US20210093035A1 - Safety helmet with ball-type anti-lateral impact protection - Google Patents
Safety helmet with ball-type anti-lateral impact protection Download PDFInfo
- Publication number
- US20210093035A1 US20210093035A1 US16/589,572 US201916589572A US2021093035A1 US 20210093035 A1 US20210093035 A1 US 20210093035A1 US 201916589572 A US201916589572 A US 201916589572A US 2021093035 A1 US2021093035 A1 US 2021093035A1
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- United States
- Prior art keywords
- protective body
- outer protective
- inner liner
- liner
- ball
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/10—Linings
- A42B3/14—Suspension devices
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/06—Impact-absorbing shells, e.g. of crash helmets
- A42B3/062—Impact-absorbing shells, e.g. of crash helmets with reinforcing means
- A42B3/063—Impact-absorbing shells, e.g. of crash helmets with reinforcing means using layered structures
- A42B3/064—Impact-absorbing shells, e.g. of crash helmets with reinforcing means using layered structures with relative movement between layers
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/10—Linings
- A42B3/12—Cushioning devices
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/06—Impact-absorbing shells, e.g. of crash helmets
Definitions
- the present invention relates to a safety helmet, and more particularly to a safety helmet with a ball-type anti-lateral impact protection that has protective effects against anti-linear impact and anti-lateral impact.
- a safety helmet is used to protect a head of a user.
- a conventional safety helmet has a shell and a liner.
- the shell is made of a single material or composite plastic material that is rigid and not prone to break.
- the liner is disposed on an inner surface of the shell and has a cushioning effect for protecting the head of the user.
- types of impact that the user's head is subjected to are roughly classified into three types, such as linear impact, lateral impact (or rotating impact), and low-speed continuous impact.
- the low-speed continuous impact includes the linear impact and the lateral impact (or rotating impact).
- the liner is fixed on the inner surface of the shell.
- the conventional safety helmet only has the anti-linear impact protection function, and does not have the anti-lateral impact protection function.
- a safety helmet further has multiple liners and multiple damper structures.
- a damper structure layer is composed of the damper structures.
- the damper structure layer is inserted between the shell and the adjacent liner, or between two adjacent liners. Two ends of the damper structure layer, the shell and the liner, or the two adjacent liners can be moved relative to each other within a limited range by the damper structures, so that the safety helmet having the damper structure has the anti-lateral impact protection function.
- the safety helmet is based on the design requirements of the product.
- the thickness of the shell, the thickness of the liner, and the gap for inserting the damper structure layer between the shell and the adjacent liner have certain size limitations.
- the deformation capacities of the damper structure are limited.
- two ends of each one of the damper structure are respectively coupled to the shell and the liner or the adjacent liners, and a distance between the shell and the liner or a distance between the adjacent liners is fixed and restricted within the moving stroke formed between the shell and the liner or a distance between the adjacent liners.
- the smoothness of the relative movement of the liner and the shell is restricted by the deformations of the damper structure.
- the anti-lateral impact protection performance is limited.
- the present invention provides a safety helmet with ball-type anti-lateral impact protection to mitigate or obviate the aforementioned problems.
- the objective of the invention is to provide a safety helmet with ball-type anti-lateral impact protection that can improve the anti-impact protection of the safety helmet, especially the anti-lateral impact protection performance of the safety helmet.
- the safety helmet with ball-type anti-lateral impact protection has an outer protective body, an inner liner, an activity gap, at least one elastic ball, at least one retaining element, and at least one elastic recovery traction member.
- the outer protective body has a bottom surface, a chamber, a combining surface, and an outer end portion.
- the chamber is formed in the bottom surface of the outer protective body.
- the combining surface is formed on the outer protective body around the chamber of the outer protective body.
- the outer end portion is formed on the bottom surface of the outer protective body around the chamber of the outer protective body.
- the inner liner is moveably disposed on the outer protective body, is located in the chamber of the outer protective body, and has a bottom surface, a connecting surface, and an inner end portion.
- the connecting surface is formed on the inner liner and faces the combining surface of the outer protective body.
- the inner end portion is formed on the bottom surface of the inner liner.
- the activity gap is formed between the combining surface of the outer protective body and the connecting surface of the inner liner.
- the at least one elastic ball is disposed between the outer protective body and the inner liner and is rollably connected to the outer protective body and the inner liner.
- the at least one retaining element is selectively disposed on one of the outer protective body and the inner liner and holds the at least one elastic ball.
- the at least one elastic recovery traction member is connected to the outer end portion of the outer protective body and the inner end portion of the inner liner.
- the safety helmet in accordance with the present invention has the following advantages.
- the at least one elastic ball is rollably disposed between the outer protective body and the inner liner.
- the at least one elastic recovery traction member is connected to the outer end portion of the outer protective body and the inner end portion of the inner liner for providing an elasticity to recover the outer protective body and the inner liner.
- the at least one elastic ball can be deformed to absorb and bounce the external force for decreasing the impact force, such as linear impact force, non-linear impact force, and low-speed continuous impact force.
- the inner liner and the outer protective body can provide the cushioning function. Therefore, the impact protection performance of the safety helmet is good.
- the at least one elastic ball is freely and rollably connected to the outer protective body and the inner liner, so that the inner liner can omnidirectionally move relative to the outer protective body for increasing a relative movement distance between the inner liner and the outer protective body.
- the anti-lateral impact protection performance of the safety helmet is good.
- the at least one elastic ball is freely and rollably connected to the outer protective body and the inner liner.
- the inner liner can omnidirectionally move relative to the outer protective body for increasing the relative movement distance between the inner liner and the outer protective body.
