US20250057215A1 - Aerosol provision device - Google Patents
Aerosol provision device Download PDFInfo
- Publication number
- US20250057215A1 US20250057215A1 US18/723,447 US202218723447A US2025057215A1 US 20250057215 A1 US20250057215 A1 US 20250057215A1 US 202218723447 A US202218723447 A US 202218723447A US 2025057215 A1 US2025057215 A1 US 2025057215A1
- Authority
- US
- United States
- Prior art keywords
- aerosol
- generating
- article
- receptacle
- flow passage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000443 aerosol Substances 0.000 title claims abstract description 130
- 238000010438 heat treatment Methods 0.000 claims abstract description 79
- 239000000463 material Substances 0.000 claims abstract description 71
- 241000208125 Nicotiana Species 0.000 description 15
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 15
- 239000007787 solid Substances 0.000 description 12
- 230000001939 inductive effect Effects 0.000 description 7
- 230000005291 magnetic effect Effects 0.000 description 7
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 5
- 239000000499 gel Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 229960002715 nicotine Drugs 0.000 description 5
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 235000019504 cigarettes Nutrition 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 235000019505 tobacco product Nutrition 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- OJIJEKBXJYRIBZ-UHFFFAOYSA-N cadmium nickel Chemical compound [Ni].[Cd] OJIJEKBXJYRIBZ-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 239000003571 electronic cigarette Substances 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/20—Cigarettes specially adapted for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/17—Filters specially adapted for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
- A24F40/465—Shape or structure of electric heating means specially adapted for induction heating
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/48—Fluid transfer means, e.g. pumps
- A24F40/485—Valves; Apertures
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F7/00—Mouthpieces for pipes; Mouthpieces for cigar or cigarette holders
- A24F7/02—Mouthpieces for pipes; Mouthpieces for cigar or cigarette holders with detachable connecting members
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F7/00—Mouthpieces for pipes; Mouthpieces for cigar or cigarette holders
- A24F7/04—Mouthpieces for pipes; Mouthpieces for cigar or cigarette holders with smoke filters
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/20—Devices using solid inhalable precursors
Definitions
- the present invention relates to an aerosol generating device for generating an aerosol from aerosol-generating material.
- the present invention also relates to an aerosol generating system comprising an aerosol generating device, an article comprising aerosol-generating material, and a filter element.
- Smoking articles such as cigarettes, cigars and the like burn tobacco during use to create tobacco smoke. Attempts have been made to provide alternatives to these articles that burn tobacco by creating products that release compounds without burning. Examples of such products are heating devices which release compounds by heating, but not burning, the material.
- the material may be for example tobacco or other non-tobacco products, which may or may not contain nicotine.
- an aerosol provision device for generating an aerosol from aerosol-generating material comprising: an article receptacle defining a heating zone configured to receive at least a portion of an aerosol-generating article comprising aerosol-generating material, the article receptacle being disposed at a first end of the device; a filter cavity arranged to receive at least a portion of a filter element, the filter cavity disposed at a second end of the device, the second end being opposite to the first end; and a flow passage between the article receptacle and the filter cavity.
- the flow passage may be elongate.
- the aerosol provision device may comprise a tubular member defining the flow passage.
- the cross-sectional area of the flow passage may be less than the cross-sectional area of the heating zone defined by the article receptacle.
- the cross-sectional area of the flow passage may be less than the cross-sectional area of the filter cavity.
- the aerosol provision device may comprise a shoulder at an internal end of the filter cavity.
- the aerosol provision device may comprise a converging portion from the article receptacle to the flow passage.
- the flow passage may extend from the article receptacle to the filter cavity.
- the flow passage may have a length to diameter ratio of at least 5, and optionally at least 10.
- the flow passage may comprise a plurality of flow passage members.
- the flow passage may extend along a longitudinal axis of the device.
- the aerosol provision device may comprise a heating element.
- the heating element may protrude in the heating zone.
- the heating element may define at least part of the heating zone.
- the article receptacle may comprise the heating element.
- an aerosol provision system comprising an aerosol provision device for generating an aerosol from aerosol-generating material comprising a receptacle defining a heating zone configured to receive at least a portion of an aerosol generating element comprising aerosol-generating material, the receptacle being disposed at a first end of the device, a cavity arranged to receive at least a portion of a filter element, the cavity disposed at a second end of the device, the second end being opposite to the first end, and a flow passage between the receptacle and the cavity, and a consumable comprising an aerosol generating element, and a filter element.
- a consumable for an aerosol provision device comprising an aerosol generating element comprising aerosol generating material, and a filter element, wherein the aerosol generating element and the filter element are arranged to be separably insertable into the aerosol provision device.
- the aerosol generating element and the filter element may be discrete elements.
- the aerosol generating element and the filter element may be separable.
- the consumable may comprise a juncture between the aerosol generating element and the filter element, the aerosol generating element and the filter element being arranged to be separated along the juncture.
- the juncture may comprise a region of weakness.
- the consumable may comprise a wrap around the aerosol generating element.
- the wrap may comprise at least one of an area of reduced thickness, perforations, a line of partial cut-through, and a separation line.
- FIG. 1 shows a perspective view of an exterior of an aerosol generating system including an aerosol generating device, a filter element and an article containing aerosol generating material;
- FIG. 2 shows a cross-sectional view of the aerosol generating device shown in FIG. 1 ;
- FIG. 3 shows an end view of the aerosol generating device shown in FIG. 1 ;
- FIG. 4 shows a cross-sectional view of the aerosol generating system shown in FIG. 1 ;
- FIG. 5 shows a side view of a consumable for use in the aerosol generating system shown in FIG. 1 .
- aerosol-generating material is a material that is capable of generating aerosol, for example when heated, irradiated or energized in any other way.
- Aerosol-generating material may, for example, be in the form of a solid, liquid or gel which may or may not contain an active substance and/or flavorants.
- Aerosol-generating material may include any plant based material, such as tobacco-containing material and may, for example, include one or more of tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco or tobacco substitutes. Aerosol-generating material also may include other, non-tobacco, products, which, depending on the product, may or may not contain nicotine.
- Aerosol-generating material may for example be in the form of a solid, a liquid, a gel, a wax or the like. Aerosol-generating material may for example also be a combination or a blend of materials. Aerosol-generating material may also be known as “smokable material”.
- the aerosol-generating material may comprise a binder and an aerosol former.
- an active and/or filler may also be present.
- a solvent such as water, is also present and one or more other components of the aerosol-generating material may or may not be soluble in the solvent.
- the aerosol-generating material is substantially free from botanical material. In some embodiments, the aerosol-generating material is substantially tobacco free.
- the aerosol-generating material may comprise or be an “amorphous solid”.
- the amorphous solid may be a “monolithic solid”.
- the amorphous solid may be a dried gel.
- the amorphous solid is a solid material that may retain some fluid, such as liquid, within it.
- the aerosol-generating material may, for example, comprise from about 50 wt %, 60 wt % or 70 wt % of amorphous solid, to about 90 wt %, 95 wt % or 100 wt % of amorphous solid.
- the aerosol-generating material may comprise an aerosol-generating film.
- the aerosol-generating film may comprise or be a sheet, which may optionally be shredded to form a shredded sheet.
- the aerosol-generating sheet or shredded sheet may be substantially tobacco free.
