US2108190A - Dyeing machine - Google Patents

Description

Feb. 15, 1938.

N. A. BATCHELDER 2,108,190

DYEING MACHINE Original Filed June 5, 1956 5 Sheets-Sheet l Z6 6/ 5O 2f 25 22 f0 2 79.. H o h Feb. .15, 1938. N, A, BATCHELDER 2,108,190

DYEING MACHINE Original Fild June 5, 1936 5 Sheets-Sheet 3 myi. w; J

A/A fialaeidec Feb. 15,1938. N A, BATCHELDER 7 2,108,190

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Feb. 15, 1938. N. A. BATCHELDER 2,108,190

DYEING MACHINE Original Filed June 5, 1936 5 Sheets-Sheet 5 26- from the vats.

Patented Feb. 15, 1938 UNITED STATES.

2,108,190 DYEING MAGHINE Nelson Allen Batchelder, Welland, Ontario,

Oanad Original application June 5,

1936, Serial No.

83,791. Divided and this application October 26, 1936, Serial No. 107,578

3 Claims.-

This invention relates to apparatus for dyeing -yarn and has special reference to the washing,

dyeing, rinsing and scouring vats of such a machine and to the means for feeding yarn from dressing and loom beaming, filed June 5. 1936, and

hearing the Serial Number 83,791.

' One important object of the invention is to provide a novel arrangement of dyeing vats and yarn feed wherein provision is made for maintaining uniform tension on the. yarn throughout its passage through the vats.

A second important object of the invention is to maintain thevat yarn in the vats at an extremely low tension from the time of its entry into the'first vat until it leaves the final vat of go the series.

A third important object of the invention is to provide a novel feed arrangement for the yarn whereby the yarn will be power fed into the vats at the same lineal speed as that of its passage .A fourth important object of the invention is to provide a novel feed arrangement whereby to prevent sudden tension stresses being exerted on the yarn as it is fed from the wound bodies into 30 j the first vat.

A fifth important object'of the invention is to provide a novel arrangement of dye compartment or vat which may, when dyeing in light shades, be

separated into two compartments of smaller size,

so that only one part of the, dyeing compartment need be used for dyeing, the other part being used, "if desired, for washing or boiling outthe yarn.

A sixth important object of the invention is to 40 provide a novel machine for'the purpose'stated V wherein a dye compartment is provided having means for controlling the admission of dye and water in proper quantities to maintain the dye in the compartment at uniform. strength.

A seventh important object of the invention is to provide a novel machine of this character forv after treatment of the yarn subsequent to dyeing, so that the machine is adapted for use with basic, direct, sulphur andvat-colors and: after dyeing,

50 the yarn may be subjected to any desired after treatment such as rinsing, soaping, scouring-or other treatment. I v An eighth important object of the. invention is ,to provide a novel machine of the kind wherein u each-dyeing compartment is provided with steam adj acent parts.

heating-means-to ensure proper temperature in the baths.

A ninth important object of the invention is to provide a novel arrangement of such heating means wherein the means is duplicated so that, 5 if one means fails, the other may be brought into service, one of said means being adapted for rapid heating of the bath.

A tenth important object of the invention is to provide a novel arrangement of squeeze rolls ar- 1o ranged to obtain high efficiency of dye penetration and dehydration.

An eleventh important object of the invention is to provide ready.a nd controllable means for draining each dye compartment.

A twelfth important object of the invention is to provide, in such a machine, novel means for ensuring constant immersion of the. yarn in the dye bath during its passage therethrough when using dyes which are to be-prevented from oxidiz- A thirteenth important object of the invention is to so construct the last mentioned means that the yarn may be caused to. emerge. one or more times from oxidation when using certain dyes, from the bath during its passage through the bath, the means being adjustable for this purpose.

A fourteenthimportant object of the invention is to provide a novel arrangement of squeezing rolls for dye vats whereby all pressure between the rolls maybe eliminated and the rolls left in a separated condition when desired? A fifteenth important object of the invention is to provide a pressure relieving construction for the squeeze rolls of such a machine wherein the normal pressure means may be rendered active or inactive at will.

With the above and other objects in view as will be hereinafter apparent, the invention con-- 40 sists in general of certain novel details of constructicn and combinations of partshereinafter fully described, illustrated in the accompanying drawings and specifically claimed.

