US20240148041A1 - Power-assisted sweet corn kernel remover - Google Patents
Power-assisted sweet corn kernel remover Download PDFInfo
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- US20240148041A1 US20240148041A1 US18/500,310 US202318500310A US2024148041A1 US 20240148041 A1 US20240148041 A1 US 20240148041A1 US 202318500310 A US202318500310 A US 202318500310A US 2024148041 A1 US2024148041 A1 US 2024148041A1
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- piston
- cutter
- support tube
- annular
- annular cutter
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
- A01F11/06—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J17/00—Household peeling, stringing, or paring implements or machines
Definitions
- This disclosure relates to devices for removing and collecting sweet corn kernels from the cobs.
- the present application discloses a fresh corn kernel cutter of increased efficiency and which is adapted for home or small grower usage.
- the present application discloses a power-assisted corn kernel remover comprising a rigid frame supporting an annular corn kernel cutter.
- a powered mechanism mounted above the cutter activates a piston downward to push shucked ears of fresh corn onto the cutter.
- the cutter is sized and has a sharp cutting edge that severs the corn kernels from the cob as the ear descends.
- the stripped cob is pushed downward through a passage below the cutter to a disposal bin, while the kernels are captured by a basket surrounding the cutter.
- the cutter is formed of spring steel and is loosely held within the frame to allow for some expansion due to different sizes of corncob s.
- the annular cutter may be positioned in a vertical orientation and held in a cutting position only by gravity without a supplemental fastener to enable rapid manually removal and replacement or reversal without the need of tools or the application of force.
- the powered mechanism may be a pneumatic piston and cylinder assembly supplied with compressed air and having a control mechanism that permits partial activation.
- FIG. 1 A is a front perspective view of the power-assisted corn kernel removal system
- FIG. 1 B is an angled perspective view thereof with a piston in a raised configuration above a corn cob positioned for imminent kernel removal;
- FIG. 2 A is an assembly of an annular cutter mounted within the frame of the corn kernel removal system and showing a surrounding kernel collection basket
- FIG. 2 B is an exploded view thereof;
- FIG. 3 is a perspective view downward into a support tube of the system frame
- FIG. 4 is an axial sectional view through the support tube showing placement of an annular cutter and support sleeve held therein;
- FIG. 5 is a perspective view of the annular cutter
- FIGS. 6 A and 6 B are plan and elevational views of the annular cutter, and FIG. 6 C is an enlarged view of two of the teeth of the cutter;
- FIG. 7 A is an axial sectional view of an upper end of the support tube showing certain dimensions of the annular cutter and support sleeve assembly therein
- FIG. 7 B is an axial sectional view of an alternative assembly with just an annular cutter within the support tube;
- FIG. 8 is an axial sectional view of the assembly of FIG. 2 A showing operation of the corn kernel removal system.
- FIGS. 1 A and 1 B show a corn kernel removal system 20 with a piston 22 in a raised configuration.
- the piston 22 is arranged to move linearly up and down by a powered mechanism such as an air cylinder 24 mounted on a top crossbar 26 of a system frame 28 .
- the frame 28 includes a pair of vertical columns 30 on which the top crossbar 26 is fixed, as well as a pair of lateral feet 32 providing stability.
- a middle crossbar 34 extends between and is affixed to both of the vertical columns 30 .
- the middle crossbar 34 is located roughly halfway up from the feet 32 to the top crossbar 26 .
- a control system 36 mounted on the top crossbar 26 actuates the piston 22 , and will be described below.
- the frame 28 is desirably assembled in a way that enables it to be shipped in a relatively small package and easily assembled, as will be explained below.
- the control system 36 mounted on the top crossbar 26 desirably provides precise control of the movement of the piston 22 .
- the piston 22 may be part of a piston and cylinder assembly, with a powered mechanism in the form of an air compressor (not shown).
- the powered mechanism may be hydraulically-powered, a linear stepper motor or an elongated screw drive.
- FIG. 2 A is an assembly of a kernel removal subsystem 38 provided on the middle crossbar 34
- FIG. 2 B is an exploded view thereof.
- a central support tube 40 attaches and extends upward from the middle crossbar 34 directly under the piston 22 .
- a corn kernel collection basket 42 fits over the support tube 40 and desirably rests on the middle crossbar 34 .
- the collection basket 42 resembles a Bundt pan, with a slightly angled conical outer wall 44 , a floor 46 , and a conical inner wall 48 concentric within the outer wall.
