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US2144145A - Ball mill - Google Patents

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US2144145A
US2144145A US126444A US12644437A US2144145A US 2144145 A US2144145 A US 2144145A US 126444 A US126444 A US 126444A US 12644437 A US12644437 A US 12644437A US 2144145 A US2144145 A US 2144145A
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bowl
spider
balls
annular
disposed
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US126444A
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Allan P Daniel
Clarence S Ramsey
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C15/08Mills with balls or rollers centrifugally forced against the inner surface of a ring, the balls or rollers of which are driven by a centrally arranged member

Definitions

  • This invention relates to attrition mills or ball mills and, in particular, to the provision of such a mill with a continuous supply of material thereto, continuous grinding of the material therein,
  • It is 'an object of this invention to provide in such a machine grinding means comprising a nutating or nodding annular bowl having therein a ball track or ball race about which one or more balls are adapted to travel during nutation of the bowl.
  • Figure 1 is a top plan view of the ball mill of our invention, with the fan housing omitted for the sake of clearness;
  • Figure 2 is aside elevational view of the structure shown in Figure 1;
  • Figure 3 is an enlarged elevational view, partly in section, taken on the line 3-3 of Figure 1;
  • Figure 4 is a section taken substantially along the line 44 of Figure 3;
  • Figure 5 is a section taken on the line 5-5 of Figure 4.
  • Figure 6 is a fragmentary elevational view, partly in elevation and partly in section, the sec-- tional portion being taken along the line 6-45 of Figure 4;
  • Figure 7 is an .enlarged detail view of the screen structure shown in' Figure 6, with the coarse screen partly broken away;
  • Figure 8 is a fragmentary view, in section, of the screen structure shown in Figure 7;
  • Figure 9 is a top plan view, partly in section, of a modified form of the apparatus shown in Figures 1 and 2;
  • Figure 10 is an elevational View, partly in section, of the structure shown in Figure 9, taken along the line Ill-l0 of Figure 9.
  • the base I is provided with drive means for causing nutation of the bowl 2, which bowl is provided with an annular ring gear adapted to cooperate with l8, which ring is the gear ring on the base I to prevent relative rotation between the bowl 2 and the base I.
  • the bowl 2 is provided with a bowl cover comprising complementary plates 5 secured to the top of the bowl rim by means of screws 6.
  • the plates I are provided with integral inwardly and upwardly extending flanges 1- which are Joined by upwardly and outwardly extending flanges 8.
  • the plates together with their flanges form a cover for the ball track or ball race in the bowl 2 and the flanges thereof also cooperate with theinclined sides of the rotatable spider 9 to form an annular passageway, through which material to be ground is fed from the spout III of any suitable feeding means to the ball track or ball racecof the bowl 2.
  • the rotatable spider cooperating with a plurality of balls disposed in the ball track or race of the bowl 2 by means of which material supplied from the spout I0 is subjected to the grinding or crushing forceof the balls in the ball race of the bowl 2. From this crushed material, the fine particles are withdrawn through suitable air ducts (hereinafter described) rotatable with the spider 9, which air ducts communicate with the bowl 2 and with the air duct casting II which is secured to the top of the rotatable spider 3 by means of bolts l2.
  • the air duct casting H is provided with a connector ring l3 rigidly secured thereto by means of bolts l4, which connector ring is adaptedto rotate freely, during operation of the mill, with respect to the uptake l5, which uptake 5 is connected to the housing It of a fan or blower.
  • the fan or blower is adapted to remove fine particles of ground material from the mill through the uptake l5. The material is discharged through the fanoutlet H to any suitable collector.
  • Means for regulating the negative pressure or suction induced in the air duct casting II and the rest of the air system, which means comprises an annular damper ring mounted for rotation with respect to the uptake I5 and which ring is provided with spaced apertures
  • a suitable gasket 20 (Fig. 6) is preferably disposed therebetween and secured in position by means of screws l4. It will thus be seen that suction or negative pressure may be'induced inthe air duct casting II and associated portions of the path of air and extracted dust or fine particles, the degree or intensity of which suction may be closely controlled by manipulation of the damper ring l8.
  • the upper shaft portion supporting the spider 9 oscillates in such manner as to cause nutation of the bowl 2 and this nutation of the bowl 2 causes a plurality of heavy balls to travel about the annular ball track therein by means and in a manner hereinafter more clearly described.
  • the material supplied from the feeder spout i0, through the passageway provided by the outer inclined surface of the rotatable spider 3 and the flanges 1 and 8 of the bowl cover plates 5, is subjected to extreme crushing pressure by the moving balls whereby to crush the material supplied.
  • the finer particles are, due to their slight mass, drawn inwardly and through the air it to any suitable 9 is provided with means ducts into the air duct casting I! by controlled suction in the uptake II.
  • the heavy particles are, due to their slight mass, drawn inwardly and through the air it to any suitable 9 is provided with means ducts into the air duct casting I! by controlled suction in the uptake II. The heavy particles.
  • the material is continuously supplied and the relatively fine particles of the crushed material continuously removed from the bowl by the abovedescribed suction mechanism and delivered by known collector means such as a him-container, room or other receptacle.
  • of the base is of annular internally stepped construction and forms a lubricant sump, into which lu- -bricant from the respective bearings, hereinafter described, is conveyed by gravity.
  • has centrally disposed therein an annular bushing seat 22 adapted to support the base bottom bushing 23.
  • the base bottom bushing 23 is provided at its top with an outwardly extending horizontally disposed flange which is adapted to support the drive gear 24.
  • the drive gear 24 is secured by means of key 25 to the lower shaft 25.
  • the lower shaft 26 is provided at its top end with an enlarged annular head 21, to the bottom surface of which is secured, by means of studs 28, the lower bearing plate 29 which rests upon the annular fiat top surface of the base
  • the base is provided with an annular bushing seat 30 in alignment with and disposed above the bushing seat 22.
  • is disposed in the bushing seat 30 between the seat and the lower shaft 26 with the lower outwardly disposed annualr flange 32 of the bushing 3
  • is suitably rigidly secured to the base I and the base is provided at one side and above the base bottom 2
  • is secured to closure plate by bolts 35, one of which is shown.
  • the closure plate is suitably secured (by means not shown) to the base At the opposite side of the base is an annular bearing aperture 36, in which is secured the drive shaft bearing 31 provided with the drive shaft bushing 38.
  • the drive shaft 40 is supported inthe bearing 31 and is provided'at its inner end which extends within the enclosure in the base with a drive pinion 39 which is rigidly secured to the drive shaft 40 by means of the key 4
  • the drive pinion 39 is so disposed as to mesh with the drive gear 24, which drive gear 24 is, as above described, secured by key 25 to the lower shaft 26. Rotation of the driveshaft 40, therefore, is translated by the above described means into rotation of the lower shaft 26.
  • the head 21 of the lower shaft 26 is provided with an inclined top surface having a central annular countersunk portion 42.
  • the upper or stub shaft 43 is also provided with a downwardly disposed flanged head portion 44 which is provided with a central annular stepped portion 45 complementary to and adapted to engage the countersunk portion 42 of the lower shaft 26.
  • the heads 21 and 44 are provided with aligned bores, through which are inserted suitable rivets or the like 46 in order to rigidly secure the head portions 21 and 44 together. Due to the inclined sections of the heads 21 and 44, the axis of the upper shaft 43 is angularly disposed with respect to the axis of the lower shaft 26.
  • the lower shaft 26 and the upper shaft 43 which are rigidly support bushing 56 which has, at its top end, an
  • the bowl 2 is rigidly secured, by means of bolts 5
  • the shaft may, therefore, rotate freely with respect to the bowl support 41 and bowl 2. Rotation of the bowl support 41 and bowl 2 is prevented by the constant engagement of a portion of the annular ring gear 4 on the lower side of bowl 2 with the ring gear 3 on the stationary base I of the ball machine.