In the accompanying drawings like characters of reference indicate like parts in the several views, and; v

Figures 1a and 1b are plan views of consecutive portions of a dye vat as constructed in accordance with'this invention, adjacent parts of a dyeing machine wherein this vat is used being'shown in order to show the relation of the vat and such Figures 2a and 2b are side elevations of the parts shown in Figures la and lb.

Figure 3 is an enlarged fragmentary end view of the vat showing a portion of one of the primary feed rolls.

Figure 4 is an enlarged detail section on the line 4-4 of Figure 1b.

Figure 5 is a similar section on the line 5--5 of Figure 1b. I Figure 6 is a section on the line 66 of Figure 4. Figure 7 is a section on the line 1-1 of Figure 4.

Figure 8 is an enlarged side elevation of the squeeze roil arrangement shown in Figure 2b.

Figure 9 is a section on the line 99 of Figure 8.

Figure 10 is'a section on the line IO-Hi of Figure 8.

Figure 11 is a section on the line lI-li of Fig. ure 8.

Figure 12 is a detail fragmentary section on the line-l2-i2of Figure 1a.

Figure 13 is a detail section on the line 13-43 of Figure 12.

Figure 14 is an enlarged detail section on the line l4--l4 of Figure 2b.

Figure 15 is a diagram showing the run of the material through the apparatus disclosed.

In the embodiment of theinvention as disclosed in the several drawings it will be seen that the invention includes a series of instrumentalities arranged successively from right to left in the drawings. -As here shown the right hand end of the machine will be referred to in what follows as the rear or feeding end and the left hand end of v the machine will be termed the delivery: or front end of the machine. Also, the side of the machine-seen in Figures 2a and 2b will be termed the right side of the machine, the opposite side being, of course, termed the left side.

. At the rear of the machine is located a yarn supply means indicated in general at A. The remainder of the mechanism has a frame structure common to substantially all of the other features except certain auxiliary. apparatus such as pumps, tanks and pipe connections therefor. At the rear of the main frame is arranged a yarn tensioning and feeding device indicated in general 'at B. This feeds the yarn to a dyeing and treating apparatus indicating in general at C from whence the yarn passes to a preliminary dryer indicated in generalat D.

v In the yarn-supply means shown ,at A thereis provided a pair of frame orcree1 sides Ill adapted to revolubly support a series of drums or beams ll having the yarn to be dyed wound thereon, these beams being preferably of standard width. The creel is so designed that the yarns from the different beams may be doubled together in unwinding to have the several yarns lie side by side to form a flat sheet or a tape depending on the number and arrangement of 'the beams. If desired a scallop board (not shown) may be used to assist in thetaping operation;

At the rear of the main portion of the machine is a pair of brackets is on each of which is mounted a set of three bearings 20 wherein are liournalled three feed rollers 2|. At the left side of the machine these rollers have their journals 22 provided with meshi diameter so that rollers aregeared together to revolve 'at equalflfpeeds- On the journal not one of these rollers is fixed a'bevel gear 24 wherewith meshes a bevel gear I! fixed on a shaft 26.

The supports and drive for this shaft will be described hereinafter but it is to be now understood that, during the operation of the machine thegears :21 of equal pitch shaft 26 is constantly rotated. Pivoted to each of the brackets I8 is a depending tension roll arm 21 and in the lower ends of these arms are revolubly mounted the'journals 28 of a tension roll.

29. To each arm 21 is connected the rear end of a forwardly extending tension spring to which has its forward end anchored to the bracket I! so that the tensionroll is constantly urged for- The dyeing and treating apparatus The apparatus indicated at C includes a vat or tank 33 extending longitudinally of themachine and supported on bearers 34. This tank, at its rear end supports the brackets I8 and extends forwardly from these brackets. Spaced from the rear end of the tank is a transverse partition 35 which divides the tank into a rear dyeing section and a forward treating section centrally of the dyeing section is a partition 36 dividing the dyeing section into rear and forward compartments. The partition .38 is provided with a manhole which may be closed bya manhole cover 38 which may thus separate thetwo compartments or may beremoved to throw the two compartments into one. In dyeing for the darker or more pronounced shades the manhole is opened but, for lighter and more delicate shades the manhole maybe closed and the forward compartment alone used for dyeing, the rear compartment' being used, if desired, to effect a pre-.'

