts in the several figures of the drawings.
In carrying out my invention, I have illustrated its application to aoonventional header apparatus, known commercially as a solid die,
double stroke toggle header, and therefore, only those general features of this apparatus have been shown which will assist in a ready understanding of the present invention. Reference may be had to prior Patents 2,090,641 and 2,- 160,087 for further details or information relative to the commercial structure.
To this end, referring to Figure 1, l designates the frame of the header on which is mounted the crank shaft 2 carrying the flywheel 3. The toggle mechanism is generally indicated by the numeral 4, and at one end of the machine is located the knock-out lever 5 swivelled on pin 6 and operated by the adjusting screw I, slide 8, and connection 9 to eccentric cam ID. The lever o 5 is limited in movement in one direction by this cam and in the other direction by the backing screw l l.
It will be understood that wire stock is intermittently fed to the header mechanism in the customary manner and by a cut-off knife the desired length of stock is cut off and carried into position directly in front of the heading die. This cut-off assembly is not herein shown as it formsno part of this invention, and,-furthermore, is conventional. The operation of the header in the treatment of this blank, however, will now be taken up rather specifically'in conjunction with the novel features of my attachments.
Assuming first that the individual blank presented to the matrix or heading die as aforesaid is to be made into a hollow or socket set screw of the flush type, without head, said blank is first subjected to an expanding action to receive a socket-forming tool, and thereafter drawn into final shape by a finishing die, l
To accomplish these steps upon the header apparatus disclosed herein, it will be noted by reference to Figures 1 and 3 that the heading-die l2 ismounted in the usual die block l3 held stationary in the frame of the machineby the wedge 14'. The die i2 is provided with a guide bushing l5 held in place by screws I6 and centralized on it by shoulder 11.
, Passing nowto the, punch block assembly, in the block l8 carried by the vertically movable slide 19 are mounted the preliminary and'finishing punches or pins, the former, designated 20, being solidly held in the bushing 2l'of the holder 22 Assuming that theslide block is in its lower position (Figure 5), the punch 20 under the-acition of the toggle mechanism pushes the blank into and through the opening 23 of the bushing I5 and into the tapered mouth 24 of the headingdie I 2. As the punch and blank continue to move forwardly, the forward end of the blank is pushed intothe longitudinal bore 25 of reduced diameter. The blank continues to move forwardly until it hits the knock-out or stop pin 26 of the knockout' mechanism. It might be noted at this point that the pin 26 is held in position shown in Figure 3-by the knock-out lever 5 and the back-stop means hereinbefore mentioned. As the toggle mechanism continues to move the punch forward, the cut-off blank is :caused to spread out or expand in conformity with the tapered extremity of the punch and the tapered form of the matrix die, as'clearly shown in FigureB of the drawings. The punch, having now completed its stroke, recedes under the action of the toggle mechanism, leaving the. blank in the heading-die l2.- Should the blank tend to adhere to the end of the punch, it will be automatically displaced 7 therefrom by contact of the flared extremity of the blank with the shoulder or face of the bushing I5 which overhangs the tapered entrance 24 of the heading-die; As the first or preliminary punch it further recedes, the punch block I8 rises under the influence of the conventional slide shifting means of the header apparatus until the finishing punch 21 lies directly opposite the heading-die l2 and the treated blank now positioned therein.
It is to be understood at this point that in the first or preliminary forming step of the article as above described, the supplemental back-stop mechanism, which forms the subject matter of my invention and which will later be fully described, functioned in backing up the knock-out pin 26. by virtue of the cooperation of a slide member which is mounted upon the knock-out lever 5 so as to interpose a spacer element between the en'd-of this lever and the backing screw l I. The position of the parts, including this slide element in the first step of the forming operation as before described, is clearly seen in Figure 3 of the drawings.