  • the rotation of the bent shaft due to the angular disposition of the upper shaft portion 43 with respect to the lower shaftportion 26 causes progressive annular engagement between the teeth of the ring gear 4 and ring gear 3, whereby to cause the bowl 2 'of the mill to nutate or nod.
  • The. upper shaft portion 43 is provided at its top end with a keyway 52 which is adapted to be aligned with a complementary keyway 53 in the spider 9 in order that the upper shaft portion 43 and the spider 9 may be rigidly secured together by means of the key 54. Disposed between the top surface of the upper flange of the upper support bushing 56 and the lower surface of the spider is a supporting washer 55.
  • Pressure lubrication means is provided for the mill, which means includes the central bore 56 in the lower shaft. 26 which communicates by means of the reduced bore 51 in the head 21 with the reduced bore 58 in the head 44- of the upper shaft portion 43, whichreduced bore 58 communicates with the central bore 59 in the upper shaft portion.
  • Suitable radially disposed bores 66 extend from the central bore 59 to the outer annular surface of the upper shaft portion 43 in order to provide lubrication for the upper support bushing 56, the upper bearing plate 48 and supporting washer 55.
  • are provided in the lower shaft 26.
  • is adapted to provide a lubricant sump or container into which lubricant may be introduced by withdrawal of the-plug 34.
  • An upper level valve control drain pipe 62 is secured in the base bottom 2
  • a drain plug 64 is also provided for draining the lubricant from the base bottom.
  • is a pump suction line 65 which has a control valve 66 therein.
  • the pump suction line 65 is connected to the oil pump61.
  • the oil pump 61 has the pump discharge line 68 connected thereto.
  • the pump discharge line 68 is provided with a valve 69 adjacent its end which is connected by means of the fitting 16 to the base bottom 2
  • the oil pump 61 is provided with a drive pulley 13 which is operatively connected by the belt 14 to the pump drive pulley 15 which 7 is rigidly secured to the drive shaft 46.
  • Lubricant is preferably inserted in the lubricant containing portion of the base bottom 2
  • the oil level is suitably adjusted.
  • the pump 61 Upon operation of the drive shaft 46, the pump 61 will operate and will withdraw lubricant from the sump portion of the base bottom through the pump suction line 66 and return through the pump discharge line 68 to the central bore 56 of the lower shaft 26 and thence upwardly into the central bore 59 in the upper shaft portion 43. 011 will then be supplied under pressure through the bores 66 and 6
  • the pressure relief valve 12 between the pump suction line 65 and pump discharge line 68, when a predetermined pressure, for which the pressure -relief valve 12 is particularly adjusted, is. ex-
  • the lubricant returns into the hollow casing provided for the drive gear 24 and drive pinion 39 A constant by the base and base bottom 2
  • the outer end of the drive shaft 46 is supported in the bearing 16 and is provided with a suitable drive pulley 11 by means of which it may be connected to any suitable source of power. Adjacent the bearing 16, the drive shaft 46 is provided with a .feeder drive pulley 18, to which any suitable feeding means may be connected by means of the feeder drive belt 19 for operation simultaneously with and in synchronism with the mill.
  • the spout of the feeder is designated I6 and its relationship to the mill is described above.
  • the bowl 2 is provided with a removable annular lining member 86 having an integral outwardly extending top flange adapted to rest upon the rim of the bowl 2 and be secured rigidly in position by the bolts 6 which extend through the bowl cover plates 5 as well.
  • the annular liner 86 may be made in a single piece or of a plurality of pieces and may be omitted, if desired, and, when used, may be constructed of any suitable material particularly adapted to use with the material being ground.
  • (three are shown) is disposed in the ball track or ball race formed by the lower annular surface of the liner 86.
  • These balls (which may be formed of any desired material particularly adapted for use with the material being ground), during nutation of the bowl 2, travel around the annular pathway and cooperate with posed rearwardly of the liner 89 to grind material supplied between the balls and the liner tween'the balls 8
  • the greater the speed of nutation (whichdepends directly upon the speed of rotation of the bent shaft) the greater the speed of the balls in annular direction and the greater the centrifugal force exerted upon the balls by the nutation and the greater the force exerted by the balls on the liner 80.
  • the spider 9 is of substantially frusto-conical vertical cross section and is disposed concentrically with respect to the longitudinal axis of the of the bent shaft.
  • the spider 8 is provided with three arms, namely, a leading or plow arm 82, a following or wear plate arm 83 and a counterweight arm 84.
  • the plow arm 82 and wear plate arm 83 are so disposed with respect to the upper shaft portion 43 that they are, during operation of the mill, disposed at opposite sides 'of the.
  • the leading or plow arm 82- is disposed forwardly of the travel of the balls and the following or wear plate arm 83 is disthe balls in the direction of their travel.
  • the plow arm 82 is provided with a plow 85 comprising a downwardly directed plate of form substantially complementary to the form of the ball track, which plate is rigidly secured by means of screws 86 to the plow arm 82.
  • a new plow 85 may be attached in order to replace one which is substantially worn during operation of the machine.
  • the plow 85 serves to provide means for satisfactorily spreading the material in the bowl into the path of the balls 8
  • the following or wear plate arm 83- is provided at its forward surface with a wear plate 81 rigidly and detachably secured to the wear plate arm 83 by means of screws 88.
  • the wear plate is adapted, at certain times during operation of the mill, to engage the rear- .most ball 8
  • the counterweight arm 04 is disposed at the opposite side of the spider 9 and is provided with suitable recesses 90 and bolts 9
  • These counterweights are made removable in order that their weight may be suitably adjusted to compensate for the weight of the balls 8
  • the counterweight arm 84 is provided with a plurality of blades 93 which are similar to the fan blades 89 and similarly disposed, although much shorter than the fan blades 89.
  • These fan blades 93 operate in substantially the same manner as the fan blades 89 and serve substantially the same purpose, be-
  • the cooperation beupper shaft portion 43 wear plate arm 83 is a plulng adapted to create a draft between the adjacent portions of flanges 1 and 8 and the adjacent portions of the rotary counterweight arm 84, which draft is downwardly directed toward the Supported by the spider 9 and disposed between the counterweight arm 84 and the plow arm 82 and between thecounterweight arm 84 and the wear plate arm 83 respectively, is a pair of outlet ducts ( Figures 4, 5, 6 and '1), which ducts are attached to the respective arms by brackets 94 which are secured by screws 95 to the respective arms and by bolts 98 to the respective side wall portions i0! of the ducts 91.
  • these ducts are generally designated 91.
  • the details of the ducts are shown in Figures 4 to '7 inclusive.
  • the ducts are arcuate, as shown in Figure 4, and each has its top wall formed by the top plate 98 and top casting I00.
  • the top'plate 98 is connected at its upper and inner end to the skirt portion of the air duct casting II by means of bolts I2.
  • Cooperating with sides of each duct 91 are formed by a unitary U- section member having a bottom wall portion I04 similar in shape to the top plate 98 and having also integral upwardly extending side wall members I05.
  • a cover support angle I08 Secured to the inner side of the upper edge of each side wall portion I05 is a cover support angle I08 which extends from the upper and inner end of the duct forwardly to the abutting rear edge of the side wall support flange I03 on the top casting I00.
  • the vertically disposed portion of the angle I08 is rigidly secured to the side wall I05 by means of rivets I01.
  • the other portion of the cover support angle is adapted to support the top plate 98 which is secured thereto by means of bolts I08 which extend through the side edges of the top plate 98 and which are screw threaded into the cover support angle I06.
  • the inner end of the bottom wall portion I04 is secured by means of bolts I09 to the spider 9.
  • the upper edges of the side wall portions I05 are rigidly secured to the downwardly extending side I I3 is the bottom casting I I2 which has upwardly directed side wall support flanges H4 at each side to which the side wall portions I05 are rigidly secured by means of bolts II5.