- a “non-combustible” aerosol provision system is one where a constituent aerosol-generating material of the aerosol provision system (or component thereof) is not combusted or burned in order to facilitate delivery of at least one substance to a user.
- the delivery system is a non-combustible aerosol provision system, such as a powered non-combustible aerosol provision system.
- the non-combustible aerosol provision system is an electronic cigarette, also known as a vaping device or electronic nicotine delivery system (END), although it is noted that the presence of nicotine in the aerosol-generating material is not a requirement.
- END electronic nicotine delivery system
- the non-combustible aerosol provision system is an aerosol-generating material heating system, also known as a heat-not-burn system.
- a heat-not-burn system is a tobacco heating system.
- the non-combustible aerosol provision system is a hybrid system to generate aerosol using a combination of aerosol-generating materials, one or a plurality of which may be heated.
- Each of the aerosol-generating materials may be, for example, in the form of a solid, liquid or gel and may or may not contain nicotine.
- the hybrid system comprises a liquid or gel aerosol-generating material and a solid aerosol-generating material.
- the solid aerosol-generating material may comprise, for example, tobacco or a non-tobacco product.
- the non-combustible aerosol provision system may comprise a non-combustible aerosol provision device and a consumable for use with the non-combustible aerosol provision device.
- the disclosure relates to consumables comprising aerosol-generating material and configured to be used with non-combustible aerosol provision devices. These consumables are sometimes referred to as articles throughout the disclosure.
- the non-combustible aerosol provision system may comprise a power source and a controller.
- the power source may, for example, be an electric power source or an exothermic power source.
- the exothermic power source comprises a carbon substrate which may be energized so as to distribute power in the form of heat to an aerosol-generating material or to a heat transfer material in proximity to the exothermic power source.
- the non-combustible aerosol provision system may comprise an area for receiving the consumable, an aerosol generator, an aerosol generation area, a housing, a mouthpiece, a filter and/or an aerosol-modifying agent.
- the consumable for use with the non-combustible aerosol provision device may comprise aerosol-generating material, an aerosol-generating material storage area, an aerosol-generating material transfer component, an aerosol generator, an aerosol generation area, a housing, a wrapper, a filter, a mouthpiece, and/or an aerosol-modifying agent.
- An aerosol generating device can receive an article comprising aerosol generating material for heating.
- An “article” in this context is a component that includes or contains in use the aerosol generating material, which is heated to volatilize the aerosol generating material, and optionally other components in use.
- a user may insert the article into the aerosol generating device before it is heated to produce an aerosol, which the user subsequently inhales.
- the article may be, for example, of a predetermined or specific size that is configured to be placed within a heating chamber of the device which is sized to receive the article.
- FIG. 1 shows an example of an aerosol generating system 100 .
- the system 100 comprises an aerosol generating device 102 for generating aerosol from an aerosol generating material, and a consumable 105 .
- the consumable 105 comprises an article 104 comprising aerosol generating material, and a filter element 106 for filtering air which has passed through the article 104 .
- the article 104 and the filter element 106 are separate discrete elements.
- the article 104 acts as an aerosol generating element.
- the article 104 is replaceable.
- the filter element 106 is replaceable. Although described as a consumable 105 herein, it will be understood that the article 104 and the filter element 106 may be separably provided, and may be separably replaceable.
- the filter element 106 may be replaceable after a different number of uses than that of the article 104 .
- the filter element 106 is interchangeable with another filter element 106 .
- the article 104 is interchangeable with another article 104 .
- the filter element 106 protrudes from the device to be received by a user's mouth. As the user does not use the article 104 as a mouthpiece, the article may be fully received in the device 102 . In embodiments, the article 104 protrudes from the device to allow ease of insertion and removal.
- the device 102 is a non-combustible aerosol generating device 102 .
- the device 102 can be used to heat the article 104 comprising the aerosol generating material to generate an aerosol or other inhalable material which can be inhaled by a user of the device 102 .
- the device 102 includes an aerosol generator for heating the article 104 comprising aerosol generating material. It will be appreciated that the device 102 may include other components not shown in FIG. 1 .
- the device 102 comprises a body 103 defining a longitudinal axis 108 along which the article 104 and filter element 106 extend when received into the device 102 .
- the device 102 is configured so that airflow through the device 102 travels into one end 110 of the body 103 and out of another end 112 of the body 103 and generally along the longitudinal axis 108 .
- the device 102 is elongate and has two ends 110 , 112 .
- a first end 110 is able to receive the article 104
- a second end 112 is able to receive the filter element 106 .
- a receptacle 114 for receiving the article 104 is defined in a first end 110 .
- the receptacle 114 acts as an article receptacle.
- the receptacle 114 defines a heating zone.
- a cavity 116 for receiving the filter element 106 is located in a second end 112 .
- the cavity 116 acts as a filter cavity.
- the two ends 110 , 112 of the device are flat and the device 102 has a generally tubular outline with a generally oval cross section. However, alternative elongate shapes may be provided, and the ends 110 , 112 may not be flat.
- the body 103 has end surfaces of the device 102 .
- the second end 112 of the device 102 closest to the cavity 116 may be known as the proximal end 112 (or mouth end) of the device 102 because, in use, it is closest to the mouth of the user.
- a user inserts a filter element 106 into the cavity 116 , operates the aerosol generator to begin heating the aerosol generating material in the article receptacle 114 and draws on the aerosol generated in the device 102 . This causes the aerosol to flow through the device 102 along a flow path towards the proximal end 112 of the device 102 .
- the other, first, end 110 of the device 102 furthest away from the cavity 116 may be known as the distal end 110 of the device 102 because, in use, it is the end furthest away from the mouth of the user.
- the aerosol flows in a direction towards the proximal end 112 of the device 102 .
- proximal and distal as applied to features of the device 102 will be described by reference to the relative positioning of such features with respect to each other in a proximal-distal direction along the longitudinal axis 108 .
- FIG. 2 is a longitudinal cross-sectional view of the device 102 illustrated in FIG. 1 .
- a cross section of the receptacle 114 is generally cylindrical in shape.
- the receptacle 114 extends into the device 102 at the distal end 112 .
- a central axis of the receptacle 114 extends along the longitudinal axis 108 of the device 102 .
- the receptacle is not cylindrical in shape and may, for example, have an oval or rectangular cross section.
- the receptacle 114 is shaped to complement or match the shape of a replaceable article so that the article 104 fits into the receptacle 114 .
- the receptacle 114 is open at the first end 110 of the device to allow a replaceable article 104 to be placed therein.
- the cavity 116 is also generally cylindrical in shape.
- a central axis of the cavity 116 coincides with the longitudinal axis 108 of the device 102 and is also open at the second or proximal end 112 to allow a filter element 106 (not shown) to be placed therein.
- the cavity 116 is shaped to complement or match the shape of a filter element 106 so that the filter element 106 fits into the cavity 116 .
- the cavity 116 has a smaller diameter compared with a diameter of the receptacle 114 . However, the cavity 116 and the receptacle 114 may have the same diameter or the diameter of the cavity 116 may be larger than the diameter of the receptacle 114 .
- the device 102 comprises a flow passage 118 extending between the receptacle 114 and the cavity 116 .