ards support the journals 3! of lower yarn guiding rollers 40. These rollers revolve on fixed axes. At the upper end of each standard is a bearing fork 4| and intermediate its height each standard 39 has a rcarwardly opening and downwardly directed bearing slot 42. Upper yarn guiding rollers 43 are provided with journals 44 which may be positioned either in the forks 4| or the slots 42 so that these upper rollers may be positioned above the water line of the dye bath or below this water line. The water.line thus lies between the two positions of the upper rollers. The, yarn passes around these rollers in the manner shown in Figure 15. By means of this selective positioning of the upper yarn guide roll.

era the yarn may be kept immersed during .its en compartment or may be tire travel through each caused to pass into the air above the bath any number of times within the limits of the arrang'ement (as shown from one to eight times) in order to effect dxidation of the dye when usingcertain types of dyes. The forward 34 is preferably divided into bytransverse partitions .4! and in each of the compartments thus formed there is provided a set of three pairs of bearing standards 40 carrying lower guide rollers 41 and upper guide rollers 48. The standards 48 are identical in form and function with the standards ll so that the upp r guide rollers may be positioned in the baths four compartments k me ee treatment compartments or above section of the tank (1 46 has a forkbearing slot, bearing Thus each standar 49 at its upper en 58 below the fork.

Extending along eac top flange 5| and on .eac mounted a series which consists of a ly extending pair 0 parallel confronti vided with averti tical guide slot is ing standa'rrds an rests a spacer block 55 tion as by bolts 56. lower and stationary bea ported one of the journ roll 58. On the upp members 53 is forme straddled by the forked en this forked end being c 59 by a pivotpin lever extends a a depending hanger weights 65 which lever downwardly. forked end 68 is loc otally connected Through thi 68 having a hand whe lower end of this Slidably mounted tween the guides 53 is a carries one of the jo ds and an inclined h side of the tank 33 is a h of these-flanges is standards each of base 52 carrying an upwardf spaced guides 53 having h of which is procal guide slot 54. Thus a verformed in each of these beard in the bottom of each slot which is secured in posi- On the block 55 rests a ring 56 whereinis supls 51 of a lower squeeze end of one of the guide d a pivot car 59 which is d 50 of a pressure'lever onnected to the ear ng faces eac 82. From the free lateral arm 83 which supports 64 carrying removable the free end of the Between the arms .of the ated a nut 66 which is pivthe lever by aligned screws s nut passes an adjusting screw e1 69 at itsupper end. The ovided with a head for vertical movement ben upper bearing 1| which is 12 of an upper squeeze g 1i has a T-slot 14 in its is fitted the lower 68, its-head engaging in the -slot so that the screw, upon lower the upper bearing.

r endsof the guides 53 position by bolts ided with a stop lug 11 may rest when the screw bearing. Each of ks 55 and are pro- 18 which fit in the guide grooves l movement of these parts in rs of squeeze rolls are itions that the t of the tank r so as to have upper end and in end of the screw wider part, of the T rotation, will raise or Fitted between the uppe is a block 15 which is se 16. This block is prov upon which the lever 8| is turned to rais the bearings an vided with ribs 54 to prevent latera theguides 53.

arranged on the yarn, in passing will pass betwee e the upper Upon the machine tank in such pos from a compartmen n the rolls of a pai the major part of the liquid squee from the yarn. weight carried by the h sure of the upper roll 0 beams H and. 32 begin the amount of angers the extent of presn the lower may be con- By regulating 5 extends along the tank 33 and to the tank and support said of each lower roll is exing towards the shaft 26 d a bevel gear The shaft 2 bearings 19 are fixed shaft. One journal 51 tended through and on the exten 80 which meshe fixed on the sha shaft drives each in turn caus squeeze rolls ded journal is fixe th a similar bevel ge ft '26. Thus revolution of the lower squeeze roll 55 and this tional drive of the upper 13. Fixed on the shaft 26 is a ich is connected by a chain 83 with 84 fixed on a main driveshaft 85 exom a point adjacent to' the g supported by bearings 86 frame sides 81 of the ma-- The yarn may thus tending forwardly fr tank, this shaft .bein carried by the main out departing from the compartments of the tank 33, de rollers, is a steam coil ried by the comforming this coil is -In each of' he-lower gui 88 supported on be partment walls. The piping imperforate .so that the steam flows through the coil to a steam trap 90 located outside the respective compartment. A steam main 9| supplies each of the coils 88, being connected thereto by branch pipes 92 controlled by valves 93. Below the coil 88 is a second "coil 94 having pipes which are perforated as at 95 to permit steam to fiow directly into the baths of the several compartments. The coils or heaters 94 receive live steam from a steam main 96 connected to each heater 94 by a branch pipe 91 controlled by a valve 98. By means of this arrangement the baths may be heated with-or without the mixing of live steam with such baths.