  • I8 which has the forward surface thereof disposed in the same plane as the forward surfaces of the screen support flange I 02 and the screen support flanges III.
  • the above structure forms a pair of oppositely disposed outwardly flaring downwardly directed ducts which are rigidly connected to the air duct casting II, by the bolts I2, to the central portion of the spider 9 by the bolts I99 and to the respective arms 92, 83 and 94 of the spider 9 by means of brackets 94 which are secured to the respective arms and which are also secured to the side wall portions I 05 of the ducts by means of bolts 96.
  • Double screen means is provided for screening the ground material before its entry into the ducts.
  • This means comprises the inwardly disposed fine screen II8 which is supported on the forward co-planar surfaces of the screen support flange I02, the screen support flanges II I and the bottom screen support flange IIB which are coplanar.
  • the coarse screen I I9 is disposed parallel to the fine screen I I8 and is spaced therefrom by means of the spacer I20 which abuts the edge portions of the respective screens H8 and II 9.
  • a strap I2I is disposed outside the coarse screen H9, and the strap, screens and spacer are rigidly secured in position by means of bolts I22 which extend through the screen support flange I 92, the fine screen 8, the spacer I20, the coarse screen H9, and which are screw-threaded into the strap I2I.
  • the bolts I23 likewise extend through the flanges Ill ofvthe side wall portions I95 through the fine screen, the spacer, and the coarse screen and are screw-threaded into the strap .I2I.
  • the bolts I24 extend in a direction opposite to the bolts I22 and I23 through the strap I2I, the coarse screen II9, the spacer I20 and the fine screen I I8 and are screw-threaded" into the bottom screen support flange I I 8.
  • the coarse screen I I9 which is, as described above, spaced from the fine screen I I8, effectively prevents damage to the fine screen I I8 due to the striking thereagainst of coarse particles of substantial mass traveling at high velocity.
  • bowl support 41 is freely rotatable with respect to the upper shaft portion 43 of the bent shaft and is prevented from rotating by engagement of the ring gear 4 of the bowl 2 with the ring gear 3 of the base I of the ,mill.
  • the bowl is caused to nutate or nod through the progressive engagement of the respective teeth on the ring gears 3 and 4.
  • which rest upon the liner 80 in the bowl 2 in following the low portion of the bowl which moves progressively in an annular path, are caused to travel about an annular path or ball track on the liner 80.
  • Centrifugal force is, as above described, also imparted to the balls, whereby to cause them to move about the ball track (being disposed in the lowermost portion thereof), whereby to cause them to rotate on their resultant axes and pro- I2 prevents aligned with the axis of the upper shaft portion 43.
  • the lowermost point of the ball track is co-planar with the axis of the upper shaft portion 43, and this common plane containing this point and the axis of the upper shaft portion 48, includes the axis of the lower shaft portion.
  • Material is supplied through the feeder spout III of any suitable feeding means which is driven by the drive shaft 40 through the feeder drive pulley I8 and feeder drive belt I9.
  • the material is drawn downwardly into the bowl by gravity and by the fans 89 and 93 which rotate with the spider 9, to which they are rigidly se .cured.
  • the material is directed to the ball track and is spread thereon by means of the plow 85 which travels before, or in front of, the balls 8i.
  • the material is subjected to the crushing pressure of the balls 8
  • the material then travels through the fan and from the outlet I1 thereof to any suitable collector, as above described.
  • the lubricant pump 61 constantly withdraws lubricant from the base bottom 2
  • the lubricant is delivered therefrom through the lubricant feed bores 69 and GI to the. respective bearings and bushings in the machine, which are spaced from the grinding chamber and from the intake and outlet paths thereof, being returned eventually to the base bottom 2
  • the pressure regulating valve the production of excessive pressure in the pump discharge line 68, as above described.
  • the suction in the ducts and in the uptake I5 may, as above described, be controlled by suitable adjustment of the damper ring I8.
  • the flanges I and 8 may be formed separate from the bowl cover plates 5 and may be welded thereto, as illustrated in Figure ,3 thereof. If desired, horizontal flanges may extend from the flange I and rest uponthe plates 5, being secured thereto by screws or bolts in known manner.
  • FIGs 9 and 10 a modified form of ball mill or attrition mill constructed according to the principles of our invention.
  • the con- .struction of the base I is substantially the same as that illustrated in Figures 1 to 6 inclusive and described above.
  • the construction of the bowl support 49 is likewise. the same as that illustrated in those figures and described above.
  • the construction of the bowl, of the spider, of the screen and exhaust means is modified as illustrated in Figures 9 and 10 and as hereinafter more clearly described.
  • the modified form of spider is designated I29 and is provided with a leading or plow arm I30 similarto the plow plate arm 83, which is equipped with a wear plate the wear plate arm I3I by the same means of attachment as is used for the attachment of wear plate 81 to the wear plate arm 83.
  • An arm I33 is disposed opposite the wear plate arm HI and plow arm I30. This arm I33 corresponds to the counterweight arm 84 of Figure 3 and is adapted to serve as a fan blade support and is provided with counterweights 92 such as those on the arm 84 illustrated in Figure 3.
  • the arm I33 is also provided with a fan blade I34 rigidly secured thereto within the counterweights by means of brackets I35 and screws or rivets I35.
  • Aplurality of these fan blades is arranged at equal intervals about the periphery of the spider I29, which spider is provided with a concentric aperture adapted to engage the top portion of the upper shaft portion 43, being secured thereto by means of the key 54 which engages the above-described keyway 52 in the shaft portion 43 and the keyway I31 in the spider I29.
  • the construction of the outer portion of the bowl I38 of Figures 9 and 10, as shown, is substantially different from that illustrated in Figure 3, being unprovided with any liner such as the liner 80.
  • the bowl is provided with a flanged portion I39 which projects inwardly a substantial distance over the ball track in the bowl.
  • the bowl is. however, supported in the same manner on the bowl support 49 and is also provided with the ring gear 4 in the same manner as is thebowl illustrated in Figure 3 and described above.
  • the flanged portion I39 is provided with armate slots or apertures I40 which extend about the entire periphery of the bowl and which are separated by webs I4I.
  • an annular member I42 of metal mesh screen Superimposed upon the flange I39 and webs HI and disposed over the apertures I40 therein is an annular member I42 of metal mesh screen.
  • Disposed over the screen I42 with its lower peripheral flange I43 resting upon the internal annular edge portion thereof is the bowl housing.
  • the bowl housing has the upwardly reduced frusto-conical flange I44 extending upwardly and inwardly from the flange I43 and the upwardly and outwardly directed annular flange I45 extending from the flange I44 to form the top of the bowl housing.
  • the bowl housing may be made integrally, of one part or the flanges I43, I44 and I45 may be formed of separate members welded together. Disposed above the annular screen member F42, outwardly of the bowl housing, is the air, uct housing I46 which is annular and of substantial rectangular form having at its'inner edge afflange I41 adapted to rest upon the flange I 44" of the bowl housing.
  • the flanges I41 and I44 may be suitably secured together by means of screws or, as illustrated; by welding.
  • An outer annular bracket I48 is suitably secured to the outer wall of the air duct housing I46, which bracket I48 rests upon the outer periphery of the flange I39 and is secured thereto by means of bolts I49 which extend through the screen I42 and into flanges I39 of the bowl I39.
  • a tangentially disposed outlet I50 of circular cross section is provided for the air duct housing I45, as shown in Figure 9.
  • Attached to the outer end of the tangentially disposed outlet I50, by means of the annular clamp I5I is a section of flexible hose I52 which is connected at its opposite end, by means of the clamp I53, with the inlet of the fan I54.
  • the outlet of the fan I54 is designated I55 and this outlet is suitably connected to any desired collecting means, as is the outlet I1 of the fan housing I6, described above, provided with connection to such means.