- the inner wall 48 has an open upper end 50 which fits closely around the central support tube 40 .
- FIG. 3 is a perspective view downward into the support tube 40
- FIG. 4 is a vertical sectional view through the support tube showing placement of the cutter 52 and annular sleeve 54 held therein.
- the central support tube 40 centers the kernel removal subsystem 38 directly underneath the vertically-displaced piston 22 , along a central axis 58 .
- an inner ledge 60 formed by a front end of an internal support sleeve 62 is shown below the open mouth 56 of the support tube.
- FIG. 4 shows the support sleeve 62 having an inner lumen 64 affixed at a height roughly 3 ⁇ 4 of the way up the inner wall 66 of the support tube 40 .
- a lower exit hole 68 is provided in the middle crossbar 34 and has a diameter the same or larger as the diameter of the inner wall 66 .
- the support sleeve 62 has a lower end that terminates above the lower end of the support tube 40 , for a purpose that will be seen.
- FIG. 4 shows how both the cutter 52 and annular sleeve 54 both rest on the inner ledge 60 formed by the support sleeve 62 .
- the cutter 52 has an axial dimension greater than that of the upper segment 70 and thus projects above the sleeve and the open mouth 56 of the support tube 40 .
- the sleeve 54 has an axial dimension approximately the same as an axial dimension of the upper segment 70 .
- the annular cutter 52 While the sleeve 54 has an outer diameter just slightly smaller than the diameter across the inner wall 66 , so as to fit closely therein, the annular cutter 52 has an outer diameter which is somewhat smaller than an inner diameter of the sleeve 54 , so as to fit loosely therein.
- the annular cutter 52 is simply dropped into this position from above.
- the annular cutter 52 is thus loosely positioned within the support tube 40 to enable it to be removed therefrom without the need of tools or the application of force. More specifically, the annular cutter 52 is positioned partly within the support tube and held in this cutting position only by gravity without a supplemental fastener to enable the annular cutter to enable rapid manually removal and replacement or reversal without the need of tools or the application of force. For instance, one cutting end of the dual-ended cutter 52 may become dull in the middle of a batch of corn kernel removal, in which case the operator need only lift the cutter out and flip it over to the sharp cutting end.
- the support sleeve 62 has an axial dimension smaller than the support tube 40 and a lower end that terminates above the lower end of the support tube 40 .
- the support tube 40 is about 6 inches long and the support sleeve 62 is about 2 inches long. This enables stripped corn cobs to be pushed through the assembly more easily, as will be understood.
- the cutter 52 is made of spring steel and the gap provided between it and the surrounding sleeve 54 enables it to expand, as will be explained below.
- the annular cutter 52 has an inner lumen 72 and the sharp circular end comprises a row of sharp serrated teeth 74 .
- the serrated teeth 74 are provided on both ends such that the cutter 52 is reversible for extended usage.
- FIG. 5 is a perspective view of the annular cutter 52 which is preferably formed by a tubular spring steel body 75 having the serrated teeth 74 on both ends.
- FIGS. 6 A and 6 B are plan and elevational views of the annular cutter 52 illustrate several major dimensions. Namely, the body 75 has an outer diameter D and a wall thickness t. In one example, the outer diameter D is between 1.2-1.6 inches and the wall thickness t is between 0.01-0.20 inches. The overall height H of the cutter 52 may vary, but is preferably between 0.5-3.0 inches.
- FIG. 6 C is an enlarged view of two of the teeth 74 of the cutter 52 , showing several exemplary dimensions.
- each tooth 74 has an axial height h, and a circumferential width w at the top land 76 .
- Adjacent teeth are spaced apart by a circumferential pitch p, and each tooth has opposite side edges 77 each forming an included angle ⁇ with an adjacent side edge and having a rounded root surface 78 .
- the above tooth dimensions are: axial height h is between 1.0-5.0 mm; circumferential width w of top land 76 is between 0.5-6.0 mm; circumferential pitch p is between 0.6-6.0 mm; side edges form an included angle ⁇ of between 10-85 degrees.
- each tooth 74 has a generally trapezoidal configuration with a flat top land 76 and gradually widening side edges 77 to the adjacent rounded root surfaces 78 .
- the top land 76 may be flat as shown or somewhat rounded. Forming the teeth 74 to be flat or rounded in this manner helps increase the service life, as the repetitive cutting of the corn kernels off the cob does not easily dull the teeth.
