US20240219069A1 - Gas heater - Google Patents
Gas heater Download PDFInfo
- Publication number
- US20240219069A1 US20240219069A1 US18/404,435 US202418404435A US2024219069A1 US 20240219069 A1 US20240219069 A1 US 20240219069A1 US 202418404435 A US202418404435 A US 202418404435A US 2024219069 A1 US2024219069 A1 US 2024219069A1
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- Prior art keywords
- heater
- airflow
- fan
- unit
- base
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- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 239000003570 air Substances 0.000 description 35
- 239000000446 fuel Substances 0.000 description 15
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 14
- 238000004891 communication Methods 0.000 description 8
- 239000012530 fluid Substances 0.000 description 8
- WBTMFEPLVQOWFI-UHFFFAOYSA-N 1,3-dichloro-5-(2,5-dichlorophenyl)benzene Chemical compound ClC1=CC=C(Cl)C(C=2C=C(Cl)C=C(Cl)C=2)=C1 WBTMFEPLVQOWFI-UHFFFAOYSA-N 0.000 description 7
- 239000001294 propane Substances 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000012080 ambient air Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
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- 230000014759 maintenance of location Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229910001111 Fine metal Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 210000004247 hand Anatomy 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 210000002445 nipple Anatomy 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0052—Details for air heaters
- F24H9/0073—Arrangement or mounting of means for forcing the circulation of air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
- F24H3/0411—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between for domestic or space-heating systems
- F24H3/0417—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between for domestic or space-heating systems portable or mobile
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0488—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using fluid fuel
Definitions
- the present invention relates to a heater, and more specifically, to a portable gas or propane heater.
- FIG. 2 D is a top view of the heater system of FIG. 2 A .
- FIG. 15 A is a perspective view of a portion of the heater system of FIG. 13 A .
- FIG. 17 A is a side view of a heater system according to another embodiment of the disclosure.
- FIG. 17 B is a side view of a heater system according to another embodiment of the disclosure.
- FIG. 18 is a perspective view of a heater system according to another embodiment of the disclosure.
- FIG. 21 is a perspective view of a heater system according to another embodiment of the disclosure.
- FIG. 22 is a cross-sectional view of the heater system of FIG. 21 taken along line 22 - 22 .
- FIG. 23 is a cross-sectional view of a heater system according to another embodiment of the disclosure.
- FIG. 24 is a cross-sectional view of a heater system according to another embodiment of the disclosure.
- FIG. 25 is a cross-sectional view of a heater system according to another embodiment of the disclosure.
- FIG. 26 is a cross-sectional view of a heater system according to another embodiment of the disclosure.
- the heater 20 includes a housing 24 that has a base 28 and that supports a fan unit 32 and a heater unit 36 .
- the base 28 may be placed on a horizontal surface 40 or hung from other structure.
- the base 28 defines a cavity 48 and includes grips or handles 52 a , 52 b , a battery receptacle 56 , a cord storage slot 60 , a control interface 64 , a valve assembly 68 , and a printed circuit board (PCB) 72 .
- the base 28 includes two handles 52 a , 52 b .
- the handles 52 a , 52 b are positioned diametrically across from one another on the base 28 and are graspable to facilitate transport of the heater 10 .
- the battery receptacle 56 is positioned between the first handle 52 a and the second handle 52 b and is configured to removably receive a battery 76 that provides power to the fan unit 32 .
- the hose storage slot 60 includes two retention hooks 80 a , 80 b , and each of the retention hooks 80 a , 80 b is positioned below a corresponding one of the handles 52 a , 52 b (e.g., between the handles 52 a , 52 b and the surface 40 of FIG. 2 A ).
- the illustrated BTU actuator 100 includes a dial that is manipulatable or actuatable (e.g., rotatable) to adjust the heat output of the heater unit 36 (e.g., to adjust the amount of BTU generated by the heater unit 36 ).
- the BTU actuator 100 is configured to the adjust the amount of heat emitted from the heater unit 36 (e.g., between 30,000 and 40,000 BTUs, or another range).
- the fan actuator 104 includes a switch that is manipulatable or actuatable to adjust a rotation speed of a portion of the fan unit 32 to adjust the airflow output from the heater 10 (e.g., between zero and a non-zero speed).
- the fan actuator 104 is configured to turn the fan unit 32 on and off.
- the fan actuator 104 or another actuator may be actuatable to adjust the rotation speed of the fan unit 32 .
- the fan actuator 104 may be manipulatable to continuously or incrementally adjust the rotational speed of the fan unit 32 and the output of airflow from the heater 10
- control interface 64 may be manipulated without engaging either grip 88 a , 88 b . That is, the grips 88 a , 88 b are shaped to support a user's hand and remove strain from trying to engage the actuators without the grips 88 a , 88 b .
- the gas supply actuator 92 is positioned adjacent to the first grip 88 a
- the ignition actuator 96 is positioned adjacent to the second grip 88 b .
- the first grip 88 a and the second grip 88 b may be simultaneously graspable to actuate the gas supply actuator 92 and the ignition actuator 96 to simultaneously supply gas to heater unit 36 and ignite the gas for heating the surrounding environment.
- the valve assembly 68 and the PCB 72 are housed within the cavity 48 and are connected to the control interface 64 .
- the valve assembly 68 includes one or more valves that are controlled by the gas supply actuator 92 and the BTU actuator 100 . Actuation of the gas supply actuator 92 opens and closes a corresponding valve (e.g., a gas supply valve) to permit or inhibit flow of gas to the heater unit 36 , and actuation (e.g., rotation) of the BTU actuator 100 is coupled to a BTU valve that adjusts the volume of gas that may flow to the heater unit 36 to control the amount of heat that is produced by the heater unit 36 .
- the PCB 72 is electrically coupled to the fan actuator 104 and the fan unit 32 , and the fan actuator 104 can be manipulated to send a signal to the PCB 72 to supply power to the fan unit 32 from the battery 76 .
- the fan unit 32 is positioned between the base 28 and the heater unit 36 , and the fan unit 32 is arranged to induce an airflow A 1 to flow past, or through, the heater unit 36 before discharge radially outward from the heater 10 . As best shown in FIGS. 2 A, 2 B, and 11 , the fan unit 32 may blow the heated airflow A 1 in 360 degrees around the heater 10 . As illustrated in FIGS. 5 and 6 , the fan unit 32 includes a motor assembly 108 , a fan shroud 112 , and a fan 120 .
- the motor assembly 108 includes a motor mounting plate 128 that is coupled to the top of the base 28 , a motor 132 that extends downward from the motor mounting plate 128 into the cavity 48 of the base 28 , and a phenolic spacer 136 that spaces the motor 132 from the motor mounting plate 128 to reduce heat flow from the heater unit 36 to the motor 132 .
- the motor 132 includes an output shaft 132 a that extends through the motor mounting plate 128 to a motor mounting shaft 140 .
- the motor 132 is configured to drive rotation of the motor mounting shaft 140 via the output shaft 132 a.
- Each of the vanes 146 is defined by a flat plate extending between adjacent pairs of the airflow guides 144 .
- Each of the airflow guides 144 and each of the vanes 146 is evenly distributed around a circumference of the first fan plate 112 a .
- the outlets 144 a are evenly distributed around a circumference of the first fan plate 112 a.
- the fan 120 is mounted to the motor mounting shaft 140 such that the motor 132 drives rotation of the fan 120 .
- the fan 120 includes a plurality of fan blades 148 that extend between the first fan plate 112 a and the second fan plate 112 b .
- the plurality of fan blades 148 induces airflow A 1 ( FIG. 11 ) through the heater unit 36 , as will be described in more detail.
- the airflow guides 144 and the vanes 146 are provided to direct airflow blown outward from the fan 120 to the outlets 144 a.
- the heater unit 36 extends from the fan unit 32 (above as viewed in FIGS. 2 A, 2 B ) opposite from the base 28 .
- the heater unit 36 is in fluid communication with a gas supply line 44 that may be connected to gas source to supply gas to the heater unit 36 .
- the heater unit 36 is configured to ignite gas supplied from the gas supply line 44 to emit heat (e.g., between 30,000 and 40,000 BTUs).
- the grate 156 is supported by and extends upwardly from the heater plate 180 .
- the grate 156 has a substantially cylindrical profile.
- the illustrated ignition wall 160 is positioned within the grate 156 and has a substantially cylindrical profile that projects heat 360 degrees around the longitudinal axis L 1 .