  • the fan I54 is provided with a drive pulley I58 which is operatively connected by means of the belt I51 with any suitable source of power, it being contemplated that the belt I51 may be driven, if desired, from the power shaft 40.
  • a drive pulley I58 which is operatively connected by means of the belt I51 with any suitable source of power, it being contemplated that the belt I51 may be driven, if desired, from the power shaft 40.
  • Figure 9 is illustrated the spout I0 clined, as seen in Figure 3, and delivers its material by gravity.
  • the fan I54 may be mounted in any preferred position and in any desired manner.
  • the mill is provided with a plurality of balls 8
  • Rotation of the bent shaft causes oscillation of the spider I29 which is rigidly secured thereto. Rotation of the bent shaft also causes nutation of the bowl I38.
  • the fan blades I34 on the rotatable spider I29 create a downwardly and which is 111-v outwardly directed draft of air between the bowl housing and the bowl,'into which downwardly and outwardly directed draft material is supplied from the feeder spout I0. The material is subjected to the crushing action of the rotating balls 8
  • the flnely ground material which has lesser mass than the remainder of the material, is drawn upwardly through the screen 542 into the air duct housing I46 and through the tangentially disposed outlet I50 thereof by means of the suction created by the fan I54, which fan communicates by means of the flexible section I52 with the tangentially disposed outlet I50.
  • the speed of the feeder will vary directly with the speed of rotation of the spider, which speed is proportional to the speed of nutation of the bowl I38 and to the speed of travel of the balls III.
  • the force exerted by the balls 8I upon the ball track in the bowl I38 is also proportional to the speed of nutation of the bowl I38. 4
  • the bowl I38 may be provided with a suitable removable liner such as the liner of the bowl 2.
  • a nutatmg bowl having an annular raceway, balls in said raceway, means to support and nutate said bowl comprising a power driven shaft having a bent end portion rotatably connected to said bowl, a spider mounted on said bent end portion for rotation therewith, and a bowl cover mounted on said bowl and having upwardly extending flanges cooperating with said spider to form an annular feed trough.
  • a nutating bowl having an annular raceway, balls in said raceway, means to nutate said bowl comprising a. rotatable shaft having a bent end portion rotatably connected to said bowl, a spider rigidly mounted on said bent end portion, a bowl cover mounted on said bowl and having upwardly extending flanges cooperating with said spider to form an annular feed trough, said spider having thereon fan blades adapted to create a down draft in said trough to deliver material in a column of air to said raceway to be ground by said balls.
  • a nutating bowl having an annular raceway, balls in said raceway, means to nutate said bowl comprising a rotatable shaft having a bent end portion rotatably connected to said bowl, a spider rigidly mounted on said bent end portion, a bowl cover mounted on said bowl and having upwardly extending flanges cooperating with said spider to form an annular feed trough, said feeder having thereon a counterweight adapted to compensate for the weight of said balls and fan blades adapted to create a down draft in said trough to supply material to said bowl to be ground by said balls.
  • a nutating bowl having an annular raceway, balls in said raceway, means to nutate said bowl comprising a rotatable shafthaving a bent end portion rotatablyconnected to said bowl, a spider rigidly secured to said bent end portion, said spider having thereon air o'utlet' adapted to travel therein, means for nutating said bowl including a rotatable shaft having a bent portion, said bent portion being rotatably connected to said bowl, said bent portion having rigidly mounted thereon counterweight means disposed opposite said balls during operation, to compensate for the weight of the balls in the nutating bowl.
  • a bowl adapted for nutation, a ball raceway in said bowl, balls in said raceway adapted to travel in said raceway due to the force imparted thereto by nutation of said bowl, means to cause nutation of said bowl comprising a rotatableshaft having a bent portion rotatable with respect to said bowl and providing support therefor, and a spider rigidly connected to said bent portion and having thereon fan blades disposed in said bowl adjacent said raceway, whereby the force of air directed to said raceway by said blades is proportional to the speed of nutation of said bowl.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)

Description

Jan. 17, 1939. A. P. DANIEL 121- AL BALL MILL Filed Feb. 18, 1937 6 Sheets-Sheet 1 lsmun mun ALLAN P. DANIEL j CLARENCE.RAM$E y e W BALL MILL e Sheeis-Sheet 2 Filed Feb. 18, 19-37 Jrwm ALLEN P. DANIEL,
(1% 5. RAMS Jan. 17, 1939}. A; P. DANIEL ET'AL I 2,144,145
BALL MILL Filed Feb. 18, 1937 s Sheets-Sheet s ,w RDANIEL CLARENCESRHMSEX Jan. 17, 1939. A, P. DANIEL ET; AL
BALL MILL Filed Feb. 18, 1937 6 Sheets-Sheet 4 Jnm rvowl ALLAN RDHNIEL CLARENCE S. RII MSEY Mweyq Jan. 17, 1939.
HALL MILL Filed Feb. 18, 1957 A. P. DANIEL ET AL 6 Sheets-Sheet 5 i s Q 0 A. P. DANIEL ET AL BALL MILL 6 Sheeis-Sheec 6 Filed Feb. 18, 1937 8 mm v b. S. E.
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Patented 1 17, 1939 UNITED STATES BALL MILL Allan P. Daniel and Clarence 8. Ramsey, Springfield, Ohio Application February 18, 1937, Serial No. 126,444
6 Claims.
This invention relates to attrition mills or ball mills and, in particular, to the provision of such a mill with a continuous supply of material thereto, continuous grinding of the material therein,
. and continuous removal of the ground material therefrom.
It is 'an object of this invention to provide in such a machine grinding means comprising a nutating or nodding annular bowl having therein a ball track or ball race about which one or more balls are adapted to travel during nutation of the bowl.
It is a further object of this invention to provide, in such a mill, means for causing nutation of the bowl without rotation thereof.
It is a further object of this invention to provide, in such a machine, a spider member having means adapted to cooperate with the balls and with the nutating bowl to supply material to terial in the path of the balls during continuous operation of the machine.
It is a further object of this invention to provide removable counterweight means on said spider member, which means is adapted to balance or compensate for the weight of the balls in the nutating bowl.
It is a further object of this invention to provide, in such a mill, common means for causing oscillation of the oscillatable spider member and for causing nutation of the non-rotatable bowl having therein the ball race.
It is a further object of this invention to provide, in, such amachine, means cooperating with the shaft means for causing nutation of the bowl to prevent rotation of the bowl with respect to the machine, said means comprising cooperating annular gear'rings on the bowl and on the base or support of the machine.
It is a furtherobject of this invention to provide means for supplying material in a downwardly and outwardly directed current of air to the ball track or ball race of the machine and for removing the predeterminedly ground material through the screen means in an upwardly andinwardly directed path whereby to aid the separation of the predeterminedly ground material by the force of gravity and/or centrifugal force gen- 'erated through nutation of the bowl.
9 It is a further object of this invention to provide, in such a mill, a spider construction, secured for oscillation to the inclined end of a. bent shaft; the bent shaft being freely rotatable with respect 55 to a nutating bowl and which shaft is adapted the ball race for grinding and to spread the ma-' to cooperate with means preventing rotation of the bowl, for causing the bowl to nutate.
It is a further object of this invention to provide such a spider construction in which, in addition to the above arms, a counterbalance weight supporting arm is provided substantially opposite the balls which are adapted to be disposed be tween the plow and wear plate arms.
It is a further object of this invention to pro: vide such a spider construction which is adapted to provide support for fan blades for creating, during rotation or oscillation of the spider, a draft of air downwardly into the bowl for providing means for feeding material into the bowl for grinding.
It is a further object of this invention to provide such a spider construction which is adapted to support outlet air ducts communicating at their lower ends with the interior of the bowl and at their upper ends to a source of suction.
These and other objects and advantages will appear from the following description taken in connection with the drawings.