- An upper end of each one of the teeth may be sharpened, such as the radially tapered tip 79 indicated in FIG. 6 C .
- Providing teeth 74 on both axial ends of the annular cutter 52 essentially doubles the life of the cutter.
- annular cutter 52 formed of a contiguous annular tube is preferred for the sake of longevity
- the flexing might also be accomplished by using a spiral cutter, such as by providing a break line L as seen in dashed line in FIG. 6 B indicating overlapping free ends.
- the material of the cutter 52 need not be spring steel, and may be another metal such as stainless steel or the like. Indeed, even durable plastic may be used, though the teeth 74 may not last as long. It is thus noted that the term “an annular cutter capable of radial flexing” encompasses these and other like constructions.
- FIG. 7 A is an axial sectional view of an upper end of the support tube 40 showing certain dimensions of the annular cutter 52 and support sleeve 54 assembly therein.
- the outside diameter OD C of the cutter 52 may be 1.2-1.6 inches, while the inside diameter ID C of the cutter 52 may be 1.1-1.5 inches.
- the inside diameter IDT of the support tube 40 may be 1.25-1.75 inches, while the inside diameter ID S of the sleeve 54 may be 1.25-1.65 inches.
- the relative dimensions leave a suitable annular space around the cutter 52 to enable some flexing from larger than average corn cobs. For instance, an annular gap around the cutter 52 of about 0.3-1.2 mm is considered adequate, with 0.3-0.6 mm being preferred.
- FIG. 7 B is an axial sectional view of an alternative assembly with just an annular cutter 52 within the support tube 40 .
- the stainless steel annular sleeve 54 may be used for smaller diameter cutters 52 to provide an outer support hoop to permit limited outward flexing of the cutter 52 .
- the annular sleeve 54 may be removed so as to enable insertion of a larger annular cutter 52 . This provides some flexibility to the system 28 to adapt to different corn sizes.
- the outside diameter OD C of the cutter 52 may be 1.5-1.75 inches, while the inside diameter ID C of the cutter 52 may be 1.45-1.70 inches.
- FIG. 8 a sectional view of the corn kernel removal system 20 in use is shown.
- a shucked ear of fresh corn 80 is shown being pushed downward by the piston 22 , as indicated by the arrows.
- Most of the cob 82 has passed through the cutter 52 such that the sharp teeth 74 sever and separate the fresh kernels 84 from the cob 82 .
- the kernels 84 fall into the surrounding kernel collection basket 42 .
- the piston 22 has a length and axial travel that extends its leading end at least past the top of the annular cutter 52 , and preferably farther to push the stripped cob down through the support sleeve 62 so as to drop through the assembly.
- the support sleeve 62 has a lower end that terminates above the lower end of the support tube 40 coincident with the lower exit hole 68 .
- the piston has a travel length sufficient to push the stripped cobs past the lower end of the support sleeve 62 where the space widens to the inner wall 66 of the support tube 40 and the stripped cobs fall easily down through the lower exit hole 68 .
- the piston 22 preferably has a shaft of at least 1 ⁇ 4 inch diameter, and a leading end of at least 3 ⁇ 4 inch wide to provide good contact with the top of the cob.
- the stripped cob 82 passes through the kernel removal subsystem 38 and falls into a lower bin 86 , also seen in FIG. 1 A , which can be a 5-gallon plastic or other bin used for disposing of or recycling the cobs.
- the cobs 82 typically vary very little in diameter for a given yield, most often between 11 ⁇ 8 and 11 ⁇ 4 inch.
- the loose fit of the annular cutter 52 within the sleeve 54 allows some outward flex of the spring steel cutter for thicker cobs.
- a larger diameter cutter 52 may be provided and used without the surrounding sleeve 54 for larger cob averages, such as in the alternative assembly of FIG. 7 B .
- the diameter of the cutter 52 is made slightly smaller than the diameter of the upper segment 70 of the inner wall 66 so that the cutter can again cut a range of cob diameters.
- the cutter 52 is sized to remove most of each of the kernels 84 from the cob 82 , but of course some variance in that yield is expected.
- the system frame 28 are desirably separable into three main sections—a top subframe and two lower legs, as indicated by the joints seen in FIGS. 1 A and 1 B just below the middle crossbar 34 .