- the cap 164 may define an air inlet in different locations.
- the cap 164 may be formed of just a single portion that includes apertures that define the air inlet.
- the second portion 164 b of the cap 164 is substantially frustoconical to improve airflow through the air inlet 196 .
- the fan 120 may induce the airflow A 1 to enter through the air inlet 196 and flow through the first airflow duct 168 past the heated ignition wall 160 .
- the ignition wall 160 emits heat that warms the airflow A 1 as the airflow A 1 ( FIG. 11 ) travels past the ignition wall 160 .
- the second airflow duct 170 distributes the heated airflow A 1 ( FIG. 11 ) radially outward (e.g., directly prior to the reaching the fan 120 ).
- the fan 120 is configured to blow the heated airflow A 1 radially outward.
- the gas supply actuator 92 is actuatable to allow gas to flow from the gas supply line 44 , through the valve assembly 68 , and to the gas flow ducts 172 at the first ends 172 a of the of the ducts 172 .
- the gas then flows to the second ends 172 b of the gas flow ducts 172 to exit the gas flow ducts 172 and enter the ignition cavity 188 .
- the airflow duct 168 extends through the ignition cavity 188 between the gas flow ducts 172 .
- each of the gas flow ducts 172 is positioned between the airflow duct 168 and the grate 156 .
- a user may first place the heater 20 on the surface 40 of a space to be heated. A user may then attach the gas supply line 44 to a gas supply to provide a gas source for the heater 20 and attach the battery 76 to the battery receptacle 56 to provide an electricity source for the fan unit 32 . With the heater 20 positioned in a desired location and provided with a gas source and an electricity source, the heater unit 36 and the fan unit 32 may be turned on to heat the space. The heater unit 36 and the fan unit 32 may be used together or independently.
- a user may turn on the heater unit 36 by simultaneously actuating the gas supply actuator 92 and the ignition actuator 96 .
- a user may grasp the grips 88 a , 88 b to reduce strain felt by the user during actuation of the actuators 92 , 96 .
- the actuators 92 , 96 are positioned to allow a user to grasp the grips 88 a , 88 b such that the user's thumbs are easily positioned to simultaneously actuate the gas supply actuator 92 and the ignition actuator 96 .
- the gas supply actuator 92 opens a portion of the valve assembly 68 to allow gas to flow along the gas supply line 44 , through the valve assembly 68 , into the first ends 172 a of the gas flow ducts 172 , and out of the second ends 172 b of the gas flow ducts 172 into the ignition cavity 188 .
- actuation e.g., repeated actuation
- the ignition actuator 96 induces the ignition mechanism 176 to ignite the gas, which ignites the external surface of the ignition wall 160 (or the entire wall 160 ).
- the ignition wall 160 also heats the airflow induced by the fan 120 .
- the cap 164 receives a significant amount of heat from the ignition wall 160 through radiation and heated air.
- the airflow does not gain any additional heat or may even start to lose heat (e.g., the airflow duct 168 may be constructed as, or to include, a thermal isolator).
- the first portion 740 a of the cap 740 may function as a heat collection skirt. In such embodiments, the first portion 740 a of the cap 740 provides a shroud over at least a portion of the ignition wall 764 . As such, the first portion 740 a of the cap 740 may improve heat retention for the heater 720 . The first portion 740 a of the cap 740 may collect heat radiated from the ignition wall 764 to heat the airflow A 6 along the air flow path. Additionally, the first portion 740 a of the cap 740 may inhibit airflow A 6 along the air flow path from extinguishing the ignition wall 764 near openings of the airflow ducts 772 .
- a user may attach the gas pipe 828 to a gas supply and actuate the fan unit 836 , for example, by actuating a battery such as the battery 76 of FIG. 2 B .
- Gas flowing through the gas pipe 828 enters the gas flow duct 868 between the airflow duct 872 and the ignition wall 864 . Gas may then flow upward between the airflow duct 872 and the ignition wall 864 toward the cap 840 .
- the gas flowing toward the cap 840 provides fuel for the ignition wall 864 to ignite and radiate heat.
- the fan unit 836 may induce airflow A 8 to enter the cap 840 and to flow through the airflow duct 872 such that heat emitted from the ignition wall 864 heats the airflow A 8 in the airflow duct 872 .
- heat from the ignition wall 864 warms the air, which then exits the heater 820 via the fan unit 836 .
- heated airflow A 8 may exit the heater 820 via fan vanes (e.g., in a range of three-hundred-sixty degrees around the heater 820 similar to or the same as the fan outlet vanes 784 of FIG. 19 ).
- heat is radiated inward and outward. Heat that is radiated inward of the ignition wall 864 may flow past the airflow duct 872 and exit from the inner periphery of the ignition wall 864 through the apertures 866 .
- the ignition wall 940 is cylindrical and is configured be ignited (e.g., when gas is supplied to the heater unit via the shaft) to emit heat (e.g., a flow of heat A 9 ) in three-hundred-sixty degrees around the heater 920 .
- the cap 928 is mounted to the ignition wall 940 and defines a cavity 944 for air to flow therein.
- the fan unit 932 is mounted to an external side of the cap 928 (e.g., outside of the cavity 944 ).
- the fan unit 932 includes a fan 948 that is configured to induce airflow A 10 through the cap 928 and blow the airflow A 10 radially outward.
- FIG. 26 illustrates another embodiment of a heater 1120 , although only a portion of the heater 1120 is illustrated in FIG. 25 .
- the heater 1120 may be part of a heater system in combination with a fuel source (e.g., the tank 12 ).
- the heater 1120 includes a fan unit 1124 , a heater unit 1128 , and a cap 1132 .
- the fan unit 1124 is positioned below the heater unit 1128 and the cap 1132 and may be mounted to, for example, a base.
- the fan unit 1124 includes a fan 1136 is configured to induce airflow A 13 upward through the heater unit 1128 and to the cap 1132 .
- the heater unit 1128 includes an ignition wall 1140 , an airflow duct 1144 , and a gas flow duct 1148 .
- the ignition wall 1140 is cylindrical and at least a portion of both the airflow duct 1144 and the gas flow duct 1148 is positioned internal to the ignition wall 1140 .
- the airflow duct 1144 extends through the center of the ignition wall 1140 and allows the airflow A 13 blown upward from the fan 1136 to reach the cap 1132 .
- the gas flow duct 1148 surrounds the airflow duct 1144 such that at least a portion of the gas flow duct 1148 is ring-shaped.
- the gas flow duct 1148 is configured to release gas in an upward direction such that gas flows from the gas flow duct 1148 toward the cap 1132 between the airflow duct 1144 and the ignition wall 1140 .
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Direct Air Heating By Heater Or Combustion Gas (AREA)
Abstract
A heater including a housing, a heater unit, a control interface, and a fan unit. The housing includes a base. The heater unit is supported on the base and includes an ignitor mechanism and a heater element having an external surface configured to emit heat. The control interface is supported on an exterior of the housing and includes an actuator operable by a user. The fan unit is coupled to the base or the heater unit and is positioned to induce an airflow through the heater unit within the heater element to heat the airflow. The fan unit includes a fan shroud having an air outlet to direct the heated airflow radially outward.
Description
- The present invention relates to a heater, and more specifically, to a portable gas or propane heater.
- In an embodiment, the disclosure provides a heater including a housing, a heater unit, a control interface, and a fan unit. The housing includes a base. The heater unit is supported on the base and includes an ignitor mechanism and a heater element having an external surface configured to emit heat. The control interface is supported on an exterior of the housing and includes an actuator operable by a user. The fan unit is coupled to the base or the heater unit and is positioned to induce an airflow through the heater unit within the heater element to heat the airflow. The fan unit includes a fan shroud having an air outlet to direct the heated airflow radially outward.
- In another embodiment, the disclosure provides a heater including a housing, a heater unit, a control interface, and a second grip. The housing includes a base having a first grip extending from the housing to facilitate transport of the heater. The heater unit is supported on the base and includes an ignitor mechanism and a heater element having an external surface configured to emit heat 360 degrees around a longitudinal axis. The control interface is supported on an exterior of the base and includes an actuator operable by a user to control the heater unit. The second grip is positioned on the base adjacent the control interface. The second grip is graspable by a user to facilitate manipulation of the control interface.