- the flow passage 118 provides a path for airflow through the device 102 .
- the device 102 comprises a converging portion 122 between the receptacle 114 and the flow passage 118 .
- the converging portion 122 provides a gradual decrease in cross sectional area from the receptacle 114 to the flow passage 118 . This may help to avoid increase turbulence of flow. In other embodiments, a converging portion is not present.
- the flow passage 118 extends directly from the receptacle 114 to the cavity 116 . However, in other embodiments the flow passage 118 may not extend directly from the receptacle 114 to the cavity 116 and there may be other components or passages there between.
- the flow passage 118 is in fluid communication with both the receptacle 114 and the cavity 116 to allow flow of air from the receptacle 114 to the cavity 116 .
- the flow passage 118 is elongate in shape.
- the flow passage 118 acts to space the cavity 116 apart from the receptacle 114 .
- the flow passage 118 increases the distance and a flow path length between the cavity 116 and the receptacle 114 (as described in more detail in relation to FIG. 4 ).
- the flow passage 118 illustrated is cylindrical in shape. However, other elongate shapes may be provided, for example an elongate shape with an oval or square cross section.
- the central axis of the flow passage 118 illustrated is linear, however in other embodiments the central axis is not linear and the flow passage 118 follows a non-linear path.
- the flow passage 118 may have a length to diameter ratio of at least five, and in embodiments a ratio of at least ten.
- the cross sectional area of the flow passage 118 is smaller than the cross sectional area of both the receptacle 114 and the cavity 116 . This may help the flow passage 118 to provide resistance (by friction) to airflow through it.
- the cross sectional area of the flow passage 118 may be the same as or larger than the cross sectional area of the receptacle 114 and the cavity 116 .
- one flow passage 118 is shown in this embodiment, in other embodiments multiple flow passages 118 are provided.
- the flow passage 118 increases the length of the flow path of air through the device 102 . This means that the first end 110 can be spaced further apart from the second end 112 . It also means that the air has further to travel from the receptacle 114 to the cavity 116 . There are various advantages to this arrangement, as explained in more detail below.
- the flow passage 118 is defined by a tubular member 120 within the device. As air flows through the passage 118 the inner surface of the tubular member 120 exerts frictional forces on the airflow in the opposite direction to the airflow direction. This frictional force can be felt by the user when inhaling, as described in more detail in relation to FIG. 4 .
- the device 102 does not comprise a tubular member 120 and the passage 118 is instead defined by a bore formed in the body 103 .
- the device 102 has a shoulder 124 between the passage 118 and the cavity 116 .
- the shoulder 124 acts as a stop for a filter element 106 (not shown in FIG. 2 ) when inserted into the cavity 116 to limit insertion of the filter element 106 in the cavity 116 .
- a stop for the filter element 106 is provided in the form of a flange or other protrusion. The stop is configured so that the filter element 106 protrudes from the cavity 116 .
- the protruding portion is useable as a mouthpiece.
- the device 102 comprises a mouthpiece.
- the cavity 116 may be configured to fully receive the filter element 106 .
- the device 102 may comprise a user-operable control element (not shown), such as a button or switch, which operates the device 102 when operated, e.g. pressed. For example, a user may activate the device 102 by pressing the switch.
- a user-operable control element such as a button or switch, which operates the device 102 when operated, e.g. pressed.
- a user may activate the device 102 by pressing the switch.
- the device 102 includes an aerosol generator for heating a replaceable article 104 comprising aerosol generating material.
- the aerosol generator includes a heating assembly 126 .
- the apparatus also includes a controller 128 and a power source 130 .
- the heating assembly 126 is configured to heat the aerosol-generating material inserted into the device 102 , such that an aerosol is generated from the aerosol generating material.
- the power source 130 supplies electrical power to the heating assembly 126 , and the heating assembly 126 converts the supplied electrical energy into heat energy for heating the aerosol-generating material.
- the power source 130 illustrated is a battery which may be rechargeable or non-rechargeable.
- suitable batteries include, for example, a lithium battery (such as a lithium-ion battery), a nickel battery (such as a nickel-cadmium battery), and an alkaline battery.
- the power source 130 may be electrically coupled to the heating assembly 126 to supply electrical power when required and under control of the controller 128 to heat the aerosol generating material.
- the control circuit may be configured to activate and deactivate the heating assembly 126 based on a user operating the control element. For example, the controller 128 may activate the heating assembly 126 in response to a user operating the switch (not shown).
- the heating assembly 126 may comprise various components to heat the aerosol generating material of the article 104 via an inductive heating process.
- Induction heating is a process of heating an electrically conducting heating element (such as a susceptor) by electromagnetic induction.
- An induction heating assembly may comprise an inductive element, for example, one or more inductor coils, and a device for passing a varying electric current, such as an alternating electric current, through the inductive element.
- the varying electric current in the inductive element produces a varying magnetic field.
- the varying magnetic field penetrates a heating element suitably positioned with respect to the inductive element, and generates eddy currents inside the heating element.
- the heating element is also known as a susceptor.
- the heating element has electrical resistance to the eddy currents, and hence the flow of the eddy currents against this resistance causes the susceptor to be heated by Joule heating.
- the heating element comprises ferromagnetic material such as iron, nickel or cobalt
- heat may also be generated by magnetic hysteresis losses in the susceptor, i.e. by the varying orientation of magnetic dipoles in the magnetic material as a result of their alignment with the varying magnetic field.
- inductive heating as compared to heating by conduction for example, heat is generated inside the heating element, allowing for rapid heating. Further, there need not be any physical contact between the inductive element and the heating element, allowing for enhanced freedom in construction and application.
- the device 102 comprises a heating element 132 .
- the heating element 132 is in the form of an elongate member which protrudes in the receptacle 114 .
- the elongate member may be configured as a pin or blade, for example.
- the heating element 132 extends into the article 104 when the article 104 is inserted into the device 102 .
- the heating element 132 acts as an internal heating element.
- the heating element 132 acts to heat the article 104 .
- the heating element 132 may be an external heating element.
- the heating element in embodiments encircles an article 104 or the device 102 may comprise both an internal or external heating element.
- the external heating element encircles the heating zone.
- the heating element defines the heating zone.
- the heating element forms at least part of the receptacle 114 .
- the feature acting as the heating element 132 may not be limited to being inductively heated.
- the feature, acting as the heating element may be heatable by electrical resistance, for example.
- the aerosol generator 200 may comprise electrical contacts for electrical connection with the apparatus for electrically activating the heating element by passing a flow of electrical energy through the heating element.
- FIG. 3 is a plan view of the first side 110 of the device 102 without an article 104 inserted in the receptacle 114 .
- the receptacle 114 is open at the first end 110 of the device, and closed by a base wall 134 at an interior end of the receptacle 114 .
- the wall 134 acts as a stop when an article 104 is inserted.
- the wall 134 has four holes 136 formed therein to allow airflow from the receptacle 114 to the passage 118 .
- the number of holes may vary and may be a single hole.
- the wall can have different configurations and may be a fluid permeable member.
- the holes 136 may provide further resistance to airflow through the device 102 .
- the device 102 does not have a wall 134 and the receptacle 114 is instead open at its interior end.
- a shoulder in embodiments is provided between the receptacle 114 and the flow passage 118 . Also shown is the heating element 132 which extends or protrudes into the receptacle 114 from the wall 134 .