However, before specifically referring to said supplemental back-stop means, the second or finishing step of the die will be set forth. Referring to Figures 4 and 6, it will be noted that the finishingpunch 21-is mounted in a sleeve 28, and that this sleeve'at its forward end is formed with a reduced extension 29 which, upon the next forward..movement of the punch block assembly, enters the guide opening 23 in the bushing 15 of the matrix or heading-die. This forward-assembly movement continues until the shoulder 30 on-the' sleeve 28 comes into contact with the face of the bushing [5, This forward motion of the sleeve 23 is thus stopped, but the finishing or hex punch 27 continues its forward motion until it enters the prepared recess in the flared end of the blank. When the end of the punch hits the bottom of this recess, then the blank starts to move forward, said forward motion being allowed due to the drop-back'of knock-out pin 26, in turn'permittedby the displacement of the slide on the knock-out lever 5. Under this condition, the knock-out lever is permitted to shift towards the lbackin'g screw H11 :The forward movement of the. knock-out pin 26 now being stopped, the hexpunch pushes the blank farther into the heading-die and the reduced extension 29 thereof compressesthe metal of the blank around the hex punch The. forward motion above men tioned continues until the blank has traveled past the tapered entrance 24 of the die and is formed tothe diameter of the die bore 25. The pressure shaping of the blank or finishing step is'now completed, and thereafter the entire assembly of the secondheading, or finishing punch recedes. i
If the blank remains in the die, the normal action of the knock-out mechanism of the header machine causes the knock-out pin '26 to travel in the reverse direction so as to push the blank through the opening 23 of the bushing 15 and'allows it to drop out of the machine by gravity. It might be noted that the blank in this movement will pass freely through th guide bushing, as stated,'due to the fact thatthe diamete'rof the blank is now smaller than said opening.
However, if the blank should adhere-to the hex punch 21 as it recedes, another mechanism for stripping it from the punch comes into play. In other Words, as the punch block 18 shifts to put the preliminary punch back into the initial position herein described,-the button 3| is caused to ride across the face 32 of the stationary cam 33 associated'with the punchassembly slide. This causes the button, itsconnecting shank 34, and yoke 35 to move in the forward direction thereby pushing the sleeve 28 to the right in its bushing 36. It will be observed in Figure 5 that the punch 21 is solidly held in position by the nut 31 onto the bridge 38 which is fastened to the punch block l8. Since the punch 21 is standing still relatively speaking, the face 39 of the extension 29 pushes against the end of the blank, thereby stripping it from the punch and allowing it to fall out of the machine by gravity.
Passing now to a specific description of the supplemental back-stop mechanism of my invenvention, and referring to Figures 1 and 2 of the drawings, it will be noted that I mount a cam 40 upon the collar 4| of the flywheel 3, this cam having a rising portion 4| and a dwell 4i". Mounted upon the frame of the machine adjacent this cam is a horizontal shaft 42, to one end of which is connected the upstanding arm 43 carrying the follower roll 44 which is arranged to bearagainst the face of the cam 40. At the opposite end of the shaft 42 is fixed a second arm 45, to the upper end of which is secured the adjustable clevis 46 in turn connected to the rod 41 having at its outer extremity a suitable opening 48 to receive the end of the short lever 49. Thi last-named lever in turn is connected to the vertical shaft 50 which rotates in the bearings 5| and 52. To the lower end of the shaft 50 is connected the lever arm 53, having its outer rounded extremity fitted into a slot, 54 of the slide bar 55. This sliding bar has a pair of rectangular slots 56 which permit the bar to slide on squared pins 51 which are screwed into the edge of the knock-out lever 5. A retainer plate 58 is employed to keep the sliding bar in contact with the knock-out lever. To one extremity of the sliding bar 55 is detachably connected, as by means of fastening screws 60, the spacer element or tip 59 having one face thereof rounded. The end of this spacer element is of a thickness determined by the distance which the knock-out pin 26 is to drop back after the preliminary step of pressure shaping the blank.
The cam roller 44 is held in contact with the cam 40 by means of the spring 6|, which is connected at one end to the frame of the machine, as at 62, and at its other end to the rod 41, as at 63. In operation, the rising portion 41 of the cam 40 causes th arm 43 to move clockwise which in turn shifts the rod 41 longitudinally to the right. This causes the lever arm 49 to shift counterclockwise and the lever arm 53 to move in a similar direction, thus imparting retracting movement to the slide bar 55 so as to allow the end of the knock-out lever to move its full stroke into contact with the backing screw ll. As the cam 40 continues to rotate, the cam roller 44 passes into the dwell 4|" which effects a reverse movement of the slide bar 55, thereby causing the spacer tip 59 to shift to a position in which it is interposed between the end of the knock-out lever 5 and the backing screw II. .This position is the normal position of my supplemental back-stop mechanism, and is also the position assumed by the parts in the preliminary step of forming the blank as above described for producing articles as hollow set screws.