Only a portion of the drier D is shown, this drier being a steam heated cylinder or drum I89 mounted in bearings I0! which also support a guide roller I82 over which the yarn passes as shown by the broken line Y.

In starting the dyeing operation the different compartments of the vat are charged with the desired liquid and the upper guide rollers 43 and 48 are positioned in the upper or lower forks in accordance with the particular requirements of the operation. The hand wheels 69 are now manipulated to allow the arms H to rest upon the lugs 11 and thus relieve the pressure due to the weights 95. Further turning of the hand wheels in the same direction lifts the upper squeeze rolls 1| so that they are spaced from the lower rolls 58. The strands of yarn from the beams H are now assembled side by side and threaded through the machine in the manner shown in Fig. 15. The hand wheels 69 are now manipulated to squeeze the yarns between the lower and upper guide rollers by turning the hand wheels in such directhe bearings 11 downwardly and lift the arms Bl off the lugs 11. The squeeze rollers will now be urged together by the weights 65. It is to be understood that these squeeze rollers and the feed rollers2l are so geared to the shaft 26 that they have equal peripheral speeds. being started, the inertia of the beams II will render them slow to start so that, were it not for the provision of the relief roll 29, the feed rollers 2| would exert a stress 'on to break the yarn. The'roller the yarn tending 29, however, moves rearwardly at this time against the action of the springs 30 so that the stress is brought gradually on the yarns and the to rotate before the stress is sufficient to cause breakage. Also, any variation in resistance of the beams to unwinding will be compensated by movement of the roll 29 so that the tension exerted by the feed rolls 2| on the yarn will be kept substantially uniform. Since the yarn is system as'fast as it leaves the system and since all the squeeze rolls run at the same peripheral speed) the only tension exerted on the'yarnwill be that sufficient to rotate one group of guide rollers and this will be so small as to be negligible. be said to pass through the vat system in a substantially tensionless condition.

There has thus-beenprovided a simple and efficient device of the kind described and for the purpose specified.

It is obvious that minor changes may be. made in the form of construction of the invention withthe material spirit thereof. It is not, therefore, desired to confine the invention to the exact scribed, but it is desired to include all such as properly come within the scope claimed.

fed by the rollers 2! into the vat form herein shown and de-- -tensioning roll over which material passes to the set of feed rolls, said tensioning roll comprising a freely swinging revoluble roller and spring means urging the said roller to tensioning position.

2. In a dyeing apparatus, a treatment vat, yarn supply means spaced from one endJof the vat, a set drive the feeding and squeeze rolls at the same peripheral .speed, and yarn tension compensating means between the supply means and the feed rolls, whereby starting torque resistance due to the-inertia of rest of gradually overcome.

3. In a dyeing apparatus, a treatment vat, yarnsupply means spaced from one'end of the vat, a set of feed rolls between said end of the vat and the yarn supply means for receiving undyed yarn from the supply means and feeding it into the vat, a set of squeezing rolls at the other end of the vat for delivering treated yarn from the vat, means to drive the feeding and squeeze rolls at the same peripheral speed, a guide roll swingingly mounted between the supply means and thefeed rolls and normally positioned to flex the yarn in its passage to the feed rolls, and springs yieldingly holding said guide roll in yarn flexing position, whereby starting torque resistance due to the inertia of rest of the yarn supply means is gradually overcome.

NELSON ALLEN BATCHELDER.

the yarn supply means is

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