- the at least one elastic ball is in point contact with the outer protective body or the inner liner.
- the omnidirectional interference is decreased, and the frictional resistance is decreased, too. Therefore, the relative movement between the outer protective body and the inner liner is smooth, so that the anti-lateral impact protection performance of the safety helmet is good.
- the at least one retaining element is disposed on the outer protective body or the inner liner for increasing a contacting strength of the outer protective body or a contacting strength of the inner liner.
- the at least one retaining element holds the at least one elastic ball for preventing the at least one elastic ball from escaping out of the at least one retaining element.
- FIG. 1 is a cross sectional side view of an outer protective body of a first embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention
- FIG. 2 is a cross sectional side view of the first embodiment of the safety helmet in FIG. 1 ;
- FIG. 3 is an enlarged side view of the safety helmet in FIG. 2 ;
- FIG. 4 is a cross sectional front side view of the safety helmet in FIG. 2 ;
- FIG. 5 is a cross sectional side view of a second embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention
- FIG. 6 is a cross sectional side view of a third embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention.
- FIG. 7 is a cross sectional side view of a fourth embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention.
- FIG. 8 is a cross sectional side view of a fifth embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention.
- FIG. 9 is a cross sectional side view of a sixth embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention.
- FIG. 10 is a cross sectional side view of a seventh embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention.
- FIG. 11 is a bottom view of the safety helmet in FIGS. 2 and 4 ;
- FIG. 12 is an operational side view in partial section of the safety helmet in FIG. 2 showing that the safety helmet is on a linear impact;
- FIG. 13 is another operational side view in partial section of the safety helmet in FIG. 2 showing that the safety helmet is on a lateral impact.
- a safety helmet with ball-type anti-lateral impact protection may be a helmet used by a motorcyclist, a helmet used by an athlete, or a helmet used by an engineer, etc.
- the safety helmet may be a full-face helmet, a semi-cover helmet, or a three-quarter helmet, etc.
- the embodiments disclosed in the drawings show the semi-cover helmet.
- the type of the safety helmet with a ball-type anti-lateral impact protection is not limited to that disclosed in the drawings.
- the safety helmet with ball-type anti-lateral impact protection has an outer protective body 10 , an inner liner 20 , an activity gap D, at least one elastic ball 30 , at least one retaining element 13 A, 13 B, 23 A, 23 B and at least one elastic recovery traction member 40 .
- the outer protective body 10 is a cambered body, can cover a head of a user, and has a bottom surface, a chamber 15 , a combining surface 11 , and an outer end portion 14 .
- the chamber 15 is formed in the bottom surface of the outer protective body 10 .
- the combining surface 11 is formed on the outer protective body 10 around the chamber 15 of the outer protective body 10 .
- the outer end portion 14 is formed on the bottom surface of the outer protective body 10 around the chamber 15 of the outer protective body 10 .
- the combining surface 11 is a concave surface.
- the outer protective body 10 may be a shell 101 , a cushioning liner made of a single cushioning material, or a cushioning liner made of multiple cushioning materials.
- the outer protective body 10 has a composite structure including the shell 101 and an outer liner 102 fixedly disposed on the shell 101 .
- the outer liner 102 can be a single component or a combination of multiple components.
- the structure of the outer protective body 10 is not limited to the above-described outer protective body 10 .
- the materials of the inner liner 20 and the outer liner 102 may be, but are not limited to, expandable polystyrene (EPS), expanded polypropylene (EPP), expandable Polystyrene Copolymer (EPO), and other cushioning materials.
- EPS expandable polystyrene
- EPP expanded polypropylene
- EPO expandable Polystyrene Copolymer
- the selections and the arrangements of the inner liner 20 and the outer liner 102 depend on the structural requirement of the product.
- the inner liner 20 is a cambered body, can cover the head of the user, is moveably disposed on the outer protective body 10 , is located in the chamber 15 of the outer protective body 10 , and has a bottom surface, a connecting surface 21 , and an inner end portion 24 .
- the connecting surface 21 is formed on the inner liner 20 and faces the combining surface 11 of the outer protective body 10 .
- the inner end portion 24 is formed on the bottom surface of the inner liner 20 .
- the connecting surface 21 is a convex surface.
- the connecting surface 21 and the combining surface 11 are substantially complementary in shape.
- the activity gap D is formed between the combining surface 11 of the outer protective body 10 and the connecting surface 21 of the inner liner 20 .
- the number of the at least one elastic ball 30 may be one or more and is determined by the needs of the product.
- the at least one elastic ball 30 is disposed between the outer protective body 10 and the inner liner 20 , and is freely and rollably connected to the combining surface 11 of the outer protective body 10 and/or the connecting surface 21 of the inner liner 20 .
- the plurality of the elastic balls 30 are disposed between an inner side of the outer protective body 10 and an outer side of the inner liner 20 .
- the at least one retaining element 13 A, 13 B, 23 A, 23 B is selectively disposed on one of the outer protective body 10 and the inner liner 20 and holds the at least one elastic ball 30 for increasing a contacting strength of the outer protective body 10 or a contacting strength of the inner liner 20 and preventing the at least one elastic ball 30 from escaping out of the at least one retaining element 13 A, 13 B, 23 A, 23 B.
- the combining surface 11 of the outer protective body 10 and the connecting surface 21 of the inner liner 20 can be disposed with plastic films by hot pressing means or pasting means.
- the plastic films are located at a rolling-contacting active region for decreasing the frictional resistance between the at least one elastic ball 30 and the combining surface 11 of the outer protective body 10 , and for decreasing the frictional resistance between the at least one elastic ball 30 and the connecting surface 21 of the inner liner 20 .