When the machine is to be operated for the purpose of shaping a socket cap screw of the headed type, the mechanism of my supplemental back-stop attachment is slightly modified, as willnow be more fully set forth in connection with the disclosure shown in Figures 8 to 13 of the drawings. In this case, as before described, a suitable lengthof wire stock is out off and the blank carried by the cut-off mechanism into a thereof.
position in alinement with the heading-die 10. This die has mounted therein as a part thereof a shiftable sleeve H which, although free to move longitudinally in the die,-is held in place at this cycle of the operation by means of the sleeve 12 forming a part of my modified supplemental back-stop mechanism. As the first punch 13 is ready to come forward to do its work, the sleeve 14 in which it is mounted is in an extended position, as shown in Figure 11 of the drawings. Said sleeve 14 is held outwardly by a suitable expansion spring 15, and the outward movement of the sleeve is stopped by the shoulder 16 thereof abutting the shoulder 11 of the guide bushing 18. This bushing is fixedly held in the punch block. As the first punch assembly advances, the cut-off blank (see Figure 17) enters the opening 19 in the sleeve 14, and the forward assembly movement continues until the end of the punch 13 touches the end of said blankl. 'I'hereupon, further movement of the assembly causes the blank to be pushed into the opening of the die sleeve H until the blank contacts the knock-out pin 8|, which is held stationary by the knock-out rod 82 which, in turn, is held stationary by the knock-out lever 5, and supplemental back-stop mechanism slide 55 in the position thereof in which the spacer tip is interposed between the knock-out lever 5 and the backing screw ll.
Since the forward movement of the punch 13 is continued by the pressure of its backing pin 83, the blank begins to upset. At this point, the taper 84 of the punch sleeve 14 enters into the tapered opening 85 of the heading-die 10, thus holding the punch sleeve 14 and the punch 13 in direct alinement with the bore 80 of the die sleeve H The forward movement of the sleeve 14 is thus stopped. As the forward movement of the punch block l8 continues, the bushing 18 slides over the then stationary sleeve 14, and the punch '13 slides through the opening I9 This movement continues until the blank is formed, as shown in Figure 10. As the punch block l8 now recedes, the blank is held in the die by friction developed in the bore 80 between the die sleeve H and the blank. As the first punch assembly recedes still farther, the punch block [8 rises, as heretofore described, in order to bring the finishing punch into operative position with respect to the blank. It may be stated at this point that the operation of the finishing punch in connection with this modified form of the invention occurs in exact accord with the operation of the finishing punch as described with reference to the finishing step above described in connection with the hollow set screw article blank. It, therefore, is unnecessary to again set forth in detail said operation in connection with the shaping of the socket cap screw article blank. It is sufficient to say, however, in connection with the finishing punch assembly of this modified form that the finishing punch sleeve, as shown in Figure 11 of the drawings, and designated in said figure 29', is slightly differently shaped as regards the forward extension 39' thereof. As will be noted in the figure last referred to, this extension has a tapered form, the taper conforming to the taper of the entrance 85 of the heading-die 1|].
It is also desirable to note that in this second step of finish shaping of the cap screw, the die sleeve H, during the preliminary step of expanding the head end of the blank, is at its extreme :position in the die 10, as shown in Figure 10, be-
ing held in such position by the sleeve 12 as hereinbefore explained.
When the shift is made to bring the finishing punch in this instance into position to cooperate with the heading-die, it is necessary that the sleeve H be permitted to move from the said extreme position above referred to away from the constricted portion of the entrance 85 of said die so as to occupy a position as clearly shown in Figure 11 of the drawings. This will permit the finishing punch to shift the blank from the position shown in Figure 10 through the constricted portion of the entrance 85 to draw the head of the blank about the hexagonal terminal of the finishing punch into its final shape forming the hexagonal socket. This is accomplished by operation of certain cam and backing means which will now be described more in detail.