- the wall 134 acts as a receptacle base.
- the device 102 may also have a connector 138 for connecting to a power source and/or for data transfer.
- FIG. 4 illustrates the system 100 in use.
- an article 104 has been placed into the receptacle 114 .
- a filter element 106 has been placed into the cavity 116 .
- the filter element 106 protrudes from the second end 112 of the device 102 .
- This protruded portion can be used as a mouthpiece for the user.
- the user heats the article 104 by turning on the device 102 .
- the user can inhale aerosol generating material using the filter element 106 as a mouthpiece. As illustrated by arrows, this inhalation causes air to flow into the receptacle 114 from the first end 110 .
- the aerosol then travels through the device 102 and through the filter element 116 to the user.
- the airflow path is defined by the holes 136 in the wall 134 , the converging portion 122 , the passage 118 , and the filter element 106 . Once the aerosol has travelled along this path it can be inhaled by the user, allowing the user to ingest the aerosol generated by the article 104 .
- the filter element 106 acts as a filter to prevent inhalation of particles of a certain size and/or type by the user.
- the amount and type of filtration can be chosen depending on the device at hand and user preferences.
- FIG. 5 illustrates a consumable 105 comprising an aerosol generating element or article 104 and a filter element 106 .
- the aerosol generating element 104 may be suitable for placement a receptacle 114 in the device 102 described above.
- the filter element 106 may be suitable for placement a cavity 116 in the device 102 described above.
- the consumable 105 has a juncture 107 between the aerosol generating element 104 and the filter element 106 .
- the juncture 107 has a line of weakness so that the aerosol generating element 104 and the filter element 106 are separable along the juncture 107 .
- the line of weakness may allow the user to separate the aerosol generating element 104 from the filter element 106 manually by pulling them apart, for example.
- the aerosol generating element 104 and the filter element 106 illustrated in FIG. 5 have the same diameter. However, in other embodiments, the aerosol generating element 104 and the filter element 106 may have different diameters
- the passage 118 acts to space apart the receptacle 114 from the cavity 116 . This may help to reduce the temperature of the air being ingested by the user, as the air cools as it travels through the passage 118 . This can reduce the phenomenon of “hot puff” and avoid the user from harm due to hot temperatures.
- the presence of the passage 118 allows for a more elongate shaped device 102 .
- a ratio of a length of the device by a width or height of the device can be higher than a device without the passage 118 .
- an elongate device 102 may have a length to width or height ratio of at least 3, or at least 6. Providing a more elongate device 102 may help to improve the ergonomics of the device, as the device may be easier to hold.
- An elongate device may also be more familiar to the user as it may more closely resemble the shape of a cigarette, for example.
- the passage 118 helps to provide resistance to airflow through the device 102 . This is because when the airflow travels through the passageway 118 it experiences a frictional force from walls of the passageway 118 . This resistance to flow can be experienced by the user when they inhale. This may help to improve the user experience. It may be more familiar to the user because it may more closely resemble a cigarette, for example.
- the device 102 also allows the article 104 comprising aerosol generating material to be separate from the filter element 106 .
- the device 102 may be configured to heat the article by producing a varying magnetic field configured to heat a susceptor heating element positioned within the article. That is, the article itself may comprise a heating element. When located in the heating region, the heating element positioned within the article generates heat in the presence of the varying magnetic field and thereby heats the article and produces aerosolized material from the aerosol-generating material.
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- Resistance Heating (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Sampling And Sample Adjustment (AREA)
- Devices For Use In Laboratory Experiments (AREA)
Abstract
An aerosol provision device for generating an aerosol from aerosol-generating material, the device has an article receptacle defining a heating zone to receive at least a portion of an aerosol-generating article including aerosol-generating material. The article receptacle is disposed at a first end of the device. The device also has a filter cavity arranged to receive at least a portion of a filter element, the filter cavity disposed at a second end of the device, the second end being opposite to the first end. A flow passage is provided between the article receptacle and the filter cavity.
Description
- The present application is a National Phase entry of PCT Application No. PCT/EP2022/086786 filed Dec. 19, 2022, which claims priority to GB Application No.
- 2118989.9 filed Dec. 24, 2021, each of which is hereby incorporated by reference in their entirety.
- The present invention relates to an aerosol generating device for generating an aerosol from aerosol-generating material. The present invention also relates to an aerosol generating system comprising an aerosol generating device, an article comprising aerosol-generating material, and a filter element.
- Smoking articles such as cigarettes, cigars and the like burn tobacco during use to create tobacco smoke. Attempts have been made to provide alternatives to these articles that burn tobacco by creating products that release compounds without burning. Examples of such products are heating devices which release compounds by heating, but not burning, the material. The material may be for example tobacco or other non-tobacco products, which may or may not contain nicotine.
- In accordance with some embodiments described herein, there is provided an aerosol provision device for generating an aerosol from aerosol-generating material comprising: an article receptacle defining a heating zone configured to receive at least a portion of an aerosol-generating article comprising aerosol-generating material, the article receptacle being disposed at a first end of the device; a filter cavity arranged to receive at least a portion of a filter element, the filter cavity disposed at a second end of the device, the second end being opposite to the first end; and a flow passage between the article receptacle and the filter cavity.
- The flow passage may be elongate.
- The aerosol provision device may comprise a tubular member defining the flow passage.
- The cross-sectional area of the flow passage may be less than the cross-sectional area of the heating zone defined by the article receptacle.
- The cross-sectional area of the flow passage may be less than the cross-sectional area of the filter cavity.
- The aerosol provision device may comprise a shoulder at an internal end of the filter cavity.
- The aerosol provision device may comprise a converging portion from the article receptacle to the flow passage.
- The flow passage may extend from the article receptacle to the filter cavity.
- The flow passage may have a length to diameter ratio of at least 5, and optionally at least 10.
- The flow passage may comprise a plurality of flow passage members.
- The flow passage may extend along a longitudinal axis of the device.
- The aerosol provision device may comprise a heating element.
- The heating element may protrude in the heating zone.
- The heating element may define at least part of the heating zone.
- The article receptacle may comprise the heating element.
- In accordance with some embodiments described herein, there is provided an aerosol provision system comprising an aerosol provision device for generating an aerosol from aerosol-generating material comprising a receptacle defining a heating zone configured to receive at least a portion of an aerosol generating element comprising aerosol-generating material, the receptacle being disposed at a first end of the device, a cavity arranged to receive at least a portion of a filter element, the cavity disposed at a second end of the device, the second end being opposite to the first end, and a flow passage between the receptacle and the cavity, and a consumable comprising an aerosol generating element, and a filter element.
- In accordance with some embodiments described herein, there is provided a consumable for an aerosol provision device comprising an aerosol generating element comprising aerosol generating material, and a filter element, wherein the aerosol generating element and the filter element are arranged to be separably insertable into the aerosol provision device.
- The aerosol generating element and the filter element may be discrete elements.
- The aerosol generating element and the filter element may be separable.
- The consumable may comprise a juncture between the aerosol generating element and the filter element, the aerosol generating element and the filter element being arranged to be separated along the juncture.
- The juncture may comprise a region of weakness.