- In another embodiment, the disclosure provides a heater including a housing, a heater unit, a fan unit, and a control interface. The housing includes a base. The heater unit is supported on the base and includes and ignitor mechanism and a heater element having an external surface configured to emit heat. The fan unit is coupled to the base or the heater unit and is positioned to induce an airflow through the heater unit to heat the airflow. The fan unit includes a fan shroud having a plurality of air outlets positioned to direct the heated airflow radially outward 360 degrees around a longitudinal axis extending through the housing and the heater unit. The control interface is supported on an exterior of the housing and is manipulatable by a user to control the heater unit and the fan unit.
- Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
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FIG. 1A is a perspective view of an exemplary heater. -
FIG. 1B is a perspective view of an exemplary blower. -
FIG. 2A is a front perspective view of a heater system including a base, a control interface, a fan unit, and a heater unit according to the present disclosure. -
FIG. 2B is a rear perspective view of the heater system ofFIG. 2A . -
FIG. 2C is an exploded view of the heater system ofFIG. 2A . -
FIG. 2D is a top view of the heater system ofFIG. 2A . -
FIG. 3 is a plan view of the heater system ofFIG. 2A . -
FIG. 4 is a perspective view of a portion of the heater system ofFIG. 2A . -
FIG. 5 is a cross-sectional view of the heater system ofFIG. 2A taken along line 5-5. -
FIG. 6 is a cross-sectional view of the heater system ofFIG. 2A taken along line 6-6. -
FIG. 7 is a perspective view of a fan unit for the heater system ofFIG. 2A . -
FIG. 8 is a perspective view of a portion of the fan unit ofFIG. 2A . -
FIG. 9 is a perspective view of a portion of the heater unit ofFIG. 2A . -
FIG. 10 is a cross-sectional view of the heater system ofFIG. 2A taken along the center of the heater system. -
FIG. 11 is another cross-sectional view of the heater system ofFIG. 2A taken along the center of the heater system. -
FIG. 12 is a perspective view of a control interface according to another embodiment of the disclosure for the heater system ofFIG. 2A . -
FIG. 13A is a side view of a heater system according to the present disclosure. -
FIG. 13B is cross-sectional view taken along line B-B of the heater system ofFIG. 13A . -
FIG. 14A is an enlarged view of a portion of the heater system ofFIG. 13A . -
FIG. 14B is an enlarged view of a portion of the heater system ofFIG. 13B . -
FIG. 15A is a perspective view of a portion of the heater system ofFIG. 13A . -
FIG. 15B is a perspective view of a portion of the heater system ofFIG. 13A with components removed for clarity. -
FIG. 16 is a schematic view of the enlarged view ofFIG. 14B illustrating airflow for the heater system. -
FIG. 17A is a side view of a heater system according to another embodiment of the disclosure. -
FIG. 17B is a side view of a heater system according to another embodiment of the disclosure. -
FIG. 17C is a side view of a heater system according to another embodiment of the disclosure. -
FIG. 17D is a side view of a heater system according to another embodiment of the disclosure. -
FIG. 18 is a perspective view of a heater system according to another embodiment of the disclosure. -
FIG. 19 is a cross-sectional view of the heater system ofFIG. 18 taken along line 19-19. -
FIG. 20 is a schematic view of the enlarged view ofFIG. 19 illustrating airflow for the heater system. -
FIG. 21 is a perspective view of a heater system according to another embodiment of the disclosure. -
FIG. 22 is a cross-sectional view of the heater system ofFIG. 21 taken along line 22-22. -
FIG. 23 is a cross-sectional view of a heater system according to another embodiment of the disclosure. -
FIG. 24 is a cross-sectional view of a heater system according to another embodiment of the disclosure. -
FIG. 25 is a cross-sectional view of a heater system according to another embodiment of the disclosure. -
FIG. 26 is a cross-sectional view of a heater system according to another embodiment of the disclosure. -
FIG. 27 is a cross-sectional view of a heater system according to another embodiment of the disclosure. -
FIG. 28 is a cross-sectional view of a heater system according to another embodiment of the disclosure. - Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
- The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention.
- The singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise. The terms “coupled,” “fixed,” and the like refer to both direct coupling or fixing, as well as indirect coupling or fixing through one or more intermediate components or features, unless otherwise specified herein. As used herein, the terms “includes,” “including,” “has,” “having” or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such process, method, article, or apparatus. Further, unless expressly stated to the contrary, “or” refers to an inclusive-or and not to an exclusive-or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
- Benefits, other advantages, and solutions to problems are described below with regard to specific embodiments. However, the benefits, advantages, solutions to problems, and any feature(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature of any or all the claims.
-
FIG. 1A shows an embodiment of anexemplary heater system 4 that may be turned on to provide heat 360 degrees around theheater system 4. Theheater system 4 includes aheater 6 that has a heater element 10 (e.g., a mesh wire heat structure) that may emit heat in 360 degrees around theheater 6 when a fuel (e.g., gas) is provided from afuel source 12 of the heater system 4 (e.g., a gas or propane tank, a gas line, etc.). Theheater 6 is fluidly coupled to thefuel source 12 to provide fuel to theheater element 10.FIG. 1B illustrates an exemplary embodiment of ablower 8 that may be powered on to blow air 360 degrees around theblower 8. Theblower 8 includes afan 16 that is configured to blow air in 360 degrees around theblower 8. -
FIGS. 2A-2D illustrate aheater 20 that may be part of a heater system that also includes a fuel source (e.g., the tank 12). Theheater 20 may emit heat 360 degree around theheater 20 and to blow air 360 degrees around the heater 20 (e.g., as illustrated by direction DI inFIG. 2D ). Theheater 20 may be connected to a fuel line or a fuel tank configured to supply gas to theheater 20. In the illustrated embodiment, theheater system 20 is connectable with a twenty-pound propane tank such as thegas tank 12 illustrated inFIG. 1A . Theheater 20 may be connected to a non-portable gas supply. In one example, theheater 20 may be placed and used within a space, such as an outdoor space (e.g., a patio) or an indoor space (e.g., a garage), to heat the space. Theheater 20 may emit between 30,000 and 40,000 British Thermal Units (BTUs). It will be appreciated that theheater 20 may be configured to emit higher or lower BTUs. - As illustrated in
FIGS. 2A-2C , theheater 20 includes ahousing 24 that has abase 28 and that supports afan unit 32 and aheater unit 36. The base 28 may be placed on ahorizontal surface 40 or hung from other structure. With reference toFIGS. 2B, 3, and 5 , thebase 28 defines acavity 48 and includes grips or handles 52 a, 52 b, abattery receptacle 56, acord storage slot 60, acontrol interface 64, avalve assembly 68, and a printed circuit board (PCB) 72. In the illustrated embodiment, thebase 28 includes two 52 a, 52 b. Thehandles 52 a, 52 b are positioned diametrically across from one another on thehandles base 28 and are graspable to facilitate transport of theheater 10. Thebattery receptacle 56 is positioned between thefirst handle 52 a and thesecond handle 52 b and is configured to removably receive abattery 76 that provides power to thefan unit 32. Thehose storage slot 60 includes two retention hooks 80 a, 80 b, and each of the retention hooks 80 a, 80 b is positioned below a corresponding one of the 52 a, 52 b (e.g., between thehandles 52 a, 52 b and thehandles surface 40 ofFIG. 2A ).Hose 84 interconnects the gas supply and a gas inlet 44 (e.g., a nipple) on thebase 28, and at least a portion of thehose 84 may be wrapped around thebase 28 for storage in the hose storage slot 60 (e.g., when not in use). Thehose 84 includes a knob orother control 86 that is actuatable to open and close and selectively provide flow of gas to theheater 10 when the hose is connected to a gas supply. - The
control interface 64 is supported on an exterior of thehousing 24 As best illustrated inFIGS. 2A, 3, and 4 , thecontrol interface 64 is positioned between the 52 a, 52 b and diametrically opposite from thehandles battery receptacle 56. Thecontrol interface 64 includes a plurality of actuators (described in detail below) that can be manipulated to control operation of theheater 10. A grip 88 (e.g., including afirst grip 88 a, and asecond grip 88 b) is disposed around or adjacent thecontrol interface 64 to facilitate engagement of one or more of the actuators, as described in detail below. - In the illustrated embodiment, the