In the drawings:
Figure 1 is a top plan view of the ball mill of our invention, with the fan housing omitted for the sake of clearness;
Figure 2 is aside elevational view of the structure shown in Figure 1;
Figure 3 is an enlarged elevational view, partly in section, taken on the line 3-3 of Figure 1;
Figure 4 is a section taken substantially along the line 44 of Figure 3;
Figure 5 is a section taken on the line 5-5 of Figure 4;
Figure 6 is a fragmentary elevational view, partly in elevation and partly in section, the sec-- tional portion being taken along the line 6-45 of Figure 4;
Figure 7 is an .enlarged detail view of the screen structure shown in' Figure 6, with the coarse screen partly broken away;
Figure 8 is a fragmentary view, in section, of the screen structure shown in Figure 7;
Figure 9 is a top plan view, partly in section, of a modified form of the apparatus shown in Figures 1 and 2; and
Figure 10 is an elevational View, partly in section, of the structure shown in Figure 9, taken along the line Ill-l0 of Figure 9.
Referring to the drawings in detail, and with reference particularly to Figures 1 and 2, the base I is provided with drive means for causing nutation of the bowl 2, which bowl is provided with an annular ring gear adapted to cooperate with l8, which ring is the gear ring on the base I to prevent relative rotation between the bowl 2 and the base I. The bowl 2 is provided with a bowl cover comprising complementary plates 5 secured to the top of the bowl rim by means of screws 6. The plates I are provided with integral inwardly and upwardly extending flanges 1- which are Joined by upwardly and outwardly extending flanges 8. The plates together with their flanges form a cover for the ball track or ball race in the bowl 2 and the flanges thereof also cooperate with theinclined sides of the rotatable spider 9 to form an annular passageway, through which material to be ground is fed from the spout III of any suitable feeding means to the ball track or ball racecof the bowl 2.
The rotatable spider cooperating with a plurality of balls disposed in the ball track or race of the bowl 2 by means of which material supplied from the spout I0 is subjected to the grinding or crushing forceof the balls in the ball race of the bowl 2. From this crushed material, the fine particles are withdrawn through suitable air ducts (hereinafter described) rotatable with the spider 9, which air ducts communicate with the bowl 2 and with the air duct casting II which is secured to the top of the rotatable spider 3 by means of bolts l2. The air duct casting H is provided with a connector ring l3 rigidly secured thereto by means of bolts l4, which connector ring is adaptedto rotate freely, during operation of the mill, with respect to the uptake l5, which uptake 5 is connected to the housing It of a fan or blower. The fan or blower is adapted to remove fine particles of ground material from the mill through the uptake l5. The material is discharged through the fanoutlet H to any suitable collector. Means is provided for regulating the negative pressure or suction induced in the air duct casting II and the rest of the air system, which means comprises an annular damper ring mounted for rotation with respect to the uptake I5 and which ring is provided with spaced apertures |9 adapted to cooperate withsimilarly spaced apertures in the uptake l5 for the purpose of admitting to the. uptake IS an amount of air depending upon the annular adjustment of the annular damper ring 18 with respect to the uptake l5.
In order to permit of free rotation between the connector ring l3 and the uptake IS, a suitable gasket 20 (Fig. 6) is preferably disposed therebetween and secured in position by means of screws l4. It will thus be seen that suction or negative pressure may be'induced inthe air duct casting II and associated portions of the path of air and extracted dust or fine particles, the degree or intensity of which suction may be closely controlled by manipulation of the damper ring l8.
During operation, the upper shaft portion supporting the spider 9 oscillates in such manner as to cause nutation of the bowl 2 and this nutation of the bowl 2 causes a plurality of heavy balls to travel about the annular ball track therein by means and in a manner hereinafter more clearly described. The material supplied from the feeder spout i0, through the passageway provided by the outer inclined surface of the rotatable spider 3 and the flanges 1 and 8 of the bowl cover plates 5, is subjected to extreme crushing pressure by the moving balls whereby to crush the material supplied. The finer particles are, due to their slight mass, drawn inwardly and through the air it to any suitable 9 is provided with means ducts into the air duct casting I! by controlled suction in the uptake II. The heavy particles. due to their greater mass, are retained within the bowl 2 and thrown outwardly therein to be subjected to further crushing action of the balls. The material is continuously supplied and the relatively fine particles of the crushed material continuously removed from the bowl by the abovedescribed suction mechanism and delivered by known collector means such as a him-container, room or other receptacle.
With reference particularly to Figures 3 to 8, it will be seen that the base bottom 2| of the base is of annular internally stepped construction and forms a lubricant sump, into which lu- -bricant from the respective bearings, hereinafter described, is conveyed by gravity. The base bottom2| has centrally disposed therein an annular bushing seat 22 adapted to support the base bottom bushing 23. The base bottom bushing 23 is provided at its top with an outwardly extending horizontally disposed flange which is adapted to support the drive gear 24. The drive gear 24 is secured by means of key 25 to the lower shaft 25. The lower shaft 26 is provided at its top end with an enlarged annular head 21, to the bottom surface of which is secured, by means of studs 28, the lower bearing plate 29 which rests upon the annular fiat top surface of the base The base is provided with an annular bushing seat 30 in alignment with and disposed above the bushing seat 22. The bushing 3| is disposed in the bushing seat 30 between the seat and the lower shaft 26 with the lower outwardly disposed annualr flange 32 of the bushing 3| disposed between'the top surface of the drive gear 24 and the lower surface of the bushing seat 30. The base bottom 2| is suitably rigidly secured to the base I and the base is provided at one side and above the base bottom 2| with a closure plate 33 having a screw plug 34 therein. The base bottom 2| is secured to closure plate by bolts 35, one of which is shown. The closure plate is suitably secured (by means not shown) to the base At the opposite side of the base is an annular bearing aperture 36, in which is secured the drive shaft bearing 31 provided with the drive shaft bushing 38.
The drive shaft 40 is supported inthe bearing 31 and is provided'at its inner end which extends within the enclosure in the base with a drive pinion 39 which is rigidly secured to the drive shaft 40 by means of the key 4|. The drive pinion 39 is so disposed as to mesh with the drive gear 24, which drive gear 24 is, as above described, secured by key 25 to the lower shaft 26. Rotation of the driveshaft 40, therefore, is translated by the above described means into rotation of the lower shaft 26. The head 21 of the lower shaft 26 is provided with an inclined top surface having a central annular countersunk portion 42. The upper or stub shaft 43 is also provided with a downwardly disposed flanged head portion 44 which is provided with a central annular stepped portion 45 complementary to and adapted to engage the countersunk portion 42 of the lower shaft 26. V
The heads 21 and 44 are provided with aligned bores, through which are inserted suitable rivets or the like 46 in order to rigidly secure the head portions 21 and 44 together. Due to the inclined sections of the heads 21 and 44, the axis of the upper shaft 43 is angularly disposed with respect to the axis of the lower shaft 26. The lower shaft 26 and the upper shaft 43 which are rigidly support bushing 56 which has, at its top end, an
outwardly extending annular flange which rests upon the top surface of the bowl support 41.
The bowl 2 is rigidly secured, by means of bolts 5| to the bowl support 41, which bowl support 41 ls freely rotatable with respect to the upper shaft portion 43 of the bent shaft.
The shaft may, therefore, rotate freely with respect to the bowl support 41 and bowl 2. Rotation of the bowl support 41 and bowl 2 is prevented by the constant engagement of a portion of the annular ring gear 4 on the lower side of bowl 2 with the ring gear 3 on the stationary base I of the ball machine. The rotation of the bent shaft, however, due to the angular disposition of the upper shaft portion 43 with respect to the lower shaftportion 26 causes progressive annular engagement between the teeth of the ring gear 4 and ring gear 3, whereby to cause the bowl 2 'of the mill to nutate or nod.