- the rigid frame 28 includes the pair of vertical columns 30 on which the top crossbar 26 is fixed, preferably welded.
- the middle crossbar 34 extends between and is affixed to upper sections of both of the vertical columns 30 , again preferably by welding.
- the generally square assembly of the top and middle crossbars 26 , 34 and upper sections of the vertical columns 30 define the upper subframe oriented in a vertical plane.
- the support tube 40 is welded in a vertical orientation on the middle crossbar 34 , and the powered mechanism (e.g., air cylinder 24 ) with piston 22 is mounted to the top crossbar 34 with the piston extending downward above the support tube 40 .
- the lower sections of both of the vertical columns 30 are each secured to one of the feet 32 , with the feet oriented perpendicular to the vertical plane of the upper subframe.
- the upper and lower sections of the vertical columns 30 may be disconnected to enable parallel stacking of the subframe and the two lower sections and feet for reduced shipping volume.
- the frame sections as well as the piston/cylinder assembly and other parts can then be separated and packed into a relatively small shipping container.
- the upper frame part and the piston/cylinder are preferably pre-assembled and shipped together for alignment and torquing purposes, while the legs are packed separately.
- the control system 36 in a pneumatic piston/cylinder assembly preferably includes a 5-way 3-position hand control valve. This enables the user to displace the piston 22 up and down in the cylinder at several speeds and stop the piston in any position. As explained in the instructions for use below, the user can slowly lower the piston 22 until it contacts the top of the ear of corn, and then move the piston down faster to trim the kernels.
- “plurality” means two or more. As used herein, a “set” of items may include one or more of such items.
- the terms “comprising”, “including”, “carrying”, “having”, “containing”, “involving”, and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of”, respectively, are closed or semi-closed transitional phrases with respect to claims.
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Abstract
Description
- A portion of the disclosure of this patent document contains material which is subject to copyright protection. This patent document may show and/or describe matter which is or may become trade dress of the owner. The copyright and trade dress owner has no objection to the facsimile reproduction by anyone of the patent disclosure as it appears in the Patent and Trademark Office patent files or records, but otherwise reserves all copyright and trade dress rights whatsoever.
- RELATED APPLICATION INFORMATION
- This application is a continuation-in-part of U.S. application Ser. No. 18/315,409, filed May 10, 2023 entitled “POWER-ASSISTED SWEET CORN KERNEL REMOVER”, now U.S. ______, which claims priority to U.S. provisional application No. 63/424,007 filed Nov. 9, 2022, under the same title, which is incorporated herein by reference in its entirety.
- This disclosure relates to devices for removing and collecting sweet corn kernels from the cobs.
- Many homeowners and small growers grow and can or freeze their own vegetables and fruits, as a cost saving measure or hobby, and sweet corn is quite popular. Restaurants and farm stands also serve a lot of fresh sweet corn off the cob. However, removing the kernels of fresh corn from the cob, for serving, canning or freezing, can be challenging if done in sufficient quantity. Manual tools on the market work but involve much labor and sometimes repetitive injury for even medium-sized jobs.
- There exists many industrial-type machines for removing kernels of fresh corn from the cobs. These devices are adapted for removing the kernels from a plurality of cobs at any one time. See, inter alia, U.S. Pat. Nos. 3,763,867 and 5,839,954. Such devices are expensive, large and not readily adapted for home or otherwise small-scale use.
- The present application discloses a fresh corn kernel cutter of increased efficiency and which is adapted for home or small grower usage.
- The present application discloses a power-assisted corn kernel remover comprising a rigid frame supporting an annular corn kernel cutter. A powered mechanism mounted above the cutter activates a piston downward to push shucked ears of fresh corn onto the cutter. The cutter is sized and has a sharp cutting edge that severs the corn kernels from the cob as the ear descends. The stripped cob is pushed downward through a passage below the cutter to a disposal bin, while the kernels are captured by a basket surrounding the cutter. The cutter is formed of spring steel and is loosely held within the frame to allow for some expansion due to different sizes of corncob s. Moreover, the annular cutter may be positioned in a vertical orientation and held in a cutting position only by gravity without a supplemental fastener to enable rapid manually removal and replacement or reversal without the need of tools or the application of force. The powered mechanism may be a pneumatic piston and cylinder assembly supplied with compressed air and having a control mechanism that permits partial activation.