- the at least one elastic ball 30 can be selected from a known elastic material having absorbing and bouncing functions and can disperse the lateral impact and the continuous impact by changing the direction of the external force by free rolling means.
- the size and the hardness of the at least one elastic ball 30 are selected and adjusted according to the needs of the product.
- the size of the activity gap D between the inner liner 20 and the outer protective body 10 can be controlled by the diameter of the at least one elastic ball 30 .
- the number of the at least one elastic recovery traction member 40 may be one or more.
- the at least one elastic recovery traction member 40 is connected to the outer end portion 14 of the outer protective body 10 and the inner end portion 24 of the inner liner 20 for providing a recovering elasticity after a relative movement of the outer protective body 10 and the inner liner 20 .
- the at least one elastic recovery traction member 40 is located out of the rolling-contacting active region, and does not affect the free movement of the at least one elastic ball 30 .
- the at least one elastic recovery traction member 40 is connected to the outer end portion 14 of the outer protective body 10 and the inner end portion 24 of the inner liner 20 by a connecting element, such as buckle, hook, or rivet.
- the elastic recovery traction member 40 can be selected from an annular belt part and is connected around a bottom end of the inner liner 20 and a bottom end of the outer protective body 10 .
- the number of the at least one elastic recovery traction member 40 is plural.
- the plurality of the elastic recovery traction members 40 are symmetrically arranged with respect to a central line C of the inner liner 20 for balancing the outer protective body 10 and the inner liner 20 .
- the central line C of the inner liner 20 is defined on the inner liner 20 and extends from a front end of the inner liner 20 to a rear end of the inner liner 20 .
- the outer protective body 10 has the shell 101 and the outer liner 102 .
- the outer liner 102 is fixedly disposed on the shell 101 and faces the inner liner 20 .
- the safety helmet has multiple ball sockets 12 formed in the combining surface 11 .
- the combining surface 11 is formed on the outer liner 102 .
- Each one of the at least one elastic ball 30 is rollably and freely disposed in a corresponding one of the ball sockets 12 , and is rollably and freely connected to the connecting surface 21 of the inner liner 20 .
- the number of the at least one retaining element 13 A is plural, and each retaining element 13 A is a ring, is disposed on the outer liner 102 , and faces the activity gap D.
- the outer protective body 10 has the shell 101 and the outer liner 102 fixedly disposed on the shell 101 .
- the safety helmet has multiple ball sockets 12 formed in the connecting surface 21 of the inner liner 20 .
- the combining surface 11 is formed on the outer liner 102 and faces the inner liner 20 .
- Each one of the at least one elastic ball 30 is rollably and freely disposed in the corresponding one of the ball sockets 12 , and is rollably and freely connected to the combining surface 11 of the outer protective body 10 .
- the number of the at least one retaining element 23 A is plural, and each one of the e retaining elements 23 A is a ring, is disposed on the connecting surface 21 , and faces the activity gap D.
- the outer protective body 10 has the shell 101 and the outer liner 102 fixedly disposed on the shell 101 .
- the combining surface 11 is formed on the outer liner 102 and faces the inner liner 20 .
- the safety helmet has multiple ball sockets 12 formed in the combining surface 11 of the outer protective body 10 and the connecting surface 21 of the inner liner 20 .
- the ball sockets 12 disposed in the outer protective body 10 and the ball sockets 12 disposed in the inner liner 20 are arranged in an alternate manner.
- the number of the at least one retaining element 13 A, 23 A is plural.
- the plurality of the retaining elements 13 A, 23 A are respectively disposed on the ball sockets 12 .
- Each elastic ball 30 is rollably disposed in the corresponding one of the ball sockets 12 , and is rollably connected to the combining surface 11 of the outer protective body 10 or the connecting surface 21 of the inner liner 20 .
- the outer protective body 10 has the shell 101 and the outer liner 102 fixedly disposed on the shell 101 .
- the number of the at least one retaining element 13 B is plural.
- the plurality of retaining elements 13 B are disposed in the outer liner 102 at spaced intervals.
- Each one of the retaining elements 13 B is a seat and has a ball socket 131 formed in the at least one retaining element 13 B and facing the activity gap D.
- Each elastic ball 30 is rollably disposed in the ball socket 131 of a corresponding one of the at least one retaining element 13 B, and is rollably connected to the connecting surface 21 of the inner liner 20 .
- the outer protective body 10 only has the shell 101 without the outer liner 102 .
- the number of the at least one retaining element 13 B is plural.
- the plurality of retaining elements 13 B are disposed on the shell 101 at spaced intervals.
- Each retaining element 13 B is a seat and has the ball socket 131 formed in the retaining element 13 B and facing the activity gap D.
- Each one of the at least one elastic ball 30 is rollably disposed in the ball socket 131 of the corresponding one of the retaining elements 13 B, and is rollably connected to the connecting surface 21 of the inner liner 20 .
- the number of the at least one retaining element 23 B is plural.
- the plurality of retaining elements 23 B are disposed on the inner liner 20 at spaced intervals.
- Each retaining element 23 B is a seat and has the ball socket 231 formed in the retaining element 23 B and facing the activity gap D.
- Each elastic ball 30 is rollably disposed in the ball socket 231 of the corresponding one of the retaining elements 23 B, and is rollably connected to the combining surface 11 of the outer protective body 10 .
- the outer protective body 10 has the shell 101 and the outer liner 102 fixedly disposed on the shell 101 .
- the combining surface 11 is formed on the outer liner 102 and faces the inner liner 20 .