Referring to Figures 8 and 12 of the drawings showing the position of the parts of the knock-out mechanism and supplemental back-stop means at the conclusion of the preliminary shaping step, it will be noted that the slide shifting lever arm 53 in this form of the device has connected thereto an arcuately shaped link 86, and said link at one of its ends is pivotally connected to the arm 81 mounted in the bracket 88 on the pivot 89, said bracket being suitably attached to the frame of the machine by the clamping bolts 90. The opposite end of the arm 8'! is provided with a pin 9| which extends into an elongated slot 92 in a slide cam 93. This cam, as shown in Figure 13 of the drawings, is slotted at 94 to accommodate the stop screw II in its travel to and from the position shown in Figure 8 of the drawings. The face 96 of this cam slide coacts with the bifurcated end 12' of the sleeve 12 so as to hold the sleeve in the preliminary shaping step in the position above referred toand shown in Figure 8 of the drawings. It will be observed in Figure 12 that the bifurcation of the sleeve end, as at 12', permits the end of the knock-out lever 5 and the spacer tip 59 to extend therethrough. The surface of the slide 93 inclines from the face 96, as indicated at 91, to the second surface 98, and, therefore, when the slide 55 moves away from the position shown in Figure 12, under the actuation of the lever arm 53, the cam member 93 through the link connection 86 and actuating arm 81 will also correspondingly shift from the position shown in Figure 8 to the inoperative position as regards this cam clearly depicted in Figure 9 of the drawings. Under such conditions, the die sleeve 12 backs off and allows the heading-die sleeve to move back, and the finishing punch as before stated, under the action of the toggle mechanism, pushes the cap screw blank through the die opening to draw the head of the blank into its final or finished shape.
When the finishing punch assembly recedes as just stated, if the formed blank remains in the die, the normal operation of the knock-out mechanism of the conventional heading machine causes the knock-out pin to push said blank through the opening in the heading-die, thus allowing the blank to drop out of the machine by gravity.
However, if the blank should adhere to the finishing punch and should recede with it, another mechanism or stripping means comes into operation. As the punch block l8 shifts to put the preliminary punch 20 again into the position hereinbefore described, the button 3| rides across the face 32 of the stationary cam 33 to initiate the operation of the stripping means in themanner hereinbefore described with reference to the stripping phase of the device in connection with the forming of the set screw. It is unnnecessary to repeat again the operation of this mechanism at this point under the conditions.
By way of summary of the sequence of operations incident to the pressure shaping of these blank units, the various steps are as follows:
(1) The wire stock is cut off to the proper length desired for forming the particular blank.
(2) The blank is transferred by the cut-oiT mechanism into position in front of the headingdie. i
(3) The first heading punch pushes the blank into the die, performs its particular shaping operation of expanding the end of the blank and forming a tool recess, then recedes and rises to permit the second punch to come into operative position.
(4) The supplemental back-stop or drop-back mechanism forming the special subject matter of this invention shifts out of backing position to permit backing ofi of the knock-out pin, allowing the knock-out lever of the conventional header machine to coact with the backing screw of the header machine.
(5) .The second or finishing punch performs its operation on the blank to finally shape the latter and then recedes and shifts downwardly to again bring the first or preliminary punch into its operative position.
(6) The blank is either stripped off of the punch or ejected'from the die by a knock-out pin.
(7) The supplemental back-stop or drop-back mechanism causes the spacer element to again return to its initial position interposed :between the end of the knock-out lever and the backing screw, thus normalizing all of the mechanism.
In conclusion, it is important to note that my attachment device does not in any way interfere with the normal operation of the header machine or the knock-out mechanism thereof. In this connection, it may be pointed out that by merely shifting the'spring 6| from the position shown in full lines in Figure 2 of the drawings to that shown in dotted lines in Figure 2 of the drawings, the cam lever 43 will be held away from its actuating cam 40 and the spacer tip 59 will be held in an inoperative position, allowing the knock-out lever 5 to contact with the backing screw II. This permits the machine to operate as astandard heading machine.
Additionally, my attachment invention may be applied upon any press or heading machine including crank and toggle headers, single or multiple blow machines, and also upon machines having one or more knock-out arrangements within the purview of my invention.
While I have described a specific form of stripping means for use in conjunction with my mechanism and a specific type of operating instrumentalities for shifting the spacer element of my attachment to and from operative position, it is to be understood that those mechanisms may readily be changed or modified to accomplish the functions and the cycles of operation to occur without departing from the spirit of the invention and within the scope of the claims appended hereto.
' What I claim as new and desire to secure by Letters Patent is:
1. In apparatus for' making socketed articles, the combination with pressure shaping instrumentalities operable preliminarily upon a blank to expand the end thereof and form therein a tool-receiving recess, including knock-out mechanismand'associatedbacking means therefor, of
drop-back mechanism to hold the'blank during said preliminary operation including a spacer 25 Apparatus as setforth inclaim '1, wherein the knock-out mechan sm comprises a knockout lever cooperative in one position with the backing means during pressure shaping of the blank, combined with means shiftable into position intermediate the lever and said backing means to hold the lever away from said backin means and cause upsetting of the blank, and
means for mov ng said shiftable means out of said interposition to permit contact of the lever with the backing means and finish-shaping of the blank.