The. upper shaft portion 43 is provided at its top end with a keyway 52 which is adapted to be aligned with a complementary keyway 53 in the spider 9 in order that the upper shaft portion 43 and the spider 9 may be rigidly secured together by means of the key 54. Disposed between the top surface of the upper flange of the upper support bushing 56 and the lower surface of the spider is a supporting washer 55. By means of the connection provided by the keyways 52 and 53 and the key 54, rotation of the lower shaft 26 and upper shaft portion 43, which causes nutation or nodding of the bowl 2, causes rotation, on oscillation, of the spider 9 which is rigidly secured to the upper shaft portion 43 ofthe bent shaft.
Pressure lubrication means is provided for the mill, which means includes the central bore 56 in the lower shaft. 26 which communicates by means of the reduced bore 51 in the head 21 with the reduced bore 58 in the head 44- of the upper shaft portion 43, whichreduced bore 58 communicates with the central bore 59 in the upper shaft portion. Suitable radially disposed bores 66 extend from the central bore 59 to the outer annular surface of the upper shaft portion 43 in order to provide lubrication for the upper support bushing 56, the upper bearing plate 48 and supporting washer 55. Like lubrication bores 6| are provided in the lower shaft 26. The base bottom 2| is adapted to provide a lubricant sump or container into which lubricant may be introduced by withdrawal of the-plug 34.
An upper level valve control drain pipe 62 is secured in the base bottom 2|, as is also a lower level valve control drain pipe 63. A drain plug 64 is also provided for draining the lubricant from the base bottom. Communicating with the lubricant containing portion of the base bottom 2| is a pump suction line 65 which has a control valve 66 therein. The pump suction line 65 is connected to the oil pump61. The oil pump 61 has the pump discharge line 68 connected thereto. The pump discharge line 68 is provided with a valve 69 adjacent its end which is connected by means of the fitting 16 to the base bottom 2| below and in alignment with the central bore 56 of the by-pass line 1| with the pressure relief valve 12 which is also connected to the pump discharge llne 68. The oil pump 61 is provided with a drive pulley 13 which is operatively connected by the belt 14 to the pump drive pulley 15 which 7 is rigidly secured to the drive shaft 46. Lubricant is preferably inserted in the lubricant containing portion of the base bottom 2| by removal of the plug 34' which is thereafter replaced. By
manipulation of the control valves and pressure relief valve 12 of the upper level drain pipe 62' or the lower level drain pipe 63, the oil level is suitably adjusted.
Upon operation of the drive shaft 46, the pump 61 will operate and will withdraw lubricant from the sump portion of the base bottom through the pump suction line 66 and return through the pump discharge line 68 to the central bore 56 of the lower shaft 26 and thence upwardly into the central bore 59 in the upper shaft portion 43. 011 will then be supplied under pressure through the bores 66 and 6| in the upper shaft portion 43 and lower shaft 26 to the desired 10- cations. By means of the provision. of the pressure relief valve 12 between the pump suction line 65 and pump discharge line 68, when a predetermined pressure, for which the pressure -relief valve 12 is particularly adjusted, is. ex-
The lubricant returns into the hollow casing provided for the drive gear 24 and drive pinion 39 A constant by the base and base bottom 2|. circulation of lubricant is secured while the mill is in operation.
'The outer end of the drive shaft 46 is supported in the bearing 16 and is provided with a suitable drive pulley 11 by means of which it may be connected to any suitable source of power. Adjacent the bearing 16, the drive shaft 46 is provided with a .feeder drive pulley 18, to which any suitable feeding means may be connected by means of the feeder drive belt 19 for operation simultaneously with and in synchronism with the mill. The spout of the feeder is designated I6 and its relationship to the mill is described above.
As shown in Figure 3, the bowl 2 is provided with a removable annular lining member 86 having an integral outwardly extending top flange adapted to rest upon the rim of the bowl 2 and be secured rigidly in position by the bolts 6 which extend through the bowl cover plates 5 as well.
as the flange of the liner 86. The annular liner 86 may be made in a single piece or of a plurality of pieces and may be omitted, if desired, and, when used, may be constructed of any suitable material particularly adapted to use with the material being ground.
As shown in Figures 3 and 4, a plurality of balls 8| (three are shown) is disposed in the ball track or ball race formed by the lower annular surface of the liner 86. These balls (which may be formed of any desired material particularly adapted for use with the material being ground), during nutation of the bowl 2, travel around the annular pathway and cooperate with posed rearwardly of the liner 89 to grind material supplied between the balls and the liner tween'the balls 8| and the liner -98 is such that, when the bowl nutates or nods, the balls 8| always seek-the lowest portion of the ball track; The greater the speed of nutation (whichdepends directly upon the speed of rotation of the bent shaft) the greater the speed of the balls in annular direction and the greater the centrifugal force exerted upon the balls by the nutation and the greater the force exerted by the balls on the liner 80. The spider 9 is of substantially frusto-conical vertical cross section and is disposed concentrically with respect to the longitudinal axis of the of the bent shaft. The spider 8 is provided with three arms, namely, a leading or plow arm 82, a following or wear plate arm 83 and a counterweight arm 84. The plow arm 82 and wear plate arm 83 are so disposed with respect to the upper shaft portion 43 that they are, during operation of the mill, disposed at opposite sides 'of the.
balls 8 l In other words, the leading or plow arm 82- is disposed forwardly of the travel of the balls and the following or wear plate arm 83 is disthe balls in the direction of their travel. The plow arm 82 is provided with a plow 85 comprising a downwardly directed plate of form substantially complementary to the form of the ball track, which plate is rigidly secured by means of screws 86 to the plow arm 82. By removal of the screws 85, a new plow 85 may be attached in order to replace one which is substantially worn during operation of the machine. During rotation of the spider, the plow 85 serves to provide means for satisfactorily spreading the material in the bowl into the path of the balls 8|. The following or wear plate arm 83-is provided at its forward surface with a wear plate 81 rigidly and detachably secured to the wear plate arm 83 by means of screws 88.
The wear plate is adapted, at certain times during operation of the mill, to engage the rear- .most ball 8| and, as the wear plate is readily removable and replaceable, its use prevents damaging wear to the wear plate arm 83 and permits of compensation for the wear thereof by the balls in the cheapest manner. Disposed between the plow arm 82 and rality of fan blades 89 terminating short of engagement with the balls 8| and which cooperate with the flanges 1 and 8 and the adjacent upper portion of the bowl 2 to deliver a downward draft into the grinding chamber or sphere of grinding of the mill and thus deliver material from the feeder spout I0 to the bowl and, particularly, the ball track. The counterweight arm 04 is disposed at the opposite side of the spider 9 and is provided with suitable recesses 90 and bolts 9| for rigidly and removably securing counterweight 92 to the counterweight arm 84. These counterweights are made removable in order that their weight may be suitably adjusted to compensate for the weight of the balls 8| which are disposed at the opposite side of the bowl in order to prevent the production of excessive and dangerous vibration in the operation of'the mill.
Above the counterweights 92, the counterweight arm 84 is provided with a plurality of blades 93 which are similar to the fan blades 89 and similarly disposed, although much shorter than the fan blades 89. These fan blades 93 operate in substantially the same manner as the fan blades 89 and serve substantially the same purpose, be-
80. The cooperation beupper shaft portion 43 wear plate arm 83 is a plulng adapted to create a draft between the adjacent portions of flanges 1 and 8 and the adjacent portions of the rotary counterweight arm 84, which draft is downwardly directed toward the Supported by the spider 9 and disposed between the counterweight arm 84 and the plow arm 82 and between thecounterweight arm 84 and the wear plate arm 83 respectively, is a pair of outlet ducts (Figures 4, 5, 6 and '1), which ducts are attached to the respective arms by brackets 94 which are secured by screws 95 to the respective arms and by bolts 98 to the respective side wall portions i0! of the ducts 91.