control interface 64 includes agas supply actuator 92, anignition actuator 96, aBTU actuator 100, and afan actuator 104. The illustratedgas supply actuator 92 includes a button that is manipulatable or actuatable (e.g., pressable) to control a supply of gas from the gas supply, through the gas supply line 44, and to theheater unit 36. The illustratedignition actuator 96 includes a button that is manipulatable or actuatable (e.g., pressable) to ignite theheater unit 36 while gas is supplied to theheater unit 36. The illustratedBTU actuator 100 includes a dial that is manipulatable or actuatable (e.g., rotatable) to adjust the heat output of the heater unit 36 (e.g., to adjust the amount of BTU generated by the heater unit 36). Specifically, the BTU actuator 100 is configured to the adjust the amount of heat emitted from the heater unit 36 (e.g., between 30,000 and 40,000 BTUs, or another range). Thefan actuator 104 includes a switch that is manipulatable or actuatable to adjust a rotation speed of a portion of thefan unit 32 to adjust the airflow output from the heater 10 (e.g., between zero and a non-zero speed). In the illustrated embodiment, thefan actuator 104 is configured to turn thefan unit 32 on and off. Thefan actuator 104 or another actuator may be actuatable to adjust the rotation speed of thefan unit 32. Thefan actuator 104 may be manipulatable to continuously or incrementally adjust the rotational speed of thefan unit 32 and the output of airflow from theheater 10. - With reference to
FIGS. 3 and 4 , thefirst grip 88 a and thesecond grip 88 b are positioned on lateral sides of thecontrol interface 64. As shown, the 88 a, 88 b at least partially surround thegrips control interface 64. Each 88 a, 88 b is defined by a flange that extends away from the base 28 (e.g., outward and downward) and is offset from agrip surface 28 a of the base 28 so that a user may grasp one or both 88 a, 88 b to manipulate one or more actuators. Each of thegrips 88 a, 88 b overhangs agrips surface 28 a of the base 28 such that a portion of each of a user's hands may be received between thebase surface 28 a and the 88 a, 88 b. Stated another way, thecorresponding grips first grip 88 a and thesecond grip 88 b are cantilevered on thebase 28 and extend outward and downward (e.g., when thebase 28 is positioned on the horizontal surface 40 (FIG. 2A )). Thefirst grip 88 a and thesecond grip 88 b oriented to assist with actuation of the actuators and improve the ergonomics of engaging thecontrol interface 64. It will be appreciated that thecontrol interface 64 may be manipulated without engaging either 88 a, 88 b. That is, thegrip 88 a, 88 b are shaped to support a user's hand and remove strain from trying to engage the actuators without thegrips 88 a, 88 b. In the illustrated embodiment, thegrips gas supply actuator 92 is positioned adjacent to thefirst grip 88 a, and theignition actuator 96 is positioned adjacent to thesecond grip 88 b. As such, thefirst grip 88 a and thesecond grip 88 b may be simultaneously graspable to actuate thegas supply actuator 92 and theignition actuator 96 to simultaneously supply gas toheater unit 36 and ignite the gas for heating the surrounding environment. - The
valve assembly 68 and thePCB 72 are housed within thecavity 48 and are connected to thecontrol interface 64. Thevalve assembly 68 includes one or more valves that are controlled by thegas supply actuator 92 and theBTU actuator 100. Actuation of thegas supply actuator 92 opens and closes a corresponding valve (e.g., a gas supply valve) to permit or inhibit flow of gas to theheater unit 36, and actuation (e.g., rotation) of the BTU actuator 100 is coupled to a BTU valve that adjusts the volume of gas that may flow to theheater unit 36 to control the amount of heat that is produced by theheater unit 36. ThePCB 72 is electrically coupled to thefan actuator 104 and thefan unit 32, and thefan actuator 104 can be manipulated to send a signal to thePCB 72 to supply power to thefan unit 32 from thebattery 76. - The
fan unit 32 is positioned between the base 28 and theheater unit 36, and thefan unit 32 is arranged to induce an airflow A1 to flow past, or through, theheater unit 36 before discharge radially outward from theheater 10. As best shown inFIGS. 2A, 2B, and 11 , thefan unit 32 may blow the heated airflow A1 in 360 degrees around theheater 10. As illustrated inFIGS. 5 and 6 , thefan unit 32 includes amotor assembly 108, afan shroud 112, and afan 120. Themotor assembly 108 includes amotor mounting plate 128 that is coupled to the top of thebase 28, amotor 132 that extends downward from themotor mounting plate 128 into thecavity 48 of thebase 28, and aphenolic spacer 136 that spaces themotor 132 from themotor mounting plate 128 to reduce heat flow from theheater unit 36 to themotor 132. Themotor 132 includes anoutput shaft 132 a that extends through themotor mounting plate 128 to amotor mounting shaft 140. Themotor 132 is configured to drive rotation of themotor mounting shaft 140 via theoutput shaft 132 a. - With reference to
FIG. 6 , thefan shroud 112 includes afirst fan plate 112 a, asecond fan plate 112 b, a plurality of airflow guides 144, and a plurality ofvanes 146. Thefirst fan plate 112 a (e.g., a bottom fan plate) is spaced a distance from themotor mounting plate 128, and thesecond fan plate 112 b (e.g., a top fan plate) is spaced a distance from thefirst fan plate 112 a. The airflow guides 144 are arranged radially and circumferentially around themotor mounting shaft 140. The airflow guides 144 at least partially define a plurality ofoutlets 144 a for air to flow out of. Each of thevanes 146 is defined by a flat plate extending between adjacent pairs of the airflow guides 144. Each of the airflow guides 144 and each of thevanes 146 is evenly distributed around a circumference of thefirst fan plate 112 a. As such, theoutlets 144 a are evenly distributed around a circumference of thefirst fan plate 112 a. - The
fan 120 is mounted to themotor mounting shaft 140 such that themotor 132 drives rotation of thefan 120. Thefan 120 includes a plurality offan blades 148 that extend between thefirst fan plate 112 a and thesecond fan plate 112 b. As themotor 132 drives rotation of thefan 120, the plurality offan blades 148 induces airflow A1 (FIG. 11 ) through theheater unit 36, as will be described in more detail. The airflow guides 144 and thevanes 146 are provided to direct airflow blown outward from thefan 120 to theoutlets 144 a. - The
heater unit 36 extends from the fan unit 32 (above as viewed inFIGS. 2A, 2B ) opposite from thebase 28. Theheater unit 36 is in fluid communication with a gas supply line 44 that may be connected to gas source to supply gas to theheater unit 36. Theheater unit 36 is configured to ignite gas supplied from the gas supply line 44 to emit heat (e.g., between 30,000 and 40,000 BTUs). With reference toFIGS. 5, 7, and 8 , theheater unit 36 extends along a longitudinal axis L1 and includes aheater base 152, agrate 156, a heater element orignition wall 160, acap 164, afirst airflow duct 168, asecond airflow duct 170, a plurality ofgas flow ducts 172, and anignition mechanism 176. Theheater base 152 extends upwardly from thefan unit 32. Specifically, theheater base 152 extends upwardly from thesecond fan plate 116 of thefan unit 32 and includes aheater plate 180 opposite from thesecond fan plate 116. Theheater base 152 defines aheater base cavity 184 between thesecond fan plate 112 b and theheater plate 180. Thegrate 156 is supported by and extends upwardly from theheater plate 180. Thegrate 156 has a substantially cylindrical profile. The illustratedignition wall 160 is positioned within thegrate 156 and has a substantially cylindrical profile that projects heat 360 degrees around the longitudinal axis L1. - The
grate 156 may inhibit a user from incidentally or accidentally touching theignition wall 160. Theignition wall 160 is hollow and defines anignition cavity 188. In the illustrated embodiment, thecap 164 is positioned within thegrate 156 and is mounted to an end of theignition wall 160. In some embodiments, thecap 164 may be mounted to thegrate 156. Thecap 164 includes afirst portion 164 a and asecond portion 164 b that are each formed of a metal plate. Thefirst portion 164 a is mounted to the end of theignition wall 160. Thesecond portion 164 b is mounted to thefirst portion 164 a via mountingposts 192 that offset thesecond portion 164 b from thefirst portion 164 a to define anair inlet 196 therebetween. In other embodiments, thecap 164 may define an air inlet in different locations. For example, thecap 164 may be formed of just a single portion that includes apertures that define the air inlet. Thesecond portion 164 b of thecap 164 is substantially frustoconical to improve airflow through theair inlet 196. - The