- The consumable may comprise a wrap around the aerosol generating element. The wrap may comprise at least one of an area of reduced thickness, perforations, a line of partial cut-through, and a separation line.
- Embodiments will now be described, by way of example only, and with reference to the accompanying drawings in which:
-
FIG. 1 shows a perspective view of an exterior of an aerosol generating system including an aerosol generating device, a filter element and an article containing aerosol generating material; -
FIG. 2 shows a cross-sectional view of the aerosol generating device shown inFIG. 1 ; -
FIG. 3 shows an end view of the aerosol generating device shown inFIG. 1 ; -
FIG. 4 shows a cross-sectional view of the aerosol generating system shown inFIG. 1 ; -
FIG. 5 shows a side view of a consumable for use in the aerosol generating system shown inFIG. 1 . - As used herein, the term “aerosol-generating material” is a material that is capable of generating aerosol, for example when heated, irradiated or energized in any other way. Aerosol-generating material may, for example, be in the form of a solid, liquid or gel which may or may not contain an active substance and/or flavorants. Aerosol-generating material may include any plant based material, such as tobacco-containing material and may, for example, include one or more of tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco or tobacco substitutes. Aerosol-generating material also may include other, non-tobacco, products, which, depending on the product, may or may not contain nicotine. Aerosol-generating material may for example be in the form of a solid, a liquid, a gel, a wax or the like. Aerosol-generating material may for example also be a combination or a blend of materials. Aerosol-generating material may also be known as “smokable material”.
- The aerosol-generating material may comprise a binder and an aerosol former. Optionally, an active and/or filler may also be present. Optionally, a solvent, such as water, is also present and one or more other components of the aerosol-generating material may or may not be soluble in the solvent. In some embodiments, the aerosol-generating material is substantially free from botanical material. In some embodiments, the aerosol-generating material is substantially tobacco free.
- The aerosol-generating material may comprise or be an “amorphous solid”. The amorphous solid may be a “monolithic solid”. In some embodiments, the amorphous solid may be a dried gel. The amorphous solid is a solid material that may retain some fluid, such as liquid, within it. In some embodiments, the aerosol-generating material may, for example, comprise from about 50 wt %, 60 wt % or 70 wt % of amorphous solid, to about 90 wt %, 95 wt % or 100 wt % of amorphous solid.
- The aerosol-generating material may comprise an aerosol-generating film. The aerosol-generating film may comprise or be a sheet, which may optionally be shredded to form a shredded sheet. The aerosol-generating sheet or shredded sheet may be substantially tobacco free.
- According to the present disclosure, a “non-combustible” aerosol provision system is one where a constituent aerosol-generating material of the aerosol provision system (or component thereof) is not combusted or burned in order to facilitate delivery of at least one substance to a user.
- In some embodiments, the delivery system is a non-combustible aerosol provision system, such as a powered non-combustible aerosol provision system.
- In some embodiments, the non-combustible aerosol provision system is an electronic cigarette, also known as a vaping device or electronic nicotine delivery system (END), although it is noted that the presence of nicotine in the aerosol-generating material is not a requirement.
- In some embodiments, the non-combustible aerosol provision system is an aerosol-generating material heating system, also known as a heat-not-burn system. An example of such a system is a tobacco heating system.
- In some embodiments, the non-combustible aerosol provision system is a hybrid system to generate aerosol using a combination of aerosol-generating materials, one or a plurality of which may be heated. Each of the aerosol-generating materials may be, for example, in the form of a solid, liquid or gel and may or may not contain nicotine. In some embodiments, the hybrid system comprises a liquid or gel aerosol-generating material and a solid aerosol-generating material. The solid aerosol-generating material may comprise, for example, tobacco or a non-tobacco product.
- Typically, the non-combustible aerosol provision system may comprise a non-combustible aerosol provision device and a consumable for use with the non-combustible aerosol provision device.
- In some embodiments, the disclosure relates to consumables comprising aerosol-generating material and configured to be used with non-combustible aerosol provision devices. These consumables are sometimes referred to as articles throughout the disclosure.
- In some embodiments, the non-combustible aerosol provision system, such as a non-combustible aerosol provision device thereof, may comprise a power source and a controller. The power source may, for example, be an electric power source or an exothermic power source. In some embodiments, the exothermic power source comprises a carbon substrate which may be energized so as to distribute power in the form of heat to an aerosol-generating material or to a heat transfer material in proximity to the exothermic power source.
- In some embodiments, the non-combustible aerosol provision system may comprise an area for receiving the consumable, an aerosol generator, an aerosol generation area, a housing, a mouthpiece, a filter and/or an aerosol-modifying agent.
- In some embodiments, the consumable for use with the non-combustible aerosol provision device may comprise aerosol-generating material, an aerosol-generating material storage area, an aerosol-generating material transfer component, an aerosol generator, an aerosol generation area, a housing, a wrapper, a filter, a mouthpiece, and/or an aerosol-modifying agent.
- An aerosol generating device can receive an article comprising aerosol generating material for heating. An “article” in this context is a component that includes or contains in use the aerosol generating material, which is heated to volatilize the aerosol generating material, and optionally other components in use. A user may insert the article into the aerosol generating device before it is heated to produce an aerosol, which the user subsequently inhales. The article may be, for example, of a predetermined or specific size that is configured to be placed within a heating chamber of the device which is sized to receive the article.