- the number of the at least one retaining element 13 B, 23 B is plural.
- Each one of the plurality of retaining elements 13 B, 23 B is a seat.
- the outer protective body 10 and the inner liner 20 both have the retaining elements 13 B, 23 B disposed thereon.
- the retaining elements 13 B disposed on the outer protective body 10 and the retaining elements 23 B disposed on the inner liner 20 are arranged in an alternate manner.
- Each retaining element 13 B, 23 B has the ball socket 131 , 231 formed in the retaining element 13 B, 23 B and facing the activity gap D.
- Each elastic ball 30 is rollably disposed in the ball socket 131 , 231 of the corresponding one of the retaining elements 13 B, 23 B, and is rollably connected to the combining surface 11 of the outer protective body 10 or the connecting surface 21 of the inner liner 20 .
- the retaining elements 13 B are disposed on the outer protective body 10 by means of insert molding, screwing, or bonding. Furthermore, the retaining elements 23 B are disposed on the inner liner 20 by means of insert molding.
- the walls of the ball sockets 131 , 231 , the combining surface 11 of the outer protective body 10 , and the connecting surface 21 of the inner liner 20 all have a contacting layer to contact the at least one elastic ball 30 for increasing rolling lubricity or impact resistance of the at least one elastic ball 30 , or decreasing the frictional resistance.
- the material of the contacting layer can be selected according to the required lubricity, impact resistance, or frictional resistance.
- the contacting layer can be made of polycarbonate (PC) or polyvinyl chloride (PVC) for good impact resistance.
- the safety helmet in use, is worn by the user for protecting the head of the user.
- the types of the linear impact and the lateral impact in the head impact are described as follows.
- the linear impact when the safety helmet is impacted by a normal force of the linear impact or a normal force component of the low-speed continuous impact, the at least one elastic ball 30 is dispersed to have the absorbing and bouncing functions for reducing the normal force of the linear impact or the normal force component of the low-speed continuous impact. Furthermore, the inner liner 20 and the outer protective body 10 can provide the cushioning function. Therefore, the impact protection performance of the safety helmet is good.
- the lateral impact when the safety helmet is impacted by a lateral force of the lateral impact or a lateral force of the low-speed continuous impact, the inner liner 20 can move relative to the outer protective body 10 .
- the at least one elastic ball 30 is freely and rollably connected to the outer protective body 10 and the inner liner 20 .
- the inner liner 20 can omnidirectionally move relative to the outer protective body 10 for increasing the relative movement distance between the inner liner 20 and the outer protective body 10 .
- the relative movement between the outer protective body 10 and the inner liner 20 is smooth, such that the lateral force of the lateral impact or the lateral force of the low-speed continuous impact can be reduced effectively.
- the anti-lateral impact protection performance of the safety helmet is good.
- the at least one elastic ball 30 is rollably disposed between the outer protective body 10 and the inner liner 20 .
- the at least one elastic recovery traction member 40 is connected to the outer end portion 14 of the outer protective body 10 and the inner end portion 24 of the inner liner 20 for providing an elasticity to recover the outer protective body 10 and the inner liner 20 .
- the at least one elastic ball 30 can be deformed to absorb and bounce the external force for decreasing the impact force, such as linear impact force, non-linear impact force, and low-speed continuous impact force.
- the inner liner 20 and the outer protective body 10 can provide the cushioning function. Therefore, the impact protection performance of the safety helmet is good.
- the at least one elastic ball 30 is freely and rollably connected to the outer protective body 10 and the inner liner 20 , so that the inner liner 20 can omnidirectionally move relative to the outer protective body 10 for increasing a relative movement distance between the inner liner 20 and the outer protective body 10 .
- the anti-lateral impact protection performance of the safety helmet is good.
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- Helmets And Other Head Coverings (AREA)
Abstract
Description
- The present invention relates to a safety helmet, and more particularly to a safety helmet with a ball-type anti-lateral impact protection that has protective effects against anti-linear impact and anti-lateral impact.
- A safety helmet is used to protect a head of a user. A conventional safety helmet has a shell and a liner. The shell is made of a single material or composite plastic material that is rigid and not prone to break. The liner is disposed on an inner surface of the shell and has a cushioning effect for protecting the head of the user.
- However, types of impact that the user's head is subjected to, as known in recent years, are roughly classified into three types, such as linear impact, lateral impact (or rotating impact), and low-speed continuous impact. The low-speed continuous impact includes the linear impact and the lateral impact (or rotating impact). In the conventional safety helmet, the liner is fixed on the inner surface of the shell. The conventional safety helmet only has the anti-linear impact protection function, and does not have the anti-lateral impact protection function.
- For overcoming the problem that the conventional safety helmet does not have the anti-lateral impact protection function, a safety helmet further has multiple liners and multiple damper structures. A damper structure layer is composed of the damper structures. The damper structure layer is inserted between the shell and the adjacent liner, or between two adjacent liners. Two ends of the damper structure layer, the shell and the liner, or the two adjacent liners can be moved relative to each other within a limited range by the damper structures, so that the safety helmet having the damper structure has the anti-lateral impact protection function.
- However, the safety helmet is based on the design requirements of the product. The thickness of the shell, the thickness of the liner, and the gap for inserting the damper structure layer between the shell and the adjacent liner have certain size limitations. The deformation capacities of the damper structure are limited. Moreover, two ends of each one of the damper structure are respectively coupled to the shell and the liner or the adjacent liners, and a distance between the shell and the liner or a distance between the adjacent liners is fixed and restricted within the moving stroke formed between the shell and the liner or a distance between the adjacent liners. The smoothness of the relative movement of the liner and the shell is restricted by the deformations of the damper structure. The anti-lateral impact protection performance is limited.