first airflow duct 168 extends linearly through a center of the ignition wall 160 (e.g., through the ignition cavity 188) and is in fluid communication with theair inlet 196. Specifically, thefirst airflow duct 168 extends linearly along the longitudinal axis L1 from theair inlet 196. Thesecond airflow duct 170 extends from thefirst airflow duct 168 and is defined by acurved wall 170 a to place thefirst airflow duct 168 in fluid communication with thefan 120, and as a result, place theair inlet 196 in fluid communication with thefan 120. As such, thefan 120 may induce the airflow A1 to enter through theair inlet 196 and flow through thefirst airflow duct 168 past theheated ignition wall 160. When theignition wall 160 is ignited, theignition wall 160 emits heat that warms the airflow A1 as the airflow A1 (FIG. 11 ) travels past theignition wall 160. Thesecond airflow duct 170 distributes the heated airflow A1 (FIG. 11 ) radially outward (e.g., directly prior to the reaching the fan 120). Once the airflow A1 (FIG. 11 ) reaches the fan 120 (i.e., at an end of theairflow duct 168 opposite from the air inlet 196), thefan 120 is configured to blow the heated airflow A1 radially outward. - In the illustrated embodiment, the plurality of
gas flow ducts 172 includes twogas flow ducts 172. Each of thegas flow ducts 172 is relatively smaller than thefirst airflow duct 168 and extends generally parallel to thegas flow duct 170. Each of the plurality ofgas flow ducts 172 has afirst end 172 a positioned within theheater base cavity 184 and asecond end 172 b positioned within theignition cavity 188 between theignition wall 160 and theairflow duct 168. Thefirst end 172 a of each of the plurality ofgas flow ducts 172 may be connected to the gas supply line 44 through thevalve assembly 68. As such, thegas supply actuator 92 is actuatable to allow gas to flow from the gas supply line 44, through thevalve assembly 68, and to thegas flow ducts 172 at the first ends 172 a of the of theducts 172. As gas enters through the first ends 172 a of thegas flow ducts 172, the gas then flows to the second ends 172 b of thegas flow ducts 172 to exit thegas flow ducts 172 and enter theignition cavity 188. As such, theairflow duct 168 extends through theignition cavity 188 between thegas flow ducts 172. Stated another way, each of thegas flow ducts 172 is positioned between theairflow duct 168 and thegrate 156. - With reference to
FIG. 9 , theignition mechanism 176 is positioned external relative to theignition wall 160 such that theignition mechanism 176 is positioned between thegrate 156 and theignition wall 160. In some embodiments, theignition mechanism 176 may be positioned inside the ignition wall 160 (i.e. within the ignition cavity 188). Theignition mechanism 176 is configured to produce a spark, or another type of high-voltage electrical discharge, that may light, or ignite, a fuel such as gas (e.g., propane). In the illustrated embodiment, theignition mechanism 176 is a piezo ignitor. In other embodiments, theignition mechanism 176 may be another type of mechanism capable of producing a spark. Theignition actuator 96 may be actuated to induce theignition mechanism 176 to produce a spark that ignites gas that has entered theignition cavity 188 from thegas flow ducts 172. Due to the position of theignition mechanism 176, theignition mechanism 176 is configured to ignite an external surface of theignition wall 160. In other embodiments, theignition mechanism 176 may be configured to ignite an internal surface of theignition wall 160. - With reference to
FIGS. 2A-2C , in operation of theheater 20, a user may first place theheater 20 on thesurface 40 of a space to be heated. A user may then attach the gas supply line 44 to a gas supply to provide a gas source for theheater 20 and attach thebattery 76 to thebattery receptacle 56 to provide an electricity source for thefan unit 32. With theheater 20 positioned in a desired location and provided with a gas source and an electricity source, theheater unit 36 and thefan unit 32 may be turned on to heat the space. Theheater unit 36 and thefan unit 32 may be used together or independently. - With reference to
FIGS. 3 and 10 , a user may turn on theheater unit 36 by simultaneously actuating thegas supply actuator 92 and theignition actuator 96. To do so, a user may grasp the 88 a, 88 b to reduce strain felt by the user during actuation of thegrips 92, 96. For example, theactuators 92, 96 are positioned to allow a user to grasp theactuators 88 a, 88 b such that the user's thumbs are easily positioned to simultaneously actuate thegrips gas supply actuator 92 and theignition actuator 96. As thegas supply actuator 92 is actuated, thegas supply actuator 92 opens a portion of thevalve assembly 68 to allow gas to flow along the gas supply line 44, through thevalve assembly 68, into the first ends 172 a of thegas flow ducts 172, and out of the second ends 172 b of thegas flow ducts 172 into theignition cavity 188. As this gas flow occurs, actuation (e.g., repeated actuation) of theignition actuator 96 induces theignition mechanism 176 to ignite the gas, which ignites the external surface of the ignition wall 160 (or the entire wall 160). After ignition, thegas flow actuator 92 may be held for a period of time (e.g., 30 seconds) to ensure the ignited surface of theignition wall 160 is not extinguished due to, for example, a lack of fuel. Once theignition wall 160 is ignited, theheater unit 36 will emit heat 360 degrees around theheater 20. A user may adjust the amount of heat emitted from theheater unit 36 between 30,000 and 40,000 BTUs through rotation of theBTU actuator 100. - With reference to
FIGS. 3, 6, and 7 , a user may turn on thefan unit 32 by actuating thefan actuator 104 to send a signal to thePCB 72 to direct thePCB 72 to supply power from thebattery 76 to thefan unit 32. With reference toFIG. 11 , when thefan 120 is activated, thefan 120 induces the airflow A1 to enter the air inlet 196 (e.g., from a location external to the heater 10) under thecap 164 and to flow past the ignition wall 160 (e.g., internally or externally) before the airflow is directed through theoutlets 144. In one or more embodiment, thecap 164 heats the airflow induced by thefan 120. In one or more embodiment, theignition wall 160 also heats the airflow induced by thefan 120. In one or more embodiment, thecap 164 receives a significant amount of heat from theignition wall 160 through radiation and heated air. In one or more embodiment, after the airflow A1 that is induced by thefan 120 is inside thefirst airflow duct 168, the airflow does not gain any additional heat or may even start to lose heat (e.g., theairflow duct 168 may be constructed as, or to include, a thermal isolator). - The frustoconical shape of the
second portion 164 b of thecap 164 and the rotation of thefan 120 directs the airflow A1 through thefirst airflow duct 168 and thesecond airflow duct 170 before reaching thefan 120. After the airflow A1 reaches thefan 120, the airflow A1 is directed outward to and through theoutlets 144. As the airflow A1 is blown radially outward, the airflow guides 144 and thevanes 146 of thefan unit 32 separate the airflow A1 into a plurality of sub-flows to ensure that the heated airflow A1 is blown from thefan unit 32 in an even distribution of air 360 degrees around theheater 20. As such, thefan unit 32 advantageously increases the distance at which theheater 10 is able to emit heat. It will be appreciated that theheater 20 may be used to emit heat without thefan unit 32. For example, a user may turn on theheater unit 36 without actuation thefan unit 32. -
FIG. 12 illustrates a portion of acontrol interface 64′ according to another embodiment of the disclosure. Thecontrol interface 64′ includes a plurality of actuators configured to control operation of a heater. As shown, thecontrol interface 64′ includes agas supply actuator 92′, anignition actuator 96′, aBTU actuator 100′, and afan actuator 104′. Each of thegas supply actuator 92′, theignition actuator 96′, the BTU actuator 100′, and thefan actuator 104′ may be substantially similar to a respective one of thegas supply actuator 92, theignition actuator 96, theBTU actuator 100, and thefan actuator 104 ofFIG. 3 , except for the differences described herein. Thegas supply actuator 92′ and theignition actuator 96′ are positioned in a stacked orientation. That is, each of thegas supply actuator 92′ and theignition actuator 96′ is positioned above or below the other of thegas supply actuator 92′ and theignition actuator 96′. Each of the BTU actuator 100′ and thefan actuator 104′ is positioned on a respective side of the stackedgas supply actuator 92′ and theignition actuator 96′ such that thegas supply actuator 92′ and theignition actuator 96′ are positioned between the BTU actuator 100′ and thefan actuator 104′. Each of the BTU actuator 100′ and thefan actuator 104′ is formed as a dial that is actuatable via rotation. Specifically, the BTU actuator 100′ is rotatable to adjust the heat output of a heater unit. Thefan actuator 104′ is electrically connected to aPCB 72′ and is configured to adjust a rotation speed of a fan. Specifically, rotation of thefan actuator 104′ sends a signal to thePCB 72′ which in turn transmits a signal to a fan to increase or decrease the rotation speed of the fan. Thecontrol interface 64′ is connected to avalve mechanism 68′. Thevalve mechanism 68′ may be substantially similar to thevalve mechanism 68 ofFIG. 5 . However, thevalve mechanism 68′ ofFIG. 12 has a different orientation than thevalve mechanism 68 ofFIG. 5 due to the layout of theactuators 92′, 96′, 100′, 104′ ofFIG. 12 . -