In Figure 1, these ducts are generally designated 91. The details of the ducts are shown in Figures 4 to '7 inclusive. The ducts are arcuate, as shown in Figure 4, and each has its top wall formed by the top plate 98 and top casting I00.
The top'plate 98 is connected at its upper and inner end to the skirt portion of the air duct casting II by means of bolts I2. Cooperating with sides of each duct 91 are formed by a unitary U- section member having a bottom wall portion I04 similar in shape to the top plate 98 and having also integral upwardly extending side wall members I05. Secured to the inner side of the upper edge of each side wall portion I05 is a cover support angle I08 which extends from the upper and inner end of the duct forwardly to the abutting rear edge of the side wall support flange I03 on the top casting I00. The vertically disposed portion of the angle I08 is rigidly secured to the side wall I05 by means of rivets I01. The other portion of the cover support angle is adapted to support the top plate 98 which is secured thereto by means of bolts I08 which extend through the side edges of the top plate 98 and which are screw threaded into the cover support angle I06. The inner end of the bottom wall portion I04 is secured by means of bolts I09 to the spider 9. The upper edges of the side wall portions I05 are rigidly secured to the downwardly extending side I I3 is the bottom casting I I2 which has upwardly directed side wall support flanges H4 at each side to which the side wall portions I05 are rigidly secured by means of bolts II5. Rigidly secured to the outer edge of the bottom casting by means of bolts H1 is the bottom screen support angle |I8 which has the forward surface thereof disposed in the same plane as the forward surfaces of the screen support flange I 02 and the screen support flanges III.
The above structure forms a pair of oppositely disposed outwardly flaring downwardly directed ducts which are rigidly connected to the air duct casting II, by the bolts I2, to the central portion of the spider 9 by the bolts I99 and to the respective arms 92, 83 and 94 of the spider 9 by means of brackets 94 which are secured to the respective arms and which are also secured to the side wall portions I 05 of the ducts by means of bolts 96.
Double screen means is provided for screening the ground material before its entry into the ducts. This means comprises the inwardly disposed fine screen II8 which is supported on the forward co-planar surfaces of the screen support flange I02, the screen support flanges II I and the bottom screen support flange IIB which are coplanar. The coarse screen I I9 is disposed parallel to the fine screen I I8 and is spaced therefrom by means of the spacer I20 which abuts the edge portions of the respective screens H8 and II 9. A strap I2I is disposed outside the coarse screen H9, and the strap, screens and spacer are rigidly secured in position by means of bolts I22 which extend through the screen support flange I 92, the fine screen 8, the spacer I20, the coarse screen H9, and which are screw-threaded into the strap I2I. The bolts I23 likewise extend through the flanges Ill ofvthe side wall portions I95 through the fine screen, the spacer, and the coarse screen and are screw-threaded into the strap .I2I. The bolts I24 extend in a direction opposite to the bolts I22 and I23 through the strap I2I, the coarse screen II9, the spacer I20 and the fine screen I I8 and are screw-threaded" into the bottom screen support flange I I 8.
Due to the fineness of the screen 8, only the finest ground particles may be drawn through this screen, through the ducts, air duct casting and uptake by the controlled suction of the fan. The coarse screen I I9 which is, as described above, spaced from the fine screen I I8, effectively prevents damage to the fine screen I I8 due to the striking thereagainst of coarse particles of substantial mass traveling at high velocity.
Operation the same direction and at the same speed asthe upper shaft portion 43 of the bent-shaft. The
bowl support 41 is freely rotatable with respect to the upper shaft portion 43 of the bent shaft and is prevented from rotating by engagement of the ring gear 4 of the bowl 2 with the ring gear 3 of the base I of the ,mill.
During the above described rotation or oscillation of the spider 9 which is rigidly attached to the upper shaft portion 43, the bowl is caused to nutate or nod through the progressive engagement of the respective teeth on the ring gears 3 and 4. The balls 8|, which rest upon the liner 80 in the bowl 2 in following the low portion of the bowl which moves progressively in an annular path, are caused to travel about an annular path or ball track on the liner 80.
Centrifugal force is, as above described, also imparted to the balls, whereby to cause them to move about the ball track (being disposed in the lowermost portion thereof), whereby to cause them to rotate on their resultant axes and pro- I2 prevents aligned with the axis of the upper shaft portion 43. In other words, the lowermost point of the ball track is co-planar with the axis of the upper shaft portion 43, and this common plane containing this point and the axis of the upper shaft portion 48, includes the axis of the lower shaft portion. Material is supplied through the feeder spout III of any suitable feeding means which is driven by the drive shaft 40 through the feeder drive pulley I8 and feeder drive belt I9. The material is drawn downwardly into the bowl by gravity and by the fans 89 and 93 which rotate with the spider 9, to which they are rigidly se .cured. The material is directed to the ball track and is spread thereon by means of the plow 85 which travels before, or in front of, the balls 8i. The material is subjected to the crushing pressure of the balls 8| and the finer material, being most responsive to the suction in the ducts, is drawn through the coarse or guard screen 9 and fine screen 8, into the ducts and delivered from the ducts into the air duct casting II which communicates with the uptake I5. The material then travels through the fan and from the outlet I1 thereof to any suitable collector, as above described.
During operation of the machine, the lubricant pump 61 constantly withdraws lubricant from the base bottom 2| through the pump suction line 65 and returns it under pressure to the central bore 56 in the lower shaft 26 which is in communication with the central bore 59 in the upper shaft portion 43. The lubricant is delivered therefrom through the lubricant feed bores 69 and GI to the. respective bearings and bushings in the machine, which are spaced from the grinding chamber and from the intake and outlet paths thereof, being returned eventually to the base bottom 2|, where it is again withdrawn through the pump suction line 65. The pressure regulating valve the production of excessive pressure in the pump discharge line 68, as above described.
The suction in the ducts and in the uptake I5 may, as above described, be controlled by suitable adjustment of the damper ring I8. The flanges I and 8 may be formed separate from the bowl cover plates 5 and may be welded thereto, as illustrated in Figure ,3 thereof. If desired, horizontal flanges may extend from the flange I and rest uponthe plates 5, being secured thereto by screws or bolts in known manner.
In Figures 9 and 10 is illustrated a modified form of ball mill or attrition mill constructed according to the principles of our invention. In the mill illustrated in Figures 9 and 10, the con- .struction of the base I ,the drive and lubricating'means and the bent shaft comprising the lower shaft 26 and upper shaft portion 43, is substantially the same as that illustrated in Figures 1 to 6 inclusive and described above. The construction of the bowl support 49 is likewise. the same as that illustrated in those figures and described above. However, the construction of the bowl, of the spider, of the screen and exhaust means is modified as illustrated in Figures 9 and 10 and as hereinafter more clearly described.
As shown in Figures 9 and 10, the modified form of spider is designated I29 and is provided with a leading or plow arm I30 similarto the plow plate arm 83, which is equipped with a wear plate the wear plate arm I3I by the same means of attachment as is used for the attachment of wear plate 81 to the wear plate arm 83. An arm I33 is disposed opposite the wear plate arm HI and plow arm I30. This arm I33 corresponds to the counterweight arm 84 of Figure 3 and is adapted to serve as a fan blade support and is provided with counterweights 92 such as those on the arm 84 illustrated in Figure 3. The arm I33 is also provided with a fan blade I34 rigidly secured thereto within the counterweights by means of brackets I35 and screws or rivets I35. Aplurality of these fan blades is arranged at equal intervals about the periphery of the spider I29, which spider is provided with a concentric aperture adapted to engage the top portion of the upper shaft portion 43, being secured thereto by means of the key 54 which engages the above-described keyway 52 in the shaft portion 43 and the keyway I31 in the spider I29.