- To overcome the shortcomings, the present invention provides a safety helmet with ball-type anti-lateral impact protection to mitigate or obviate the aforementioned problems.
- The objective of the invention is to provide a safety helmet with ball-type anti-lateral impact protection that can improve the anti-impact protection of the safety helmet, especially the anti-lateral impact protection performance of the safety helmet.
- The safety helmet with ball-type anti-lateral impact protection has an outer protective body, an inner liner, an activity gap, at least one elastic ball, at least one retaining element, and at least one elastic recovery traction member.
- The outer protective body has a bottom surface, a chamber, a combining surface, and an outer end portion. The chamber is formed in the bottom surface of the outer protective body. The combining surface is formed on the outer protective body around the chamber of the outer protective body. The outer end portion is formed on the bottom surface of the outer protective body around the chamber of the outer protective body.
- The inner liner is moveably disposed on the outer protective body, is located in the chamber of the outer protective body, and has a bottom surface, a connecting surface, and an inner end portion. The connecting surface is formed on the inner liner and faces the combining surface of the outer protective body. The inner end portion is formed on the bottom surface of the inner liner.
- The activity gap is formed between the combining surface of the outer protective body and the connecting surface of the inner liner.
- The at least one elastic ball is disposed between the outer protective body and the inner liner and is rollably connected to the outer protective body and the inner liner.
- The at least one retaining element is selectively disposed on one of the outer protective body and the inner liner and holds the at least one elastic ball.
- The at least one elastic recovery traction member is connected to the outer end portion of the outer protective body and the inner end portion of the inner liner.
- The safety helmet in accordance with the present invention has the following advantages.
- 1. Improving the impact protection performance: the at least one elastic ball is rollably disposed between the outer protective body and the inner liner. The at least one elastic recovery traction member is connected to the outer end portion of the outer protective body and the inner end portion of the inner liner for providing an elasticity to recover the outer protective body and the inner liner. When the safety helmet is impacted by an external force, the at least one elastic ball can be deformed to absorb and bounce the external force for decreasing the impact force, such as linear impact force, non-linear impact force, and low-speed continuous impact force. In addition, the inner liner and the outer protective body can provide the cushioning function. Therefore, the impact protection performance of the safety helmet is good.
- 2. Good anti-lateral impact protection performance: as abovementioned, the at least one elastic ball is freely and rollably connected to the outer protective body and the inner liner, so that the inner liner can omnidirectionally move relative to the outer protective body for increasing a relative movement distance between the inner liner and the outer protective body. The anti-lateral impact protection performance of the safety helmet is good.
- 3. Smooth relative movement: as above, the at least one elastic ball is freely and rollably connected to the outer protective body and the inner liner. The inner liner can omnidirectionally move relative to the outer protective body for increasing the relative movement distance between the inner liner and the outer protective body. The at least one elastic ball is in point contact with the outer protective body or the inner liner. During a relative movement between the outer protective body and the inner liner, the omnidirectional interference is decreased, and the frictional resistance is decreased, too. Therefore, the relative movement between the outer protective body and the inner liner is smooth, so that the anti-lateral impact protection performance of the safety helmet is good.
- Furthermore, the at least one retaining element is disposed on the outer protective body or the inner liner for increasing a contacting strength of the outer protective body or a contacting strength of the inner liner. In addition, the at least one retaining element holds the at least one elastic ball for preventing the at least one elastic ball from escaping out of the at least one retaining element.
- Other objectives, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
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FIG. 1 is a cross sectional side view of an outer protective body of a first embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention; -
FIG. 2 is a cross sectional side view of the first embodiment of the safety helmet inFIG. 1 ; -
FIG. 3 is an enlarged side view of the safety helmet inFIG. 2 ; -
FIG. 4 is a cross sectional front side view of the safety helmet inFIG. 2 ; -
FIG. 5 is a cross sectional side view of a second embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention; -
FIG. 6 is a cross sectional side view of a third embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention; -
FIG. 7 is a cross sectional side view of a fourth embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention; -
FIG. 8 is a cross sectional side view of a fifth embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention; -
FIG. 9 is a cross sectional side view of a sixth embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention; -
FIG. 10 is a cross sectional side view of a seventh embodiment of a safety helmet with a ball-type anti-lateral impact protection in accordance with the present invention; -
FIG. 11 is a bottom view of the safety helmet inFIGS. 2 and 4 ; -
FIG. 12 is an operational side view in partial section of the safety helmet inFIG. 2 showing that the safety helmet is on a linear impact; and -
FIG. 13 is another operational side view in partial section of the safety helmet inFIG. 2 showing that the safety helmet is on a lateral impact. - With reference to