FIGS. 13A and 13B show another embodiment of aheater system 220 according to the disclosure. Theheater system 220 includes agas tank 224 coupled to aheater unit 228. Thegas tank 224 may be a twenty-pound gas tank or another common gas tank that may provide gas to theheater unit 228 or another similar gas-fueled heater. In the illustrated embodiment, the gas tank is a propane tank. Thegas tank 224 includes avalve 226 for switching the supply of gas on and off. According to one or more embodiments, thevalve 226 may be a gas valve with an integral regulator. According to one or more embodiments, the regulator is attached to thegas tank 224. - The
heater unit 228 includes ahousing 232, agas flow duct 236 disposed therein, a heater element or anignition wall 240 positioned within acylindrical grate 242, afan 244 disposed in a fan housing orcap 246, and ashroud 248 partially inserted in thecap 246. Ahose adapter 252 extends from thegas flow duct 236 and is threadedly coupled to thegas tank 224. Thehose adapter 252 permits fluid communication from thegas tank 224 to thegas flow duct 236 and theignition wall 240. - The
ignition wall 240 is disposed above and is supported by thehousing 232 and thegas tank 224. Theignition wall 240 is generally cylindrical and extends between thehousing 232 and theshroud 248. Thecylindrical grate 242 additionally extends between thehousing 232 and theshroud 248. Thecylindrical grate 242 may provide a safeguard to prevent a user from touching theignition wall 240 while theheater system 220 is on. As illustrated inFIGS. 14A-15B , thefan 244, thecap 246, and theshroud 248 are disposed above theignition wall 240. Thecap 246 includes afirst portion 246 a mounted to thegrate 242 viafasteners 254 and asecond portion 246 b mounted to and offset from thefirst portion 246 a. In the illustrated embodiment, thefasteners 254 are formed as hooked ends of thegrate 242. In other embodiments, thefasteners 254 may another type of fastener. Thefan 244 is positioned within thesecond portion 246 b of thecap 246, and theshroud 248 is mounted between thefirst portion 246 a and thesecond portion 246 b of thecap 246. Thefan 244 is rotatably driven by amotor 256 disposed within theshroud 248. With reference toFIGS. 14B and 16 , anair inlet 258 is defined above thefan 244 and anair outlet 259 is defined between thesecond portion 246 b of thecap 246. As such, thefan 244 is configured to induce a first airflow A2 into theair inlet 258 and blow the first airflow A2 in three-hundred-sixty degrees around theheater system 220. The first airflow A2 may mix with a flow of heat A3 emitted from theignition wall 240 to form a mixed flow A4. Therefore, thefan 244 and theshroud 248 are provided to spread heat emitted by theignition wall 240 radially around theheater system 220. A battery may be removably coupled to thehousing 232 above thetank 224. Asleeve 260 covers wires (not shown) that electrically couple a battery to themotor 256 for driving thefan 244. -
FIGS. 17A-17D illustrate additional embodiments of 320, 420, 520, 620 according to the present invention. Theheater systems 320, 420, 520, 620 ofsystems FIGS. 17A-17D may include some or all of the features of theheater system 220 ofFIGS. 13A-15B , except for the differences described herein. As shown inFIG. 17A , theheater system 320 includes aclamp 368 that removably couples aheater unit 328 to agas tank 324. As shown inFIG. 17B , thesystem 420 has aheater unit 428, which includes a plurality oflegs 472 that support theheater unit 428 over agas tank 424. Theheater unit 428 may include a clamp (not shown) that removably couples theheater unit 428 to thegas tank 424. As shown inFIG. 17C , theheater system 520 includes a plurality oflegs 574 that surround agas tank 524 and removably engage aheater unit 528 to support theheater unit 528. Thelegs 574 may be collapsible or foldable. As shown inFIG. 17D , theheater system 620 includes aheater element 628,dolly 676 that has aframe 680, and a plurality ofwheels 684. Agas tank 624 is removably disposed on abase 688 of thedolly 676. A plurality ofwheels 684 is rotatably coupled to thedolly 676 and provides wheeled transportation of thedolly 676. A battery (not shown) is removably coupled to thehousing 32 on a back side of thedolly 676. -
FIGS. 18 and 19 illustrate another embodiment aheater 720 that may be part of a heater system in combination with a fuel source (e.g., the tank 12). Theheater 720 may be similar to theheater 20 ofFIGS. 2A-11 , except for the differences described below. Theheater 720 includes aframe stand 724, agas pipe 728, aheater unit 732, afan unit 736, and acap 740. The frame stand 724 supports theheater 720 in an upright position on asurface 744. Abattery 748 is mounted to theframe stand 724 and may be used to power thefan unit 736. Thegas pipe 728 is connectable to a gas supply such as a gas tank (e.g., a propane tank) or a gas line (e.g., a propane line). As such, thegas pipe 728 is a gas inlet and includes avalve 752 for opening and closing the supply of gas to theheater unit 732. Thecap 740 is mounted to anend 732 a of theheater unit 732 that is opposite from the frame stand 724 such that theheater unit 732 is positioned between theframe stand 724 and thecap 740. - With reference to
FIGS. 19 and 20 , theheater unit 732 includes agrate 760 and anignition wall 764 positioned within thegrate 760. In the illustrated embodiment, both thegrate 760 and theignition wall 764 are cylindrical. In the illustrated embodiment, theignition wall 764 is aninfrared ignition wall 764 that is configured to emit, or radiate, a flow of heat A5. Theheater unit 732 further includes agas flow duct 768 and a plurality ofairflow ducts 772. Thegas flow duct 768 defines a gas flow path, and the plurality ofairflow ducts 772 defines an air flow path. Thegas flow duct 768 and the plurality ofairflow ducts 772 are at least partially disposed within the periphery of thecylindrical ignition wall 764. Thegas flow duct 768 is fluidly coupled to thegas pipe 728 and extends through the center of theignition wall 764. Thegas flow duct 768 does not extend through the full length of theignition wall 764 such that gas flowing through thegas flow duct 768 may escape from thegas flow duct 768 within the periphery of theignition wall 764 at anend 768 a of thegas flow duct 768. Theairflow ducts 772 are disposed around thegas flow duct 768 such that theairflow ducts 772 are positioned radially between thegas flow duct 768 and theignition wall 764. In the illustrated embodiment, theheater unit 732 includes fourairflow ducts 772. In other embodiments, theairflow ducts 772 may include fewer ormore airflow ducts 772. - The
fan unit 736 may be similar to or the same as thefan unit 32. As shown, thefan unit 736 is mounted to theframe stand 724 and is positioned between thestand 724 and theheater unit 732. Thefan unit 736 supports theheater unit 732 and thecap 740 such that thefan unit 736 is positioned between theheater unit 732 and theframe stand 724. Thefan unit 736 includes amotor 776, afan 780, and a plurality of fan outlet vanes 784. Thefan 780 is in fluid communication with the plurality ofairflow ducts 772. Thebattery 748 provides power to themotor 776 to drive rotation of thefan 780 for inducing airflow A6 through theheater unit 732. That is, thefan 780 may induce ambient air to flow under thecap 740 and through any of the four airflow ducts 772 (e.g., past theignition wall 764. Thefan 780 may then blow the heated airflow A6 through the plurality of fan outlet vanes 784. In the illustrated embodiment, thefan unit 736 is cylindrical such that thefan outlet vanes 784 are disposed uniformly around thefan unit 736. As such, thefan 780 is configured to blow heated airflow A6 in a range of three-hundred-sixty degrees around theheater 720 during operation of theheater 720. - In the illustrated embodiment, the
cap 740 includes a first portion 740 a and a second portion 740 b. The second portion 740 b is mounted to and offset from the first portion 740 a via mountingposts 788 such that anair inlet 792 is defined therebetween. As such, openings to the plurality ofairflow ducts 772 are in fluid communication with a space defined between the first portion 740 a and the second portion 740 b of thecap 740. Thecap 740 is advantageously sized and shaped to direct ambient airflow into the openings of the plurality ofairflow ducts 772. In the illustrated embodiment, thecap 740 is substantially dome-shaped. In some embodiments, thecap 740 may include a plurality of breathingholes 796 to improve airflow within thecap 740 and through theheater unit 732. - In some embodiments, the first portion 740 a of the