3. In apparatus for making socketed articles, the combination of pressure shaping instrumentalities operable successively to upset a blank and draw the blank to finish-shape, backing means for holding the blank during preliminary upsetting thereof including rod means 00- operative with the blank, and shiftable means between the rod and backing means including a part cooperative with the rod means and a part cooperative with said backing means during the preliminary upsetting operation, said last-named part being shiftable out of its cooperative position during finish-shaping operation.
4. In apparatus for making socketed articles, the combination of pressure shaping instrumentalities operable successively to upset a blank and draw the blank to finish-shape, backing means for holding the blank during preliminary upsetting thereof including rod means cooperative with the blank, and shiftable means between the rod and backing means including a part cooperative with the rod means and a part cooperative with said backing means during the preliminary upsetting operation, said last-named part being shiftable out of its cooperative position during finish-shaping operation, said firstnamed part :being operable to displace the blank after finish-shaping.
5. In apparatus for making socketed articles, the combination of pressure shaping instrumentalities operable to upset a blank and draw the blank to finish-shape, knock-out and backing mechanism for backing up the blank during upsetting and for effecting displacement of the finished blank including a shiftable part cooperative with the knock-out mechanism for holding the blank during upsetting operation, and means for shifting said part out of the said cooperating relation with said knock-out mechanism during drawing of the blank to finish shape the same, the knock-out mechanism including a knock-out lever and rod means, and the backing means including a stationary backstop and a spacer element capable of being shifted to and from a position interposed between the knock-out lever and the back-stop.
6. In apparatus for making socketed articles, the combination of pressure shaping instrumen talities operable to upset a blank and draw the blank to finish-shape, knock-out and backin mechanism for backing up the blank during upsetting and for efiecting displacement of the finished blank including a shiftable part cooperative with the knock-out mechanism for holding the blank during upsetting operation, and'means for shifting said part outof the said cooperating relation with said knock out mechanism during drawing of the blank to finishshape the same,'the knock-out mechanism including rod means cooperative withthe blank and apivotallymounted lever, one end of which is disposed to cooperate with the rod means for displacing the blank'when finish-shaped, and the backing means including a stationary backstop, andsupplemental drop-back means movable into position between said end of the knock-out lever and back-stop inthe upsetting operation and into inoperative position allowing the knock-out lever to drop back for finish-shaping of the blank by the pressure shaping instrumen talities.
7; In apparatus for making socketed articles, the, combination of pressure shapinginstrumene talities comprising a relatively stationary matrixheading die and preliminary and I finishing punches, ,mechanism for successivelyoperating said punches to upset andfinish shap'e ablank with a socket respectively, a stationary'back 'stop',
.a knock-out lever and pin cooperative with the blank, a drop-back slide carried by said lever and cooperative with the lever and pin and back-stop in one position to hold the blank while the preliminary punch effects upsetting of the same,
means for shifting the slide to allow the knock out lever to drop back during the finish-shaping of the blank by the finishing punch, means for actuating the knock-out lever to displace the finished blank, and common operating means for said shifting and actuating means aforesaid.
8. In apparatus for making socketed articles, the combination of pressure shaping instrumentalities comprising a relatively stationary matrixheading die having a movable die member, and preliminary and finishing punches, mechanism for successively operating said punches to upset and finish-shape a blank with a socket respectively, a stationary back-stop, a knock-out lever associated with said back-stop, a pinv cooperative with the blank and knock-out lever, rod means cooperative with the movable die member aforesaid, drop-back mechanism including a part shiftable into operative position between the knock-out lever and back-stop for holding the blank during the upsetting operation, and a second movablepart shiftable into position coacting with the rod means for holding the movable die member during said upsetting operation and means for shifting said two parts into inoperative position permitting the knock-out lever to drop back during the finish-shaping operation, and actuating means for said knock-out lever and said drop-back mechanism 9. Apparatus as set forth in claim 8, wherein the first-mentioned movable part of the dropbaok mechanism comprises a slide member mounted upon the knock-outlever and having a spacer element at its end for cooperation with the end of the knock-out lever, and the second movable part of the drop-back mechanism comprises a cam element with which the rod means for holding the movable die member coacts.