FIGS. 1 to 10 , multiple embodiments of a safety helmet with ball-type anti-lateral impact protection may be a helmet used by a motorcyclist, a helmet used by an athlete, or a helmet used by an engineer, etc. The safety helmet may be a full-face helmet, a semi-cover helmet, or a three-quarter helmet, etc. For facilitating conciseness in the description of the safety helmet in accordance with the present invention, the embodiments disclosed in the drawings show the semi-cover helmet. The type of the safety helmet with a ball-type anti-lateral impact protection is not limited to that disclosed in the drawings. - With reference to
FIGS. 1 to 10 , the safety helmet with ball-type anti-lateral impact protection has an outerprotective body 10, aninner liner 20, an activity gap D, at least oneelastic ball 30, at least one retaining 13A, 13B, 23A, 23B and at least one elasticelement recovery traction member 40. - With reference to
FIGS. 1 to 9 , the outerprotective body 10 is a cambered body, can cover a head of a user, and has a bottom surface, achamber 15, a combiningsurface 11, and anouter end portion 14. Thechamber 15 is formed in the bottom surface of the outerprotective body 10. The combiningsurface 11 is formed on the outerprotective body 10 around thechamber 15 of the outerprotective body 10. Theouter end portion 14 is formed on the bottom surface of the outerprotective body 10 around thechamber 15 of the outerprotective body 10. The combiningsurface 11 is a concave surface. The outerprotective body 10 may be ashell 101, a cushioning liner made of a single cushioning material, or a cushioning liner made of multiple cushioning materials. Furthermore, the outerprotective body 10 has a composite structure including theshell 101 and anouter liner 102 fixedly disposed on theshell 101. Theouter liner 102 can be a single component or a combination of multiple components. The structure of the outerprotective body 10 is not limited to the above-described outerprotective body 10. The materials of theinner liner 20 and theouter liner 102 may be, but are not limited to, expandable polystyrene (EPS), expanded polypropylene (EPP), expandable Polystyrene Copolymer (EPO), and other cushioning materials. The selections and the arrangements of theinner liner 20 and theouter liner 102 depend on the structural requirement of the product. - The
inner liner 20 is a cambered body, can cover the head of the user, is moveably disposed on the outerprotective body 10, is located in thechamber 15 of the outerprotective body 10, and has a bottom surface, a connectingsurface 21, and aninner end portion 24. The connectingsurface 21 is formed on theinner liner 20 and faces the combiningsurface 11 of the outerprotective body 10. Theinner end portion 24 is formed on the bottom surface of theinner liner 20. The connectingsurface 21 is a convex surface. The connectingsurface 21 and the combiningsurface 11 are substantially complementary in shape. - The activity gap D is formed between the combining
surface 11 of the outerprotective body 10 and the connectingsurface 21 of theinner liner 20. - The number of the at least one
elastic ball 30 may be one or more and is determined by the needs of the product. The at least oneelastic ball 30 is disposed between the outerprotective body 10 and theinner liner 20, and is freely and rollably connected to the combiningsurface 11 of the outerprotective body 10 and/or the connectingsurface 21 of theinner liner 20. When the number of the at least oneelastic ball 30 is plural, the plurality of theelastic balls 30 are disposed between an inner side of the outerprotective body 10 and an outer side of theinner liner 20. - The at least one retaining
13A, 13B, 23A, 23B is selectively disposed on one of the outerelement protective body 10 and theinner liner 20 and holds the at least oneelastic ball 30 for increasing a contacting strength of the outerprotective body 10 or a contacting strength of theinner liner 20 and preventing the at least oneelastic ball 30 from escaping out of the at least one retaining 13A, 13B, 23A, 23B.element - The combining
surface 11 of the outerprotective body 10 and the connectingsurface 21 of theinner liner 20 can be disposed with plastic films by hot pressing means or pasting means. The plastic films are located at a rolling-contacting active region for decreasing the frictional resistance between the at least oneelastic ball 30 and the combiningsurface 11 of the outerprotective body 10, and for decreasing the frictional resistance between the at least oneelastic ball 30 and the connectingsurface 21 of theinner liner 20. - The at least one
elastic ball 30 can be selected from a known elastic material having absorbing and bouncing functions and can disperse the lateral impact and the continuous impact by changing the direction of the external force by free rolling means. The size and the hardness of the at least oneelastic ball 30 are selected and adjusted according to the needs of the product. The size of the activity gap D between theinner liner 20 and the outerprotective body 10 can be controlled by the diameter of the at least oneelastic ball 30. - With reference to
FIGS. 1 to 11 , the number of the at least one elasticrecovery traction member 40 may be one or more. The at least one elasticrecovery traction member 40 is connected to theouter end portion 14 of the outerprotective body 10 and theinner end portion 24 of theinner liner 20 for providing a recovering elasticity after a relative movement of the outerprotective body 10 and theinner liner 20. The at least one elasticrecovery traction member 40 is located out of the rolling-contacting active region, and does not affect the free movement of the at least oneelastic ball 30. The at least one elasticrecovery traction member 40 is connected to theouter end portion 14 of the outerprotective body 10 and theinner end portion 24 of theinner liner 20 by a connecting element, such as buckle, hook, or rivet. - When the number of the at least one elastic
recovery traction member 40 is one, the elasticrecovery traction member 40 can be selected from an annular belt part and is connected around a bottom end of theinner liner 20 and a bottom end of the outerprotective body 10. With reference toFIG. 11 , the number of the at least one elasticrecovery traction member 40 is plural. The plurality of the elasticrecovery traction members 40 are symmetrically arranged with respect to a central line C of theinner liner 20 for balancing the outerprotective body 10 and theinner liner 20. The central line C of theinner liner 20 is defined on theinner liner 20 and extends from a front end of theinner liner 20 to a rear end of theinner liner 20. - The differences between the embodiments of the safety helmet with ball-type anti-lateral impact protection are described as follows.