cap 740 may function as a heat collection skirt. In such embodiments, the first portion 740 a of thecap 740 provides a shroud over at least a portion of theignition wall 764. As such, the first portion 740 a of thecap 740 may improve heat retention for theheater 720. The first portion 740 a of thecap 740 may collect heat radiated from theignition wall 764 to heat the airflow A6 along the air flow path. Additionally, the first portion 740 a of thecap 740 may inhibit airflow A6 along the air flow path from extinguishing theignition wall 764 near openings of theairflow ducts 772. - In operation of the
heater 720, a user may attach thegas pipe 728 to a gas supply and actuate thebattery 748 to provide power to themotor 776 of thefan unit 736 to begin rotation of thefan 780. As gas flows through thegas pipe 728, the gas flows to and escapes from theend 768 a of thegas flow duct 768 to provide fuel for theignition wall 764. When ignited, theignition wall 764 radiates heat laterally inward and outward. Rotation of thefan 780 induces ambient airflow to enter thecap 740 and induces air to flow through the plurality ofairflow ducts 772 such that heat emitted from theignition wall 764 warms the flow of air. Thefan 780 then blows the warmed flow of air out of theheater 720 in a range of three-hundred-sixty degrees around theheater 720 via the fan outlet vanes 284. In some embodiments, thecap 740 may inhibit heat radiated by theignition wall 764 from flowing upwardly (i.e. in a direction away from the frame stand 724) such that heat is retained in proximity to thesurface 744. -
FIGS. 21 and 22 illustrate another embodiment of aheater 820, although only a portion of theheater 820 is illustrated inFIGS. 21 and 22 . Theheater 820 may be part of a heater system in combination with a fuel source (e.g., the tank 12). Theheater 820 may be similar to theheater 20 ofFIGS. 2A-11 and to theheater 720 ofFIGS. 19 and 10 , except for the differences described below. Theheater 820 includes agas pipe 828, aheater unit 832, afan unit 836, and acap 840. Theheater 820 may further include a frame stand that is the same or similar to the frame stand 724 ofFIG. 18 , and thefan unit 836 may be mounted to the frame stand. Theheater unit 832 is mounted to thefan unit 836, and thecap 840 is mounted to theheater unit 832 at anend 832 a of theheater unit 832 opposite from thefan unit 836. Theheater unit 832 is connectable with thegas pipe 828. - The
heater unit 832 includes anignition wall 864. In the illustrated embodiment, theignition wall 864 is cylindrical and includes a plurality ofapertures 866. The plurality ofapertures 866 may advantageously improve airflow through theheater unit 832. While theapertures 866 are shown to have relatively large diameters, according to one or more embodiments,apertures 866 may have small diameters in greater numbers. According to one or more embodiments, theapertures 866 may be covered with a fine metal mesh. In the illustrated embodiment, theignition wall 864 is an infrared ignition wall. Theheater unit 832 further includes agas flow duct 868 and anairflow duct 872. Thegas flow duct 868 defines a gas flow path A7, and theairflow duct 872 defines an air flow path. Theairflow duct 872 extends between thefan unit 836 and thecap 840 and is in fluid communication with thefan unit 836. Theairflow duct 872 is provided radially inward of theignition wall 864. That is, theignition wall 864 surrounds theairflow duct 872. Thegas flow duct 868 extends around theairflow duct 872 such that thegas flow duct 868 is disposed between theairflow duct 872 and theignition wall 864. As such, thegas flow duct 868 is ring-shaped. Thegas flow duct 868 is configured to release gas such that gas flows from thegas flow duct 868 toward thecap 840 between theairflow duct 872 and theignition wall 864. - In operation of the
heater unit 832 ofFIGS. 21 and 22 , a user may attach thegas pipe 828 to a gas supply and actuate thefan unit 836, for example, by actuating a battery such as thebattery 76 ofFIG. 2B . Gas flowing through thegas pipe 828 enters thegas flow duct 868 between theairflow duct 872 and theignition wall 864. Gas may then flow upward between theairflow duct 872 and theignition wall 864 toward thecap 840. The gas flowing toward thecap 840 provides fuel for theignition wall 864 to ignite and radiate heat. Thefan unit 836 may induce airflow A8 to enter thecap 840 and to flow through theairflow duct 872 such that heat emitted from theignition wall 864 heats the airflow A8 in theairflow duct 872. As the heated airflow A8 flows through the airflow duct 872 (downward, as shown inFIG. 12 ), heat from theignition wall 864 warms the air, which then exits theheater 820 via thefan unit 836. For example, heated airflow A8 may exit theheater 820 via fan vanes (e.g., in a range of three-hundred-sixty degrees around theheater 820 similar to or the same as thefan outlet vanes 784 ofFIG. 19 ). In the illustrated embodiment ofFIGS. 21 and 22 , heat is radiated inward and outward. Heat that is radiated inward of theignition wall 864 may flow past theairflow duct 872 and exit from the inner periphery of theignition wall 864 through theapertures 866. -
FIG. 23 illustrate another embodiment of aheater 920, although only a portion of theheater 920 is illustrated inFIG. 23 . Theheater 920 may be part of a heater system in combination with a fuel source (e.g., the tank 12). Many of the features of theheater 920 are the same as those of the heaters described above. As illustrated, theheater 920 includes aheater unit 924, acap 928, and afan unit 932. Theheater unit 924 is mounted to ashaft 936 that may be connected to a base that is configured to support theheater 920 on a surface. Theshaft 936 may also be configured to provide a flow of gas to theheater unit 924. Theheater unit 924 includes anignition wall 940. Theignition wall 940 is cylindrical and is configured be ignited (e.g., when gas is supplied to the heater unit via the shaft) to emit heat (e.g., a flow of heat A9) in three-hundred-sixty degrees around theheater 920. Thecap 928 is mounted to theignition wall 940 and defines acavity 944 for air to flow therein. Thefan unit 932 is mounted to an external side of the cap 928 (e.g., outside of the cavity 944). Thefan unit 932 includes afan 948 that is configured to induce airflow A10 through thecap 928 and blow the airflow A10 radially outward. Specifically, thefan 948 induces ambient air to flow past theignition wall 940 on an external side of theignition wall 940 and into thecavity 944 of thecap 928. As the airflow A10 flows past theignition wall 940, the heat emitted from theignition wall 940 warms the airflow A10. Thefan 948 then blows the heated airflow A10 outward such that thefan unit 932 increases the distance with which theheater 920 is able to emit heat. - With reference to
FIG. 24 , in some embodiments of theheater 920 ofFIG. 23 , theheater 920 may further include aglobe 952 that surrounds theheater unit 924. In the illustrated embodiment ofFIG. 24 , theglobe 952 is provided in addition to agrate 956 such that thegrate 956 inhibits a user from incidentally or accidentally touching theglobe 952. Theglobe 952 is formed of glass and surrounds theignition wall 940. As such, theglobe 952 may capture heat emitted from theignition wall 940 to increase the heat in the space adjacent to theignition wall 940 and still allow for some heat to travel through theglobe 952. With the addition of theglobe 952, thefan 948 is configured to induce air to flow through theglobe 952 before being blown radially outward from thefan 948. Therefore, theglobe 952 may increase the level of heat (e.g., in BTUs) of the air being blown from thefan 948. -
FIG. 25 illustrates another embodiment of aheater 1020, although only a portion of theheater 1020 is illustrated inFIG. 25 . Theheater 1020 may be part of a heater system in combination with a fuel source (e.g., the tank 12). Theheater 1020 includes aheater unit 1024, acap 1028, and afan unit 1032. Theheater unit 1024 is mounted to ashaft 1036 that may be connected to a base that is configured to support theheater 1020 on a surface. Theshaft 1036 may also be configured to provide a flow of gas to theheater unit 1024. Theheater unit 1024 includes anignition wall 1040 andairflow ducts 1044. Theignition wall 1040 is cylindrical and is configured be ignited (e.g., when gas is supplied to theheater unit 1024 via the shaft 1036) to emit a flow of heat A11 in three-hundred-sixty degrees around theheater 1020. Theairflow ducts 1044 extend through an internal side of theignition wall 1040. Thecap 1028 is mounted to theignition wall 1040 and defines acavity 1048. Thefan unit 1032 is mounted to an external side of the cap 1028 (e.g., outside of the cavity 1048). Thefan unit 1032 includes afan 1052 that is configured to induce airflow A12 to enter theairflow ducts 1044 at a bottom end of theairflow ducts 1044, to flow through theducts 1044 such that theignition wall 1040 emits heat to warm the airflow A12, and to exit theducts 1044 into thecavity 1048 of thecap 1028. Thefan 1052 is further configured to blow the heated airflow A12 radially outward from theheater 1020 such that thefan unit 1032 increases the distance with which theheater 1020 is able to emit heat. -