-
FIG. 1A is a front perspective view of the power-assisted corn kernel removal system, andFIG. 1B is an angled perspective view thereof with a piston in a raised configuration above a corn cob positioned for imminent kernel removal; -
FIG. 2A is an assembly of an annular cutter mounted within the frame of the corn kernel removal system and showing a surrounding kernel collection basket, andFIG. 2B is an exploded view thereof; -
FIG. 3 is a perspective view downward into a support tube of the system frame; -
FIG. 4 is an axial sectional view through the support tube showing placement of an annular cutter and support sleeve held therein; -
FIG. 5 is a perspective view of the annular cutter; -
FIGS. 6A and 6B are plan and elevational views of the annular cutter, andFIG. 6C is an enlarged view of two of the teeth of the cutter; -
FIG. 7A is an axial sectional view of an upper end of the support tube showing certain dimensions of the annular cutter and support sleeve assembly therein, andFIG. 7B is an axial sectional view of an alternative assembly with just an annular cutter within the support tube; -
FIG. 8 is an axial sectional view of the assembly ofFIG. 2A showing operation of the corn kernel removal system. - Referring now to the drawings,
FIGS. 1A and 1B show a cornkernel removal system 20 with apiston 22 in a raised configuration. Thepiston 22 is arranged to move linearly up and down by a powered mechanism such as anair cylinder 24 mounted on atop crossbar 26 of asystem frame 28. Theframe 28 includes a pair ofvertical columns 30 on which thetop crossbar 26 is fixed, as well as a pair oflateral feet 32 providing stability. Amiddle crossbar 34 extends between and is affixed to both of thevertical columns 30. Themiddle crossbar 34 is located roughly halfway up from thefeet 32 to thetop crossbar 26. Acontrol system 36 mounted on thetop crossbar 26 actuates thepiston 22, and will be described below. Theframe 28 is desirably assembled in a way that enables it to be shipped in a relatively small package and easily assembled, as will be explained below. - The
control system 36 mounted on thetop crossbar 26 desirably provides precise control of the movement of thepiston 22. Thepiston 22 may be part of a piston and cylinder assembly, with a powered mechanism in the form of an air compressor (not shown). Alternatively, the powered mechanism may be hydraulically-powered, a linear stepper motor or an elongated screw drive. -
FIG. 2A is an assembly of akernel removal subsystem 38 provided on themiddle crossbar 34, andFIG. 2B is an exploded view thereof. Acentral support tube 40 attaches and extends upward from themiddle crossbar 34 directly under thepiston 22. A cornkernel collection basket 42 fits over thesupport tube 40 and desirably rests on themiddle crossbar 34. Thecollection basket 42 resembles a Bundt pan, with a slightly angled conicalouter wall 44, afloor 46, and a conicalinner wall 48 concentric within the outer wall. Theinner wall 48 has an openupper end 50 which fits closely around thecentral support tube 40. - An
annular cutter 52 that is surrounded by anannular sleeve 54 partly fits within thecentral support tube 40 such that a sharp circular end of the cutter projects upward from anopen mouth 56 at the top of the tube as seen inFIG. 2A .FIG. 3 is a perspective view downward into thesupport tube 40, andFIG. 4 is a vertical sectional view through the support tube showing placement of thecutter 52 andannular sleeve 54 held therein. - As seen in
FIGS. 1A and 1B , thecentral support tube 40 centers thekernel removal subsystem 38 directly underneath the vertically-displacedpiston 22, along acentral axis 58. Looking down into thesupport tube 40, as seen inFIG. 3 , aninner ledge 60 formed by a front end of aninternal support sleeve 62 is shown below theopen mouth 56 of the support tube.FIG. 4 shows thesupport sleeve 62 having aninner lumen 64 affixed at a height roughly ¾ of the way up theinner wall 66 of thesupport tube 40. Alower exit hole 68 is provided in themiddle crossbar 34 and has a diameter the same or larger as the diameter of theinner wall 66. Thesupport sleeve 62 has a lower end that terminates above the lower end of thesupport tube 40, for a purpose that will be seen. - An