- With reference to
FIGS. 1 and 4 , in a first embodiment of the safety helmet, the outerprotective body 10 has theshell 101 and theouter liner 102. Theouter liner 102 is fixedly disposed on theshell 101 and faces theinner liner 20. The safety helmet hasmultiple ball sockets 12 formed in the combiningsurface 11. The combiningsurface 11 is formed on theouter liner 102. Each one of the at least oneelastic ball 30 is rollably and freely disposed in a corresponding one of theball sockets 12, and is rollably and freely connected to the connectingsurface 21 of theinner liner 20. The number of the at least one retainingelement 13A is plural, and each retainingelement 13A is a ring, is disposed on theouter liner 102, and faces the activity gap D. - With reference to
FIG. 5 , in a second embodiment of the safety helmet, the outerprotective body 10 has theshell 101 and theouter liner 102 fixedly disposed on theshell 101. The safety helmet hasmultiple ball sockets 12 formed in the connectingsurface 21 of theinner liner 20. The combiningsurface 11 is formed on theouter liner 102 and faces theinner liner 20. Each one of the at least oneelastic ball 30 is rollably and freely disposed in the corresponding one of theball sockets 12, and is rollably and freely connected to the combiningsurface 11 of the outerprotective body 10. The number of the at least one retainingelement 23A is plural, and each one of thee retaining elements 23A is a ring, is disposed on the connectingsurface 21, and faces the activity gap D. - With reference to
FIG. 6 , in a third embodiment of the safety helmet, the outerprotective body 10 has theshell 101 and theouter liner 102 fixedly disposed on theshell 101. The combiningsurface 11 is formed on theouter liner 102 and faces theinner liner 20. The safety helmet hasmultiple ball sockets 12 formed in the combiningsurface 11 of the outerprotective body 10 and the connectingsurface 21 of theinner liner 20. Theball sockets 12 disposed in the outerprotective body 10 and theball sockets 12 disposed in theinner liner 20 are arranged in an alternate manner. The number of the at least one retaining 13A, 23A is plural. The plurality of the retainingelement 13A, 23A are respectively disposed on theelements ball sockets 12. Eachelastic ball 30 is rollably disposed in the corresponding one of theball sockets 12, and is rollably connected to the combiningsurface 11 of the outerprotective body 10 or the connectingsurface 21 of theinner liner 20. - With reference to
FIG. 7 , in a fourth embodiment of the safety helmet, the outerprotective body 10 has theshell 101 and theouter liner 102 fixedly disposed on theshell 101. The number of the at least one retainingelement 13B is plural. The plurality of retainingelements 13B are disposed in theouter liner 102 at spaced intervals. Each one of the retainingelements 13B is a seat and has aball socket 131 formed in the at least one retainingelement 13B and facing the activity gap D. Eachelastic ball 30 is rollably disposed in theball socket 131 of a corresponding one of the at least one retainingelement 13B, and is rollably connected to the connectingsurface 21 of theinner liner 20. - With reference to
FIG. 8 , in a fifth embodiment of the safety helmet, the outerprotective body 10 only has theshell 101 without theouter liner 102. The number of the at least one retainingelement 13B is plural. The plurality of retainingelements 13B are disposed on theshell 101 at spaced intervals. Each retainingelement 13B is a seat and has theball socket 131 formed in the retainingelement 13B and facing the activity gap D. Each one of the at least oneelastic ball 30 is rollably disposed in theball socket 131 of the corresponding one of the retainingelements 13B, and is rollably connected to the connectingsurface 21 of theinner liner 20. - With reference to
FIG. 9 , in a sixth embodiment of the safety helmet, the number of the at least one retainingelement 23B is plural. The plurality of retainingelements 23B are disposed on theinner liner 20 at spaced intervals. Each retainingelement 23B is a seat and has theball socket 231 formed in the retainingelement 23B and facing the activity gap D. Eachelastic ball 30 is rollably disposed in theball socket 231 of the corresponding one of the retainingelements 23B, and is rollably connected to the combiningsurface 11 of the outerprotective body 10. - With reference to
FIG. 10 , in a seventh embodiment of the safety helmet, the outerprotective body 10 has theshell 101 and theouter liner 102 fixedly disposed on theshell 101. The combiningsurface 11 is formed on theouter liner 102 and faces theinner liner 20. The number of the at least one retaining 13B, 23B is plural. Each one of the plurality of retainingelement 13B, 23B is a seat. The outerelements protective body 10 and theinner liner 20 both have the retaining 13B, 23B disposed thereon. The retainingelements elements 13B disposed on the outerprotective body 10 and the retainingelements 23B disposed on theinner liner 20 are arranged in an alternate manner. Each retaining 13B, 23B has theelement 131, 231 formed in the retainingball socket 13B, 23B and facing the activity gap D. Eachelement elastic ball 30 is rollably disposed in the 131, 231 of the corresponding one of the retainingball socket 13B, 23B, and is rollably connected to the combiningelements surface 11 of the outerprotective body 10 or the connectingsurface 21 of theinner liner 20. - The retaining
elements 13B are disposed on the outerprotective body 10 by means of insert molding, screwing, or bonding. Furthermore, the retainingelements 23B are disposed on theinner liner 20 by means of insert molding. - The walls of the
131, 231, the combiningball sockets surface 11 of the outerprotective body 10, and the connectingsurface 21 of theinner liner 20 all have a contacting layer to contact the at least oneelastic ball 30 for increasing rolling lubricity or impact resistance of the at least oneelastic ball 30, or decreasing the frictional resistance. The material of the contacting layer can be selected according to the required lubricity, impact resistance, or frictional resistance. The contacting layer can be made of polycarbonate (PC) or polyvinyl chloride (PVC) for good impact resistance. - With reference to