FIG. 26 illustrates another embodiment of aheater 1120, although only a portion of theheater 1120 is illustrated inFIG. 25 . Theheater 1120 may be part of a heater system in combination with a fuel source (e.g., the tank 12). Theheater 1120 includes afan unit 1124, aheater unit 1128, and a cap 1132. Thefan unit 1124 is positioned below theheater unit 1128 and the cap 1132 and may be mounted to, for example, a base. Thefan unit 1124 includes afan 1136 is configured to induce airflow A13 upward through theheater unit 1128 and to the cap 1132. Theheater unit 1128 includes anignition wall 1140, anairflow duct 1144, and agas flow duct 1148. Theignition wall 1140 is cylindrical and at least a portion of both theairflow duct 1144 and thegas flow duct 1148 is positioned internal to theignition wall 1140. In the illustrated embodiment, theairflow duct 1144 extends through the center of theignition wall 1140 and allows the airflow A13 blown upward from thefan 1136 to reach the cap 1132. Thegas flow duct 1148 surrounds theairflow duct 1144 such that at least a portion of thegas flow duct 1148 is ring-shaped. Thegas flow duct 1148 is configured to release gas in an upward direction such that gas flows from thegas flow duct 1148 toward the cap 1132 between theairflow duct 1144 and theignition wall 1140. The cap 1132 is mounted to theignition wall 1140 opposite from thefan unit 1124 and includes a first portion 1132 a and a second portion 1132 b. The second portion 1132 b of the cap 1132 is configured to redirect the airflow A13 blown through theairflow duct 1144 radially outward from theheater 1120. Specifically, the second portion 1132 b of the cap 1132 is configured to redirect air in three-hundred-sixty degrees around theheater 1120. -
FIG. 27 illustrates ahybrid heater 1220. Thehybrid heater 1220 is configured to generate and emit heat from anoutput end 1220 a of theheater 1220. Thehybrid heater 1220 further includes aredirection mechanism 1224 that is positioned at theoutput end 1220 a of theheater 1220 and is configured to redirect heat emitted from theheater 1220. In the illustrated embodiment, theredirection mechanism 1224 is configured to redirect heat to be blown in a direction parallel to the opening of theoutput end 1220 a of theheater 1220. In other embodiments, theheater 1220 may be configured to blow the heat in other desired directions. In further embodiments, as illustrated inFIG. 28 , theheater 1220 may further include afan 1228 that assists with redirection of the heat blown from theheater 1220. - The configuration of the heaters and heater systems described herein advantageously enables delivery of heated airflow to surrounding areas at a greater distance than prior art heaters. Specifically, the fan unit blows heated airflow farther away from the ignition wall than is possible by radiation of heat from the ignition wall alone. Additionally, the fan unit blows air that has already been heated away from the heater rather than inducing an airflow of cooler ambient air to blow heat away from a heater. Therefore, the heater is advantageously enabled to deliver heat to larger spaces, or areas, than prior art heater systems.
- Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects of the invention as described. It will be appreciated that features described with regard to components of specific embodiments may be included in similar components described with regard to other embodiments.
Claims (20)
1. A heater comprising:
a housing including a base;
a heater unit supported on the base and including an ignitor mechanism and a heater element having an external surface configured to emit heat;
a control interface supported on an exterior of the housing and including an actuator operable by a user; and
a fan unit coupled to the base or the heater unit and positioned to induce an airflow that is heated by the heater unit and that flows through the heater unit, the fan unit including a fan shroud having an air outlet to direct the heated airflow radially outward.
2. The heater of claim 1 , wherein the fan has an adjustable rotational speed and the actuator is manipulatable to adjust the rotational speed.
3. The heater of claim 1 , wherein the housing includes a grip extending outward, the grip graspable by a user to facilitate manipulation of the control interface.
4. The heater of claim 3 , wherein the grip includes a first grip and the housing includes a second grip, and wherein the control interface is positioned between the first grip and the second grip.
5. The heater of claim 1 , wherein the heater element extends 360 degrees around a longitudinal axis extending through a center of the housing and the heater unit.
6. The heater of claim 1 , wherein the air outlet defines a first air outlet of a plurality of air outlets of the fan shroud, and wherein the plurality of air outlets are disposed 360 degrees around the fan shroud.
7. The heater of claim 6 , wherein the fan shroud further includes airflow guides circumferentially and arranged, the airflow guides at least partially defining the plurality of outlets, and wherein the airflow guides are configured to direct the heated airflow to the plurality of outlets.
8. The heater of claim 7 , wherein the fan shroud further includes vanes positioned between pairs of airflow guides.
9. The heater of claim 1 , wherein the actuator includes a first actuator of the control interface and the control interface includes a second actuator configured to control gas flow and a third actuator configured to control the ignitor mechanism.
10. The heater of claim 1 , wherein the housing includes a battery receptacle configured to removably receive a battery configured to supply power to the fan unit.
11. The heater of claim 1 , further comprising a first airflow duct extending linearly along a longitudinal axis through the heater unit and a second airflow duct extending from the first airflow duct and defined by a curved wall to distribute the heated airflow radially outward.
12. The heater of claim 11 , further comprising a cap coupled to the heater unit and positioned to guide air through an air inlet into the first airflow duct.
13. The heater of claim 11 , wherein the heater unit further includes gas flow ducts positioned within the heater element, and wherein the first airflow duct extends between the gas flow ducts.
14. A heater comprising:
a housing including a base having a first grip extending from the housing to facilitate transport of the heater;
a heater unit supported on the base and including an ignitor mechanism and a heater element having an external surface configured to emit heat 360 degrees around a longitudinal axis;
a control interface supported on an exterior of the base and including an actuator operable by a user to control the heater unit; and
a second grip positioned on the base adjacent the control interface, the second grip graspable by a user to facilitate manipulation of the control interface.
15. The heater of claim 14 , wherein the second grip is graspable adjacent lateral sides of the control interface.
16. The heater of claim 14 , wherein the second grip at least partially surrounds the control interface.
17. The heater of claim 14 , wherein the second grip is cantilevered on the base and extends outward and downward when the base is positioned on a horizontal surface.
18. A heater comprising:
a housing including a base;
a heater unit supported on the base and including an ignitor mechanism and a heater element having an external surface configured to emit heat;
a fan unit coupled to the base or the heater unit and positioned to induce an airflow that is heated by the heater unit and that flows through the heater unit, the fan unit including a fan shroud having a plurality of air outlets positioned to direct the heated airflow radially outward 360 degrees around a longitudinal axis extending through the housing and the heater unit; and
a control interface supported on an exterior of the housing and manipulatable by a user to control the heater unit and the fan unit.
19. The heater of claim 18 , wherein the fan shroud further includes airflow guides that at least partially defining the plurality of outlets and that are positioned between pairs of airflow guides.
20. The heater of claim 18 , wherein the housing includes a battery receptacle configured to removably receive a battery configured to supply power to the heater, and wherein the heater element is configured to be ignited by the ignitor mechanism and produce heat independent of the battery being electrically coupled to the battery receptacle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/404,435 US20240219069A1 (en) | 2023-01-04 | 2024-01-04 | Gas heater |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202363478381P | 2023-01-04 | 2023-01-04 | |
| US18/404,435 US20240219069A1 (en) | 2023-01-04 | 2024-01-04 | Gas heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20240219069A1 true US20240219069A1 (en) | 2024-07-04 |
Family
ID=91666330
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/404,435 Pending US20240219069A1 (en) | 2023-01-04 | 2024-01-04 | Gas heater |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20240219069A1 (en) |
-
2024
- 2024-01-04 US US18/404,435 patent/US20240219069A1/en active Pending
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