-
FIG. 1 shows an example of anaerosol generating system 100. Thesystem 100 comprises anaerosol generating device 102 for generating aerosol from an aerosol generating material, and a consumable 105. The consumable 105 comprises anarticle 104 comprising aerosol generating material, and afilter element 106 for filtering air which has passed through thearticle 104. Thearticle 104 and thefilter element 106 are separate discrete elements. Thearticle 104 acts as an aerosol generating element. Thearticle 104 is replaceable. Thefilter element 106 is replaceable. Although described as a consumable 105 herein, it will be understood that thearticle 104 and thefilter element 106 may be separably provided, and may be separably replaceable. Thefilter element 106 may be replaceable after a different number of uses than that of thearticle 104. Thefilter element 106 is interchangeable with anotherfilter element 106. Thearticle 104 is interchangeable with anotherarticle 104. Thefilter element 106 protrudes from the device to be received by a user's mouth. As the user does not use thearticle 104 as a mouthpiece, the article may be fully received in thedevice 102. In embodiments, thearticle 104 protrudes from the device to allow ease of insertion and removal. - The
device 102 is a non-combustibleaerosol generating device 102. Thedevice 102 can be used to heat thearticle 104 comprising the aerosol generating material to generate an aerosol or other inhalable material which can be inhaled by a user of thedevice 102. Thedevice 102 includes an aerosol generator for heating thearticle 104 comprising aerosol generating material. It will be appreciated that thedevice 102 may include other components not shown inFIG. 1 . - The
device 102 comprises abody 103 defining alongitudinal axis 108 along which thearticle 104 andfilter element 106 extend when received into thedevice 102. Thedevice 102 is configured so that airflow through thedevice 102 travels into oneend 110 of thebody 103 and out of anotherend 112 of thebody 103 and generally along thelongitudinal axis 108. Thedevice 102 is elongate and has two 110, 112.ends - A
first end 110 is able to receive thearticle 104, and asecond end 112 is able to receive thefilter element 106. Areceptacle 114 for receiving thearticle 104 is defined in afirst end 110. Thereceptacle 114 acts as an article receptacle. Thereceptacle 114 defines a heating zone. Acavity 116 for receiving thefilter element 106 is located in asecond end 112. Thecavity 116 acts as a filter cavity. The two ends 110, 112 of the device are flat and thedevice 102 has a generally tubular outline with a generally oval cross section. However, alternative elongate shapes may be provided, and the 110, 112 may not be flat.ends - The
body 103 has end surfaces of thedevice 102. Thesecond end 112 of thedevice 102 closest to thecavity 116 may be known as the proximal end 112 (or mouth end) of thedevice 102 because, in use, it is closest to the mouth of the user. In use, a user inserts afilter element 106 into thecavity 116, operates the aerosol generator to begin heating the aerosol generating material in thearticle receptacle 114 and draws on the aerosol generated in thedevice 102. This causes the aerosol to flow through thedevice 102 along a flow path towards theproximal end 112 of thedevice 102. - The other, first, end 110 of the
device 102 furthest away from thecavity 116 may be known as thedistal end 110 of thedevice 102 because, in use, it is the end furthest away from the mouth of the user. As a user draws on the aerosol generated in thedevice 102, the aerosol flows in a direction towards theproximal end 112 of thedevice 102. The terms proximal and distal as applied to features of thedevice 102 will be described by reference to the relative positioning of such features with respect to each other in a proximal-distal direction along thelongitudinal axis 108. -
FIG. 2 is a longitudinal cross-sectional view of thedevice 102 illustrated inFIG. 1 . A cross section of thereceptacle 114 is generally cylindrical in shape. Thereceptacle 114 extends into thedevice 102 at thedistal end 112. A central axis of thereceptacle 114 extends along thelongitudinal axis 108 of thedevice 102. In other embodiments, the receptacle is not cylindrical in shape and may, for example, have an oval or rectangular cross section. Thereceptacle 114 is shaped to complement or match the shape of a replaceable article so that thearticle 104 fits into thereceptacle 114. Thereceptacle 114 is open at thefirst end 110 of the device to allow areplaceable article 104 to be placed therein. - The
cavity 116 is also generally cylindrical in shape. A central axis of thecavity 116 coincides with thelongitudinal axis 108 of thedevice 102 and is also open at the second orproximal end 112 to allow a filter element 106 (not shown) to be placed therein. Thecavity 116 is shaped to complement or match the shape of afilter element 106 so that thefilter element 106 fits into thecavity 116. Thecavity 116 has a smaller diameter compared with a diameter of thereceptacle 114. However, thecavity 116 and thereceptacle 114 may have the same diameter or the diameter of thecavity 116 may be larger than the diameter of thereceptacle 114. - The
device 102 comprises aflow passage 118 extending between thereceptacle 114 and thecavity 116. Theflow passage 118 provides a path for airflow through thedevice 102. Thedevice 102 comprises a convergingportion 122 between thereceptacle 114 and theflow passage 118. The convergingportion 122 provides a gradual decrease in cross sectional area from thereceptacle 114 to theflow passage 118. This may help to avoid increase turbulence of flow. In other embodiments, a converging portion is not present. - The
flow passage 118 extends directly from thereceptacle 114 to thecavity 116. However, in other embodiments theflow passage 118 may not extend directly from thereceptacle 114 to thecavity 116 and there may be other components or passages there between. Theflow passage 118 is in fluid communication with both thereceptacle 114 and thecavity 116 to allow flow of air from thereceptacle 114 to thecavity 116. - The
flow passage 118 is elongate in shape. Theflow passage 118 acts to space thecavity 116 apart from thereceptacle 114. Theflow passage 118 increases the distance and a flow path length between thecavity 116 and the receptacle 114 (as described in more detail in relation toFIG. 4 ). - The
flow passage 118 illustrated is cylindrical in shape. However, other elongate shapes may be provided, for example an elongate shape with an oval or square cross section. The central axis of theflow passage 118 illustrated is linear, however in other embodiments the central axis is not linear and theflow passage 118 follows a non-linear path. Theflow passage 118 may have a length to diameter ratio of at least five, and in embodiments a ratio of at least ten. The cross sectional area of theflow passage 118 is smaller than the cross sectional area of both thereceptacle 114 and thecavity 116. This may help theflow passage 118 to provide resistance (by friction) to airflow through it. In other embodiments, the cross sectional area of theflow passage 118 may be the same as or larger than the cross sectional area of thereceptacle 114 and thecavity 116. Although oneflow passage 118 is shown in this embodiment, in other embodimentsmultiple flow passages 118 are provided. - The
flow passage 118 increases the length of the flow path of air through thedevice 102. This means that thefirst end 110 can be spaced further apart from thesecond end 112. It also means that the air has further to travel from thereceptacle 114 to thecavity 116. There are various advantages to this arrangement, as explained in more detail below. - The
flow passage 118 is defined by atubular member 120 within the device. As air flows through thepassage 118 the inner surface of thetubular member 120 exerts frictional forces on the airflow in the opposite direction to the airflow direction. This frictional force can be felt by the user when inhaling, as described in more detail in relation toFIG. 4 . In other embodiments, thedevice 102 does not comprise atubular member 120 and thepassage 118 is instead defined by a bore formed in thebody 103. - The
device 102 has ashoulder 124 between thepassage 118 and thecavity 116. Theshoulder 124 acts as a stop for a filter element 106 (not shown inFIG. 2 ) when inserted into thecavity 116 to limit insertion of thefilter element 106 in thecavity 116. In other embodiments, a stop for thefilter element 106 is provided in the form of a flange or other protrusion. The stop is configured so that thefilter element 106 protrudes from thecavity 116. The protruding portion is useable as a mouthpiece. In embodiments, thedevice 102 comprises a mouthpiece. In such an embodiment, thecavity 116 may be configured to fully receive thefilter element 106. - The
device 102 may comprise a user-operable control element (not shown), such as a button or switch, which operates thedevice 102 when operated, e.g. pressed. For example, a user may activate thedevice 102 by pressing the switch. - The
device 102 includes an aerosol generator for heating areplaceable article 104 comprising aerosol generating material. The aerosol generator includes aheating assembly 126. The apparatus also includes acontroller 128 and apower source 130. Theheating assembly 126 is configured to heat the aerosol-generating material inserted into thedevice 102, such that an aerosol is generated from the aerosol generating material. Thepower source 130 supplies electrical power to theheating assembly 126, and theheating assembly 126 converts the supplied electrical energy into heat energy for heating the aerosol-generating material. - The
power source 130 illustrated is a battery which may be rechargeable or non-rechargeable. Examples of suitable batteries include, for example, a lithium battery (such as a lithium-ion battery), a nickel battery (such as a nickel-cadmium battery), and an alkaline battery. - The