FIGS. 12 and 13 , in use, the safety helmet is worn by the user for protecting the head of the user. The types of the linear impact and the lateral impact in the head impact are described as follows. - The linear impact: when the safety helmet is impacted by a normal force of the linear impact or a normal force component of the low-speed continuous impact, the at least one
elastic ball 30 is dispersed to have the absorbing and bouncing functions for reducing the normal force of the linear impact or the normal force component of the low-speed continuous impact. Furthermore, theinner liner 20 and the outerprotective body 10 can provide the cushioning function. Therefore, the impact protection performance of the safety helmet is good. - The lateral impact: when the safety helmet is impacted by a lateral force of the lateral impact or a lateral force of the low-speed continuous impact, the
inner liner 20 can move relative to the outerprotective body 10. The at least oneelastic ball 30 is freely and rollably connected to the outerprotective body 10 and theinner liner 20. Theinner liner 20 can omnidirectionally move relative to the outerprotective body 10 for increasing the relative movement distance between theinner liner 20 and the outerprotective body 10. The relative movement between the outerprotective body 10 and theinner liner 20 is smooth, such that the lateral force of the lateral impact or the lateral force of the low-speed continuous impact can be reduced effectively. The anti-lateral impact protection performance of the safety helmet is good. - Accordingly, the at least one
elastic ball 30 is rollably disposed between the outerprotective body 10 and theinner liner 20. The at least one elasticrecovery traction member 40 is connected to theouter end portion 14 of the outerprotective body 10 and theinner end portion 24 of theinner liner 20 for providing an elasticity to recover the outerprotective body 10 and theinner liner 20. When the safety helmet is impacted by an external force, the at least oneelastic ball 30 can be deformed to absorb and bounce the external force for decreasing the impact force, such as linear impact force, non-linear impact force, and low-speed continuous impact force. In addition, theinner liner 20 and the outerprotective body 10 can provide the cushioning function. Therefore, the impact protection performance of the safety helmet is good. - Simultaneously, the at least one
elastic ball 30 is freely and rollably connected to the outerprotective body 10 and theinner liner 20, so that theinner liner 20 can omnidirectionally move relative to the outerprotective body 10 for increasing a relative movement distance between theinner liner 20 and the outerprotective body 10. The anti-lateral impact protection performance of the safety helmet is good.
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16/589,572 US10966480B1 (en) | 2019-10-01 | 2019-10-01 | Safety helmet with ball-type anti-lateral impact protection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16/589,572 US10966480B1 (en) | 2019-10-01 | 2019-10-01 | Safety helmet with ball-type anti-lateral impact protection |
Publications (2)
| Publication Number | Publication Date |
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| US20210093035A1 true US20210093035A1 (en) | 2021-04-01 |
| US10966480B1 US10966480B1 (en) | 2021-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/589,572 Expired - Fee Related US10966480B1 (en) | 2019-10-01 | 2019-10-01 | Safety helmet with ball-type anti-lateral impact protection |
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| US (1) | US10966480B1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022058756A1 (en) * | 2020-09-18 | 2022-03-24 | Hexr Ltd | Impact mitigating structure |
| WO2023285575A1 (en) * | 2021-07-13 | 2023-01-19 | Hexr Ltd | Helmet with protective features |
| WO2023033711A1 (en) * | 2021-09-03 | 2023-03-09 | Amarasinghe Sanjay | Personal protective gear for impact absorption |
| CN116473323A (en) * | 2023-04-25 | 2023-07-25 | 厦门特锐飞复材科技有限公司 | Helmet |
| IT202200011921A1 (en) * | 2022-06-06 | 2023-12-06 | Tibi Optima Sagl | PROTECTIVE HELMET |
| US20240315373A1 (en) * | 2021-07-13 | 2024-09-26 | Hexr Ltd | Functional reactive layer helmet |
| US20250000192A1 (en) * | 2021-09-29 | 2025-01-02 | Daniel Eamon Abram | A novel protective helmet |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| AU2021202111B2 (en) * | 2020-04-30 | 2022-08-04 | Draeger Safety Ag & Co. Kgaa | Safety helmet with a resiliently attached shock-absorbing shell and process for manufacturing same |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105686192A (en) | 2016-03-21 | 2016-06-22 | 福建得邦机械制造有限公司 | Multifunctional safety helmet device for motorcycle |
| CN108771298A (en) | 2018-06-20 | 2018-11-09 | 叶丽清 | A kind of permanent protective property construction site safety cap |
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2019
- 2019-10-01 US US16/589,572 patent/US10966480B1/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022058756A1 (en) * | 2020-09-18 | 2022-03-24 | Hexr Ltd | Impact mitigating structure |
| EP4599727A3 (en) * | 2020-09-18 | 2025-10-01 | Hexr Ltd | Helmet with impact mitigating structure |
| US12458096B2 (en) * | 2020-09-18 | 2025-11-04 | Hexr Ltd | Impact mitigating structure |
| WO2023285575A1 (en) * | 2021-07-13 | 2023-01-19 | Hexr Ltd | Helmet with protective features |
| US20240315373A1 (en) * | 2021-07-13 | 2024-09-26 | Hexr Ltd | Functional reactive layer helmet |
| WO2023033711A1 (en) * | 2021-09-03 | 2023-03-09 | Amarasinghe Sanjay | Personal protective gear for impact absorption |
| US20250000192A1 (en) * | 2021-09-29 | 2025-01-02 | Daniel Eamon Abram | A novel protective helmet |
| IT202200011921A1 (en) * | 2022-06-06 | 2023-12-06 | Tibi Optima Sagl | PROTECTIVE HELMET |
| WO2023238010A1 (en) * | 2022-06-06 | 2023-12-14 | Tibi Optima Sagl | Protective helmet |
| CN116473323A (en) * | 2023-04-25 | 2023-07-25 | 厦门特锐飞复材科技有限公司 | Helmet |
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|---|---|
| US10966480B1 (en) | 2021-04-06 |
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