upper segment 70 of theinner wall 66 of thesupport tube 40 is defined above theinner ledge 60 formed by thesupport sleeve 62.FIG. 4 shows how both thecutter 52 andannular sleeve 54 both rest on theinner ledge 60 formed by thesupport sleeve 62. Thecutter 52 has an axial dimension greater than that of theupper segment 70 and thus projects above the sleeve and theopen mouth 56 of thesupport tube 40. Thesleeve 54 has an axial dimension approximately the same as an axial dimension of theupper segment 70. While thesleeve 54 has an outer diameter just slightly smaller than the diameter across theinner wall 66, so as to fit closely therein, theannular cutter 52 has an outer diameter which is somewhat smaller than an inner diameter of thesleeve 54, so as to fit loosely therein. Theannular cutter 52 is simply dropped into this position from above. Theannular cutter 52 is thus loosely positioned within thesupport tube 40 to enable it to be removed therefrom without the need of tools or the application of force. More specifically, theannular cutter 52 is positioned partly within the support tube and held in this cutting position only by gravity without a supplemental fastener to enable the annular cutter to enable rapid manually removal and replacement or reversal without the need of tools or the application of force. For instance, one cutting end of the dual-endedcutter 52 may become dull in the middle of a batch of corn kernel removal, in which case the operator need only lift the cutter out and flip it over to the sharp cutting end. - The
support sleeve 62 has an axial dimension smaller than thesupport tube 40 and a lower end that terminates above the lower end of thesupport tube 40. For instance, thesupport tube 40 is about 6 inches long and thesupport sleeve 62 is about 2 inches long. This enables stripped corn cobs to be pushed through the assembly more easily, as will be understood. - The
cutter 52 is made of spring steel and the gap provided between it and the surroundingsleeve 54 enables it to expand, as will be explained below. Theannular cutter 52 has aninner lumen 72 and the sharp circular end comprises a row of sharpserrated teeth 74. Theserrated teeth 74 are provided on both ends such that thecutter 52 is reversible for extended usage. -
FIG. 5 is a perspective view of theannular cutter 52 which is preferably formed by a tubularspring steel body 75 having theserrated teeth 74 on both ends.FIGS. 6A and 6B are plan and elevational views of theannular cutter 52 illustrate several major dimensions. Namely, thebody 75 has an outer diameter D and a wall thickness t. In one example, the outer diameter D is between 1.2-1.6 inches and the wall thickness t is between 0.01-0.20 inches. The overall height H of thecutter 52 may vary, but is preferably between 0.5-3.0 inches. -
FIG. 6C is an enlarged view of two of theteeth 74 of thecutter 52, showing several exemplary dimensions. Namely, eachtooth 74 has an axial height h, and a circumferential width w at thetop land 76. Adjacent teeth are spaced apart by a circumferential pitch p, and each tooth has opposite side edges 77 each forming an included angle θ with an adjacent side edge and having a roundedroot surface 78. Preferably, the above tooth dimensions are: axial height h is between 1.0-5.0 mm; circumferential width w oftop land 76 is between 0.5-6.0 mm; circumferential pitch p is between 0.6-6.0 mm; side edges form an included angle θ of between 10-85 degrees. - As illustrated, each
tooth 74 has a generally trapezoidal configuration with a flattop land 76 and gradually widening side edges 77 to the adjacent rounded root surfaces 78. Thetop land 76 may be flat as shown or somewhat rounded. Forming theteeth 74 to be flat or rounded in this manner helps increase the service life, as the repetitive cutting of the corn kernels off the cob does not easily dull the teeth. An upper end of each one of the teeth may be sharpened, such as the radially taperedtip 79 indicated inFIG. 6C . Providingteeth 74 on both axial ends of theannular cutter 52 essentially doubles the life of the cutter. - A balance is reached between the sharpness of the
teeth 74 in both circumferential and radial aspects, and the wall thickness t of thetubular body 75. Teeth that are too sharp will wear to fast, while the wall thickness cannot be too great otherwise theannular cutter 52 will not flex easily from different sized kernels. As will be explained below, theannular cutter 52 is constructed to flex outward somewhat to accommodate variable-sized corn cobs during repeated use. The use of a relatively thin-walled cutter 52 made of a spring-steel annular tube with some space surrounding the cutter enables this flexing. Although anannular cutter 52 formed of a contiguous annular tube is preferred for the sake of longevity, the flexing might also be accomplished by using a spiral cutter, such as by providing a break line L as seen in dashed line inFIG. 6B indicating overlapping free ends. With such a spiral configuration, the material of thecutter 52 need not be spring steel, and may be another metal such as stainless steel or the like. Indeed, even durable plastic may be used, though theteeth 74 may not last as long. It is thus noted that the term “an annular cutter capable of radial flexing” encompasses these and other like constructions. -