power source 130 may be electrically coupled to theheating assembly 126 to supply electrical power when required and under control of thecontroller 128 to heat the aerosol generating material. The control circuit may be configured to activate and deactivate theheating assembly 126 based on a user operating the control element. For example, thecontroller 128 may activate theheating assembly 126 in response to a user operating the switch (not shown). - The
heating assembly 126 may comprise various components to heat the aerosol generating material of thearticle 104 via an inductive heating process. Induction heating is a process of heating an electrically conducting heating element (such as a susceptor) by electromagnetic induction. An induction heating assembly may comprise an inductive element, for example, one or more inductor coils, and a device for passing a varying electric current, such as an alternating electric current, through the inductive element. The varying electric current in the inductive element produces a varying magnetic field. The varying magnetic field penetrates a heating element suitably positioned with respect to the inductive element, and generates eddy currents inside the heating element. The heating element is also known as a susceptor. The heating element has electrical resistance to the eddy currents, and hence the flow of the eddy currents against this resistance causes the susceptor to be heated by Joule heating. In cases where the heating element comprises ferromagnetic material such as iron, nickel or cobalt, heat may also be generated by magnetic hysteresis losses in the susceptor, i.e. by the varying orientation of magnetic dipoles in the magnetic material as a result of their alignment with the varying magnetic field. In inductive heating, as compared to heating by conduction for example, heat is generated inside the heating element, allowing for rapid heating. Further, there need not be any physical contact between the inductive element and the heating element, allowing for enhanced freedom in construction and application. - The
device 102 comprises aheating element 132. Theheating element 132 is in the form of an elongate member which protrudes in thereceptacle 114. The elongate member may be configured as a pin or blade, for example. Theheating element 132 extends into thearticle 104 when thearticle 104 is inserted into thedevice 102. Theheating element 132 acts as an internal heating element. Theheating element 132 acts to heat thearticle 104. In other embodiments, theheating element 132 may be an external heating element. The heating element in embodiments encircles anarticle 104 or thedevice 102 may comprise both an internal or external heating element. The external heating element encircles the heating zone. In embodiments, the heating element defines the heating zone. The heating element forms at least part of thereceptacle 114. - In other embodiments, the feature acting as the
heating element 132 may not be limited to being inductively heated. The feature, acting as the heating element may be heatable by electrical resistance, for example. The aerosol generator 200 may comprise electrical contacts for electrical connection with the apparatus for electrically activating the heating element by passing a flow of electrical energy through the heating element. - The
receptacle 114 acts as a heating chamber and is configured and dimensioned to receive thearticle 104 to be heated.FIG. 3 is a plan view of thefirst side 110 of thedevice 102 without anarticle 104 inserted in thereceptacle 114. Thereceptacle 114 is open at thefirst end 110 of the device, and closed by abase wall 134 at an interior end of thereceptacle 114. Thewall 134 acts as a stop when anarticle 104 is inserted. Thewall 134 has fourholes 136 formed therein to allow airflow from thereceptacle 114 to thepassage 118. The number of holes may vary and may be a single hole. The wall can have different configurations and may be a fluid permeable member. Theholes 136 may provide further resistance to airflow through thedevice 102. In other embodiments, thedevice 102 does not have awall 134 and thereceptacle 114 is instead open at its interior end. - A shoulder in embodiments is provided between the
receptacle 114 and theflow passage 118. Also shown is theheating element 132 which extends or protrudes into thereceptacle 114 from thewall 134. Thewall 134 acts as a receptacle base. Thedevice 102 may also have aconnector 138 for connecting to a power source and/or for data transfer. -
FIG. 4 illustrates thesystem 100 in use. As shown, anarticle 104 has been placed into thereceptacle 114. Afilter element 106 has been placed into thecavity 116. Thefilter element 106 protrudes from thesecond end 112 of thedevice 102. This protruded portion can be used as a mouthpiece for the user. In use, the user heats thearticle 104 by turning on thedevice 102. Once thedevice 102 has sufficiently heated thearticle 104 such that it has started to produce aerosol generating material, the user can inhale aerosol generating material using thefilter element 106 as a mouthpiece. As illustrated by arrows, this inhalation causes air to flow into thereceptacle 114 from thefirst end 110. There, it combines with aerosol generated in thearticle 104. The aerosol then travels through thedevice 102 and through thefilter element 116 to the user. The airflow path is defined by theholes 136 in thewall 134, the convergingportion 122, thepassage 118, and thefilter element 106. Once the aerosol has travelled along this path it can be inhaled by the user, allowing the user to ingest the aerosol generated by thearticle 104. - The
filter element 106 acts as a filter to prevent inhalation of particles of a certain size and/or type by the user. The amount and type of filtration can be chosen depending on the device at hand and user preferences. -
FIG. 5 illustrates a consumable 105 comprising an aerosol generating element orarticle 104 and afilter element 106. Theaerosol generating element 104 may be suitable for placement areceptacle 114 in thedevice 102 described above. Thefilter element 106 may be suitable for placement acavity 116 in thedevice 102 described above. The consumable 105 has ajuncture 107 between theaerosol generating element 104 and thefilter element 106. Thejuncture 107 has a line of weakness so that theaerosol generating element 104 and thefilter element 106 are separable along thejuncture 107. The line of weakness may allow the user to separate theaerosol generating element 104 from thefilter element 106 manually by pulling them apart, for example. Theaerosol generating element 104 and thefilter element 106 illustrated inFIG. 5 have the same diameter. However, in other embodiments, theaerosol generating element 104 and thefilter element 106 may have different diameters. - The
passage 118 acts to space apart thereceptacle 114 from thecavity 116. This may help to reduce the temperature of the air being ingested by the user, as the air cools as it travels through thepassage 118. This can reduce the phenomenon of “hot puff” and avoid the user from harm due to hot temperatures. - The presence of the
passage 118 allows for a more elongate shapeddevice 102. By more elongate it is meant that a ratio of a length of the device by a width or height of the device can be higher than a device without thepassage 118. For example, anelongate device 102 may have a length to width or height ratio of at least 3, or at least 6. Providing a moreelongate device 102 may help to improve the ergonomics of the device, as the device may be easier to hold. An elongate device may also be more familiar to the user as it may more closely resemble the shape of a cigarette, for example. - The
passage 118 helps to provide resistance to airflow through thedevice 102. This is because when the airflow travels through thepassageway 118 it experiences a frictional force from walls of thepassageway 118. This resistance to flow can be experienced by the user when they inhale. This may help to improve the user experience. It may be more familiar to the user because it may more closely resemble a cigarette, for example. - The
device 102, with thepassage 118, also allows thearticle 104 comprising aerosol generating material to be separate from thefilter element 106. This means that thefilter element 106 can be replaced at a different frequency to thearticle 104. This is advantageous because thefilter element 106 may not need to be replaced as frequently as thearticle 104. Therefore, because thearticle 104 and thefilter element 106 are separate, thearticle 104 can be replaced without replacing thefilter element 106. This may help to reduce cost and waste because thefilter element 106 is not needlessly replaced prematurely, as may be the case for a consumable with an integral article and filter. - In any of the embodiments described, the
device 102 may be configured to heat the article by producing a varying magnetic field configured to heat a susceptor heating element positioned within the article. That is, the article itself may comprise a heating element. When located in the heating region, the heating element positioned within the article generates heat in the presence of the varying magnetic field and thereby heats the article and produces aerosolized material from the aerosol-generating material. - The various embodiments described herein are presented only to assist in understanding and teaching the claimed features. These embodiments are provided as a representative sample of embodiments only, and are not exhaustive and/or exclusive. It is to be understood that advantages, embodiments, examples, functions, features, structures, and/or other aspects described herein are not to be considered limitations on the scope of the invention as defined by the claims or limitations on equivalents to the claims, and that other embodiments may be utilized and modifications may be made without departing from the scope of the claimed invention. Various embodiments of the invention may suitably comprise, consist of, or consist essentially of, appropriate combinations of the disclosed elements, components, features, parts, steps, means, etc, other than those specifically described herein. In addition, this disclosure may include other inventions not presently claimed, but which may be claimed in future.