The construction of the outer portion of the bowl I38 of Figures 9 and 10, as shown, is substantially different from that illustrated in Figure 3, being unprovided with any liner such as the liner 80. The bowl is provided with a flanged portion I39 which projects inwardly a substantial distance over the ball track in the bowl. The bowl is. however, supported in the same manner on the bowl support 49 and is also provided with the ring gear 4 in the same manner as is thebowl illustrated in Figure 3 and described above.
The flanged portion I39 is provided with armate slots or apertures I40 which extend about the entire periphery of the bowl and which are separated by webs I4I. Superimposed upon the flange I39 and webs HI and disposed over the apertures I40 therein is an annular member I42 of metal mesh screen. Disposed over the screen I42 with its lower peripheral flange I43 resting upon the internal annular edge portion thereof is the bowl housing. The bowl housing has the upwardly reduced frusto-conical flange I44 extending upwardly and inwardly from the flange I43 and the upwardly and outwardly directed annular flange I45 extending from the flange I44 to form the top of the bowl housing. The bowl housing may be made integrally, of one part or the flanges I43, I44 and I45 may be formed of separate members welded together. Disposed above the annular screen member F42, outwardly of the bowl housing, is the air, uct housing I46 which is annular and of substantial rectangular form having at its'inner edge afflange I41 adapted to rest upon the flange I 44" of the bowl housing. The flanges I41 and I44 may be suitably secured together by means of screws or, as illustrated; by welding.
An outer annular bracket I48 is suitably secured to the outer wall of the air duct housing I46, which bracket I48 rests upon the outer periphery of the flange I39 and is secured thereto by means of bolts I49 which extend through the screen I42 and into flanges I39 of the bowl I39. A tangentially disposed outlet I50 of circular cross section is provided for the air duct housing I45, as shown in Figure 9. Attached to the outer end of the tangentially disposed outlet I50, by means of the annular clamp I5I, is a section of flexible hose I52 which is connected at its opposite end, by means of the clamp I53, with the inlet of the fan I54. The outlet of the fan I54 is designated I55 and this outlet is suitably connected to any desired collecting means, as is the outlet I1 of the fan housing I6, described above, provided with connection to such means.
The fan I54 is provided with a drive pulley I58 which is operatively connected by means of the belt I51 with any suitable source of power, it being contemplated that the belt I51 may be driven, if desired, from the power shaft 40. In Figure 9 is illustrated the spout I0 clined, as seen in Figure 3, and delivers its material by gravity. The fan I54 may be mounted in any preferred position and in any desired manner. The mill is provided with a plurality of balls 8|.
Operation oj the modified form In the operation of the modified form of our invention illustrated in Figures 9 and 10, the bent shaft comprising the lower shaft 25 and integrally attached upper shaft portion 43 is rotated, while, at the same time, the lubricant pump 61 is operated to withdraw lubricant from the sump portion of the base bottom 2I and return it at predetermined pressure to the central bore 56 of the lower shaft 25 and the bore 59 of the upper shaft portion 43, whence it is supplied through lubricant bores 50 and 5| to the supporting bushings and bearings.
Rotation of the bent shaft causes oscillation of the spider I29 which is rigidly secured thereto. Rotation of the bent shaft also causes nutation of the bowl I38. The fan blades I34 on the rotatable spider I29 create a downwardly and which is 111-v outwardly directed draft of air between the bowl housing and the bowl,'into which downwardly and outwardly directed draft material is supplied from the feeder spout I0. The material is subjected to the crushing action of the rotating balls 8| which travel about the annular ball track in the bowl I38. The flnely ground material, which has lesser mass than the remainder of the material, is drawn upwardly through the screen 542 into the air duct housing I46 and through the tangentially disposed outlet I50 thereof by means of the suction created by the fan I54, which fan communicates by means of the flexible section I52 with the tangentially disposed outlet I50.
As the feeder having the spout I0 is preferably connected for synchronized operation by the drive shaft 40, the speed of the feeder will vary directly with the speed of rotation of the spider, which speed is proportional to the speed of nutation of the bowl I38 and to the speed of travel of the balls III. The force exerted by the balls 8I upon the ball track in the bowl I38 is also proportional to the speed of nutation of the bowl I38. 4
It is, of course, to be understood that the bowl I38 may be provided with a suitable removable liner such as the liner of the bowl 2.
It will be understood that the above-described structure is merely illustrative of the manner in which the principles of our invention may be utilized and that we desire to comprehend within our invention such modifications as come within the scope of the claims and the invention.
Having thus fully described our invention, what we claim as new and desire to secure by Letters Patent is:
1. In a ball mill, a nutatmg bowl having an annular raceway, balls in said raceway, means to support and nutate said bowl comprising a power driven shaft having a bent end portion rotatably connected to said bowl, a spider mounted on said bent end portion for rotation therewith, and a bowl cover mounted on said bowl and having upwardly extending flanges cooperating with said spider to form an annular feed trough.
2. In a ball mill, a nutating bowl having an annular raceway, balls in said raceway, means to nutate said bowl comprising a. rotatable shaft having a bent end portion rotatably connected to said bowl, a spider rigidly mounted on said bent end portion, a bowl cover mounted on said bowl and having upwardly extending flanges cooperating with said spider to form an annular feed trough, said spider having thereon fan blades adapted to create a down draft in said trough to deliver material in a column of air to said raceway to be ground by said balls.
3. In a ball mill, a nutating bowl having an annular raceway, balls in said raceway, means to nutate said bowl comprising a rotatable shaft having a bent end portion rotatably connected to said bowl, a spider rigidly mounted on said bent end portion, a bowl cover mounted on said bowl and having upwardly extending flanges cooperating with said spider to form an annular feed trough, said feeder having thereon a counterweight adapted to compensate for the weight of said balls and fan blades adapted to create a down draft in said trough to supply material to said bowl to be ground by said balls.
4. In a ball mill, a nutating bowl having an annular raceway, balls in said raceway, means to nutate said bowl comprising a rotatable shafthaving a bent end portion rotatablyconnected to said bowl, a spider rigidly secured to said bent end portion, said spider having thereon air o'utlet' adapted to travel therein, means for nutating said bowl including a rotatable shaft having a bent portion, said bent portion being rotatably connected to said bowl, said bent portion having rigidly mounted thereon counterweight means disposed opposite said balls during operation, to compensate for the weight of the balls in the nutating bowl.
6. In a ball mill, a bowl adapted for nutation, a ball raceway in said bowl, balls in said raceway adapted to travel in said raceway due to the force imparted thereto by nutation of said bowl, means to cause nutation of said bowl comprising a rotatableshaft having a bent portion rotatable with respect to said bowl and providing support therefor, and a spider rigidly connected to said bent portion and having thereon fan blades disposed in said bowl adjacent said raceway, whereby the force of air directed to said raceway by said blades is proportional to the speed of nutation of said bowl.
ALLAN P. DANIEL. CLARENCE S. RAMSEY.
US126444A 1937-02-18 1937-02-18 Ball mill Expired - Lifetime US2144145A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2433872A (en) * 1944-06-16 1948-01-06 Nordberg Manufacturing Co Gyratory impact ball mill
US2500908A (en) * 1947-12-26 1950-03-14 Nordberg Manufacturing Co Gyratory impact ball mill and grinding method
US2540358A (en) * 1948-07-31 1951-02-06 Nordberg Manufacturing Co Gyratory ball mill having a gyrated chamber with a peripheral discharge
US3118623A (en) * 1961-01-09 1964-01-21 Louis W Johnson Rock crusher

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2433872A (en) * 1944-06-16 1948-01-06 Nordberg Manufacturing Co Gyratory impact ball mill
US2500908A (en) * 1947-12-26 1950-03-14 Nordberg Manufacturing Co Gyratory impact ball mill and grinding method
US2540358A (en) * 1948-07-31 1951-02-06 Nordberg Manufacturing Co Gyratory ball mill having a gyrated chamber with a peripheral discharge
US3118623A (en) * 1961-01-09 1964-01-21 Louis W Johnson Rock crusher

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