FIG. 7A is an axial sectional view of an upper end of thesupport tube 40 showing certain dimensions of theannular cutter 52 andsupport sleeve 54 assembly therein. The outside diameter ODC of thecutter 52 may be 1.2-1.6 inches, while the inside diameter IDC of thecutter 52 may be 1.1-1.5 inches. The inside diameter IDT of thesupport tube 40 may be 1.25-1.75 inches, while the inside diameter IDS of thesleeve 54 may be 1.25-1.65 inches. The relative dimensions leave a suitable annular space around thecutter 52 to enable some flexing from larger than average corn cobs. For instance, an annular gap around thecutter 52 of about 0.3-1.2 mm is considered adequate, with 0.3-0.6 mm being preferred. -
FIG. 7B is an axial sectional view of an alternative assembly with just anannular cutter 52 within thesupport tube 40. The stainless steelannular sleeve 54 may be used forsmaller diameter cutters 52 to provide an outer support hoop to permit limited outward flexing of thecutter 52. However, if the corn cobs are larger than usual, theannular sleeve 54 may be removed so as to enable insertion of a largerannular cutter 52. This provides some flexibility to thesystem 28 to adapt to different corn sizes. The outside diameter ODC of thecutter 52 may be 1.5-1.75 inches, while the inside diameter IDC of thecutter 52 may be 1.45-1.70 inches. - With reference now to
FIG. 8 , a sectional view of the cornkernel removal system 20 in use is shown. A shucked ear offresh corn 80 is shown being pushed downward by thepiston 22, as indicated by the arrows. Most of thecob 82 has passed through thecutter 52 such that thesharp teeth 74 sever and separate thefresh kernels 84 from thecob 82. Thekernels 84 fall into the surroundingkernel collection basket 42. Thepiston 22 has a length and axial travel that extends its leading end at least past the top of theannular cutter 52, and preferably farther to push the stripped cob down through thesupport sleeve 62 so as to drop through the assembly. More particularly, thesupport sleeve 62 has a lower end that terminates above the lower end of thesupport tube 40 coincident with thelower exit hole 68. The piston has a travel length sufficient to push the stripped cobs past the lower end of thesupport sleeve 62 where the space widens to theinner wall 66 of thesupport tube 40 and the stripped cobs fall easily down through thelower exit hole 68. - The
piston 22 preferably has a shaft of at least ¼ inch diameter, and a leading end of at least ¾ inch wide to provide good contact with the top of the cob. The strippedcob 82 passes through thekernel removal subsystem 38 and falls into alower bin 86, also seen inFIG. 1A , which can be a 5-gallon plastic or other bin used for disposing of or recycling the cobs. - The
cobs 82 typically vary very little in diameter for a given yield, most often between 1⅛ and 1¼ inch. Beneficially, the loose fit of theannular cutter 52 within thesleeve 54 allows some outward flex of the spring steel cutter for thicker cobs. Also, alarger diameter cutter 52 may be provided and used without the surroundingsleeve 54 for larger cob averages, such as in the alternative assembly ofFIG. 7B . In that case, the diameter of thecutter 52 is made slightly smaller than the diameter of theupper segment 70 of theinner wall 66 so that the cutter can again cut a range of cob diameters. Thecutter 52 is sized to remove most of each of thekernels 84 from thecob 82, but of course some variance in that yield is expected. - Shipping and assembly of the corn
kernel removal system 20 are facilitated by an efficient frame construction. Thesystem frame 28 are desirably separable into three main sections—a top subframe and two lower legs, as indicated by the joints seen inFIGS. 1A and 1B just below themiddle crossbar 34. More particularly, therigid frame 28 includes the pair ofvertical columns 30 on which thetop crossbar 26 is fixed, preferably welded. Themiddle crossbar 34 extends between and is affixed to upper sections of both of thevertical columns 30, again preferably by welding. The generally square assembly of the top and 26, 34 and upper sections of themiddle crossbars vertical columns 30 define the upper subframe oriented in a vertical plane. Thesupport tube 40 is welded in a vertical orientation on themiddle crossbar 34, and the powered mechanism (e.g., air cylinder 24) withpiston 22 is mounted to thetop crossbar 34 with the piston extending downward above thesupport tube 40. - The lower sections of both of the
vertical columns 30 are each secured to one of thefeet 32, with the feet oriented perpendicular to the vertical plane of the upper subframe. The upper and lower sections of thevertical columns 30 may be disconnected to enable parallel stacking of the subframe and the two lower sections and feet for reduced shipping volume. The frame sections as well as the piston/cylinder assembly and other parts can then be separated and packed into a relatively small shipping container. The upper frame part and the piston/cylinder are preferably pre-assembled and shipped together for alignment and torquing purposes, while the legs are packed separately. - The