Claims (19)
1. An aerosol provision device for generating an aerosol from aerosol-generating material comprising:
an article receptacle defining a heating zone configured to receive at least a portion of an aerosol-generating article comprising aerosol-generating material, the article receptacle being disposed at a first end of the device;
a filter cavity arranged to receive at least a portion of a filter element, the filter cavity disposed at a second end of the device, the second end being opposite to the first end; and
a flow passage between the article receptacle and the filter cavity.
2. The aerosol provision device of claim 1 , wherein the flow passage is elongate.
3. The aerosol provision device of claim 1 , comprising a tubular member defining the flow passage.
4. The aerosol provision device of claim 1 , wherein the cross-sectional area of the flow passage is less than the cross-sectional area of the heating zone defined by the article receptacle.
5. The aerosol provision device of claim 1 , wherein the cross-sectional area of the flow passage is less than the cross-sectional area of the filter cavity.
6. The aerosol provision device of claim 1 , comprising a shoulder at an internal end of the filter cavity.
7. The aerosol provision device of claim any of elaims 1, comprising a converging portion from the article receptacle to the flow passage.
8. The aerosol provision device of claim 1 , wherein the flow passage extends from the article receptacle to the filter cavity.
9. The aerosol provision device of claim 1 , wherein the flow passage extends along a longitudinal axis of the device.
10. The aerosol provision device of claim 1 , comprising a heating element.
11. The aerosol provision device of claim 10 , wherein the heating element protrudes in the heating zone.
12. The aerosol provision device of claim 10 , wherein the heating element defines at least part of the heating zone.
13. The aerosol provision device of claim 12 , wherein the article receptacle comprises the heating element.
14. An aerosol provision system comprising:
an aerosol provision device for generating an aerosol from aerosol-generating material comprising:
a receptacle defining a heating zone configured to receive at least a portion of an aerosol generating element comprising aerosol-generating material, the receptacle being disposed at a first end of the device,
a cavity arranged to receive at least a portion of a filter element, the cavity disposed at a second end of the device, the second end being opposite to the first end, and
a flow passage between the receptacle and the cavity; and
a consumable comprising:
an aerosol generating element, and
a filter element.
15. A consumable for an aerosol provision device comprising:
an aerosol generating element comprising aerosol generating material; and
a filter element; wherein the aerosol generating element and the filter element are arranged to be separably insertable into the aerosol provision device.
16. The consumable of claim 15 , wherein the aerosol generating element and the filter element are discrete elements.
17. The consumable of claim 15 , wherein the aerosol generating element and the filter element are separable.
18. The consumable of claim 17 , wherein the consumable comprises a juncture between the aerosol generating element and the filter element, the aerosol generating element and the filter element being arranged to be separated along the juncture.
19. The consumable of claim 18 , wherein the juncture comprises a region of weakness.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB2118989.9 | 2021-12-24 | ||
| GBGB2118989.9A GB202118989D0 (en) | 2021-12-24 | 2021-12-24 | Aerosol provision device |
| PCT/EP2022/086786 WO2023117998A1 (en) | 2021-12-24 | 2022-12-19 | Aerosol provision device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20250057215A1 true US20250057215A1 (en) | 2025-02-20 |
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ID=80111884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/723,447 Pending US20250057215A1 (en) | 2021-12-24 | 2022-12-19 | Aerosol provision device |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US20250057215A1 (en) |
| EP (1) | EP4451942A1 (en) |
| JP (1) | JP2024545706A (en) |
| KR (1) | KR20240113926A (en) |
| CN (1) | CN118785822A (en) |
| AU (1) | AU2022422033A1 (en) |
| CA (1) | CA3242027A1 (en) |
| GB (1) | GB202118989D0 (en) |
| IL (1) | IL313791A (en) |
| MX (1) | MX2024007895A (en) |
| WO (1) | WO2023117998A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4505887A1 (en) * | 2023-08-11 | 2025-02-12 | Imperial Tobacco Limited | Heat-not-burn device and systems |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4611801B2 (en) * | 2005-05-20 | 2011-01-12 | 株式会社東海 | Fake cigarette |
| JP4753395B2 (en) * | 2009-12-04 | 2011-08-24 | 和彦 清水 | Smokeless smoking jig |
| GB2511303A (en) * | 2013-02-27 | 2014-09-03 | British American Tobacco Co | Smoking apparatus |
| AU2013382371B2 (en) * | 2013-03-15 | 2018-09-27 | Philip Morris Products S.A. | An aerosol-generating system with a replacable mouthpiece cover |
| KR102384544B1 (en) * | 2013-09-02 | 2022-04-08 | 필립모리스 프로덕츠 에스.에이. | Smoking article with non-overlapping, radially separated, dual heat-conducting elements |
| KR20190049391A (en) * | 2017-10-30 | 2019-05-09 | 주식회사 케이티앤지 | Aerosol generating apparatus having heater |
| GB201817536D0 (en) * | 2018-10-29 | 2018-12-12 | Nerudia Ltd | Smoking substitute consumable |
| CN113439877B (en) * | 2020-03-28 | 2023-05-05 | 青岛海大新星科技有限公司 | Sucking method and device for heating non-burning traditional cigarettes |
| CN113558296B (en) * | 2020-04-28 | 2024-07-09 | 云南中烟工业有限责任公司 | Venturi effect enhanced smoking article, cigarette assembly comprising same and use method |
| CN112369689B (en) * | 2020-11-27 | 2025-04-25 | 云南中烟工业有限责任公司 | An aerosol generating device capable of two-way suction |
-
2021
- 2021-12-24 GB GBGB2118989.9A patent/GB202118989D0/en not_active Ceased
-
2022
- 2022-12-19 CA CA3242027A patent/CA3242027A1/en active Pending
- 2022-12-19 KR KR1020247020930A patent/KR20240113926A/en active Pending
- 2022-12-19 CN CN202280092527.4A patent/CN118785822A/en active Pending
- 2022-12-19 EP EP22840161.8A patent/EP4451942A1/en active Pending
- 2022-12-19 WO PCT/EP2022/086786 patent/WO2023117998A1/en not_active Ceased
- 2022-12-19 US US18/723,447 patent/US20250057215A1/en active Pending
- 2022-12-19 JP JP2024538045A patent/JP2024545706A/en active Pending
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Also Published As
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| EP4451942A1 (en) | 2024-10-30 |
| IL313791A (en) | 2024-08-01 |
| MX2024007895A (en) | 2024-07-10 |
| JP2024545706A (en) | 2024-12-10 |
| CN118785822A (en) | 2024-10-15 |
| GB202118989D0 (en) | 2022-02-09 |
| WO2023117998A1 (en) | 2023-06-29 |
| AU2022422033A1 (en) | 2024-07-04 |
| CA3242027A1 (en) | 2023-06-29 |
| KR20240113926A (en) | 2024-07-23 |
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