10. An attachment mechanism applicable to header apparatus having die shaping instrumentalities composed of preliminary and finishing punches, a matrix-header die, knock-out mechanism, and back-stop means, said attachment including a spacer element adapted to be interposed between the knock-out mechanism and back-stop mean-s during the upsetting operation of a blank, and actuating means for said spacer element to move the same to and from the interposed position above mentioned.
11. Apparatus as set forth in claim 10, wherein the spacer element is slidably mounted on a part of the knock-out mechanism and the actuating means therefor comprises a cam-operated rod connected to said spacer element associated with the header apparatus to be operated thereby.
12. An attachment mechanism applicable to header apparatus having die shaping instrumentalities for upsetting and finish-shaping a blank composed of preliminary and finishing punches, a matrix-header die, a knock-out lever and backstop, said attachment comprising a spacer element slidably mounted upon the knock-out lever for interposition between said lever and backstop during the upsetting operation by the preliminary punch, a cam adapted to be mounted upon the crank shaft of the header apparatus, a camming lever cooperating with said cam, a connecting rod operatively connected to said camming lever, and lever means connecting said rod to said spacer element.
13. An attachment device for header apparatus having a matrix die including a movable die part, a knock-out lever and a back-stop, said attachment comprising a spacer element associated with the knock-out lever and shiftable to and from a position interposed between the knockout lever and the back-stop, actuating means for shifting said spacer member as aforesaid comprising a cam-actuated connecting rod cooperative with the crank shaft of the header apparatus, lever means between said rod and the spacer member, a cam slide, linkage means between said lever means and said cam slide for shifting the latter from the actuating means for the spacer member, rod means coacting with the knock-out lever and the cam slide, and spring means for holding the connecting rod in operative position for actuation by the header crank shaft, said spring means being displaceable to render the attachment means inoperative and permit the header apparatus to operate as a standard header.
LOUIS J. LOVISEK.
US342399A 1940-06-25 1940-06-25 Drop-back or supplemental backstop mechanism for heading apparatus Expired - Lifetime US2261066A (en)

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US379667A US2261067A (en) 1940-06-25 1941-02-19 Method of producing socket screw fasteners

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2667650A (en) * 1949-05-03 1954-02-02 Nat Machinery Co Method of making hollow articles
US2680860A (en) * 1949-05-03 1954-06-15 Nat Machinery Co Apparatus for forming hollow articles
US2715232A (en) * 1950-06-15 1955-08-16 Cold Forming Mfg Company Punch and die apparatus with stripper mechanism
DE1139354B (en) * 1957-11-08 1962-11-08 Textron Inc Upsetting press for bolts, balls or the like.
DE1141890B (en) * 1956-04-13 1962-12-27 Waterbury Farrel Foundry Co Knuckle-joint drive for a press slide, in particular for upsetting presses for headed bolts
US3200424A (en) * 1962-06-25 1965-08-17 Nat Machinery Co Method and apparatus for forming hollow rivets
US3200423A (en) * 1961-01-27 1965-08-17 Textron Inc Single-die double-stroke tubular headers
US3489663A (en) * 1965-10-19 1970-01-13 Owens Illinois Inc Electrolytic polymerization
US3919874A (en) * 1974-06-17 1975-11-18 Gkn Screws Fasteners Ltd Heading machines

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2667650A (en) * 1949-05-03 1954-02-02 Nat Machinery Co Method of making hollow articles
US2680860A (en) * 1949-05-03 1954-06-15 Nat Machinery Co Apparatus for forming hollow articles
US2715232A (en) * 1950-06-15 1955-08-16 Cold Forming Mfg Company Punch and die apparatus with stripper mechanism
DE1141890B (en) * 1956-04-13 1962-12-27 Waterbury Farrel Foundry Co Knuckle-joint drive for a press slide, in particular for upsetting presses for headed bolts
DE1139354B (en) * 1957-11-08 1962-11-08 Textron Inc Upsetting press for bolts, balls or the like.
US3200423A (en) * 1961-01-27 1965-08-17 Textron Inc Single-die double-stroke tubular headers
US3200424A (en) * 1962-06-25 1965-08-17 Nat Machinery Co Method and apparatus for forming hollow rivets
US3489663A (en) * 1965-10-19 1970-01-13 Owens Illinois Inc Electrolytic polymerization
US3919874A (en) * 1974-06-17 1975-11-18 Gkn Screws Fasteners Ltd Heading machines

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