control system 36 in a pneumatic piston/cylinder assembly preferably includes a 5-way 3-position hand control valve. This enables the user to displace thepiston 22 up and down in the cylinder at several speeds and stop the piston in any position. As explained in the instructions for use below, the user can slowly lower thepiston 22 until it contacts the top of the ear of corn, and then move the piston down faster to trim the kernels. - To assemble and use, first remove all the components of the corn
kernel removal system 20 from the shipping container. Slide the lower sections of thevertical columns 30 into the bottom of the upper sections. Install the fastening screws and tighten. Set thesystem 20 upright and attach a quick connect air fitting from a pneumatic supply to thecontrol system 36. Place thecollection basket 42 over thesupport tube 40. Insert theannular cutter 52, andannular sleeve 54 if needed, into the top of thesupport tube 40. Set the air pressure to 75-85 psi. Cycle thepiston 22 up and down with the control handle of thecontrol system 36 to verify the lower end of thepiston 22 passes through thecutter 52. - For best results use sweet corn that has been freshly picked, and discard bent or deformed ears. Also avoid using extra-large diameter cobs which might jam within the support tube 40. Make sure the corn is husked and the silk removed. Place a 5-gallon plastic bucket under the
support tube 40 to catch the stripped cobs. Preferably position a chair on one side of the frame for comfort. Make sure the blunt end of the cobs are cut squarely. Using tongs or other grasping instrument, hold each ear of corn centered over theannular cutter 52 with the pointed end down. Engage the control handle with your other hand until thepiston 22 contacts the ear of corn. Then engage the control handle of thecontrol system 36 all the way until it pushes the cob through theannular cutter 52. If an ear jams within thesupport tube 40, cut it off just above thecutter 52, and then the ear should be easily pushed through with thepiston 22. Reverse the control handle until the piston fully retracts, and proceed to the next ear of corn. - Throughout this description, the embodiments and examples shown should be considered as exemplars, rather than limitations on the apparatus and procedures disclosed or claimed. Although many of the examples presented herein involve specific combinations of method acts or system elements, it should be understood that those acts and those elements may be combined in other ways to accomplish the same objectives. Acts, elements and features discussed only in connection with one embodiment are not intended to be excluded from a similar role in other embodiments.
- As used herein, “plurality” means two or more. As used herein, a “set” of items may include one or more of such items. As used herein, whether in the written description or the claims, the terms “comprising”, “including”, “carrying”, “having”, “containing”, “involving”, and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of”, respectively, are closed or semi-closed transitional phrases with respect to claims. Use of ordinal terms such as “first”, “second”, “third”, etc., in the claims to modify a claim element does not by itself connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed, but are used merely as labels to distinguish one claim element having a certain name from another element having a same name (but for use of the ordinal term) to distinguish the claim elements. As used herein, “and/or” means that the listed items are alternatives, but the alternatives also include any combination of the listed items.
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/500,310 US20240148041A1 (en) | 2022-11-09 | 2023-11-02 | Power-assisted sweet corn kernel remover |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202263424007P | 2022-11-09 | 2022-11-09 | |
| US18/315,409 US11839180B1 (en) | 2022-11-09 | 2023-05-10 | Power-assisted sweet corn kernel remover |
| US18/500,310 US20240148041A1 (en) | 2022-11-09 | 2023-11-02 | Power-assisted sweet corn kernel remover |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/315,409 Continuation-In-Part US11839180B1 (en) | 2022-11-09 | 2023-05-10 | Power-assisted sweet corn kernel remover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20240148041A1 true US20240148041A1 (en) | 2024-05-09 |
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ID=90926704
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/500,310 Pending US20240148041A1 (en) | 2022-11-09 | 2023-11-02 | Power-assisted sweet corn kernel remover |
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| Country | Link |
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| US (1) | US20240148041A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USD1101521S1 (en) * | 2023-08-17 | 2025-11-11 | Fazhan WANG | Handheld corn sheller |
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